JP5987163B2 - Power converter - Google Patents

Description

The present invention relates to a power conversion device that converts input power into AC power and outputs it to a power line.

In recent years, power output from a DC power source such as a solar cell, a fuel cell, or a storage battery is input to a DC line, and the input power is input to a desired AC power (for example, AC synchronized with a commercial power system) via a booster circuit or an inverter circuit. There is provided a power conversion device that converts power into power and supplies power to an AC power line. Normally, a switch element is used in the booster circuit and the inverter circuit of the power converter, and the input power is converted into desired AC power by conducting / cutting off the switch element at a predetermined cycle.

In such a power conversion device, noise or the like resulting from conduction / cutoff of the switch element is applied during operation to the power output to the power line. The power with such noise added is
If supplied to the load via the power line, it may cause malfunction of the load.

In order to prevent such noise from being output from the power converter, a noise filter circuit is provided on the output side of the power converter (see Patent Document 1 below). For example, noise flows into the power line by inserting a common mode choke coil in the power line, placing an X capacitor connecting the power lines, or placing a Y capacitor connecting the power line and the ground. Can be suppressed.

On the other hand, the power converter converts the input power into the desired AC power by connecting the DC line or power line with a conductive pattern provided on a plurality of wiring boards and a long and narrow wiring such as a lead wire connecting the wiring boards. (Patent Document 2).

JP 2011-147238 A Japanese Patent Laid-Open No. 2004-64992

However, if the power line through which various types of filter circuits output AC power includes wiring such as lead wires, for example, magnetic flux generated by noise superimposed on the conductive pattern before noise removal As a result, there is a problem that noise is superimposed on the wiring.

Moreover, in the conventional power converter, the countermeasure with respect to picking up surrounding electromagnetic noise by the reactor component of an alternating current line especially was not performed substantially. For this reason, for example, even if a noise filter circuit is provided, noise is again superimposed on the power line and output to the outside, so it has been difficult to obtain high-quality AC power without noise superimposed.

The present invention has been made in view of such problems of the prior art, and particularly in a power conversion device that converts input power into desired power by a switch element and outputs it to a power line.
An object of the present invention is to provide a power converter that makes it difficult for noise to be superimposed on the output of the power line.

In order to achieve the above object, the power conversion device of the present invention includes a conductive pattern provided on the first wiring board and the second wiring board, and a wiring connecting these conductive patterns in a single housing,
A heat sink electrically connected to a ground potential, wherein a first wiring board is disposed on the heat sink, a second wiring board is disposed adjacent to the heat sink, and the first wiring board is disposed in the housing. An end portion of the wiring board is projected from the position on the heat sink to the second wiring board side, and one end of the wiring is connected to the end portion, and the wiring is routed to the opposite end side along the heat sink. A first space is provided for connecting the other end of the second wiring board to the second wiring board.

ADVANTAGE OF THE INVENTION According to this invention, the power converter device which made it difficult to superimpose a noise on the output of a power line can be provided.

It is an appearance perspective view of the power converter of an embodiment. It is an exploded perspective view of the power converter of an embodiment. It is a top view of the housing | casing part to which the heat sink part of FIG. 2 is attached. It is a component arrangement | positioning figure of the power converter device of embodiment. It is a circuit diagram of the power converter of an embodiment. It is a perspective view of the 1st member. FIG. 7A is a schematic front view seen from the top panel side, and FIG. 7B is a diagram showing a state where wiring is added to FIG. 7A. FIG. 8A is a schematic front view seen from the second wiring board side, and FIG. 8B is a diagram showing a state where wiring is added to FIG. 8A.

EMBODIMENT OF THE INVENTION Below, the form for implementing this invention is demonstrated in detail using drawing. However, each embodiment shown below exemplifies a power converter in order to understand the technical idea of the present invention, and is not intended to specify the present invention as this power converter. The invention can be equally applied to various modifications without departing from the technical idea shown in the claims.

The structure of the power converter device of embodiment is demonstrated using FIG.1 and FIG.2. The power conversion device 1 according to the embodiment has a substantially rectangular parallelepiped shape whose periphery is covered by a front panel 2, a back panel 3, a top panel 4, a bottom main panel 5, a bottom auxiliary panel 6, a right side panel 7 and a left side panel 8. It has a shaped housing. In addition, as for this power converter device 1, the back panel 3 is attached to the wall surface (illustration omitted) so that the surface panel 2 side may become a front surface. However, in FIG.1 and FIG.2, it has illustrated so that the surface panel 2 may become an upper direction on account of drawing.

The front panel 2 is made of metal or plastic, and is provided with a display unit 9 toward the front. The front panel 2 includes an upper panel 4, a lower main panel 5, a lower auxiliary panel 6,
The right side panel 7 and the left side panel 8 constitute a frame, and the surface panel 2 can be attached to and detached from the frame. The frame is made of a metal such as an iron plate, and is attached to the rear panel 3 which is also made of a metal such as an iron plate by screwing or welding.

The lower surface main panel 5 is formed with a vent hole 5a and a vent slit 5b, and a cooling air flow is created corresponding to the vent hole 4a and the vent slit (not shown) of the upper panel 4, respectively. A heat sink 21 is disposed between the two ventilation slits, and air entering from the ventilation slit 5 b flows between the fins 21 a of the heat sink 21 toward the ventilation slit of the upper panel 4. Further, the lower surface auxiliary panel 6 can be detached from the lower surface main panel 5. The right side panel 7 is appropriately equipped with a power switch 7b and an AC outlet 7c.
Etc. are provided.

A terminal block 17 having a DC input terminal and an AC output terminal is disposed on the upper side of the lower surface auxiliary panel 6. The terminal block 17 is a terminal block holding plate 18 attached to the back panel 3.
And the right side panel 7. The terminal block 17 is connected to a DC input wiring or an AC output wiring (both not shown) introduced into the power converter 1 through a notch 3a formed in the back panel 3. .

Inside the housing, the first wiring board 20 is attached to the heat sink 21 and the first member 22 provided in a configuration different from the heat sink 21 through a support 23 (spacer) at a predetermined interval. The support 23 used here has one end side processed into a male screw shape, and is screwed into a female screw-like hole formed in the heat sink 21 and the first member 22.

The heat sink 21 is fixed to the back panel 3 with screws or the like, and is maintained at a ground potential (electrically connected).

The switch element module 24 is constructed by incorporating a plurality of switch elements in a switch element fixing holder 25. The switch element fixing holder 25 is connected to the heat sink 21 through the opening 20c.
By fixing on the top, heat dissipation to the heat sink 21 of the switch element is enabled.
The specific configuration of the first wiring board 20 and the details of the electrical connection state between the first wiring board 20 and the heat sink 21 will be described later.

The first member 22 has the same height as the heat sink, and as shown in FIG.
Adjacent to the heat sink 21, it extends from the lower surface main panel 5 side to the upper panel 4 side along the heat sink 21, and is attached to the back panel 3. And the 1st member 22
The length in the direction along the right side panel 7 is shorter than the length of the corresponding portion of the heat sink 21, and a second space 22 a is formed between the first member 22 and the top panel 4. A more specific configuration of the first member 22 will be described later.

Further, the length of the first wiring board 20 in the direction along the top panel 4 (left and right direction in FIG. 3) is longer than the corresponding length of the heat sink 21, and the end 20A of the first wiring board 20 is the heat sink. It is in a state of protruding beyond the end of 21. The first wiring board 20
The end portion 20 </ b> A is fixed via the first member 22 and the spacer 23. That is, since the heat sink 21 and the first member 22 are maintained at the same height, the first wiring board 20 is fixed to the heat sink 21 and the first member 22 via the spacer 23.

A DC reactor DCL and an AC reactor ACL are arranged side by side on the left side panel 8 side of the heat sink 21. Further, the second wiring board 26 is disposed on the right side panel 7 side of the first wiring board 20, that is, on the right side panel side of the first member 22. The second wiring board 26 is provided with a plurality (four in this case) of interconnecting relays RLY that perform electrical connection and disconnection between the AC output from the first wiring board 20 and the system. The second wiring board 26 is attached to the back panel 3 by a support (not shown) whose one end is processed into a male screw shape.

Next, a specific configuration of the first wiring board 20 in the power conversion device 1 of the embodiment is illustrated in FIG.
And it demonstrates using FIG. DC power from the solar cell module 30 is input to the DC input terminals 17a and 17b of the terminal block 17, and the DC input terminals 17a and 17b are respectively connected to the input terminals 20a of the first wiring board 20 through lead wires 19a and 19b. , 20b. The input terminals 20a and 20b are connected to a pair of DC power lines 31 and 32 formed on the first wiring board 20, respectively. The pair of DC power lines 31 and 32 is formed as a thick film pattern on the back side of the first wiring board 20 because a large current flows.

The pair of DC power lines 31 and 32 includes a common mode choke coil L1, an X capacitor X1, and a Y capacitor Y1 for attenuating noise included in the DC power of the solar cell module 30 input to the power converter 1. To Y4 are appropriately arranged to form a first noise filter circuit CMF1.

The direct current output from the first noise filter circuit CMF1 is input to a switch element module 24 that forms an inverter via a direct current reactor DCL. The switch element module 24 includes a first circuit in which a parallel circuit of a transistor and a free wheel diode is connected in series.
~ Three third arm circuits are connected in parallel, and the booster circuit 36 is configured using the negative side transistor of the arm circuit on the noise filter circuit CMF1 side, the DC reactor DCL, and the smoothing capacitor CON, and the rest These two arm circuits are used for the inverter circuit 37.

The input side of the DC reactor DCL is connected to the positive electrode of the solar cell module 30 via the first noise filter circuit CMF1, and the output side is the input side A point (2 of the arm circuit) of the arm circuit.
Connection point of two switch elements). Further, both ends B and C of the arm circuit are connected in parallel to the smoothing capacitor CON, and the points B and C are connected to the input side (DC side) of the inverter circuit 37. Further, the output point D and E point (AC side) of the inverter circuit 37 are respectively connected to the AC reactor ACL.

The booster circuit 36 and the inverter circuit 37 are controlled by signals from a control circuit provided on a control circuit board (not shown), respectively. However, these specific control methods are well known. Detailed description thereof is omitted.

The DC reactor DCL and the AC reactor ACL have a frequency of 50 Hz to 60 H.
Since a large reactance for z low frequency alternating current is required, the size is large and heavy. It should be noted that the home-use power conversion apparatus 1 (output is 4 Kw to 6 Kw as in this embodiment)
About 2 kg to 3 kg, respectively. Similarly, the smoothing capacitor CON also needs a large capacity.

The AC output from the pair of AC reactors ACL is a pair of AC power lines 38.
, 39 and connected to the interconnection relays RLY1 to RLY4 of the second wiring board 26. The pair of AC power lines 38 and 39 is formed as a thick film pattern on the back side of the first wiring board 20 because a large current flows.

Similarly to the DC power line, the pair of AC power lines 38 and 39 have common mode choke coils L2 and L for attenuating noise included in the power lines 38 and 39.
3, X capacitors X2 to X4, Y capacitors Y5 to Y8 are appropriately arranged to form a second noise filter circuit CMF2. The pair of AC power lines and the second noise filter circuit CMF are mounted on the first wiring board 20.

Next, attachment of the first wiring board 20 to the heat sink and the first member will be described.
This will be described with reference to FIGS. As shown in FIGS. 2 and 3, a plurality of supports 23 having the same height are erected on the heat sink 21. The support 23 is the first wiring board 2
The purpose is to fix the heat sink 21 and the first member 22 forming the first member in a state where 0 is maintained at a predetermined height.

That is, the first wiring board 20 is formed with screw holes at positions corresponding to the supports 23. The first wiring board 20 is screwed to the top of the support 23 through an opening formed in the first wiring board 20 at a position corresponding to the support 23. Thus, the first wiring board 20
Is held and fixed on the heat sink 21 at a certain height by the support 23.

The output from the second common mode filter circuit CMF2 is a pair of elongated wires 42a and 42b such as lead wires routed from the output terminals 20d and 20e provided at the end 20A of the first wiring board 20. The input terminals 26a, 2 of the second wiring board 26 via (AC wiring)
6b.

The second wiring board 26 has a pair of AC power lines 43 and 44 each having a thick film pattern formed along both side ends. The AC power line 43 is connected to the AC output terminal 17c through a series circuit of two interconnection relays RLY1 and RLY2 arranged on the second wiring board 26. Similarly, the AC power line 44 is connected to the second power line 44. The two interconnection relays RLY3 and RLY4 arranged on the wiring board 26 are connected to the AC output terminal 17d through a series circuit.

These interconnection relays RLY1 to RLY4 include a DC reactor DCL, a booster circuit 36,
In order to prevent the inverter device from being disconnected from the system at the time of abnormality or system abnormality of the DC / AC inverter circuit formed by the smoothing capacitor CON, the inverter circuit 37, and the pair of AC reactor ACLs, or an electric shock or the like will not occur at the time of restoration Is provided.

In this way, the wirings 42 a and 4 that connect the conductive patterns provided on the first wiring board 20 and the second wiring board 26 and the conductive patterns provided on the first wiring board 20 and the second wiring board 26.
2b and the output power line.

Next, the specific configuration of the first member 22, the connection state between the first wiring board 20 and the first member 22, and the arrangement of the pair of wirings 42a and 42b will be described with reference to FIGS. explain.

The end portion 20A of the first wiring board 20 protrudes from the region on the heat sink 21 toward the second wiring board 26, and the top panel 4 (the main panel 4) which is the side wall surface closest to the end portion 20A of the first wiring board 20. The first space 20B is formed by the upper surface panel 4 of the end portion 20A of the first wiring board 20 between the upper side panel 4 and the first side wall of the invention.

The first member 22 is formed in the shape shown in FIG. 6 by bending an iron plate or an aluminum plate. The first member 22 has a vertically long “U” shape and has a surface substantially parallel to the surface of the heat sink 21 on which the switch module 24 is disposed.
A plate member 22b, a second plate member 22c formed substantially perpendicular to the first plate member 22b, and a third plate member 22d formed substantially perpendicular to the second plate member 22c and parallel to the first plate member 22b. Have.

In addition, the first plate member 22b is cut at a position opposite to a through hole (not shown) for passing a screw formed in the third plate member 22d in order to attach the first member 22 to the back panel 3. A notch 22e is formed. The notch 22e is an opening through which a screwdriver for screwing the first member 22 to the back panel 3 is inserted. Thereby, the 1st member 22 can be screwed to the back panel 4 through a screw | thread through a through-hole. Further, the first plate-like portion 22
In b, female screw-like screw holes 22f for screwing the support 23 are formed at a plurality of locations.

The first member 22 is attached by screwing between the first wiring board 20 and the second wiring board 26 in parallel with the heat sink 21 with a predetermined distance from the heat sink 21. As a result, the first
The member 22 extends from the top panel 4 side of the casing along the heat sink 21 to the bottom panel 5 of the casing.
It will extend toward the 6th side. At this time, the first plate member 22b and the upper panel 4
The second space 22a is formed between the first plate member 22b and the top panel 4. A third space 22 g is formed between the second plate member 22 c and the upper panel 4 by the second plate member 22 c and the upper panel 4. In addition, when the first member 22 is attached, the second plate member 22c is disposed on the second wiring board 26 side.

The female screw-like screw hole 22f formed in the first plate member 22b of the first member 22 has a support 2
3 is attached and fixed to the support 23 with screws so that the end 20A of the first wiring board 20 does not protrude from the first plate member 22b in plan view.

The wirings 42a and 42b are bent from the end portion 20A of the first wiring substrate 20 to the heat sink 21 side through the first space 20B, and are routed along the side surface of the heat sink 21 to the opposite end portion 20A side. The wirings 42 a and 42 b are the second between the first plate member 22 and the upper panel 4.
The space 22 a and the third space 22 g between the second plate member 22 c and the upper panel 4 are routed to the input terminals 26 a and 26 b of the second wiring board 26. At this time, the wirings 42a and 42b pass through the region next to the side surface of the heat sink and pass along the upper surface panel 4 of the casing.
It is routed to the wiring board 26.

Thereby, the wirings 42a and 42b are hidden from the most part of the first wiring board 20 on the side surface of the heat sink. For this reason, it is possible to prevent (shield) the magnetic flux generated by the noise superimposed on the conductive pattern of the first substrate circuit from being transmitted to the wirings 42a and 42b (can prevent electromagnetic noise). Thereby, the wirings 42a and 42b
Can be attenuated (reduced). Thus, in this embodiment, the heat sink 21 that cools the switch element can also be used as a shield. For example, electromagnetic noise such as noise superimposed on the conductive pattern before noise removal is picked up by the reactor components of the wirings 42a and 42b. It has become difficult. For this reason, high quality AC power with less noise can be obtained.

Further, since the end portion 20A of the first wiring board 20 can be supported by the first member 22, the fixing strength of the first wiring board 20 is improved, and when the wirings 42a and 42b are bent and routed, the first wiring It can suppress that the edge part of a board | substrate breaks.

Further, since the wirings 42a and 42b are routed through the second space 22a, the wirings 42a and 42b are hidden from the first wiring board 20 by the first plate member 22b. Electromagnetic noise emitted from the circuit can be prevented (shielded) by the first plate member 22. Furthermore, since the wirings 42a and 42b are routed through the third space 22g, they are hidden from the first wiring board 20 by the second plate member 22c. Electromagnetic noise emitted from the circuit 20 can be prevented (shielded) by the second plate member 22c. These also make it difficult for electromagnetic noise to be picked up by the reactor components of the wirings 42a and 42b, so that high-quality AC power with less noise can be obtained.

In addition, by arranging the second plate material portion 22c on the second wiring board 26 side, the second board member hides more of the wirings 42a and 42b from the first wiring board 20. This
The shielding effect from the electromagnetic noise of the wirings 42a and 42b is improved. This does not deny attaching the first member 22 so that the second plate member 22c is on the heat sink 21 side.

Further, the first wiring board 20 is prevented from protruding from the first plate member portion 22b to the second wiring board 26 side. Thereby, the wirings 42a and 42b are transferred from the first plate member 22b to the first wiring board 20.
Therefore, the electromagnetic noise emitted from the first substrate circuit 20 can be prevented (shielded) by the second plate member 22c.

DESCRIPTION OF SYMBOLS 1 ... Power converter 2 ... Front panel 3 ... Back panel 4 ... Top panel 4a ... Vent hole 5 ... Bottom main panel 6 ... Bottom auxiliary panel 7 ... Right side panel 8 ... Left side panel 9 ...
Display unit 17 ... Terminal block 18 ... Terminal block holding plate 19a, 19b ... Lead wire 20 ... First wiring board 20A ... End portion 20B ... First space 21 ... Heat sink 21a ... Fin portion
22 ... 1st member 22a ... 2nd space 22g ... 3rd space 22b-22c ... Plate material part 23
... Support 26 ... Second wiring board 30 ... Solar cell module 38, 39 ... AC power line 42a, 42b ... Wiring 43, 44 ... AC power line

Claims (8)

In a single housing, conductive patterns provided on the first wiring board and the second wiring board, and wirings connecting these both conductive patterns;
A heat sink electrically connected to ground potential,
In the enclosure,
A first wiring board is disposed on the heat sink and a second wiring board is disposed adjacent to the heat sink;
The end of the first wiring board is protruded from the position on the heat sink to the second wiring board, and one end of the wiring is connected to the end, and the wiring is routed to the opposite end along the heat sink. A power conversion device comprising a first space for connecting the other end of the wiring to a second wiring board. The first space is provided between the first side wall surface closest to the end portion of the first wiring board and the end portion of the first wiring board among the side wall surfaces erected from the one surface of the housing. The power conversion apparatus according to claim 1. Between the heat sink and the second wiring board is disposed a first member having a surface substantially parallel to the surface of the heat sink on which the switch element is disposed,
The power converter according to claim 2, wherein a second space in which the wiring can be routed is provided between the first member and the first side wall surface. The first member is composed of a first plate member portion forming the parallel surface and a second plate member portion having a surface substantially perpendicular to the parallel surface,
The second space is provided between the first plate member and the first side wall surface,
The power converter according to claim 3, wherein a third space in which the wiring can be routed is provided between the second plate member and the first side wall surface. The first wiring board is arranged on the surface of the heat sink on which the switch element is arranged via a spacer, and the end of the first wiring board is fixed via the first member and the spacer. The power converter according to claim 3 or 4, characterized by the above. The power conversion device according to claim 3, wherein the first member is made of a metal material. The first member extends from the first side wall surface side of the housing toward the side wall surface side facing the first side wall surface of the housing along the heat sink. The power converter device in any one of. The power converter according to claim 1, wherein the wiring is routed to the second wiring board along the first side wall surface of the casing.

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