JP5853694B2 - Positively chargeable toner for electrostatic image development - Google Patents
Positively chargeable toner for electrostatic image development Download PDFInfo
- Publication number
- JP5853694B2 JP5853694B2 JP2011290278A JP2011290278A JP5853694B2 JP 5853694 B2 JP5853694 B2 JP 5853694B2 JP 2011290278 A JP2011290278 A JP 2011290278A JP 2011290278 A JP2011290278 A JP 2011290278A JP 5853694 B2 JP5853694 B2 JP 5853694B2
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- resin particles
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- positively chargeable
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- Prior art date
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- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 2
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- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
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- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 2
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Landscapes
- Developing Agents For Electrophotography (AREA)
Description
本発明は、電子写真法、静電記録法、静電印刷法等において静電潜像を現像するために用いられる静電荷像現像用正帯電性トナーに関する。 The present invention relates to a positively chargeable toner for developing an electrostatic charge image used for developing an electrostatic latent image in electrophotography, electrostatic recording method, electrostatic printing method and the like.
従来、一般的な電子写真法に用いられる現像剤においては、着色樹脂粒子表面に外添剤を付着させることにより、所望の流動性や帯電特性が得られる。外添剤としては、無機物、又は有機物からなる微粒子が広く一般的に使用されている。このような外添剤としては、従来から金属酸化物粒子や樹脂粒子、及びこれらを表面処理した物等が広く利用されてきた。 Conventionally, in a developer used for general electrophotography, desired fluidity and charging characteristics can be obtained by attaching an external additive to the surface of the colored resin particles. As the external additive, fine particles made of inorganic or organic substances are widely used. As such an external additive, metal oxide particles and resin particles, and those obtained by surface treatment of these have been widely used.
外添剤としては、種々の粒径のシリカ微粒子が一般的に用いられているが、一方で、その他の粒子を用いる発明も多く知られている。現像剤には、負帯電性の現像剤と正帯電性の現像剤があり、通常、負帯電性の現像剤には負帯電性の外添剤が使用され、正帯電性の現像剤には正帯電性の外添剤が使用されている。 As the external additive, silica fine particles having various particle diameters are generally used. On the other hand, many inventions using other particles are also known. Developers include negatively charged developers and positively charged developers. Usually, negatively charged developers use negatively charged external additives, and positively charged developers are used as positively charged developers. A positively chargeable external additive is used.
例えば、特許文献1には、電子写真用現像剤として、負の帯電性を有するポリメチルシルセスキオキサン粉末(シリコーン樹脂粉末)を含有する負帯電性のトナーが開示されている。当該文献の明細書には、当該粉末の粒径が0.1〜10μmであること、当該粉末を用いたトナーは、カブリの無い鮮明な画像が得られると記載されている。 For example, Patent Document 1 discloses a negatively chargeable toner containing polymethylsilsesquioxane powder (silicone resin powder) having negative chargeability as an electrophotographic developer. The specification of the document describes that the particle diameter of the powder is 0.1 to 10 μm, and that a toner using the powder can obtain a clear image without fogging.
特許文献2には、スチレン系樹脂からなる結着樹脂と着色剤とを含み、球形化度が0.8以上且つ帯電極性が負帯電である着色微粒子、特定粒径の疎水化シリカ微粒子とシリコーン樹脂粒子を混合してなる負帯電性の非磁性一成分現像剤が開示されている。当該文献に開示されている現像剤は、充分な流動性を有し、画像濃度が高く、カブリが少ない、画質レベルの高い画像が得られるると記載されている。 Patent Document 2 includes colored fine particles containing a binder resin composed of a styrene resin and a colorant, having a sphericity of 0.8 or more and a negative charge polarity, hydrophobized silica fine particles having a specific particle size, and silicone A negatively chargeable non-magnetic one-component developer obtained by mixing resin particles is disclosed. It is described that the developer disclosed in this document has sufficient fluidity, an image with high image density, low fog, and a high image quality level.
特許文献3には、結着樹脂及び着色剤を主成分とする静電荷像現像用トナーにおいて、トナーの平均粒径の1/2〜1/30の平均粒径をもつシリコーン樹脂粒子を添加してなる負帯電性の静電荷像現像用トナーが開示されている。定の形状及び粒度分布の着色粒子に、特定の純度、一次粒径、及び特定イオン含有量のアルミナ微粒子を外添したトナーが開示されている。当該文献の明細書の実施例には、当該トナーを用いたプリントアウト画像について、画像カブリ、転写不良、帯電不良、及び画像スジに関する評価が記載されている。 In Patent Document 3, silicone resin particles having an average particle diameter of 1/2 to 1/30 of the average particle diameter of the toner in an electrostatic charge image developing toner mainly composed of a binder resin and a colorant are added. A negatively chargeable electrostatic charge image developing toner is disclosed. A toner is disclosed in which alumina particles having a specific purity, a primary particle size, and a specific ion content are externally added to colored particles having a fixed shape and particle size distribution. In the examples of the specification of the document, evaluation regarding image fogging, transfer failure, charging failure, and image streaks is described for a printout image using the toner.
シリコーン樹脂粒子は負帯電性の外添剤として作用するが、特許文献1〜3のトナー(現像剤)は負帯電性であり、負帯電性のトナー(現像剤)に、負帯電性の外添剤であるシリコーン樹脂粒子を添加した場合の効果についての記載はあるが、この負帯電性のシリコーン樹脂粒子を正帯電性のトナーに適用した場合にどのような効果があるかの開示は全くない。 Although the silicone resin particles act as a negatively chargeable external additive, the toners (developers) in Patent Documents 1 to 3 are negatively chargeable, and the negatively chargeable toner (developer) has a negatively chargeable external additive. Although there is a description about the effect when the silicone resin particle as an additive is added, there is no disclosure of what effect is obtained when this negatively charged silicone resin particle is applied to a positively charged toner. Absent.
本発明の目的は、印字耐久性に優れ、縦筋の発生がない静電荷像現像用正帯電性トナーを提供することにある。 An object of the present invention is to provide a positively chargeable toner for developing an electrostatic image having excellent printing durability and no vertical stripes.
本発明者は、上記課題を解決するため鋭意検討した結果、着色樹脂粒子と外添剤を含有するトナーにおいて、特定の粒径及び粒径分布のシリコーン樹脂粒子及び特定粒径の無機微粒子Aを、着色樹脂粒子に対して、特定量含有させることにより、上記課題が解決できることを見いだした。
即ち、本発明によれば、結着樹脂及び着色剤を含む着色樹脂粒子と、外添剤とを含有する静電荷像現像用正帯電性トナーにおいて、前記外添剤が、個数平均粒径が0.1〜1μmであり、粒径分布を小粒径側から起算した体積累計が50%に該当する粒径をDv50とし、当該体積累計が90%に該当する粒径をDv90とした場合、粒度分布Dv90/Dv50が1.6以下のシリコーン樹脂粒子、及び個数平均粒径が7〜25nmの正帯電性無機微粒子Aを含み、前記着色樹脂粒子100質量部に対して、前記シリコーン樹脂粒子の含有量が0.05〜2質量部であり、且つ前記正帯電性無機微粒子Aの含有量が0.1〜2質量部である静電荷像現像用正帯電性トナーが得られる。
As a result of intensive studies to solve the above-mentioned problems, the present inventor found that the toner containing the colored resin particles and the external additive contained silicone resin particles having a specific particle size and particle size distribution and inorganic fine particles A having a specific particle size. The inventors have found that the above-mentioned problems can be solved by adding a specific amount to the colored resin particles.
That is, according to the present invention, in the positively chargeable toner for developing an electrostatic image containing colored resin particles containing a binder resin and a colorant and an external additive, the external additive has a number average particle diameter. When the particle size distribution is 0.1 to 1 μm, the particle size distribution corresponding to 50% of the cumulative volume from the small particle size side is Dv50, and the particle size corresponding to 90% of the cumulative volume is Dv90, Silicone resin particles having a particle size distribution Dv90 / Dv50 of 1.6 or less, and positively chargeable inorganic fine particles A having a number average particle size of 7 to 25 nm, and 100 parts by mass of the colored resin particles, A positively chargeable toner for developing electrostatic images having a content of 0.05 to 2 parts by mass and a content of the positively chargeable inorganic fine particles A of 0.1 to 2 parts by mass is obtained.
本発明においては、前記シリコーン樹脂粒子の吸着水分量が、1.0質量%以下であることが好ましい。 In the present invention, it is preferable that the amount of adsorbed moisture of the silicone resin particles is 1.0% by mass or less.
本発明においては、前記外添剤が、更に個数平均粒径が30〜200nmである無機微粒子Bを含有し、且つ、当該無機微粒子Bの含有量が、前記着色樹脂粒子100質量部に対して0.1〜2質量部であることが好ましい。 In the present invention, the external additive further contains inorganic fine particles B having a number average particle diameter of 30 to 200 nm, and the content of the inorganic fine particles B is based on 100 parts by mass of the colored resin particles. It is preferable that it is 0.1-2 mass parts.
本発明においては、前記着色樹脂粒子が、体積平均一次粒径が4〜12μmであり、且つ平均円形度が0.96〜1.00であることが好ましい。 In the present invention, the colored resin particles preferably have a volume average primary particle size of 4 to 12 μm and an average circularity of 0.96 to 1.00.
上記の如き正帯電性のトナーに負帯電性の外添剤であるシリコーン樹脂粒子を含有することにより、印字耐久性に優れ、縦筋の発生がない静電荷像現像用正帯電性トナーが得られる。 By including silicone resin particles, which are negatively chargeable external additives, in the positively chargeable toner as described above, a positively chargeable toner for developing an electrostatic image having excellent printing durability and no vertical stripes is obtained. It is done.
本発明の静電荷像現像剤は、結着樹脂及び着色剤を含む着色樹脂粒子と、外添剤とを含有する静電荷像現像剤において、前記外添剤が、個数平均粒径が0.1〜1μm及び粒度分布Dv90/Dv50が1.6以下であるシリコーン微粒子を含有し、且つ、前記シリコーン微粒子の含有量が、前記着色樹脂粒子100質量部に対して、0.05〜1質量部であることを特徴とする。 The electrostatic charge image developer of the present invention is an electrostatic charge image developer containing colored resin particles containing a binder resin and a colorant, and an external additive, wherein the external additive has a number average particle size of 0.00. 1 to 1 μm and silicone fine particles having a particle size distribution Dv90 / Dv50 of 1.6 or less are contained, and the content of the silicone fine particles is 0.05 to 1 part by mass with respect to 100 parts by mass of the colored resin particles. It is characterized by being.
以下、本発明の静電荷像現像用正帯電性トナー(以下、単に「正帯電性トナー」と称することがある。)について説明する。
本発明の正帯電性トナーは、結着樹脂及び着色剤を含有する着色樹脂粒子と、外添剤として特定の条件を満たす前記シリコーン樹脂粒子と、無機微粒子Aとを特定量含有する。
本発明の正帯電性トナーは、前記着色樹脂粒子の表面に、外添剤として前記シリコーン樹脂粒子と、無機微粒子Aとを付着添加することにより得られるものであることが好ましい。
以下、本発明に使用される着色樹脂粒子の製造方法、当該製造方法により得られる着色樹脂粒子、当該着色樹脂粒子、シリコーン樹脂粒子及び無機微粒子Aとを用いた本発明の正帯電性トナーの製造方法並びに本発明の正帯電性トナーについて、順に説明する。
Hereinafter, the positively chargeable toner for developing an electrostatic image of the present invention (hereinafter, simply referred to as “positively chargeable toner”) will be described.
The positively chargeable toner of the present invention contains a specific amount of colored resin particles containing a binder resin and a colorant, the silicone resin particles satisfying specific conditions as an external additive, and inorganic fine particles A.
The positively chargeable toner of the present invention is preferably obtained by adhering and adding the silicone resin particles and inorganic fine particles A as external additives to the surface of the colored resin particles.
Hereinafter, the production method of the colored resin particles used in the present invention, the colored resin particles obtained by the production method, the production of the positively chargeable toner of the present invention using the colored resin particles, the silicone resin particles, and the inorganic fine particles A The method and the positively chargeable toner of the present invention will be described in order.
1.着色樹脂粒子の製造方法
一般に、着色樹脂粒子の製造方法は、粉砕法等の乾式法、並びに乳化重合凝集法、懸濁重合法、及び溶解懸濁法等の湿式法に大別され、画像再現性等の印字特性に優れた現像剤が得られ易いことから湿式法が好ましい。湿式法の中でも、ミクロンオーダーで比較的小さい粒径分布を持つ現像剤を得やすいことから、乳化重合凝集法、及び懸濁重合法等の重合法が好ましく、重合法の中でも懸濁重合法がより好ましい。
1. Production method of colored resin particles Generally, the production method of colored resin particles is roughly classified into dry methods such as a pulverization method, and wet methods such as an emulsion polymerization aggregation method, a suspension polymerization method, and a dissolution suspension method. The wet method is preferable because a developer excellent in printing characteristics such as the property is easily obtained. Among wet methods, a polymerization method such as emulsion polymerization aggregation method and suspension polymerization method is preferable because it is easy to obtain a developer having a relatively small particle size distribution on the order of microns, and among these polymerization methods, suspension polymerization method is preferable. More preferred.
上記乳化重合凝集法は、乳化させた重合性単量体を重合し、樹脂微粒子エマルションを得て、着色剤分散液等と凝集させ、着色樹脂粒子を製造する。また、上記溶解懸濁法は、結着樹脂や着色剤等の現像剤成分を有機溶媒に溶解又は分散した溶液を水系媒体中で液滴形成し、当該有機溶媒を除去して着色樹脂粒子を製造する方法であり、それぞれ公知の方法を用いることができる。 In the emulsion polymerization aggregation method, an emulsified polymerizable monomer is polymerized to obtain a resin fine particle emulsion, which is aggregated with a colorant dispersion or the like to produce colored resin particles. In the dissolution suspension method, a solution in which a developer component such as a binder resin or a colorant is dissolved or dispersed in an organic solvent is formed into droplets in an aqueous medium, and the organic solvent is removed to obtain colored resin particles. It is a manufacturing method and can use a well-known method, respectively.
本発明に用いる着色樹脂粒子は、湿式法、又は乾式法を採用して製造することが出来る。湿式法の中でも好ましい懸濁重合法を採用し、以下のようなプロセスにより行われる。 The colored resin particles used in the present invention can be produced by employing a wet method or a dry method. Among the wet methods, a preferred suspension polymerization method is adopted, and the following process is performed.
(A)懸濁重合法
(A−1)重合性単量体組成物の調製工程
まず、重合性単量体、着色剤及び正帯電性の帯電制御剤、さらに必要に応じて添加される離型剤等のその他の添加物を混合し、重合性単量体組成物の調製を行う。重合性単量体組成物を調製する際の混合には、例えば、メディア式分散機を用いて行う。
(A) Suspension polymerization method (A-1) Preparation step of polymerizable monomer composition First, a polymerizable monomer, a colorant, a positively chargeable charge control agent, and a release agent added as necessary. Other additives such as a mold agent are mixed to prepare a polymerizable monomer composition. The mixing at the time of preparing the polymerizable monomer composition is performed using, for example, a media type dispersing machine.
本発明で用いる重合性単量体は、重合可能な官能基を有するモノマーのことをいい、重合性単量体が重合して結着樹脂となる。重合性単量体の主成分として、モノビニル単量体を使用することが好ましい。モノビニル単量体としては、例えば、スチレン;ビニルトルエン、及びα−メチルスチレン等のスチレン誘導体;アクリル酸、及びメタクリル酸;アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチル、アクリル酸2−エチルヘキシル、及びアクリル酸ジメチルアミノエチル等のアクリル酸エステル;メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ブチル、メタクリル酸2−エチルヘキシル、及びメタクリル酸ジメチルアミノエチル等のメタクリル酸エステル;アクリロニトリル、及びメタクリロニトリル等の二トリル化合物;アクリルアミド、及びメタクリルアミド等のアミド化合物;エチレン、プロピレン、及びブチレン等のオレフィン;が挙げられる。これらのモノビニル単量体は、それぞれ単独で、あるいは2種以上組み合わせて用いることができる。これらのうち、モノビニル単量体として、スチレン、スチレン誘導体、及びアクリル酸エステル若しくはメタクリル酸エステルが、好適に用いられる。 The polymerizable monomer used in the present invention refers to a monomer having a polymerizable functional group, and the polymerizable monomer is polymerized to become a binder resin. It is preferable to use a monovinyl monomer as the main component of the polymerizable monomer. Examples of the monovinyl monomer include styrene; styrene derivatives such as vinyl toluene and α-methylstyrene; acrylic acid and methacrylic acid; methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, acrylic acid 2 Acrylic esters such as ethylhexyl and dimethylaminoethyl acrylate; methacrylic esters such as methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate and dimethylaminoethyl methacrylate; acrylonitrile And nitrile compounds such as methacrylonitrile; amide compounds such as acrylamide and methacrylamide; olefins such as ethylene, propylene, and butylene. These monovinyl monomers can be used alone or in combination of two or more. Of these, styrene, styrene derivatives, and acrylic esters or methacrylic esters are preferably used as monovinyl monomers.
ホットオフセット改善及び保存性改善のために、モノビニル単量体とともに、任意の架橋性の重合性単量体を用いることが好ましい。架橋性の重合性単量体とは、2つ以上の重合可能な官能基を持つモノマーのことをいう。架橋性の重合性単量体としては、例えば、ジビニルベンゼン、ジビニルナフタレン、及びこれらの誘導体等の芳香族ジビニル化合物;エチレングリコールジメタクリレート、及びジエチレングリコールジメタクリレート等の2個以上の水酸基を持つアルコールにカルボン酸が2つ以上エステル結合したエステル化合物;N,N−ジビニルアニリン、及びジビニルエーテル等の、その他のジビニル化合物;3個以上のビニル基を有する化合物;等を挙げることができる。これらの架橋性の重合性単量体は、それぞれ単独で、あるいは2種以上組み合わせて用いることができる。
本発明では、架橋性の重合性単量体を、モノビニル単量体100質量部に対して、通常、0.1〜5質量部、好ましくは0.3〜2質量部の割合で用いることが望ましい。
In order to improve hot offset and storage stability, it is preferable to use any crosslinkable polymerizable monomer together with the monovinyl monomer. A crosslinkable polymerizable monomer means a monomer having two or more polymerizable functional groups. Examples of the crosslinkable polymerizable monomer include aromatic divinyl compounds such as divinylbenzene, divinylnaphthalene, and derivatives thereof; alcohols having two or more hydroxyl groups such as ethylene glycol dimethacrylate and diethylene glycol dimethacrylate; Examples include ester compounds in which two or more carboxylic acids are ester-bonded; other divinyl compounds such as N, N-divinylaniline and divinyl ether; compounds having three or more vinyl groups. These crosslinkable polymerizable monomers can be used alone or in combination of two or more.
In the present invention, the crosslinkable polymerizable monomer is usually used at a ratio of 0.1 to 5 parts by mass, preferably 0.3 to 2 parts by mass with respect to 100 parts by mass of the monovinyl monomer. desirable.
また、さらに、重合性単量体の一部として、マクロモノマーを用いると、得られる正帯電性トナーの保存性と低温での定着性とのバランスが良好になるので好ましい。マクロモノマーは、分子鎖の末端に重合可能な炭素−炭素不飽和二重結合を有するもので、数平均分子量が、通常、1,000〜30,000の反応性の、オリゴマー又はポリマーである。マクロモノマーは、モノビニル単量体を重合して得られる重合体のガラス転移温度(以下、「Tg」と称することがある。)よりも、高いTgを有する重合体を与えるものが好ましい。マクロモノマーは、モノビニル単量体100質量部に対して、好ましくは0.03〜5質量部、さらに好ましくは0.05〜1質量部用いることが望ましい。 Furthermore, it is preferable to use a macromonomer as a part of the polymerizable monomer because the balance between the storage stability of the obtained positively chargeable toner and the fixability at a low temperature is improved. The macromonomer has a polymerizable carbon-carbon unsaturated double bond at the end of the molecular chain, and is a reactive oligomer or polymer having a number average molecular weight of usually 1,000 to 30,000. The macromonomer is preferably one that gives a polymer having a higher Tg than the glass transition temperature of the polymer obtained by polymerizing the monovinyl monomer (hereinafter sometimes referred to as “Tg”). The macromonomer is preferably used in an amount of 0.03 to 5 parts by mass, more preferably 0.05 to 1 part by mass, with respect to 100 parts by mass of the monovinyl monomer.
本発明では、着色剤を用いるが、カラーの現像剤を作製する場合、ブラック、シアン、イエロー、マゼンタの着色剤を用いることができる。
ブラック着色剤としては、カーボンブラック、チタンブラック、並びに酸化鉄亜鉛、及び酸化鉄ニッケル等の磁性粉等を用いることができる。
In the present invention, a colorant is used. However, when producing a color developer, black, cyan, yellow, and magenta colorants can be used.
As the black colorant, carbon black, titanium black, magnetic powder such as iron zinc oxide and nickel iron oxide can be used.
シアン着色剤としては、例えば、銅フタロシアニン化合物、その誘導体、及びアントラキノン化合物等が利用できる。具体的には、C.I.ピグメントブルー2、3、6、15、15:1、15:2、15:3、15:4、16、17:1、及び60等が挙げられる。 As the cyan colorant, for example, a copper phthalocyanine compound, a derivative thereof, and an anthraquinone compound can be used. Specifically, C.I. I. Pigment blue 2, 3, 6, 15, 15: 1, 15: 2, 15: 3, 15: 4, 16, 17: 1, 60, and the like.
イエロー着色剤としては、例えば、モノアゾ顔料、及びジスアゾ顔料等のアゾ系顔料、縮合多環系顔料等の化合物が用いられ、C.I.ピグメントイエロー3、12、13、14、15、17、62、65、73、74、83、93、97、120、138、155、180、181、185、186、及び213等が挙げられる。 Examples of the yellow colorant include monoazo pigments, azo pigments such as disazo pigments, and compounds such as condensed polycyclic pigments. I. Pigment yellow 3, 12, 13, 14, 15, 17, 62, 65, 73, 74, 83, 93, 97, 120, 138, 155, 180, 181, 185, 186, and 213.
マゼンタ着色剤としては、モノアゾ顔料、及びジスアゾ顔料等のアゾ系顔料、縮合多環系顔料等の化合物が用いられ、C.I.ピグメントレッド31、48、57:1、58、60、63、64、68、81、83、87、88、89、90、112、114、122、123、144、146、149、150、163、170、184、185、187、202、206、207、209、213、237、251、269及びC.I.ピグメントバイオレット19等が挙げられる。 As the magenta colorant, monoazo pigments, azo pigments such as disazo pigments, and compounds such as condensed polycyclic pigments are used. I. Pigment Red 31, 48, 57: 1, 58, 60, 63, 64, 68, 81, 83, 87, 88, 89, 90, 112, 114, 122, 123, 144, 146, 149, 150, 163, 170, 184, 185, 187, 202, 206, 207, 209, 213, 237, 251, 269 and C.I. I. Pigment violet 19 and the like.
本発明では、各着色剤は、それぞれ単独で、あるいは2種以上組み合わせて用いることができる。着色剤の量は、モノビニル単量体100質量部に対して、好ましくは1〜10質量部である。 In the present invention, each colorant can be used alone or in combination of two or more. The amount of the colorant is preferably 1 to 10 parts by mass with respect to 100 parts by mass of the monovinyl monomer.
本発明では、正帯電性トナーとするために、通常正帯電性の帯電制御剤を用いる。
帯電制御剤としては、一般に現像剤用の帯電制御剤として用いられているものであれば、特に限定されないが、帯電制御剤の中でも、重合性単量体との相溶性が高く、安定した帯電性(帯電安定性)を現像剤粒子に付与させることができることから、正帯電性の帯電制御樹脂が好ましく用いられる。
正帯電性の帯電制御剤としては、ニグロシン染料、4級アンモニウム塩、トリアミノトリフェニルメタン化合物及びイミダゾール化合物、並びに、好ましく用いられる帯電制御樹脂としてのポリアミン樹脂、並びに4級アンモニウム基含有共重合体、及び4級アンモニウム塩基含有共重合体等が挙げられる。
本発明では、帯電制御剤を、モノビニル単量体100質量部に対して、通常、0.01〜10質量部、好ましくは0.03〜8質量部の割合で用いることが望ましい。帯電制御剤の添加量が、0.01質量部未満の場合にはカブリが発生することがある。一方、帯電制御剤の添加量が10質量部を超える場合には印字汚れが発生することがある。
In the present invention, a positively chargeable charge control agent is usually used in order to obtain a positively chargeable toner.
The charge control agent is not particularly limited as long as it is generally used as a charge control agent for a developer. Among charge control agents, the charge control agent is highly compatible with a polymerizable monomer and has a stable charge. Therefore, a positively chargeable charge control resin is preferably used.
Examples of positively chargeable charge control agents include nigrosine dyes, quaternary ammonium salts, triaminotriphenylmethane compounds and imidazole compounds, polyamine resins as charge control resins that are preferably used, and quaternary ammonium group-containing copolymers. , And quaternary ammonium base-containing copolymers.
In the present invention, the charge control agent is usually used in a proportion of 0.01 to 10 parts by mass, preferably 0.03 to 8 parts by mass, with respect to 100 parts by mass of the monovinyl monomer. If the addition amount of the charge control agent is less than 0.01 parts by mass, fog may occur. On the other hand, when the addition amount of the charge control agent exceeds 10 parts by mass, printing stains may occur.
定着時における現像剤の定着ロールからの離型性を改善する観点から、重合性単量体組成物には、離型剤を添加することが好ましい。離型剤としては、一般に現像剤の離型剤として用いられるものであれば、特に制限無く用いることができる。 From the viewpoint of improving the releasability of the developer from the fixing roll during fixing, it is preferable to add a release agent to the polymerizable monomer composition. Any release agent can be used without particular limitation as long as it is generally used as a release agent for a developer.
上記離型剤は、エステルワックス及び/又は炭化水素系ワックスを含有することが好ましい。これらのワックスを離型剤として使用することにより、低温定着性と保存性とのバランスを好適にすることができる。
本発明において離型剤として好適に用いられるエステルワックスは、多官能エステルワックスがより好適であり、例えば、ペンタエリストールテトラパルミネート、ペンタエリストールテトラベヘネート、ペンタエリストールテトラステアレート等のペンタエリスリトールエステル化合物;ヘキサグリセリンテトラベヘネートテトラパルミネート、ヘキサグリセリンオクタベヘネート、ペンタグリセリンヘプタベヘネート、テトラグリセリンヘキサベヘネート、トリグリセリンペンタベヘネート、ジグリセリンテトラベヘネート、グリセリントリベヘネート等のグリセリンエステル化合物;ジペンタエリストールヘキサミリテート、ジペンタエリストールヘキサパルミネート等のジペンタエリスリトールエステル化合物;等が挙げられ、中でもグリセリンエステル化合物が好ましく、また、ヘキサグリセリンテトラベヘネートテトラパルミネート、ヘキサグリセリンオクタベヘネート、テトラグリセリンヘキサベヘネート、トリグリセリンペンタベヘネートがより好ましく、ヘキサグリセリンオクタベヘネートが特に好ましい。
The release agent preferably contains an ester wax and / or a hydrocarbon wax. By using these waxes as a release agent, the balance between low-temperature fixability and storage stability can be made suitable.
The ester wax suitably used as a release agent in the present invention is more preferably a polyfunctional ester wax, such as pentaerythrole tetrapalinate, pentaerythrole tetrabehenate, pentaerythrole tetrastearate, etc. Pentaerythritol ester compound; hexaglycerin tetrabehenate tetrapalinate, hexaglycerin octabehenate, pentaglycerin heptabehenate, tetraglycerin hexabehenate, triglycerin pentabehenate, diglycerin tetrabehenate, Glycerin ester compounds such as glycerin tribehenate; dipentaerythritol ester compounds such as dipentaerystol hexamilitate and dipentaerystol hexapalinate; Glycerin ester compounds are preferred, hexaglycerin tetrabehenate tetrapalinate, hexaglycerin octabehenate, tetraglycerin hexabehenate, and triglycerin pentabehenate are more preferred, and hexaglycerin octabehenate is particularly preferred. preferable.
本発明において離型剤として好適に用いられる炭化水素系ワックスは、ポリエチレンワックス、ポリプロピレンワックス、フィッシャートロプシュワックス、石油系ワックス等が挙げられ、中でも、フィッシャートロプシュワックス、石油系ワックスが好ましく、石油系ワックスがより好ましい。
炭化水素系ワックスの数平均分子量は、300〜800であることが好ましく、400〜600であることがより好ましい。また、JIS K2235 5.4で測定される炭化水素系ワックスの針入度は、1〜10であることが好ましく、2〜7であることがより好ましい。
Examples of the hydrocarbon wax suitably used as a release agent in the present invention include polyethylene wax, polypropylene wax, Fischer-Tropsch wax, petroleum-based wax, etc. Among them, Fischer-Tropsch wax and petroleum-based wax are preferable, and petroleum-based wax. Is more preferable.
The number average molecular weight of the hydrocarbon wax is preferably 300 to 800, more preferably 400 to 600. Moreover, the penetration of the hydrocarbon wax measured by JIS K2235 5.4 is preferably 1 to 10, and more preferably 2 to 7.
上記離型剤の他にも、例えば、ホホバ等の天然ワックス;オゾケライト等の鉱物系ワックス;等を用いることができる。
離型剤は、上述した1種又は2種以上のワックスを組み合わせて用いてもよい。
上記離型剤は、モノビニル単量体100質量部に対して、好ましくは0.1〜30質量部用いられ、更に好ましくは1〜20質量部用いられる。
In addition to the mold release agent, for example, natural wax such as jojoba; mineral wax such as ozokerite;
The mold release agent may be used in combination with one or more waxes as described above.
The release agent is preferably used in an amount of 0.1 to 30 parts by mass, and more preferably 1 to 20 parts by mass with respect to 100 parts by mass of the monovinyl monomer.
その他の添加物として、重合して結着樹脂となる重合性単量体を重合する際に、分子量調整剤を用いることが好ましい。
分子量調整剤としては、一般に現像剤用の分子量調整剤として用いられているものであれば、特に限定されず、例えば、t−ドデシルメルカプタン、n−ドデシルメルカプタン、n−オクチルメルカプタン、及び2,2,4,6,6−ペンタメチルヘプタン−4−チオール等のメルカプタン類;テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトラブチルチウラムジスルフィド、N,N’−ジメチル−N,N’−ジフェニルチウラムジスルフィド、N,N’−ジオクタデシル−N,N’−ジイソプロピルチウラムジスルフィド等のチウラムジスルフィド類;等が挙げられる。これらの分子量調整剤は、それぞれ単独で、あるいは2種以上を組み合わせて用いてもよい。
本発明では、分子量調整剤を、モノビニル単量体100質量部に対して、通常0.01〜10質量部、好ましくは0.1〜5質量部の割合で用いることが望ましい。
As other additives, it is preferable to use a molecular weight modifier when polymerizing a polymerizable monomer that is polymerized to become a binder resin.
The molecular weight modifier is not particularly limited as long as it is generally used as a molecular weight modifier for a developer. For example, t-dodecyl mercaptan, n-dodecyl mercaptan, n-octyl mercaptan, and 2,2 Mercaptans such as 1,4,6,6-pentamethylheptane-4-thiol; tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabutylthiuram disulfide, N, N′-dimethyl-N, N′-diphenylthiuram disulfide, N , N′-dioctadecyl-N, N′-diisopropyl thiuram disulfide and other thiuram disulfides; These molecular weight modifiers may be used alone or in combination of two or more.
In this invention, it is desirable to use a molecular weight modifier in the ratio of 0.01-10 mass parts normally with respect to 100 mass parts of monovinyl monomers, Preferably it is 0.1-5 mass parts.
(A−2)懸濁液を得る懸濁工程(液滴形成工程)
本発明では、少なくとも重合性単量体、着色剤及び正帯電性の帯電制御剤を含む重合性単量体組成物を、分散安定剤を含む水系媒体中に分散させ、重合開始剤を添加した後、重合性単量体組成物の液滴形成を行う。液滴形成の方法は特に限定されないが、例えば、(インライン型)乳化分散機(荏原製作所社製、商品名「マイルダー」)、高速乳化分散機(特殊機化工業製、商品名「T.K.ホモミクサー MARK II型」)等の強攪拌が可能な装置を用いて行う。
(A-2) Suspension step for obtaining a suspension (droplet formation step)
In the present invention, a polymerizable monomer composition containing at least a polymerizable monomer, a colorant, and a positively chargeable charge control agent is dispersed in an aqueous medium containing a dispersion stabilizer, and a polymerization initiator is added. Thereafter, droplet formation of the polymerizable monomer composition is performed. The method for forming droplets is not particularly limited. For example, (in-line type) emulsifying disperser (trade name “Milder” manufactured by Ebara Seisakusho Co., Ltd.), high-speed emulsifying disperser (made by Tokushu Kika Kogyo Co., Ltd., trade name “TK”). .. Homomixer MARK type II)) etc.
重合開始剤としては、過硫酸カリウム、及び過硫酸アンモニウム等の過硫酸塩:4,4’−アゾビス(4−シアノバレリック酸)、2,2’−アゾビス(2−メチル−N−(2−ヒドリキシエチル)プロピオンアミド)、2,2’−アゾビス(2−アミジノプロパン)ジヒドロクロライド、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、及び2,2’−アゾビスイソブチロニトリル等のアゾ化合物;ジ−t−ブチルパーオキシド、ベンゾイルパーオキシド、t−ブチルパーオキシ−2−エチルヘキサノエート、t−ヘキシルパーオキシ−2−エチルブタノエート、ジイソプロピルパーオキシジカーボネート、ジ−t−ブチルパーオキシオキシイソフタレート、及びt−ブチルパーオキシイソブチレート等の有機過酸化物等が挙げられる。これらは、それぞれ単独で、あるいは2種以上組み合わせて用いることができる。これらの中で、残留重合性単量体を少なくすることができ、印字耐久性も優れることから、有機過酸化物を用いるのが好ましい。 As a polymerization initiator, persulfates such as potassium persulfate and ammonium persulfate: 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (2-methyl-N- (2- Hydroxyethyl) propionamide), 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis (2,4-dimethylvaleronitrile), and 2,2′-azobisisobutyro Azo compounds such as nitrile; di-t-butyl peroxide, benzoyl peroxide, t-butylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylbutanoate, diisopropyl peroxydicarbonate, Organic peroxides such as di-t-butylperoxyisophthalate and t-butylperoxyisobutyrate It is. These can be used alone or in combination of two or more. Among these, it is preferable to use an organic peroxide because residual polymerizable monomers can be reduced and printing durability is excellent.
有機過酸化物の中でも、開始剤効率がよく、残留する重合性単量体も少なくすることができることから、パーオキシエステルが好ましく、非芳香族パーオキシエステルすなわち芳香環を有しないパーオキシエステルがより好ましい。 Among organic peroxides, peroxyesters are preferable because non-aromatic peroxyesters, that is, peroxyesters having no aromatic ring, are preferable because initiator efficiency is good and the amount of remaining polymerizable monomers can be reduced. More preferred.
重合開始剤は、前記のように、重合性単量体組成物が水系媒体中へ分散された後、液滴形成前に添加されても良いが、水系媒体中へ分散される前の重合性単量体組成物へ添加されても良い。 As described above, the polymerization initiator may be added before the droplet formation after the polymerizable monomer composition is dispersed in the aqueous medium. However, the polymerization initiator is not dispersed in the aqueous medium. It may be added to the monomer composition.
重合性単量体組成物の重合に用いられる、重合開始剤の添加量は、モノビニル単量体100質量部に対して、好ましくは0.1〜20質量部であり、さらに好ましくは0.3〜15質量部であり、特に好ましくは1〜10質量部である。 The addition amount of the polymerization initiator used for the polymerization of the polymerizable monomer composition is preferably 0.1 to 20 parts by mass, more preferably 0.3 to 100 parts by mass of the monovinyl monomer. It is -15 mass parts, Most preferably, it is 1-10 mass parts.
本発明において、水系媒体は、水を主成分とする媒体のことを言う。 In the present invention, the aqueous medium refers to a medium containing water as a main component.
本発明において、水系媒体には、分散安定化剤を含有させることが好ましい。分散安定化剤としては、例えば、硫酸バリウム、及び硫酸カルシウム等の硫酸塩;炭酸バリウム、炭酸カルシウム、及び炭酸マグネシウム等の炭酸塩;リン酸カルシウム等のリン酸塩;酸化アルミニウム、及び酸化チタン等の金属酸化物;水酸化アルミニウム、水酸化マグネシウム、及び水酸化第二鉄等の金属水酸化物;等の無機化合物や、ポリビニルアルコール、メチルセルロース、及びゼラチン等の水溶性高分子;アニオン性界面活性剤;ノニオン性界面活性剤;両性界面活性剤;等の有機化合物が挙げられる。上記分散安定化剤は1種又は2種以上を組み合わせて用いることができる。 In the present invention, the aqueous medium preferably contains a dispersion stabilizer. Examples of the dispersion stabilizer include sulfates such as barium sulfate and calcium sulfate; carbonates such as barium carbonate, calcium carbonate and magnesium carbonate; phosphates such as calcium phosphate; metals such as aluminum oxide and titanium oxide. Oxides; metal hydroxides such as aluminum hydroxide, magnesium hydroxide, and ferric hydroxide; inorganic compounds such as; water-soluble polymers such as polyvinyl alcohol, methylcellulose, and gelatin; anionic surfactants; Organic compounds such as nonionic surfactants; amphoteric surfactants; The said dispersion stabilizer can be used 1 type or in combination of 2 or more types.
上記分散安定化剤の中でも、無機化合物、特に難水溶性の金属水酸化物のコロイドが好ましい。無機化合物、特に難水溶性の金属水酸化物のコロイドを用いることにより、着色樹脂粒子の粒径分布を狭くすることができ、また、洗浄後の分散安定化剤残存量を少なくできるため、得られる重合現像剤が画像を鮮明に再現することができ、更に環境安定性を悪化させない。 Among the above dispersion stabilizers, inorganic compounds, particularly colloids of poorly water-soluble metal hydroxides are preferred. By using a colloid of an inorganic compound, particularly a poorly water-soluble metal hydroxide, the particle size distribution of the colored resin particles can be narrowed, and the residual amount of the dispersion stabilizer after washing can be reduced. The polymerized developer can reproduce an image clearly and does not deteriorate environmental stability.
(A−3)重合工程
上記(A−2)のようにして、液滴形成を行い、得られた水系分散媒体を加熱し、重合を開始し、着色樹脂粒子の水分散液を形成する。
重合性単量体組成物の重合温度は、好ましくは50℃以上であり、更に好ましくは60〜95℃である。また、重合の反応時間は好ましくは1〜20時間であり、更に好ましくは2〜15時間である。
(A-3) Polymerization step As in (A-2) above, droplet formation is performed, the resulting aqueous dispersion medium is heated to initiate polymerization, and an aqueous dispersion of colored resin particles is formed.
The polymerization temperature of the polymerizable monomer composition is preferably 50 ° C. or higher, more preferably 60 to 95 ° C. The polymerization reaction time is preferably 1 to 20 hours, more preferably 2 to 15 hours.
着色樹脂粒子は、そのまま外添剤を添加して現像剤として用いてもよいが、この着色樹脂粒子をコア層とし、その外側にコア層と異なるシェル層を作ることで得られる、所謂コアシェル型(又は、「カプセル型」ともいう)の着色樹脂粒子とすることが好ましい。コアシェル型の着色樹脂粒子は、低軟化点を有する物質よりなるコア層を、それより高い軟化点を有する物質で被覆することにより、定着温度の低温化と保存時の凝集防止とのバランスを取ることができる。 The colored resin particles may be used as a developer by adding an external additive as it is, but the so-called core-shell type obtained by using the colored resin particles as a core layer and forming a shell layer different from the core layer on the outside. It is preferable to use colored resin particles (also referred to as “capsule type”). The core-shell type colored resin particles balance the reduction of the fixing temperature and the prevention of aggregation during storage by coating the core layer made of a material having a low softening point with a material having a higher softening point. be able to.
上述した、上記着色樹脂粒子を用いて、コアシェル型の着色樹脂粒子を製造する方法としては特に制限はなく、従来公知の方法によって製造することができる。in situ重合法や相分離法が、製造効率の点から好ましい。 There is no restriction | limiting in particular as a method of manufacturing a core shell type colored resin particle using the said colored resin particle mentioned above, It can manufacture by a conventionally well-known method. An in situ polymerization method and a phase separation method are preferable from the viewpoint of production efficiency.
in situ重合法によるコアシェル型の着色樹脂粒子の製造法を以下に説明する。
着色樹脂粒子が分散している水系媒体中に、シェル層を形成するための重合性単量体(シェル用重合性単量体)と重合開始剤を添加し、重合することでコアシェル型の着色樹脂粒子を得ることができる。
A method for producing core-shell type colored resin particles by in situ polymerization will be described below.
Addition of a polymerizable monomer (polymerizable monomer for shell) and a polymerization initiator to form a shell layer into an aqueous medium in which colored resin particles are dispersed, and then polymerize to form a core-shell type color. Resin particles can be obtained.
シェル用重合性単量体としては、前述の重合性単量体と同様なものが使用できる。その中でも、スチレン、アクリロニトリル、及びメチルメタクリレート等の、Tgが80℃を超える重合体が得られる単量体を、単独であるいは2種以上組み合わせて使用することが好ましい。 As the polymerizable monomer for the shell, the same monomers as the aforementioned polymerizable monomers can be used. Among them, it is preferable to use monomers such as styrene, acrylonitrile, and methyl methacrylate, which can obtain a polymer having a Tg exceeding 80 ° C., alone or in combination of two or more.
シェル用重合性単量体の重合に用いる重合開始剤としては、過硫酸カリウム、及び過硫酸アンモニウム等の、過硫酸金属塩;2,2’−アゾビス(2−メチル−N−(2−ヒドロキシエチル)プロピオンアミド)、及び2,2’−アゾビス−(2−メチル−N−(1,1−ビス(ヒドロキシメチル)2−ヒドロキシエチル)プロピオンアミド)等の、アゾ系開始剤;等の水溶性重合開始剤を挙げることができる。これらは、それぞれ単独で、あるいは2種以上組み合わせて用いることができる。重合開始剤の量は、シェル用重合性単量体100質量部に対して、好ましくは、0.1〜30質量部、より好ましくは1〜20質量部である。 As a polymerization initiator used for polymerization of the polymerizable monomer for shell, persulfate metal salts such as potassium persulfate and ammonium persulfate; 2,2′-azobis (2-methyl-N- (2-hydroxyethyl) Water-soluble such as azo initiators such as) propionamide) and 2,2′-azobis- (2-methyl-N- (1,1-bis (hydroxymethyl) 2-hydroxyethyl) propionamide); A polymerization initiator can be mentioned. These can be used alone or in combination of two or more. The amount of the polymerization initiator is preferably 0.1 to 30 parts by mass, and more preferably 1 to 20 parts by mass with respect to 100 parts by mass of the polymerizable monomer for shell.
シェル層の重合温度は、好ましくは50℃以上であり、更に好ましくは60〜95℃である。また、重合の反応時間は好ましくは1〜20時間であり、更に好ましくは2〜15時間である。 The polymerization temperature of the shell layer is preferably 50 ° C. or higher, more preferably 60 to 95 ° C. The polymerization reaction time is preferably 1 to 20 hours, more preferably 2 to 15 hours.
(A−4)洗浄、ろ過、脱水、及び乾燥工程
重合により得られた着色樹脂粒子の水分散液は、重合終了後に、常法に従い、ろ過、分散安定化剤の除去を行う洗浄、脱水、及び乾燥の操作が、必要に応じて数回繰り返されることが好ましい。
(A-4) Washing, filtration, dehydration, and drying steps The aqueous dispersion of colored resin particles obtained by polymerization is washed, dehydrated, and filtered to remove the dispersion stabilizer according to a conventional method after completion of the polymerization. The drying operation is preferably repeated several times as necessary.
上記の洗浄の方法としては、分散安定化剤として無機化合物を使用した場合、着色樹脂粒子の水分散液への酸、又はアルカリの添加により、分散安定化剤を水に溶解し除去することが好ましい。分散安定化剤として、難水溶性の無機水酸化物のコロイドを使用した場合、酸を添加して、着色樹脂粒子水分散液のpHを6.5以下に調整することが好ましい。添加する酸としては、硫酸、塩酸、及び硝酸等の無機酸、並びに蟻酸、及び酢酸等の有機酸を用いることができるが、除去効率の大きいことや製造設備への負担が小さいことから、特に硫酸が好適である。 As the above washing method, when an inorganic compound is used as the dispersion stabilizer, the dispersion stabilizer can be dissolved in water and removed by adding an acid or alkali to the aqueous dispersion of colored resin particles. preferable. When a colloid of a poorly water-soluble inorganic hydroxide is used as the dispersion stabilizer, it is preferable to adjust the pH of the colored resin particle aqueous dispersion to 6.5 or less by adding an acid. As the acid to be added, inorganic acids such as sulfuric acid, hydrochloric acid, and nitric acid, and organic acids such as formic acid and acetic acid can be used. Particularly, since the removal efficiency is large and the burden on the manufacturing equipment is small, Sulfuric acid is preferred.
脱水、ろ過の方法は、種々の公知の方法等を用いることができ、特に限定されない。例えば、遠心ろ過法、真空ろ過法、加圧ろ過法等を挙げることができる。また、乾燥の方法も、特に限定されず、種々の方法が使用できる。 Various known methods and the like can be used as the method of dehydration and filtration, and there is no particular limitation. Examples thereof include a centrifugal filtration method, a vacuum filtration method, and a pressure filtration method. Also, the drying method is not particularly limited, and various methods can be used.
(B)粉砕法
粉砕法を採用して着色樹脂粒子を製造する場合、以下のようなプロセスにより行われる。
まず、結着樹脂、着色剤及び正帯電性の帯電制御剤、さらに必要に応じて添加される離型剤等のその他の添加物を混合機、例えば、ボールミル、V型混合機、ヘンシェルミキサー(:商品名)、高速ディゾルバ、インターナルミキサー、フォールバーグ等を用いて混合する。次に、上記により得られた混合物を、加圧ニーダー、二軸押出混練機、ローラ等を用いて加熱しながら混練する。得られた混練物を、ハンマーミル、カッターミル、ローラミル等の粉砕機を用いて、粗粉砕する。更に、ジェットミル、高速回転式粉砕機等の粉砕機を用いて微粉砕した後、風力分級機、気流式分級機等の分級機により、所望の粒径に分級して粉砕法による着色樹脂粒子を得る。
(B) Pulverization method When the pulverization method is used to produce colored resin particles, the following process is performed.
First, other additives such as a binder resin, a colorant, a positively chargeable charge control agent, and a release agent added as necessary are mixed in a mixer such as a ball mill, a V-type mixer, a Henschel mixer ( : Product name), high-speed dissolver, internal mixer, Fallberg etc. are used for mixing. Next, the mixture obtained as described above is kneaded while being heated using a pressure kneader, a twin-screw extrusion kneader, a roller or the like. The obtained kneaded material is coarsely pulverized using a pulverizer such as a hammer mill, a cutter mill, or a roller mill. Furthermore, after finely pulverizing using a pulverizer such as a jet mill or a high-speed rotary pulverizer, it is classified into a desired particle size by a classifier such as an air classifier or an airflow classifier, and colored resin particles obtained by a pulverization method. Get.
なお、粉砕法で用いる結着樹脂、着色剤及び正帯電性の帯電制御剤、さらに必要に応じて添加される離型剤等のその他の添加物は、前述の(A)懸濁重合法で挙げたものを用いることができる。また、粉砕法により得られる着色樹脂粒子は、前述の(A)懸濁重合法により得られる着色樹脂粒子と同じく、in situ重合法等の方法によりコアシェル型の着色樹脂粒子とすることもできる。 In addition, other additives such as a binder resin, a colorant and a positively chargeable charge control agent used in the pulverization method, and a release agent added as necessary are the same as those described in the above (A) suspension polymerization method. Those listed can be used. Further, the colored resin particles obtained by the pulverization method can be made into core-shell type colored resin particles by a method such as an in situ polymerization method in the same manner as the colored resin particles obtained by the suspension polymerization method (A) described above.
結着樹脂としては、他にも、従来から現像剤に広く用いられている樹脂を使用することができる。粉砕法で用いられる結着樹脂としては、具体的には、ポリスチレン、スチレン−アクリル酸ブチル共重合体、ポリエステル樹脂、及びエポキシ樹脂等を例示することができる。 In addition, as the binder resin, a resin that has been widely used for a developer can be used. Specific examples of the binder resin used in the pulverization method include polystyrene, styrene-butyl acrylate copolymer, polyester resin, and epoxy resin.
2.着色樹脂粒子
上述の(A)懸濁重合法、又は(B)粉砕法等の製造方法により、着色樹脂粒子が得られる。
以下、現像剤を構成する着色樹脂粒子について述べる。なお、以下で述べる着色樹脂粒子は、コアシェル型のものとそうでないもの両方を含む。
2. Colored resin particles Colored resin particles are obtained by a production method such as the above-described (A) suspension polymerization method or (B) pulverization method.
Hereinafter, the colored resin particles constituting the developer will be described. The colored resin particles described below include both core-shell type and non-core type.
着色樹脂粒子の体積平均粒径(Dv)は、好ましくは4〜12μmであり、更に好ましくは5〜10μmである。Dvが4μm未満である場合には、重合現像剤の流動性が低下し、転写性が悪化したり、画像濃度が低下したりすることがある。Dvが12μmを超える場合には、画像の解像度が低下することがある。 The volume average particle diameter (Dv) of the colored resin particles is preferably 4 to 12 μm, and more preferably 5 to 10 μm. When Dv is less than 4 μm, the fluidity of the polymerization developer is lowered, and transferability may be deteriorated or the image density may be lowered. When Dv exceeds 12 μm, the resolution of the image may decrease.
また、着色樹脂粒子は、その体積平均粒径(Dv)と個数平均粒径(Dn)との比(Dv/Dn)が、好ましくは1.0〜1.3であり、更に好ましくは1.0〜1.2である。Dv/Dnが1.3を超える場合には、転写性、画像濃度及び解像度の低下が起こることがある。着色樹脂粒子の体積平均粒径、及び個数平均粒径は、例えば、粒度分布測定装置(ベックマン・コールター製、商品名「マルチサイザー」)等を用いて測定することができる。 The colored resin particles have a ratio (Dv / Dn) of the volume average particle diameter (Dv) to the number average particle diameter (Dn) of preferably 1.0 to 1.3, more preferably 1. 0-1.2. When Dv / Dn exceeds 1.3, transferability, image density, and resolution may decrease. The volume average particle diameter and the number average particle diameter of the colored resin particles can be measured using, for example, a particle size distribution measuring device (trade name “Multisizer” manufactured by Beckman Coulter).
本発明に用いる着色樹脂粒子の平均円形度は、画像再現性の観点から、0.96〜1.00であることが好ましく、0.97〜1.00であることがより好ましく、0.98〜1.00であることがさらに好ましい。
上記着色樹脂粒子の平均円形度が0.96未満の場合、印字の細線再現性が悪くなることがある。
From the viewpoint of image reproducibility, the average circularity of the colored resin particles used in the present invention is preferably 0.96 to 1.00, more preferably 0.97 to 1.00, and 0.98. More preferably, it is -1.00.
When the average circularity of the colored resin particles is less than 0.96, the fine line reproducibility of printing may be deteriorated.
本発明において、円形度は、粒子像と同じ投影面積を有する円の周囲長を、粒子の投影像の周囲長で除した値として定義される。また、本発明における平均円形度は、粒子の形状を定量的に表現する簡便な方法として用いたものであり、着色樹脂粒子の凹凸の度合いを示す指標であり、平均円形度は着色樹脂粒子が完全な球形の場合に1を示し、着色樹脂粒子の表面形状が複雑になるほど小さな値となる。 In the present invention, the circularity is defined as a value obtained by dividing the circumference of a circle having the same projected area as the particle image by the circumference of the projected image of the particle. The average circularity in the present invention is used as a simple method for quantitatively expressing the shape of the particles, and is an index indicating the degree of unevenness of the colored resin particles. The average circularity is determined by the colored resin particles. 1 is shown in the case of a perfect sphere, and the value becomes smaller as the surface shape of the colored resin particles becomes more complicated.
3.本発明の正帯電性トナーの製造方法
上述した(A)重合法又は(B)粉砕法により得られる着色樹脂粒子を、後述するシリコーン樹脂粒子及び前記正帯電性無機微粒子Aを含有する外添剤と共に混合攪拌することにより、着色樹脂粒子の表面に、均一かつ好適に付着添加(外添)させることができる。
3. Method for Producing Positively Charged Toner of the Present Invention An external additive containing the silicone resin particles described later and the positively charged inorganic fine particles A as the colored resin particles obtained by the above-described (A) polymerization method or (B) pulverization method. By mixing and stirring together, it is possible to uniformly and suitably add and add (externally add) to the surface of the colored resin particles.
後述するシリコーン樹脂粒子及び正帯電性無機微粒子A等の外添剤を、着色樹脂粒子の表面に付着添加(外添)する方法は、特に限定されず、混合攪拌が可能な装置を用いて行うことができる。
混合攪拌が可能な装置としては、例えば、ヘンシェルミキサー(:商品名、三井鉱山社製)、スーパーミキサー(:商品名、川田製作所社製)、Qミキサー(:商品名、三井鉱山社製)、メカノフュージョンシステム(:商品名、ホソカワミクロン社製)、メカノミル(:商品名、岡田精工社製)、及びノビルタ(:商品名、ホソカワミクロン社製)等の高速攪拌機が代表的に挙げられる。
The method of adhering and adding (external addition) external additives such as silicone resin particles and positively chargeable inorganic fine particles A described later to the surface of the colored resin particles is not particularly limited, and is performed using an apparatus capable of mixing and stirring. be able to.
As an apparatus capable of mixing and stirring, for example, Henschel mixer (: trade name, manufactured by Mitsui Mining), Super mixer (: trade name, manufactured by Kawada Manufacturing), Q mixer (: trade name, manufactured by Mitsui Mining), Typical examples include a high-speed stirrer such as a mechanofusion system (trade name, manufactured by Hosokawa Micron Corporation), mechano mill (trade name, manufactured by Okada Seiko Co., Ltd.), and nobilta (: trade name, manufactured by Hosokawa Micron Corporation).
本発明の正帯電性トナーは、外添剤として、個数平均粒径が0.1〜1μmであり、粒径分布を小粒径側から起算した体積累計が50%に該当する粒径をDv50とし、当該体積累計が90%に該当する粒径をDv90とした場合、粒度分布Dv90/Dv50が1.6以下のシリコーン樹脂粒子、及び個数平均粒径が7〜25nmの正帯電性無機微粒子Aとを含み、前記着色樹脂粒子100質量部に対して、前記シリコーン樹脂粒子の含有量が0.05〜1質量部であり、且つ前記正帯電性無機微粒子Aの含有量が0.1〜2質量部含有する。 The positively chargeable toner of the present invention has a number average particle diameter of 0.1 to 1 μm as an external additive, and a particle diameter corresponding to 50% of the cumulative volume calculated from the small particle diameter side is Dv50. When the particle size corresponding to 90% of the cumulative volume is Dv90, silicone resin particles having a particle size distribution Dv90 / Dv50 of 1.6 or less, and positively chargeable inorganic fine particles A having a number average particle size of 7 to 25 nm The content of the silicone resin particles is 0.05 to 1 part by mass with respect to 100 parts by mass of the colored resin particles, and the content of the positively chargeable inorganic fine particles A is 0.1 to 2 Contains part by mass.
シリコーン樹脂粒子は、三次元の網状構造を持ったオルガノポリシロキサンからなる微粒子であるが、特に下記式(1)の構造単位を有するポリオルガノシルセスキオキサンが好ましい。 The silicone resin particles are fine particles made of an organopolysiloxane having a three-dimensional network structure, and polyorganosilsesquioxane having a structural unit represented by the following formula (1) is particularly preferable.
式中、Rは、メチル基、エチル基、プロピル基等の炭素数1〜6のアルキル基又はフェニル基を表し、耐熱性が高い点からメチル基、即ち、ポリメチルシルセスキオキサン構造を有するシリコーン樹脂粒子が好ましい。ポリメチルシルセスキオキサンは、特開2008−208158号公報や特開2004−99630号公報を参照して、メチルトリアルコキシシラン、メチルトリハロシランを、アンモニアやアミン類の水溶液中で、加水分解・縮合させることにより得ることができるが、市販品の個数平均粒径が0.5μmのMSP−N050(商品名:、日興リカ社製)等を用いることができる。 In the formula, R represents an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, or a propyl group, or a phenyl group, and has a methyl group, that is, a polymethylsilsesquioxane structure from the viewpoint of high heat resistance. Silicone resin particles are preferred. Polymethylsilsesquioxane is obtained by hydrolyzing methyltrialkoxysilane and methyltrihalosilane in an aqueous solution of ammonia or amines with reference to JP-A-2008-208158 and JP-A-2004-99630. Although it can be obtained by condensation, MSP-N050 (trade name: manufactured by Nikko Rika Co., Ltd.) having a number average particle diameter of 0.5 μm as a commercial product can be used.
シリコーン樹脂粒子は、その形状が球形であることが、現像剤の流動性の低下が少ないため好ましい。シリコーン樹脂粒子の個数平均粒径は、本発明では0.1〜1μmの範囲内にあり、0.2〜0.8μmの範囲内にあることが好ましく、0.3〜0.5μmの範囲内にあることが更に好ましい。個数平均粒径が小さすぎると研磨効果の発揮が困難であり、逆に、大きすぎると流動性が低下し、画質が低下し易くなる。 It is preferable that the silicone resin particles have a spherical shape because there is little decrease in developer fluidity. In the present invention, the number average particle diameter of the silicone resin particles is in the range of 0.1 to 1 μm, preferably in the range of 0.2 to 0.8 μm, and in the range of 0.3 to 0.5 μm. More preferably, If the number average particle size is too small, it is difficult to exhibit the polishing effect. Conversely, if the number average particle size is too large, the fluidity is lowered and the image quality is liable to be lowered.
シリコーン樹脂粒子は、粒径分布を小粒径側から起算した体積累計が50%に該当する粒径をDv50とし、当該体積累計が90%に該当する粒径をDv90としたとき、Dv90/Dv50で計算される粒度分布が、1.6以下であり、1.5以下であることが好ましく、1.3以下であることが更に好ましい。
Dv90/Dv50が1.6より大きいシリコーン樹脂粒子を用いると、着色樹脂粒子に対するシリコーン樹脂粒子の付着が不均一となり、外添効果にばらつきが発生し、感光体フィルミングが発生することがある。また、シリコーン樹脂粒子が脱離しやすくなり、プリンター部材に付着し、縦筋が発生したり、印字耐久性が低下したりすることがある。。
The silicone resin particles have Dv50 / Dv50, where Dv50 is the particle size corresponding to 50% of the cumulative volume calculated from the small particle size side, and Dv90 is the particle size corresponding to 90% of the cumulative volume. The particle size distribution calculated in (1) is 1.6 or less, preferably 1.5 or less, and more preferably 1.3 or less.
When silicone resin particles having a Dv90 / Dv50 of greater than 1.6 are used, the adhesion of the silicone resin particles to the colored resin particles becomes non-uniform, resulting in variations in the effect of external addition and photoconductor filming. In addition, the silicone resin particles are likely to be detached, and may adhere to the printer member, causing vertical streaks or a decrease in printing durability. .
シリコーン樹脂粒子は、吸着水分量が1.0質量%以下であることが好ましく、0.5質量%以下であることがより好ましく、0.3質量%以下であると更に好ましい。吸着水分量が1.0質量%を超えると印字耐久性が低下することがある。 The silicone resin particles preferably have a moisture content of 1.0% by mass or less, more preferably 0.5% by mass or less, and further preferably 0.3% by mass or less. If the amount of adsorbed water exceeds 1.0% by mass, printing durability may be reduced.
シリコーン樹脂粒子の使用割合は、着色樹脂粒子100質量部に対し、0.01〜2質量部であり、好ましくは0.05〜1質量部であり、より好ましくは0.1〜0.5質量部である。この使用割合が少なすぎると電荷のキャリアとしての効果が不足することがあり、逆に、多すぎると感光体にフィルミングが発生することがある。 The usage ratio of the silicone resin particles is 0.01 to 2 parts by mass, preferably 0.05 to 1 part by mass, and more preferably 0.1 to 0.5 parts by mass with respect to 100 parts by mass of the colored resin particles. Part. If the use ratio is too small, the effect as a charge carrier may be insufficient. Conversely, if the use ratio is too large, filming may occur on the photoreceptor.
本発明において、外添剤として、個数平均粒径が5〜25nmの正帯電性無機微粒子Aを含有しており、正帯電性とするために、正帯電性の疎水化処理剤で疎水化されている。
正帯電性無機微粒子Aの個数平均粒径が、5nm未満である場合には、着色樹脂粒子の表面から内部に、当該正帯電性無機微粒子が埋没し易くなり、流動性を正帯電性トナーに十分に付与させることができず、印字性能に悪影響を及ぼすことがある。一方、正帯電性無機微粒子Aの個数平均粒径が、25nmを超える場合には、着色樹脂粒子の表面に対して、当該無機微粒子が占める割合(被覆率)が低下するため、流動性を正帯電性トナーに十分に付与させることができないことがある。
正帯電性無機微粒子Aの個数平均粒径は、7〜25nmであることがより好ましく、7〜20nmであることが更に好ましい。正帯電性無機微粒子Aは、正帯電性シリカ微粒子であることが好ましく、フュームドシリカであることがより好ましい。
In the present invention, it contains positively chargeable inorganic fine particles A having a number average particle diameter of 5 to 25 nm as an external additive, and is made hydrophobic with a positively chargeable hydrophobizing agent for positive chargeability. ing.
When the number average particle diameter of the positively chargeable inorganic fine particles A is less than 5 nm, the positively chargeable inorganic fine particles are easily embedded from the surface to the inside of the colored resin particles, and the fluidity is changed to the positively chargeable toner. Insufficient imparting may adversely affect printing performance. On the other hand, when the number average particle diameter of the positively chargeable inorganic fine particles A exceeds 25 nm, the proportion (coverage) of the inorganic fine particles with respect to the surface of the colored resin particles is reduced, so that the fluidity is positive. In some cases, the toner cannot be sufficiently applied to the chargeable toner.
The number average particle diameter of the positively chargeable inorganic fine particles A is more preferably 7 to 25 nm, and further preferably 7 to 20 nm. The positively chargeable inorganic fine particles A are preferably positively chargeable silica fine particles, and more preferably fumed silica.
正帯電性の疎水化処理剤としては、γ−アミノプロピルトリエトキシシラン、γ−(2−アミノエチル)アミノプロピルトリメトキシシラン、γ−(2−アミノエチル)アミノプロピルメチルジメトキシシラン、アミノシラン、N−(2−アミノエチル)3−アミノプロピルトリメトキシシラン、及びN−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン等のアミノシラン化合物やアミノ変性シリコーンオイルが挙げられる。疎水化処理剤は、上記のうち、1種のみを用いてもよく、又は2種以上用いてもよい。 Examples of the positively chargeable hydrophobizing agent include γ-aminopropyltriethoxysilane, γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane, aminosilane, N Examples include aminosilane compounds and amino-modified silicone oils such as-(2-aminoethyl) 3-aminopropyltrimethoxysilane and N-β- (N-vinylbenzylaminoethyl) -γ-aminopropyltrimethoxysilane. Of the above, only one type of hydrophobic treatment agent may be used, or two or more types may be used.
正帯電性無機微粒子Aの含有量は、着色樹脂粒子100質量部に対して、0.1〜2質量部であることが好ましく、0.2〜1.5質量部であることがより好ましく、0.3〜1質量部であることが更に好ましい。
正帯電性無機微粒子Aの含有量が0.1質量部未満の場合、外添剤としての機能を十分に発揮させることができず、流動性が低下したり、保存性や印字耐久性が低下したりすることがある。一方、無機微粒子Aの含有量が2質量部を超える場合、現像剤粒子の表面から、当該無機微粒子が遊離し易くなり、高温高湿環境下での帯電性が低下してカブリが発生したり、定着性が低下したりすることがある。
The content of the positively chargeable inorganic fine particles A is preferably 0.1 to 2 parts by mass, more preferably 0.2 to 1.5 parts by mass with respect to 100 parts by mass of the colored resin particles. More preferably, it is 0.3-1 mass part.
When the content of the positively chargeable inorganic fine particles A is less than 0.1 part by mass, the function as an external additive cannot be sufficiently exerted, the fluidity is lowered, the storage stability and the printing durability are lowered. Sometimes. On the other hand, when the content of the inorganic fine particles A exceeds 2 parts by mass, the inorganic fine particles are easily released from the surface of the developer particles, and the chargeability in a high-temperature and high-humidity environment is reduced and fogging occurs. In some cases, the fixability may decrease.
無機微粒子Aとして好ましく用いられるシリカ微粒子としては、種々の市販品を用いることができ、例えば、クラリアント社製のHDK2150(:商品名、個数平均粒径:12nm)、日本アエロジル社製のR504(:商品名、個数平均粒径:12nm)、RA200HS(:商品名、個数平均粒径:12nm)、テイカ社製のMSP−012(:商品名、個数平均粒径:16nm)、MSP−013(:商品名、個数平均粒径:12nm)、キャボット社製のTG820F(:商品名、個数平均粒径:7nm)、TG7120(:商品名、個数平均粒径:20nm)等が挙げられる。 Various commercially available products can be used as the silica fine particles preferably used as the inorganic fine particles A. For example, HDK2150 (: trade name, number average particle size: 12 nm) manufactured by Clariant, R504 (: Product name, number average particle size: 12 nm), RA200HS (: product name, number average particle size: 12 nm), MSP-012 (: product name, number average particle size: 16 nm), MSP-013 (: Product name, number average particle size: 12 nm), TG820F manufactured by Cabot Corporation (: product name, number average particle size: 7 nm), TG7120 (: product name, number average particle size: 20 nm), and the like.
本発明において、外添剤として、上記シリコーン樹脂粒子及び正帯電性無機微粒子Aに加えて、個数平均粒径が30〜200nmの無機微粒子Bを含有していることが好ましい。
無機微粒子Bの個数平均粒径が、30nm未満である場合には、スペーサー効果が低下し、カブリの発生など印字性能に悪影響を及ぼすことがある。一方、無機微粒子Bの個数平均粒径が、200nmを超える場合には、現像剤粒子の表面から、当該無機微粒子が遊離し易くなり、外添剤としての機能が低下し、印字性能に悪影響を及ぼすことがある。
無機微粒子Bの個数平均粒径は、35〜100nmであることがより好ましく、40〜80nmであることが更に好ましい。無機微粒子Bはシリカ微粒子であることが好ましく、疎水化処理されているとより好ましい。
In the present invention, the external additive preferably contains inorganic fine particles B having a number average particle size of 30 to 200 nm in addition to the silicone resin particles and the positively chargeable inorganic fine particles A.
When the number average particle diameter of the inorganic fine particles B is less than 30 nm, the spacer effect is lowered and the printing performance such as fogging may be adversely affected. On the other hand, when the number average particle diameter of the inorganic fine particles B exceeds 200 nm, the inorganic fine particles are easily released from the surface of the developer particles, the function as an external additive is lowered, and the printing performance is adversely affected. May have an effect.
The number average particle diameter of the inorganic fine particles B is more preferably 35 to 100 nm, and further preferably 40 to 80 nm. The inorganic fine particles B are preferably silica fine particles, and more preferably hydrophobized.
無機微粒子Bの含有量は、着色樹脂粒子100質量部に対して、0.1〜2質量部であることが好ましく、0.3〜2質量部であることがより好ましく、0.5〜1.5部質量部であることが更に好ましい。
無機微粒子Bの含有量が0.2質量部未満の場合、外添剤としての機能を十分に発揮させることができず、印字性能に悪影響を及ぼすことがある。一方、無機微粒子Bの含有量が2質量部を超える場合、現像剤粒子の表面から、当該無機微粒子Bが遊離し易くなり、外添剤としての機能が低下し、印字性能に悪影響を及ぼすことがある。
The content of the inorganic fine particles B is preferably 0.1 to 2 parts by mass, more preferably 0.3 to 2 parts by mass, and more preferably 0.5 to 1 with respect to 100 parts by mass of the colored resin particles. More preferably, it is 5 parts by mass.
When the content of the inorganic fine particles B is less than 0.2 parts by mass, the function as the external additive cannot be sufficiently exhibited, and the printing performance may be adversely affected. On the other hand, when the content of the inorganic fine particles B exceeds 2 parts by mass, the inorganic fine particles B are easily released from the surface of the developer particles, the function as an external additive is lowered, and the printing performance is adversely affected. There is.
本発明において、好ましく用いられる疎水化処理されている無機微粒子Bは、シランカップリング剤、シリコーンオイル、脂肪酸及び脂肪酸金属塩等の疎水化処理剤により疎水化処理されていることが好ましい。疎水化処理剤としては、上述した無機微粒子Aと同様に、正帯電性の疎水化処理剤であるアミノシラン化合物やアミノ変性シリコーンオイルを用いることがより好ましく、アミノ変性シリコーンオイルを用いることが特に好ましい。 In the present invention, preferably used inorganic fine particles B that have been subjected to a hydrophobic treatment are preferably subjected to a hydrophobic treatment with a hydrophobic treatment such as a silane coupling agent, silicone oil, fatty acid, and fatty acid metal salt. As the hydrophobizing agent, like the inorganic fine particles A described above, it is more preferable to use a positively chargeable hydrophobizing agent, an aminosilane compound or an amino-modified silicone oil, and it is particularly preferable to use an amino-modified silicone oil. .
無機微粒子Bとして好ましく用いられるシリカ微粒子としては、種々の市販品を用いることができ、例えば、日本アエロジル社製のNA50Y(:商品名、個数平均粒径:35nm)、VPNA50H(:商品名、個数平均粒径:40nm);クラリアント社製のH05TA(:商品名、個数平均粒径:50nm);等が挙げられる。 Various commercially available products can be used as the silica fine particles preferably used as the inorganic fine particles B. For example, NA50Y (: trade name, number average particle size: 35 nm), VPNA50H (: trade name, number) manufactured by Nippon Aerosil Co., Ltd. Average particle diameter: 40 nm); H05TA manufactured by Clariant (trade name, number average particle diameter: 50 nm);
4.本発明の正帯電性トナー
上記工程を経て得られる本発明の正帯電性トナーは、外添剤として、個数平均粒径が0.1〜1μmであり、粒径分布を小粒径側から起算した体積累計が50%に該当する粒径をDv50とし、当該体積累計が90%に該当する粒径をDv90とした場合、粒度分布Dv90/Dv50が1.6以下のシリコーン樹脂粒子、及び個数平均粒径が7〜25nmの正帯電性無機微粒子Aとを含み、前記着色樹脂粒子100質量部に対して、前記シリコーン樹脂粒子の含有量が0.05〜1質量部であり、且つ前記正帯電性無機微粒子Aの含有量が0.1〜2質量部であることにより、印字耐久性に優れ、縦筋の発生がない優れたものとなる。
4). Positively chargeable toner of the present invention The positively chargeable toner of the present invention obtained through the above steps has a number average particle size of 0.1 to 1 μm as an external additive, and the particle size distribution is calculated from the small particle size side. When the particle size corresponding to 50% of the cumulative volume is Dv50 and the particle size corresponding to the cumulative volume is 90% is Dv90, the silicone resin particles having a particle size distribution Dv90 / Dv50 of 1.6 or less, and the number average And positively chargeable inorganic fine particles A having a particle size of 7 to 25 nm, the content of the silicone resin particles is 0.05 to 1 part by mass with respect to 100 parts by mass of the colored resin particles, and the positive charge When the content of the conductive inorganic fine particles A is 0.1 to 2 parts by mass, the printing durability is excellent and no vertical stripes are generated.
以下に、実施例及び比較例を挙げて、本発明を更に具体的に説明するが、本発明は、これらの実施例のみに限定されるものではない。なお、部及び%は、特に断りのない限り質量基準である。
本実施例及び比較例において行った試験方法は以下のとおりである。
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples, but the present invention is not limited only to these examples. Parts and% are based on mass unless otherwise specified.
The test methods performed in the examples and comparative examples are as follows.
1.正帯電性トナーの製造例
[実施例1]
重合性単量体としてスチレン81部とn−ブチルアクリレート19部、ブラック着色剤としてカーボンブラック(三菱化学社製、商品名:#25B)5部を、インライン型乳化分散機(荏原製作所社製、商品名:エバラマイルダー)を用いて分散させて、重合性単量体混合物を得た。
上記重合性単量体混合物に、帯電制御剤として帯電制御樹脂(藤倉化成社製、商品名「アクリベース FCA−161P」)1部、離型剤として脂肪酸エステルワックス(日本油脂社製、商品名「WEP3」)5部、マクロモノマーとしてポリメタクリル酸エステルマクロモノマー(東亜合成化学工業社製、商品名「AA6」)0.3部、架橋性の重合性単量体としてジビニルベンゼン0.6部、及び分子量調整剤としてt−ドデシルメルカプタン1.6部を添加し、混合、溶解して、重合性単量体組成物を調製した。
1. Example of production of positively chargeable toner [Example 1]
81 parts of styrene and 19 parts of n-butyl acrylate as a polymerizable monomer, 5 parts of carbon black (manufactured by Mitsubishi Chemical Co., Ltd., trade name: # 25B) as a black colorant, an in-line type emulsion disperser (manufactured by Ebara Corporation, The product was dispersed using a product name: Ebara Milder to obtain a polymerizable monomer mixture.
In the above polymerizable monomer mixture, 1 part of a charge control resin (manufactured by Fujikura Kasei Co., Ltd., trade name “Acrybase FCA-161P”) as a charge control agent, and fatty acid ester wax (manufactured by Nippon Oil & Fats Co., Ltd., trade name) as a release agent "WEP3") 5 parts, polymethacrylic acid ester macromonomer (manufactured by Toa Gosei Chemical Co., Ltd., trade name "AA6") as macromonomer, 0.6 part of divinylbenzene as crosslinkable polymerizable monomer Then, 1.6 parts of t-dodecyl mercaptan was added as a molecular weight modifier, mixed and dissolved to prepare a polymerizable monomer composition.
他方、室温下で、イオン交換水250部に塩化マグネシウム(水溶性多価金属塩)10.2部を溶解した水溶液に、イオン交換水50部に水酸化ナトリウム(水酸化アルカリ金属)6.2部を溶解した水溶液を、攪拌下で徐々に添加して、水酸化マグネシウムコロイド(難水溶性の金属水酸化物コロイド)分散液を調製した。 On the other hand, at room temperature, in an aqueous solution in which 10.2 parts of magnesium chloride (water-soluble polyvalent metal salt) is dissolved in 250 parts of ion-exchanged water, sodium hydroxide (alkali metal hydroxide) 6.2 in 50 parts of ion-exchanged water. The aqueous solution in which the part was dissolved was gradually added with stirring to prepare a magnesium hydroxide colloid (slightly water-soluble metal hydroxide colloid) dispersion.
上記水酸化マグネシウムコロイド分散液に、室温下で、上記重合性単量体組成物を投入し、攪拌した。そこへ重合開始剤としてt−ブチルパーオキシ−2−エチルヘキサノエート(日油社製、商品名:パーブチルO)6部を添加した後、インライン型乳化分散機(荏原製作所社製、商品名:エバラマイルダー)を用いて、15,000rpmの回転数で10分間高速剪断攪拌して分散を行い、重合性単量体組成物の液滴形成を行った。 The polymerizable monomer composition was charged into the magnesium hydroxide colloid dispersion at room temperature and stirred. 6 parts of t-butylperoxy-2-ethylhexanoate (manufactured by NOF Corporation, trade name: Perbutyl O) was added thereto as a polymerization initiator, and then an in-line type emulsifier / disperser (trade name, manufactured by Ebara Corporation). : Ebara Milder) was dispersed by high-speed shearing and stirring at a rotational speed of 15,000 rpm for 10 minutes to form droplets of the polymerizable monomer composition.
上記重合性単量体組成物の液滴が分散した懸濁液(重合性単量体組成物分散液)を、攪拌翼を装着した反応器内に投入し、90℃に昇温し、重合反応を開始させた。重合転化率が、ほぼ100%に達したときに、シェル用重合性単量体としてメチルメタクリレート1部、及びイオン交換水10部に溶解したシェル用重合開始剤である2,2’−アゾビス(2−メチル−N−(2−ヒドロキシエチル)−プロピオンアミド)(和光純薬社製、商品名:VA−086、水溶性)0.3部を添加し、90℃で4時間反応を継続した後、水冷して反応を停止し、コアシェル型構造を有する着色樹脂粒子の水分散液を得た。 A suspension (polymerizable monomer composition dispersion) in which droplets of the polymerizable monomer composition are dispersed is placed in a reactor equipped with a stirring blade, heated to 90 ° C., and polymerized. The reaction was started. When the polymerization conversion reached almost 100%, 2,2′-azobis (shell polymerization initiator dissolved in 1 part of methyl methacrylate and 10 parts of ion-exchanged water as shell polymerizable monomer) 0.3 part of 2-methyl-N- (2-hydroxyethyl) -propionamide) (manufactured by Wako Pure Chemical Industries, Ltd., trade name: VA-086, water-soluble) was added, and the reaction was continued at 90 ° C. for 4 hours. Thereafter, the reaction was stopped by cooling with water to obtain an aqueous dispersion of colored resin particles having a core-shell structure.
上記着色樹脂粒子の水分散液を、室温下で、硫酸を攪拌しながら滴下し、pHが6.5以下となるまで酸洗浄を行った。次いで、濾過分離を行い、得られた固形分にイオン交換水500部を加えて再スラリー化させて、水洗浄処理(洗浄・濾過・脱水)を数回繰り返し行った。次いで、濾過分離を行い、得られた固形分を乾燥機の容器内に入れ、45℃で48時間乾燥を行い、乾燥した着色樹脂粒子を得た。得られた着色樹脂粒子の体積平均粒径(Dv)は9.7μm、個数平均粒径(Dn)は8.5μm、粒径分布(Dv/Dn)は1.14であり、平均円形度は0.987であった。
った。
The aqueous dispersion of the colored resin particles was added dropwise with stirring sulfuric acid at room temperature, and acid washing was performed until the pH was 6.5 or less. Subsequently, filtration separation was performed, 500 parts of ion-exchanged water was added to the obtained solid content to make a slurry again, and water washing treatment (washing, filtration, dehydration) was repeated several times. Next, filtration separation was performed, and the obtained solid content was put in a container of a dryer and dried at 45 ° C. for 48 hours to obtain dried colored resin particles. The volume average particle size (Dv) of the obtained colored resin particles is 9.7 μm, the number average particle size (Dn) is 8.5 μm, the particle size distribution (Dv / Dn) is 1.14, and the average circularity is It was 0.987.
It was.
上記で得られた着色樹脂粒子100部に対し、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.3であり、水分吸着量が0.24%であるシリコーン樹脂粒子(日興リカ社製、商品名:MSP−050)を0.2部、無機微粒子Aとして、疎水化処理された個数平均粒径20nmの正帯電性シリカ微粒子(キャボット社製、商品名:TG7120)を0.8部、無機微粒子Bとして、疎水化処理された個数平均粒径50nmの正帯電性シリカ微粒子(クラリアント製、商品名:H05TA)を1部添加し、高速攪拌機(三井鉱山社製、商品名:ヘンシェルミキサー)を用いて、10分間、周速40m/sで混合攪拌して外添処理を行い、実施例1の正帯電性トナーを作製した。 Silicone resin particles having a number average particle size of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.3, and a moisture adsorption amount of 0.24% with respect to 100 parts of the colored resin particles obtained above (Nikko Rica) 0.2 part of the product name, product name: MSP-050), and inorganic fine particles A, and positively charged silica fine particles having a number average particle size of 20 nm (trade name: TG7120, manufactured by Cabot Corp.) that have been hydrophobized. 8 parts of inorganic fine particles B, 1 part of hydrophobically treated positively charged silica fine particles having a number average particle diameter of 50 nm (manufactured by Clariant, trade name: H05TA) are added, and a high-speed stirrer (trade name, manufactured by Mitsui Mining Co., Ltd.) A positively chargeable toner of Example 1 was prepared by mixing and stirring for 10 minutes at a peripheral speed of 40 m / s using a Henschel mixer.
[実施例2]
実施例1において、シリコーン樹脂粒子0.2部を、シリコーン樹脂粒子0.4部に変更した以外は、実施例1と同様にして実施例2の正帯電性トナーを製造した。
[Example 2]
A positively chargeable toner of Example 2 was produced in the same manner as in Example 1 except that 0.2 part of the silicone resin particles was changed to 0.4 part of the silicone resin particles in Example 1.
[実施例3]
実施例1において、シリコーン樹脂粒子0.2部を、シリコーン樹脂粒子0.1部に変更した以外は、実施例1と同様にしての実施例3の正帯電性トナーを製造した。
[Example 3]
A positively chargeable toner of Example 3 was produced in the same manner as in Example 1 except that 0.2 part of the silicone resin particles was changed to 0.1 part of the silicone resin particles in Example 1.
[比較例1]
実施例1において、シリコーン樹脂粒子0.2部を添加しなかった以外は、実施例1と同様にして比較例1の正帯電性トナーを製造した。
[Comparative Example 1]
In Example 1, a positively chargeable toner of Comparative Example 1 was produced in the same manner as in Example 1 except that 0.2 parts of the silicone resin particles were not added.
[比較例2]
実施例1において、無機微粒子A 0.8部を添加しなかった以外は、実施例1と同様にして比較例2の正帯電性トナーを製造した。
[Comparative Example 2]
A positively chargeable toner of Comparative Example 2 was produced in the same manner as in Example 1 except that 0.8 part of the inorganic fine particles A was not added.
[比較例3]
実施例1において、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.3であり、水分吸着量が0.24%であるシリコーン樹脂粒子0.2部に替えて、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.8であり、水分吸着量が0.3%であるシリコーン樹脂粒子(モメンティブ・パフォーマンス・マテリアルズ社製、商品名:トスパール105)0.4部に変更した以外は、実施例1と同様にして比較例3の正帯電性トナーを製造した。
[Comparative Example 3]
In Example 1, the number average particle size was changed to 0.2 parts of the silicone resin particles having a number average particle size of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.3, and a moisture adsorption amount of 0.24%. Silicone resin particles having a diameter of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.8, and a moisture adsorption amount of 0.3% (product name: Tospearl 105 manufactured by Momentive Performance Materials) 0.4 A positively chargeable toner of Comparative Example 3 was produced in the same manner as in Example 1 except that the toner was changed to the part.
[比較例4]
実施例1において、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.3であり、水分吸着量が0.24%であるシリコーン樹脂粒子0.2部に替えて、個数平均粒径が2.0μm、粒度分布Dv90/Dv50が1.5であり、水分吸着量が0.3%であるシリコーン樹脂粒子(モメンティブ・パフォーマンス・マテリアルズ社製、商品名:トスパール120)0.4部に変更した以外は、実施例1と同様にして比較例4の正帯電性トナーを製造した。
[Comparative Example 4]
In Example 1, the number average particle size was changed to 0.2 parts of the silicone resin particles having a number average particle size of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.3, and a moisture adsorption amount of 0.24%. Silicone resin particles having a diameter of 2.0 μm, a particle size distribution Dv90 / Dv50 of 1.5, and a moisture adsorption amount of 0.3% (product name: Tospearl 120 manufactured by Momentive Performance Materials) 0.4 A positively chargeable toner of Comparative Example 4 was produced in the same manner as in Example 1 except that the toner was changed to the part.
[比較例5]
実施例1において、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.3であり、水分吸着量が0.24%であるシリコーン樹脂粒子0.2部に替えて、個数平均粒径が0.4μm、粒度分布Dv90/Dv50が1.4であり、水分吸着量が0.45%である正帯電性のアルミナ粒子(住友化学社製、商品名:AKP−30)0.2部に変更した以外は、実施例1と同様にして比較例5の正帯電性トナーを製造した。
[Comparative Example 5]
In Example 1, the number average particle size was changed to 0.2 parts of the silicone resin particles having a number average particle size of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.3, and a moisture adsorption amount of 0.24%. Positively chargeable alumina particles having a diameter of 0.4 μm, a particle size distribution Dv90 / Dv50 of 1.4, and a moisture adsorption amount of 0.45% (trade name: AKP-30, manufactured by Sumitomo Chemical Co., Ltd.) 0.2 A positively chargeable toner of Comparative Example 5 was produced in the same manner as in Example 1 except that the toner was changed to the part.
[比較例6]
実施例1において、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.3であり、水分吸着量が0.24%であるシリコーン樹脂粒子0.2部に替えて、個数平均粒径が0.5μm、粒度分布Dv90/Dv50が1.5であり、水分吸着量が0.6%である正帯電性のメラミン樹脂粒子(日本触媒社製、商品名:エポスターS6)0.4部に変更した以外は、実施例1と同様にして比較例6の正帯電性トナーを製造した。
[Comparative Example 6]
In Example 1, the number average particle size was changed to 0.2 parts of the silicone resin particles having a number average particle size of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.3, and a moisture adsorption amount of 0.24%. Positively chargeable melamine resin particles having a diameter of 0.5 μm, a particle size distribution Dv90 / Dv50 of 1.5, and a moisture adsorption amount of 0.6% (product name: Eposter S6, manufactured by Nippon Shokubai Co., Ltd.) 0.4 A positively chargeable toner of Comparative Example 6 was produced in the same manner as in Example 1 except that the toner was changed to the part.
2.シリコーン樹脂粒子、アルミナ粒子及びメラミン樹脂粒子の物性評価
(1)粒度分布Dv90/Dv50
サンプルをビーカーに取り、分散剤としてアルキルベンゼンスルホン酸水溶液(富士フイルム社製、商品名:ドライウエル)0.1mLを加えてイオン交換水に分散させた。動的光散乱式粒径分布測定装置(堀場製作所製:LB−550)を用いて、上記により得られた分散液について測定を行い、粒度分布(Dv90/Dv50)を算出した。
2. Physical property evaluation of silicone resin particles, alumina particles and melamine resin particles (1) Particle size distribution Dv90 / Dv50
A sample was taken in a beaker, and 0.1 mL of an alkylbenzene sulfonic acid aqueous solution (manufactured by Fuji Film Co., Ltd., trade name: Drywell) was added as a dispersant and dispersed in ion-exchanged water. Using a dynamic light scattering particle size distribution measuring device (Horiba, Ltd .: LB-550), the dispersion obtained as described above was measured, and the particle size distribution (Dv90 / Dv50) was calculated.
(2)吸着水分量
吸着水分量の測定には、水分吸脱着測定装置(ハイデン社製、商品名:IGAsorp)を用いた。当該装置内に、試料を、乾燥窒素気流下に1時間放置した後、試料の乾燥質量を測定し、その後、32℃、湿度80%の空気中で1時間水分を吸着させて、水分を吸着した試料の質量を測定した。
吸着水分量(質量%)は、{(水分を吸着した試料の質量−乾燥した試料の質量)/乾燥した試料の質量)}×100から算出した。
(2) Adsorbed water content For measuring the adsorbed water content, a moisture adsorption / desorption measuring device (manufactured by HEIDEN, trade name: IGAsorb) was used. The sample is left in the apparatus under a dry nitrogen stream for 1 hour, the dry mass of the sample is measured, and then moisture is adsorbed in air at 32 ° C. and humidity 80% for 1 hour to adsorb moisture. The mass of the sample was measured.
The amount of adsorbed water (% by mass) was calculated from {(mass of sample adsorbed with water−mass of dried sample) / mass of dried sample)} × 100.
3.着色樹脂粒子及び正帯電性トナーの物性評価
上記実施例1〜3、及び比較例1〜4の着色樹脂粒子及び正帯電性トナーについて特性を調べた。詳細は以下の通りである。
3. Evaluation of Physical Properties of Colored Resin Particles and Positively Charged Toner Properties of the colored resin particles and positively charged toners of Examples 1 to 3 and Comparative Examples 1 to 4 were examined. Details are as follows.
(1)体積平均粒径(Dv)、個数平均粒径(Dn)及び粒径分布(Dv/Dn)
測定試料(着色樹脂粒子)を約0.1g秤量し、ビーカーに取り、分散剤としてアルキルベンゼンスルホン酸水溶液(富士フイルム社製、商品名:ドライウエル)0.1mLを加えた。そのビーカーへ、更にアイソトンIIを10〜30mL加え、20W(Watt)の超音波分散機で3分間分散させた後、粒径測定機(ベックマン・コールター社製、商品名:マルチサイザー)を用いて、アパーチャー径;100μm、媒体;アイソトンII、測定粒子個数;100,000個の条件下で、着色樹脂粒子の体積平均粒径(Dv)、及び個数平均粒径(Dn)を測定し、粒径分布(Dv/Dn)を算出した。
(1) Volume average particle size (Dv), number average particle size (Dn) and particle size distribution (Dv / Dn)
About 0.1 g of a measurement sample (colored resin particles) was weighed and taken in a beaker, and 0.1 mL of an alkylbenzenesulfonic acid aqueous solution (trade name: Drywell, manufactured by Fuji Film Co., Ltd.) was added as a dispersant. 10-30 mL of Isoton II is further added to the beaker, and dispersed for 3 minutes with a 20 W (Watt) ultrasonic disperser. Then, using a particle size analyzer (Beckman Coulter, trade name: Multisizer). , Aperture diameter: 100 μm, medium: Isoton II, number of measured particles: volume average particle diameter (Dv) and number average particle diameter (Dn) of the colored resin particles were measured under the conditions of 100,000 particles. Distribution (Dv / Dn) was calculated.
(2)平均円形度
容器中に、予めイオン交換水10mLを入れ、その中に分散剤として界面活性剤(アルキルベンゼンスルホン酸)0.02gを加え、更に測定試料(着色樹脂粒子)0.02gを加え、超音波分散機で60W(Watt)、3分間分散処理を行った。測定時の着色樹脂粒子濃度が3,000〜10,000個/μLとなるように調整し、0.4μm以上の円相当径の着色樹脂粒子1,000〜10,000個についてフロー式粒子像分析装置(シメックス社製、商品名:FPIA−2100)を用いて測定した。測定値から平均円形度を求めた。
円形度は下記計算式1に示され、平均円形度は、その平均をとったものである。
計算式1:(円形度)=(粒子の投影面積に等しい円の周囲長)/(粒子投影像の周囲長)
(2) Average circularity Into a container, 10 mL of ion exchange water is put in advance, 0.02 g of a surfactant (alkylbenzenesulfonic acid) is added as a dispersant, and 0.02 g of a measurement sample (colored resin particles) is further added. In addition, 60 W (Watt) was applied for 3 minutes with an ultrasonic disperser. The concentration of the colored resin particles at the time of measurement is adjusted to 3,000 to 10,000 particles / μL, and 1,000 to 10,000 colored resin particles having an equivalent circle diameter of 0.4 μm or more are flow-type particle images. Measurement was performed using an analyzer (trade name: FPIA-2100, manufactured by Simex Corporation). The average circularity was determined from the measured value.
The circularity is shown in the following calculation formula 1, and the average circularity is an average of the circularity.
Formula 1: (Circularity) = (Perimeter of circle equal to projected area of particle) / (Perimeter of projected image of particle)
(3)初期帯電量
市販の非磁性一成分現像方式のプリンター(ブラザー工業社製、商品名:MFC−9840−CDW)に上記で得られた正帯電性トナーを充填した後、印字用紙をセットし、温度23℃、湿度50%の環境(NN環境)下で一昼夜放置した後、同じNN環境下で、白べた印字(印字濃度0%)を一枚行い、その白ベタ印字の途中でプリンターを停止させ、現像ローラ上に担持されたトナーを、吸引式帯電量測定装置(トレックジャパン社製、商品名:210HS−2A)を用いて吸引してトナーの帯電量を測定し、トナーの単位質量当たりの初期帯電量Q/M(μC/g)に換算して求めた。
(3) Initial charge amount After charging the positively chargeable toner obtained above into a commercially available non-magnetic one-component development type printer (manufactured by Brother Industries, trade name: MFC-9840-CDW), set the printing paper. After leaving it in an environment with a temperature of 23 ° C and a humidity of 50% (NN environment) for a whole day and night, under the same NN environment, one solid white print (printing density 0%) is performed, and the printer is in the middle of the white solid print. And the toner carried on the developing roller is sucked using a suction-type charge measuring device (trade name: 210HS-2A, manufactured by Trek Japan Co., Ltd.) to measure the charge amount of the toner. The initial charge amount per mass was calculated in terms of Q / M (μC / g).
(4)縦筋及び印字耐久性
市販の非磁性一成分現像方式のプリンター(ブラザー工業社製、商品名:MFC−9840−CDW)に上記で得られた正帯電性トナーを充填した後、印字用紙をセットし、温度23℃、湿度50%の環境(NN環境)下で一昼夜放置した後、同じNN環境下で、1%印字濃度で16,000枚まで連続印刷を行った。
500枚毎に、黒ベタ印字(印字濃度100%)を行い、反射式画像濃度計(マクベス社製、商品名:RD918)を用いて黒ベタ画像の印字濃度を測定した。さらに、その後、白ベタ印字(印字濃度0%)を行い、白ベタ印字の途中でプリンターを停止させ、現像後の感光体上における非画像部のトナーを、粘着テープ(住友スリーエム社製、商品名:スコッチメンディングテープ810−3−18)に付着させた後、剥ぎ取り、それを印字用紙に貼り付けた。次に、その粘着テープを貼り付けた印字用紙の白色度(B)を、白色度計(日本電色社製、商品名:ND−1)で測定し、同様にして、未使用の粘着テープだけを印字用紙に貼り付け、その白色度(A)を測定し、この白色度の差(B−A)をカブリ値(%)とした。この値が小さいほど、カブリが少なく良好であることを示す。
印字濃度が1.3以上で、且つカブリ値が2.5%以下の画質を維持できる連続印刷枚数を調べた。
また、同様の印字耐久性試験を、高温高湿(H/H)環境下(温度:35℃、湿度:80%)においても行った。同時に、目視にて縦筋の発生枚数も調べた。
なお、表1中、「16,000<」とあるのは、16,000枚の時点においても、印字濃度が1.3以上で、且つカブリ値が2.5%以下の画質を維持できたことを示す。また、表中に「−」とあるのは、16,000枚又は印字耐久性試験での連続印刷が終了した時点でも縦筋が発生していないことを示す。
(4) Longitudinal stripes and printing durability A commercially available non-magnetic one-component developing type printer (manufactured by Brother Industries, trade name: MFC-9840-CDW) is charged with the positively chargeable toner obtained above, and then printed. The paper was set and left to stand overnight in an environment (NN environment) at a temperature of 23 ° C. and a humidity of 50%, and then continuously printed up to 16,000 sheets at a 1% print density in the same NN environment.
Black solid printing (printing density 100%) was performed every 500 sheets, and the printing density of the black solid image was measured using a reflective image densitometer (trade name: RD918, manufactured by Macbeth). After that, white solid printing (printing density 0%) is performed, the printer is stopped in the middle of white solid printing, and the toner in the non-image area on the developed photosensitive member is adhesive tape (manufactured by Sumitomo 3M Ltd., product) Name: Scotch mending tape 810-3-18), and then peeled off and affixed to printing paper. Next, the whiteness (B) of the printing paper on which the adhesive tape is affixed is measured with a whiteness meter (trade name: ND-1 manufactured by Nippon Denshoku Co., Ltd.). The whiteness (A) was measured and the difference in whiteness (B−A) was defined as the fog value (%). Smaller values indicate better fog and better.
The number of continuously printed sheets capable of maintaining an image quality with a print density of 1.3 or more and a fog value of 2.5% or less was examined.
The same printing durability test was also performed in a high temperature and high humidity (H / H) environment (temperature: 35 ° C., humidity: 80%). At the same time, the number of vertical streaks was also visually examined.
In Table 1, “16,000 <” means that the image quality with the print density of 1.3 or more and the fog value of 2.5% or less was maintained even at the time of 16,000 sheets. It shows that. In addition, “-” in the table indicates that no vertical streak is generated even when 16,000 sheets or continuous printing in the printing durability test is completed.
実施例1〜3、及び比較例1〜比較例6の正帯電性トナーの測定及び試験結果を、変更のある外添剤の組成等と併せて表1に示す。 The measurement and test results of the positively chargeable toners of Examples 1 to 3 and Comparative Examples 1 to 6 are shown in Table 1 together with the composition of the modified external additive.
4.正帯電性トナーの評価結果のまとめ
以下、表1を参照しながら、正帯電性トナーについて検討する。
本発明で規定するシリコーン樹脂が使用されていない比較例1の正帯電性トナーは、印字耐久性が11,000枚で劣っていることが分かる。
本発明で規定する正帯電性無機微粒子Aが使用されていない比較例2の正帯電性トナーは、初期帯電量が46μC/gと高く、印字耐久性が9,000枚で劣っていることが分かる。
本発明で規定する粒度分布Dv90/Dvが1.6以下でなく、粒度分布Dv90/Dvが1.8であるシリコーン樹脂を使用した比較例3の正帯電性トナーは、印字耐久性が12,000枚と劣り、縦筋が8,000枚で発生していることが分かる。
個数平均粒径が本発明で規定する範囲よりも大きい、個数平均粒径が2.0μmであるシリコーン樹脂を使用した比較例4の正帯電性トナーは、印字耐久性が11,500枚と劣り、縦筋が6,000枚で発生していることが分かる。
本発明で規定するシリコーン樹脂粒子ではなく、正帯電性の外添剤であるアルミナ粒子を使用した比較例5の正帯電性トナーは、印字耐久性が9,000枚と劣り、縦筋が7,000枚で発生していることが分かる。
本発明で規定するシリコーン樹脂粒子ではなく、正帯電性の外添剤であるメラミン樹脂粒子を使用した比較例5の正帯電性トナーは、印字耐久性が10,000枚と劣り、縦筋が5,000枚で発生していることが分かる。
4). Summary of Evaluation Results of Positively Charged Toner Hereinafter, the positively charged toner will be examined with reference to Table 1.
It can be seen that the positively chargeable toner of Comparative Example 1 in which the silicone resin specified in the present invention is not used is inferior in printing durability of 11,000 sheets.
The positively chargeable toner of Comparative Example 2 in which the positively chargeable inorganic fine particles A defined in the present invention are not used has an initial charge amount as high as 46 μC / g, and printing durability is inferior at 9,000 sheets. I understand.
The positively chargeable toner of Comparative Example 3 using a silicone resin in which the particle size distribution Dv90 / Dv specified in the present invention is not 1.6 or less and the particle size distribution Dv90 / Dv is 1.8 has a printing durability of 12, It is inferior to 000 sheets, and it can be seen that vertical stripes occur at 8,000 sheets.
The positively chargeable toner of Comparative Example 4 using a silicone resin having a number average particle size larger than the range defined in the present invention and having a number average particle size of 2.0 μm is inferior in printing durability to 11,500 sheets. It can be seen that there are 6,000 vertical stripes.
The positively chargeable toner of Comparative Example 5, which uses alumina particles, which are positively chargeable external additives, instead of the silicone resin particles defined in the present invention, has inferior printing durability of 9,000 sheets and has 7 vertical stripes. It can be seen that it is generated with 1,000 sheets.
The positively chargeable toner of Comparative Example 5 using melamine resin particles, which are positively chargeable external additives, instead of the silicone resin particles defined in the present invention, has a printing durability of 10,000 sheets and has vertical stripes. It can be seen that it occurs at 5,000 sheets.
これらの比較例1〜6に対し、本願発明で規定するシリカ微粒子及び正帯電性無機微粒子Aを使用した実施例1〜3の正帯電性トナーは、実施例2で縦筋が12,000枚で発生し、実施例3で印字耐久性が15,500枚とやや劣る結果であったが、印字耐久性及び縦筋の発生のない優れたトナーであることが分かる。 The positively chargeable toners of Examples 1 to 3 using the silica fine particles and the positively chargeable inorganic fine particles A defined in the present invention with respect to these Comparative Examples 1 to 6 are the same as those of Example 2 with 12,000 vertical stripes. In Example 3, the printing durability was slightly inferior to 15,500 sheets. However, it can be seen that this is an excellent toner having no printing durability and no vertical stripes.
Claims (4)
前記外添剤が、個数平均粒径が0.1〜1μmであり、粒径分布を小粒径側から起算した体積累計が50%に該当する粒径をDv50とし、当該体積累計が90%に該当する粒径をDv90とした場合、粒度分布Dv90/Dv50が1.6以下のシリコーン樹脂粒子、及び個数平均粒径が5〜25nmの正帯電性無機微粒子Aとを含み、
前記着色樹脂粒子100質量部に対して、前記シリコーン樹脂粒子の含有量が0.05〜2質量部であり、且つ前記正帯電性無機微粒子Aの含有量が0.1〜2質量部である静電荷像現像用正帯電性トナー。 In a positively chargeable toner for developing an electrostatic charge image containing colored resin particles containing a binder resin and a colorant, and an external additive,
The external additive has a number average particle diameter of 0.1 to 1 μm, and the particle diameter corresponding to 50% of the cumulative volume from the small particle diameter side is Dv50, and the cumulative volume is 90%. When the particle size corresponding to is Dv90, the particle size distribution Dv90 / Dv50 includes 1.6 or less silicone resin particles, and positively chargeable inorganic fine particles A having a number average particle size of 5 to 25 nm,
The content of the silicone resin particles is 0.05 to 2 parts by mass and the content of the positively chargeable inorganic fine particles A is 0.1 to 2 parts by mass with respect to 100 parts by mass of the colored resin particles. Positively chargeable toner for developing electrostatic images.
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