JP5459274B2 - Polarization conversion element and projection display device using the same - Google Patents

Description

  The present invention relates to a polarization conversion element and a projection display device suitable for use in a projection display device.

  FIG. 1 is a schematic diagram showing a basic configuration of an L-shaped projection display device in which a general illumination optical system is linearly arranged. In the figure, white light emitted from a light source unit 1 is emitted as parallel light by a parabolic reflector 2, passes through a UV-IR cut filter UVIR that removes infrared and ultraviolet components, and is composed of a convex lens group. The light beam is split by a so-called integrator optical system including the first and second fly-eye lenses 3 and 4. The respective light beams converge and enter the polarization conversion element 5, and are emitted with the polarization directions aligned.

  Then, the light whose polarization direction is aligned passes through the condenser lens 6 and the like, and then the red to green band light is transmitted and the blue band light is reflected by the dichroic mirror 7.

  The blue band light reflected by the dichroic mirror 7 and whose optical path is changed by 90 degrees is changed by the total reflection mirror 8 and the optical path is changed by 90 degrees, and the blue band light component images of the liquid crystal display elements 10R, 10G and 10B are displayed via the condenser lens 9B. 10B, and is optically modulated according to the input signal. The liquid crystal display element is provided with an incident side polarizing plate PI and an output side polarizing plate PO.

  The light-modulated light enters the dichroic prism 11, enters the projection lens 20 with the optical path changed by 90 degrees in the dichroic prism, is enlarged and projected, and forms an image on a screen (not shown).

  On the other hand, the red to green band light passes through the dichroic mirror 7 and enters the dichroic mirror 12. Since the dichroic mirror 12 has a characteristic of reflecting the green band light, the green band light is reflected here, its optical path is changed by 90 degrees, and enters the liquid crystal display element 10G through the condenser lens 9G. The light is modulated in accordance with the input signal. The light-modulated green band light enters the dichroic prism 11 and the projection lens 20 in this order, and is enlarged and projected to form an image on the screen.

  The red band light transmitted through the dichroic mirror 12 is incident on the liquid crystal display element 10R through the lenses 13 to 15 and the total reflection mirrors 16 and 17, where it is optically modulated according to the input signal. The light-modulated red band light is incident on the dichroic prism 11, is incident on the projection lens 50 with the optical path changed by 90 degrees by the dichroic prism 11, is magnified and projected, and is imaged on the screen.

  As described above, a polarization conversion element is used in order to efficiently generate one type of polarized light from a light source that generates random polarized light.

  Conventionally, a polycarbonate film has been used as a retardation plate which is one of the components of this polarization conversion element.

  However, the polarization conversion element has a problem such as yellowing due to long-term aging such as heat of light.

Therefore, a polarization conversion element having improved heat resistance and durability using quartz as a phase difference plate, which is one of the components of the polarization conversion element, has been proposed (for example, see Patent Document 1).
JP 2003-302523 A

  According to the configuration of Patent Document 1 described above, durability and heat resistance are improved, but there is a problem in that it is necessary to use an expensive member called quartz, which increases costs.

  Accordingly, the first object of the present invention is to reduce the cost of a heat-resistant and durable polarization conversion element in consideration of the temperature distribution given to the polarization conversion element. A second object is to provide an inexpensive projection display device using a polarization conversion element.

The polarization conversion element of the present invention includes a polarizing film that transmits first polarized light in a predetermined polarization direction out of incident light from a light source and reflects second polarized light in a polarization direction orthogonal to the predetermined polarization direction; A reflective film that reflects the second polarized light reflected by the polarizing film is disposed inside the transparent member, and the first polarized light exit side and the second polarized light exit side of the transparent member. In the polarization conversion element in which a plurality of polarization conversion portions each provided with a phase difference plate are closely arranged in parallel, an inorganic phase difference plate or a resin phase difference plate is used for each of the phase difference plates. In addition, an antireflection film is provided on the surface of each phase difference plate, and an inorganic phase difference plate is used as the phase difference plate in the region closest to the optical axis.

  The inorganic retardation plate may be a quartz plate.

  The projection display device of the present invention includes an integrator optical system that divides light from a light source into a plurality of light beams, and a polarization conversion element that aligns the polarization directions of the plurality of light beams from the integrator optical system with a predetermined polarization direction. In the projection display device comprising: a light modulation element that is irradiated with a light beam from the polarization conversion element to form an optical image according to a video signal; and a projection lens that displays the optical image in an enlarged manner. The polarization conversion element described above is used as the conversion element.

  According to the present invention, an excellent and inexpensive polarization conversion element having heat resistance and durability in consideration of the temperature distribution given to the polarization conversion element can be provided. In addition, an inexpensive projection display device can be provided by using the polarization conversion element of the present invention.

It is a schematic diagram which shows the basic composition of the projection type display apparatus of the L-shaped structure which arranged the general illumination optical system linearly. It is a schematic diagram which shows the example of the polarization conversion element to which this invention is applied. It is a typical side view which shows the polarization conversion element of this invention.

  Embodiments of the present invention will be described in detail with reference to the drawings. In the drawings, the same or corresponding parts are denoted by the same reference numerals, and the description thereof will not be repeated in order to avoid duplication of description.

  FIG. 2 is a diagram showing an example of a polarization conversion element to which the present invention is applied. FIG. 2 is an enlarged view of a part of the first lens array 3, the second lens array 4 and the polarization conversion element 5 of FIG.

  The polarization conversion element 5 includes a polarizing film 51 that forms an angle of 45 ° with respect to the optical axis of the optical system, a reflective film 52, a transparent member 50 that sandwiches the polarizing film and the reflective film, and a retardation plate. 53... For example, glass is used as the transparent member. A transparent member such as a glass plate having a polarizing film on the front surface and a reflective film on the back surface is disposed in close contact with each other at an angle of 45 degrees, and a predetermined emission surface and an incident surface are in contact with the polarizing film and the reflection film. The transparent member shown in FIG. 2 is formed by cutting out to have an angle of 45 degrees. The phase difference plate 53 is attached to the emission side surface of the transparent member 50 on the polarizing film 51.

  In this example, a retardation plate 53 is affixed, and a polarization conversion unit 60 is composed of a transparent member portion sandwiching the polarizing film 51 and a transparent member portion sandwiching the adjacent reflection film 52. The pitch (x) between the polarizing film 51 and the reflective film 52 provided alternately is about ½ of the width (W) of the lens cell 4 a of the second lens array 4. Since the reflection film 52 only needs to reflect incident light, a polarizing film may be provided and only its reflection function may be used.

  Next, the operation of the polarization conversion element 5 will be described. The light L emitted from the light source enters the polarizing film 51 of the corresponding polarization conversion unit 60 through the first lens array 3 and the second lens array 4. The polarizing film 51 transmits P-polarized light in a predetermined polarization direction, in this embodiment, and reflects polarized light in a polarization direction orthogonal to this, and in this embodiment, reflects S-polarized light, and is incident on the polarizing film 51. As for the light, the S-polarized component is reflected by the polarizing film 51 and the P-polarized component is transmitted. The reflected S-polarized light component is reflected again by the adjacent reflection film 52 and emitted to the outside. On the other hand, since the phase difference plate 53 is disposed on the surface from which the P-polarized component transmitted through the polarizing film 51 is emitted, the P-polarized light is converted into S-polarized light and emitted. Therefore, all the light emitted from the polarization conversion element 1 is S-polarized light.

  The feature of the present invention is the phase difference plate 53. That is, as shown in FIG. 3, a half phase difference plate 53a made of an inorganic material such as quartz is used in a portion where the light intensity is strong from the center of the optical axis C and becomes a high temperature region (about 90 ° C. to 100 ° C.). The other part of the phase difference plate 53b is a resin half phase difference plate. In this way, by using an expensive half-phase plate made of an inorganic material such as quartz only for a portion requiring heat resistance and the like, and using an inexpensive resin phase plate 53b in other places, the polarization conversion element The polarization conversion element 5 having excellent heat resistance and durability in consideration of the temperature distribution given to can be provided at a reduced cost.

  As the inorganic half-phase plate 53a, quartz or calcite can be used. Further, as the resin-made 1/2 retardation plate 53b, polycarbonate, cyclic olefin resin, polycarbonate stretched in a thickness direction by a special method, or a polycarbonate film introduced with a fluorene skeleton can be used.

  What is necessary is just to affix the 1/2 phase difference plate 53a made from an inorganic substance, and the 1/2 phase difference plate 53b made from resin to the predetermined location of the transparent member 50 using an ultraviolet curing adhesive.

  The phase difference plate needs to work in the visible wavelength band, but one half-wave plate designed around a specific wavelength may not act on the entire visible wavelength band. In such a case, a plurality of retardation plates (usually 2 to 3) are laminated to act on the entire visible range.

  Further, in order to prevent loss of transmitted light due to a difference in refractive index from the atmosphere on the retardation plate surface, an antireflection film may be provided on the surface of the retardation plate by vacuum deposition.

  If the above-described polarization conversion element according to the present invention is used as the polarization conversion element 5 of the projection display device shown in FIG. 1, it can be provided with excellent durability and at low cost.

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and is intended to include meanings equivalent to the scope of claims for patent and all modifications within the scope.

5 Polarization Conversion Element 51 Polarizing Film 51
52 Reflective film 52
50 Transparent member 50
53a Retardation plate made of inorganic material 53b Retardation plate made of resin

Claims (3)

A polarizing film that transmits first polarized light in a predetermined polarization direction out of incident light from a light source and reflects second polarized light in a polarization direction orthogonal to the predetermined polarization direction, and a first reflection film reflected by the polarization film A reflective film for reflecting the polarized light of 2 is disposed inside the transparent member, and a retardation plate is provided on either the first polarized light exit side or the second polarized light exit side of the transparent member. In a polarization conversion element in which a plurality of polarization conversion units provided with are closely arranged in parallel,
For each of the retardation plates, an inorganic retardation plate or a resin retardation plate is used.
On the surface of each phase difference plate, an antireflection film is provided,
A polarization conversion element characterized in that an inorganic phase difference plate is used as a phase difference plate at least in a region closest to the optical axis.   The polarization conversion element according to claim 1, wherein the retardation plate made of an inorganic material is formed of a quartz plate.   An integrator optical system that divides the light from the light source into a plurality of light beams, a polarization conversion element that aligns the polarization directions of the plurality of light beams from the integrator optical system with a predetermined polarization direction, and a light beam from the polarization conversion element 3. The polarized light according to claim 1 or 2, wherein the polarization conversion element comprises a light modulation element that forms an optical image in response to a video signal and a projection lens that magnifies and displays the optical image. A projection display device using a conversion element.

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