JP5420994B2 - Electrical junction box - Google Patents

Description

  The present invention relates to an electrical junction box mounted on an automobile or the like as a moving body.

  In general, automobiles as moving bodies are equipped with various electronic devices such as lamps such as head lamps and tail lamps, and motors such as motors for starter motors and air conditioners.

  In order to supply electric power to the various electronic devices described above, the automobile has appropriately placed junction blocks at appropriate positions. The junction block is composed of various electric circuit units such as a large number of fuses and relays.

  In addition, since a junction block may have a fuse, a relay, a bus bar, etc., it is also called a fuse block, a relay box, or an electrical connection box (for example, refer patent document 1) generically. In the present specification, the above-described fuse block, relay box, and junction block are collectively referred to as an electrical connection box.

  The conventional electrical junction box described in Patent Document 1 and the like described above includes a box body, a cassette block, a bus bar, an upper cover, and a lower cover. The box body is made of an insulating synthetic resin and is formed in a box shape. The box body is formed in a cylindrical shape by a plurality of outer walls that are continuous to each other, and the inside is partitioned into a plurality of spaces by a plurality of partition walls.

  The cassette block is accommodated in the space and attached to the box body. In the cassette block, electrical parts such as fuses and relays are attached to the upper surface side, and the wire terminals of the wire harness are attached to the lower surface side. A number of electric wires extend on the lower surface side of the cassette block.

  The bus bar is obtained by pressing a conductive sheet metal or the like. The bus bar is accommodated in, for example, a cassette block. The bus bar includes a power supply connection portion that is connected to a battery or a generator as a power supply, and a terminal portion that is connected to an electrical component such as a fuse or a relay or an electric wire of a wire harness. The bus bar is supplied with electric power from the battery, the generator or the like, and distributes the electric power to the electric parts and electric wires.

  The upper cover is attached to the box body and covers the upper surface of the box body. The lower cover is attached to the box body and covers the lower surface of the box body.

  The electrical junction box described above electrically connects the power source, the electrical component, and each wire of the wire harness according to a predetermined pattern, and connects each power source, the electrical component, and each wire connected to each wire of the wire harness. The devices are electrically connected to each other according to a predetermined pattern. The electric junction box distributes the electric power supplied from the power source and supplies it to each electronic device via the wire harness.

  In the electrical junction box described above, the cassette block includes a locking portion that locks to the box body. A plurality of locking portions are provided at intervals on the outer peripheral surface of the cassette block. The locking portion is locked to a locking receiving portion provided on the outer wall of the box body or the inner surface of the partition wall. The cassette block is inserted into the box body from the upper surface side, and the locking portion is locked to the locking receiving portion and attached to the box body.

JP 2004-312793 A

  In the electrical junction box described above, the cassette block is inserted into the box body from the upper surface side, and the lower surface side is pushed in so that the locking portion is locked to the locking receiving portion, and is attached to the box body. However, since many electric wires are extended on the lower surface side of the cassette block, there is no space for pushing the cassette block, and the box body is formed deep, so that there is a problem that it is difficult to push the cassette block.

  Therefore, when the cassette block is pushed in, the electric wire is pushed in, and an external force is applied to the electric wire, which may damage the connecting portion of the electric wire and the terminal fitting, the locking lance that locks the terminal fitting of the cassette block, or the like. there were. In addition, it is difficult to push the cassette block evenly in all directions, and there is a possibility that each locking part cannot be securely locked to the corresponding locking receiving part by tilting in the direction in which the cassette block is strongly pressed.

  The present invention aims to solve such problems. That is, the present invention reliably locks each locking portion of the cassette block to the box body without damaging the connecting portion of the electric wire and the terminal metal, the locking lance for locking the terminal metal, etc. An object of the present invention is to provide an electrical junction box that can be securely attached to the box body.

In order to solve the above-mentioned problems and achieve the object, the invention described in claim 1 includes a box body provided with a space surrounded by a plurality of walls connected to each other, and a terminal of an electric wire on one surface. Is attached to the box body from the other surface side, and the cassette block is attached to the outer peripheral surface. A plurality of locking portions that are provided at intervals and locked to the wall; a partition wall that extends in parallel with the insertion direction of the cassette block into the space, and divides the cassette block into a plurality of rooms; A pressing operation portion that protrudes from the one surface and is pressed when the locking portion is locked to the wall, and the pressing operation portion partially inserts the partition wall in the insertion direction. Formed to extend An electrical junction box is characterized by the.

  The invention described in claim 2 is the electrical connection box according to claim 1, wherein the pressing operation portion is provided so as to protrude from a central portion of the one surface. is there.

According to a third aspect of the present invention, in the electric junction box according to the first or second aspect, the electric wire holding unit is provided so as to protrude from the pressing operation portion and positions the electric wire between the one surface. An electrical junction box characterized by comprising a section.
According to a fourth aspect of the present invention, in the electrical junction box according to any one of the first to third aspects, the pressing operation portion has a cross-sectional shape L perpendicular to the protruding direction of the pressing operation portion. An electrical junction box characterized by a letter shape.

  According to the first aspect of the present invention, the cassette block can be pushed into the box body by pressing the tip of the pressing operation portion protruding from one surface of the cassette block toward the box body. Therefore, the cassette block can be securely attached to the box body by securely locking each locking portion to the box body. In addition, since the pressing operation part protrudes from one surface where the electric wire extends, when the cassette block is pushed into the box body, the electric wire does not get in the way and the mounting work can be performed with good workability. Without damaging the electric wire, it is possible to prevent damage to a connecting portion between the electric wire and the terminal fitting, a locking lance that locks the terminal fitting of the cassette block, and the like.

  According to the second aspect of the present invention, since the pressing operation portion protrudes from the central portion of one surface of the cassette block, when the pressing operation portion is pressed, a plurality of engagements provided on the outer peripheral surface of the cassette block are provided. An equal load is applied to the stop. Therefore, it is possible to securely attach each of the locking portions to the box body and securely attach the cassette block to the box body.

  According to the invention described in claim 3, by positioning the electric wire between the one surface and the electric wire holding portion, the wiring route of the electric wire is restricted, and the electric wire connected to the cassette block does not protrude from the box body. . For this reason, it becomes easy to attach the cover which covers the said space to a box main body, and when attaching a cover to a box main body, it can prevent that an electric wire is pinched | interposed between a wall and a cover (clogging of an electric wire). In addition, before attaching the cassette block to the box body, the electric wire may be positioned between the other surface and the electric wire holding portion in advance, so that the electric wire does not extend around the pressing operation portion, and the pressing operation portion Can be easily pressed.

It is a disassembled perspective view from the bottom at the time of vehicle mounting which shows a part of electric junction box concerning one embodiment of the present invention disassembled. FIG. 2 is a plan view from above in FIG. 1 showing a state in which the cassette block shown in FIG. 1 is attached to the box body. It is a perspective view which expands and shows the cassette block shown by FIG. FIG. 4 is a plan view from above of the cassette block shown in FIG. 3. It is a perspective view which shows the state by which the electric wire was attached to the cassette block shown by FIG. FIG. 6 is a perspective view showing a state in which the cassette block shown in FIG. 5 is attached to the box body. It is a perspective view which shows the state by which the electric wire shown by FIG. 6 was hold | maintained at the electric wire holding part.

  Hereinafter, an electrical junction box 1 according to an embodiment of the present invention will be described with reference to FIGS. An electrical junction box 1 according to an embodiment of the present invention is mounted on an automobile as a moving body.

  As shown in FIG. 1, the electrical connection box 1 includes a box body 2, cassette blocks 3 </ b> A and 3 </ b> B, an upper cover (not shown), a lower cover 4, and a bus bar (not shown). Note that the electrical junction box 1 shown in FIG. 1 is vertically opposite to the orientation of the electrical junction box 1 that is actually mounted on an automobile.

  The box body 2 is made of an insulating synthetic resin and is molded by a well-known injection molding. As shown in FIG. 1, the box body 2 is formed in a cylindrical shape by a plurality of outer walls 21 a, 21 b, 21 c, and 21 d that are continuous with each other, and the inside is a plurality of spaces S (in FIG. 2) by a plurality of partition walls 22. (Shown by a one-dot chain line). In this way, the box body 2 is provided with a plurality of spaces S formed by being surrounded by the outer walls 21a, 21b, 21c, 21d and the partition wall 22. The outer walls 21a, 21b, 21c, 21d and the partition wall 22 correspond to the walls described in the claims.

  The box body 2 has an opening 2a that opens upward in FIG. 1 and an opening 2b that opens downward in FIG. The cassette blocks 3A and 3B are inserted into the corresponding space S along the arrow X shown in FIG. An arrow X forms the insertion direction X of the cassette blocks 3A and 3B.

  Moreover, the box main body 2 is provided with the electric wire outlet 23, the latching receiving part 24, and the guide rail 25, as shown in FIG. The electric wire outlet 23 is provided on the outer walls 21a and 21c facing each other, and is provided at an end portion of the outer walls 21a and 21c near the outer wall 21d. The electric wire outlet 23 includes an electric wire through hole 23a in which the ends of the outer walls 21a and 21c are cut out in a semicircular shape, and a hook-like electric wire support erected from the outer edge of the electric wire through hole 23a to the outside of the box body 2 And a piece 23b. The electric wire outlet 23 allows the electric wire 8 (FIGS. 5 to 7) connected to the cassette blocks 3A and 3B to pass inside and to be drawn out (outside) the box body 2. 5 to 7, only a part of the electric wires 8 connected to the cassette block 3A is shown, and the electric wires 8 connected to the cassette block 3B are omitted.

  The electric wire 8 is a known covered electric wire, and a plurality of the electric wires 8 are provided. One end of the electric wire 8 is connected to an electrical component and a bus bar, which will be described later, attached to the cassette blocks 3A and 3B, and accommodated in the box body 2. The other end of the electric wire 8 is drawn out of the box body 2 through the electric wire outlet 23.

  The latch receiving portion 24 is formed in a protruding shape protruding from the inner surfaces of the outer walls 21 a, 21 b, 21 c and the partition wall 22. A plurality of the latch receiving portions 24 are provided side by side along the direction orthogonal (crossing) to the insertion direction X of the cassette blocks 3A, 3B. The latch receiving portion 24 latches a later-described latch portion 32 of the cassette blocks 3A, 3B, and attaches the cassette blocks 3A, 3B to the box body 2.

  A pair of guide rails 25 are provided in the vicinity of each latch receiving portion 24, and are arranged so as to position the latch receiving portion 24 therebetween. The guide rail 25 is a rib-like standing portion that stands upright from the inner surfaces of the outer walls 21a, 21b, 21c and the partition wall 22 and extends linearly along the insertion direction X of the cassette blocks 3A, 3B. And a protruding portion protruding in a direction approaching each other from the entire length of the tip, and is formed in an L-shaped cross section. The guide rail 25 guides the locking portion 32 to a position where the locking portion 32 is locked to the locking receiving portion 24.

  The cassette block 3A is made of an insulating synthetic resin and is molded by a well-known injection molding. The cassette block 3A is formed in a box shape having a size that can be accommodated in the corresponding space S. The cassette block 3 </ b> A is larger than the cassette block 3 </ b> B and is accommodated in the space S that is further away from the wire outlet 23 than the cassette block 3 </ b> B and is attached to the box body 2.

  Further, electrical components (not shown) such as fuses, fusible links, and relays are attached to the lower surface (corresponding to the other surface) 3a of the cassette block 3A in FIG. The cassette block 3A is inserted into the space S from the surface 3a side through the opening 2a and attached to the box body 2.

  The cassette block 3 </ b> A includes a plurality of terminal accommodating chambers 31, a locking portion 32, and a runner portion 33 as shown in FIGS. 3 and 4. The terminal accommodating chamber 31 is a linear space provided in the cassette block 3A. The longitudinal directions of the terminal accommodating chambers 31 are provided in parallel to each other, and are parallel to the insertion direction X of the cassette block 3A. Both ends of the terminal accommodating chamber 31 located in the vertical direction in FIG. 3 are open. The terminal accommodating chamber 31 is attached to the terminal of the electric wire 8 of the wire harness from the opening on the upper surface (corresponding to one surface) 3b side of the cassette block 3A in FIG. A terminal fitting (not shown) to be inserted is inserted to accommodate the terminal fitting. The terminal fitting is locked in the terminal receiving chamber 31 by being locked to a locking lance (not shown) protruding into the terminal receiving chamber 31.

  Thus, the end of the electric wire 8 is attached to the surface 3b of the cassette block 3A and extends from the surface 3b. A large number of electric wires 8 extend on the surface 3b of the cassette block 3A, and there is no space for pushing the cassette block 3A when the cassette block 3A is attached to the box body 2.

  The locking portion 32 is provided on the outer peripheral surface 3c which is substantially orthogonal to the aforementioned surfaces 3a and 3b of the cassette block 3A and which faces the outer walls 21a, 21b and 21c and the partition wall 22. A plurality of locking portions 32 are provided side by side along the direction orthogonal (crossing) to the insertion direction X of the cassette block 3 </ b> A at a position that can be locked to the locking receiving portion 24 of the box body 2. Is provided. The locking portion 32 includes an elastic arm portion having one end connected to the outer peripheral surface 3c and the other end extending rearward in the insertion direction X, and a locking protrusion protruding from the surface of the elastic arm portion. In the locking portion 32, the elastic arm portion is elastically deformed, and the locking projection is locked to the locking receiving portion 24 (that is, the outer walls 21a, 21b, 21c and the partition wall 22), and the cassette block 3A is attached to the box body 2. .

  A pair of runner parts 33 is provided in the vicinity of each locking part 32, and is arranged so as to position the locking part 32 therebetween. The runner portion 33 is erected from the outer peripheral surface 3c and extends linearly along the insertion direction X of the cassette block 3A, and a projecting portion projecting in a direction away from the full length of the tip of the erected portion. And has an L-shaped cross section. The runner portion 33 is positioned in the guide rail 25 and guides the locking portion 32 to a position where the locking portion 32 is locked to the locking receiving portion 24.

  The cassette block 3 </ b> A includes a pressing operation portion 34 that is pressed when the cassette block 3 </ b> A is attached to the box body 2. The pressing operation part 34 is formed in a rod shape and protrudes from the center part of the surface 3b of the cassette block 3A. In this specification, the “center portion of the surface 3b” means a region including the center and the periphery of the center of the surface 3b. That is, the pressing operation unit 34 may protrude from a position shifted from the center as long as each locking unit 32 can be pressed evenly when pressed.

  The cross-sectional shape of the pressing operation unit 34 in a direction orthogonal (tolerance) to the direction in which the pressing operation unit 34 protrudes is formed in an L shape so as to increase the strength. Further, the pressing operation portion 34 is formed in such a length that the cassette block 3 </ b> A is positioned in the box body 2 over the entire length when the cassette block 3 </ b> A is attached in the box body 2. When the cassette block 3A is attached to the box body 2, the pressing operation unit 34 protrudes toward the opening 2a.

  Furthermore, a J-shaped electric wire holding portion 34a that protrudes in a direction parallel to the surface 3b and that is curved toward the surface 3b is provided at the tip of the pressing operation portion 34. The electric wire holding portion 34a holds the electric wire 8 so that the electric wire 8 connected to the cassette block 3A does not jump out of the tip of the pressing operation portion 34 due to tension.

  Since the cassette block 3B has substantially the same structure as the cassette block 3A, the same parts are denoted by the same reference numerals and description thereof is omitted. In this embodiment, the pressing operation portion 34 (and the electric wire holding portion 34a) is provided only in the cassette block 3A. However, the pressing operation portion 34 (and the electric wire holding portion 34a) may be provided in the cassette block 3B. Good.

  The upper cover is made of an insulating synthetic resin and is formed by a well-known injection molding. The upper cover is attached to the box body 2 so as to cover the opening 2b.

  The lower cover 4 is made of an insulating synthetic resin and is molded by a well-known injection molding. As shown in FIG. 1, the lower cover 4 includes a bottom wall 41 and a plurality of peripheral walls 42 erected from the bottom wall 41, and is formed in a shallow lid shape. The lower cover 4 is attached to the box body 2 so as to cover the opening 2a.

  The lower cover 4 is provided with an electric wire support piece 43. A pair of wire support pieces 43 are provided so as to protrude from the portion of the peripheral wall 42 facing the wire outlet 23. The electric wire support piece 43 is formed in a bowl shape and positions the electric wire 8 between the electric wire support piece 23 b of the box body 2.

  The bus bar is obtained by pressing a conductive sheet metal. The bus bar is attached to the cassette blocks 3A and 3B. The bus bar is provided with a power supply connecting portion that is connected to a battery or a generator as a power source, and a terminal portion that is connected to the electric component or the electric wire 8 described above. The bus bar is supplied with electric power from the battery, the generator or the like, and distributes the electric power to the electric parts and the electric wires 8.

  The above-described electrical junction box 1 electrically connects the power source, the electrical component, and each wire 8 of the wire harness to each other according to a predetermined pattern, and connects to the power source, the electrical component, and each wire 8 of the wire harness. The electronic devices are electrically connected to each other according to a predetermined pattern. And the electrical junction box 1 distributes the electric power supplied from the power supply, and supplies it to each electronic device via a wire harness.

  When assembling the electrical junction box 1 described above, first, as shown in FIG. 5, the cassette block 3B to which a plurality of wires 8 are connected in advance is inserted into the space S from the surface 3a side through the opening 2a, The locking portion 32 is locked to the locking receiving portion 24 and attached to the box body 2. Further, the cassette block 3A to which the electric wires 8 are previously attached is inserted into the space S from the surface 3a side through the opening 2a, and the locking portion 32 is brought into contact with the locking receiving portion 24. Next, the front end of the pressing operation unit 34 is pressed toward the box body 2 to push the cassette block 3 </ b> A into the space S.

  When the pressing operation portion 34 is pressed, each locking portion 32 is pressed against the locking receiving portion 24 with an equal force, and the cassette block 3A is not inclined with respect to the insertion direction X of the cassette block 3A. The portion 32 is locked to the corresponding lock receiving portion 24. In this way, the cassette block 3A is attached to the box body as shown in FIG.

  After that, as shown in FIG. 7, the electric wire 8 extending from the surface 3b of the cassette block 3A is bent and positioned between the surface 3b and the electric wire holding portion 34a, and is drawn out of the box body 2 through the electric wire outlet 23. . Finally, the lower cover 4 and the upper cover are attached to the box body 2, and the electrical connection box 1 is assembled.

  According to this embodiment, the cassette block 3 </ b> A can be pushed into the box body 2 by pressing the tip of the pressing operation portion 34 protruding from the surface 3 b of the cassette block 3 </ b> A toward the box body 2. Therefore, each locking portion 32 can be securely locked to the locking receiving portion 24, and the cassette block 3A can be securely attached to the box body 2. Moreover, since the pressing operation part 34 protrudes from the surface 3b from which the electric wire 8 extends, when the cassette block 3A is pushed in, the electric wire 8 does not get in the way and can be attached with good workability. Without damaging the electric wire 8, it is possible to prevent damage to the connecting portion between the electric wire 8 and the terminal fitting attached to the electric wire 8, and the locking lance that holds the terminal fitting of the cassette block 3 </ b> A.

  Moreover, since the pressing operation part 34 protrudes from the center part of the surface 3b of the cassette block 3A, if the pressing operation part 34 is pressed, it will be equal to the some latching | locking part 32 provided in the outer peripheral surface 3c of the cassette block 3A. A load is applied. Therefore, each locking portion 32 can be more securely locked to the locking receiving portion 24, and the cassette block 3A can be securely attached to the box body 2.

  Further, by positioning the electric wire 8 between the surface 3b and the electric wire holding portion 34a, the routing route of the electric wire 8 is restricted, and the electric wire 8 connected to the cassette block 3A does not protrude from the box body 2. For this reason, it becomes easy to attach the lower cover 4 to the box body 2, and when the lower cover 4 is attached to the box body 2, the electric wires 8 are sandwiched between the outer walls 21 a, 21 b, 21 c, 21 d and the partition wall 22 and the lower cover 4. It can prevent (biting of the electric wire 8).

  Further, the electric wire 8 may be positioned between the surface 3b and the electric wire holding portion 34a in advance before attaching the cassette block 3A to the box body 2, and this prevents the electric wire 8 from extending around the pressing operation portion 34. Thus, the pressing operation unit 34 can be easily pressed.

  The shapes of the locking portions 32 of the cassette blocks 3A and 3B and the locking receiving portion 24 of the box body 2 in the embodiment described above are merely examples, and any shapes may be used as long as they can be locked to each other. In the above-described embodiment, the pressing operation unit 34 has an L-shaped cross section, but the pressing operation unit 34 may have any shape. In the above-described embodiment, the terminal fitting attached to the end of the electric wire 8 is inserted into the terminal accommodating chamber 31 and the end of the electric wire 8 is attached to the cassette block 3A. However, the connector is attached to the end of the electric wire 8. The end of the electric wire 8 may be attached to the cassette block 3A.

  The above-described embodiments are merely representative examples of the present invention, and the present invention is not limited to the above-described embodiments. That is, various modifications can be made without departing from the scope of the present invention.

1 Electrical junction box 2 Box body 3A, 3B Cassette block 3a Surface (the other surface)
3b Surface (one side)
3c outer peripheral surface 8 electric wire 21a, 21b, 21c, 21d outer wall (wall)
22 Bulkhead (Wall)
32 Locking part 34 Pressing operation part 34a Electric wire holding part S Space

Claims (4)

A box body provided with a space formed surrounded by a plurality of walls connected to each other;
In the electrical junction box provided with the cassette block attached to the box body, the terminal of the electric wire is attached to one surface and the electric wire extends and is inserted into the space from the other surface side,
The cassette block is
A plurality of engaging portions that are provided on the outer peripheral surface at intervals, and that engage with the wall;
A partition wall that extends parallel to the insertion direction of the cassette block into the space and divides the cassette block into a plurality of rooms;
A pressing operation portion provided so as to protrude from the one surface and pressed when the locking portion is locked to the wall ;
The electrical connection box , wherein the pressing operation portion is formed by extending a part of the partition wall in the insertion direction .   The electrical connection box according to claim 1, wherein the pressing operation portion is provided so as to protrude from a central portion of the one surface.   The electric junction box according to claim 1, further comprising an electric wire holding portion that protrudes from the pressing operation portion and positions the electric wire between the one surface. The electrical connection box according to any one of claims 1 to 3, wherein the pressing operation portion has an L-shaped cross section orthogonal to the protruding direction of the pressing operation portion.

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