JP5320266B2 - Fluoropolymer and coating agent - Google Patents
Fluoropolymer and coating agent Download PDFInfo
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- JP5320266B2 JP5320266B2 JP2009256220A JP2009256220A JP5320266B2 JP 5320266 B2 JP5320266 B2 JP 5320266B2 JP 2009256220 A JP2009256220 A JP 2009256220A JP 2009256220 A JP2009256220 A JP 2009256220A JP 5320266 B2 JP5320266 B2 JP 5320266B2
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- fluoropolymer
- fluorine
- monomer
- coating agent
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- 229920002313 fluoropolymer Polymers 0.000 title claims description 67
- 239000004811 fluoropolymer Substances 0.000 title claims description 65
- 239000011248 coating agent Substances 0.000 title claims description 55
- 239000000178 monomer Substances 0.000 claims description 74
- 229910052731 fluorine Inorganic materials 0.000 claims description 46
- 239000011737 fluorine Substances 0.000 claims description 46
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 45
- 125000004432 carbon atom Chemical group C* 0.000 claims description 31
- 125000004122 cyclic group Chemical group 0.000 claims description 28
- 239000002904 solvent Substances 0.000 claims description 22
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 20
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 125000005010 perfluoroalkyl group Chemical group 0.000 claims description 18
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 17
- AFABGHUZZDYHJO-UHFFFAOYSA-N 2-Methylpentane Chemical compound CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 16
- 229920000642 polymer Polymers 0.000 claims description 15
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 claims description 12
- IAXXETNIOYFMLW-COPLHBTASA-N [(1s,3s,4s)-4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl] 2-methylprop-2-enoate Chemical compound C1C[C@]2(C)[C@@H](OC(=O)C(=C)C)C[C@H]1C2(C)C IAXXETNIOYFMLW-COPLHBTASA-N 0.000 claims description 8
- 229940119545 isobornyl methacrylate Drugs 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 claims description 2
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 claims description 2
- 125000001424 substituent group Chemical group 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- 239000000758 substrate Substances 0.000 description 18
- 239000003921 oil Substances 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 13
- -1 PFOA compound Chemical class 0.000 description 12
- 239000000203 mixture Substances 0.000 description 12
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 11
- STYXVTBFUKQEKM-UHFFFAOYSA-N 1,1,1,2,3,3,4,4,5,5,6,6,7,7,8,8,8-heptadecafluorooctan-2-yl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(F)(C(F)(F)F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F STYXVTBFUKQEKM-UHFFFAOYSA-N 0.000 description 9
- 230000000379 polymerizing effect Effects 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 7
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 6
- 239000004926 polymethyl methacrylate Substances 0.000 description 6
- 125000003709 fluoroalkyl group Chemical group 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002791 soaking Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 230000002940 repellent Effects 0.000 description 3
- 239000005871 repellent Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 2
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000012754 barrier agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- SNGREZUHAYWORS-UHFFFAOYSA-N perfluorooctanoic acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F SNGREZUHAYWORS-UHFFFAOYSA-N 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- ZBZICERRZIMWGX-UHFFFAOYSA-N 1,1,1,2,3,3,4,4,5,5,6,6,6-tridecafluorohexan-2-yl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(F)(C(F)(F)F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F ZBZICERRZIMWGX-UHFFFAOYSA-N 0.000 description 1
- QUKRIOLKOHUUBM-UHFFFAOYSA-N 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-heptadecafluorodecyl prop-2-enoate Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCOC(=O)C=C QUKRIOLKOHUUBM-UHFFFAOYSA-N 0.000 description 1
- FIAHOPQKBBASOY-UHFFFAOYSA-N 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12-henicosafluorododecyl prop-2-enoate Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCOC(=O)C=C FIAHOPQKBBASOY-UHFFFAOYSA-N 0.000 description 1
- SWTZSHBOMGAQKX-UHFFFAOYSA-N 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,13,13,14,14,14-pentacosafluorotetradecyl prop-2-enoate Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCOC(=O)C=C SWTZSHBOMGAQKX-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 230000003669 anti-smudge Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- YOTGRUGZMVCBLS-UHFFFAOYSA-N pentadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCOC(=O)C(C)=C YOTGRUGZMVCBLS-UHFFFAOYSA-N 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005005 perfluorohexyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- KEROTHRUZYBWCY-UHFFFAOYSA-N tridecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C(C)=C KEROTHRUZYBWCY-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、フッ素系重合体およびコーティング剤に関する。 The present invention relates to a fluoropolymer and a coating agent.
従来、繊維製品や皮革製品などの表面に塗布されて撥水撥油性を付与するコーティング剤においては、撥水性が優れるという観点から、有効成分として、炭素数が8以上のフルオロアルキル基を有するフッ素系重合体が用いられることが多かった(例えば特許文献1の段落[0018]、段落[0020]を参照)。 Conventionally, in coating agents that are applied to the surface of textile products, leather products and the like to impart water and oil repellency, fluorine having a fluoroalkyl group having 8 or more carbon atoms as an active ingredient from the viewpoint of excellent water repellency. In many cases, a polymer is used (see, for example, paragraphs [0018] and [0020] of Patent Document 1).
この炭素数が8以上のパーフルオロアルキル基を有するフッ素系重合体が分解されるとパーフルオロオクタン酸(PFOA)を生成することがある。このPFOAという化合物は、生体への蓄積性が懸念されるため、近年では、撥水・撥油剤などの分野では、炭素数が8以上のフルオロアルキル基を有するフッ素系重合体に代わるものを用いることが検討されている。 When the fluoropolymer having a perfluoroalkyl group having 8 or more carbon atoms is decomposed, perfluorooctanoic acid (PFOA) may be generated. Since this PFOA compound has a concern of accumulation in a living body, in recent years, in the field of water and oil repellents, a substitute for a fluorine-based polymer having a fluoroalkyl group having 8 or more carbon atoms is used. It is being considered.
炭素数が8以上のフルオロアルキル基を有するフッ素系重合体に代わるものとしては、炭素数が6以下のパーフルオロアルキル基を有するフッ素系重合体が考えられる。しかしながら、公知の炭素数が6以下のパーフルオロアルキル基を有するフッ素系重合体は、炭素数が8以上のパーフルオロアルキル基を有するフッ素系重合体と比較すると特に動的接触角の低下が著しい。これは炭素数が6以下のパーフルオロアルキル基の結晶性が低いことに起因すると考えられる。このような事情があるため、炭素数が6以下のパーフルオロアルキル基をコーティング剤の成分として用いた場合、基材に充分な撥水性を付与できないと考えられていた(非特許文献1を参照)。 As an alternative to a fluoropolymer having a fluoroalkyl group having 8 or more carbon atoms, a fluoropolymer having a perfluoroalkyl group having 6 or less carbon atoms can be considered. However, the known fluoropolymer having a perfluoroalkyl group having 6 or less carbon atoms has a particularly significant decrease in dynamic contact angle as compared with the fluoropolymer having a perfluoroalkyl group having 8 or more carbon atoms. . This is considered due to the low crystallinity of perfluoroalkyl groups having 6 or less carbon atoms. Because of such circumstances, it has been considered that when a perfluoroalkyl group having 6 or less carbon atoms is used as a component of the coating agent, sufficient water repellency cannot be imparted to the substrate (see Non-Patent Document 1). ).
本発明は上記のような事情に基づいて完成されたものであって、コーティング剤の成分として用いた場合に、基材に充分な撥水性を与えることができ、その結果、炭素数が8以上のパーフルオロアルキル基含有フッ素系重合体に代えて、コーティング剤の成分として使用可能なフッ素系重合体を提供すること、ならびに、基材に充分な撥水性を与えるコーティング剤を提供することを目的とする。 The present invention has been completed based on the above circumstances, and when used as a component of a coating agent, can provide a substrate with sufficient water repellency. As a result, the carbon number is 8 or more. An object of the present invention is to provide a fluoropolymer that can be used as a component of a coating agent in place of the perfluoroalkyl group-containing fluoropolymer, and to provide a coating agent that provides sufficient water repellency to a substrate And
上記課題を解決すべく鋭意検討した結果、炭素数が6以下のパーフルオロアルキル基を含有するモノマーを50質量%以上85質量%以下と、炭素および水素からなる環状部分を有する環状モノマーを含む非フッ素系モノマー15質量%以上50質量%以下とを、重合させて得られるフッ素系重合体をコーティング剤の成分として用いると、基材に充分な撥水性を与えることができるという知見を得た。 As a result of intensive studies to solve the above problems, a monomer containing a perfluoroalkyl group having 6 or less carbon atoms and a cyclic monomer having a cyclic part composed of carbon and hydrogen and 50 to 85% by mass It has been found that when a fluorine polymer obtained by polymerizing 15% by mass or more and 50% by mass or less of a fluorine monomer is used as a component of the coating agent, sufficient water repellency can be imparted to the substrate.
すなわち、本発明は、素数が6以下のパーフルオロアルキル基を含有するフッ素系重合体であって、下記一般式(1)で表されるパーフルオロアルキル基含有モノマー50質量%以上85質量%以下と、フッ素を含まない非フッ素系モノマーを15質量%以上50質量%以下とを、重合させてなり、前記非フッ素系モノマーには、炭素および水素からなる環状部分を有する環状モノマーが前記非フッ素系モノマーの質量に対して、30質量%以上70質量%以下含まれるとともに、炭素数10以上の直鎖アルキル基含有化合物が前記非フッ素系モノマーの質量に対して30質量%以上70質量%以下含まれ、前記環状モノマーは、前記環状部分に炭素−炭素二重結合を有さない化合物であって、前記環状部分の置換基が(メタ)アクリロイル基のみか、あるいは(メタ)アクリロイル基とアルキル基のみであることを特徴とするフッ素系重合体、および前記フッ素系重合体を含むコーティング剤である。
That is, the present invention is a fluoropolymer containing a perfluoroalkyl group having a prime number of 6 or less, and the perfluoroalkyl group-containing monomer represented by the following general formula (1) is 50% by mass to 85% by mass. When, a fluorine 50 wt% to 15 wt% of the non-fluorine-based monomer containing no less, will be polymerized, wherein the fluorine-free monomer, wherein the cyclic monomer having a cyclic moiety consisting of carbon and hydrogen nonfluorinated The linear alkyl group-containing compound having 10 or more carbon atoms is contained in an amount of 30% by mass to 70% by mass with respect to the mass of the non-fluorine monomer. The cyclic monomer is a compound having no carbon-carbon double bond in the cyclic portion, and the substituent of the cyclic portion is (meth) acryloyl. Only one, or (meth) fluoropolymer, characterized in that only an acryloyl group and an alkyl group, and a coating agent containing the fluorine-based polymer.
本発明によれば、コーティング剤の成分として用いた場合に、基材に充分な撥水性を与えることができ、その結果、炭素数が8以上のフルオロアルキル基含有フッ素系重合体に代えて、コーティング剤の成分として使用可能なフッ素系重合体を提供することができる。また本発明によれば、基材に充分な撥水性を与えるコーティング剤を提供することができる。 According to the present invention, when used as a component of a coating agent, the substrate can be provided with sufficient water repellency. As a result, instead of a fluoroalkyl group-containing fluoropolymer having 8 or more carbon atoms, A fluoropolymer that can be used as a component of a coating agent can be provided. Moreover, according to this invention, the coating agent which gives sufficient water repellency to a base material can be provided.
本発明において、非フッ素系モノマーには、非フッ素系モノマーの質量に対して、30質量%以上70質量%以下の環状モノマーと、30質量%以上70質量%以下の炭素数10以上の直鎖アルキル基含有化合物と、が含まれる。
このような構成としたフッ素系重合体は、フッ素を含有しないフッ素非含有炭化水素系溶剤(例えば、n−ヘキサン、イソヘキサン、n−ヘプタンなど)に溶解しやすくなる。
In the present invention, the non-fluorine monomer includes a cyclic monomer of 30% by mass to 70% by mass and a linear chain having 10 or more carbon atoms of 30% by mass to 70% by mass with respect to the mass of the non-fluorine monomer. And an alkyl group-containing compound .
The fluorine-based polymer having such a structure is easily dissolved in a fluorine-free hydrocarbon solvent that does not contain fluorine (for example, n-hexane, isohexane, n-heptane, etc.).
環状モノマーは、環状部分に、炭素−炭素二重結合を有さない化合物であり、特に、シクロヘキシルアクリレート、シクロヘキシルメタクリレート、イソボルニルアクリレート、およびイソボルニルメタクリレートから選ばれる一種以上であることが好ましい。環状モノマーを非フッ素系モノマーに含むことによる効果の詳細は不明ではあるが、環状モノマーを含む非フッ素系モノマーを用いて作製したフッ素系ポリマーは、剛直であることから、パーフルオロアルキル基の運動が抑制され、結晶性の高いフッ素系樹脂と同様の撥水性を有するのではないかと考えられる。また、前記フッ素系ポリマーはかさ高いために、表面が密になり、水分子の進入を防ぐのではないかと考えられる。 Cyclic monomers are cyclic moiety, a carbon - Ri compound der having no carbon-carbon double bonds, in particular, cyclohexyl acrylate, cyclohexyl methacrylate, isobornyl acrylate that, and is isobornyl methacrylate of one or more selected preferable. Although the details of the effects of including a cyclic monomer in a non-fluorinated monomer are unclear, the fluoropolymer produced using a non-fluorinated monomer containing a cyclic monomer is rigid, so the movement of the perfluoroalkyl group Is suppressed, and it may be considered that it has the same water repellency as a highly crystalline fluororesin. Moreover, since the said fluoropolymer is bulky, it is thought that the surface becomes dense and prevents the entry of water molecules.
本発明のフッ素系重合体は、フッ素を含有しないフッ素非含有炭化水素系溶剤に溶解したものであるのが好ましい。フッ素非含有炭化水素系溶剤としてはn−ヘキサン、n−ヘプタンおよびイソヘキサンから選ばれる一種以上を用いるのが好ましい。 The fluorine polymer of the present invention is preferably dissolved in a fluorine-free hydrocarbon solvent that does not contain fluorine. As the fluorine-free hydrocarbon solvent, it is preferable to use one or more selected from n-hexane, n-heptane and isohexane.
本発明によれば、コーティング剤の成分として用いた場合に、基材に充分な撥水性を与えることができ、その結果、炭素数が8以上のフルオロアルキル基含有フッ素系重合体に代えて、コーティング剤の成分として使用可能なフッ素系重合体を提供することができる。また、本発明によれば、基材に充分な撥水性を与えるコーティング剤を提供することができる。 According to the present invention, when used as a component of a coating agent, the substrate can be provided with sufficient water repellency. As a result, instead of a fluoroalkyl group-containing fluoropolymer having 8 or more carbon atoms, A fluoropolymer that can be used as a component of a coating agent can be provided. Moreover, according to this invention, the coating agent which gives sufficient water repellency to a base material can be provided.
本発明のフッ素系重合体は、炭素数が6以下のパーフルオロアルキル基を含有するフッ素系重合体であり、下記一般式(1)で表されるパーフルオロアルキル基含有モノマーと、フッ素を含まない非フッ素系モノマーとを、重合させることにより得られる。 The fluorine-based polymer of the present invention is a fluorine-based polymer containing a perfluoroalkyl group having 6 or less carbon atoms, and contains a perfluoroalkyl group-containing monomer represented by the following general formula (1) and fluorine. It can be obtained by polymerizing a non-fluorinated monomer.
以下において、「(メタ)アクリレート」とは、メタクリル酸エステル(メタクリレート)とアクリル酸エステル(アクリレート)とを一括して表記したものを意味する。 In the following, “(meth) acrylate” means a group of methacrylic acid ester (methacrylate) and acrylic acid ester (acrylate).
一般式(1)で表されるパーフルオロアルキル基含有モノマー(以下、「フッ素系モノマー」ともいう)の具体例としては、パーフルオロヘキシルエチル(メタ)アクリレート、パーフルオロヘキシル(メタ)アクリレート、パーフルオロペンチルプロピル(メタ)アクリレート、パーフルオロペンチルエチル(メタ)アクリレート、パーフルオロブチルエチル(メタ)アクリレート、パーフルオロブチルメチル(メタ)アクリレート、パーフルオロプロピルエチル(メタ)アクリレート、パーフルオロプロピルメチル(メタ)アクリレート、パーフルオロエチルエチル(メタ)アクリレート、パーフルオロエチルメチル(メタ)アクリレート、等が挙げられ、これらは一種または二種以上を組み合わせて使用することができる。これらの化合物のうち、優れた撥水性を付与可能なフッ素系重合体が得られるという観点から、炭素数が5〜6のものが好ましい。 Specific examples of the perfluoroalkyl group-containing monomer represented by the general formula (1) (hereinafter also referred to as “fluorine monomer”) include perfluorohexyl ethyl (meth) acrylate, perfluorohexyl (meth) acrylate, Fluoropentylpropyl (meth) acrylate, perfluoropentylethyl (meth) acrylate, perfluorobutylethyl (meth) acrylate, perfluorobutylmethyl (meth) acrylate, perfluoropropylethyl (meth) acrylate, perfluoropropylmethyl (meta ) Acrylate, perfluoroethylethyl (meth) acrylate, perfluoroethylmethyl (meth) acrylate, and the like. These may be used alone or in combination of two or more. Among these compounds, those having 5 to 6 carbon atoms are preferable from the viewpoint of obtaining a fluoropolymer capable of imparting excellent water repellency.
本発明において、非フッ素系モノマーには、炭素および水素からなる環状部分を有する環状モノマーが必須成分として含まれる。
環状モノマーとしては、環状部分に炭素−炭素二重結合を有さない化合物が好ましく、シクロヘキシル(メタ)アクリレート、シクロヘプチル(メタ)アクリレート、およびイソボルニル(メタ)アクリレートから選ばれる化合物が特に好ましい。これらの環状モノマーは単独でまたは二種以上を組み合わせて用いることができる。
In the present invention, the non-fluorinated monomer includes a cyclic monomer having a cyclic portion composed of carbon and hydrogen as an essential component.
As the cyclic monomer, a compound having no carbon-carbon double bond in the cyclic portion is preferable, and a compound selected from cyclohexyl (meth) acrylate, cycloheptyl (meth) acrylate, and isobornyl (meth) acrylate is particularly preferable. These cyclic monomers can be used alone or in combination of two or more.
本発明のフッ素系重合体は、フッ素系モノマーと非フッ素系モノマーの合計質量に対して、フッ素系モノマーを50質量%以上85質量%以下と、非フッ素系モノマーを15質量%以上50質量%以下とを、重合させることにより得られる。
フッ素系モノマーと非フッ素系モノマーとを、上記の割合で重合させることにより、充分な撥水性と充分な撥油性を基材に付与することができ、かつ、炭化水素系溶剤への溶解性の高い、フッ素系重合体が得られる。
The fluorine-based polymer of the present invention has a fluorine-based monomer of 50% by mass to 85% by mass and a non-fluorine-based monomer of 15% by mass to 50% by mass with respect to the total mass of the fluorine-based monomer and the non-fluorine-based monomer. The following can be obtained by polymerizing:
By polymerizing the fluorine-based monomer and the non-fluorine-based monomer at the above ratio, sufficient water repellency and sufficient oil repellency can be imparted to the base material, and the solubility in the hydrocarbon solvent can be improved. A high fluoropolymer is obtained.
フッ素系モノマーと非フッ素系モノマーとの合計質量に対して、フッ素系モノマーの量が50質量%未満であると充分な撥水性能が得られず、フッ素系モノマーの量が85質量%を超えると溶剤に溶解させ難くなる。 If the amount of the fluorinated monomer is less than 50% by mass relative to the total mass of the fluorinated monomer and the non-fluorinated monomer, sufficient water repellency cannot be obtained, and the amount of the fluorinated monomer exceeds 85% by mass. It becomes difficult to dissolve in a solvent.
非フッ素系モノマーには、環状モノマー以外に、炭素数10以上の直鎖アルキル基含有化合物が含まれているのが好ましい。環状モノマーおよび炭素数10以上の直鎖アルキル基含有化合物を含む非フッ素系モノマーと、フッ素系モノマーとを重合させて得られるフッ素系重合体は、コーティング剤を作製する際に用いる溶剤(例えば、n−ヘキサン、イソヘキサン、n−ヘプタンなど)に対する溶解性が高いからである。 The non-fluorinated monomer preferably contains a linear alkyl group-containing compound having 10 or more carbon atoms in addition to the cyclic monomer. A fluorine-based polymer obtained by polymerizing a non-fluorinated monomer containing a cyclic monomer and a linear alkyl group-containing compound having 10 or more carbon atoms and a fluorine-based monomer is used as a solvent (for example, for producing a coating agent) This is because the solubility in n-hexane, isohexane, n-heptane, etc. is high.
炭素数10以上の直鎖アルキル基含有化合物としては、例えば、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、トリデシル(メタ)アクリレート、テトラデシル(メタ)アクリレート、ペンタデシル(メタ)アクリレート、ヘキサデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、エイコシル(メタ)アクリレートなどが挙げられる。これらの直鎖アルキル基含有化合物は、単独で又は二種以上を組み合わせて用いることができる。炭素数10以上の直鎖アルキル基含有化合物としては、炭素数が10〜20の直鎖アルキル基を含有する(メタ)アクリレートが好ましい。 Examples of the linear alkyl group-containing compound having 10 or more carbon atoms include decyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) Examples include acrylate, stearyl (meth) acrylate, and eicosyl (meth) acrylate. These linear alkyl group-containing compounds can be used alone or in combination of two or more. As the linear alkyl group-containing compound having 10 or more carbon atoms, a (meth) acrylate containing a linear alkyl group having 10 to 20 carbon atoms is preferable.
本発明では、非フッ素系モノマーの質量に対して、環状モノマーを30質量%以上70質量%以下、直鎖アルキル基含有化合物を30質量%以上70質量%以下の割合で含む非フッ素系モノマーを用いるのが好ましい。環状モノマーと直鎖アルキル基含有化合物とを上記割合で含む非フッ素系モノマーとフッ素系モノマーとを重合させて得られるフッ素系重合体は、コーティング剤を作製する際に用いる溶剤に対する溶解性が高いからである。 In the present invention, the non-fluorine monomer containing 30% by mass to 70% by mass of the cyclic monomer and 30% by mass to 70% by mass of the linear alkyl group-containing compound with respect to the mass of the non-fluorine monomer. It is preferable to use it. A fluorine-based polymer obtained by polymerizing a non-fluorine-based monomer and a fluorine-based monomer containing a cyclic monomer and a linear alkyl group-containing compound in the above proportion has high solubility in a solvent used for preparing a coating agent. Because.
非フッ素系モノマーには上記モノマー以外に水溶性モノマーが含まれていてもよい。水溶性モノマーを含む非フッ素系モノマーと、フッ素系モノマーとを反応させて得られるフッ素系重合体をコーティング剤の成分として用いると、コーティング剤が塗布される基材との密着性を向上させることができ、好ましい。 The non-fluorine-based monomer may contain a water-soluble monomer in addition to the above monomer. When a fluorine-based polymer obtained by reacting a non-fluorine-based monomer containing a water-soluble monomer with a fluorine-based monomer is used as a component of the coating agent, the adhesion to the substrate to which the coating agent is applied is improved. This is preferable.
水溶性モノマーとしては、アルコキシ基とポリエチレングリコールとを有する(メタ)アクリレートが好ましく、メトキシポリエチレングリコールアクリレートおよびメトキシポリエチレングリコールメタクリレートから選ばれる一種以上の水溶性モノマーが好ましい。水溶性モノマーは、上述した基材との密着性を考慮すると、フッ素系モノマーと非フッ素系モノマーの合計質量に対して、0.1質量%以上1.5質量%以下の割合で含まれるのが好ましい。 As the water-soluble monomer, a (meth) acrylate having an alkoxy group and polyethylene glycol is preferable, and one or more water-soluble monomers selected from methoxy polyethylene glycol acrylate and methoxy polyethylene glycol methacrylate are preferable. The water-soluble monomer is included in a proportion of 0.1% by mass or more and 1.5% by mass or less with respect to the total mass of the fluorinated monomer and the non-fluorinated monomer in consideration of the adhesion to the base material described above. Is preferred.
フッ素系モノマーと非フッ素系モノマーとを重合させる際に用いる溶媒としては、モノマー(フッ素系モノマー、非フッ素系モノマー)を溶解又は懸濁し得るものであればよく、例えば、水、又はトルエン、キシレン、n−ヘプタン、シクロヘキサン、テトラヒドロフラン、n−ヘキサン、およびイソヘキサン等を単独で、または2種以上を組み合わせて使用することができる。 The solvent used when polymerizing the fluorinated monomer and the non-fluorinated monomer may be any solvent that can dissolve or suspend the monomer (fluorinated monomer, non-fluorinated monomer), for example, water, toluene, xylene, or the like. , N-heptane, cyclohexane, tetrahydrofuran, n-hexane, isohexane and the like can be used alone or in combination of two or more.
重合開始剤としては、ラジカル重合を開始する能力を有するものであれば特に制限はなく、例えば、過酸化ベンゾイル等の過酸化物、2,2'−アゾビスイソブチロニトリル(以下、AIBNという)、2,2'−アゾビス(イソ酪酸)ジメチル等のアゾ系化合物の他、過硫酸カリウム、過硫酸アンモニウム等の過硫酸系重合開始剤を用いることができる。 The polymerization initiator is not particularly limited as long as it has the ability to initiate radical polymerization. For example, a peroxide such as benzoyl peroxide, 2,2′-azobisisobutyronitrile (hereinafter referred to as AIBN). In addition to azo compounds such as 2,2′-azobis (isobutyric acid) dimethyl, persulfuric polymerization initiators such as potassium persulfate and ammonium persulfate can be used.
本発明のフッ素系重合体は、PMMA(ポリメチルメタクリレート)換算の数平均分子量(Mn)が8,000〜18,000で、重量平均分子量(Mw)が15,000〜23,000であるのが好ましい。 The fluorine-based polymer of the present invention has a PMMA (polymethyl methacrylate) equivalent number average molecular weight (Mn) of 8,000 to 18,000 and a weight average molecular weight (Mw) of 15,000 to 23,000. Is preferred.
本発明のフッ素系重合体は、繊維などの撥水・撥油剤のほか、幅広い用途、例えば、電子基板の防湿コーティング剤などの添加剤に用い表面にフッ素を配向させ撥水性を向上させる用途や、塩水・電解液・腐食性ガス等から基材を保護する耐薬品保護コーティング剤、マイクロモーターの軸受けに用いる潤滑オイルの拡散を防止するオイルバリア剤、HDDモーターの流体軸受けに用いる潤滑オイルの拡散を防止するオイルバリア剤、サインペン・ボールペン等のインクの漏れを防止する漏れ防止剤、コネクタ・電子部品等の汚れ防止剤、絶縁樹脂の這い上がり防止剤、MFコンデンサのリード封止樹脂の付着防止剤、防水スプレー原液に使用することができる In addition to water and oil repellents such as fibers, the fluoropolymer of the present invention can be used in a wide range of applications, for example, for applications such as moisture-proof coating agents for electronic substrates, to orient the fluorine on the surface and improve water repellency, , Chemical-resistant protective coatings that protect substrates from salt water, electrolytes, corrosive gases, etc., oil barrier agents that prevent the diffusion of lubricating oil used in micro motor bearings, and diffusion of lubricating oil used in HDD motor fluid bearings Oil barrier agent to prevent leakage, leakage prevention agent to prevent leakage of ink such as sign pens and ballpoint pens, anti-smudge agent for connectors and electronic parts, anti-creaking agent for insulation resin, prevention of adhesion of lead sealing resin for MF capacitor Can be used for agent, waterproof spray stock solution
本発明のフッ素系重合体は、溶媒に溶解することによりコーティング剤として使用することができる。本発明のフッ素系重合体を溶解する溶媒としては、フッ素を含まない溶剤を用いることができ、具体的には、n−ヘキサン、イソヘキサン、n−ヘプタン等の脂肪族系溶剤(フッ素非含有炭化水素系溶剤に相当)、酢酸エチル、酢酸ブチルなどのエステル系溶剤、アセトンなどのケトン系溶剤などが挙げられる。これらの溶剤は、単独でまたは二種以上を混合して用いることができる。
これらのうちフッ素非含有炭化水素系溶剤が好ましく、特にn−ヘキサン、イソヘキサン、およびn−ヘプタンから選ばれる一種以上を用いるのが好ましい。本発明のフッ素系重合体の溶解性に優れるからである。
The fluoropolymer of the present invention can be used as a coating agent by dissolving in a solvent. As the solvent for dissolving the fluoropolymer of the present invention, a solvent not containing fluorine can be used. Specifically, aliphatic solvents such as n-hexane, isohexane, n-heptane (fluorine-free carbonization). Equivalent to hydrogen solvents), ester solvents such as ethyl acetate and butyl acetate, and ketone solvents such as acetone. These solvents can be used alone or in admixture of two or more.
Among these, fluorine-free hydrocarbon solvents are preferable, and it is particularly preferable to use one or more selected from n-hexane, isohexane, and n-heptane. This is because the solubility of the fluoropolymer of the present invention is excellent.
本発明のフッ素系重合体は、固形分濃度が0.1〜5質量%となるように溶媒に溶解される。このようにして得られる本発明のコーティング溶液には、実用性を向上させるために、酸化防止剤、紫外線安定剤、フィラー、シリコーンオイル、パラフィン系溶剤、可塑剤等各種添加剤を添加することができる。 The fluoropolymer of the present invention is dissolved in a solvent so that the solid content concentration is 0.1 to 5% by mass. Various additives such as antioxidants, UV stabilizers, fillers, silicone oils, paraffinic solvents and plasticizers can be added to the coating solution of the present invention thus obtained in order to improve practicality. it can.
本発明のコーティング剤を用いたコーティング方法としては、浸漬法、ハケ塗り法、スプレー法、ロールコート法など公知の方法が採用可能であり、コーティング剤を使用する基材の性質や形態などを考慮して適宜選択することができる。 As a coating method using the coating agent of the present invention, a known method such as a dipping method, a brush coating method, a spray method, or a roll coating method can be adopted, and the properties and form of the substrate using the coating agent are considered. And can be selected as appropriate.
<実施例>
以下、実施例により本発明をさらに説明する。
(実施例1)
(i)フッ素系重合体Aの合成
500mlの丸底フラスコに、パーフルオロヘキシルエチルメタクリレート80g、ステアリルメタクリレート13g、シクロヘキシルメタクリレート6g、およびメトキシポリエチレングリコールメタクリレート(重合度9)1gを量り入れた。
ここで、ステアリルメタクリレートは常温で固形であるため、あらかじめ50℃で溶解し、均一にかき混ぜてから計量した。
<Example>
Hereinafter, the present invention will be further described by examples.
Example 1
(I) Synthesis of Fluoropolymer A In a 500 ml round bottom flask, 80 g of perfluorohexyl ethyl methacrylate, 13 g of stearyl methacrylate, 6 g of cyclohexyl methacrylate, and 1 g of methoxypolyethylene glycol methacrylate (polymerization degree 9) were weighed.
Here, since stearyl methacrylate is solid at normal temperature, it melt | dissolved in advance at 50 degreeC, and stirred, and measured.
上記各種モノマーを計り入れたフラスコに、重合溶媒としてn−ヘプタン30g及びイソヘキサン30gを入れ、さらに、重合開始剤としてAIBNを0.5g加えた。次に、フラスコに温度計、攪拌翼、冷却管、N2配管をセットして回転数100rpmで攪拌を開始した。 30 g of n-heptane and 30 g of isohexane were added as a polymerization solvent to the flask in which various monomers were measured, and 0.5 g of AIBN was further added as a polymerization initiator. Next, a thermometer, a stirring blade, a cooling pipe, and an N 2 pipe were set in the flask, and stirring was started at a rotation speed of 100 rpm.
フラスコ内の内容物を撹拌しながら常温で空間部を窒素で30分置換した後、熱湯を加え、ヒーターを80℃にセットして重合を開始した。窒素は重合終了まで流し続けた。重合反応は5時間行った。その後、フラスコの内容物を室温まで冷却して、粘性のある液体(フッ素系重合体A)を得た。
このフッ素系重合体Aを真空乾燥し、ゲルパーミレーションクロマトグラフ(GPC)測定を行ったところ、PMMA換算で、数平均分子量(Mn)は12,000、重量平均分子量(Mw)は23,000であった。
While the contents in the flask were stirred, the space was replaced with nitrogen at room temperature for 30 minutes, hot water was added, and the heater was set at 80 ° C. to initiate polymerization. Nitrogen continued to flow until the end of the polymerization. The polymerization reaction was performed for 5 hours. Thereafter, the contents of the flask were cooled to room temperature to obtain a viscous liquid (fluorinated polymer A).
This fluoropolymer A was vacuum dried and subjected to gel permeation chromatography (GPC) measurement. As a result, the number average molecular weight (Mn) was 12,000 and the weight average molecular weight (Mw) was 23,000 in terms of PMMA. Met.
(ii)コーティング剤の作製
フッ素系重合体Aを、固形分濃度が1質量%になるようにn−ヘキサンで希釈して、実施例1のコーティング剤を得た。
(Ii) Preparation of coating agent Fluoropolymer A was diluted with n-hexane so that the solid content concentration was 1% by mass to obtain the coating agent of Example 1.
(実施例2)
パーフルオロヘキシルエチルメタクリレートを69g、ステアリルメタクリレートを18g、シクロヘキシルメタクリレートを12gとしたこと以外は実施例1の(i)と同様にしてフッ素系重合体Bを合成した。フッ素系重合体BのPMMA換算のMnおよびMwを実施例1と同様に測定した。
フッ素系重合体Bを用いたこと以外は実施例1の(ii)と同様にして、実施例2のコーティング剤を得た。
(Example 2)
Fluoropolymer B was synthesized in the same manner as (i) of Example 1 except that 69 g of perfluorohexylethyl methacrylate, 18 g of stearyl methacrylate, and 12 g of cyclohexyl methacrylate were used. PMMA-converted Mn and Mw of the fluoropolymer B were measured in the same manner as in Example 1.
A coating agent of Example 2 was obtained in the same manner as (ii) of Example 1 except that the fluoropolymer B was used.
(実施例3)
パーフルオロヘキシルエチルメタクリレートを69g、ステアリルメタクリレートを10g用いたこと、シクロヘキシルメタクリレート6gに代えてイソボルニルメタクリレートを20g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Cを合成した。フッ素系重合体CのPMMA換算のMnおよびMwを実施例1と同様に測定した。
フッ素系重合体Cを用いたこと以外は実施例1の(ii)と同様にして、実施例3のコーティング剤を得た。
(Example 3)
Fluoropolymer C was prepared in the same manner as in Example 1 (i) except that 69 g of perfluorohexyl ethyl methacrylate and 10 g of stearyl methacrylate were used, and 20 g of isobornyl methacrylate was used instead of 6 g of cyclohexyl methacrylate. Synthesized. PMMA-converted Mn and Mw of the fluoropolymer C were measured in the same manner as in Example 1.
A coating agent of Example 3 was obtained in the same manner as (ii) of Example 1 except that the fluoropolymer C was used.
(実施例4)
パーフルオロヘキシルエチルメタクリレートを69g用いたこと、ステアリルメタクリレート13gに代えて炭素数12〜15のアルキル基含有メタクリレートの混合物を18g用いたこと、シクロヘキシルメタクリレート6gに代えてイソボルニルメタクリレートを12g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Dを合成した。フッ素系重合体DのPMMA換算のMnおよびMwを実施例1と同様に測定した。
ここで炭素数12〜15のアルキル基含有メタクリレートの混合物とは、当該混合物の質量に対して、ドデシルメタクリレートを40%、トリデシルメタクリレートを50%、およびペンタデシルメタクリレート10%で混合した混合物である。
フッ素系重合体Dを用いたこと以外は実施例1の(ii)と同様にして、実施例4のコーティング剤を得た。
Example 4
69 g of perfluorohexyl ethyl methacrylate was used, 18 g of a mixture of alkyl groups containing 12 to 15 carbon atoms was used instead of 13 g of stearyl methacrylate, and 12 g of isobornyl methacrylate was used instead of 6 g of cyclohexyl methacrylate. Except for the above, a fluoropolymer D was synthesized in the same manner as in (i) of Example 1. PMMA-converted Mn and Mw of the fluoropolymer D were measured in the same manner as in Example 1.
Here, the mixture of the alkyl group-containing methacrylate having 12 to 15 carbon atoms is a mixture obtained by mixing 40% dodecyl methacrylate, 50% tridecyl methacrylate, and 10% pentadecyl methacrylate with respect to the mass of the mixture. .
A coating agent of Example 4 was obtained in the same manner as (ii) of Example 1 except that the fluoropolymer D was used.
(実施例5)
パーフルオロヘキシルエチルメタクリレートを60g、ステアリルメタクリレートを18g用いたこと、シクロヘキシルメタクリレート6gに代えてイソボルニルメタクリレートを21g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Eを合成した。フッ素系重合体EのPMMA換算のMnおよびMwを実施例1と同様に測定した。
フッ素系重合体Eを用いたこと以外は実施例1の(ii)と同様にして、実施例5のコーティング剤を得た。
(Example 5)
Fluoropolymer E was prepared in the same manner as in Example 1 (i) except that 60 g of perfluorohexylethyl methacrylate and 18 g of stearyl methacrylate were used, and 21 g of isobornyl methacrylate was used instead of 6 g of cyclohexyl methacrylate. Synthesized. PMMA conversion Mn and Mw of the fluoropolymer E were measured in the same manner as in Example 1.
A coating agent of Example 5 was obtained in the same manner as (ii) of Example 1 except that the fluoropolymer E was used.
(実施例6)
パーフルオロヘキシルエチルメタクリレート80gに代えてパーフルオロブチルエチルメタクリレート75g、ステアリルメタクリレートを9g用いたこと、シクロヘキシルメタクリレート6gに代えてイソボルニルメタクリレートを15g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Fを合成した。フッ素系重合体FのPMMA換算のMnおよびMwを実施例1と同様に測定した。 フッ素系重合体Fを用いたこと以外は実施例1の(ii)と同様にして、実施例6のコーティング剤を得た。
(Example 6)
The same as (i) of Example 1 except that 75 g of perfluorobutylethyl methacrylate and 9 g of stearyl methacrylate were used instead of 80 g of perfluorohexylethyl methacrylate, and 15 g of isobornyl methacrylate was used instead of 6 g of cyclohexyl methacrylate. Thus, a fluoropolymer F was synthesized. PMMA conversion Mn and Mw of the fluoropolymer F were measured in the same manner as in Example 1. A coating agent of Example 6 was obtained in the same manner as (ii) of Example 1 except that the fluoropolymer F was used.
(比較例1)
パーフルオロヘキシルエチルメタクリレートを80gに代えて炭素数8〜12のパーフルオロアルキルエチルアクリレートの混合物を69g用いたこと、ステアリルメタクリレートを13gに代えてステアリルアクリレートを19g用いたこと、シクロヘキシルメタクリレートを用いなかったこと、メトキシポリエチレングリコールメタクリレート1gに代えてメトキシポリエチレングリコールアクリレート(重合度9)を1g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Gを合成した。フッ素系重合体GのPMMA換算のMnおよびMwを実施例1と同様に測定した。
ここで炭素数8〜12のパーフルオロアルキルエチルアクリレートの混合物とは、当該混合物の質量に対して、パーフルオロオクチルエチルアクリレートを50%、パーフルオロデシルエチルアクリレートを30%、パーフルオロドデシルエチルアクリレート10%の混合物である。
フッ素系重合体Gを用いたこと以外は実施例1の(ii)と同様にして、比較例1のコーティング剤を得た。
(Comparative Example 1)
69 g of a mixture of perfluoroalkyl ethyl acrylate having 8 to 12 carbon atoms was used instead of 80 g of perfluorohexyl ethyl methacrylate, 19 g of stearyl acrylate was used instead of 13 g of stearyl methacrylate, and cyclohexyl methacrylate was not used. A fluoropolymer G was synthesized in the same manner as in (i) of Example 1 except that 1 g of methoxypolyethylene glycol acrylate (polymerization degree 9) was used instead of 1 g of methoxypolyethylene glycol methacrylate. PMMA conversion Mn and Mw of the fluoropolymer G were measured in the same manner as in Example 1.
Here, the mixture of perfluoroalkylethyl acrylate having 8 to 12 carbon atoms is 50% perfluorooctylethyl acrylate, 30% perfluorodecylethyl acrylate, 10 perfluorododecylethyl acrylate with respect to the mass of the mixture. % Mixture.
A coating agent of Comparative Example 1 was obtained in the same manner as in (ii) of Example 1 except that the fluoropolymer G was used.
(比較例2)
ステアリルメタクリレートを19g用いたこと、シクロヘキシルメタクリレートを用いなかったこと以外は実施例1の(i)と同様にしてフッ素系重合体Hを合成した。フッ素系重合体HのPMMA換算のMnおよびMwを実施例1と同様に測定した。
フッ素系重合体Hを用いたこと以外は実施例1の(ii)と同様にして、比較例2のコーティング剤を得た。
(Comparative Example 2)
Fluoropolymer H was synthesized in the same manner as in (i) of Example 1 except that 19 g of stearyl methacrylate was used and cyclohexyl methacrylate was not used. PMMA-converted Mn and Mw of the fluoropolymer H were measured in the same manner as in Example 1.
A coating agent of Comparative Example 2 was obtained in the same manner as in (ii) of Example 1 except that the fluoropolymer H was used.
(比較例3)
パーフルオロヘキシルエチルメタクリレートを40g、ステアリルメタクリレートを29g用いたこと、シクロヘキシルメタクリレート6gに代えてイソボルニルメタクリレートを30g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Iを合成した。フッ素系重合体IのPMMA換算のMnおよびMwを実施例1と同様に測定した。
フッ素系重合体Iを用いたこと以外は実施例1の(ii)と同様にして、比較例3のコーティング剤を得た。
(Comparative Example 3)
Except that 40 g of perfluorohexyl ethyl methacrylate and 29 g of stearyl methacrylate were used and 30 g of isobornyl methacrylate was used instead of 6 g of cyclohexyl methacrylate, the fluoropolymer I was prepared in the same manner as in (i) of Example 1. Synthesized. PMMA-converted Mn and Mw of the fluoropolymer I were measured in the same manner as in Example 1.
A coating agent of Comparative Example 3 was obtained in the same manner as (ii) of Example 1 except that the fluoropolymer I was used.
(比較例4)
パーフルオロヘキシルエチルメタクリレートを90g、ステアリルメタクリレートを6g用いたこと、シクロヘキシルメタクリレート6gに代えてイソボルニルメタクリレートを3g用いたこと以外は実施例1の(i)と同様にしてフッ素系重合体Jを合成した。フッ素系重合体JのPMMA換算のMnおよびMwを実施例1と同様に測定した。
フッ素系重合体Jはn−ヘキサンに溶解せずコーティング剤を作製することができなかったため、後述の評価試験を行うことができなかった。
(Comparative Example 4)
Fluoropolymer J was prepared in the same manner as in (i) of Example 1 except that 90 g of perfluorohexyl ethyl methacrylate and 6 g of stearyl methacrylate were used, and 3 g of isobornyl methacrylate was used instead of 6 g of cyclohexyl methacrylate. Synthesized. PMMA-converted Mn and Mw of the fluoropolymer J were measured in the same manner as in Example 1.
Since the fluoropolymer J did not dissolve in n-hexane and a coating agent could not be produced, the evaluation test described later could not be performed.
(評価試験)
実施例1〜6のコーティング剤および比較例1〜3のコーティング剤を用いて以下の手順により試験片を作製した。
流量を28〜30g/分になるように調整したスプレーガン[アネスト岩田(株)製、LPH−50]を用いて、試験基材から20cm離したところからコーティング剤を4秒間塗布した。コーティング剤を塗布した試験基材を10秒間風乾した後、再度コーティング剤を4秒間塗布して試験片とした。
試験基材としては、15mm×60mmの大きさに切断したヌメ革を用いた。
(Evaluation test)
Test pieces were prepared according to the following procedure using the coating agents of Examples 1 to 6 and the coating agents of Comparative Examples 1 to 3.
The coating agent was applied for 4 seconds from a position 20 cm away from the test substrate, using a spray gun (manufactured by Anest Iwata Corporation, LPH-50) adjusted to a flow rate of 28-30 g / min. The test substrate coated with the coating agent was air-dried for 10 seconds, and then the coating agent was applied again for 4 seconds to obtain a test piece.
As a test base material, a tanned leather cut into a size of 15 mm × 60 mm was used.
(1)転落角
協和界面化学(株)製、自動接触角計DM500を用いて、滑落法により動的接触角(転落角)を測定して結果を表1および表2に示した。水量は56μlで測定した。
転落角とは液体を水平な固体表面上に着滴させ、この固体試料を徐々に傾けていき、液体が下方へ滑り始めたときの傾斜角のことをいい、転落角が小さいものほど撥水性が優れている。
本評価試験においては、転落角が45°以下で、かつ、水残りがなければ、充分な撥水性を有していると判断した。
(1) Slipping angle The dynamic contact angle (rolling angle) was measured by the sliding method using Kyowa Interface Chemical Co., Ltd., automatic contact angle meter DM500, and the results are shown in Tables 1 and 2. The amount of water was measured at 56 μl.
The tumbling angle refers to the tilt angle when liquid is deposited on a horizontal solid surface and the solid sample is gradually tilted and the liquid starts to slide downward. Is excellent.
In this evaluation test, if the sliding angle was 45 ° or less and there was no water residue, it was judged that the product had sufficient water repellency.
(2)油の染込み時間(表中「耐油(染込み)」と記載)
試験片にn−ヘキサデカン2μlを垂らし、ヘキサデカンが完全に染み込むまでの時間(染込み時間)を計測して結果を表1および表2に示した。染込み時間が長いものほど耐油性に優れている。染込み時間が、10分以上であれば充分な撥油性を有していると判断した。なお、表中の「m」は「分」を示し、「S」は、「秒」を示す。
(2) Oil soaking time (described as “oil resistant (sinking)” in the table)
2 μl of n-hexadecane was dropped on the test piece, and the time until the hexadecane completely soaked (soaking time) was measured. The results are shown in Tables 1 and 2. The longer the soaking time, the better the oil resistance. If the soaking time was 10 minutes or longer, it was judged that the oil had sufficient oil repellency. In the table, “m” indicates “minute”, and “S” indicates “second”.
表1および表2には、フッ素系重合体A〜Jの合成に用いたモノマー、重合開始剤、重合溶媒、反応条件、フッ素系重合体A〜Jの分子量(数平均分子量Mn、重量平均分子量Mw)を併せて示した。 Tables 1 and 2 show the monomers, polymerization initiators, polymerization solvents, reaction conditions, and molecular weights of the fluoropolymers A to J (number average molecular weight Mn, weight average molecular weight) used for the synthesis of the fluoropolymers A to J. Mw) is also shown.
表中、「パーフルオロアルキル(8,10,12の混合物)エチルアクリレート」とは、「炭素数12〜15のパーフルオロアルキルエチルアクリレートの混合物」を意味し、「アルキル(12〜15の混合物)メタクリレート」とは「炭素数12〜15のアルキル基含有メタクリレートの混合物」を意味する。 In the table, “perfluoroalkyl (mixture of 8, 10, 12) ethyl acrylate” means “mixture of perfluoroalkyl ethyl acrylate having 12 to 15 carbon atoms” and “alkyl (mixture of 12 to 15)”. The term “methacrylate” means “mixture of alkyl group-containing methacrylate having 12 to 15 carbon atoms”.
表1および表2に記載の結果から以下のことがわかった。
環状モノマーを用いずに作製したフッ素系重合体Hを含むコーティング剤(比較例2)、および、40質量%のフッ素系モノマーと60質量%の非フッ素系モノマーとを重合させてなるフッ素系重合体Iを含むコーティング剤(比較例3)は、基材に充分な撥水・撥油性を付与することができなかった。
これに対して、本発明のフッ素系重合体(フッ素系重合体A,B,C,D,E,F)を含むコーティング剤(実施例1〜実施例6)は、基材に充分な撥水性と充分な撥油性とを付与することができるということがわかった。
From the results described in Table 1 and Table 2, the following was found.
A coating agent containing a fluoropolymer H produced without using a cyclic monomer (Comparative Example 2), and a fluoropolymer obtained by polymerizing 40% by mass of a fluoromonomer and 60% by mass of a non-fluorine monomer. The coating agent containing Comparative I (Comparative Example 3) could not give sufficient water and oil repellency to the substrate.
On the other hand, the coating agents (Examples 1 to 6) containing the fluoropolymer of the present invention (fluorinated polymers A, B, C, D, E, F) have sufficient repellent properties on the substrate. It was found that water and sufficient oil repellency can be imparted.
実施例のコーティング剤のうち、実施例1、実施例3、および実施例4のコーティング剤を用いたものでは転落角が30°以下であり、炭素数が8以上のパーフルオロアルキル基を有するフッ素系重合体Gを含むコーティング剤(比較例1)と同等以上の優れた撥水性を基材に付与することができるといえる。 Among the coating agents of Examples, those using the coating agents of Examples 1, 3 and 4 have a falling angle of 30 ° or less and a fluorine having a perfluoroalkyl group having 8 or more carbon atoms. It can be said that excellent water repellency equivalent to or better than that of the coating agent containing the polymer G (Comparative Example 1) can be imparted to the substrate.
また、実施例2、実施例3、および実施例4のコーティング剤を用いたものでは、比較例1のコーティング剤よりも染込みに要する時間が長く、優れた撥油性を基材に付与することができるといえる。 Moreover, in the case of using the coating agents of Example 2, Example 3, and Example 4, the time required for soaking is longer than that of the coating agent of Comparative Example 1, and excellent oil repellency is imparted to the substrate. Can be said.
以上より、本発明のフッ素系重合体は、コーティング剤の成分として用いた場合に、基材に充分な撥水と充分な撥油性を与えることができ、その結果、炭素数が8以上のフルオロアルキル基含有フッ素系重合体に代えて、コーティング剤の成分として使用することが可能であるといえる。 From the above, the fluoropolymer of the present invention can provide a substrate with sufficient water repellency and sufficient oil repellency when used as a component of a coating agent, and as a result, a fluorocarbon having 8 or more carbon atoms. It can be said that it can be used as a component of the coating agent in place of the alkyl group-containing fluoropolymer.
<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)上記実施例においては、本発明のコーティング剤を、ヌメ革に塗布して用いたが、本発明のコーティング剤は布などの他の基材に塗布して用いることも可能である。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In the above-described examples, the coating agent of the present invention was used by applying it to leather. However, the coating agent of the present invention can also be used by applying it to other substrates such as cloth.
Claims (5)
下記一般式(1)で表されるパーフルオロアルキル基含有モノマー50質量%以上85質量%以下と、フッ素を含まない非フッ素系モノマーを15質量%以上50質量%以下とを、重合させてなり、
前記非フッ素系モノマーには、炭素および水素からなる環状部分を有する環状モノマーが前記非フッ素系モノマーの質量に対して、30質量%以上70質量%以下含まれるとともに、炭素数10以上の直鎖アルキル基含有化合物が前記非フッ素系モノマーの質量に対して30質量%以上70質量%以下含まれ、
前記環状モノマーは、前記環状部分に炭素−炭素二重結合を有さない化合物であって、前記環状部分の置換基が(メタ)アクリロイル基のみか、あるいは(メタ)アクリロイル基とアルキル基のみであることを特徴とするフッ素系重合体。
Perfluoroalkyl group-containing monomer represented by the following general formula (1) 50% by mass to 85% by mass and 15% by mass to 50% by mass of a fluorine-free non-fluorinated monomer are polymerized. ,
The non-fluorinated monomer includes a cyclic monomer having a cyclic portion composed of carbon and hydrogen in an amount of 30% by mass to 70% by mass with respect to the mass of the non-fluorinated monomer, and a straight chain having 10 or more carbon atoms. The alkyl group-containing compound is contained in an amount of 30% by mass to 70% by mass with respect to the mass of the non-fluorine monomer,
The cyclic monomer is a compound having no carbon-carbon double bond in the cyclic portion, and the substituent of the cyclic portion is only a (meth) acryloyl group or a (meth) acryloyl group and an alkyl group only. fluoropolymer, characterized in that there.
Before SL fluorine-free hydrocarbon solvent, n- hexane, coating agent according to claim 4, characterized in that n- heptane, and one or more selected from isohexane.
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