JP5228297B2 - Styrene resin composition and molded article comprising the same - Google Patents
Styrene resin composition and molded article comprising the same Download PDFInfo
- Publication number
- JP5228297B2 JP5228297B2 JP2006209348A JP2006209348A JP5228297B2 JP 5228297 B2 JP5228297 B2 JP 5228297B2 JP 2006209348 A JP2006209348 A JP 2006209348A JP 2006209348 A JP2006209348 A JP 2006209348A JP 5228297 B2 JP5228297 B2 JP 5228297B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- styrene
- acid
- resin
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 title claims description 153
- 239000011342 resin composition Substances 0.000 title claims description 40
- 229920005989 resin Polymers 0.000 claims description 69
- 239000011347 resin Substances 0.000 claims description 69
- 229920000578 graft copolymer Polymers 0.000 claims description 67
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 50
- 239000004626 polylactic acid Substances 0.000 claims description 49
- 229920000642 polymer Polymers 0.000 claims description 34
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 29
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 22
- 229920002554 vinyl polymer Polymers 0.000 claims description 22
- 229920001890 Novodur Polymers 0.000 claims description 20
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 16
- 229920003244 diene elastomer Polymers 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 10
- 238000010559 graft polymerization reaction Methods 0.000 claims description 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 238000000635 electron micrograph Methods 0.000 claims description 2
- 150000002825 nitriles Chemical class 0.000 claims 1
- 239000000178 monomer Substances 0.000 description 44
- -1 polyethylene Polymers 0.000 description 41
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 24
- 238000000034 method Methods 0.000 description 22
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 21
- 239000004014 plasticizer Substances 0.000 description 21
- 239000000835 fiber Substances 0.000 description 18
- 229920001577 copolymer Polymers 0.000 description 17
- 239000003484 crystal nucleating agent Substances 0.000 description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 15
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 13
- 229920001971 elastomer Polymers 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 12
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 239000000945 filler Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- 235000011187 glycerol Nutrition 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 229920000728 polyester Polymers 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 7
- 229920003232 aliphatic polyester Polymers 0.000 description 7
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000002981 blocking agent Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 238000007720 emulsion polymerization reaction Methods 0.000 description 6
- 239000004310 lactic acid Substances 0.000 description 6
- 235000014655 lactic acid Nutrition 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 239000005060 rubber Substances 0.000 description 6
- 239000005062 Polybutadiene Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 4
- 229930185605 Bisphenol Natural products 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 229920002988 biodegradable polymer Polymers 0.000 description 4
- 239000004621 biodegradable polymer Substances 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- 239000004816 latex Substances 0.000 description 4
- 229920000126 latex Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000454 talc Substances 0.000 description 4
- 229910052623 talc Inorganic materials 0.000 description 4
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 3
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- WRKRMDNAUJERQT-UHFFFAOYSA-N cumene hydroxyperoxide Chemical compound OOOO.CC(C)C1=CC=CC=C1 WRKRMDNAUJERQT-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000012765 fibrous filler Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 3
- 229920001515 polyalkylene glycol Polymers 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 229940096992 potassium oleate Drugs 0.000 description 3
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- FSUXYWPILZJGCC-NSCUHMNNSA-N (e)-pent-3-en-1-ol Chemical compound C\C=C\CCO FSUXYWPILZJGCC-NSCUHMNNSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 2
- VTPNYMSKBPZSTF-UHFFFAOYSA-N 1-ethenyl-2-ethylbenzene Chemical compound CCC1=CC=CC=C1C=C VTPNYMSKBPZSTF-UHFFFAOYSA-N 0.000 description 2
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 2
- WHFHDVDXYKOSKI-UHFFFAOYSA-N 1-ethenyl-4-ethylbenzene Chemical compound CCC1=CC=C(C=C)C=C1 WHFHDVDXYKOSKI-UHFFFAOYSA-N 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 2
- RHFJHODDRQXMMH-UHFFFAOYSA-N 2,3,4,5,6-pentahydroxyhexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(O)C(O)C(O)C(O)CO RHFJHODDRQXMMH-UHFFFAOYSA-N 0.000 description 2
- UXTCOQLYVWVMMO-UHFFFAOYSA-N 2,3,4,5,6-pentahydroxyhexyl prop-2-enoate Chemical compound OCC(O)C(O)C(O)C(O)COC(=O)C=C UXTCOQLYVWVMMO-UHFFFAOYSA-N 0.000 description 2
- KULVDYSXKPYRGX-UHFFFAOYSA-N 2,3,4,5-tetrahydroxypentyl prop-2-enoate Chemical compound OCC(O)C(O)C(O)COC(=O)C=C KULVDYSXKPYRGX-UHFFFAOYSA-N 0.000 description 2
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- RSNDTPFSMDVWCS-UHFFFAOYSA-N 2-(butoxymethyl)prop-2-enamide Chemical compound CCCCOCC(=C)C(N)=O RSNDTPFSMDVWCS-UHFFFAOYSA-N 0.000 description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- XZGBFIIYIIVECC-UHFFFAOYSA-N 2-(cyclohexylamino)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCNC1CCCCC1 XZGBFIIYIIVECC-UHFFFAOYSA-N 0.000 description 2
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 2
- BWKTWZBHXAMSQP-UHFFFAOYSA-N 2-(propylamino)ethyl prop-2-enoate Chemical compound CCCNCCOC(=O)C=C BWKTWZBHXAMSQP-UHFFFAOYSA-N 0.000 description 2
- WCASXYBKJHWFMY-NSCUHMNNSA-N 2-Buten-1-ol Chemical compound C\C=C\CO WCASXYBKJHWFMY-NSCUHMNNSA-N 0.000 description 2
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 2
- CRQSAKXMWFFXJG-UHFFFAOYSA-N 2-[(4-ethenylphenyl)methyl]oxirane Chemical compound C1=CC(C=C)=CC=C1CC1OC1 CRQSAKXMWFFXJG-UHFFFAOYSA-N 0.000 description 2
- UGIJCMNGQCUTPI-UHFFFAOYSA-N 2-aminoethyl prop-2-enoate Chemical compound NCCOC(=O)C=C UGIJCMNGQCUTPI-UHFFFAOYSA-N 0.000 description 2
- UGCSBAYAYZNGRD-UHFFFAOYSA-N 2-anilinoethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCNC1=CC=CC=C1 UGCSBAYAYZNGRD-UHFFFAOYSA-N 0.000 description 2
- 125000001340 2-chloroethyl group Chemical group [H]C([H])(Cl)C([H])([H])* 0.000 description 2
- CCIDRBFZPRURMU-UHFFFAOYSA-N 2-methyl-n-propylprop-2-enamide Chemical compound CCCNC(=O)C(C)=C CCIDRBFZPRURMU-UHFFFAOYSA-N 0.000 description 2
- TVONJMOVBKMLOM-UHFFFAOYSA-N 2-methylidenebutanenitrile Chemical compound CCC(=C)C#N TVONJMOVBKMLOM-UHFFFAOYSA-N 0.000 description 2
- VXDHQYLFEYUMFY-UHFFFAOYSA-N 2-methylprop-2-en-1-amine Chemical compound CC(=C)CN VXDHQYLFEYUMFY-UHFFFAOYSA-N 0.000 description 2
- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 description 2
- LPIQIQPLUVLISR-UHFFFAOYSA-N 2-prop-1-en-2-yl-4,5-dihydro-1,3-oxazole Chemical compound CC(=C)C1=NCCO1 LPIQIQPLUVLISR-UHFFFAOYSA-N 0.000 description 2
- SALYTGCQNQCYIV-UHFFFAOYSA-N 3-(ethylamino)propyl 2-methylprop-2-enoate Chemical compound CCNCCCOC(=O)C(C)=C SALYTGCQNQCYIV-UHFFFAOYSA-N 0.000 description 2
- NMSZFQAFWHFSPE-UHFFFAOYSA-N 3-(oxiran-2-ylmethoxycarbonyl)but-3-enoic acid Chemical compound OC(=O)CC(=C)C(=O)OCC1CO1 NMSZFQAFWHFSPE-UHFFFAOYSA-N 0.000 description 2
- ZSPTYLOMNJNZNG-UHFFFAOYSA-N 3-Buten-1-ol Chemical compound OCCC=C ZSPTYLOMNJNZNG-UHFFFAOYSA-N 0.000 description 2
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 description 2
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 2
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- LBSXSAXOLABXMF-UHFFFAOYSA-N 4-Vinylaniline Chemical group NC1=CC=C(C=C)C=C1 LBSXSAXOLABXMF-UHFFFAOYSA-N 0.000 description 2
- NGUGWHFIVAQVMN-UHFFFAOYSA-N 4-aminobut-3-en-2-one Chemical compound CC(=O)C=CN NGUGWHFIVAQVMN-UHFFFAOYSA-N 0.000 description 2
- FMHKPLXYWVCLME-UHFFFAOYSA-N 4-hydroxy-valeric acid Chemical compound CC(O)CCC(O)=O FMHKPLXYWVCLME-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical class [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 2
- TWHIYEFXXCXFLO-UHFFFAOYSA-N C(C=C)(=O)OCC1CO1.OC(C=CC)O Chemical compound C(C=C)(=O)OCC1CO1.OC(C=CC)O TWHIYEFXXCXFLO-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical class [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- JVTAAEKCZFNVCJ-UWTATZPHSA-N D-lactic acid Chemical compound C[C@@H](O)C(O)=O JVTAAEKCZFNVCJ-UWTATZPHSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- XLYMOEINVGRTEX-ARJAWSKDSA-N Ethyl hydrogen fumarate Chemical compound CCOC(=O)\C=C/C(O)=O XLYMOEINVGRTEX-ARJAWSKDSA-N 0.000 description 2
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- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Biological Depolymerization Polymers (AREA)
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Description
本発明は、スチレン系樹脂の優れた耐衝撃性、耐熱性および成形加工性を低下させることなく、製造時のCO2排出量を大幅に低減可能な環境低負荷のスチレン系樹脂組成物およびそれからなる成形品に関するものである。 The present invention relates to a styrene resin composition having a low environmental impact and capable of greatly reducing CO 2 emission during production without deteriorating the excellent impact resistance, heat resistance and molding processability of the styrene resin, and It relates to a molded product.
スチレン系樹脂は優れた機械的性質、成形加工性、外観によって、電気・電子部品、自動車、雑貨、各種用途など広範な分野で使用されている。しかしながらスチレン系樹脂は石油資源を原料としており、製造時の大気へのCO2排出や廃棄時の環境負荷が近年問題視されており、非石油資源を含有する材料が環境低負荷材料として求められている。 Styrenic resins are used in a wide range of fields such as electrical and electronic parts, automobiles, general merchandise, and various applications due to their excellent mechanical properties, moldability, and appearance. However, styrene-based resins are made from petroleum resources, and CO 2 emissions into the atmosphere during production and the environmental impact during disposal have been viewed as problems in recent years. ing.
そこで最近、地球環境保全の見地から、土中、水中に存在する微生物の作用により自然環境下で分解される生分解性ポリマーが注目され、様々な生分解性ポリマーが開発されている。中でも、ポリ乳酸は比較的コストが安く、融点もおよそ170℃と高く、溶融成形可能な生分解性ポリマ−として期待されている。また、最近ではモノマーである乳酸が微生物を利用した発酵法により安価に製造されるようになり、より一層低コストでポリ乳酸を生産できるようになってきたため、生分解性ポリマーとしてだけでなく、汎用ポリマーとしての利用も検討されるようになってきた。しかし、その一方で、耐衝撃性や柔軟性が低いなどの物性的な欠点を有しており、その改良が望まれている。 Therefore, recently, from the viewpoint of global environmental conservation, biodegradable polymers that are decomposed in the natural environment by the action of microorganisms existing in soil and water have attracted attention, and various biodegradable polymers have been developed. Among them, polylactic acid is relatively inexpensive and has a high melting point of about 170 ° C., and is expected as a biodegradable polymer that can be melt-molded. In addition, lactic acid, which is a monomer, has recently been manufactured at low cost by fermentation using microorganisms, and it has become possible to produce polylactic acid at a much lower cost, so that not only as a biodegradable polymer, Use as a general-purpose polymer has also been studied. However, on the other hand, it has physical defects such as low impact resistance and low flexibility, and an improvement is desired.
そこで環境低負荷材料として、ポリ乳酸とポリスチレン、ポリエチレン、ポリエチレンテレフタレート、ポリプロピレンなどの熱可塑性樹脂とを混合する方法(特許文献1)が開示されている。本法で混合した場合、環境低負荷材料とはなるものの、いずれも汎用樹脂として用いるには、機械特性の改良が必要であった。本文献には、衝撃改良剤としてゴム成分があげられているものの、好ましい態様や実施例については例示されておらず、また本発明のスチレン系樹脂添加で耐熱性を向上させ、さらにグラフト重合体添加で耐衝撃性を向上させることについては、開示されていない。 Therefore, a method of mixing polylactic acid and a thermoplastic resin such as polystyrene, polyethylene, polyethylene terephthalate, or polypropylene as an environmentally low load material (Patent Document 1) is disclosed. When mixed by this method, it becomes an environmentally low load material, but in order to use any of them as a general-purpose resin, it was necessary to improve mechanical properties. Although this article mentions a rubber component as an impact modifier, preferred embodiments and examples are not exemplified, and the addition of the styrenic resin of the present invention improves the heat resistance, and further the graft polymer. There is no disclosure of improving impact resistance by addition.
さらに、ポリ乳酸とポリ乳酸のガラス転移温度より高いガラス転移温度を有する非晶性樹脂とを含む生分解性樹脂組成物(特許文献2)が開示されているが、生分解性を付与するために、ポリ乳酸を樹脂組成物全重量に対して50重量%以上含有するポリ乳酸樹脂組成物であり、本発明のスチレン系樹脂にポリ乳酸樹脂を配合した汎用樹脂組成物とは、設計思想が異なる。 Furthermore, a biodegradable resin composition (Patent Document 2) containing polylactic acid and an amorphous resin having a glass transition temperature higher than the glass transition temperature of polylactic acid has been disclosed. In addition, it is a polylactic acid resin composition containing polylactic acid in an amount of 50% by weight or more based on the total weight of the resin composition, and a general-purpose resin composition in which a polylactic acid resin is blended with the styrene resin of the present invention Different.
また脂肪族ポリエステルと多層構造重合体とを含有する脂肪族ポリエステル樹脂組成物(特許文献3)、およびポリ乳酸系重合体とゴム質重合体にビニル系単量体をグラフト重合して得られるグラフト共重合体からなる樹脂組成物(特許文献4)が開示されているが、これらの樹脂組成物には、スチレン系樹脂が含まれておらず、得られる樹脂組成物は、耐熱性の点で課題があり、汎用ポリマーとして用いる場合さらなる改良が必要であった。
本発明は、上述した従来技術における問題点の解決を課題として検討した結果、達成されたものであり、その目的とするところは、スチレン系樹脂の優れた耐衝撃性、耐熱性および成形加工性を損なうことなく、製造時のCO2排出量を大幅に低減可能な環境低負荷スチレン系樹脂組成物およびそれからなる成形品を提供することにある。 The present invention has been achieved as a result of studying the solution of the above-described problems in the prior art as an object, and the object is to provide excellent impact resistance, heat resistance and molding processability of the styrene resin. An object of the present invention is to provide an environmentally low-load styrene-based resin composition that can significantly reduce CO 2 emission during production and a molded product made thereof.
本発明者らは、上記課題を解決すべく鋭意検討した結果、スチレン系樹脂、グラフト重合体、ポリ乳酸を特定の割合で含む樹脂組成物とすることで上記課題を解決できることがわかった。 As a result of intensive studies to solve the above problems, the present inventors have found that the above problems can be solved by using a resin composition containing a styrene resin, a graft polymer, and polylactic acid at a specific ratio.
すなわち本発明は、
(1)(A)スチレン系樹脂、(B)グラフト重合体および(C)ポリ乳酸の合計量に対して、(a)不飽和カルボン酸アルキルエステル系単位0〜99重量%、(b)芳香族ビニル系単位1〜100重量%、(c)シアン化ビニル系単位0〜50重量%、および(d)これらと共重合可能な他のビニル系単位0〜99重量%が共重合された(A)スチレン系樹脂25〜75重量%、(r)ジエン系ゴム質重合体10〜80重量%に、(a)不飽和カルボン酸アルキルエステル系単位20〜90重量%、(b)芳香族ビニル系単位0〜70重量%、(c)シアン化ビニル系単位0〜50重量%、および(d)これらと共重合可能な他のビニル系単位0〜70重量%がグラフト重合された(B)グラフト重合体(ただし、(a)、(b)、(c)および(d)の合計を100重量%として(a)不飽和カルボン酸アルキルエステル系単位が70重量%以上である)5〜50重量%および(C)ポリ乳酸10〜65重量%を配合してなるスチレン系樹脂組成物であって、スチレン系樹脂組成物の断面の電子顕微鏡写真において、前記(B)グラフト重合体が(C)ポリ乳酸中に存在する面積割合が、10〜90%の範囲であることを特徴とするスチレン系樹脂組成物、
(2)前記(A)スチレン系樹脂25〜50重量%、前記(B)グラフト重合体10〜50重量%、および(C)ポリ乳酸20〜55重量%であることを特徴とする(1)に記載のスチレン系樹脂組成物、
(3)(A)スチレン系樹脂が、(a)不飽和カルボン酸アルキルエステル系単位0〜70重量%、(b)芳香族ビニル系単位25〜100重量%、(c)シアン化ビニル系単位0〜30重量%、および(d)これらと共重合可能な他のビニル系単位0〜40重量%が共重合されたスチレン系樹脂であることを特徴とする(1)〜(2)のいずれかに記載のスチレン系樹脂組成物、
(4)(A)スチレン系樹脂が、(a)メチルメタクリレート0〜70重量%、(b)スチレン25〜100重量%、(c)アクリルニトリル0〜30重量%、および(d)N−フェニルマレイミド0〜40重量%が共重合されたスチレン系樹脂であることを特徴とする(3)に記載のスチレン系樹脂組成物、
(5)(B)グラフト重合体が、(r)ジエン系ゴム質重合体10〜80重量%に、(a)メチルメタクリレート20〜90重量%、(b)スチレン0〜70重量%、および(c)アクリルニトリル0〜50重量%が共重合されたグラフト重合体であることを特徴とする(1)〜(4)のいずれかに記載のスチレン系樹脂組成物、
(6)(1)〜(5)のいずれかに記載のスチレン系樹脂組成物を成形してなる成形品、
(7)ASTM D648に準じて測定した熱変形温度(1.82MPa)が60℃以上であることを特徴とする(6)に記載の成形品、
である。
That is, the present invention
(1) (A) 0 to 99% by weight of unsaturated carboxylic acid alkyl ester unit, (b) aroma based on the total amount of (A) styrene resin, (B) graft polymer and (C) polylactic acid (C) 0 to 50% by weight of vinyl cyanide units, and (d) 0 to 99% by weight of other vinyl units copolymerizable therewith ( A) 25 to 75% by weight of styrene resin, (r) 10 to 80% by weight of diene rubber polymer, (a) 20 to 90% by weight of unsaturated carboxylic acid alkyl ester unit, (b) aromatic vinyl 0 to 70% by weight of system units, (c) 0 to 50% by weight of vinyl cyanide units, and (d) 0 to 70% by weight of other vinyl units copolymerizable with these (B) Graft polymer (however, (a), (b), (c And (d) is 100% by weight, and (a) the unsaturated carboxylic acid alkyl ester unit is 70% by weight or more) and 5 to 50% by weight (C) polylactic acid is 10 to 65% by weight. In the electron micrograph of the cross section of the styrene resin composition, the area ratio in which the (B) graft polymer is present in (C) polylactic acid is in the range of 10 to 90%. A styrenic resin composition, characterized in that
(2) The styrene resin (25) to 50% by weight, (B) the graft polymer 10 to 50% by weight, and (C) polylactic acid 20 to 55% by weight (1) Styrenic resin composition according to
(3) (A) Styrenic resin is (a) 0 to 70% by weight of unsaturated carboxylic acid alkyl ester unit, (b) 25 to 100% by weight of aromatic vinyl unit, (c) vinyl cyanide unit Any of (1) to (2) , characterized in that 0 to 30% by weight, and (d) 0 to 40% by weight of other vinyl units copolymerizable therewith are copolymerized styrene resins A styrenic resin composition according to claim 1,
(4) (A) Styrenic resin is (a) methyl methacrylate 0-70 wt%, (b) styrene 25-100 wt%, (c) acrylonitrile 0-30 wt%, and (d) N-phenyl The styrene resin composition according to (3) , wherein 0 to 40% by weight of maleimide is a copolymerized styrene resin,
(5) (B) Graft polymer is (r) 10 to 80% by weight of diene rubber polymer, (a) 20 to 90% by weight of methyl methacrylate, (b) 0 to 70% by weight of styrene, and ( c) A styrenic resin composition according to any one of (1) to (4) , wherein the graft polymer is a copolymer obtained by copolymerizing 0 to 50% by weight of acrylonitrile.
(6) A molded product obtained by molding the styrene resin composition according to any one of (1) to (5) ,
(7) The molded article according to (6) , wherein the heat distortion temperature (1.82 MPa) measured according to ASTM D648 is 60 ° C. or higher,
It is.
本発明のスチレン系樹脂組成物およびその成形品において、(A)スチレン系樹脂、(B)グラフト重合体、および(C)ポリ乳酸を配合してなる樹脂組成物であって、(A)スチレン系樹脂、(B)グラフト重合体、および(C)ポリ乳酸の合計量に対して、(A)スチレン系樹脂が25〜75重量%とすることにより優れた耐衝撃性、耐熱性、および成形加工性を有する環境低負荷のスチレン系樹脂組成物が得られる。 A styrene resin composition of the present invention and a molded product thereof, wherein (A) a styrene resin, (B) a graft polymer, and (C) a polylactic acid are blended, and (A) styrene Excellent impact resistance, heat resistance, and molding by adjusting the amount of (A) styrene resin to 25 to 75% by weight based on the total amount of the resin, (B) graft polymer, and (C) polylactic acid An environmentally low-load styrene resin composition having processability is obtained.
以下に本発明の樹脂組成物について具体的に説明する。 The resin composition of the present invention will be specifically described below.
本発明で用いる(A)スチレン系樹脂とは、スチレンをはじめ、α−メチルスチレン、o−メチルスチレン、p−メチルスチレン、o−エチルスチレン、p−エチルスチレンおよびp−t−ブチルスチレンなどの(b)芳香族ビニル系単量体およびこれと共重合可能な単量体を公知の塊状重合、塊状懸濁重合、溶液重合、沈殿重合または乳化重合に供することにより得られる。 (A) Styrenic resin used in the present invention includes styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, o-ethylstyrene, p-ethylstyrene, pt-butylstyrene, and the like. (B) It can be obtained by subjecting an aromatic vinyl monomer and a monomer copolymerizable therewith to known bulk polymerization, bulk suspension polymerization, solution polymerization, precipitation polymerization or emulsion polymerization.
本発明における(A)スチレン系樹脂としては、(r)ゴム質重合体に(b)芳香族ビニル系単位などをグラフト重合したものは含まない。(r)ゴム質重合体に(b)芳香族ビニル系単位などをグラフト重合したものは、後述する(B)グラフト重合体に含める。 The (A) styrene resin in the present invention does not include (r) a rubbery polymer obtained by graft polymerization of (b) an aromatic vinyl unit or the like. (R) A rubber polymer obtained by graft polymerization of (b) an aromatic vinyl unit or the like is included in (B) the graft polymer described later.
具体的には(b)芳香族ビニル系単位1〜100重量%に対して、(a)不飽和カルボン酸アルキルエステル系単位0〜99重量%、(c)シアン化ビニル系単位0〜50重量%、および(d)これらと共重合可能な他のビニル系単位0〜99重量%を共重合して得られるビニル系共重合体である。 Specifically, (b) 0 to 99% by weight of unsaturated carboxylic acid alkyl ester unit, (c) 0 to 50% by weight of vinyl cyanide unit, based on 1 to 100% by weight of aromatic vinyl unit. %, And (d) a vinyl copolymer obtained by copolymerizing 0 to 99% by weight of other vinyl units copolymerizable therewith.
本発明における(A)スチレン系樹脂に用いる(a)不飽和カルボン酸アルキルエステル系単量体には特に制限はないが、炭素数1〜6のアルキル基または置換アルキル基を持つアクリル酸エステルおよび/またはメタクリル酸エステルが好適である。 The (a) unsaturated carboxylic acid alkyl ester monomer used for the (A) styrene resin in the present invention is not particularly limited, but an acrylic ester having a C 1-6 alkyl group or substituted alkyl group and Methacrylic acid esters are preferred.
(a)不飽和カルボン酸アルキルエステル系単量体の具体例としては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−プロピル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸n−ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸クロロメチル、(メタ)アクリル酸2−クロロエチル、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸3−ヒドロキシプロピル、(メタ)アクリル酸2,3,4,5,6−ペンタヒドロキシヘキシルおよび(メタ)アクリル酸2,3,4,5−テトラヒドロキシペンチルなどが挙げられるが、なかでもメタクリル酸メチルが最も好ましく用いられる。これらはその1種または2種以上を用いることができる。 Specific examples of (a) unsaturated carboxylic acid alkyl ester monomers include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, and n-butyl (meth) acrylate. T-butyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, chloromethyl (meth) acrylate, 2-chloroethyl (meth) acrylate, 2- (meth) acrylic acid 2- Hydroxyethyl, 3-hydroxypropyl (meth) acrylate, 2,3,4,5,6-pentahydroxyhexyl (meth) acrylate and 2,3,4,5-tetrahydroxypentyl (meth) acrylate Among them, methyl methacrylate is most preferably used. These can be used alone or in combination of two or more thereof.
本発明における(A)スチレン系樹脂に用いる(c)シアン化ビニル系単量体には特に制限はなく、具体例としてはアクリロニトリル、メタクリロニトリルおよびエタクリロニトリルなどが挙げられるが、なかでもアクリロニトリルが好ましく用いられる。これらは1種または2種以上を用いることができる。 The (c) vinyl cyanide monomer used in the (A) styrene resin in the present invention is not particularly limited, and specific examples include acrylonitrile, methacrylonitrile, ethacrylonitrile, etc., among which acrylonitrile. Is preferably used. These can use 1 type (s) or 2 or more types.
本発明における(A)スチレン系樹脂に用いる(d)これらと共重合可能な他のビニル系単量体としては、(a)不飽和カルボン酸アルキルエステル系単量体、(b)芳香族ビニル系単量体、(c)シアン化ビニル系単量体と共重合可能であれば特に制限はなく、具体例としてN−メチルマレイミド、N−エチルマレイミド、N−シクロヘキシルマレイミド、N−フェニルマレイミドなどのマレイミド系単量体、アクリル酸、メタクリル酸、マレイン酸、マレイン酸モノエチルエステル、無水マレイン酸、フタル酸およびイタコン酸などのカルボキシル基または無水カルボキシル基を有するビニル系単量体、アクリル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキシエチル、アクリル酸3−ヒドロキシプロピル、メタクリル酸3−ヒドロキシプロピル、アクリル酸2,3,4,5,6−ペンタヒドロキシヘキシル、メタクリル酸2,3,4,5,6−ペンタヒドロキシヘキシル、アクリル酸2,3,4,5−テトラヒドロキシペンチル、メタクリル酸2,3,4,5−テトラヒドロキシペンチル、3−ヒドロキシ−1−プロペン、4−ヒドロキシ−1−ブテン、シス−4−ヒドロキシ−2−ブテン、トランス−4−ヒドロキシ−2−ブテン、3−ヒドロキシ−2−メチル−1−プロペン、シス−5−ヒドロキシ−2−ペンテン、トランス−5−ヒドロキシ−2−ペンテン、4,4−ジヒドロキシ−2−ブテンなどのヒドロキシル基を有するビニル系単量体、アクリル酸グリシジル、メタクリル酸グリシジル、エタクリル酸グリシジル、イタコン酸グリシジル、アリルグリシジルエーテル、スチレン−p−グリシジルエーテルおよびp−グリシジルスチレンなどのエポキシ基を有するビニル系単量体、アクリルアミド、メタクリルアミド、N−メチルアクリルアミド、ブトキシメチルアクリルアミド、N−プロピルメタクリルアミド、アクリル酸アミノエチル、アクリル酸プロピルアミノエチル、メタクリル酸ジメチルアミノエチル、メタクリル酸エチルアミノプロピル、メタクリル酸フェニルアミノエチル、メタクリル酸シクロヘキシルアミノエチル、N−ビニルジエチルアミン、N−アセチルビニルアミン、アリルアミン、メタアリルアミン、N−メチルアリルアミン、p−アミノスチレンなどのアミノ基およびその誘導体を有するビニル系単量体、2−イソプロペニル−オキサゾリン、2−ビニル−オキサゾリン、2−アクロイル−オキサゾリンおよび2−スチリル−オキサゾリンなどのオキサゾリン基を有するビニル系単量体などが挙げられ、これらは1種または2種以上を用いることができる。 Examples of other vinyl monomers copolymerizable with (A) styrene resins in the present invention include (a) unsaturated carboxylic acid alkyl ester monomers, and (b) aromatic vinyls. There is no particular limitation as long as it is copolymerizable with a monomer based on (c) vinyl cyanide, and specific examples include N-methylmaleimide, N-ethylmaleimide, N-cyclohexylmaleimide, N-phenylmaleimide, etc. Maleimide monomers, acrylic acid, methacrylic acid, maleic acid, maleic acid monoethyl ester, maleic anhydride, phthalic acid, itaconic acid and other vinyl monomers having a carboxyl group or a carboxyl anhydride group, acrylic acid 2 -Hydroxyethyl, 2-hydroxyethyl methacrylate, 3-hydroxypropyl acrylate, 3-hydride methacrylate Xylpropyl, 2,3,4,5,6-pentahydroxyhexyl acrylate, 2,3,4,5,6-pentahydroxyhexyl methacrylate, 2,3,4,5-tetrahydroxypentyl acrylate, methacrylic acid 2,3,4,5-tetrahydroxypentyl, 3-hydroxy-1-propene, 4-hydroxy-1-butene, cis-4-hydroxy-2-butene, trans-4-hydroxy-2-butene, 3- Vinyl monomers having a hydroxyl group such as hydroxy-2-methyl-1-propene, cis-5-hydroxy-2-pentene, trans-5-hydroxy-2-pentene, 4,4-dihydroxy-2-butene Glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, glycidyl itaconate, allyl glycidyl Vinyl monomers having an epoxy group such as ether, styrene-p-glycidyl ether and p-glycidyl styrene, acrylamide, methacrylamide, N-methylacrylamide, butoxymethylacrylamide, N-propylmethacrylamide, aminoethyl acrylate, Propylaminoethyl acrylate, dimethylaminoethyl methacrylate, ethylaminopropyl methacrylate, phenylaminoethyl methacrylate, cyclohexylaminoethyl methacrylate, N-vinyldiethylamine, N-acetylvinylamine, allylamine, methallylamine, N-methylallylamine , Vinyl monomers having amino groups such as p-aminostyrene and derivatives thereof, 2-isopropenyl-oxazoline, 2-vinyl-oxazoline 2-acryloyl - oxazoline and 2-styryl - vinyl-based monomer having oxazoline group such as oxazoline and the like, which can be used either alone or in combination.
(A)スチレン系樹脂の特性には制限はないが、メチルエチルケトン溶媒を用いて、30℃で測定した極限粘度[η]が、0.20〜2.00dl/g、特に0.25〜1.50dl/gの範囲のものが、すぐれた耐衝撃性および成形加工性を有する樹脂組成物が得られることから好ましい。 (A) Although there is no restriction | limiting in the characteristic of a styrene-type resin, The intrinsic viscosity [(eta)] measured at 30 degreeC using the methyl ethyl ketone solvent is 0.20-2.00 dl / g, Especially 0.25-1. The range of 50 dl / g is preferable because a resin composition having excellent impact resistance and molding processability can be obtained.
本発明で用いる(B)グラフト重合体とは、(r)ジエン系ゴム質重合体の存在下に、ビニル系単量体およびこれと共重合可能な単量体を加えた単量体混合物を、公知の塊状重合、塊状懸濁重合、溶液重合、沈殿重合または乳化重合に供することにより得られる。 The (B) graft polymer used in the present invention is a monomer mixture obtained by adding a vinyl monomer and a monomer copolymerizable therewith in the presence of (r) a diene rubbery polymer. It is obtained by subjecting to known bulk polymerization, bulk suspension polymerization, solution polymerization, precipitation polymerization or emulsion polymerization.
そして(B)グラフト重合体とは、ビニル系単量体を含有する共重合体が(r)ジエン系ゴム質重合体にグラフトした構造をとったものと、ビニル系単量体を含有する共重合体が(r)ジエン系ゴム質重合体に非グラフトした構造をとったものとを含むものである。 The (B) graft polymer means a copolymer having a vinyl monomer-containing copolymer grafted on a (r) diene rubber polymer and a copolymer containing a vinyl monomer. The polymer includes (r) a structure having a non-grafted structure on the diene rubber polymer.
具体的には、(r)ジエン系ゴム質重合体10〜80重量%の存在下に、(a)不飽和カルボン酸アルキルエステル系単量体20〜90重量%、(b)芳香族ビニル系単位0〜70重量%、(c)シアン化ビニル系単位0〜50重量%、および(d)これらと共重合可能な他のビニル系単位0〜70重量%を共重合して得られるビニル系グラフト共重合体が好適である。 Specifically, (r) in the presence of 10 to 80% by weight of diene rubbery polymer, (a) 20 to 90% by weight of unsaturated carboxylic acid alkyl ester monomer, (b) aromatic vinyl type Units 0 to 70% by weight, (c) vinyl cyanide units 0 to 50% by weight, and (d) vinyl units obtained by copolymerizing other vinyl units copolymerizable with these units 0 to 70% by weight Graft copolymers are preferred.
上記(r)ジエン系ゴム質重合体には特に制限はないが、ガラス転移温度が0℃以下のものが使用できる。これらジエン系ゴム質重合体の具体例としては、ポリブタジエン、スチレン−ブタジエン共重合体、スチレン−ブタジエンのブロック共重合体、アクリロニトリル−ブタジエン共重合体、アクリル酸ブチル−ブタジエン共重合体、ブタジエン−メタクリル酸メチル共重合体、ブタジエン−アクリル酸エチル共重合体、エチレン−プロピレン−ジエン系共重合体などが挙げられる。これらのジエン系ゴム質重合体のうちでは、ポリブタジエン、スチレン−ブタジエン共重合体、スチレン−ブタジエンのブロック共重合体およびアクリロニトリル−ブタジエン共重合体が、特に耐衝撃性の観点から好ましく用いられ、1種または2種以上の混合物で使用することが可能である。 The (r) is not particularly limited to the diene-based rubbery polymer, but having a glass transition temperature of 0 ℃ or less may be used. Specific examples of these diene rubber polymers, polybutadiene, styrene - butadiene copolymer, styrene - butadiene block copolymer, acrylonitrile - butadiene copolymer, butyl acrylate - butadiene copolymer, blanking Tajien - methyl methacrylate copolymer, butadiene - ethyl acrylate copolymer, ethylene - propylene - etc. diene copolymer. Among these diene rubbery polymers, polybutadiene, styrene-butadiene copolymer, styrene-butadiene block copolymer and acrylonitrile-butadiene copolymer are particularly preferably used from the viewpoint of impact resistance. It can be used in seeds or a mixture of two or more.
本発明における(B)グラフト重合体を構成する(r)ジエン系ゴム質重合体の重量平均粒子径には特に制限はないが、0.05〜1.0μm、特に0.1〜0.5μmの範囲であることが好ましい。ゴム質重合体の重量平均粒子径を0.05μm〜1.0μmの範囲とすることによって、優れた耐衝撃性を発現することができる。 The weight average particle diameter of the (r) diene rubber polymer constituting the (B) graft polymer in the present invention is not particularly limited, but is 0.05 to 1.0 μm, particularly 0.1 to 0.5 μm. It is preferable that it is the range of these. By setting the weight average particle diameter of the rubbery polymer in the range of 0.05 μm to 1.0 μm, excellent impact resistance can be exhibited.
なお、(r)ジエン系ゴム質重合体の重量平均粒子径は、「RubberAge、Vol.88、p.484〜490、(1960)、by E.Schmidt, P.H.Biddison」に記載のアルギン酸ナトリウム法、つまりアルギン酸ナトリウムの濃度によりクリーム化するポリブタジエン粒子径が異なることを利用して、クリーム化した重量割合とアルギン酸ナトリウム濃度の累積重量分率より累積重量分率50%の粒子径を求める方法により測定することができる。 The weight average particle diameter of the (r) diene rubber polymer is alginic acid described in “RubberAge, Vol. 88, p. 484 to 490, (1960), by E. Schmidt, P.H. Biddison”. Sodium method, that is, a method for obtaining a particle size of a cumulative weight fraction of 50% from a creamed weight fraction and a cumulative weight fraction of sodium alginate concentration by utilizing the difference in the diameter of the polybutadiene particles to be creamed depending on the concentration of sodium alginate Can be measured.
本発明における(B)グラフト重合体に用いる(a)不飽和カルボン酸アルキルエステル系単量体には特に制限はないが、炭素数1〜6のアルキル基または置換アルキル基を持つアクリル酸エステルおよび/またはメタクリル酸エステルが好適である。 The (a) unsaturated carboxylic acid alkyl ester monomer used in the graft polymer (B) in the present invention is not particularly limited, but an acrylate ester having an alkyl group having 1 to 6 carbon atoms or a substituted alkyl group and Methacrylic acid esters are preferred.
(a)不飽和カルボン酸アルキルエステル系単量体の具体例としては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−プロピル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸n−ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸クロロメチル、(メタ)アクリル酸2−クロロエチル、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸3−ヒドロキシプロピル、(メタ)アクリル酸2,3,4,5,6−ペンタヒドロキシヘキシルおよび(メタ)アクリル酸2,3,4,5−テトラヒドロキシペンチルなどが挙げられるが、なかでもメタクリル酸メチルが最も好ましく用いられる。これらはその1種または2種以上を用いることができる。 Specific examples of (a) unsaturated carboxylic acid alkyl ester monomers include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, and n-butyl (meth) acrylate. T-butyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, chloromethyl (meth) acrylate, 2-chloroethyl (meth) acrylate, 2- (meth) acrylic acid 2- Hydroxyethyl, 3-hydroxypropyl (meth) acrylate, 2,3,4,5,6-pentahydroxyhexyl (meth) acrylate and 2,3,4,5-tetrahydroxypentyl (meth) acrylate Among them, methyl methacrylate is most preferably used. These can be used alone or in combination of two or more thereof.
本発明における(B)グラフト重合体に用いる(b)芳香族ビニル系単量体には特に制限はなく、具体例としてはスチレンをはじめ、α−メチルスチレン、o−メチルスチレン、p−メチルスチレン、o−エチルスチレン、p−エチルスチレンおよびp−t−ブチルスチレンなどが挙げられるが、なかでもスチレンおよびα−メチルスチレンが好ましく用いられる。これらは1種または2種以上を用いることができる。 The (b) aromatic vinyl monomer used in the graft polymer (B) in the present invention is not particularly limited, and specific examples include styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene. , O-ethyl styrene, p-ethyl styrene, pt-butyl styrene and the like, among which styrene and α-methyl styrene are preferably used. These can use 1 type (s) or 2 or more types.
本発明における(B)グラフト重合体に用いる(c)シアン化ビニル系単量体には特に制限はなく、具体例としてはアクリロニトリル、メタクリロニトリルおよびエタクリロニトリルなどが挙げられるが、なかでもアクリロニトリルが好ましく用いられる。これらは1種または2種以上を用いることができる。 The (c) vinyl cyanide monomer used in the graft polymer (B) in the present invention is not particularly limited, and specific examples include acrylonitrile, methacrylonitrile, ethacrylonitrile, etc., among which acrylonitrile. Is preferably used. These can use 1 type (s) or 2 or more types.
本発明における(B)グラフト重合体に用いる(d)これらと共重合可能な他のビニル系単量体としては、(a)不飽和カルボン酸アルキルエステル系単量体、(b)芳香族ビニル系単量体、(c)シアン化ビニル系単量体と共重合可能であれば特に制限はないが、具体例としてはN−メチルマレイミド、N−エチルマレイミド、N−シクロヘキシルマレイミド、N−フェニルマレイミドなどのマレイミド系単量体、アクリル酸、メタクリル酸、マレイン酸、マレイン酸モノエチルエステル、無水マレイン酸、フタル酸およびイタコン酸などのカルボキシル基または無水カルボキシル基を有するビニル系単量体、アクリル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキシエチル、アクリル酸3−ヒドロキシプロピル、メタクリル酸3−ヒドロキシプロピル、アクリル酸2,3,4,5,6−ペンタヒドロキシヘキシル、メタクリル酸2,3,4,5,6−ペンタヒドロキシヘキシル、アクリル酸2,3,4,5−テトラヒドロキシペンチル、メタクリル酸2,3,4,5−テトラヒドロキシペンチル、3−ヒドロキシ−1−プロペン、4−ヒドロキシ−1−ブテン、シス−4−ヒドロキシ−2−ブテン、トランス−4−ヒドロキシ−2−ブテン、3−ヒドロキシ−2−メチル−1−プロペン、シス−5−ヒドロキシ−2−ペンテン、トランス−5−ヒドロキシ−2−ペンテン、4,4−ジヒドロキシ−2−ブテンなどのヒドロキシル基を有するビニル系単量体、アクリル酸グリシジル、メタクリル酸グリシジル、エタクリル酸グリシジル、イタコン酸グリシジル、アリルグリシジルエーテル、スチレン−p−グリシジルエーテルおよびp−グリシジルスチレンなどのエポキシ基を有するビニル系単量体、アクリルアミド、メタクリルアミド、N−メチルアクリルアミド、ブトキシメチルアクリルアミド、N−プロピルメタクリルアミド、アクリル酸アミノエチル、アクリル酸プロピルアミノエチル、メタクリル酸ジメチルアミノエチル、メタクリル酸エチルアミノプロピル、メタクリル酸フェニルアミノエチル、メタクリル酸シクロヘキシルアミノエチル、N−ビニルジエチルアミン、N−アセチルビニルアミン、アリルアミン、メタアリルアミン、N−メチルアリルアミン、p−アミノスチレンなどのアミノ基およびその誘導体を有するビニル系単量体、2−イソプロペニル−オキサゾリン、2−ビニル−オキサゾリン、2−アクロイル−オキサゾリンおよび2−スチリル−オキサゾリンなどのオキサゾリン基を有するビニル系単量体などが挙げられ、これらは1種または2種以上を用いることができる。 (D) Other vinyl monomers copolymerizable with these used in the graft polymer (B) in the present invention include (a) unsaturated carboxylic acid alkyl ester monomers, and (b) aromatic vinyl. There is no particular limitation as long as it can be copolymerized with a monomer based on (c) vinyl cyanide, but specific examples include N-methylmaleimide, N-ethylmaleimide, N-cyclohexylmaleimide, and N-phenyl. Maleimide monomers such as maleimide, vinyl monomers having a carboxyl group or an anhydride carboxyl group such as acrylic acid, methacrylic acid, maleic acid, maleic acid monoethyl ester, maleic anhydride, phthalic acid and itaconic acid, acrylic 2-hydroxyethyl acid, 2-hydroxyethyl methacrylate, 3-hydroxypropyl acrylate, 3-methacrylic acid Droxypropyl, 2,3,4,5,6-pentahydroxyhexyl acrylate, 2,3,4,5,6-pentahydroxyhexyl methacrylate, 2,3,4,5-tetrahydroxypentyl acrylate, 2,3,4,5-tetrahydroxypentyl methacrylate, 3-hydroxy-1-propene, 4-hydroxy-1-butene, cis-4-hydroxy-2-butene, trans-4-hydroxy-2-butene, Vinyl-based monomers having a hydroxyl group such as 3-hydroxy-2-methyl-1-propene, cis-5-hydroxy-2-pentene, trans-5-hydroxy-2-pentene, 4,4-dihydroxy-2-butene Glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, glycidyl itaconate, allyl glyci Vinyl monomers having an epoxy group such as ether, styrene-p-glycidyl ether and p-glycidyl styrene, acrylamide, methacrylamide, N-methylacrylamide, butoxymethylacrylamide, N-propylmethacrylamide, aminoethyl acrylate, Propylaminoethyl acrylate, dimethylaminoethyl methacrylate, ethylaminopropyl methacrylate, phenylaminoethyl methacrylate, cyclohexylaminoethyl methacrylate, N-vinyldiethylamine, N-acetylvinylamine, allylamine, methallylamine, N-methylallylamine , Vinyl monomers having amino groups such as p-aminostyrene and derivatives thereof, 2-isopropenyl-oxazoline, 2-vinyl-oxazo Down, 2-acryloyl - oxazoline and 2-styryl - vinyl-based monomer having oxazoline group such as oxazoline and the like, which can be used either alone or in combination.
本発明における(B)グラフト重合体は、(r)ジエン系ゴム質重合体10〜80重量%、より好ましくは30〜70重量%の存在下に、(a)不飽和カルボン酸アルキルエステル系単量体が20〜90重量%、より好ましくは30〜70重量%、(b)芳香族ビニル系単量体が0〜70重量%、より好ましくは0〜50重量%、(c)シアン化ビニル系単量体が0〜50重量%、より好ましくは0〜30重量%、(d)これらと共重合可能な他のビニル系単量体が0〜70重量%、より好ましくは0〜50重量%を共重合することによって得られる。ゴム質重合体の割合が上記の範囲未満でも、また上記の範囲を超えても、衝撃強度や表面外観が低下する場合があるため好ましくない。 In the present invention, the (B) graft polymer comprises (a) an unsaturated carboxylic acid alkyl ester monoester in the presence of (r) a diene rubbery polymer of 10 to 80% by weight, more preferably 30 to 70% by weight. 20-90% by weight of the monomer, more preferably 30-70% by weight, (b) 0-70% by weight of the aromatic vinyl monomer, more preferably 0-50% by weight, (c) vinyl cyanide 0 to 50% by weight of monomer, more preferably 0 to 30% by weight, (d) 0 to 70% by weight of other vinyl monomers copolymerizable with these, more preferably 0 to 50% % Is obtained by copolymerization. Even if the ratio of the rubbery polymer is less than the above range or exceeds the above range, the impact strength and the surface appearance may be deteriorated.
なお(B)グラフト重合体は、(r)ジエン系ゴム質重合体に単量体または単量体混合物がグラフトした構造をとったグラフト共重合体の他に、グラフトしていない共重合体を含有したものである。グラフト重合体のグラフト率は特に制限がないが、耐衝撃性および光沢が均衡してすぐれる樹脂組成物を得るためには、10〜100重量%、特に20〜80重量%の範囲であることが好ましい。ここで、グラフト率は次式により算出される値である。
グラフト率(%)=[<ゴム質重合体にグラフト重合したビニル系共重合体量>/<グラフト共重合体のゴム含有量>]×100
The (B) graft polymer is composed of (r) a graft copolymer having a structure in which a monomer or a monomer mixture is grafted to a diene rubber polymer, and an ungrafted copolymer. Contains. The graft ratio of the graft polymer is not particularly limited, but is 10 to 100% by weight, particularly 20 to 80% by weight, in order to obtain a resin composition having a good balance between impact resistance and gloss. Is preferred. Here, the graft ratio is a value calculated by the following equation.
Graft rate (%) = [<Amount of vinyl copolymer graft-polymerized to rubbery polymer> / <Rubber content of graft copolymer>] × 100
グラフトしていない共重合体の特性は特に制限されないが、メチルエチルケトン可溶分の極限粘度[η](30℃で測定)が、0.10〜1.00dl/g、特に0.20〜0.80dl/gの範囲であることが、すぐれた耐衝撃性の樹脂組成物を得るために好ましい条件である。 The characteristics of the ungrafted copolymer are not particularly limited, but the intrinsic viscosity [η] (measured at 30 ° C.) of the methyl ethyl ketone-soluble component is 0.10 to 1.00 dl / g, particularly 0.20 to 0.00. A range of 80 dl / g is a preferable condition for obtaining a resin composition having excellent impact resistance.
(B)グラフト重合体は、公知の重合法で得ることができる。例えば、ジエン系ゴム質重合体ラテックスの存在下に単量体および連鎖移動剤の混合物と乳化剤に溶解したラジカル発生剤の溶液を連続的に重合容器に供給して乳化重合する方法などによって得ることができる。 (B) The graft polymer can be obtained by a known polymerization method. For example, it is obtained by a method in which a mixture of a monomer and a chain transfer agent and a solution of a radical generator dissolved in an emulsifier is continuously supplied to a polymerization vessel in the presence of a diene rubber polymer latex and subjected to emulsion polymerization. Can do.
本発明では、(C)ポリ乳酸を使用する。 In the present invention , (C) polylactic acid is used .
ポリ乳酸としては、L−乳酸および/またはD−乳酸を主たる構成成分とする重合体であるが、本発明の目的を損なわない範囲で、乳酸以外の他の共重合成分を含んでいてもよい。 The polylactic acid is a polymer mainly composed of L-lactic acid and / or D-lactic acid, but may contain other copolymer components other than lactic acid as long as the object of the present invention is not impaired. .
かかる他の共重合成分単位としては、例えば、多価カルボン酸、多価アルコール、ヒドロキシカルボン酸、ラクトンなどが挙げられ、具体的には、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジオン酸、フマル酸、シクロヘキサンジカルボン酸、テレフタル酸、イソフタル酸、フタル酸、2,6−ナフタレンジカルボン酸、5−ナトリウムスルホイソフタル酸、5−テトラブチルホスホニウムスルホイソフタル酸などの多価カルボン酸類、エチレングリコール、プロピレングリコール、ブタンジオール、ヘプタンジオール、ヘキサンジオール、オクタンジオール、ノナンジオ−ル、デカンジオール、1,4−シクロヘキサンジメタノ−ル、ネオペンチルグリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール、ビスフェノ−ルA、ビスフェノールにエチレンオキシドを付加反応させた芳香族多価アルコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコールなどの多価アルコール類、グリコール酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、4−ヒドロキシ吉草酸、6−ヒドロキシカプロン酸、ヒドロキシ安息香酸などのヒドロキシカルボン酸類、グリコリド、ε−カプロラクトングリコリド、ε−カプロラクトン、β−プロピオラクトン、δ−ブチロラクトン、β−またはγ−ブチロラクトン、ピバロラクトン、δ−バレロラクトンなどのラクトン類などを使用することができる。これらの共重合成分は、単独ないし2種以上を用いることができる。 Examples of such other copolymer component units include polyvalent carboxylic acids, polyhydric alcohols, hydroxycarboxylic acids, lactones, and the like. Specifically, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid , Azelaic acid, sebacic acid, dodecanedioic acid, fumaric acid, cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 5-sodium sulfoisophthalic acid, 5-tetrabutylphosphonium sulfoisophthalic acid Polyhydric carboxylic acids such as ethylene glycol, propylene glycol, butanediol, heptanediol, hexanediol, octanediol, nonanediol, decanediol, 1,4-cyclohexanedimethanol, neopentyl glycol, glycerin, trimethyl Propanediol, pentaerythritol, bisphenol A, aromatic polyhydric alcohols obtained by addition reaction of ethylene oxide with bisphenol, polyhydric alcohols such as diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, glycolic acid, Hydroxycarboxylic acids such as 3-hydroxybutyric acid, 4-hydroxybutyric acid, 4-hydroxyvaleric acid, 6-hydroxycaproic acid, hydroxybenzoic acid, glycolide, ε-caprolactone glycolide, ε-caprolactone, β-propiolactone, δ- Lactones such as butyrolactone, β- or γ-butyrolactone, pivalolactone, and δ-valerolactone can be used. These copolymer components can be used alone or in combination of two or more.
ポリ乳酸で高い耐熱性を得るためには、乳酸成分の光学純度が高い方が好ましく、総乳酸成分の内、L体あるいはD体が80モル%以上含まれることが好ましく、さらには90モル%以上含まれることが好ましく、95モル%以上含まれることが特に好ましい。 In order to obtain high heat resistance with polylactic acid, it is preferable that the optical purity of the lactic acid component is high. Among the total lactic acid components, L-form or D-form is preferably contained at 80 mol% or more, and more preferably 90 mol%. It is preferably contained in an amount of 95 mol% or more.
(C)ポリ乳酸の製造方法としては、既知の重合方法を用いることができ、特にポリ乳酸については、乳酸からの直接重合法、ラクチドを介する開環重合法などを採用することができる。 (C) As a method for producing polylactic acid , a known polymerization method can be used. In particular, for polylactic acid, a direct polymerization method from lactic acid, a ring-opening polymerization method via lactide, or the like can be employed.
(C)ポリ乳酸の分子量や分子量分布は、実質的に成形加工が可能であれば、特に限定されるものではなく、重量平均分子量としては、好ましくは1万以上、より好ましくは4万以上、特に好ましくは8万以上であるのがよい。ここでいう重量平均分子量とは、溶媒としてヘキサフルオロイソプロパノールを用いたゲルパーミエーションクロマトグラフィー(GPC)で測定したポリメタクリル酸メチル(PMMA)換算の重量平均分子量である。 (C) The molecular weight and molecular weight distribution of polylactic acid are not particularly limited as long as it can be substantially molded, and the weight average molecular weight is preferably 10,000 or more, more preferably 40,000 or more, Particularly preferred is 80,000 or more. The weight average molecular weight herein is a weight average molecular weight in terms of polymethyl methacrylate (PMMA) measured by gel permeation chromatography (GPC) using hexafluoroisopropanol as a solvent.
(C)ポリ乳酸の融点は、特に限定されるものではなく、90℃以上であることが好ましく、さらに150℃以上であることが好ましい。 (C) Melting | fusing point of polylactic acid is not specifically limited, It is preferable that it is 90 degreeC or more, and it is more preferable that it is 150 degreeC or more.
本発明のスチレン系樹脂組成物の(A)スチレン系樹脂、(B)グラフト重合体、(C)ポリ乳酸との混合比は、(A)スチレン系樹脂、(B)グラフト重合体、および(C)ポリ乳酸の合計量に対して、(A)スチレン系樹脂25〜75重量%、好ましくは30〜60重量%である。また(B)グラフト重合体の添加量は5〜50重量%、好ましくは7〜50重量%、さらに好ましくは10〜50重量%である。さらに(C)ポリ乳酸の添加量は65〜10重量%、好ましくは50〜10重量%の範囲となるようにすることで、十分な耐衝撃性と耐熱性を得ることができる。 The mixing ratio of (A) styrene resin, (B) graft polymer, and (C) polylactic acid in the styrene resin composition of the present invention is (A) styrene resin, (B) graft polymer, and ( C) the total amount of the polylactic acid, (a) a styrene-based resins 2 5-75 wt%, the good Mashiku 30-60 wt%. The amount of (B) graft polymer added is 5 to 50% by weight, preferably 7 to 50% by weight, and more preferably 10 to 50% by weight. Further (C) amount of polylactic acid 6 5-10 wt%, good Mashiku than to ensure that the range of 50 to 10 wt%, it is possible to obtain a sufficient impact resistance and heat resistance.
本発明でのスチレン系樹脂組成物の特色は、(A)スチレン系樹脂、(C)ポリ乳酸からなるマトリックスと、このマトリックス中に分散する(B)グラフト重合体のドメインとからなっており、このときドメインである(B)グラフト重合体が、(C)ポリ乳酸中に存在する面積割合が10〜90%の範囲で存在することが好ましい。 The feature of the styrene resin composition in the present invention is composed of (A) a styrene resin, (C) a matrix made of polylactic acid, and (B) a graft polymer domain dispersed in the matrix, At this time, it is preferable that (B) graft polymer which is a domain exists in the range of 10 to 90% of the area ratio which exists in (C) polylactic acid .
例えば、射出成形により得られた成形品について、オスミウムブロック染色法により、(A)スチレン系樹脂、(B)グラフト重合体を染色した後、超薄切片を切り出したサンプルについて、透過型電子顕微鏡にて6000倍に拡大して断面の観察を行うことにより、(B)グラフト重合体の分散形態を確認することができる。 For example, for a molded product obtained by injection molding, a sample obtained by staining an ultrathin section after staining (A) a styrene resin and (B) a graft polymer by an osmium block staining method is applied to a transmission electron microscope. By observing the cross section at a magnification of 6000, the dispersion form of the (B) graft polymer can be confirmed.
さらに(B)グラフト重合体の(r)ジエン系ゴム質重合体にグラフト共重合する単量体混合物の組成を変更することにより、(B)グラフト重合体の分散形態を変更することができる。例えば、単量体混合物中の(a)不飽和カルボン酸アルキルエステルを多くすると、(B)グラフト重合体は(C)ポリ乳酸相での分散が多くなり、(a)不飽和カルボン酸アルキルエステルが少なくなると、(B)グラフト重合体は(C)ポリ乳酸相での分散が少なくなり、(A)スチレン系樹脂相での分散となることが確認できる。 Furthermore, the dispersion form of the (B) graft polymer can be changed by changing the composition of the monomer mixture that is graft copolymerized with the (r) diene rubbery polymer of the (B) graft polymer. For example, if (a) the unsaturated carboxylic acid alkyl ester in the monomer mixture is increased, the (B) graft polymer will be dispersed in the (C) polylactic acid phase, and (a) the unsaturated carboxylic acid alkyl ester. It can be confirmed that (B) the graft polymer is less dispersed in the (C) polylactic acid phase and (A) is dispersed in the styrene resin phase.
ここで(B)グラフト重合体が、(C)ポリ乳酸中に存在する断面写真での面積割合は10〜90%の範囲であり、好ましくは20〜85%、さらに好ましくは30〜80%の範囲である。面積割合が10〜90%の範囲にない場合は、耐衝撃性が著しく低下するため好ましくない。 Here, the area ratio in the cross-sectional photograph in which (B) the graft polymer is present in (C) polylactic acid is in the range of 10 to 90%, preferably 20 to 85%, more preferably 30 to 80%. It is a range. When the area ratio is not in the range of 10 to 90%, the impact resistance is remarkably lowered, which is not preferable.
(B)グラフト重合体が、(C)ポリ乳酸中に存在する面積割合を測定する方法としては、上記と同様の方法で透過型電子顕微鏡にて成形品断面を撮影した。さらに4倍に拡大し、(C)脂肪族ポリエステル中の分散グラフト重合体の面積(X)と(A)スチレン系樹脂中の分散グラフト重合体の面積(Y)を該写真から切り出し重量法を用いて求め、(X)/((X)+(Y))の式に従って求めたものである。 (B) As a method for measuring the area ratio in which the graft polymer is present in (C) polylactic acid , a cross section of the molded product was photographed with a transmission electron microscope in the same manner as described above. Further expanded by a factor of 4, (C) the area (X) of the dispersed graft polymer in the aliphatic polyester and (A) the area (Y) of the dispersed graft polymer in the styrene resin were cut out from the photograph and weighted. It is obtained according to the formula of (X) / ((X) + (Y)).
本発明において、耐衝撃性、引張破断伸度などの靱性や耐熱性が向上するという観点から、さらに(D)ジカルボン酸無水物を含有することが好ましい。(D)ジカルボン酸無水物とは、ジカルボン酸から、分子内で水分子が脱離した構造を有する化合物のことであり、例えば、マレイン酸無水物、イタコン酸無水物、シトラコン酸無水物、5−ノルボルネン−2,3−ジカルボン酸無水物、1−シクロヘキセン−1,2−ジカルボン酸無水物、シス−4−シクロヘキセン−1,2−ジカルボン酸無水物、コハク酸無水物、アジピン酸無水物、シクロヘキサンジカルボン酸無水物、フタル酸無水物などが挙げられ、耐衝撃性、耐熱性、成形加工性の点で、マレイン酸無水物、コハク酸無水物、フタル酸無水物のいずれか1種以上であることが好ましく、耐衝撃性、耐熱性の点で、マレイン酸無水物、コハク酸無水物がより好ましく、マレイン酸無水物がさらに好ましい。なお、本発明の樹脂組成物において、(D)ジカルボン酸無水物は、化合物として単体で存在していてもよく、また、(A)スチレン系樹脂、(B)グラフト重合体、および(C)ポリ乳酸のいずれか1種以上と反応し、ジカルボン酸無水物の構造を保持せずに存在していてもよい。 In the present invention, from the viewpoint of improving toughness such as impact resistance and tensile elongation at break and heat resistance, it is preferable to further contain (D) a dicarboxylic acid anhydride. (D) The dicarboxylic acid anhydride is a compound having a structure in which water molecules are eliminated from the dicarboxylic acid in the molecule. For example, maleic acid anhydride, itaconic acid anhydride, citraconic acid anhydride, 5 -Norbornene-2,3-dicarboxylic acid anhydride, 1-cyclohexene-1,2-dicarboxylic acid anhydride, cis-4-cyclohexene-1,2-dicarboxylic acid anhydride, succinic acid anhydride, adipic acid anhydride, Cyclohexanedicarboxylic acid anhydride, phthalic acid anhydride, etc. are mentioned, and at least one of maleic acid anhydride, succinic acid anhydride, and phthalic acid anhydride in terms of impact resistance, heat resistance, and moldability. In view of impact resistance and heat resistance, maleic anhydride and succinic anhydride are more preferable, and maleic anhydride is more preferable. In the resin composition of the present invention, (D) the dicarboxylic acid anhydride may exist alone as a compound, and (A) a styrene resin, (B) a graft polymer, and (C). It may react with any one or more of polylactic acid and exist without retaining the structure of dicarboxylic acid anhydride.
本発明では、(D)ジカルボン酸無水物を配合することにより、(A)スチレン系樹脂、(B)グラフト重合体、および(C)ポリ乳酸の相構造に影響を及ぼし、強度、耐衝撃性、引張破断伸度、耐熱性および成形加工性などの特性が、大きく向上すると考えられる。 In the present invention, by blending (D) dicarboxylic acid anhydride, the phase structure of (A) styrene resin, (B) graft polymer, and (C) polylactic acid is affected, and the strength and impact resistance are affected. Properties such as tensile elongation at break, heat resistance and molding processability are considered to be greatly improved.
本発明において、(D)ジカルボン酸無水物の配合量は、(A)スチレン系樹脂、(B)グラフト重合体、および(C)ポリ乳酸の合計量100重量部に対して、0.01〜5重量%であり、耐衝撃性、耐熱性の点で、好ましくは0.05〜2重量部、より好ましくは0.1〜1重量部である。 In this invention, the compounding quantity of (D) dicarboxylic acid anhydride is 0.01- with respect to 100 weight part of total amounts of (A) styrene resin, (B) graft polymer, and (C) polylactic acid. The amount is 5% by weight, and is preferably 0.05 to 2 parts by weight, more preferably 0.1 to 1 part by weight in terms of impact resistance and heat resistance.
本発明においては、耐熱性が向上するという観点から、さらに結晶核剤を含有することが好ましい。 In the present invention, it is preferable to further contain a crystal nucleating agent from the viewpoint of improving heat resistance.
本発明で使用する結晶核剤としては、一般にポリマーの結晶核剤として用いられるものを特に制限なく用いることができ、無機系結晶核剤および有機系結晶核剤のいずれをも使用することができる。 As the crystal nucleating agent used in the present invention, those generally used as polymer crystal nucleating agents can be used without particular limitation, and any of inorganic crystal nucleating agents and organic crystal nucleating agents can be used. .
無機系結晶核剤の具体例としては、タルク、カオリナイト、モンモリロナイト、マイカ、合成マイカ、クレー、ゼオライト、シリカ、グラファイト、カーボンブラック、酸化亜鉛、酸化マグネシウム、酸化カルシウム、酸化チタン、硫化カルシウム、窒化ホウ素、炭酸マグネシウム、炭酸カルシウム、硫酸バリウム、酸化アルミニウム、酸化ネオジウムおよびフェニルホスホネートの金属塩などが挙げられ、耐熱性を向上させる効果が大きいという観点から、タルク、カオリナイト、モンモリロナイトおよび合成マイカが好ましい。これらは単独ないし2種以上を用いることができる。これらの無機系結晶核剤は、組成物中での分散性を高めるために、有機物で修飾されていることが好ましい。 Specific examples of inorganic crystal nucleating agents include talc, kaolinite, montmorillonite, mica, synthetic mica, clay, zeolite, silica, graphite, carbon black, zinc oxide, magnesium oxide, calcium oxide, titanium oxide, calcium sulfide, and nitriding. Examples thereof include metal salts of boron, magnesium carbonate, calcium carbonate, barium sulfate, aluminum oxide, neodymium oxide, and phenylphosphonate, and talc, kaolinite, montmorillonite, and synthetic mica are preferable from the viewpoint of a large effect of improving heat resistance. . These may be used alone or in combination of two or more. These inorganic crystal nucleating agents are preferably modified with an organic substance in order to enhance dispersibility in the composition.
無機系結晶核剤の含有量は、(C)ポリ乳酸100重量部に対して、0.01〜100重量部が好ましく、0.05〜50重量部がより好ましく、0.1〜30重量部がさらに好ましい。 The content of the inorganic crystal nucleating agent is preferably 0.01 to 100 parts by weight, more preferably 0.05 to 50 parts by weight, and 0.1 to 30 parts by weight with respect to 100 parts by weight of (C) polylactic acid. Is more preferable.
また、有機系結晶核剤の具体例としては、安息香酸ナトリウム、安息香酸カリウム、安息香酸リチウム、安息香酸カルシウム、安息香酸マグネシウム、安息香酸バリウム、テレフタル酸リチウム、テレフタル酸ナトリウム、テレフタル酸カリウム、シュウ酸カルシウム、ラウリン酸ナトリウム、ラウリン酸カリウム、ミリスチン酸ナトリウム、ミリスチン酸カリウム、ミリスチン酸カルシウム、オクタコサン酸ナトリウム、オクタコサン酸カルシウム、ステアリン酸ナトリウム、ステアリン酸カリウム、ステアリン酸リチウム、ステアリン酸カルシウム、ステアリン酸マグネシウム、ステアリン酸バリウム、モンタン酸ナトリウム、モンタン酸カルシウム、トルイル酸ナトリウム、サリチル酸ナトリウム、サリチル酸カリウム、サリチル酸亜鉛、アルミニウムジベンゾエート、カリウムジベンゾエート、リチウムジベンゾエート、ナトリウムβ−ナフタレート、ナトリウムシクロヘキサンカルボキシレートなどの有機カルボン酸金属塩、p−トルエンスルホン酸ナトリウム、スルホイソフタル酸ナトリウムなどの有機スルホン酸塩、ステアリン酸アミド、エチレンビスラウリン酸アミド、パルチミン酸アミド、ヒドロキシステアリン酸アミド、エルカ酸アミド、トリメシン酸トリス(t−ブチルアミド)などのカルボン酸アミド、低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、ポリイソプロピレン、ポリブテン、ポリ−4−メチルペンテン、ポリ−3−メチルブテン−1、ポリビニルシクロアルカン、ポリビニルトリアルキルシラン、高融点ポリ乳酸などのポリマー、エチレン−アクリル酸またはメタクリル酸コポリマーのナトリウム塩、スチレン−無水マレイン酸コポリマーのナトリウム塩などのカルボキシル基を有する重合体のナトリウム塩またはカリウム塩(いわゆるアイオノマー)、ベンジリデンソルビトールおよびその誘導体、ナトリウム−2,2’−メチレンビス(4,6−ジ−t−ブチルフェニル)フォスフェートなどのリン化合物金属塩および2,2−メチルビス(4,6−ジ−t−ブチルフェニル)ナトリウムなどが挙げられ、耐熱性を向上させる効果が大きいという観点からは、有機カルボン酸金属塩およびカルボン酸アミドが好ましい。これらは単独ないし2種以上用いることができる。 Specific examples of organic crystal nucleating agents include sodium benzoate, potassium benzoate, lithium benzoate, calcium benzoate, magnesium benzoate, barium benzoate, lithium terephthalate, sodium terephthalate, potassium terephthalate, Calcium oxide, sodium laurate, potassium laurate, sodium myristate, potassium myristate, calcium myristate, sodium octacosanoate, calcium octacosanoate, sodium stearate, potassium stearate, lithium stearate, calcium stearate, magnesium stearate, Barium stearate, sodium montanate, calcium montanate, sodium toluate, sodium salicylate, potassium salicylate, salicylic acid , Metal salts of organic carboxylic acids such as aluminum dibenzoate, potassium dibenzoate, lithium dibenzoate, sodium β-naphthalate, sodium cyclohexanecarboxylate, organic sulfonates such as sodium p-toluenesulfonate, sodium sulfoisophthalate, stearic acid Amide, ethylenebislauric acid amide, palmitic acid amide, hydroxystearic acid amide, erucic acid amide, carboxylic acid amides such as trimesic acid tris (t-butylamide), low density polyethylene, high density polyethylene, polypropylene, polyisopropylene, polybutene Polymers such as poly-4-methylpentene, poly-3-methylbutene-1, polyvinylcycloalkane, polyvinyltrialkylsilane, and high melting point polylactic acid, Sodium salt or potassium salt of a polymer having a carboxyl group such as sodium salt of ethylene-acrylic acid or methacrylic acid copolymer, sodium salt of styrene-maleic anhydride copolymer (so-called ionomer), benzylidene sorbitol and its derivatives, sodium-2, Phosphorus compound metal salts such as 2'-methylenebis (4,6-di-t-butylphenyl) phosphate and sodium 2,2-methylbis (4,6-di-t-butylphenyl) From the viewpoint that the effect of improving the resistance is large, organic carboxylic acid metal salts and carboxylic acid amides are preferred. These may be used alone or in combination of two or more.
有機系結晶核剤の含有量は、(C)ポリ乳酸100重量部に対して、0.01〜30重量部が好ましく、0.05〜10重量部がより好ましく、0.1〜5重量部がさらに好ましい。 The content of the organic crystal nucleating agent is preferably 0.01 to 30 parts by weight, more preferably 0.05 to 10 parts by weight, and 0.1 to 5 parts by weight with respect to 100 parts by weight of (C) polylactic acid. Is more preferable.
本発明においては、耐熱性が向上するという観点から、さらに無機系結晶核剤以外の充填剤を含有することが好ましい。 In this invention, it is preferable to contain fillers other than an inorganic crystal nucleating agent from a viewpoint that heat resistance improves.
本発明で使用する無機系結晶核剤以外の充填剤としては、通常熱可塑性樹脂の強化に用いられる繊維状、板状、粒状、粉末状のものを用いることができる。具体的には、ガラス繊維、アスベスト繊維、炭素繊維、グラファイト繊維、金属繊維、チタン酸カリウムウイスカー、ホウ酸アルミニウムウイスカー、マグネシウム系ウイスカー、珪素系ウイスカー、ワラストナイト、セピオライト、アスベスト、スラグ繊維、ゾノライト、エレスタダイト、石膏繊維、シリカ繊維、シリカ・アルミナ繊維、ジルコニア繊維、窒化ホウ素繊維、窒化硅素繊維及びホウ素繊維などの無機繊維状充填剤、ポリエステル繊維、ナイロン繊維、アクリル繊維、再生セルロース繊維、アセテート繊維、ケナフ、ラミー、木綿、ジュート、麻、サイザル、亜麻、リネン、絹、マニラ麻、さとうきび、木材パルプ、紙屑、古紙及びウールなどの有機繊維状充填剤、ガラスフレーク、グラファイト、金属箔、セラミックビーズ、セリサイト、ベントナイト、ドロマイト、微粉珪酸、長石粉、チタン酸カリウム、シラスバルーン、珪酸アルミニウム、酸化珪素、石膏、ノバキュライト、ドーソナイトおよび白土などなどの板状や粒状の充填剤が挙げられる。これらの充填剤の中では、無機繊維状充填剤が好ましく、特にガラス繊維、ワラストナイトが好ましい。また、有機繊維状充填剤の使用も好ましく、脂肪族ポリエステル樹脂の生分解性を生かすという観点から、天然繊維や再生繊維がさらに好ましい。また、配合に供する繊維状充填剤のアスペクト比(平均繊維長/平均繊維径)は5以上であることが好ましく、10以上であることがさらに好ましく、20以上であることがさらに好ましい。 As fillers other than the inorganic crystal nucleating agent used in the present invention, fibrous, plate-like, granular, and powdery materials that are usually used for reinforcing thermoplastic resins can be used. Specifically, glass fiber, asbestos fiber, carbon fiber, graphite fiber, metal fiber, potassium titanate whisker, aluminum borate whisker, magnesium whisker, silicon whisker, wollastonite, sepiolite, asbestos, slag fiber, zonolite , Elastadite, gypsum fiber, silica fiber, silica-alumina fiber, zirconia fiber, boron nitride fiber, silicon nitride fiber and boron fiber, etc., inorganic fiber filler, polyester fiber, nylon fiber, acrylic fiber, regenerated cellulose fiber, acetate fiber Organic fiber fillers such as kenaf, ramie, cotton, jute, hemp, sisal, flax, linen, silk, manila hemp, sugar cane, wood pulp, paper waste, waste paper and wool, glass flakes, graphite, metal foil, ceramic beads Sericite, bentonite, dolomite, fine silicic acid, feldspar powder, potassium titanate, shirasu balloon, aluminum silicate, silicon oxide, gypsum, novaculite, include plate-like or particulate filler, such as such as dawsonite and white clay. Among these fillers, inorganic fibrous fillers are preferable, and glass fibers and wollastonite are particularly preferable. Moreover, use of an organic fibrous filler is also preferable, and natural fiber and regenerated fiber are more preferable from the viewpoint of taking advantage of biodegradability of the aliphatic polyester resin. Further, the aspect ratio (average fiber length / average fiber diameter) of the fibrous filler used for blending is preferably 5 or more, more preferably 10 or more, and further preferably 20 or more.
上記の充填剤は、エチレン/酢酸ビニル共重合体などの熱可塑性樹脂や、エポキシ樹脂などの熱硬化性樹脂で被覆または集束処理されていてもよく、アミノシランやエポキシシランなどのカップリング剤などで処理されていてもよい。 The filler may be coated or focused with a thermoplastic resin such as an ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin, or may be a coupling agent such as aminosilane or epoxysilane. It may be processed.
充填剤の含有量は、(C)ポリ乳酸100重量部に対して、0.1〜200重量部が好ましく、0.5〜100重量部がさらに好ましい。 The content of the filler is preferably 0.1 to 200 parts by weight, more preferably 0.5 to 100 parts by weight with respect to 100 parts by weight of (C) polylactic acid .
本発明においては、耐熱性が向上するという観点から、さらに可塑剤を含有することが好ましい。 In the present invention, it is preferable to further contain a plasticizer from the viewpoint of improving heat resistance.
本発明で使用する可塑剤としては、一般にポリマーの可塑剤として用いられるものを特に制限なく用いることができ、例えばポリエステル系可塑剤、グリセリン系可塑剤、多価カルボン酸エステル系可塑剤、ポリアルキレングリコール系可塑剤及びエポキシ系可塑剤などを挙げることができる。 As the plasticizer used in the present invention, those generally used as polymer plasticizers can be used without particular limitation. For example, polyester plasticizer, glycerin plasticizer, polyvalent carboxylic ester plasticizer, polyalkylene Examples include glycol plasticizers and epoxy plasticizers.
ポリエステル系可塑剤の具体例としては、アジピン酸、セバチン酸、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸、ジフェニルジカルボン酸などの酸成分と、プロピレングリコール、1,3−ブタンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール、エチレングリコール、ジエチレングリコールなどのジオール成分からなるポリエステルやポリカプロラクトンなどのヒドロキシカルボン酸からなるポリエステルなどを挙げることができる。これらのポリエステルは単官能カルボン酸もしくは単官能アルコールで末端封鎖されていてもよく、またエポキシ化合物などで末端封鎖されていてもよい。 Specific examples of the polyester plasticizer include acid components such as adipic acid, sebacic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, propylene glycol, 1,3-butanediol, 1,4-butane. Examples thereof include polyesters composed of diol components such as diol, 1,6-hexanediol, ethylene glycol and diethylene glycol, and polyesters composed of hydroxycarboxylic acid such as polycaprolactone. These polyesters may be end-capped with a monofunctional carboxylic acid or monofunctional alcohol, or may be end-capped with an epoxy compound or the like.
グリセリン系可塑剤の具体例としては、グリセリンモノアセトモノラウレート、グリセリンジアセトモノラウレート、グリセリンモノアセトモノステアレート、グリセリンジアセトモノオレートおよびグリセリンモノアセトモノモンタネートなどを挙げることができる。 Specific examples of the glycerin plasticizer include glycerin monoacetomonolaurate, glycerin diacetomonolaurate, glycerin monoacetomonostearate, glycerin diacetomonooleate, and glycerin monoacetomonomontanate.
多価カルボン酸系可塑剤の具体例としては、フタル酸ジメチル、フタル酸ジエチル、フタル酸ジブチル、フタル酸ジオクチル、フタル酸ジヘプチル、フタル酸ジベンジル、フタル酸ブチルベンジルなどのフタル酸エステル、トリメリット酸トリブチル、トリメリット酸トリオクチル、トリメリット酸トリヘキシルなどのトリメリット酸エステル、アジピン酸ジイソデシル、アジピン酸n−オクチル−n−デシルアジピン酸エステルなどのセバシン酸エステル、アセチルクエン酸トリエチル、アセチルクエン酸トリブチルなどのクエン酸エステル、アゼライン酸ジ−2−エチルヘキシルなどのアゼライン酸エステル、セバシン酸ジブチル、およびセバシン酸ジ−2−エチルヘキシルなどのセバシン酸エステルなどを挙げることができる。 Specific examples of polycarboxylic acid plasticizers include phthalates such as dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diheptyl phthalate, dibenzyl phthalate, butyl benzyl phthalate, and trimellitic acid. Trimellitic acid esters such as tributyl, trioctyl trimellitic acid, trihexyl trimellitic acid, sebacic acid esters such as diisodecyl adipate, n-octyl-n-decyl adipate adipate, triethyl acetylcitrate, tributyl acetylcitrate, etc. Citrate esters, azelaic acid esters such as di-2-ethylhexyl azelate, sebacic acid esters such as dibutyl sebacate, and di-2-ethylhexyl sebacate.
ポリアルキレングリコール系可塑剤の具体例としては、ポリエチレングリコール、ポリプロピレングリコール、ポリ(エチレンオキサイド・プロピレンオキサイド)ブロック及び/またはランダム共重合体、ポリテトラメチレングリコール、ビスフェノール類のエチレンオキシド付加重合体、ビスフェノール類のプロピレンオキシド付加重合体、ビスフェノール類のテトラヒドロフラン付加重合体などのポリアルキレングリコールあるいはその末端エポキシ変性化合物、末端エステル変性化合物および末端エーテル変性化合物などの末端封鎖化合物などを挙げることができる。 Specific examples of the polyalkylene glycol plasticizer include polyethylene glycol, polypropylene glycol, poly (ethylene oxide / propylene oxide) block and / or random copolymer, polytetramethylene glycol, ethylene oxide addition polymer of bisphenols, bisphenols Polyalkylene glycols such as propylene oxide addition polymers, tetrahydrofuran addition polymers of bisphenols, or end-capped compounds such as terminal epoxy-modified compounds, terminal ester-modified compounds, and terminal ether-modified compounds.
エポキシ系可塑剤とは、一般にはエポキシステアリン酸アルキルと大豆油とからなるエポキシトリグリセリドなどを指すが、その他にも、主にビスフェノールAとエピクロロヒドリンを原料とするような、いわゆるエポキシ樹脂も使用することができる。 The epoxy plasticizer generally refers to an epoxy triglyceride composed of an alkyl epoxy stearate and soybean oil, but there are also so-called epoxy resins mainly made of bisphenol A and epichlorohydrin. Can be used.
その他の可塑剤の具体例としては、ネオペンチルグリコールジベンゾエート、ジエチレングリコールジベンゾエート、トリエチレングリコールジ−2−エチルブチレートなどの脂肪族ポリオールの安息香酸エステル、ステアリン酸アミドなどの脂肪酸アミド、オレイン酸ブチルなどの脂肪族カルボン酸エステル、アセチルリシノール酸メチル、アセチルリシノール酸ブチルなどのオキシ酸エステル、ペンタエリスリトール、各種ソルビトール、ポリアクリル酸エステル、シリコーンオイルおよびパラフィン類などを挙げることができる。 Specific examples of other plasticizers include benzoic acid esters of aliphatic polyols such as neopentyl glycol dibenzoate, diethylene glycol dibenzoate, triethylene glycol di-2-ethylbutyrate, fatty acid amides such as stearamide, oleic acid Examples thereof include aliphatic carboxylic acid esters such as butyl, oxyacid esters such as methyl acetylricinoleate and butyl acetylricinoleate, pentaerythritol, various sorbitols, polyacrylic acid esters, silicone oils, and paraffins.
本発明で使用する可塑剤としては、上記に例示したものの中でも、特にポリエステル系可塑剤及びポリアルキレングリコール系可塑剤から選択した少なくとも1種が好ましい。本発明に使用する可塑剤は、単独ないし2種以上用いることができる。 Among the plasticizers used in the present invention, at least one selected from polyester plasticizers and polyalkylene glycol plasticizers is particularly preferable. The plasticizer used in the present invention may be used alone or in combination of two or more.
また、可塑剤の含有量は、(C)ポリ乳酸100重量部に対して、0.01〜30重量部の範囲が好ましく、0.1〜20重量部の範囲がより好ましく、0.5〜10重量部の範囲がさらに好ましい。 The plasticizer content is preferably in the range of 0.01 to 30 parts by weight, more preferably in the range of 0.1 to 20 parts by weight, with respect to 100 parts by weight of (C) polylactic acid , and 0.5 to The range of 10 parts by weight is more preferable.
本発明においては、結晶核剤と可塑剤を各々単独で用いてもよいが、両者を併用して用いることが好ましい。 In the present invention, each of the crystal nucleating agent and the plasticizer may be used alone, but it is preferable to use both in combination.
本発明においては、加水分解抑制により耐熱性、耐久性が向上するという観点から、さらにカルボキシル基反応性末端封鎖剤を含有することが好ましい。
本発明で使用するカルボキシル基反応性末端封鎖剤としては、ポリマーのカルボキシル末端基を封鎖することのできる化合物であれば特に制限はなく、ポリマーのカルボキシル末端の封鎖剤として用いられているものを用いることができる。本発明においてかかるカルボキシル基反応性末端封鎖剤は、(C)ポリ乳酸の末端を封鎖するのみではなく、天然由来の有機充填剤の熱分解や加水分解などで生成する乳酸やギ酸などの酸性低分子化合物のカルボキシル基も封鎖することができる。また、上記末端封鎖剤は、熱分解により酸性低分子化合物が生成する水酸基末端も封鎖できる化合物であることがさらに好ましい。
In the present invention, it is preferable to further contain a carboxyl group-reactive end-blocking agent from the viewpoint of improving heat resistance and durability by inhibiting hydrolysis.
The carboxyl group-reactive end-blocking agent used in the present invention is not particularly limited as long as it is a compound that can block the carboxyl end group of the polymer, and those used as the carboxyl-terminal blocking agent of the polymer are used. be able to. In the present invention, the carboxyl group-reactive end-blocking agent not only blocks the end of (C) polylactic acid but also has a low acidity such as lactic acid and formic acid generated by thermal decomposition or hydrolysis of naturally-occurring organic fillers. The carboxyl group of the molecular compound can also be blocked. Further, the end-capping agent is more preferably a compound that can also block the hydroxyl end where an acidic low molecular weight compound is generated by thermal decomposition.
このようなカルボキシル基反応性末端封鎖剤としては、エポキシ化合物、オキサゾリン化合物、オキサジン化合物、カルボジイミド化合物から選ばれる少なくとも1種の化合物を使用することが好ましく、なかでもエポキシ化合物および/またはカルボジイミド化合物が好ましい。 As such a carboxyl group-reactive end-blocking agent, it is preferable to use at least one compound selected from an epoxy compound, an oxazoline compound, an oxazine compound, and a carbodiimide compound, and among them, an epoxy compound and / or a carbodiimide compound are preferable. .
カルボキシル基反応性末端封鎖剤の含有量は、(C)ポリ乳酸100重量部に対して、0.01〜10重量部の範囲が好ましく、0.05〜5重量部の範囲がより好ましい。 The content of the carboxyl group-reactive end-blocking agent is preferably in the range of 0.01 to 10 parts by weight and more preferably in the range of 0.05 to 5 parts by weight with respect to 100 parts by weight of (C) polylactic acid .
カルボキシル基反応性末端封鎖剤の添加時期は、特に限定されないが、耐熱性を向上するだけでなく、機械特性や耐久性を向上できるという点で、(C)ポリ乳酸と予め溶融混練した後、天然由来の有機充填剤と混練することが好ましい。 Addition timing of the carboxyl group reactive end capping agent is not particularly limited, not only to improve the heat resistance, in that it can improve the mechanical properties and durability, after melt-kneading (C) and the polylactic acid, It is preferable to knead with a natural organic filler.
本発明において、本発明の目的を損なわない範囲で安定剤(酸化防止剤、紫外線吸収剤、耐候剤など)、滑剤、離型剤、難燃剤、染料または顔料を含む着色剤、帯電防止剤、発泡剤などを添加することができる。 In the present invention, stabilizers (antioxidants, ultraviolet absorbers, weathering agents, etc.), lubricants, mold release agents, flame retardants, colorants including dyes or pigments, antistatic agents, as long as the object of the present invention is not impaired. A foaming agent or the like can be added.
本発明において、本発明の目的を損なわない範囲で、他の熱可塑性樹脂(例えばポリエチレン樹脂、ポリプロピレン樹脂、アクリル樹脂、ポリアミド樹脂、ポリフェニレンサルファイド樹脂、ポリエーテルエーテルケトン樹脂、ポリエステル樹脂、ポリスルホン樹脂、ポリエーテルスルホン樹脂、芳香族および脂肪族ポリカーボネート樹脂、ポリアリレート樹脂、ポリフェニレンオキサイド樹脂、ポリアセタール樹脂、ポリイミド樹脂、ポリエーテルイミド樹脂、塩素化ポリエチレン樹脂、塩素化ポリプロピレン樹脂、芳香族および脂肪族ポリケトン樹脂、フッ素樹脂、ポリ塩化ビニル系樹脂、ポリ塩化ビニリデン樹脂、ビニルエステル系樹脂、ポリウレタン樹脂、酢酸セルロース樹脂、ポリビニルアルコール樹脂など)または熱硬化性樹脂(例えばフェノール樹脂、メラミン樹脂、ポリエステル樹脂、シリコーン樹脂、エポキシ樹脂など)または軟質熱可塑性樹脂(例えばエチレン/グリシジルメタクリレート共重合体、ポリエステルエラストマー、ポリアミドエラストマー、エチレン/プロピレンターポリマー、エチレン/ブテン−1共重合体など)などの少なくとも1種以上をさらに含有することができる。これらの樹脂を配合することで、優れた特性を有する成形品を得ることができる。 In the present invention, other thermoplastic resins (for example, polyethylene resin, polypropylene resin, acrylic resin, polyamide resin, polyphenylene sulfide resin, polyether ether ketone resin, polyester resin, polysulfone resin, Ethersulfone resin, aromatic and aliphatic polycarbonate resin, polyarylate resin, polyphenylene oxide resin, polyacetal resin, polyimide resin, polyetherimide resin, chlorinated polyethylene resin, chlorinated polypropylene resin, aromatic and aliphatic polyketone resin, fluorine Resin, polyvinyl chloride resin, polyvinylidene chloride resin, vinyl ester resin, polyurethane resin, cellulose acetate resin, polyvinyl alcohol resin, etc.) or thermosetting resin For example, phenol resin, melamine resin, polyester resin, silicone resin, epoxy resin, etc.) or soft thermoplastic resin (for example, ethylene / glycidyl methacrylate copolymer, polyester elastomer, polyamide elastomer, ethylene / propylene terpolymer, ethylene / butene-1) A polymer or the like) and the like. By blending these resins, a molded product having excellent characteristics can be obtained.
これらの添加剤は、本発明のスチレン系樹脂組成物を製造する任意の段階で配合することが可能であり、例えば、少なくとも2成分の樹脂を配合する際に同時に添加する方法や、予め2成分の樹脂を溶融混練した後に添加する方法や、始めに片方の樹脂に添加し溶融混練後、残りの樹脂を配合する方法が挙げられる。 These additives can be blended at any stage for producing the styrenic resin composition of the present invention. For example, a method of simultaneously adding at least two components of a resin, or two components in advance. There are a method of adding the resin after melt kneading, and a method of adding the resin to one resin first and then melt-kneading and then blending the remaining resin.
本発明のスチレン系樹脂組成物の製造方法は、特に限定されるものではなく、例えば、(A)スチレン系樹脂、(B)グラフト重合体、(C)ポリ乳酸、および必要に応じて(D)ジカルボン酸無水物、結晶核剤、充填剤、可塑剤、その他の添加剤を予めブレンドした後、融点以上において、一軸または二軸押出機で、均一に溶融混練する方法や溶液中で混合した後に溶媒を除く方法などが好ましく用いられる。 The method for producing the styrene resin composition of the present invention is not particularly limited. For example, (A) styrene resin, (B) graft polymer, (C) polylactic acid , and (D ) After dicarboxylic acid anhydride, crystal nucleating agent, filler, plasticizer, and other additives are pre-blended, they are mixed in a solution or a method of uniformly melting and kneading with a single or twin screw extruder above the melting point. A method of removing the solvent later is preferably used.
本発明において、得られたスチレン系樹脂組成物は、通常公知の射出成形、押出成形、インフレーション成形、ブロー成形などの任意の方法で成形することができ、あらゆる形状の成形品として広く用いることができる。成形品とは、フィルム、シート、繊維・布、不織布、射出成形品、押出し成形品、真空圧空成形品、ブロー成形品、または他の材料との複合体などであり、自動車用資材、電機・電子機器用資材、農業用資材、園芸用資材、漁業用資材、土木・建築用資材、文具、医療用品、便座、雑貨、またはその他の用途として有用である。また本成形品は、塗装、メッキ等を施して用いることもできる。 In the present invention, the obtained styrenic resin composition can be molded by any method such as generally known injection molding, extrusion molding, inflation molding, blow molding, etc., and can be widely used as a molded product of any shape. it can. Molded products are films, sheets, fibers / clothes, non-woven fabrics, injection molded products, extrusion molded products, vacuum / pressure molded products, blow molded products, or composites with other materials. It is useful for electronic equipment materials, agricultural materials, horticultural materials, fishery materials, civil engineering / building materials, stationery, medical supplies, toilet seats, miscellaneous goods, or other uses. The molded product can also be used after being painted, plated or the like.
本発明をさらに具体的に説明するために、以下、実施例および比較例を挙げて説明するが、本発明はこれらの実施例に限定されるものではない。実施例中の部数および%はそれぞれ重量部および重量%を示す。 In order to describe the present invention more specifically, examples and comparative examples will be described below, but the present invention is not limited to these examples. In the examples, parts and% indicate parts by weight and% by weight, respectively.
[参考例1] (A)スチレン系樹脂
以下にスチレン系樹脂の調製方法を示す。なお得られたポリマーを、70℃で5時間減圧乾燥後、0.4g/100ml濃度のメチルエチルケトン溶液を調製し、30℃の温度条件下でウベローデ粘度計を用いて極限粘度を測定した。
[Reference Example 1] (A) Styrenic Resin A method for preparing a styrene resin is shown below. The polymer obtained was dried under reduced pressure at 70 ° C. for 5 hours, and then a methyl ethyl ketone solution having a concentration of 0.4 g / 100 ml was prepared, and the intrinsic viscosity was measured using an Ubbelohde viscometer at 30 ° C.
<A−1>PSジャパン製“HF77”(ポリスチレン:標準グレード)を使用した。メチルエチルケトン可溶分の極限粘度は0.50dl/gであった。 <A-1> PS Japan "HF77" (polystyrene: standard grade) was used. The intrinsic viscosity of the soluble part of methyl ethyl ketone was 0.50 dl / g.
<A−2>容量が20Lで、バッフルおよびファウドラ型撹拌翼を備えたステンレス製オートクレーブに、メタクリル酸メチル/アクリルアミド共重合体(特公昭45−24151号公報記載)0.05重量部をイオン交換水165重量部に溶解した溶液を添加して400rpmで撹拌し、系内を窒素ガスで置換した。次に、下記混合物質を反応系で撹拌しながら添加し、60℃に昇温し重合を開始した。
スチレン 70重量部
アクリロニトリル 30重量部
t−ドデシルメルカプタン 0.2重量部
2,2’−アゾビスイソブチロニトリル 0.4重量部
<A-2> A 20-liter capacity stainless steel autoclave equipped with baffles and foudra-type stirring blades, and 0.05 parts by weight of methyl methacrylate / acrylamide copolymer (described in Japanese Patent Publication No. 45-24151) are ion-exchanged. A solution dissolved in 165 parts by weight of water was added and stirred at 400 rpm, and the system was replaced with nitrogen gas. Next, the following mixed substances were added with stirring in the reaction system, and the temperature was raised to 60 ° C. to initiate polymerization.
Styrene 70 parts by weight Acrylonitrile 30 parts by weight t-dodecyl mercaptan 0.2 parts by weight 2,2′-azobisisobutyronitrile 0.4 parts by weight
30分かけて反応温度を65℃まで昇温したのち、120分かけて100℃まで昇温した。以降、通常の方法に従い、反応系の冷却、ポリマーの分離、洗浄、乾燥を行なうことにより、ビーズ状のポリマーを得た。得られたスチレン系樹脂のメチルエチルケトン可溶分の極限粘度は0.53dl/gであった。 After raising the reaction temperature to 65 ° C. over 30 minutes, the temperature was raised to 100 ° C. over 120 minutes. Thereafter, the reaction system was cooled, the polymer was separated, washed, and dried according to the usual method to obtain a bead-shaped polymer. The intrinsic viscosity of the methyl ethyl ketone soluble part of the obtained styrene-based resin was 0.53 dl / g.
<A−3>上記<A−2>のスチレン70重量部、アクリロニトリル30重量部をメタクリル酸メチル70重量部、スチレン25重量部、アクリロニトリル5重量部に変更した以外はすべて同様に懸濁重合を行った。得られたスチレン系樹脂のメチルエチルケトン可溶分の極限粘度は0.35dl/gであった。 <A-3> Suspension polymerization was similarly performed except that 70 parts by weight of styrene and 30 parts by weight of acrylonitrile in the above <A-2> were changed to 70 parts by weight of methyl methacrylate, 25 parts by weight of styrene, and 5 parts by weight of acrylonitrile. went. The intrinsic viscosity of the methyl ethyl ketone soluble part of the obtained styrene resin was 0.35 dl / g.
<A−4>スチレン50重量部、アクリロニトリル10重量部、N−フェニルマレイミド40重量部、およびt−ドデシルメルカプタン0.2重量部、2,2’−アゾビスイソブチロニトリル0.4重量部をシクロヘキサノン溶媒中で溶液重合した。以降、通常の方法に従い、反応系の冷却、メタノール溶液による再沈殿、洗浄、乾燥、粉砕を行うことによりポリマーを得た。得られたスチレン系樹脂のメチルエチルケトン可溶分の極限粘度は0.33dl/gであった。 <A-4> 50 parts by weight of styrene, 10 parts by weight of acrylonitrile, 40 parts by weight of N-phenylmaleimide, 0.2 part by weight of t-dodecyl mercaptan, 0.4 part by weight of 2,2′-azobisisobutyronitrile Was solution polymerized in cyclohexanone solvent. Thereafter, the polymer was obtained by cooling the reaction system, reprecipitation with a methanol solution, washing, drying, and pulverization according to a usual method. The intrinsic viscosity of the methyl ethyl ketone soluble part of the obtained styrene resin was 0.33 dl / g.
[参考例2] (B)グラフト重合体
以下にグラフト共重合体の調製方法を示す。なおグラフト率は次の方法で求めたものである。グラフト共重合体の所定量(m)にアセトンを加え4時間還流した。この溶液を8000rpm(遠心力10,000G(約100×103 m/s2 ))30分遠心分離後、不溶分を濾過した。この不溶分を70℃で5時間減圧乾燥し、重量(n)を測定した。
グラフト率=[(n)−(m)×L]/[(m)×L]×100
ここでLはグラフト共重合体のゴム含有率を意味する。
[Reference Example 2] (B) Graft polymer A method for preparing a graft copolymer is shown below. The graft ratio was determined by the following method. Acetone was added to a predetermined amount (m) of the graft copolymer and refluxed for 4 hours. This solution was centrifuged at 8000 rpm (centrifugal force 10,000 G (about 100 × 10 3 m / s 2 )) for 30 minutes, and the insoluble matter was filtered off. This insoluble matter was dried under reduced pressure at 70 ° C. for 5 hours, and the weight (n) was measured.
Graft ratio = [(n) − (m) × L] / [(m) × L] × 100
Here, L means the rubber content of the graft copolymer.
上記アセトン溶液の濾液をロータリーエバポレーターで濃縮し、析出物(アセトン可溶分)を得た。この可溶分を、70℃で5時間減圧乾燥後、0.4g/100ml濃度のメチルエチルケトン溶液を調製し、30℃の温度条件下でウベローデ粘度計を用いて極限粘度を測定した。 The filtrate of the acetone solution was concentrated with a rotary evaporator to obtain a precipitate (acetone soluble matter). The soluble matter was dried under reduced pressure at 70 ° C. for 5 hours, a 0.4 g / 100 ml concentration methyl ethyl ketone solution was prepared, and the intrinsic viscosity was measured using an Ubbelohde viscometer under a temperature condition of 30 ° C.
<B−1>
ポリブタジエン(重量平均粒子径0.35μm) 50重量部
(日本ゼオン社製 Nipol LX111K) (固形分換算)
オレイン酸カリウム 0.5重量部
ブドウ糖 0.5重量部
ピロリン酸ナトリウム 0.5重量部
硫酸第一鉄 0.005重量部
脱イオン水 120重量部
以上の物質を重合容器に仕込み、撹拌しながら65℃に昇温した。内温が65℃に達した時点を重合開始として、メタクリル酸メチル35重量部、スチレン12.5重量部、アクリロニトリル2.5重量部、およびt−ドデシルメルカプタン0.3重量部を5時間かけて連続滴下した。並行してクメンハイドロパーオキサイド0.25重量部、オレイン酸カリウム2.5重量部および純水25重量部からなる水溶液を、7時間で連続滴下し反応を完結させた。得られたグラフト共重合体ラテックスを硫酸で凝固し、苛性ソ−ダで中和した後、洗浄、濾過、乾燥してパウダー状として得た。得られたグラフト共重合体のグラフト率は40%、メチルエチルケトン可溶分の極限粘度は0.30dl/gであった。
<B-1>
Polybutadiene (weight average particle size 0.35 μm) 50 parts by weight (Nipol LX111K manufactured by Nippon Zeon Co., Ltd.) (solid content conversion)
Potassium oleate 0.5 parts by weight Glucose 0.5 parts by weight Sodium pyrophosphate 0.5 parts by weight Ferrous sulfate 0.005 parts by weight Deionized water 120 parts by weight The temperature was raised to ° C. The polymerization was started when the internal temperature reached 65 ° C., and 35 parts by weight of methyl methacrylate, 12.5 parts by weight of styrene, 2.5 parts by weight of acrylonitrile, and 0.3 parts by weight of t-dodecyl mercaptan were taken over 5 hours. Continuous dripping. In parallel, an aqueous solution consisting of 0.25 parts by weight of cumene hydroperoxide, 2.5 parts by weight of potassium oleate and 25 parts by weight of pure water was continuously added dropwise over 7 hours to complete the reaction. The obtained graft copolymer latex was coagulated with sulfuric acid, neutralized with caustic soda, washed, filtered and dried to obtain a powder. The graft ratio of the obtained graft copolymer was 40%, and the intrinsic viscosity of methyl ethyl ketone-soluble component was 0.30 dl / g.
<B−2>上記<B−1>のメタクリル酸メチル35重量部、スチレン12.5重量部、アクリロニトリル2.5重量部をメタクリル酸メチル42.5重量部、スチレン7.5重量部に変更した以外はすべて同様に乳化重合を行った。得られたグラフト共重合体のグラフト率は42%、メチルエチルケトン可溶分の極限粘度は0.28dl/gであった。 <B-2> 35 parts by weight of methyl methacrylate, 12.5 parts by weight of styrene, and 2.5 parts by weight of acrylonitrile are changed to 42.5 parts by weight of methyl methacrylate and 7.5 parts by weight of styrene. Except that, emulsion polymerization was carried out in the same manner. The graft ratio of the obtained graft copolymer was 42%, and the intrinsic viscosity of the methyl ethyl ketone-soluble component was 0.28 dl / g.
<B−3>上記<B−1>のメタクリル酸メチル35重量部、スチレン12.5重量部、アクリロニトリル2.5重量部をメタクリル酸メチル50部に変更した以外はすべて同様に乳化重合を行った。得られたグラフト共重合体のグラフト率は43%、メチルエチルケトン可溶分の極限粘度は0.27dl/gであった。 <B-3> Emulsion polymerization is carried out in the same manner except that 35 parts by weight of methyl methacrylate, 12.5 parts by weight of styrene and 2.5 parts by weight of acrylonitrile are changed to 50 parts of methyl methacrylate. It was. The graft ratio of the obtained graft copolymer was 43%, and the intrinsic viscosity of methyl ethyl ketone-soluble component was 0.27 dl / g.
<B−4>上記<B−1>のメタクリル酸メチル35重量部、スチレン12.5重量部、アクリロニトリル2.5重量部をスチレン35重量部、アクリロニトリル15重量部に変更した以外はすべて同様に乳化重合を行った。得られたグラフト共重合体のグラフト率は38%、メチルエチルケトン可溶分の極限粘度は0.33dl/gであった。 <B-4> The same as above except that 35 parts by weight of methyl methacrylate, 12.5 parts by weight of styrene and 2.5 parts by weight of acrylonitrile are changed to 35 parts by weight of styrene and 15 parts by weight of acrylonitrile. Emulsion polymerization was performed. The graft ratio of the obtained graft copolymer was 38%, and the intrinsic viscosity of methyl ethyl ketone-soluble component was 0.33 dl / g.
<B−5>ポリブタジエンラテックス(平均ゴム粒子径0.09μm)75部(固形分換算)の存在下で、MAA−BA共重合体を固形分として2部添加し、室温にて30分攪拌することによって肥大化し、その後オレイン酸カリウム1.5部、ナトリウムホルムアルデヒドスルホキシレート0.6部をフラスコ内に仕込み、内温を70℃に保持して、メチルメタクリレート13部およびn−ブチルアクリレート2部およびクメンハイドロキシパーオキサイド0.03部の混合物を1時間かけて滴下した後1時間保持した。その後、前段階で得られた重合体の存在下で、第2段目としてスチレン17部およびクメンハイドロキシパーオキサイド0.034部の混合物を1時間かけて滴下した後3時間保持した。しかる後、第1段目および第2段目で得られた重合体の存在下で、第3段目としてメチルメタクリレート3部およびクメンハイドロキシパーオキサイド0.003部の混合物を0.5時間かけて滴下した後1時間保持してから重合を終了した。得られたグラフト共重合体ラテックスにブチル化ハイドロキシトルエン0.5部を添加した後、硫酸で凝固した後、洗浄、乾燥してパウダー状として得た。得られたグラフト共重合体のグラフト率は26%、メチルエチルケトン可溶分の極限粘度は0.26dl/gであった。 <B-5> In the presence of 75 parts (converted to solid content) of polybutadiene latex (average rubber particle diameter 0.09 μm), 2 parts of MAA-BA copolymer is added as solid content and stirred at room temperature for 30 minutes. Thereafter, 1.5 parts of potassium oleate and 0.6 parts of sodium formaldehyde sulfoxylate were charged into the flask, the internal temperature was maintained at 70 ° C., and 13 parts of methyl methacrylate and 2 parts of n-butyl acrylate Then, a mixture of 0.03 part of cumene hydroxyperoxide was added dropwise over 1 hour and held for 1 hour. Thereafter, in the presence of the polymer obtained in the previous stage, as a second stage, a mixture of 17 parts of styrene and 0.034 parts of cumene hydroxyperoxide was added dropwise over 1 hour and then held for 3 hours. Thereafter, in the presence of the polymer obtained in the first stage and the second stage, as a third stage, a mixture of 3 parts of methyl methacrylate and 0.003 part of cumene hydroxyperoxide was added over 0.5 hours. After dropping, the polymerization was terminated after holding for 1 hour. After adding 0.5 part of butylated hydroxytoluene to the obtained graft copolymer latex, it was coagulated with sulfuric acid, washed and dried to obtain a powder. The graft ratio of the obtained graft copolymer was 26%, and the intrinsic viscosity of methyl ethyl ketone-soluble component was 0.26 dl / g.
[参考例3] (C)ポリ乳酸
<C−1>重量平均分子量20万、D−乳酸単位1%、融点175℃のポリ−L−乳酸を使用した。
[Reference Example 3] (C) Polylactic acid <C-1> Poly-L-lactic acid having a weight average molecular weight of 200,000, a D-lactic acid unit of 1%, and a melting point of 175 ° C. was used.
[参考例4] (D)ジカルボン酸無水物
<D−1>東京化成工業製マレイン酸無水物を使用した。
[Reference Example 4] (D) Dicarboxylic anhydride <D-1> Maleic anhydride manufactured by Tokyo Chemical Industry was used.
<D−2>東京化成工業製コハク酸無水物を使用した。 <D-2> A succinic anhydride manufactured by Tokyo Chemical Industry was used.
[参考例5] 結晶核剤
<E−1>富士タルク工業製”LMS300”(タルク;無機系結晶核剤)を使用した。
[Reference Example 5] Crystal nucleating agent <E-1>"LMS300"(talc; inorganic crystal nucleating agent) manufactured by Fuji Talc Kogyo was used.
<E−2>日本化成製”スリパックスL”(エチレンビスラウリン酸アミド;有機系結晶核剤)を使用した。 <E-2> Nippon Kasei's “Slipax L” (ethylenebislauric acid amide; organic crystal nucleating agent) was used.
[参考例6] 充填剤
<F−1>日東紡績製”CS3J948”(ガラス繊維)を使用した。
[Reference Example 6] Filler <F-1> “CS3J948” (glass fiber) manufactured by Nittobo was used.
[実施例1〜19、比較例1〜5]
表1、2記載の組成からなる原料をドライブレンドした後、押出温度220℃に設定した2軸スクリュー押出機(池貝工業社製PCM−30)を使用して溶融混合ペレタイズを行った。
[Examples 1 to 19 and Comparative Examples 1 to 5 ]
After dry blending the raw materials having the compositions shown in Tables 1 and 2, melt mixing pelletizing was performed using a twin screw extruder (PCM-30 manufactured by Ikegai Kogyo Co., Ltd.) set at an extrusion temperature of 220 ° C.
実施例1〜15、および比較例1〜5で得られたペレットを東芝機械製IS55EPN射出成形機を用いて、成形温度230℃、金型温度40℃の条件で射出成形することにより得られた試験片について、各特性を以下の測定方法にて評価した。実施例16〜19で得られたペレットは、成形温度230℃、金型温度80℃の条件に変更した以外はすべて同様に成形、評価をした。 The pellets obtained in Examples 1 to 15 and Comparative Examples 1 to 5 were obtained by injection molding under the conditions of a molding temperature of 230 ° C. and a mold temperature of 40 ° C. using an IS55EPN injection molding machine manufactured by Toshiba Machine. About the test piece, each characteristic was evaluated with the following measuring methods. The pellets obtained in Examples 16 to 19 were all molded and evaluated in the same manner except that the conditions were changed to a molding temperature of 230 ° C and a mold temperature of 80 ° C.
[耐衝撃性]:ASTM D256−56Aに従い耐衝撃性を評価した。 [Impact resistance]: The impact resistance was evaluated according to ASTM D256-56A.
[耐熱性]:ASTM D648(荷重:1.82MPa)に従い熱変形温度を測定した。 [Heat resistance]: The heat distortion temperature was measured according to ASTM D648 (load: 1.82 MPa).
[引張特性]:ASTM D638に従い引張特性を測定した。 [Tensile Properties]: Tensile properties were measured according to ASTM D638.
[面積割合]:射出成形により得られた成形品について、オスミウムブロック染色法により、スチレン系樹脂、グラフト重合体を染色した後、超薄切片を切り出したサンプルについて、透過型電子顕微鏡(HITACHI、ELECTRON MICROSCOPE H−700)にて6000倍に拡大して断面の観察、撮影をした。さらに4倍に拡大し、(C)脂肪族ポリエステル中の分散グラフト重合体の面積(X)と(A)スチレン系樹脂中の分散グラフト重合体の面積(Y)を該写真から切り出し重量法を用いて求め、(X)/((X)+(Y))の式に従って面積割合を求めた。 [Area ratio]: For a molded product obtained by injection molding, a styrene resin and a graft polymer were stained by an osmium block staining method, and a sample obtained by cutting out an ultrathin section was subjected to a transmission electron microscope (HITACHI, ELECTRON). MICROSCOPE H-700) was magnified 6000 times, and the cross section was observed and photographed. Further expanded by a factor of 4, (C) the area (X) of the dispersed graft polymer in the aliphatic polyester and (A) the area (Y) of the dispersed graft polymer in the styrene resin were cut out from the photograph and weighted. The area ratio was determined according to the formula (X) / ((X) + (Y)).
各サンプルの耐衝撃性、耐熱性、引張特性、および脂肪族ポリエステル中に存在するグラフト重合体の面積割合についての測定結果をそれぞれ表1、表2に示す。 Tables 1 and 2 show the measurement results of the impact resistance, heat resistance, tensile properties, and area ratio of the graft polymer present in the aliphatic polyester for each sample, respectively.
実施例1〜10より、本発明のスチレン系樹脂組成物は、ポリ乳酸単体(比較例3)に対して、(A)スチレン系樹脂と(B)グラフト重合体を添加することにより、大幅に耐衝撃性を改良することができ、さらに実用的な耐熱温度を有することができる。 From Examples 1 to 10 , the styrene-based resin composition of the present invention was greatly improved by adding (A) a styrene-based resin and (B) a graft polymer to polylactic acid alone (Comparative Example 3 ). Impact resistance can be improved and a practical heat-resistant temperature can be achieved.
特に実施例1〜3より、(B)グラフト重合体が(C)脂肪族ポリエステル中に存在する割合が増すほど耐衝撃性を向上できることがわかる。 In particular, Examples 1 to 3 show that the impact resistance can be improved as the proportion of (B) graft polymer in (C) aliphatic polyester increases.
さらに実施例11〜15より、本発明のスチレン系樹脂組成物中に、(D)ジカルボン酸無水物を添加することにより、耐衝撃性、引張破断伸度などの靱性や耐熱性を大幅に向上できることがわかる。 Even more Example 1 1 to 1 5, the styrenic resin composition of the present invention, by adding (D) a dicarboxylic acid anhydride, significantly impact resistance, toughness and heat resistance, such as tensile elongation at break It can be seen that it can be improved.
また実施例16〜19より、本発明のスチレン系樹脂組成物に、さらに核剤や充填剤を添加した場合でも、良好な耐衝撃性を有しながら、耐熱性を改善することができる。 Further, from Examples 16 to 19 , even when a nucleating agent or a filler is further added to the styrene resin composition of the present invention, the heat resistance can be improved while having good impact resistance.
一方比較例4および5よりスチレン系樹脂が、本発明の範囲から外れた場合は、耐衝撃性は大幅に向上できるが、耐熱性が低いため、実用的でないことがわかる。 On the other hand, it can be seen from Comparative Examples 4 and 5 that when the styrenic resin deviates from the scope of the present invention, the impact resistance can be greatly improved, but the heat resistance is low, so it is not practical.
自動車用資材、電機・電子機器用資材、農業用資材、園芸用資材、漁業用資材、土木・建築用資材、文具、医療用品、便座、雑貨、またはその他の用途として用いることができる。 It can be used as materials for automobiles, materials for electric / electronic devices, materials for agriculture, materials for horticulture, materials for fishing, civil engineering / building materials, stationery, medical supplies, toilet seats, miscellaneous goods, or other uses.
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