JP5173977B2 - Agitation granulator - Google Patents
Agitation granulator Download PDFInfo
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- JP5173977B2 JP5173977B2 JP2009236814A JP2009236814A JP5173977B2 JP 5173977 B2 JP5173977 B2 JP 5173977B2 JP 2009236814 A JP2009236814 A JP 2009236814A JP 2009236814 A JP2009236814 A JP 2009236814A JP 5173977 B2 JP5173977 B2 JP 5173977B2
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- 238000013019 agitation Methods 0.000 title claims description 28
- 238000003756 stirring Methods 0.000 claims description 70
- 239000000843 powder Substances 0.000 claims description 39
- 230000002093 peripheral effect Effects 0.000 claims description 34
- 238000005469 granulation Methods 0.000 claims description 27
- 230000003179 granulation Effects 0.000 claims description 27
- 238000007790 scraping Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 description 30
- 230000000694 effects Effects 0.000 description 11
- 239000002245 particle Substances 0.000 description 10
- 230000009471 action Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 238000000635 electron micrograph Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 1
- 229920003114 HPC-L Polymers 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008194 pharmaceutical composition Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Glanulating (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Description
本発明は攪拌処理と造粒処理の少なくとも一方を行う攪拌造粒装置に関する。 The present invention relates to an agitation granulator that performs at least one of an agitation process and a granulation process.
従来、アジテータ羽根を攪拌槽の底壁に沿うように回転させて造粒する攪拌造粒装置が公知である(下記特許文献1)。このような攪拌造粒装置であれば、攪拌槽に投入された粉体は転動造粒されて均質な粒子を製造することができる。 Conventionally, an agitation granulator that granulates by rotating an agitator blade along the bottom wall of an agitation tank is known (Patent Document 1 below). With such an agitation granulator, the powder charged in the agitation tank can be rolled and granulated to produce homogeneous particles.
しかしながら、上記攪拌造粒装置で製造される粒子の比重は0.9〜0.8程度であって硬質の粒子であり、打錠粒子として使用する場合は攪拌造粒装置で製造された粒子を破砕装置によって破砕してから使用する必要があり、手間と製造コストが増大する課題があった。
また、上記アジテータ羽根を用いた攪拌造粒装置であれば、その中央部域の羽根の形状が一定で周速度が小さいために造粒の状態を目的に応じて高精度に制御できない課題があった。
さらに、上記攪拌造粒装置であれば、攪拌槽から取り出すことができない粒状体の量も全体の5%程度発生する課題があった。
However, the specific gravity of the particles produced by the stirring granulator is about 0.9 to 0.8 and are hard particles. When used as tableting particles, the particles produced by the stirring granulator are used. It was necessary to use after crushing with a crushing device, and there was a problem that labor and manufacturing cost increased.
Also, with the agitation granulator using the agitator blade, there is a problem that the state of granulation cannot be controlled with high accuracy according to the purpose because the shape of the blade in the central region is constant and the peripheral speed is small. It was.
Furthermore, if it is the said stirring granulation apparatus, the subject that the quantity of the granular material which cannot be taken out from a stirring tank generate | occur | produces about 5% of the whole occurred.
本発明は上記課題に鑑みてなされたものであり、本発明の目的は、上記課題を解決できる攪拌造粒装置を提供することにある。
具体的な目的の一例を示すと、以下の通りである。
(a)攪拌槽の中心部域及び底壁近くの粉体を良好に制御できるとともに比重を0.7〜0.6程度にした造粒を実現する。
(b)従来のアジテータ羽根を利用した造粒に比べて、造粒条件を所望の条件に制御しやすい攪拌造粒装置を提供する。
なお、上記に記載した以外の発明の課題、その解決手段及びその効果は、後述する明細書内の記載において詳しく説明する。
This invention is made | formed in view of the said subject, and the objective of this invention is providing the stirring granulation apparatus which can solve the said subject.
An example of a specific purpose is as follows.
(A) Granulation with a specific gravity of about 0.7 to 0.6 can be realized while the central region of the stirring tank and the powder near the bottom wall can be controlled well.
(B) Provided is an agitation granulator that can easily control the granulation condition to a desired condition as compared with conventional granulation using an agitator blade.
In addition, the subject of invention other than having described above, its solution means, and its effect are demonstrated in detail in description in the specification mentioned later.
本発明は多面的に表現できるが、例えば、代表的なものを挙げると、次のように構成したものである。なお、下記各発明において、各符号は後述する実施形態との対応関係を分かりやすくするために一例として示したものであり、本発明の各構成要素は、実施形態に記載した符号に係る構成に限定されないことは言うまでもない。
なお、本明細書において「粉体」とは粉体材料と粒状体を含む概念で使用している。
第1発明の攪拌造粒装置は、攪拌槽2の底壁4の中央部に下方から突出するように設けられたチョッパ回転軸5とそのチョッパ回転軸5と同心でスクレーパ回転軸6とを備え、前記チョッパ回転軸5にチョッパ機能を有する渦巻流生成羽根14を取り付け、前記スクレーパ回転軸6にスクレーパ羽根9を取り付けてあり、
前記スクレーパ羽根9は前記攪拌槽2の底壁4に近接又は当接して回転する半径方向に延びる半径部10と、前記半径部10の端部から上方に延びて前記攪拌槽2の内周壁11に近接又は当接する掻き出し部12とを備え、前記掻き出し部12によって前記内周壁11側の粉体を前記攪拌槽2の中央部域に送り出し、前記渦巻流生成羽根14によって分散及び解砕するように構成し、前記半径部10の回転によって前記攪拌槽2の中央部域の粉体を前記内周壁11側へ送るように機能させ、
前記渦巻流生成羽根14を外端部域が上方に曲がった端部反り面羽根17で構成し、前記チョッパ回転軸5の上側に前記端部反り面羽根17を取り付け、その前記端部反り面羽根17の下側に解砕羽根15を取り付け、
前記解砕羽根15を解砕用の切断面を備えたデイゾルバー羽根18で構成したことを特徴とする。
第1発明であれば、渦巻流生成羽根は攪拌槽の中央部域に渦巻状の気流を発生させてチョッパ機能で分散及び解砕する機能を発揮する。また、スクレーパ羽根の掻き出し部によって内周壁の周辺に押し付けられて付着しようとする粉体を攪拌槽の内部に掻き出すように戻すことによって渦巻状の気流には絶えず新しい粉体が供給されて均質化を達成できる。また、中央部域の粉体は半径部の働きによって内周壁に押し出されて中央部域に滞留することなく、攪拌槽内の流れを円滑化できる。さらに従来のようなアジテータ羽根による底壁における転動動作が少なく、中央部域の渦巻流内の解砕作用によって解けやすく、比重の軽い、良好な造粒を得ることができる。
また、端部反り面羽根によって攪拌槽内で縦方向に竜巻のように旋回する粉体の流れを作ることができる。また、中央部域に流れてきた粉体を解砕羽根によって解砕することで、表面の凹凸を大きくし、粉体の密度を低くして造粒することができるので、溶けやすく、打錠処理を行ったときなどに成形性を良くすることができる。
さらに、表面の凹凸を大きくし、粉体の密度を低くして溶けやすく、打錠処理を行ったときなどに成形性を良くする作用を高めることができる。
Although the present invention can be expressed in many ways, for example, typical ones are configured as follows. In each of the following inventions, each symbol is shown as an example for easy understanding of the correspondence with the embodiment described later, and each component of the present invention corresponds to the configuration related to the symbol described in the embodiment. It goes without saying that it is not limited.
In this specification, “powder” is used in a concept including a powder material and a granular material.
The agitation granulator of the first invention comprises a chopper rotating shaft 5 provided so as to protrude from below at the center of the bottom wall 4 of the stirring tank 2, and a scraper rotating shaft 6 concentric with the chopper rotating shaft 5. The swirl flow generating blade 14 having a chopper function is attached to the chopper rotating shaft 5, and the scraper blade 9 is attached to the scraper rotating shaft 6.
The scraper blade 9 has a radially extending radial portion 10 that rotates in proximity to or in contact with the bottom wall 4 of the stirring vessel 2, and extends upward from the end of the radial portion 10 to extend the inner peripheral wall 11 of the stirring vessel 2. A scraping portion 12 that is close to or in contact with the inner peripheral wall. The scraping portion 12 feeds the powder on the inner peripheral wall 11 side to the central region of the agitation tank 2 and disperses and disintegrates the swirl flow generating blades 14. Configured to function to send the powder in the central region of the stirring tank 2 to the inner peripheral wall 11 side by the rotation of the radius portion 10,
The spiral flow generating blade 14 is composed of an end warped blade 17 whose outer end region is bent upward, and the end warped blade 17 is attached to the upper side of the chopper rotating shaft 5, and the end warped surface thereof. A crushing blade 15 is attached to the lower side of the blade 17,
The crushing blade 15 is composed of a dissolver blade 18 having a cutting surface for crushing.
If it is 1st invention, a spiral flow production | generation blade | wing will exhibit the function to generate | occur | produce a spiral airflow in the center area of a stirring tank, and to disperse | distribute and crush by a chopper function. In addition, the powder that is pressed and adhered to the periphery of the inner peripheral wall by the scraping part of the scraper blade is returned to the inside of the stirring tank so that the spiral airflow is constantly supplied with new powder and homogenized. Can be achieved. Further, the powder in the central region is pushed out to the inner peripheral wall by the action of the radius portion and can flow smoothly in the stirring tank without staying in the central region. Further, the rolling action on the bottom wall by the agitator blade as in the prior art is small, it is easy to be broken by the crushing action in the spiral flow in the central region, and good granulation with low specific gravity can be obtained.
Moreover, the flow of the powder swirling like a tornado in the vertical direction in the stirring tank can be created by the end warped blade. In addition, by crushing the powder that has flowed into the central area with a crushing blade, the surface irregularities can be increased and the density of the powder can be reduced to granulate, making it easy to melt and compress Formability can be improved when processing is performed.
Furthermore, it is possible to increase the unevenness of the surface, to lower the density of the powder and to dissolve easily, and to enhance the effect of improving the moldability when a tableting process is performed.
第2発明の攪拌造粒装置は、攪拌槽2の底壁4の中央部に下方から突出するように設けられたチョッパ回転軸5とそのチョッパ回転軸5と同心でスクレーパ回転軸6とを備え、前記チョッパ回転軸5にチョッパ機能を有する渦巻流生成羽根14と円盤羽根19とを取り付け、前記スクレーパ回転軸6にスクレーパ羽根9を取り付けてあり、
前記スクレーパ羽根9は前記攪拌槽2の底壁4に近接又は当接して回転する半径方向に延びる半径部10と、前記半径部10の端部から上方に延びて前記攪拌槽2の内周壁11に近接又は当接する掻き出し部12とを備え、前記掻き出し部12によって前記内周壁11側の粉体を前記攪拌槽2の中央部域に送り出し、回転する前記渦巻流生成羽根14によって分散及び解砕するように構成し、
さらに、前記円盤羽根19は前記攪拌槽2内で前記スクレーパ羽根9の前記半径部10よりも上側に設けられ、中央部域の粉体を前記円盤羽根19の回転によって前記内周壁11側へ送り出すことを特徴とする。
第2発明であれば、円盤羽根が回転することで中央部域の粉体を確実に内周壁側に送り出す機能を発揮でき、短時間で良好な混合又は造粒を実現できる。
The agitation granulator of the second invention comprises a chopper rotating shaft 5 provided so as to protrude from below at the center of the bottom wall 4 of the agitating tank 2, and a scraper rotating shaft 6 concentric with the chopper rotating shaft 5. The chopper rotating shaft 5 is attached with a spiral flow generating blade 14 and a disc blade 19 having a chopper function, and the scraper rotating shaft 6 is attached with a scraper blade 9.
The scraper blade 9 has a radially extending radial portion 10 that rotates in proximity to or in contact with the bottom wall 4 of the stirring vessel 2, and extends upward from the end of the radial portion 10 to extend the inner peripheral wall 11 of the stirring vessel 2. A scraping portion 12 that is close to or in contact with the inner peripheral wall 11, and the scraping portion 12 feeds the powder on the inner peripheral wall 11 side to the central region of the stirring vessel 2, and disperses and disintegrates it by the rotating swirl flow generating blade 14. Configured to
Further, the disk blade 19 is provided above the radius portion 10 of the scraper blade 9 in the agitation tank 2, and the powder in the central region is sent to the inner peripheral wall 11 side by the rotation of the disk blade 19. It is characterized by that.
If it is 2nd invention, the disk blade | wing can rotate and the function which sends out the powder of a center area reliably to the inner peripheral wall side can be exhibited, and favorable mixing or granulation can be implement | achieved in a short time.
第3発明は、上記各発明において、前記スクレーパ羽根9の回転方向を前記渦巻流生成羽根14とは逆方向に設定したことを特徴とする。
第3発明であれば、スクレーパ羽根の回転方向と渦巻流生成羽根の回転方向を反対方向に設定することで、掻き出し部によって中央部域の渦流に流れ込む粉体が渦巻流生成羽根の作用を受けやすくなるので分散及び解砕の機能を高め、造粒の品質を高めることができる。
The third invention is characterized in that, in each of the above inventions, the direction of rotation of the scraper blade 9 is set in a direction opposite to the spiral flow generating blade 14.
According to the third aspect of the invention, by setting the rotation direction of the scraper blade and the rotation direction of the swirl flow generating blade to be opposite directions, the powder flowing into the swirl of the central region by the scraping portion is affected by the swirl flow generating blade. Since it becomes easy, the function of dispersion | distribution and crushing can be improved and the quality of granulation can be improved.
第4発明は、上記各発明において、前記スクレーパ羽根9の周速度を0.1m/秒〜
1m/秒に設定し、前記渦巻流生成羽根14の周速度を5m/秒〜30m/秒に設定したことを特徴とする。
第4発明であれば、上記範囲の周速度に設定することによって攪拌槽内の周方向の粉体の流れと上下方向の渦流のバランスを良くでき、製造された造粒の品質を向上できる。
4th invention is the above-mentioned each invention, The peripheral speed of the said scraper blade | wing 9 is 0.1 m / second-
It is set to 1 m / sec, and the peripheral velocity of the spiral flow generating blade 14 is set to 5 m / sec to 30 m / sec.
According to the fourth invention, by setting the peripheral speed within the above range, the balance between the flow of the powder in the circumferential direction in the stirring tank and the vortex flow in the vertical direction can be improved, and the quality of the produced granulation can be improved.
第5発明は、上記各発明において、前記チョッパ回転軸5と逆方向に回転する逆チョッパ回転軸26を設け、前記渦巻流生成羽根14を外端部域が上方に曲がった端部反り面羽根17で構成し、前記チョッパ回転軸5の上側に前記端部反り面羽根17を取り付けるとともに前記端部反り面羽根17の下側に第1解砕羽根28を取り付け、前記逆チョッパ回転軸26に第2解砕羽根29を取り付け、第1解砕羽根28と第2解砕羽根29はそれぞれ破砕用突起物31が設けられ、それらの破砕用突起物31が上下方向に互い違いの状態で回転するように構成されていることを特徴とする。
第5発明であれば、第1解砕羽根と第2解砕羽根の破砕用突起物が互い違いの状態で逆方向に回転するように構成されているので、破砕用突起物の相対速度は非常に大きくなり、破砕用突起物に入った粉体は効率的に粉砕される。したがって、高機能の混合分散や破砕が必要な用途に好適に使用できる。
前記破砕用突起物を上下方向に立設された棒材とすることもできる。
In a fifth aspect of the present invention, there is provided a reverse chopper rotation shaft 26 that rotates in a direction opposite to the chopper rotation shaft 5 in each of the above-mentioned inventions, and the swirl flow generation blade 14 has an end warped surface blade whose outer end region is bent upward. 17, the end warped blade 17 is attached to the upper side of the chopper rotating shaft 5, and the first crushing blade 28 is attached to the lower side of the end warped blade 17. The 2nd crushing blade | wing 29 is attached, the 1st crushing blade | wing 28 and the 2nd crushing blade | wing 29 are each provided with the protrusion 31 for crushing, and these protrusions 31 for crushing rotate in a staggered state in the up-down direction. It is comprised as follows.
If it is 5th invention, since it is comprised so that the protrusion for crushing of the 1st crushing blade and the 2nd crushing blade may rotate in the opposite direction in a staggered state, the relative speed of the crushing protrusion is very Therefore, the powder that has entered the protrusions for crushing is efficiently crushed. Therefore, it can be suitably used for applications that require highly functional mixing and dispersion.
The crushing protrusion can be a bar erected in the vertical direction.
第6発明は、上記各発明において、前記掻き出し部12の縦方向の長さを前記攪拌槽2の前記円周壁11に対応した長さに設定し、前記内周壁11の一部に取り出し用の開閉自在の開口33を形成したことを特徴とする。
第6発明であれば、攪拌槽内部の粒状体などをほとんど残留量がないように取り出すことができる。
According to a sixth aspect of the present invention, in the above inventions, the length of the scraping portion 12 in the vertical direction is set to a length corresponding to the circumferential wall 11 of the stirring tank 2, and a portion of the inner circumferential wall 11 is used for removal. An opening / closing opening 33 is formed.
If it is 6th invention, the granular material inside a stirring tank, etc. can be taken out so that there may be almost no residual amount.
以下、本発明であれば、攪拌槽の中心部域及び底壁近くの粉体を良好に制御できるとともに比重を0.7〜0.6程度にした造粒を実現できる。また、従来のアジテータ羽根を利用した造粒に比べて、造粒条件を所望の条件に制御しやすい攪拌造粒装置を提供できる。 Hereinafter, if it is this invention, the granulation which can control the powder near the center part area and bottom wall of a stirring tank favorably, and specific gravity shall be about 0.7-0.6 is realizable. Moreover, compared with the granulation using the conventional agitator blade | wing, the stirring granulation apparatus which is easy to control granulation conditions to desired conditions can be provided.
以下、本発明の実施の形態を図面に基づき説明する。
図1(A)は本実施形態に係る攪拌造粒装置の縦断面図、図1(B)は図1(A)のB−B線横断面図、図2は攪拌造粒装置の概略横断面図、図3は本実施形態に係る羽根の立体分解図、図4は各羽根による粉体の流れを説明する縦断面図、図5は各羽根による粉体の流れを説明する横断面図である。
図1に示すように、この攪拌造粒装置1の攪拌槽2はほぼ上半部域の周壁2aを円錐形のテーパ状に形成するとともに、ほぼ下半部域の周壁2bを円周壁11で形成してある。攪拌槽2の上端部には投入口3を設け、円周壁11の一部に開閉自在な開口33を設けている。その開口33から製造後の粉体(粒状体を含む)を取り出すように構成してある。
図1(B)に示すように攪拌槽2には底壁4の下方から突出するように設けられたチョッパ回転軸5とそのチョッパ回転軸5と同心のスクレーパ回転軸6を設けてある。
チョッパ回転軸5は高速回転できるチョッパモータ7に接続してある。図1においてはチョッパモータ7の動力はベルト伝導装置41を介してチョッパ回転軸5に伝達する構成が示してあるが、チョッパモータ7の動力は減速機を介して直接にチョッパ回転軸5に伝達してもよい。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 (A) is a longitudinal sectional view of a stirring granulator according to the present embodiment, FIG. 1 (B) is a cross-sectional view taken along the line BB of FIG. 1 (A), and FIG. 3 is a three-dimensional exploded view of the blade according to the present embodiment, FIG. 4 is a longitudinal sectional view for explaining the flow of powder by each blade, and FIG. 5 is a transverse sectional view for explaining the flow of powder by each blade. It is.
As shown in FIG. 1, the stirring tank 2 of the stirring granulator 1 has a circumferential wall 2 a in the upper half area formed in a conical taper shape, and a circumferential wall 2 b in the lower half area is formed by a circumferential wall 11. It is formed. An input port 3 is provided at the upper end of the stirring tank 2, and an openable / closable opening 33 is provided in a part of the circumferential wall 11. The manufactured powder (including the granular material) is taken out from the opening 33.
As shown in FIG. 1B, the stirring tank 2 is provided with a chopper rotating shaft 5 provided so as to protrude from below the bottom wall 4 and a scraper rotating shaft 6 concentric with the chopper rotating shaft 5.
The chopper rotating shaft 5 is connected to a chopper motor 7 that can rotate at high speed. In FIG. 1, the power of the chopper motor 7 is transmitted to the chopper rotating shaft 5 via the belt transmission device 41. However, the power of the chopper motor 7 is directly transmitted to the chopper rotating shaft 5 via the speed reducer. May be.
また、スクレーパモータ8が設けられ、そのスクレーパモータ8の動力は減速機34及び歯車列などの動力伝達機構35を介してスクレーパ回転軸6に伝達され、スクレーパ羽根9を回転させる。
スクレーパ羽根9は攪拌槽2の底壁4に近接又は当接して回転する半径方向に延びる半径部10と、半径部10の端部から上方に延びて攪拌槽2の内周壁11に近接又は当接する掻き出し部12を有している。
スクレーパ羽根9の掻き出し部12は半径部10又は後述する円盤羽根19の作用によって外側に押し出されてきた粉体を再び中心側へ掻き出す機能がある。
図2に示すように、少なくとも2個設けられる掻き出し部12は攪拌槽2の円周壁11に接するように所定傾斜角θで傾いた傾斜面13をそれぞれ備えている。図1〜図3では図示していないが、掻き出し部12は図示しない調整機構によっての当接圧力と前記傾斜角度θを調整できるようになっている。
この実施形態に示す構成では直径方向に延びる2個の半径部10を設け、それぞれの半径部10に傾斜面13を備えた掻き出し部12を立設した構成が示してある。但し、半径部10と掻き出し部12は120度間隔で3個、90度間隔で4個……のように3個以上設けることもできる。
Further, a scraper motor 8 is provided, and the power of the scraper motor 8 is transmitted to the scraper rotating shaft 6 through a power transmission mechanism 35 such as a speed reducer 34 and a gear train to rotate the scraper blade 9.
The scraper blade 9 is close to or close to the radially extending radial portion 10 that rotates in the vicinity of or in contact with the bottom wall 4 of the stirring vessel 2 and the inner peripheral wall 11 of the stirring vessel 2 that extends upward from the end of the radial portion 10. It has a scraping portion 12 in contact therewith.
The scraping portion 12 of the scraper blade 9 has a function of scraping the powder pushed out to the center side again by the action of the radius portion 10 or a disk blade 19 described later.
As shown in FIG. 2, at least two scraped portions 12 are each provided with inclined surfaces 13 inclined at a predetermined inclination angle θ so as to contact the circumferential wall 11 of the stirring tank 2. Although not shown in FIGS. 1 to 3, the scraping portion 12 can adjust the contact pressure and the inclination angle θ by an adjustment mechanism (not shown).
In the configuration shown in this embodiment, there is shown a configuration in which two radial portions 10 extending in the diametrical direction are provided and a scraped portion 12 having an inclined surface 13 is erected on each radial portion 10. However, three or more radius portions 10 and scraping portions 12 can be provided, such as three at intervals of 120 degrees, four at intervals of 90 degrees, and so on.
チョッパ回転軸5には少なくとも渦巻流生成羽根14を着脱自在に取り付ける。必要により、解砕羽根15と円盤羽根19を取り付ける。
渦巻流生成羽根14は、回転した時に攪拌槽2の中心部域において渦巻状の気流を発生させる羽根である。渦巻流生成羽根14としては、外端部域16が上方に曲がった端部反り面羽根17を採用することが好ましい。端部反り面羽根17の一例としての図1〜図3に示す縦断面が略C字形である羽根がある。
渦巻流生成羽根14の種類としては、図6(a)〜(f)に示すような形態が例示できる。なお、図6(a)(c)(e)は平面図、図6(b)(d)(f)はそれぞれの縦断面図である。
At least a spiral flow generating blade 14 is detachably attached to the chopper rotating shaft 5. If necessary, the crushing blade 15 and the disc blade 19 are attached.
The spiral flow generating blade 14 is a blade that generates a spiral airflow in the central region of the stirring tank 2 when rotated. As the spiral flow generating blade 14, it is preferable to employ an end warped surface blade 17 in which the outer end region 16 is bent upward. As an example of the end warped blade 17, there is a blade whose longitudinal section shown in FIGS. 1 to 3 is substantially C-shaped.
Examples of the type of the spiral flow generating blade 14 include forms as shown in FIGS. FIGS. 6A, 6C, and 6E are plan views, and FIGS. 6B, 6D, and 6F are longitudinal sectional views thereof.
図6(a)(b)に示す渦巻流生成羽根14は、羽根が4枚あり、各羽根は底面に平行な平坦部36と上方に曲がった端部37とで構成されている。端部37は三角形状に尖っており、端部域の解砕効果が高い構成になっている。
図6(c)(d)に示す渦巻流生成羽根14は、羽根が8枚あり、各羽根は支持枠からなだらかに上方に傾斜した曲板部39を有しており、竜巻流の形成効果と先端部域の解砕効果が高い構成になっている。
図6(e)(f)に示す渦巻流生成羽根14は、羽根が4枚あり、各羽根は風切面と端部が上がった領域と端部が下がった領域を備えた立体的な羽根となっており、この構成も解砕効果が高い構成になっている。
渦巻流生成羽根14は渦巻流を形成することによって粉体を渦巻状に巻き込むとともに先端部の刃によって分散と解砕を行う作用がある。
The spiral flow generating blades 14 shown in FIGS. 6A and 6B have four blades, and each blade includes a flat portion 36 parallel to the bottom surface and an end portion 37 bent upward. The end portion 37 is pointed in a triangular shape, and has a configuration in which the crushing effect in the end region is high.
The spiral flow generating blades 14 shown in FIGS. 6 (c) and 6 (d) have eight blades, and each blade has a curved plate portion 39 that is gently inclined upward from the support frame, and the effect of forming a tornado flow And the crushing effect of the tip area is high.
The spiral flow generating blades 14 shown in FIGS. 6 (e) and 6 (f) have four blades, and each blade has a three-dimensional blade having a wind-cut surface, a region where the end is raised, and a region where the end is lowered. This configuration has a high crushing effect.
The swirl flow generating blade 14 has a function of winding the powder in a spiral shape by forming a swirl flow and dispersing and crushing with a blade at the tip.
解砕羽根15は、渦巻流生成羽根14によって解砕機能が十分でない場合に設けられる羽根である。例えば図7(A)(B)に示すようなデイゾルバー羽根18はギザギザのノコギリ刃40を周端部に有しており、造粒途中に形成されるダマを解砕する作用が高い。また、このデイゾルバー羽根18によって解砕されることで造粒体の表面に凹凸を付けることができ、打錠時に形成性を向上できる利点がある。 The crushing blade 15 is a blade provided when the crushing function is not sufficient by the spiral flow generation blade 14. For example, the dissolver blade 18 as shown in FIGS. 7A and 7B has a jagged saw blade 40 at the peripheral end, and has a high action of crushing lumps formed during granulation. Further, by being crushed by the dissolver blade 18, the surface of the granulated body can be uneven, and there is an advantage that the formability can be improved during tableting.
チョッパ回転軸5には図1〜図3に示すように、円盤羽根19が設けられることが好ましい。その円盤羽根19はスクレーパ羽根9の半径部10の直ぐ上で回転するようにチョッパ回転軸5に取り付けてある。円盤羽根19はスクレーパ羽根9の半径部10とほぼ同じ長さを備えた円盤で構成してあり、図3に一例を示すように、必要に応じて円盤の上面に押出突条20が形成してある。押出突条20の形状は各種考えられるが、好ましくは円盤の中心側から周辺側に向けて延びる突条である。円盤羽根19は回転することで攪拌槽2の中心部域にある粒状体を円周壁11の方向へ向う流れを起こし、渦巻流生成羽根14又は解砕羽根15によって分散、破砕されたものを内周壁11に押し出す機能を大幅に高めることができる。押出突条20がない平板の円盤であっても粉体等を押し出す効果は円盤羽根19がない構成に比べて十分に大きくなる。 As shown in FIGS. 1 to 3, the chopper rotating shaft 5 is preferably provided with a disk blade 19. The disk blade 19 is attached to the chopper rotating shaft 5 so as to rotate immediately above the radius portion 10 of the scraper blade 9. The disk blade 19 is composed of a disk having substantially the same length as the radius portion 10 of the scraper blade 9, and an extrusion protrusion 20 is formed on the upper surface of the disk as necessary as shown in FIG. It is. Although various shapes of the extrusion protrusion 20 can be considered, it is preferably a protrusion extending from the center side of the disk toward the peripheral side. The disk blade 19 rotates to cause the granular material in the central region of the stirring tank 2 to flow toward the circumferential wall 11, and the particles dispersed and crushed by the spiral flow generating blade 14 or the crushing blade 15 are contained inside. The function of pushing out to the peripheral wall 11 can be greatly enhanced. Even in the case of a flat disk without the extrusion protrusion 20, the effect of extruding powder and the like is sufficiently greater than that of the structure without the disk blade 19.
図3に示すように、下側から順にチョッパ回転軸5に円盤羽根19、解砕羽根15、渦巻流生成羽根14を固定した後、円錐形のキャップ部21をチョッパ回転軸5の上壁に取り付ける。
通常の造粒行程では、渦巻流生成羽根14は5m/秒〜30m/秒の高速で回転させ、スクレーパ羽根9の掻き出し部12は渦巻流生成羽根14の回転方向と反対方向に0.1m/秒〜1m/秒の低速で回転させる。
なお、従来のアジテータ羽根の速度は5m/秒〜12m/秒程度である。
As shown in FIG. 3, the disc blade 19, the crushing blade 15, and the spiral flow generating blade 14 are fixed to the chopper rotating shaft 5 in order from the lower side, and then a conical cap portion 21 is attached to the upper wall of the chopper rotating shaft 5. Install.
In the normal granulation process, the swirl flow generating blade 14 is rotated at a high speed of 5 m / second to 30 m / second, and the scraping portion 12 of the scraper blade 9 is 0.1 m / second in the direction opposite to the rotation direction of the swirl flow generating blade 14. Rotate at a low speed of 1 to 1 m / sec.
The speed of the conventional agitator blade is about 5 m / second to 12 m / second.
上記構成の攪拌造粒装置の作用について説明する。
まず、攪拌槽2に複数の粉体を投入し、混合分散を行う。粉体が十分に混合された後、水分を滴下して造粒を行う。ここで、スクレーパ羽根9の掻き出し部12の回転によって内周壁11の周辺に押し付けられて付着しようとする粒状体を攪拌槽2の内部に掻き出すように戻すことによって図4及び図5に示すように内周壁11から中央部域に戻すような粒状体の流れ22ができる。また、円盤羽根19による粒状体の内周壁11方向への押し出し作用によって図4及び図5に示すように攪拌槽2の下部域には中央部域から内周壁11方向へ向かう粒状体の流れ23が生じる。この二つの流れ22・23によって中央部域の粒状体は繰り返し、攪拌槽2内を循環することになる。
The operation of the stirring granulator having the above configuration will be described.
First, a plurality of powders are put into the stirring tank 2 and mixed and dispersed. After the powder is sufficiently mixed, moisture is dropped to perform granulation. Here, as shown in FIG. 4 and FIG. 5, the granular material which is pushed and adhered to the periphery of the inner peripheral wall 11 by the rotation of the scraping portion 12 of the scraper blade 9 is returned to the inside of the stirring tank 2 so as to be scraped. A granular flow 22 returning from the inner peripheral wall 11 to the central region is formed. Further, as shown in FIGS. 4 and 5, the flow of the granular material 23 from the central region toward the inner peripheral wall 11 is provided in the lower region of the stirring tank 2 by the pushing action of the granular material toward the inner peripheral wall 11 by the disc blade 19. Occurs. By these two flows 22 and 23, the granular material in the central region is repeatedly circulated in the stirring tank 2.
一方、中央部域では、渦巻流生成羽根14としての端部反り面羽根17が高速で回転するので、図4で示すような攪拌槽2の中央部域で洗濯機の渦巻(竜巻)のような気流24が生じる。そして、スクレーパ羽根9によっては掻き出されて中央部域に向かう粒状体の流れ22をその渦巻24に巻き込むように回転し、分散と破砕を行う。
また、解砕羽根15も渦巻24によって回転するダマを解砕して粒径を揃えてゆく。解砕羽根15に接触することによるダマの解砕はその破砕断面が整わず、隙間を持ったものになる。また、解砕羽根15としてデイゾルバー羽根18を採用した場合にはノコギリ刃のようなギザギザの切断面を備えているので、解砕して粒径を揃えていく途中でも粒状体の表面が詰まって堅く均一なものとならず、比較的柔らかく、表面に微細な穴のある凹凸の大きな粒状体になることを促進することができる。
On the other hand, in the central region, the end warp surface blade 17 as the spiral flow generating blade 14 rotates at a high speed, so that the washing machine has a spiral (tornado) in the central region of the stirring tank 2 as shown in FIG. Air current 24 is generated. Then, the scraper blades 9 are scraped out and rotated so as to entrain the granular flow 22 toward the central region into the spiral 24 to perform dispersion and crushing.
Further, the crushing blade 15 also crushes the lumps rotated by the spiral 24 to uniform the particle diameter. The crushing of lumps by contact with the crushing blades 15 has a crushing cross section and a gap. In addition, when the dissolver blade 18 is used as the crushing blade 15, the surface of the granular material is clogged even during crushing and aligning the particle size because it has a jagged cutting surface like a saw blade. It is not hard and uniform, and it can be promoted to be relatively soft and to have large irregularities with fine holes on the surface.
このような粒状体であれば、そのまま、水に溶かしても良好な融解性を有することができる。また、密度も0.7〜0.6程度に低いので打錠用粒子としてそのまま使用でき、打錠後の形成性も非常に良く、本攪拌造粒装置によって生成後の粒状体を破砕装置にかけて破砕しなくとも直接に打錠処理することができる。
これに対して従来のアジテータ羽根を用いた攪拌造粒装置であると、攪拌槽の底壁でアジテータ羽根による転動造粒になるので、粒状体がダマになり、形と大きさが整えられていく途中で粒状体は底壁に何度も叩き付けられて圧力がかかるので、形成された粒状体は硬くなる。また、表面の隙間も小さく表面の凹凸も小さい粒子となってしまい、その結果、密度も0.8〜0.9程度の密度が高くなってしまうのである。
If it is such a granular material, it can have good meltability even if it is dissolved in water as it is. Moreover, since the density is as low as about 0.7 to 0.6, it can be used as a tableting particle as it is, and the formability after tableting is very good. Tableting can be performed directly without crushing.
On the other hand, with a conventional agitation granulator using agitator blades, rolling agglomeration with agitator blades is performed on the bottom wall of the agitation tank. During the course, the granule is struck many times against the bottom wall and pressure is applied, so that the formed granule becomes hard. Moreover, the surface gaps are small and the surface irregularities are small particles. As a result, the density is increased to about 0.8 to 0.9.
図10は図3に示す羽根構成で攪拌槽2内に、医薬品標準処方による造粒で材料として乳酸(200M)、コーンスターチ、HPC−L粉末(バインダー用)を攪拌混合するとともに粒状体を作るための精製水を入れて水分量を粉体に対して100重量%滴下して造粒を完成した粒状体を電子顕微鏡で撮影した写真である。同様に図11は同じ条件で水分量を120重量%滴下して完成した粒状体を撮影した写真である。
図12は同じ攪拌槽2に従来のアジテータ羽根を取り付け、同じ材料を使用して転動造粒により完成した粒状体を電子顕微鏡で撮影した写真である。同様に図13は同じ条件で水分量を120重量%滴下して完成した粒状体を撮影した写真である。
図10と図12を比較し、図11と図13を比較すれば分かるように本実施形態に係る構成を用いた粒状体は隙間が多く表面が均一でなく表面に凹凸があることが分かる。実際、密度も0.7〜0.6程度であり、打錠用に非常に適した粒状体であることが判明した。
FIG. 10 shows a blade configuration shown in FIG. 3 for stirring and mixing lactic acid (200M), corn starch, and HPC-L powder (for binder) as ingredients in the stirring tank 2 by granulation according to a standard pharmaceutical formulation, and making granules. It is the photograph which image | photographed the granular body which put the purified water of 100% by weight, and dripped 100 weight% with respect to the powder, and completed granulation with the electron microscope. Similarly, FIG. 11 is a photograph of a granular material completed by dropping 120% by weight of water under the same conditions.
FIG. 12 is a photograph of a granule completed by rolling granulation using the same material with a conventional agitator blade attached to the same stirring tank 2, taken with an electron microscope. Similarly, FIG. 13 is a photograph of a granular material completed by dripping 120% by weight of water under the same conditions.
As can be seen by comparing FIGS. 10 and 12 and FIGS. 11 and 13, it can be seen that the granular material using the configuration according to the present embodiment has many gaps and the surface is not uniform and the surface is uneven. Actually, the density was about 0.7 to 0.6, and it was proved to be a granule very suitable for tableting.
なお、円盤羽根19を設けない構成であったとしても、底壁4に近接又は当接して回転する半径部10を備えているので、底壁4に近い部分に滞留する粉体を内周壁11側に押し出すことができ、混合分散、造粒などの目的とする作用を好適に与えることができる。これは、底壁4近くを半径部10が回転することで遠心力の作用によって中心部域に滞留しやすい粉体を跳ね上げ部12側に送り出すことができるからである。
さらに、従来の攪拌造粒装置であれば攪拌槽2から取り出すことができない粒状体の容量は全体の容量の5%程度であったのに対して、この実施形態の装置であれば、1%程度に抑えることができる利点がある。これは前記掻き出し部12の縦方向の長さを前記攪拌槽2の円周壁11に対応した長さに設定しているので、内周壁11の粒状体をほとんど全てを開口33に送り出すことができるからである。
Even if the disk blade 19 is not provided, since the radius portion 10 is provided to rotate in proximity to or in contact with the bottom wall 4, the powder staying in a portion near the bottom wall 4 is allowed to remain in the inner peripheral wall 11. It can extrude to the side, and can give the target effect | actions, such as mixing dispersion | distribution and granulation, suitably. This is because when the radius portion 10 rotates near the bottom wall 4, powder that tends to stay in the central region can be sent out to the flip-up portion 12 side by the action of centrifugal force.
Furthermore, the volume of the granular material that cannot be taken out from the stirring tank 2 with a conventional stirring granulator was about 5% of the total volume, whereas the apparatus according to this embodiment has a capacity of 1%. There is an advantage that can be suppressed to a degree. This is because the length of the scraping portion 12 in the vertical direction is set to a length corresponding to the circumferential wall 11 of the stirring tank 2, so that almost all of the granular material on the inner circumferential wall 11 can be sent to the opening 33. Because.
また、渦巻流生成羽根14、解砕羽根15、円盤羽根19、スクレーパ羽根9は全て攪拌槽2の底壁4の下方から突入させているので、上方から羽根を突入させる昇降装置が不要になり、装置周りのスペースを有効に利用できるとともに製造コストを下げることができる。
さらに、渦巻流生成羽根14、解砕羽根15、円盤羽根19、スクレーパ羽根9は同じ方向から攪拌槽2内に突入されているので、各羽根の支持枠38の組み合わせを用途毎にユニット化することも簡単に行え、攪拌や造粒作業が行いやすい利点もある。
Further, since the swirl flow generating blade 14, the crushing blade 15, the disk blade 19 and the scraper blade 9 are all protruded from below the bottom wall 4 of the stirring tank 2, an elevating device for entering the blade from above is not required. The space around the device can be used effectively and the manufacturing cost can be reduced.
Furthermore, since the swirl flow generating blade 14, the crushing blade 15, the disk blade 19 and the scraper blade 9 are inserted into the stirring tank 2 from the same direction, the combination of the support frames 38 of each blade is unitized for each application. This also has the advantage of being easy to carry out stirring and granulation operations.
(第2実施形態)
図8は本発明の第2実施形態を説明するための攪拌造粒装置の縦断面図、図9は破砕用突起物の平面配置の様子を示す図である。
この攪拌造粒装置1は、中心に位置するチョッパ回転軸5と、そのチョッパ回転軸5と同心で外側に位置する逆チョッパ回転軸26と、その逆チョッパ回転軸26と同心で外側に位置するスクレーパ回転軸6を備えている。そして、チョッパ回転軸5に渦巻流生成羽根14と第1解砕羽根28を取り付け、逆チョッパ回転軸26に第2解砕羽根29を取り付け、スクレーパ回転軸6にスクレーパ羽根9を取り付けた構成となっている。
この攪拌造粒装置1の攪拌槽2の下側にはチョッパ回転軸5を駆動するチョッパモータ7とそのチョッパモータ7の回転方向を逆にして逆チョッパ回転軸26に伝える伝達機構42と、スクレーパ回転軸6を駆動するスクレーパモータ8が配設してある。なお、伝達機構42に代えて逆チョッパモータ(図示せず)を独立して設けても良い。
なお、各回転軸の回転方向は逆チョッパ回転軸26だけが他の2つの回転軸5・6の回転方向と異なるように駆動される。
(Second Embodiment)
FIG. 8 is a longitudinal sectional view of an agitation granulator for explaining a second embodiment of the present invention, and FIG. 9 is a diagram showing a state of planar arrangement of crushing projections.
The agitation granulator 1 includes a chopper rotating shaft 5 located at the center, a reverse chopper rotating shaft 26 concentrically located outside the chopper rotating shaft 5, and a concentric outside located near the reverse chopper rotating shaft 26. A scraper rotating shaft 6 is provided. Then, the swirl flow generating blade 14 and the first crushing blade 28 are attached to the chopper rotating shaft 5, the second crushing blade 29 is attached to the reverse chopper rotating shaft 26, and the scraper blade 9 is attached to the scraper rotating shaft 6. It has become.
Below the stirring tank 2 of the stirring granulator 1, a chopper motor 7 that drives the chopper rotating shaft 5, a transmission mechanism 42 that transmits the chopper motor 7 to the reverse chopper rotating shaft 26 while reversing the rotating direction of the chopper motor 7, and a scraper. A scraper motor 8 for driving the rotary shaft 6 is provided. Instead of the transmission mechanism 42, a reverse chopper motor (not shown) may be provided independently.
The rotating direction of each rotating shaft is driven so that only the reverse chopper rotating shaft 26 is different from the rotating directions of the other two rotating shafts 5 and 6.
第1解砕羽根28は半径方向に延びる基体43に下方に破砕用突起物31を備えている。第2解砕羽根29は逆に所定形状の基体43に上方に破砕用突起物31を備えている。それぞれの破砕用突起物31は突出位置が第1解砕羽根28と第2解砕羽根29において凹凸が互い違いになるように配置されている。図8及び図9に示す構成では破砕用突起物31を半径方向に並べて干渉しないように互い違いに下方又は上方に立設された複数本の棒材32によって構成してある。なお、図9において基体43は円盤形のものが示されており、その円盤には粉体通過用の開口44が設けられている。なお、基体43は直径方向に延びる長板などで構成することもできる。また、攪拌槽2の底壁にはエアーシール機構45が設けられている。 The first crushing blade 28 is provided with a crushing protrusion 31 on a base 43 that extends in the radial direction. On the contrary, the second crushing blade 29 includes a crushing protrusion 31 on a base 43 having a predetermined shape. Each of the crushing projections 31 is arranged so that the projections are uneven in the first crushing blade 28 and the second crushing blade 29. In the configuration shown in FIG. 8 and FIG. 9, the crushing projections 31 are arranged in the radial direction and are configured by a plurality of bar members 32 that are alternately erected downward or upward so as not to interfere with each other. In FIG. 9, the base 43 is shown in a disc shape, and the disc is provided with an opening 44 for passing powder. The base body 43 can also be constituted by a long plate extending in the diameter direction. An air seal mechanism 45 is provided on the bottom wall of the agitation tank 2.
上記構成の装置の作用について簡単に説明する。
この実施形態に係る攪拌造粒装置1はファンデーションのような微細な粒子を製造する場合に好適に使用できるものである。従来の攪拌造粒装置であれば、造粒後には粉砕装置を使用しなければならなかったファンデーションの製造作業を一つの攪拌造粒装置1で行えるものである。
棒材32が配設された基体43の位置はスクレーパ羽根9の掻き出し部12側に設けているから、回転速度も大きく、破砕用突起物31が高速で狭い間隔ですれ違うことによって破砕効果を著しく高めることができる。また、掻き出し部12によって内周壁11の粒状体を内側へ掻き出した粒状体が多い領域で破砕用突起物31がすれ違うので効果が大きくなる。
さらに、攪拌槽2から取り出すことができない粒状体の容量が1%程度に抑えることができる利点は、材料を無駄にしない効果とファンデーションのような他種類で多色の粒状体を作る用途には掃除の手間を考慮すると顕著な利点となる。
The operation of the apparatus having the above configuration will be briefly described.
The agitation granulator 1 according to this embodiment can be suitably used when producing fine particles such as a foundation. With a conventional agitation granulator, a single agitation granulator 1 can perform a foundation manufacturing operation that requires the use of a pulverizer after granulation.
Since the position of the base body 43 on which the bar 32 is disposed is provided on the scraping blade 12 side of the scraper 12, the rotational speed is high, and the crushing projections 31 are passed at high speeds at narrow intervals, so that the crushing effect is remarkably achieved. Can be increased. Further, since the crushing projections 31 pass each other in a region where there are many granular materials scraped to the inside by the scraping portion 12, the effect is increased.
Furthermore, the advantage that the volume of the granular material that cannot be taken out from the stirring tank 2 can be suppressed to about 1% is the effect that the material is not wasted and the use for making multi-colored granular material such as a foundation. Considering the cleaning effort, this is a significant advantage.
本発明は上記実施形態の構成に限らず、本発明の要旨の範囲内で種々の変形が可能である。
例えば、前記第1実施形態では渦巻流生成羽根14の他に解砕羽根15、円盤羽根19を設けたが、円盤羽根19を省略するとともに、ノコギリ刃を渦巻流生成羽根14の先端に設けることで代用することも可能である。但し、性能は第1実施形態の方が良い。
チョッパ回転軸5に2〜4個程度の複数の解砕羽根15を取り付けても良い。但し、渦巻流生成羽根14は必要となる。
円盤羽根19を駆動する円盤羽根用回転軸を設け、円盤羽根用回転軸をチョッパ回転軸5及びスクレーパ回転軸6とは独立に回転制御自在に構成することもできる。この構成であれば、円盤羽根19をスクレーパ羽根9又は渦巻流生成羽根14の回転方向や回転数に左右されずに、独立して制御することができ、精緻に制御することが可能になる。
また、解砕羽根15としてはデイゾルバー羽根18以外の公知の各種の羽根を用いることができる。
The present invention is not limited to the configuration of the above embodiment, and various modifications can be made within the scope of the gist of the present invention.
For example, in the first embodiment, the crushing blade 15 and the disc blade 19 are provided in addition to the swirl flow generation blade 14, but the disc blade 19 is omitted and a saw blade is provided at the tip of the swirl flow generation blade 14. It is also possible to substitute with. However, the performance is better in the first embodiment.
A plurality of crushing blades 15 of about 2 to 4 may be attached to the chopper rotating shaft 5. However, the swirl flow generating blade 14 is necessary.
A disk blade rotation shaft for driving the disk blade 19 may be provided, and the disk blade rotation shaft may be configured to be freely rotatable independently of the chopper rotation shaft 5 and the scraper rotation shaft 6. With this configuration, the disc blade 19 can be controlled independently regardless of the rotation direction and the number of rotations of the scraper blade 9 or the swirl flow generating blade 14 and can be precisely controlled.
Further, as the crushing blade 15, various known blades other than the dissolver blade 18 can be used.
1…攪拌造粒装置、2…攪拌槽、4…攪拌槽の底壁、5…チョッパ回転軸、6…スクレーパ回転軸、9…スクレーパ羽根、10…半径部、11…攪拌槽の内周壁、12…掻き出し部、14…渦巻流生成羽根、17…端部反り面羽根、18…デイゾルバー羽根、19…円盤羽根、26…逆チョッパ回転軸、28…第1解砕羽根、29…第2解砕羽根、32…破砕用突起物、33…開口。 DESCRIPTION OF SYMBOLS 1 ... Stirring granulator, 2 ... Stirring tank, 4 ... Bottom wall of stirring tank, 5 ... Chopper rotating shaft, 6 ... Scraper rotating shaft, 9 ... Scraper blade, 10 ... Radius part, 11 ... Inner peripheral wall of stirring tank, DESCRIPTION OF SYMBOLS 12 ... Scraping part, 14 ... Swirl flow production | generation blade | wing, 17 ... End part curvature surface blade | wing, 18 ... Dissolver blade | wing, 19 ... Disc blade | wing, 26 ... Reverse chopper rotating shaft, 28 ... 1st crushing blade | wing, 29 ... 2nd solution Crushing blades, 32 ... projections for crushing, 33 ... openings.
Claims (6)
前記スクレーパ羽根(9)は前記攪拌槽(2)の底壁(4)に近接又は当接して回転する半径方向に延びる半径部(10)と、前記半径部(10)の端部から上方に延びて前記攪拌槽(2)の内周壁(11)に近接又は当接する掻き出し部(12)とを備え、前記掻き出し部(12)によって前記内周壁(11)側の粉体を前記攪拌槽(2)の中央部域に送り出し、前記渦巻流生成羽根(14)によって分散及び解砕するように構成し、前記半径部(10)の回転によって前記攪拌槽(2)の中央部域の粉体を前記内周壁(11)側へ送るように機能させ、
前記渦巻流生成羽根(14)を外端部域が上方に曲がった端部反り面羽根(17)で構成し、前記チョッパ回転軸(5)の上側に前記端部反り面羽根(17)を取り付け、その前記端部反り面羽根(17)の下側に解砕羽根(15)を取り付け、
前記解砕羽根(15)を解砕用の切断面を備えたデイゾルバー羽根(18)で構成したことを特徴とする攪拌造粒装置。 A chopper rotating shaft (5) provided at the center of the bottom wall (4) of the stirring tank (2) so as to protrude from below, and a scraper rotating shaft (6) concentric with the chopper rotating shaft (5). A spiral flow generating blade (14) having a chopper function is attached to the chopper rotating shaft (5), and a scraper blade (9) is attached to the scraper rotating shaft (6),
The scraper blade (9) has a radially extending radial portion (10) that rotates in proximity to or in contact with the bottom wall (4) of the stirring vessel (2), and upward from the end of the radial portion (10). A scraping portion (12) extending and contacting or contacting the inner peripheral wall (11) of the stirring vessel (2), and the scraping portion (12) allows the powder on the inner peripheral wall (11) side to be mixed with the stirring bath (12). 2) It is configured to be sent to the central region and dispersed and crushed by the swirl flow generating blade (14), and the powder in the central region of the stirring tank (2) by the rotation of the radius portion (10) Function to send to the inner peripheral wall (11) side,
The spiral flow generating blade (14) is configured by an end warped blade (17) whose outer end region is bent upward, and the end warped blade (17) is disposed above the chopper rotating shaft (5). Mounting, attaching the crushing blade (15) to the lower side of the end warped blade (17),
An agitation granulator characterized in that the crushing blade (15) comprises a dissolver blade (18) having a cutting surface for crushing.
前記スクレーパ羽根(9)は前記攪拌槽(2)の底壁(4)に近接又は当接して回転する半径方向に延びる半径部(10)と、前記半径部(10)の端部から上方に延びて前記攪拌槽(2)の内周壁(11)に近接又は当接する掻き出し部(12)とを備え、前記掻き出し部(12)によって前記内周壁(11)側の粉体を前記攪拌槽(2)の中央部域に送り出し、回転する前記渦巻流生成羽根(14)によって分散及び解砕するように構成し、
さらに、前記円盤羽根(19)は前記攪拌槽(2)内で前記スクレーパ羽根(9)の前記半径部(10)よりも上側に設けられ、中央部域の粉体を前記円盤羽根(19)の回転によって前記内周壁(11)側へ送り出すことを特徴とする攪拌造粒装置。 A chopper rotating shaft (5) provided at the center of the bottom wall (4) of the stirring tank (2) so as to protrude from below, and a scraper rotating shaft (6) concentric with the chopper rotating shaft (5). The swirl flow generating blade (14) having a chopper function and the disc blade (19) are attached to the chopper rotation shaft (5), and the scraper blade (9) is attached to the scraper rotation shaft (6).
The scraper blade (9) has a radially extending radial portion (10) that rotates in proximity to or in contact with the bottom wall (4) of the stirring vessel (2), and upward from the end of the radial portion (10). A scraping portion (12) extending and contacting or contacting the inner peripheral wall (11) of the stirring vessel (2), and the scraping portion (12) allows the powder on the inner peripheral wall (11) side to be mixed with the stirring bath (12). 2) It is configured to be dispersed and crushed by the spiral flow generating blades (14) that are sent to the central region and rotated.
Further, the disk blade (19) is provided in the stirring tank (2) above the radius portion (10) of the scraper blade (9), and the powder in the central region is transferred to the disk blade (19). The agitation granulator is characterized in that it is fed to the inner peripheral wall (11) side by the rotation of.
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