JP5098350B2 - battery - Google Patents

Description

  The present invention relates to a battery in which a power generation element is hermetically housed in a battery case using a flexible aluminum laminate film or the like.

  2. Description of the Related Art Conventionally, a battery that is thin and lightweight by enclosing a power generation element in a battery case made of a flexible aluminum laminate film has been widely used (for example, see Patent Document 1). An example of a conventional configuration of a nonaqueous electrolyte secondary battery using such a flexible film battery case is shown in FIG. In this non-aqueous electrolyte secondary battery 1, a battery case 3 that houses a power generation element 2 is composed of two rectangular aluminum laminate films 3 a and 3 b.

  The power generation element 2 is formed into a flat shape by winding a belt-like positive and negative electrode through a separator and crushing from a side surface. A positive electrode lead terminal 4 and a negative electrode lead terminal 5 protrude from the front end surface and the rear end surface of the power generation element 2.

  The aluminum laminate films 3a and 3b are rectangular laminate films obtained by laminating both surfaces of an aluminum foil with a resin layer, and a recess is formed in most of the center excluding the peripheral portion. These aluminum laminate films 3a and 3b are overlapped from above and below with the concave portions facing each other, the power generation element 2 is sandwiched between them, the nonaqueous electrolyte is filled, and the periphery is thermally welded, The battery case 3 is sealed. Further, the lead terminals 4 and 5 protruding from both end faces of the power generation element 2 are sealed through the overlap between the two aluminum laminate films 3a and 3b so as to protrude to the outside. In addition, although the conventional example which formed the recessed part in both the two aluminum laminated films 3a and 3b was shown here, a recessed part may be formed only in either one of the aluminum laminated films 3a and 3b, Alternatively, flat sheet-like aluminum laminated films 3a and 3b in which no recess is formed may be used.

  As shown in FIG. 6, the non-aqueous electrolyte secondary battery 1 may be stacked and connected in series, housed in a pack container, and used as a battery pack. In this case, for example, as shown in FIG. 7, the tip of the upper positive lead terminal 4 is bent downward, and the tip of the lower negative lead terminal 5 is bent upward so that the tips of the lead terminals 4 and 5 are bent. The parts are overlapped and connected and fixed by resistance welding. In addition, the lead terminals 4 and 5 that are fixedly connected are prevented from being short-circuited by contact with the lead terminals 4 and 5 protruding from the other non-aqueous electrolyte secondary battery 1 and are protected from damage due to contact. Then, an insulating process is performed by sandwiching the insulating resin tapes 6 between the inside and outside of the connecting portion. The other upper and lower lead terminals 4 and 5 required for series connection are similarly connected and fixed and subjected to insulation treatment.

However, in order to affix the resin tapes 6 and 6 to the connection portions of the lead terminals 4 and 5, not only the resin tape 6 is applied to the connection portions of the lead terminals 4 and 5 from the outside, It is necessary to insert another resin tape 6 in a narrow space by curving it and bonding the resin tapes 6 and 6 together. For this reason, in the past, particularly the work of attaching the inner resin tape 6 requires a great deal of labor, so a lot of man-hours are required to connect the lead terminals 4 and 5 between the nonaqueous electrolyte secondary batteries 1 and 1, There was a problem that productivity decreased.
Japanese Patent Laying-Open No. 2005-209587 (second page, FIG. 4)

  An object of the present invention is to provide a battery in which an auxiliary terminal supported by an insulating support member is connected and fixed to a lead terminal, thereby facilitating an insulation treatment of a connection portion between the lead terminals.

According to the first aspect of the present invention, the peripheral portion is joined with the power generation element sandwiched between the battery cases made of the flexible film, and the lead terminals drawn out from the power generation element are externally connected between the joint portions of the flexible film. In the battery drawn out to the battery case, it is fixed to the outside of the battery case and connected to and fixed to the insulating support member having an end surface perpendicular to the lead terminal drawing direction, and the lead terminal drawn to the outside of the battery case. An auxiliary terminal supported by a member, and the auxiliary terminal has a surface along an end surface of the insulating support member .

  According to a second aspect of the present invention, the auxiliary terminal is made of a metal plate, and the auxiliary terminal is supported by being bent along two or more surfaces of a rectangular box-shaped insulating support member. .

  According to the first aspect of the present invention, since the lead terminals are connected and fixed to the auxiliary terminals, the auxiliary terminals are directly connected to each other or connected via the connecting member, thereby connecting the lead terminals of a plurality of batteries. It can be performed. Since the auxiliary terminal is supported by the insulating insulating support member, the insulating process can be easily performed by covering only the portion exposed to the outside with a resin tape. In addition, since the insulating support member is locked or fixed to the battery case, there is no risk that the auxiliary terminal will inadvertently move with respect to the battery case, and a large force is applied to the lead terminal to prevent damage. It can also be prevented.

  According to the invention of claim 2, since the auxiliary terminal made of a metal plate is bent along two or more surfaces of the box-shaped insulating support member, it is positioned in two or more directions and reliably supported. . In addition, since the inner side surface of the metal plate of the auxiliary terminal runs along the surface of the insulating support member, only the outer side surface can be easily insulated.

  Hereinafter, the best embodiment of the present invention will be described with reference to FIGS. In these drawings, the same reference numerals are given to constituent members having functions similar to those of the conventional example shown in FIGS.

  The nonaqueous electrolyte secondary battery 1 of the present embodiment has the same configuration as that of the conventional example shown in FIG. Here, the two aluminum laminate films 3a and 3b of the battery case 3 are laminated with a resin layer having a high barrier property and strength such as nylon or PET (polyethylene terephthalate) on one surface of the aluminum foil, A rectangular flexible film having a three-layer structure in which a thermoplastic resin layer such as polypropylene (PP) or polyethylene (PE) is laminated on the other surface is used. And these aluminum laminate films 3a and 3b become the battery case 3 by superposing the thermoplastic resin layer side and performing heat welding.

  Further, the lead terminals 4 and 5 of the non-aqueous electrolyte secondary battery 1 protrude to the outside without a gap through the aluminum laminate films 3a and 3b being overlapped and thermally welded, so that a thin metal plate is used. Here, aluminum is used for the positive electrode lead terminal 4, and nickel or copper is used for the negative electrode lead terminal 5.

  As shown in FIG. 2, the non-aqueous electrolyte secondary battery 1 is provided with four insulating support members 7 and two auxiliary terminals 8 and 8. The insulating support member 7 is a rectangular box-shaped insulating resin molded product that is long in the front-rear direction, and is attached to the front and rear ends of the battery case 3 of the non-aqueous electrolyte secondary battery 1 two by two. The rear end portions of the two insulating support members 7 and 7 attached to the front end portion of the battery case 3 are formed with horizontal slits 7a and 7a from the upper and lower central portions to the front, and the rear end surfaces of the two insulating support members 7 and 7 The case 3 is formed in a shape that follows the inclination of the bulge that houses the power generation element 2. As shown in FIG. 1, these insulating support members 7 and 7 are thermally welded to the front peripheral edge portion of the battery case 3 on the left and right sides of the protruding portion of the positive electrode lead terminal 4 at the front end portion of the battery case 3. The part is attached so as to be inserted into the slits 7a, 7a. At this time, the rear end surfaces of the insulating support members 7 and 7 are bonded to the battery case 3 via a double-sided tape or the like, so that the positions are not easily shifted or detached.

  The same applies to the two insulating support members 7, 7 attached to the rear end of the battery case 3. The front ends of these insulating support members 7, 7 are slits 7a, 7 a is formed, and the front end surface is formed in a shape that follows the inclination of the bulge that houses the power generation element 2 in the battery case 3. As shown in FIG. 1, these insulating support members 7 and 7 are thermally welded to the rear peripheral edge of the battery case 3 on the left and right sides of the protruding portion of the negative electrode lead terminal 5 at the rear end of the battery case 3. The part is attached so as to be inserted into the slits 7a, 7a. At this time, the front end surfaces of the insulating support members 7 and 7 are bonded to the battery case 3 via a double-sided tape or the like so that the positions are not easily shifted or detached.

  The auxiliary terminals 8 and 8 are attached to the two insulating support members 7 and 7 at the front end of the battery case 3 and the two insulating support members 7 and 7 at the rear end, respectively. The auxiliary terminal 8 attached to the insulating support members 7 and 7 at the front end portion of the battery case 3 is made of a metal plate, and a connecting portion 8a disposed horizontally at the upper and lower central portions between the insulating support members 7 and 7, It consists of the terminal portions 8b and 8b which are pulled out from the left and right ends of the connecting portion 8a while being bent along the side surface and the upper surface of the insulating support members 7 and 7, respectively. Then, as shown in FIG. 3, the auxiliary terminal 8 has the positive electrode lead terminal 4 superimposed on the connecting portion 8a and is folded and connected and fixed by resistance welding. Further, the connecting and fixing portion between the connecting portion 8a of the auxiliary terminal 8 and the positive electrode lead terminal 4 is covered with an insulating resin tape 9 attached thereto.

  The auxiliary terminal 8 attached to the insulating support members 7 and 7 at the rear end of the nonaqueous electrolyte secondary battery 1 is also the same, and this auxiliary terminal 8 is made of a metal plate, and the upper and lower portions between the insulating support members 7 and 7 are the same. A connecting portion 8a disposed horizontally in the center portion, and a terminal portion 8b drawn out from the left and right ends of the connecting portion 8a while being bent along the side surface, the upper surface, and the rear end surface of the insulating support members 7 and 7, respectively. 8b. The auxiliary terminal 8 is overlapped with the negative electrode lead terminal 5 on the connecting portion 8a and is folded and connected and fixed by resistance welding. Further, the connecting and fixing portion between the connecting portion 8a of the auxiliary terminal 8 and the negative electrode lead terminal 5 is covered with an insulating resin tape 9 attached thereto.

  In addition, you may make it each said auxiliary terminal 8 fix to the insulation support members 7 and 7 via a double-sided tape. In particular, when the auxiliary terminal 8 and the insulating support members 7 and 7 are combined in advance and are attached together to the battery case 3 of the nonaqueous electrolyte secondary battery 1, it is convenient to fix them first. It is.

  In the non-aqueous electrolyte secondary battery 1 having the above configuration, since the lead terminals 4 and 5 are connected and fixed to the auxiliary terminals 8 and 8, as shown in FIG. 4, a plurality of non-aqueous electrolyte secondary batteries 1. Just by stacking up and down while putting the front and back in reverse, and simply connecting and fixing the common connecting metal plate 10 to the appropriate ones of the terminal portions 8b and 8b of the auxiliary terminals 8 and 8 adjacent to the top and bottom. Thus, a battery pack in which the plurality of nonaqueous electrolyte secondary batteries 1... Are connected in series can be configured. In addition, on the front side of the nonaqueous electrolyte secondary battery 1 in FIG. 4, the leftmost terminal portions 8b and 8b on the uppermost stage and the second stage from the top, and the left terminal parts on the third and fourth stages from the top. Connection metal plates 10 and 10 are connected and fixed to 8b and 8b. Further, on the rear side, although hidden and not visible in FIG. 4, the left and right terminal portions 8b and 8b of the second and third steps from the top, and the left and right terminal portions 8b of the fourth and fifth steps from the top, The connection metal plates 10 and 10 are connected and fixed to 8b.

  Moreover, since the lead terminals 4 and 5 drawn to the outside of the battery case 3 are connected and fixed to the connection portions 8a of the auxiliary terminals 8, they can be easily insulated by simply covering the resin tape 9 from the outside together with the connection portions 8a. Processing can be performed. Further, the terminal portions 8b and 8b of each auxiliary terminal 8 can also be easily insulated only on the outer surface using a resin tape (not shown) since the inner surface of the metal plate is along the surface of the insulating support members 7 and 7. It becomes like this. Therefore, as in the conventional non-aqueous electrolyte secondary battery 1 shown in FIG. 6 and FIG. 7, the troublesome work of attaching the resin tape 6 to the inside of the connection portion of the lead terminals 4 and 5 is eliminated. It becomes possible to improve the productivity of connecting the lead terminals 4 and 5 of the plurality of nonaqueous electrolyte secondary batteries 1.

  Further, each of the auxiliary terminals 8 has the terminal portions 8b, 8b bent along the surfaces of the three surfaces of the insulating support members 7, 7, so that the movement in one of the front and rear directions, the left and right directions, and the downward movement is restricted. Therefore, even if a force is applied to the auxiliary terminal 8 from the outside, there is no risk of inadvertent movement with respect to the battery case 3, and a large force is applied to the lead terminals 4 and 5 made of thin metal plates. In addition, it is possible to prevent damage.

  In addition, the connection fixing structure and the connection fixing method of the connection part 8a of each auxiliary terminal 8 and the lead terminals 4 and 5 are arbitrary, without being limited to the said embodiment. Further, the connection fixing portion between the connection portion 8a of each auxiliary terminal 8 and the lead terminals 4 and 5 is not limited to the resin tape 9 as in the above embodiment, and can be subjected to any insulation treatment. For example, instead of the resin tape 9, an insulating paper tape or cloth tape can be used, or a resin film can be applied.

  Moreover, in the said embodiment, although the connection metal plate 10 was connected and fixed only to the terminal part 8b of the left side of the auxiliary terminal 8, you may connect and fix to the terminal parts 8b and 8b of the both right and left sides, respectively. Furthermore, instead of the connection metal plate 10, other connection members may be used, and the upper and lower terminal portions 8 b and 8 b may be directly connected and fixed by brazing or welding.

  Moreover, in the said embodiment, although each insulation support member 7 was adhere | attached and fixed to the battery case 3 via the double-sided tape etc., this fixing means is also arbitrary, for example, apply | coats an adhesive agent or latches to the battery case 3. A portion may be provided, and the insulating support member 7 may be locked and fixed thereto.

  Moreover, although the case where the one auxiliary terminal 8 is supported by the two insulating support members 7 and 7 was shown in the said embodiment, if the auxiliary terminal 8 can fully be supported, it will be one insulating support member. 7 may be supported. Furthermore, the configuration of the insulating support member 7 is also arbitrary, and is not necessarily a rectangular box shape as long as it can be appropriately fixed to the battery case 3 and can sufficiently support the auxiliary terminal 8.

  Moreover, in the said embodiment, although the auxiliary terminal 8 which consists of the connection part 8a and the terminal parts 8b and 8b was shown, if it is supported by the insulation support member 7, the structure of this auxiliary terminal 8 is arbitrary. . Further, the auxiliary terminal 8 is not limited to a metal plate as long as it has good conductivity, and may be a metal rod, a metal net, or the like, or may be one using a conductive resin or the like.

  In the above-described embodiment, the wound power generation element 2 crushed into a flat shape is shown. However, the configuration of the power generation element 2 is arbitrary, and is flattened by winding it into a long cylindrical shape or an elliptical shape from the beginning. It can also be used. Further, the power generation element 2 can be similarly implemented even if it is of a cylindrical shape other than the flat shape. Further, the power generating element 2 is not limited to a winding type, and may be a laminated type. Furthermore, in the said embodiment, although the case where the lead terminals 4 and 5 protrude from the both end surfaces of the power generation element 2 was shown, the positive and negative lead terminals 4 and 5 may protrude from one end surface. Further, the lead terminals 4 and 5 may be drawn out from a portion other than the end face, for example, from the winding end portion of the electrode.

  Moreover, although the example which formed the recessed part in both the two aluminum laminate films 3a and 3b was shown in the said embodiment, it is recessed only in either one of the aluminum laminated films 3a and 3b similarly to the case of a prior art example. May be formed, and flat sheet-like aluminum laminated films 3a and 3b in which no concave portion is formed can be used.

  Moreover, although the case where the peripheral part of the two aluminum laminated films 3a and 3b was heat-welded was shown in the said embodiment, it replaced with heat welding and can also join by other methods, such as adhesion | attachment. Furthermore, although the case where the two aluminum laminate films 3a and 3b are overlapped to form the battery case 3 has been shown in the above embodiment, for example, one aluminum laminate film is folded in two, or both end portions like an envelope are used. A battery case that is superposed at the center may be used, or a battery case in which an aluminum laminate film is formed into a bag shape in advance may be used.

  Moreover, although the case where an aluminum laminated film was used for a battery case was shown in the said embodiment, it replaced with aluminum foil and the metal foil laminated film using other metal foil can also be used. Further, the battery case may be made of any material as long as it is a flexible film capable of ensuring sufficient strength and barrier properties and capable of being reliably sealed, and may be a laminate film made of resin alone or a single material resin film. May be.

  Moreover, in the said embodiment, although shown about the nonaqueous electrolyte secondary battery, the kind of this battery is arbitrary and can implement similarly in the case of another secondary battery and a primary battery.

1 is a perspective view showing a configuration of a nonaqueous electrolyte secondary battery according to an embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1, showing an embodiment of the present invention, is an assembled perspective view showing a process of attaching an insulating support member and auxiliary terminals to a battery case of a nonaqueous electrolyte secondary battery. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partially enlarged longitudinal sectional view illustrating a structure of a connection fixing portion between a connection portion of an auxiliary terminal and a positive electrode lead terminal according to an embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view illustrating a configuration of a battery pack according to an embodiment of the present invention, in which a plurality of nonaqueous electrolyte secondary batteries are stacked one above the other. It is an assembly perspective view which shows the structure of the nonaqueous electrolyte secondary battery using the battery case made from an aluminum laminate film. It is a perspective view which shows a prior art example, Comprising: The structure of the battery pack which piled up the some nonaqueous electrolyte secondary battery up and down. It is a partial expanded vertical sectional view which shows a prior art example and shows the structure of the connection part of the lead terminal of the upper and lower nonaqueous electrolyte secondary batteries in a battery pack.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Nonaqueous electrolyte secondary battery 2 Power generation element 3 Battery case 3a Aluminum laminate film 4 Positive electrode lead terminal 5 Negative electrode lead terminal 6 Resin tape 7 Insulation support member 7a Slit 8 Auxiliary terminal 8a Connection part 8b Terminal part 9 Resin tape 10 Connection metal plate

Claims (2)

In the battery in which the power generation element is sandwiched between the battery cases made of flexible film and the peripheral portion is joined, and the lead terminal pulled out from the power generation element is drawn out from between the joint portions of the flexible film,
An insulating support member fixed to the outside of the battery case and having an end surface perpendicular to the lead-out direction of the lead terminal ;
It is connected and fixed to a lead terminal drawn out of the battery case, and includes an auxiliary terminal supported by an insulating support member ,
The battery , wherein the auxiliary terminal has a surface along an end surface of the insulating support member . 2. The battery according to claim 1, wherein the auxiliary terminal is made of a metal plate, and the auxiliary terminal is supported by being bent along two or more surfaces of a rectangular box-shaped insulating support member. .

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