JP5049175B2 - Novel photosensitive resin composition, photosensitive resin composition solution obtained therefrom, photosensitive film, insulating film, and printed wiring board with insulating film - Google Patents
Novel photosensitive resin composition, photosensitive resin composition solution obtained therefrom, photosensitive film, insulating film, and printed wiring board with insulating film Download PDFInfo
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- JP5049175B2 JP5049175B2 JP2008078777A JP2008078777A JP5049175B2 JP 5049175 B2 JP5049175 B2 JP 5049175B2 JP 2008078777 A JP2008078777 A JP 2008078777A JP 2008078777 A JP2008078777 A JP 2008078777A JP 5049175 B2 JP5049175 B2 JP 5049175B2
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- resin composition
- photosensitive
- photosensitive resin
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- 239000011342 resin composition Substances 0.000 title claims description 110
- 229920001721 polyimide Polymers 0.000 claims description 150
- 238000006243 chemical reaction Methods 0.000 claims description 133
- 239000009719 polyimide resin Substances 0.000 claims description 127
- -1 dihydroxycarboxylic acid compound Chemical class 0.000 claims description 105
- 150000001875 compounds Chemical class 0.000 claims description 81
- 239000003960 organic solvent Substances 0.000 claims description 57
- 239000004417 polycarbonate Substances 0.000 claims description 56
- 229920000515 polycarbonate Polymers 0.000 claims description 56
- 125000000962 organic group Chemical group 0.000 claims description 54
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 50
- 150000002009 diols Chemical class 0.000 claims description 37
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 34
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims description 32
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 32
- 238000000576 coating method Methods 0.000 claims description 30
- 239000011248 coating agent Substances 0.000 claims description 29
- 125000003700 epoxy group Chemical group 0.000 claims description 26
- 150000007519 polyprotic acids Polymers 0.000 claims description 26
- 125000006158 tetracarboxylic acid group Chemical group 0.000 claims description 25
- 150000008065 acid anhydrides Chemical class 0.000 claims description 24
- 239000012948 isocyanate Substances 0.000 claims description 21
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 16
- 229920001187 thermosetting polymer Polymers 0.000 claims description 16
- 150000001414 amino alcohols Chemical class 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000004642 Polyimide Substances 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 239000003999 initiator Substances 0.000 claims description 6
- 150000008064 anhydrides Chemical class 0.000 claims description 4
- 150000000000 tetracarboxylic acids Chemical class 0.000 claims description 4
- 125000005462 imide group Chemical group 0.000 claims 3
- 239000000243 solution Substances 0.000 description 149
- 239000010408 film Substances 0.000 description 85
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 44
- 239000000126 substance Substances 0.000 description 33
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 31
- 239000002904 solvent Substances 0.000 description 31
- 238000010292 electrical insulation Methods 0.000 description 29
- 229920000647 polyepoxide Polymers 0.000 description 28
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 26
- 238000003756 stirring Methods 0.000 description 25
- 238000000034 method Methods 0.000 description 24
- 229910052757 nitrogen Inorganic materials 0.000 description 24
- 239000000203 mixture Substances 0.000 description 23
- 229920005989 resin Polymers 0.000 description 23
- 239000011347 resin Substances 0.000 description 23
- 239000003822 epoxy resin Substances 0.000 description 22
- 239000007787 solid Substances 0.000 description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 20
- 230000015572 biosynthetic process Effects 0.000 description 19
- 238000002156 mixing Methods 0.000 description 19
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 16
- 150000003949 imides Chemical group 0.000 description 16
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 15
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 15
- 238000003786 synthesis reaction Methods 0.000 description 15
- 206010034972 Photosensitivity reaction Diseases 0.000 description 14
- 239000002202 Polyethylene glycol Substances 0.000 description 14
- 238000001723 curing Methods 0.000 description 14
- 238000011161 development Methods 0.000 description 14
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 14
- 230000036211 photosensitivity Effects 0.000 description 14
- 229920001223 polyethylene glycol Polymers 0.000 description 14
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 14
- 239000000047 product Substances 0.000 description 13
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 12
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- BYPFICORERPGJY-UHFFFAOYSA-N 3,4-diisocyanatobicyclo[2.2.1]hept-2-ene Chemical compound C1CC2(N=C=O)C(N=C=O)=CC1C2 BYPFICORERPGJY-UHFFFAOYSA-N 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 12
- 230000001976 improved effect Effects 0.000 description 12
- 239000000758 substrate Substances 0.000 description 12
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 11
- 239000000976 ink Substances 0.000 description 11
- 229920003002 synthetic resin Polymers 0.000 description 11
- 239000000057 synthetic resin Substances 0.000 description 11
- MQAHXEQUBNDFGI-UHFFFAOYSA-N 5-[4-[2-[4-[(1,3-dioxo-2-benzofuran-5-yl)oxy]phenyl]propan-2-yl]phenoxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC2=CC=C(C=C2)C(C)(C=2C=CC(OC=3C=C4C(=O)OC(=O)C4=CC=3)=CC=2)C)=C1 MQAHXEQUBNDFGI-UHFFFAOYSA-N 0.000 description 10
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 10
- 239000012975 dibutyltin dilaurate Substances 0.000 description 10
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 9
- 229910000679 solder Inorganic materials 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 8
- 238000001879 gelation Methods 0.000 description 8
- 150000003512 tertiary amines Chemical class 0.000 description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 239000003063 flame retardant Substances 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 230000001737 promoting effect Effects 0.000 description 7
- 230000035484 reaction time Effects 0.000 description 7
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 6
- 238000009413 insulation Methods 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 5
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000000565 sealant Substances 0.000 description 5
- 238000007086 side reaction Methods 0.000 description 5
- 150000003462 sulfoxides Chemical class 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 4
- KZVBBTZJMSWGTK-UHFFFAOYSA-N 1-[2-(2-butoxyethoxy)ethoxy]butane Chemical compound CCCCOCCOCCOCCCC KZVBBTZJMSWGTK-UHFFFAOYSA-N 0.000 description 4
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 4
- DKKYOQYISDAQER-UHFFFAOYSA-N 3-[3-(3-aminophenoxy)phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=C(OC=3C=C(N)C=CC=3)C=CC=2)=C1 DKKYOQYISDAQER-UHFFFAOYSA-N 0.000 description 4
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 4
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 4
- 239000004970 Chain extender Substances 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229930003836 cresol Natural products 0.000 description 4
- 150000004985 diamines Chemical class 0.000 description 4
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 230000005012 migration Effects 0.000 description 4
- 229920005575 poly(amic acid) Polymers 0.000 description 4
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 description 4
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 3
- CAQYAZNFWDDMIT-UHFFFAOYSA-N 1-ethoxy-2-methoxyethane Chemical compound CCOCCOC CAQYAZNFWDDMIT-UHFFFAOYSA-N 0.000 description 3
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- 239000005058 Isophorone diisocyanate Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 239000012787 coverlay film Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 238000000016 photochemical curing Methods 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 235000013849 propane Nutrition 0.000 description 3
- 150000003457 sulfones Chemical class 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- YDFIYIYVPIMGSJ-UHFFFAOYSA-N 1,2-diethoxyethane;1,2-dimethoxybutane Chemical compound CCOCCOCC.CCC(OC)COC YDFIYIYVPIMGSJ-UHFFFAOYSA-N 0.000 description 2
- YUHNZKXDJLNIRA-UHFFFAOYSA-N 1,2-dimethoxyethane;1,2-dimethoxypropane Chemical compound COCCOC.COCC(C)OC YUHNZKXDJLNIRA-UHFFFAOYSA-N 0.000 description 2
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 2
- LAVARTIQQDZFNT-UHFFFAOYSA-N 1-(1-methoxypropan-2-yloxy)propan-2-yl acetate Chemical compound COCC(C)OCC(C)OC(C)=O LAVARTIQQDZFNT-UHFFFAOYSA-N 0.000 description 2
- YZWVMKLQNYGKLJ-UHFFFAOYSA-N 1-[2-[2-(2-ethoxyethoxy)ethoxy]ethoxy]-2-methoxyethane Chemical compound CCOCCOCCOCCOCCOC YZWVMKLQNYGKLJ-UHFFFAOYSA-N 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- IBLKWZIFZMJLFL-UHFFFAOYSA-N 1-phenoxypropan-2-ol Chemical compound CC(O)COC1=CC=CC=C1 IBLKWZIFZMJLFL-UHFFFAOYSA-N 0.000 description 2
- FENFUOGYJVOCRY-UHFFFAOYSA-N 1-propoxypropan-2-ol Chemical compound CCCOCC(C)O FENFUOGYJVOCRY-UHFFFAOYSA-N 0.000 description 2
- GLDQAMYCGOIJDV-UHFFFAOYSA-N 2,3-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1O GLDQAMYCGOIJDV-UHFFFAOYSA-N 0.000 description 2
- LDQMZKBIBRAZEA-UHFFFAOYSA-N 2,4-diaminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C(N)=C1 LDQMZKBIBRAZEA-UHFFFAOYSA-N 0.000 description 2
- UIAFKZKHHVMJGS-UHFFFAOYSA-N 2,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1O UIAFKZKHHVMJGS-UHFFFAOYSA-N 0.000 description 2
- WXTMDXOMEHJXQO-UHFFFAOYSA-N 2,5-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC(O)=CC=C1O WXTMDXOMEHJXQO-UHFFFAOYSA-N 0.000 description 2
- LLPKQRMDOFYSGZ-UHFFFAOYSA-N 2,5-dimethyl-1h-imidazole Chemical compound CC1=CN=C(C)N1 LLPKQRMDOFYSGZ-UHFFFAOYSA-N 0.000 description 2
- AKEUNCKRJATALU-UHFFFAOYSA-N 2,6-dihydroxybenzoic acid Chemical compound OC(=O)C1=C(O)C=CC=C1O AKEUNCKRJATALU-UHFFFAOYSA-N 0.000 description 2
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- UJFPHPFODCQHSV-UHFFFAOYSA-N NC=1C(=C(C=CC1)O)N.NC=1C=C(C=C(C1)N)O Chemical class NC=1C(=C(C=CC1)O)N.NC=1C=C(C=C(C1)N)O UJFPHPFODCQHSV-UHFFFAOYSA-N 0.000 description 1
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- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
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- 239000007983 Tris buffer Substances 0.000 description 1
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- 125000004210 cyclohexylmethyl group Chemical group [H]C([H])(*)C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
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- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- PVAONLSZTBKFKM-UHFFFAOYSA-N diphenylmethanediol Chemical class C=1C=CC=CC=1C(O)(O)C1=CC=CC=C1 PVAONLSZTBKFKM-UHFFFAOYSA-N 0.000 description 1
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- JMLPVHXESHXUSV-UHFFFAOYSA-N dodecane-1,1-diamine Chemical compound CCCCCCCCCCCC(N)N JMLPVHXESHXUSV-UHFFFAOYSA-N 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 150000002085 enols Chemical class 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 125000001145 hydrido group Chemical group *[H] 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000006358 imidation reaction Methods 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical class CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- OTLDLKLSNZMTTA-UHFFFAOYSA-N octahydro-1h-4,7-methanoindene-1,5-diyldimethanol Chemical compound C1C2C3C(CO)CCC3C1C(CO)C2 OTLDLKLSNZMTTA-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000002921 oxetanes Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- STIABRLGDKHASC-UHFFFAOYSA-N phthalic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C1=CC=CC=C1C(O)=O STIABRLGDKHASC-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical class N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical class C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- KJCLYACXIWMFCC-UHFFFAOYSA-M sodium;5-benzoyl-4-hydroxy-2-methoxybenzenesulfonate Chemical compound [Na+].C1=C(S([O-])(=O)=O)C(OC)=CC(O)=C1C(=O)C1=CC=CC=C1 KJCLYACXIWMFCC-UHFFFAOYSA-M 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- CPOUUWYFNYIYLQ-UHFFFAOYSA-M tetra(propan-2-yl)azanium;hydroxide Chemical compound [OH-].CC(C)[N+](C(C)C)(C(C)C)C(C)C CPOUUWYFNYIYLQ-UHFFFAOYSA-M 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- DIHAURBCYGTGCV-UHFFFAOYSA-N xi-4,5-Dihydro-2,4(5)-dimethyl-1H-imidazole Chemical compound CC1CN=C(C)N1 DIHAURBCYGTGCV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Materials For Photolithography (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Description
この発明は、感光性を有するため微細加工が可能であり、希アルカリ水溶液で現像可能であり、低温(200℃以下)で硬化可能であり、柔軟性に富み、電気絶縁信頼性、ハンダ耐熱性、耐有機溶剤性に優れ、硬化後の基板の反りが小さく、封止剤との密着性に優れる感光性樹脂組成物、それから得られる硬化膜、絶縁膜、及び絶縁膜付きプリント配線板に関するものである。 Since this invention has photosensitivity, it can be finely processed, can be developed with a dilute alkaline aqueous solution, can be cured at a low temperature (200 ° C. or less), has high flexibility, electrical insulation reliability, and solder heat resistance. , A photosensitive resin composition having excellent resistance to organic solvents, low warpage of a substrate after curing, and excellent adhesion to a sealant, a cured film obtained therefrom, an insulating film, and a printed wiring board with an insulating film It is.
ポリイミド樹脂は、耐熱性、電気絶縁信頼性や耐薬品性、機械特性に優れることから電気・電子用途に広く使用されている。例えば、半導体デバイス上への絶縁フィルムや保護コーティング剤、フレキシブル回路基板や集積回路等の基材材料や表面保護材料、更には、微細な回路の層間絶縁膜や保護膜を形成させる場合に用いられる。 Polyimide resins are widely used in electrical and electronic applications because of their excellent heat resistance, electrical insulation reliability, chemical resistance, and mechanical properties. For example, it is used to form insulating films and protective coatings on semiconductor devices, base materials such as flexible circuit boards and integrated circuits, surface protective materials, and further, interlayer insulating films and protective films for fine circuits. .
特に、フレキシブル回路基板用の表面保護材料として用いる場合には、ポリイミドフィルム等の成形体に接着剤を塗布して得られるカバーレイフィルムが用いられてきた。このカバーレイフィルムをフレキシブル回路基板上に接着する場合、回路の端子部や部品との接合部に予めパンチングなどの方法により開口部を設け、位置合わせをした後に熱プレス等で熱圧着する方法が一般的である。 In particular, when used as a surface protection material for a flexible circuit board, a coverlay film obtained by applying an adhesive to a molded body such as a polyimide film has been used. When bonding this coverlay film on a flexible circuit board, there is a method in which an opening is provided in advance by a method such as punching in a terminal portion of a circuit or a joint portion with a component, and after aligning, a method of thermocompression bonding by a hot press or the like is used. It is common.
しかし、薄いカバーレイフィルムに高精度な開口部を設けることは困難であり、また、張り合わせ時の位置合わせは手作業で行われる場合が多いため、位置精度が悪く、張り合わせの作業性も悪く、コスト高となっていた。 However, it is difficult to provide a high-accuracy opening in a thin coverlay film, and since the alignment at the time of lamination is often performed manually, the positional accuracy is poor and the workability of the lamination is also poor. The cost was high.
一方、回路基板用の表面保護材料としては、液状のカバーコートインクなどが用いられる場合もあり、特に感光性機能を有する液状カバーコートインクは、微細な加工が必要な場合には好ましく用いられている。この液状カバーコートインクとしては、エポキシ樹脂等を主体とした感光性のインク(一般には、ソルダーレジストとも称する)が用いられるが、このインクは、絶縁材料としては電気絶縁信頼性に優れるが、屈曲性等の機械特性が悪く、硬化収縮が大きいためフレキシブル回路基板などの薄くて柔軟性に富む回路基板に積層した場合、基板の反りが大きくなり、フレキシブル回路基板用に用いるのは難しかった。 On the other hand, a liquid cover coat ink or the like may be used as a surface protection material for a circuit board. In particular, a liquid cover coat ink having a photosensitive function is preferably used when fine processing is required. Yes. As the liquid cover coat ink, a photosensitive ink mainly composed of epoxy resin or the like (generally also referred to as a solder resist) is used. This ink is excellent in electrical insulation reliability as an insulating material, but is bent. Therefore, when it is laminated on a thin and flexible circuit board such as a flexible circuit board, the warpage of the board becomes large and it is difficult to use it for a flexible circuit board.
近年では、この液状カバーコートインクとして、柔軟性や高い電気絶縁信頼性を発現することができる種々の提案がされている。 In recent years, various proposals have been made as liquid cover coat inks that can exhibit flexibility and high electrical insulation reliability.
例えば、シロキサンジアミンを用いたポリイミド樹脂を含有する感光性樹脂組成物(例えば、特許文献1参照。)やポリイミド前駆体であるポリアミド酸溶液からなる感光性樹脂組成物が提案されている(例えば、特許文献2〜3参照。)。 For example, a photosensitive resin composition (for example, see Patent Document 1) containing a polyimide resin using siloxane diamine and a photosensitive resin composition made of a polyamic acid solution that is a polyimide precursor has been proposed (for example, (See Patent Documents 2-3).
また、柔軟性、光硬化性、絶縁性に優れアルカリ現像が可能な、ポリカーボネートジオールにジイソシアネート化合物と脂環族骨格を有するモノビニルモノヒドロキシ化合物を反応させて得られるウレタン化合物からなる感光性樹脂組成物が提案されている(例えば、特許文献4〜5参照。)。 Also, a photosensitive resin composition comprising a urethane compound obtained by reacting a diisocyanate compound and a monovinyl monohydroxy compound having an alicyclic skeleton with a polycarbonate diol, which has excellent flexibility, photocurability and insulating properties and is capable of alkali development. Has been proposed (see, for example, Patent Documents 4 to 5).
更に、耐熱性、電気特性、光硬化性に優れ、希アルカリ水溶液での現像によるパターニングが可能であり溶剤に可溶な、主鎖にウレタン結合を有し、かつ(メタ)アクリロイル基とカルボキシル基を有するポリイミド樹脂からなる活性エネルギー線硬化型樹脂組成物が提案されている。(例えば、特許文献6参照。)。
ところが、上記の特許文献1では、ポリイミド型の感光性樹脂組成物をカバーコートインクとして用いた場合、高分子量体のポリイミド溶液であるため、溶媒に対する溶解性が低く、溶質の濃度を高濃度に調整することができず、例えば、塗布膜を形成する際に、溶剤を大量に揮発させる必要があり、生産性が悪いという課題がある。また、上記の特許文献2〜3では上記の問題に加えて、ポリアミド酸のイミド化反応を促進する目的で高温(300℃以上)の熱硬化温度が必要であり、一般的なプリント配線板の保護絶縁層として使用することができない問題もあった。 However, in the above-mentioned Patent Document 1, when a polyimide-type photosensitive resin composition is used as a cover coat ink, since it is a high molecular weight polyimide solution, the solubility in a solvent is low and the concentration of the solute is increased. For example, when forming a coating film, it is necessary to volatilize a large amount of solvent, and there is a problem that productivity is poor. Moreover, in said patent documents 2-3, in addition to said problem, the thermosetting temperature of high temperature (300 degreeC or more) is required in order to accelerate | stimulate the imidation reaction of a polyamic acid, There was also a problem that it could not be used as a protective insulating layer.
また、上記の特許文献1〜3では、プリント配線板用感光性インクの現像液として一般的に用いられる希アルカリ水溶液への溶解性が乏しく、有機溶剤系の現像液を用いなければならない。このため、作業環境や作業性が悪いという問題があった。さらに、柔軟な骨格を導入する為に、シリコンジアミンを用いており、これを用いることで硬化皮膜の柔軟性や電気絶縁信頼性が大幅に向上することが知られているが、プリント配線上の絶縁被膜に用いた場合、封止剤樹脂との密着性(接着性)が悪い問題があった。さらに、シロキサンジアミンに含まれるオリゴマーが、半導体の動作不良を誘発する等の問題があり、使用が難しくなってきている。 Moreover, in said patent documents 1-3, the solubility to the dilute alkaline aqueous solution generally used as a developing solution of the photosensitive ink for printed wiring boards is scarce, and the organic solvent type developing solution must be used. For this reason, there existed a problem that work environment and workability were bad. Furthermore, silicon diamine is used to introduce a flexible skeleton, and it is known that the flexibility and electrical insulation reliability of the cured film are greatly improved by using this, When used for an insulating coating, there is a problem of poor adhesion (adhesiveness) with the sealant resin. Furthermore, oligomers contained in siloxane diamine have problems such as inducing malfunction of semiconductors, and are becoming difficult to use.
上記の特許文献4では、ポリイミド型やポリアミド酸型の感光性樹脂組成物をカバーコートインクとして用いた場合と比べ、高温高湿下での電気絶縁信頼性や耐熱性に乏しく、また、上記の特許文献5では、難燃性を付与する目的でリン酸エステル系の添加型難燃剤を添加しており、この難燃剤の加水分解により電気絶縁信頼性の大幅な低下が発生し、加えて硬化皮膜から難燃剤のブリードアウト及び有機溶剤や金メッキ浴への溶出等の問題があった。 In the above-mentioned Patent Document 4, the electrical insulation reliability and heat resistance under high temperature and high humidity are poor as compared with the case where a polyimide type or polyamic acid type photosensitive resin composition is used as the cover coat ink. In Patent Document 5, a phosphoric ester-based additive type flame retardant is added for the purpose of imparting flame retardancy, and hydrolysis of this flame retardant causes a significant decrease in electrical insulation reliability, and in addition, curing. There were problems such as bleeding out of the flame retardant from the film and elution into the organic solvent and gold plating bath.
上記特許文献6では、主鎖にウレタン結合を有し、かつ(メタ)アクリロイル基とカルボキシル基を有するポリイミド樹脂の数平均分子量が低く、剛直な骨格を多く含み、柔軟性を有するソフトセグメントを含まず、また、主鎖の末端と側鎖にランダムにカルボキシル基を有するので、柔軟性に乏しく、硬化収縮が大きいため、フレキシブル回路基板などの薄くて柔軟性に富む回路基板の保護絶縁層として使用することができない問題があった。 In the above-mentioned Patent Document 6, a polyimide resin having a urethane bond in the main chain and having a (meth) acryloyl group and a carboxyl group has a low number average molecular weight, includes a rigid skeleton, and includes a soft segment having flexibility. In addition, since it has a carboxyl group randomly at the end and side chain of the main chain, it has poor flexibility and large curing shrinkage, so it can be used as a protective insulating layer for thin and flexible circuit boards such as flexible circuit boards There was a problem that could not be done.
上記状況に鑑み、本発明の課題は、感光性を有するため微細加工が可能であり、希アルカリ水溶液で現像可能であり、低温(200℃以下)で硬化可能であり、柔軟性に富み、電気絶縁信頼性、ハンダ耐熱性、耐有機溶剤性に優れ、硬化後の基板の反りが小さく、封止剤との密着性に優れる感光性樹脂組成物を提供することにある。 In view of the above situation, the problem of the present invention is that it has photosensitivity, can be finely processed, can be developed with a dilute alkaline aqueous solution, can be cured at a low temperature (200 ° C. or less), has high flexibility, An object of the present invention is to provide a photosensitive resin composition that is excellent in insulation reliability, solder heat resistance, and organic solvent resistance, has low warpage of the substrate after curing, and is excellent in adhesion to a sealant.
本発明者らは上記課題を解決すべく鋭意研究した結果、下記感光性樹脂組成物を用いることで上記課題を解決しうることを見出した。 As a result of intensive studies to solve the above problems, the present inventors have found that the above problems can be solved by using the following photosensitive resin composition.
すなわちこの発明は、(A)主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂、(B)分子内に感光性基を少なくとも1つ有する、(主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂)ではない、感光性化合物、(C)光重合開始剤及び(D)熱硬化性化合物を少なくとも含有することを特徴とする感光性樹脂組成物である。 That is, the present invention comprises (A) a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain and having a developing group and a photosensitive group in the side chain, and (B) at least a photosensitive group in the molecule. A photosensitive compound that is not (a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developing group and a photosensitive group in the side chain), (C) a photopolymerization initiator And (D) a photosensitive resin composition containing at least a thermosetting compound.
また、前記(A)ポリイミド樹脂のイミド骨格がエーテルイミド骨格であることが好ましい。 Moreover, it is preferable that the imide skeleton of the (A) polyimide resin is an etherimide skeleton.
また、前記側鎖の現像性基及び感光性基が、主鎖から分岐する一本の側鎖に両方結合している構造を少なくとも有することも好ましい。 It is also preferable that at least the developing group and the photosensitive group of the side chain have a structure in which both are bonded to one side chain branched from the main chain.
また、前記(A)ポリイミド樹脂の現像性基がカルボキシル基であり、(A)ポリイミド樹脂及び(B)感光性化合物の感光性基が(メタ)アクリロイル基であることも好ましい。 Moreover, it is also preferable that the developable group of the (A) polyimide resin is a carboxyl group, and the photosensitive group of the (A) polyimide resin and (B) the photosensitive compound is a (meth) acryloyl group.
また、前記(A)ポリイミド樹脂が、少なくとも、(a1)下記一般式(1)で示される水酸基末端エーテルイミドオリゴマー、(a2)下記一般式(2)で示されるポリカーボネートジオール、(a3)下記一般式(3)で示されるジヒドロキシカルボン酸化合物、(a4)下記一般式(4)で示されるジイソシアネート化合物を反応させて得られる側鎖カルボキシル基含有ポリイミド樹脂に、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物及び(a6)多塩基酸無水物を反応させて得られる(A1)ポリイミド樹脂であることも好ましい。 The (A) polyimide resin is at least (a1) a hydroxyl-terminated etherimide oligomer represented by the following general formula (1), (a2) a polycarbonate diol represented by the following general formula (2), and (a3) the following general A side chain carboxyl group-containing polyimide resin obtained by reacting a dihydroxycarboxylic acid compound represented by the formula (3), (a4) a diisocyanate compound represented by the following general formula (4), and (a5) an epoxy in the molecule It is also preferred that it is a (A1) polyimide resin obtained by reacting a group and a compound having at least one (meth) acryloyl group and (a6) a polybasic acid anhydride.
(式中、Xは少なくとも1つのエーテル結合を有する4価の有機基を示し、Yは2価の有機基を示し、複数個のR1はそれぞれ独立に2価の有機基を示す。pは0〜20の整数である。)
(Wherein X represents a tetravalent organic group having at least one ether bond, Y represents a divalent organic group, and a plurality of R 1 s independently represent a divalent organic group. P represents It is an integer from 0 to 20.)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示す。qは1〜20の整数である。)
(In the formula, plural R 2 s each independently represent a divalent organic group. Q is an integer of 1 to 20.)
(式中、R3は少なくとも3価の有機基を示す。)
(In the formula, R 3 represents at least a trivalent organic group.)
(式中R4は2価の有機基である。)
また、前記(a1)水酸基末端エーテルイミドオリゴマーが、少なくとも、下記一般式(5)または下記一般式(6)で示される分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物と、下記一般式(7)で示されるアミノアルコールを反応して得られることも好ましい。
(In the formula, R 4 is a divalent organic group.)
The (a1) hydroxyl-terminated etherimide oligomer is a tetracarboxylic dianhydride having at least one ether bond in the molecule represented by the following general formula (5) or the following general formula (6): It is also preferable to obtain it by reacting the amino alcohol represented by the general formula (7).
(式中、R5は2価の有機基を示す。)
(In the formula, R 5 represents a divalent organic group.)
(式中R6は2価の有機基である。)
また、前記(a1)水酸基末端エーテルイミドオリゴマーが、モル比で、(分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物のモル数/アミノアルコールのモル数)=0.25〜0.75の範囲内で反応させることも好ましい。
(Wherein R 6 is a divalent organic group.)
The (a1) hydroxyl group-terminated etherimide oligomer is in a molar ratio (number of moles of tetracarboxylic dianhydride having at least one ether bond in the molecule / number of moles of amino alcohol) = 0.25 to 0. It is also preferable to react within the range of .75.
また、前記(a1)水酸基末端エーテルイミドオリゴマーが、更に下記一般式(8)で示されるジアミノ化合物を反応させて得られることも好ましい。 The (a1) hydroxyl-terminated etherimide oligomer is preferably obtained by further reacting with a diamino compound represented by the following general formula (8).
(式中R7は2価の有機基である。)。
(Wherein R 7 is a divalent organic group).
また、前記(a1)水酸基末端エーテルイミドオリゴマーが、モル比で、(分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物のモル数)/(アミノアルコールのモル数+ジアミノ化合物のモル数)=0.25〜1.0の範囲内で反応させて得られることも好ましい。 The (a1) hydroxyl group-terminated etherimide oligomer is in a molar ratio of (number of moles of tetracarboxylic dianhydride having at least one ether bond in the molecule) / (number of moles of amino alcohol + mol of diamino compound). Number) = 0.25 to 1.0. It is also preferable to obtain the reaction.
また、前記(A1)ポリイミド樹脂が、(a1)水酸基末端エーテルイミドオリゴマーのモル数を(a1)、(a2)ポリカーボネートジオールのモル数を(a2)、(a3)ジヒドロキシカルボン酸化合物のモル数を(a3)、(a4)ジイソシアネート化合物のモル数を(a4)とした場合に、〔(a1)+(a2)+(a3)〕/(a4)=0.5〜1.5であり、且つ、〔(a1)+(a2)〕/(a3)=0.1〜5.0の範囲内で反応させ、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物のモル数を(a5)、(a6)多塩基酸無水物のモル数を(a6)とした場合に、(a3)/(a5)=1.0〜2.0であり、且つ、(a5)/(a6)=1.0〜2.0の範囲内で反応させて得られることも好ましい。 The (A1) polyimide resin has (a1) the number of moles of the hydroxyl group-terminated etherimide oligomer (a1), (a2) the number of moles of the polycarbonate diol (a2), and (a3) the number of moles of the dihydroxycarboxylic acid compound. (A3), (a4) When the number of moles of the diisocyanate compound is (a4), [(a1) + (a2) + (a3)] / (a4) = 0.5 to 1.5, and , [(A1) + (a2)] / (a3) = 0.1 to 5.0, and (a5) an epoxy group and at least one (meth) acryloyl group in the molecule When the number of moles of the compound is (a5) and the number of moles of the (a6) polybasic acid anhydride is (a6), (a3) / (a5) = 1.0 to 2.0, and ( a5) / (a6) = reacted within the range of 1.0 to 2.0 It is also preferred that the obtained Te.
また、前記(A)ポリイミド樹脂が、少なくとも、(a2)下記一般式(2)で示されるポリカーボネートジオール、(a3)下記一般式(3)で示されるジヒドロキシカルボン酸化合物、(a4)下記一般式(4)で示されるジイソシアネート化合物を反応させて得られる下記一般式(9)で示される末端イソシアネート化合物と、(a7)下記一般式(5)または下記一般式(6)で示される分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応させて得られる側鎖カルボキシル基含有ポリイミド樹脂に、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物及び(a6)多塩基酸無水物を反応させて得られるポリイミド樹脂(A2)であることも好ましい。 The (A) polyimide resin is at least (a2) a polycarbonate diol represented by the following general formula (2), (a3) a dihydroxycarboxylic acid compound represented by the following general formula (3), and (a4) the following general formula. The terminal isocyanate compound represented by the following general formula (9) obtained by reacting the diisocyanate compound represented by (4), and (a7) in the molecule represented by the following general formula (5) or the following general formula (6) A side chain carboxyl group-containing polyimide resin obtained by reacting a tetracarboxylic dianhydride having at least one ether bond, and (a5) a compound having an epoxy group and at least one (meth) acryloyl group in the molecule And (a6) It is also preferable that it is a polyimide resin (A2) obtained by making a polybasic acid anhydride react.
(式中、複数個のR2はそれぞれ独立に2価の有機基を示す。qは1〜20の整数である。)
(In the formula, plural R 2 s each independently represent a divalent organic group. Q is an integer of 1 to 20.)
(式中、R3は少なくとも3価の有機基を示す。)
(In the formula, R 3 represents at least a trivalent organic group.)
(式中R4は2価の有機基である。)
(In the formula, R 4 is a divalent organic group.)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示し、R3は少なくとも3価の有機基を示し、複数個のR4はそれぞれ独立に2価の有機基を示す。q、l、m、nは1〜20の整数である。)
(In the formula, a plurality of R 2 each independently represents a divalent organic group, R 3 represents at least a trivalent organic group, and a plurality of R 4 each independently represents a divalent organic group. q, l, m, and n are integers of 1 to 20.)
(式中、R5は2価の有機基を示す。)
(In the formula, R 5 represents a divalent organic group.)
また、前記(A2)ポリイミド樹脂が、(a2)ポリカーボネートジオールのモル数を(a2)、(a3)ジヒドロキシカルボン酸化合物のモル数を(a3)、(a4)ジイソシアネート化合物のモル数を(a4)とした場合に、〔(a2)+(a3)〕/(a4)=0.4〜0.9の範囲内で反応させ、更に、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物のモル数を(a7)とした場合に、(a4)/(a7)=0.5〜5.0の範囲内で反応させ、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物のモル数を(a5)、(a6)多塩基酸無水物のモル数を(a6)とした場合に、(a3)/(a5)=1.0〜2.0であり、且つ、(a5)/(a6)=1.0〜2.0の範囲内で反応させて得られることも好ましい。 The (A2) polyimide resin has (a2) the number of moles of polycarbonate diol (a2), (a3) the number of moles of dihydroxycarboxylic acid compound (a3), and (a4) the number of moles of diisocyanate compound (a4). In the range [(a2) + (a3)] / (a4) = 0.4 to 0.9, and (a7) a tetracarboxylic acid having at least one ether bond in the molecule. When the number of moles of acid dianhydride is (a7), the reaction is carried out within the range of (a4) / (a7) = 0.5 to 5.0, and (a5) at least an epoxy group and at least one molecule. When the number of moles of the compound having one (meth) acryloyl group is (a5) and the number of moles of the (a6) polybasic acid anhydride is (a6), (a3) / (a5) = 1.0 to 2.0 and (a5) / (a6 = It is also preferably obtained by reacting in the range of 1.0 to 2.0.
また、前記(A2)ポリイミド樹脂が、一般式(9)で示される末端イソシアネート化合物と、(a7)一般式(5)または一般式(6)で示される分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応させ、更に、(a8)下記一般式(8)で示されるジアミノ化合物を反応させて得られる側鎖カルボキシル基含有ポリイミド樹脂に、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物及び(a6)多塩基酸無水物を反応させて得られることも好ましい。 The (A2) polyimide resin has a terminal isocyanate compound represented by the general formula (9) and (a7) at least one ether bond in the molecule represented by the general formula (5) or the general formula (6). A side chain carboxyl group-containing polyimide resin obtained by reacting tetracarboxylic dianhydride and further reacting with (a8) a diamino compound represented by the following general formula (8), and (a5) epoxy in the molecule It is also preferable that the compound is obtained by reacting a group having at least one (meth) acryloyl group and (a6) a polybasic acid anhydride.
(式中R7は2価の有機基である。)。
(Wherein R 7 is a divalent organic group).
また、前記(A2)ポリイミド樹脂が、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物のモル数を(a7)、(a8)ジアミノ化合物のモル数を(a8)とした場合に、(a7)/(a8)=1.0〜5.0の範囲内で反応させて得られることも好ましい。 The (A2) polyimide resin has (a7) the number of moles of tetracarboxylic dianhydride having at least one ether bond in the molecule as (a7) and the number of moles of (a8) diamino compound as (a8). In this case, it is also preferable that the reaction is performed within the range of (a7) / (a8) = 1.0 to 5.0.
また、前記感光性樹脂組成物における(A)成分、(B)成分、(C)成分、及び(D)成分の重量比が、(A)成分100重量部に対して、(B)成分が、5〜500重量部、(C)成分が0.1〜20重量部、(D)成分が0.5〜100重量部であることも好ましい。 Further, the weight ratio of the component (A), the component (B), the component (C), and the component (D) in the photosensitive resin composition is such that the component (B) is based on 100 parts by weight of the component (A). The component (C) is preferably 0.1 to 20 parts by weight, and the component (D) is preferably 0.5 to 100 parts by weight.
また、本願発明の別の発明は、上記感光性樹脂組成物を有機溶剤に溶解して得られる感光性樹脂組成物溶液である。 Another invention of the present invention is a photosensitive resin composition solution obtained by dissolving the above photosensitive resin composition in an organic solvent.
また、本願発明の別の発明は、上記感光性樹脂組成物を基材表面に塗布、乾燥して得られる感光性フィルムである。 Another invention of the present invention is a photosensitive film obtained by applying and drying the above photosensitive resin composition on a substrate surface.
また、本願発明の別の発明は、上記感光性樹脂組成物を硬化させることにより得られる絶縁膜である。 Moreover, another invention of the present invention is an insulating film obtained by curing the photosensitive resin composition.
また、本願発明の別の発明は、上記感光性樹脂組成物をプリント配線板に被覆した絶縁膜付きプリント配線板である。 Another invention of the present invention is a printed wiring board with an insulating film in which the printed resin board is coated with the photosensitive resin composition.
本願発明の感光性樹脂組成物は、感光性を有するため微細加工が可能であり、希アルカリ水溶液で現像可能であり、低温(200℃以下)で硬化可能であり、柔軟性に富み、電気絶縁信頼性、ハンダ耐熱性、耐有機溶剤性に優れ、硬化後の基板の反りが小さく、封止剤との密着性に優れるという特性を発現する。 Since the photosensitive resin composition of the present invention has photosensitivity, it can be finely processed, can be developed with a dilute alkaline aqueous solution, can be cured at a low temperature (200 ° C. or less), is highly flexible, and has electrical insulation. It exhibits excellent reliability, solder heat resistance, and organic solvent resistance, small warpage of the substrate after curing, and excellent adhesion to the sealant.
本願発明の構成は、(A)主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂、(B)分子内に感光性基を少なくとも1つ有する、(主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂)ではない、感光性化合物、(C)光重合開始剤及び(D)熱硬化性化合物を少なくとも含有することを特徴とする感光性樹脂組成物である。
以下、それぞれの構成材料について説明を行う。
The composition of the present invention is (A) a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developing group and a photosensitive group in the side chain, and (B) a photosensitive group in the molecule. At least one photosensitive compound that is not (polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developing group and a photosensitive group in the side chain), (C) photopolymerization initiation It is a photosensitive resin composition characterized by containing an agent and (D) a thermosetting compound.
Hereinafter, each constituent material will be described.
<(A)ポリイミド樹脂>
本願発明のポリイミド樹脂は主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂であり、これらの構造であれば特に限定はされないが、数平均分子量がポリエチレングリコール換算で6000以上、10万以下のポリマーであることが好ましい。
また、上記イミド骨格は、なかでもエーテルイミド骨格であることが好ましい。
ここで、エーテルイミド骨格とは、分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物由来のエーテル結合と、少なくとも1つのイミド環を有する骨格である。
<(A) Polyimide resin>
The polyimide resin of the present invention is a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developable group and a photosensitive group in the side chain. The polymer preferably has a number average molecular weight of 6000 or more and 100,000 or less in terms of polyethylene glycol.
The imide skeleton is preferably an etherimide skeleton.
Here, the etherimide skeleton is a skeleton having an ether bond derived from a tetracarboxylic dianhydride having at least one ether bond in the molecule and at least one imide ring.
本願発明の主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂を含む感光性樹脂組成物は、驚くべきことに、各種特性に優れる事を、本発明者らは見出したが、これは、以下の理由によるのではないかと推測している。つまり、主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有する場合、イミド骨格由来の耐熱性や電気絶縁信頼性、ポリカーボネート骨格及びウレタン結合由来の耐薬品性や柔軟性に優れ、側鎖の現像性基及び感光性基由来の現像性及び感光性有している。なかでもエーテルイミド骨格の場合、イミド骨格由来の耐熱性や電気絶縁信頼性に非常に優れるだけでなく、驚くべきことに、エーテルイミド骨格の有する分子鎖の屈曲性とポリカーボネート骨格やウレタン結合の柔軟性との相乗効果により分子鎖の柔軟性に優れ、その為、側鎖の現像性基や感光性基の自由度が向上した結果、ポリイミド樹脂の溶解性が上がり、また、感光性基が反応に寄与する確率が高くなり、その結果として、分子量が比較的高いポリイミド樹脂であるにもかかわらず、現像性・感光性に優れるのではないかと推測している。また、現像性基及び感光性基が主鎖から分岐する一本の側鎖に両方結合している構造を有する場合、主鎖の分岐点を増やし、分子の配向結晶性を低下させるため、ポリイミド樹脂の溶剤に対する溶解性を向上させ、更に、エポキシ樹脂やブロックイソシアネートなどの熱硬化性化合物を配合し、加熱した場合、熱硬化性化合物と側鎖の現像性基が反応し、3次元架橋構造を取るためハンダ耐熱性、耐薬品性、電気絶縁信頼性が向上するのではないかと推測している。また、現像性基及び感光性基が主鎖から分岐する一本の側鎖に両方結合しているため、UV照射により架橋構造を取る際、及び現像の際、主鎖から分岐した離れた位置に現像性基及び感光性基が位置し、現像性基及び感光性基の自由度が向上した結果、現像性基及び感光性基の反応に寄与する可能性が高くなり、更に、架橋点間距離が大きくなり、柔軟な架橋構造となるのではないかと推測している。また、本願発明のポリイミド樹脂がエーテル結合を有している場合、各種溶媒に対する溶解性が高く、そのため重合工程においても、沈殿や析出することなく、容易に製造する事ができる。 The photosensitive resin composition containing a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain of the present invention, and having a developing group and a photosensitive group in the side chain, surprisingly has various properties. The present inventors have found that it is excellent, but it is speculated that this may be due to the following reason. In other words, when it has an imide skeleton, polycarbonate skeleton, and urethane bond in the main chain, it has excellent heat resistance and electrical insulation reliability derived from the imide skeleton, chemical resistance and flexibility derived from the polycarbonate skeleton and urethane bond, and development of the side chain. Developability and photosensitivity derived from a functional group and a photosensitive group. In particular, in the case of an etherimide skeleton, not only is the heat resistance and electrical insulation reliability derived from the imide skeleton extremely superior, but surprisingly, the flexibility of the molecular chain of the etherimide skeleton and the flexibility of the polycarbonate skeleton and urethane bond are surprising. As a result, the flexibility of the molecular chain is improved due to a synergistic effect with the property, and as a result, the degree of freedom of the developing group and the photosensitive group of the side chain is improved, so that the solubility of the polyimide resin is increased and the photosensitive group reacts. As a result, it is presumed that, despite the polyimide resin having a relatively high molecular weight, it is excellent in developability and photosensitivity. In addition, when the developing group and the photosensitive group have a structure in which both are bonded to one side chain branched from the main chain, polyimide is used to increase the branching point of the main chain and lower the molecular orientation crystallinity. Improves the solubility of the resin in the solvent. Furthermore, when a thermosetting compound such as epoxy resin or blocked isocyanate is blended and heated, the thermosetting compound reacts with the developing group of the side chain, resulting in a three-dimensional crosslinked structure. Therefore, it is speculated that solder heat resistance, chemical resistance, and electrical insulation reliability may be improved. In addition, since both the developing group and the photosensitive group are bonded to one side chain branched from the main chain, when taking a cross-linked structure by UV irradiation and at the time of development, a remote position branched from the main chain As a result of the development group and the photosensitive group being located on the surface, the degree of freedom of the development group and the photosensitive group is improved, the possibility of contributing to the reaction of the development group and the photosensitive group is increased. It is speculated that the distance will increase and a flexible cross-linked structure will result. Further, when the polyimide resin of the present invention has an ether bond, it has high solubility in various solvents, and therefore can be easily produced without precipitation or precipitation even in the polymerization step.
<(A1)ポリイミド樹脂>
本願発明の主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂は、これらの構造であれば特に限定はされないが、好ましくは、(a1)下記一般式(1)で示される水酸基末端エーテルイミドオリゴマー、(a2)下記一般式(2)で示されるポリカーボネートジオール、(a3)下記一般式(3)で示されるジヒドロキシカルボン酸化合物、(a4)下記一般式(4)で示されるジイソシアネート化合物を反応させて得られる側鎖カルボキシル基含有ポリイミド樹脂に、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物及び(a6)多塩基酸無水物を反応させることにより得られる(A1)ポリイミド樹脂である。
<(A1) Polyimide resin>
The polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain of the present invention and having a developing group and a photosensitive group in the side chain is not particularly limited as long as it has these structures, but preferably (A1) a hydroxyl-terminated etherimide oligomer represented by the following general formula (1), (a2) a polycarbonate diol represented by the following general formula (2), (a3) a dihydroxycarboxylic acid compound represented by the following general formula (3) (A4) A side chain carboxyl group-containing polyimide resin obtained by reacting a diisocyanate compound represented by the following general formula (4), and (a5) an epoxy group and at least one (meth) acryloyl group in the molecule. (A1) polyimide resin obtained by reacting a compound having (a6) polybasic acid anhydride .
(式中、Xは少なくとも1つのエーテル結合を有する4価の有機基を示し、Yは2価の有機基を示し、複数個のR1はそれぞれ独立に2価の有機基を示す。pは0〜20の整数である。)
(Wherein X represents a tetravalent organic group having at least one ether bond, Y represents a divalent organic group, and a plurality of R 1 s independently represent a divalent organic group. P represents It is an integer from 0 to 20.)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示す。qは1〜20の整数である。)
(In the formula, plural R 2 s each independently represent a divalent organic group. Q is an integer of 1 to 20.)
(式中、R3は少なくとも3価の有機基を示す。)
(In the formula, R 3 represents at least a trivalent organic group.)
(式中R4は2価の有機基である。)。
(Wherein R 4 is a divalent organic group).
<(a1)水酸基末端エーテルイミドオリゴマー>
本願発明の(a1)下記一般式(1)で示される水酸基末端エーテルイミドオリゴマーとは、主鎖末端に少なくとも1つの水酸基を有し、主鎖内部には、少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物由来のエーテル結合と、少なくとも1つのイミド環を有する、数平均分子量がポリエチレングリコール換算で通常1万以下のオリゴマーである。
<(A1) Hydroxyl-terminated etherimide oligomer>
(A1) The hydroxyl-terminated etherimide oligomer represented by the following general formula (1) of the present invention is a tetracarboxylic acid having at least one hydroxyl group at the end of the main chain and at least one ether bond inside the main chain. It is an oligomer having an ether bond derived from an acid dianhydride and at least one imide ring, and having a number average molecular weight of usually 10,000 or less in terms of polyethylene glycol.
これらの構造であれば特に限定はされないが、好ましくは、下記一般式(5)または下記一般式(6)で示される、分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物と下記一般式(7)で示されるアミノアルコールを反応させることにより得ることができる。 Although it will not specifically limit if it is these structures, Preferably, tetracarboxylic dianhydride which has at least 1 ether bond in a molecule | numerator shown by the following general formula (5) or the following general formula (6), and the following It can be obtained by reacting the amino alcohol represented by the general formula (7).
(式中、Xは少なくとも1つのエーテル結合を有する4価の有機基を示し、Yは2価の有機基を示し、複数個のR1はそれぞれ独立に2価の有機基を示す。pは0〜20の整数である。)
(Wherein X represents a tetravalent organic group having at least one ether bond, Y represents a divalent organic group, and a plurality of R 1 s independently represent a divalent organic group. P represents It is an integer from 0 to 20.)
(式中、R5は2価の有機基を示す。)
(In the formula, R 5 represents a divalent organic group.)
(式中R6は2価の有機基である。)。
(Wherein R 6 is a divalent organic group).
本願発明の一般式(5)または一般式(6)で示される水酸基末端エーテルイミドオリゴマーの原料として用いられる分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物としては、例えば、3,3’,4,4’−オキシジフタル酸二無水物、3,3’,4,4’−ハイドロキノンジフタル酸二無水物、2,2− ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物、2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]ヘキサフルオロプロパン二無水物または4,4’−ビス(3,4−ジカルボキシフェノキシ)ジフェニルサルファイド−3,3’,4,4’−テトラカルボン酸二無水物等のテトラカルボン酸二無水物を用いることができる。 Examples of the tetracarboxylic dianhydride having at least one ether bond in the molecule used as a raw material for the hydroxyl-terminated etherimide oligomer represented by the general formula (5) or (6) of the present invention include, for example, 3, 3 ', 4,4'-oxydiphthalic dianhydride, 3,3', 4,4'-hydroquinone diphthalic dianhydride, 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl ] Propane dianhydride, 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] hexafluoropropane dianhydride or 4,4'-bis (3,4-dicarboxyphenoxy) diphenyl sulfide Tetracarboxylic dianhydrides such as 3,3 ′, 4,4′-tetracarboxylic dianhydride can be used.
特に好ましくは、3,3’,4,4’−オキシジフタル酸二無水物または2,2− ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物を用いることで、得られる水酸基末端エーテルイミドオリゴマーの有機溶剤への溶解性や、得られるポリイミド樹脂の感光性化合物との相溶性を向上させることができる点で好ましい。 Particularly preferably, it can be obtained by using 3,3 ′, 4,4′-oxydiphthalic dianhydride or 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride. This is preferable in that the solubility of the hydroxyl-terminated etherimide oligomer in an organic solvent and the compatibility of the resulting polyimide resin with the photosensitive compound can be improved.
本願発明の一般式(7)で示される水酸基末端エーテルイミドオリゴマーの原料として用いられるアミノアルコールとしては、特に限定はされないが、例えば、2−アミノエタノール、3−アミノ−1−プロパノール、4−アミノ−1−ブタノール、5−アミノ−1−ペンタノール、2−アミノフェノール、3−アミノフェノール、4−アミノフェノール、2−(4−アミノフェニル)エタノール、2−アミノ−m−クレゾール、2−アミノ−p−クレゾール、3−アミノ−o−クレゾール、4−アミノ−o−クレゾール、4−アミノ−m−クレゾール、5−アミノ−o−クレゾール、6−アミノ−m−クレゾール、2−アミノ−1,2−ジフェニルエタノール、2−アミノベンジルアルコール、3−アミノベンジルアルコール、4−アミノベンジルアルコール、2−アミノシクロヘキサノール、4−アミノシクロヘキサノール、2−アミノシクロペンタノールまたは1−アミノ−1−シクロペンタンメタノールを用いることができる。 Although it does not specifically limit as amino alcohol used as a raw material of the hydroxyl-terminated etherimide oligomer shown by General formula (7) of this invention, For example, 2-aminoethanol, 3-amino-1-propanol, 4-amino -1-butanol, 5-amino-1-pentanol, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2- (4-aminophenyl) ethanol, 2-amino-m-cresol, 2-amino -P-cresol, 3-amino-o-cresol, 4-amino-o-cresol, 4-amino-m-cresol, 5-amino-o-cresol, 6-amino-m-cresol, 2-amino-1 , 2-diphenylethanol, 2-aminobenzyl alcohol, 3-aminobenzyl alcohol, 4-amino Down benzyl alcohol, 2-aminocyclohexanol, 4-aminocyclohexanol, it can be used 2-amino-cyclopentanol or 1-amino-1-cyclopentane methanol.
特に好ましくは、2−アミノエタノール、3−アミノ−1−プロパノールまたは4−アミノ−1−ブタノールを用いることで、得られる水酸基末端エーテルイミドオリゴマーの有機溶剤への溶解性を向上させることができる点で好ましい。 Particularly preferably, by using 2-aminoethanol, 3-amino-1-propanol or 4-amino-1-butanol, the solubility of the resulting hydroxyl-terminated etherimide oligomer in an organic solvent can be improved. Is preferable.
また、上記、水酸基末端エーテルイミドオリゴマーを合成する際、分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物とアミノアルコールの他に鎖延長剤として下記一般式(8)で示されるジアミノ化合物を用いることもできる。 Moreover, when synthesizing the above hydroxyl-terminated etherimide oligomer, in addition to tetracarboxylic dianhydride having at least one ether bond in the molecule and amino alcohol, diamino represented by the following general formula (8) is used as a chain extender. Compounds can also be used.
(式中R7は2価の有機基である。)。
(Wherein R 7 is a divalent organic group).
本願発明の一般式(8)で示される水酸基末端エーテルイミドオリゴマーの鎖延長剤として用いられるジアミノ化合物としては、特に限定されるものではないが、例えば、m−フェニレンジアミン、o−フェニレンジアミン、p−フェニレンジアミン、ビス(3−アミノフェニル)スルホン、ビス(4−アミノフェニル)スルホン、3,4’−ジアミノベンゾフェノン、4,4’−ジアミノベンゾフェノン、3,3’−ジアミノベンゾフェノン、3,3’−ジアミノジフェニルメタン、3,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルエーテル、3,3’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルエーテル、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ビス[4−(3−アミノフェノキシ)フェニル]メタン、ビス[4−(4−アミノフェノキシ)フェニル]メタン、2,2−ビス[4−(3−アミノフェノキシ)フェニル]プロパン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2−[4−(4−アミノフェノキシフェニル)][4−(3−アミノフェノキシフェニル)] プロパン、1,3−ビス(3−アミノフェノキシ)ベンゼン、1,4−ビス(3−アミノフェノキシ)ベンゼン、1,4−ビス(4−アミノフェノキシ)ベンゼン、1,3−ビス(4−アミノフェノキシ)ベンゼン、ビス[4−(3−アミノフェノキシ)フェニル]エーテル、ビス[4−(4−アミノフェノキシ)フェニル]エーテル、ポリテトラメチレンオキシド−ジ−p−アミノベンゾエート、ポリ(テトラメチレン/3−メチルテトラメチレンエーテル)グリコールビス(4−アミノベンゾエート)、トリメチレン―ビス(4−アミノベンゾエート)、p-フェニレン−ビス(4−アミノベンゾエート)、m−フェニレン−ビス(4−アミノベンゾエート)、ビスフェノールA−ビス(4−アミノベンゾエート)、2,4−ジアミノ安息香酸、2,5−ジアミノ安息香酸、3,5−ジアミノ安息香酸、3,3’−ジアミノ−4,4’−ジカルボキシビフェニル、4,4’−ジアミノ−3,3’−ジカルボキシビフェニル、4,4’−ジアミノ−2,2’−ジカルボキシビフェニル、[ビス(4-アミノ-2-カルボキシ)フェニル]メタン、 [ビス(4-アミノ-3-カルボキシ)フェニル]メタン、[ビス(3-アミノ-4-カルボキシ)フェニル]メタン、 [ビス(3-アミノ-5-カルボキシ)フェニル]メタン、2,2−ビス[3−アミノ−4−カルボキシフェニル]プロパン、2,2−ビス[4−アミノ−3−カルボキシフェニル]プロパン、3,3’−ジアミノ−4,4’−ジカルボキシジフェニルエーテル、4,4’−ジアミノ−3,3’−ジカルボキシジフェニルエーテル、4,4’−ジアミノ−2,2’−ジカルボキシジフェニルエーテル、3,3’−ジアミノ−4,4’−ジカルボキシジフェニルスルフォン、4,4’−ジアミノ−3,3’−ジカルボキシジフェニルスルフォン、4,4’−ジアミノ−2,2’−ジカルボキシジフェニルスルフォン、2,3−ジアミノフェノール、2,4−ジアミノフェノール、2,5−ジアミノフェノール、3,5−ジアミノフェノール等のジアミノフェノール類、3,3’−ジアミノ−4,4’−ジヒドロキシビフェニル、4,4’−ジアミノ−3,3’−ジヒドロキシビフェニル、4,4’−ジアミノ−2,2’−ジヒドロキシビフェニル、4,4’−ジアミノ−2,2’,5,5’−テトラヒドロキシビフェニル等のヒドロキシビフェニル化合物類、3,3’−ジアミノ−4,4’−ジヒドロキシジフェニルメタン、4,4’−ジアミノ−3,3’−ジヒドロキシジフェニルメタン、4,4’−ジアミノ−2,2’−ジヒドロキシジフェニルメタン等のジヒドロキシジフェニルメタン類、2,2−ビス[3−アミノ−4−ヒドロキシフェニル]プロパン、2,2−ビス[4−アミノ−3−ヒドロキシフェニル]プロパン等のビス[ヒドロキシフェニル]プロパン類、3,3’−ジアミノ−4,4’−ジヒドロキシジフェニルエーテル、4,4’−ジアミノ−3,3’−ジヒドロキシジフェニルエーテル、4,4’−ジアミノ−2,2’−ジヒドロキシジフェニルエーテル等のヒドロキシジフェニルエーテル類、3,3’−ジアミノ−4,4’−ジヒドロキシジフェニルスルフォン、4,4’−ジアミノ−3,3’−ジヒドロキシジフェニルスルフォン、4,4’−ジアミノ−2,2’−ジヒドロキシジフェニルスルフォン等のジヒドロキシジフェニルスルフォン類、3,3’−ジアミノ−4,4’−ジヒドロキシジフェニルスルフィド、4,4’−ジアミノ−3,3’−ジヒドロキシジフェニルスルフィド、4,4’−ジアミノ−2,2’−ジヒドロキシジフェニルスルフィド等のジヒドロキシジフェニルスルフィド類、3,3’−ジアミノ−4,4’−ジヒドロキシジフェニルスルホキシド、4,4’−ジアミノ−3,3’−ジヒドロキシジフェニルスルホキシド、4,4’−ジアミノ−2,2’−ジヒドロキシジフェニルスルホキシド等のジヒドロキシジフェニルスルホキシド類、2,2−ビス[4−(4−アミノ−3−ヒドロキシフェノキシ)フェニル]プロパン等のビス[(ヒドロキシフェニル)フェニル]アルカン化合物類、4,4’−ビス(4−アミノ−3−ヒドキシフェノキシ)ビフェニル等のビス(ヒドキシフェノキシ)ビフェニル化合物類、2,2−ビス[4−(4−アミノ−3−ヒドロキシフェノキシ)フェニル]スルフォン等のビス[(ヒドロキシフェノキシ)フェニル]スルフォン化合物、4,4’−ジアミノ−3,3’−ジハイドロキシジフェニルメタン、4,4’−ジアミノ−2,2’−ジハイドロキシジフェニルメタン、2,2−ビス[3−アミノ−4−カルボキシフェニル]プロパン、4,4’−ビス(4−アミノ−3−ヒドキシフェノキシ)ビフェニル等のビス(ヒドキシフェノキシ)ビフェニル化合物類、1,2−ジアミノシクロヘキサン、1,3−ジアミノシクロヘキサン、1,4−ジアミノシクロヘキサン、1,4−シクロヘキサンビス(メチルアミン)、4,4’−ジアミノジシクロヘキシルメタン、(4−アミノ−3−メチルシクロヘキシル)メタン、5−アミノ−1,3,3−トリメチルシクロヘキサンメチルアミン、3(4),8(9)−ビス(アミノメチル)トリシクロ[5.2.1.02,6]デカン、2,5(6)−ビス(アミノメチル)ビシクロ[2.2.1]ヘプタン、1,3−ジアミノアダマンタン等の脂環族ジアミン類、テトラメチレンジアミン、ヘキサメチレンジアミン、1,12−ジアミノドデカン等の脂肪族ジアミン類、ポリオキシエチレンジアミンまたはポリオキシプロピレンジアミン等のポリオキシオキシアルキレンジアミン類などを挙げることができる。 Although it does not specifically limit as a diamino compound used as a chain extender of the hydroxyl-terminated etherimide oligomer shown by General formula (8) of this invention, For example, m-phenylenediamine, o-phenylenediamine, p -Phenylenediamine, bis (3-aminophenyl) sulfone, bis (4-aminophenyl) sulfone, 3,4'-diaminobenzophenone, 4,4'-diaminobenzophenone, 3,3'-diaminobenzophenone, 3,3 ' -Diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, bis [4- (3 -Aminophenoxy) phenyl] sulfone, bi [4- (4-aminophenoxy) phenyl] sulfone, bis [4- (3-aminophenoxy) phenyl] methane, bis [4- (4-aminophenoxy) phenyl] methane, 2,2-bis [4- ( 3-aminophenoxy) phenyl] propane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 2,2- [4- (4-aminophenoxyphenyl)] [4- (3-aminophenoxy Phenyl)] propane, 1,3-bis (3-aminophenoxy) benzene, 1,4-bis (3-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 1,3-bis ( 4-aminophenoxy) benzene, bis [4- (3-aminophenoxy) phenyl] ether, bis [4- (4-aminophenoxy) phenyl] ether, poly Ritetramethylene oxide-di-p-aminobenzoate, poly (tetramethylene / 3-methyltetramethylene ether) glycol bis (4-aminobenzoate), trimethylene-bis (4-aminobenzoate), p-phenylene-bis (4 -Aminobenzoate), m-phenylene-bis (4-aminobenzoate), bisphenol A-bis (4-aminobenzoate), 2,4-diaminobenzoic acid, 2,5-diaminobenzoic acid, 3,5-diaminobenzoic acid Acid, 3,3′-diamino-4,4′-dicarboxybiphenyl, 4,4′-diamino-3,3′-dicarboxybiphenyl, 4,4′-diamino-2,2′-dicarboxybiphenyl, [Bis (4-amino-2-carboxy) phenyl] methane, [Bis (4-amino-3-carboxy) phenyl] methane, [ (3-amino-4-carboxy) phenyl] methane, [bis (3-amino-5-carboxy) phenyl] methane, 2,2-bis [3-amino-4-carboxyphenyl] propane, 2,2- Bis [4-amino-3-carboxyphenyl] propane, 3,3′-diamino-4,4′-dicarboxydiphenyl ether, 4,4′-diamino-3,3′-dicarboxydiphenyl ether, 4,4′- Diamino-2,2′-dicarboxydiphenyl ether, 3,3′-diamino-4,4′-dicarboxydiphenyl sulfone, 4,4′-diamino-3,3′-dicarboxydiphenyl sulfone, 4,4′- Diamino-2,2′-dicarboxydiphenylsulfone, 2,3-diaminophenol, 2,4-diaminophenol, 2,5-diaminophenol, 3,5-diaminophenol Diaminophenols such as enol, 3,3′-diamino-4,4′-dihydroxybiphenyl, 4,4′-diamino-3,3′-dihydroxybiphenyl, 4,4′-diamino-2,2′-dihydroxy Hydroxyphenyl compounds such as biphenyl, 4,4′-diamino-2,2 ′, 5,5′-tetrahydroxybiphenyl, 3,3′-diamino-4,4′-dihydroxydiphenylmethane, 4,4′-diamino Dihydroxydiphenylmethanes such as −3,3′-dihydroxydiphenylmethane, 4,4′-diamino-2,2′-dihydroxydiphenylmethane, 2,2-bis [3-amino-4-hydroxyphenyl] propane, 2,2- Bis [hydroxyphenyl] propanes such as bis [4-amino-3-hydroxyphenyl] propane, 3,3′-diamino-4,4 Hydroxydiphenyl ethers such as' -dihydroxydiphenyl ether, 4,4'-diamino-3,3'-dihydroxydiphenyl ether, 4,4'-diamino-2,2'-dihydroxydiphenyl ether, 3,3'-diamino-4,4 Dihydroxydiphenyl sulfones such as' -dihydroxydiphenyl sulfone, 4,4'-diamino-3,3'-dihydroxydiphenyl sulfone, 4,4'-diamino-2,2'-dihydroxydiphenyl sulfone, 3,3'-diamino Dihydroxydiphenyl sulfides such as -4,4'-dihydroxydiphenyl sulfide, 4,4'-diamino-3,3'-dihydroxydiphenyl sulfide, 4,4'-diamino-2,2'-dihydroxydiphenyl sulfide, 3'-diamino-4,4'-dihydro Dihydroxydiphenyl sulfoxides such as xyldiphenyl sulfoxide, 4,4′-diamino-3,3′-dihydroxydiphenyl sulfoxide, 4,4′-diamino-2,2′-dihydroxydiphenyl sulfoxide, 2,2-bis [4- Bis [(hydroxyphenyl) phenyl] alkane compounds such as (4-amino-3-hydroxyphenoxy) phenyl] propane, bis (hydrido) such as 4,4′-bis (4-amino-3-hydroxyphenoxy) biphenyl Xyphenoxy) biphenyl compounds, bis [(hydroxyphenoxy) phenyl] sulfone compounds such as 2,2-bis [4- (4-amino-3-hydroxyphenoxy) phenyl] sulfone, 4,4′-diamino-3, 3'-dihydroxydiphenylmethane, 4,4'-diamino-2,2'-dihai Bis (hydroxyphenoxy) biphenyl compounds such as roxydiphenylmethane, 2,2-bis [3-amino-4-carboxyphenyl] propane, 4,4′-bis (4-amino-3-hydroxyphenoxy) biphenyl, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane, 1,4-diaminocyclohexane, 1,4-cyclohexanebis (methylamine), 4,4′-diaminodicyclohexylmethane, (4-amino-3-methylcyclohexyl) ) Methane, 5-amino-1,3,3-trimethylcyclohexanemethylamine, 3 (4), 8 (9) -bis (aminomethyl) tricyclo [5.2.1.0 2,6 ] decane, 2, Alicyclics such as 5 (6) -bis (aminomethyl) bicyclo [2.2.1] heptane, 1,3-diaminoadamantane Amines, tetramethylenediamine, hexamethylenediamine, 1,12-aliphatic diamines diamino dodecane, polyoxyethylene polyoxyalkylene diamines, such as polyoxyethylene diamine or polyoxypropylene diamines and the like.
特に好ましくは、m−フェニレンジアミン、3,3’−ジアミノジフェニルメタン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ビス[4−(3−アミノフェノキシ)フェニル]メタン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、1,3−ビス(3−アミノフェノキシ)ベンゼン、1,4−ビス(3−アミノフェノキシベンゼン)、1,4−ビス(4−アミノフェノキシベンゼン)または1,3−ビス(4−アミノフェノキシベンゼン)等の芳香族ジアミンを用いることで、得られるポリイミド樹脂の耐熱性や電気絶縁信頼性を向上させることができる点で好ましい。 Particularly preferably, m-phenylenediamine, 3,3′-diaminodiphenylmethane, bis [4- (4-aminophenoxy) phenyl] sulfone, bis [4- (3-aminophenoxy) phenyl] sulfone, bis [4- ( 3-aminophenoxy) phenyl] methane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 1,3-bis (3-aminophenoxy) benzene, 1,4-bis (3-aminophenoxy) Heat resistance and electrical insulation reliability of polyimide resin obtained by using aromatic diamine such as benzene), 1,4-bis (4-aminophenoxybenzene) or 1,3-bis (4-aminophenoxybenzene) It is preferable at the point which can improve.
上記、一般式(5)、一般式(6)、一般式(7)及び一般式(8)で示される原料は、単独で使用してもよいし、あるいは、2種以上を併用して使用しても良い。また、一般式(5)及び一般式(6)で示される原料を同時に使用しても良い。 The raw materials represented by the above general formula (5), general formula (6), general formula (7) and general formula (8) may be used alone or in combination of two or more. You may do it. Moreover, you may use the raw material shown by General formula (5) and General formula (6) simultaneously.
本願発明の一般式(1)で示される水酸基末端エーテルイミドオリゴマーの合成方法は、一般式(5)または一般式(6)で示される分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物と一般式(7)で示されるアミノアルコールを、モル比で、好ましくは、(分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物のモル数/アミノアルコールのモル数)=0.25〜0.75、より好ましくは、0.3〜0.7、特に好ましくは、0.4〜0.6の範囲内で反応させることにより得ることができる。 The method for synthesizing the hydroxyl-terminated etherimide oligomer represented by the general formula (1) of the present invention is a tetracarboxylic dianhydride having at least one ether bond in the molecule represented by the general formula (5) or the general formula (6). Product and the amino alcohol represented by the general formula (7) in a molar ratio, preferably (number of moles of tetracarboxylic dianhydride having at least one ether bond in the molecule / number of moles of amino alcohol) = 0 .25 to 0.75, more preferably 0.3 to 0.7, and particularly preferably 0.4 to 0.6.
上記範囲内に添加量を制御して反応させることにより、水酸基末端エーテルイミドオリゴマーを未反応物や副生成物の生成がなく、得ることができるので好ましい。0.25より小さい場合には、多量の未反応のアミノエタノールが系内に残るため、感光性樹脂組成物に用いた場合、耐熱性、電気絶縁信頼性が低下する場合がある。また、0.75より大きい場合には、目的とする水酸基末端エーテルイミドオリゴマーの収率が低くなる場合がある。 By controlling the addition amount within the above range and reacting, it is preferable because the hydroxyl-terminated etherimide oligomer can be obtained without generation of unreacted products and by-products. When it is smaller than 0.25, a large amount of unreacted aminoethanol remains in the system, and when used in the photosensitive resin composition, heat resistance and electrical insulation reliability may be lowered. Moreover, when larger than 0.75, the yield of the target hydroxyl-terminated etherimide oligomer may become low.
また、鎖延長剤として一般式(8)で示されるジアミノ化合物を用いる場合は、分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物及びアミノアルコールを反応させる際に添加して反応を行うが、これに限られるものではない。ジアミノ化合物の添加量は、好ましくは、モル比で、(分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物のモル数)/(アミノアルコールのモル数+ジアミノ化合物のモル数)=0.25〜1.0、より好ましくは、0.3〜0.9、特に好ましくは、0.4〜0.8の範囲内で反応させることにより得ることができる。 When the diamino compound represented by the general formula (8) is used as a chain extender, the reaction is carried out by adding tetracarboxylic dianhydride having at least one ether bond in the molecule and amino alcohol. Yes, but not limited to this. The added amount of the diamino compound is preferably (molar number of tetracarboxylic dianhydride having at least one ether bond in the molecule) / (molar number of amino alcohol + molar number of diamino compound) = It can be obtained by reacting in the range of 0.25 to 1.0, more preferably 0.3 to 0.9, and particularly preferably 0.4 to 0.8.
上記範囲内に添加量を制御して反応させることにより、水酸基末端エーテルイミドオリゴマーの分子量を最適な範囲に制御することができるので好ましい。0.25より小さい場合には、多量の未反応物が系内に残るため、感光性樹脂組成物に用いた場合、耐熱性、電気絶縁信頼性が低下する場合がある。また、1.0より大きい場合には、水酸基末端イミドオリゴマーの分子量が大きくなり感光性樹脂組成物に用いた場合、現像性が低下する場合がある。 By controlling the addition amount within the above range and reacting, it is preferable because the molecular weight of the hydroxyl-terminated etherimide oligomer can be controlled within the optimum range. When it is smaller than 0.25, a large amount of unreacted material remains in the system, and thus when used in the photosensitive resin composition, the heat resistance and the electrical insulation reliability may be lowered. Moreover, when larger than 1.0, the molecular weight of a hydroxyl-terminated imide oligomer will become large, and when it uses for the photosensitive resin composition, developability may fall.
上記水酸基末端エーテルイミドオリゴマーは、各成分を100℃以下、好ましくは、80℃以下で有機溶媒中に溶解し、次いで、100℃以上300℃以下、好ましくは、150℃以上250℃以下で加熱することによりイミド化反応を進めながら得ることができる。イミド化反応の際には、種々の触媒を用いてもよい。 In the hydroxyl-terminated etherimide oligomer, each component is dissolved in an organic solvent at 100 ° C. or lower, preferably 80 ° C. or lower, and then heated at 100 ° C. or higher and 300 ° C. or lower, preferably 150 ° C. or higher and 250 ° C. or lower. This can be obtained while proceeding with the imidization reaction. Various catalysts may be used in the imidization reaction.
上記水酸基末端エーテルイミドオリゴマーを反応させるときに使用される有機溶媒としては、例えば、ジメチルスルホキシド、ジエチルスルホキシドなどのスルホキシド系溶媒、N,N−ジメチルホルムアミド、N,N−ジエチルホルムアミドなどのホルムアミド系溶媒、N,N−ジメチルアセトアミド、N,N−ジエチルアセトアミドなどのアセトアミド系溶媒、N−メチル−2−ピロリドン、N−ビニル−2−ピロリドンなどのピロリドン系溶媒、フェノール、o−、m−またはp−クレゾール、キシレノール、ハロゲン化フェノール、カテコールなどのフェノール系溶媒、あるいはヘキサメチルホスホルアミド、γ−ブチロラクトン、メチルモノグライム(1,2-ジメトキシエタン)、メチルジグライム(ビス(2-メトキシエテル)エーテル)、メチルトリグライム(1,2-ビス(2-メトキシエトキシ)エタン)、メチルテトラグライム(ビス[2-(2-メトキシエトキシエチル)]エーテル)、エチルモノグライム(1,2-ジエトキシエタン)、エチルジグライム(ビス(2-エトキシエチル)エーテル)、ブチルジグライム(ビス(2-ブトキシエチル)エーテル)等の対称グリコールジエーテル類、メチルアセテート、エチルアセテート、イソプロピルアセテート、n―プロピルアセテート、ブチルアセテート、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート(別名、カルビトールアセテート、酢酸2-(2-ブトキシエトキシ)エチル))、ジエチレングリコールモノブチルエーテルアセテート、3−メトキシブチルアセテート、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、ジプロピレングリコールメチルエーテルアセテート、プロピレングリコールジアセテート、1,3―ブチレングリコールジアセテート等のアセテート類や、ジプロピレングリコールメチルエーテル、トリプロピレングリコールメチルエーテル、プロピレングリコールn−プロピルエーテル、ジプロピレングリコールn−プロピルエーテル、プロピレングリコールn−ブチルエーテル、ジプロピレングリコールn−ブチルエーテル、トリピレングリコールn−プロピルエーテル、プロピレングリコールフェニルエーテル、ジプロピレングリコールジメチルエーテル、1,3―ジオキソラン、エチレングリコールモノブチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、またはエチレングリコールモノエチルエーテル等のエーテル類の溶剤を用いることもできる。尚、必要に応じて低沸点のヘキサン、アセトン、トルエン、キシレン等も併用するこができる。溶媒は1種のみでも2種以上を併用しても良い。
中でも特に対称グリコールジエーテル類がオリゴマーの溶解性が高いため好ましい。
Examples of the organic solvent used when the hydroxyl-terminated etherimide oligomer is reacted include sulfoxide solvents such as dimethyl sulfoxide and diethyl sulfoxide, and formamide solvents such as N, N-dimethylformamide and N, N-diethylformamide. Acetamide solvents such as N, N-dimethylacetamide and N, N-diethylacetamide, pyrrolidone solvents such as N-methyl-2-pyrrolidone and N-vinyl-2-pyrrolidone, phenol, o-, m- or p -Phenol solvents such as cresol, xylenol, halogenated phenol, catechol, or hexamethylphosphoramide, γ-butyrolactone, methylmonoglyme (1,2-dimethoxyethane), methyldiglyme (bis (2-methoxyether) D Ter), methyltriglyme (1,2-bis (2-methoxyethoxy) ethane), methyltetraglyme (bis [2- (2-methoxyethoxyethyl)] ether), ethyl monoglyme (1,2-diethoxy) Ethane), ethyl diglyme (bis (2-ethoxyethyl) ether), symmetric glycol diethers such as butyl diglyme (bis (2-butoxyethyl) ether), methyl acetate, ethyl acetate, isopropyl acetate, n-propyl Acetate, butyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate (also known as carbitol acetate, 2- (2-butoxyethoxy) ethyl acetate)), diethylene glycol Acetates such as nobutyl ether acetate, 3-methoxybutyl acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, dipropylene glycol methyl ether acetate, propylene glycol diacetate, 1,3-butylene glycol diacetate, Propylene glycol methyl ether, tripropylene glycol methyl ether, propylene glycol n-propyl ether, dipropylene glycol n-propyl ether, propylene glycol n-butyl ether, dipropylene glycol n-butyl ether, tripylene glycol n-propyl ether, propylene glycol phenyl Ether, dipropylene glycol dimethyl ether, 1,3 It dioxolane, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, also possible to use diethylene glycol monobutyl ether or solvent ethers such as ethylene glycol monoethyl ether. If necessary, low-boiling hexane, acetone, toluene, xylene and the like can be used in combination. The solvent may be used alone or in combination of two or more.
Among them, symmetric glycol diethers are particularly preferable because of high solubility of oligomers.
尚、反応の際に用いられる有機溶媒の量は、好ましくは、反応溶液中の溶質重量濃度が、5重量%以上80重量%以下、より好ましくは、10重量%以上60重量%以下、特に好ましくは、15重量%以上50重量%以下となるようにすることにより、均一で透明な水酸基末端エーテルイミドオリゴマー溶液が得られる。溶液濃度が5重量%以下の場合には、各成分の接触効率が悪くなり反応が起こりにくく、反応速度が低下する場合がある。また、溶液濃度が80重量%以上の場合には、各成分が有機溶媒に完全に溶解せず、均一な反応が起こらず、所望の構造物質が得られない場合がある。 The amount of the organic solvent used in the reaction is preferably such that the solute weight concentration in the reaction solution is 5 wt% or more and 80 wt% or less, more preferably 10 wt% or more and 60 wt% or less. Is 15% by weight or more and 50% by weight or less, whereby a uniform and transparent hydroxyl-terminated etherimide oligomer solution can be obtained. When the solution concentration is 5% by weight or less, the contact efficiency of each component is deteriorated, the reaction is difficult to occur, and the reaction rate may be reduced. When the solution concentration is 80% by weight or more, each component is not completely dissolved in the organic solvent, a uniform reaction does not occur, and a desired structural substance may not be obtained.
上記のようにして製造した水酸基末端エーテルイミドオリゴマーは、反応溶液のまま水酸基末端エーテルイミドオリゴマー溶液として取り扱うことにより、次の工程での取り扱いが容易となり、均一に反応を進行させることができるため好ましい。 The hydroxyl-terminated etherimide oligomer produced as described above is preferable because it can be handled as a hydroxyl-terminated etherimide oligomer solution as it is in the reaction solution so that it can be easily handled in the next step and the reaction can proceed uniformly. .
<(a2)ポリカーボネートジオール>
本願発明の(a2)ポリカーボネートジオールとは、一般式(2)で示されるカーボネート骨格を有する繰り返し単位を持つジオール化合物である。例えば、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,9−ノナンジオール、2−メチル−1,8−オクタンジオール、1、12−ドデカンジオール等のアルキレンジオールの単独または2種類以上とジアルキルカーボネート、アルキレンカーボネート、ジフェニルカーボネート等のカーボネート化合物との反応により得られる。
<(A2) Polycarbonate diol>
The (a2) polycarbonate diol of the present invention is a diol compound having a repeating unit having a carbonate skeleton represented by the general formula (2). For example, alkylene such as 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,9-nonanediol, 2-methyl-1,8-octanediol, 1,12-dodecanediol, etc. It can be obtained by reacting a diol alone or in combination of two or more with a carbonate compound such as dialkyl carbonate, alkylene carbonate or diphenyl carbonate.
また、ポリカーボネートジオールの数平均分子量がポリスチレン換算で好ましくは、500〜5000、より好ましくは750〜2500の範囲内であることにより、得られるポリイミド樹脂の耐薬品性、柔軟性を向上させることができる点で好ましい。数平均分子量が500未満の場合には、得られるポリイミド樹脂の柔軟性が低下し、5000以上の場合には、現像性が低下する場合がある。 Further, the number average molecular weight of the polycarbonate diol is preferably in the range of 500 to 5000, more preferably 750 to 2500 in terms of polystyrene, whereby the chemical resistance and flexibility of the resulting polyimide resin can be improved. This is preferable. When the number average molecular weight is less than 500, the flexibility of the obtained polyimide resin is lowered, and when it is 5000 or more, the developability may be lowered.
上記ポリカーボネートジオールとしては、例えば、旭化成ケミカルズ株式会社製の商品名PCDL T−4671、T−4672、T−4691、T−4692、T−5650J、T−5651、T−5652、T−6001、T−6002、ダイセル化学工業株式会社製の商品名プラクセルCD CD205、CD205PL、CD205HL、CD210、CD210PL、CD210HL、CD220、CD220PL、CD220HL、クラレ株式会社製の商品名クラレポリオールC-1015N、C−1050、C−1065N、C−1090、C−2015N、C−2065N、C−2090、日本ポリウレタン工業株式会社製の商品名ニッポラン981、980R、982Rとして市販されているものが挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。 Examples of the polycarbonate diol include trade names PCDL T-4671, T-4672, T-4691, T-4692, T-5650J, T-5651, T-5562, T-6601, T manufactured by Asahi Kasei Chemicals Corporation. -6002, Daicel Chemical Industries, Ltd. trade name Plaxel CD CD205, CD205PL, CD205HL, CD210, CD210PL, CD210HL, CD220, CD220PL, CD220HL, Kuraray Co., Ltd. trade names Kuraray Polyol C-1015N, C-1050, C -1065N, C-1090, C-2015N, C-2065N, C-2090, those sold by Nippon Polyurethane Industry Co., Ltd. under the trade names NIPPOLAN 981, 980R, 982R, etc. Or it can be used in combination of two or more.
<(a3)ジヒドロキシカルボン酸化合物>
本願発明の(a3)ジヒドロキシカルボン酸化合物とは、一般式(3)で示される、分子内にカルボキシル基と2個の水酸基を持つ化合物である。例えば、2,2−ビス(ヒドロキシメチル)プロピオン酸、2,2−ビス(2−ヒドロキシエチル)プロピオン酸、2,2−ビス(3−ヒドロキシメプロピル)プロピオン酸、2,3−ジヒドロキシ−2−メチルプロピオン酸、2,2−ビス(ヒドロキシメチル)ブタン酸、2,2−ビス(2−ヒドロキシエチル)ブタン酸、2,2−ビス(3−ヒドロキシプロピル)ブタン酸、2,3−ジヒドロキシブタン酸、2,4−ジヒドロキシ−3,3−ジメチルブタン酸、2,3−ジヒドロキシヘキサデカン酸、2,3−ジヒドロキシ安息香酸、2,4−ジヒドロキシ安息香酸、2,5−ジヒドロキシ安息香酸、2,6−ジヒドロキシ安息香酸、3,4−ジヒドロキシ安息香酸、3,5−ジヒドロキシ安息香酸等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。これらのジヒドロキシカルボン酸化合物を用いることで、ポリイミド樹脂の現像性が向上し、熱硬化性化合物との反応により3次元架橋構造を取るためハンダ耐熱性、耐薬品性、電気絶縁信頼性が向上する。
<(A3) Dihydroxycarboxylic acid compound>
The (a3) dihydroxycarboxylic acid compound of the present invention is a compound having a carboxyl group and two hydroxyl groups in the molecule, represented by the general formula (3). For example, 2,2-bis (hydroxymethyl) propionic acid, 2,2-bis (2-hydroxyethyl) propionic acid, 2,2-bis (3-hydroxymepropyl) propionic acid, 2,3-dihydroxy-2 -Methylpropionic acid, 2,2-bis (hydroxymethyl) butanoic acid, 2,2-bis (2-hydroxyethyl) butanoic acid, 2,2-bis (3-hydroxypropyl) butanoic acid, 2,3-dihydroxy Butanoic acid, 2,4-dihydroxy-3,3-dimethylbutanoic acid, 2,3-dihydroxyhexadecanoic acid, 2,3-dihydroxybenzoic acid, 2,4-dihydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2 , 6-dihydroxybenzoic acid, 3,4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, etc., and these may be used alone or as 2 It can be used in combination of at least class. By using these dihydroxycarboxylic acid compounds, the developability of the polyimide resin is improved, and the solder heat resistance, chemical resistance, and electrical insulation reliability are improved because a three-dimensional cross-linked structure is formed by reaction with the thermosetting compound. .
<(a4)ジイソシアネート化合物>
本願発明の(a4)ジイソシアネート化合物とは、一般式(4)で示される、分子内に2個のイソシアネート基を持つ化合物である。例えば、トリレンジイソシアネート、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、ポリメリックジフェニルメタンジイソシアネート、ナフタレンジイソシアネート、トリジンジイソシアネート、テトラメチルキシレンジイソシアネート等の芳香族ジイソシアネート、水添ジフェニルメタンジイソシアネート、水添キシリレンジイソシアネート、イソホロンジイソシアネート、ノルボルネンジイソシアネート等の脂環族ジイソシアネート、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート等の脂肪族ジイソシアネート等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。これらのジイソシアネート化合物の中でも、好ましくはトリレンジイソシアネート、イソホロンジイソシアネート、ノルボルネンジイソシアネートを用いることにより、得られるポリイミド樹脂の耐熱性、電気絶縁信頼性が向上する。
<(A4) Diisocyanate compound>
The (a4) diisocyanate compound of the present invention is a compound having two isocyanate groups in the molecule represented by the general formula (4). For example, aromatic diisocyanates such as tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, polymeric diphenylmethane diisocyanate, naphthalene diisocyanate, tolidine diisocyanate, tetramethylxylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate, etc. Aliphatic diisocyanates such as alicyclic diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, and lysine diisocyanate, and the like can be used alone or in combination of two or more. Among these diisocyanate compounds, preferably, tolylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate is used to improve the heat resistance and electrical insulation reliability of the resulting polyimide resin.
<(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物>
本願発明の(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物としては、例えば、グリシジル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレートグリシジルエーテル、3,4−エポキシシクロヘキシルメチル(メタ)アクリレート、ビスフェノールAジグリシジルエーテルモノ(メタ)アクリレート等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。これらの分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物の中でも好ましくは、グリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシルメチル(メタ)アクリレートを用いることにより、得られるポリイミド樹脂の感光性、電気絶縁信頼性が向上する。
<(A5) Compound having an epoxy group and at least one (meth) acryloyl group in the molecule>
Examples of the compound (a5) having an epoxy group and at least one (meth) acryloyl group in the molecule of the present invention include glycidyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate glycidyl ether, and 3,4-epoxy. Examples thereof include cyclohexylmethyl (meth) acrylate and bisphenol A diglycidyl ether mono (meth) acrylate, and these can be used alone or in combination of two or more. Among these compounds having an epoxy group and at least one (meth) acryloyl group in the molecule, preferably a polyimide resin obtained by using glycidyl (meth) acrylate or 3,4-epoxycyclohexylmethyl (meth) acrylate This improves the photosensitivity and electrical insulation reliability.
<(a6)多塩基酸無水物>
本願発明の(a6)多塩基酸無水物としては、例えば、無水マレイン酸、無水コハク酸、無水イタコン酸、無水フタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸等のジカルボン酸無水物、トリメリット酸無水物、ピロメリット酸二無水物等の芳香族多価カルボン酸無水物等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。これらの多塩基酸無水物の中でも、好ましくはジカルボン酸無水物を用いることにより副反応による3次元架橋に伴うゲル化を抑制することができる。
<(A6) Polybasic acid anhydride>
Examples of the (a6) polybasic acid anhydride of the present invention include maleic anhydride, succinic anhydride, itaconic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexa Examples include dicarboxylic anhydrides such as hydrophthalic anhydride, aromatic polycarboxylic anhydrides such as trimellitic anhydride and pyromellitic dianhydride, and these are used alone or in combination of two or more. it can. Among these polybasic acid anhydrides, gelation associated with three-dimensional crosslinking due to side reactions can be suppressed by using a dicarboxylic acid anhydride.
<(A1)ポリイミド樹脂の構成成分の比率>
本願発明の(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び末端に感光性基を有する(A1)ポリイミド樹脂は、まず、少なくとも、(a1)水酸基末端エーテルイミドオリゴマー、(a2)ポリカーボネートジオール、(a3)ジヒドロキシカルボン酸化合物、(a4)ジイソシアネート化合物を反応させて側鎖カルボキシル基含有ポリイミド樹脂を合成し、次いで(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物、(a6)多塩基酸無水物を反応させて得られる。
<(A1) Ratio of constituent components of polyimide resin>
The (A1) polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain (A) of the present invention, a developing group in the side chain, and a photosensitive group in the terminal is firstly at least (a1 ) Hydroxyl group-terminated etherimide oligomer, (a2) polycarbonate diol, (a3) dihydroxycarboxylic acid compound, (a4) diisocyanate compound to synthesize side chain carboxyl group-containing polyimide resin, and then (a5) epoxy group in the molecule And a compound having at least one (meth) acryloyl group and (a6) a polybasic acid anhydride.
(a1)、(a2)、(a3)及び(a4)成分の配合モル比は、それぞれのモル数を(a1)、(a2)、(a3)及び(a4)とした場合に、好ましくは、〔(a1)+(a2)+(a3)〕/(a4)=0.5〜1.5、更に好ましくは、0.75〜1.25、特に好ましくは、0.9〜1.1である。 The blending molar ratio of the components (a1), (a2), (a3) and (a4) is preferably when the number of moles is (a1), (a2), (a3) and (a4), [(A1) + (a2) + (a3)] / (a4) = 0.5 to 1.5, more preferably 0.75 to 1.25, and particularly preferably 0.9 to 1.1. is there.
上記範囲内に添加量を制御して反応させることにより、ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。0.5より小さい場合や1.5より大きい場合には、多量の未反応物が系内に残るため、感光性樹脂組成物に用いた場合、耐熱性、電気絶縁信頼性が低下する場合がある。 By controlling the addition amount within the above range and reacting, it is preferable because the molecular weight of the polyimide resin can be controlled within the optimum range. When it is smaller than 0.5 or larger than 1.5, a large amount of unreacted substances remain in the system, so that when used in the photosensitive resin composition, heat resistance and electrical insulation reliability may be lowered. is there.
また、この時、好ましくは、〔(a1)+(a2)〕/(a3)=0.1〜5.0、更に好ましくは、0.2〜3.0、特に好ましくは、0.3〜2.0の範囲内で反応させることにより、ポリイミド樹脂の耐熱性、電気絶縁信頼性、柔軟性、現像性のバランスを図る上で好ましい。0.1より小さい場合には、ポリイミド樹脂の耐熱性、電気絶縁信頼性、柔軟性が低下し、5.0より大きい場合には、ポリイミド樹脂の現像性が低下する場合がある。 At this time, preferably, [(a1) + (a2)] / (a3) = 0.1 to 5.0, more preferably 0.2 to 3.0, and particularly preferably 0.3 to By reacting within the range of 2.0, it is preferable in order to balance the heat resistance, electrical insulation reliability, flexibility, and developability of the polyimide resin. If it is smaller than 0.1, the heat resistance, electrical insulation reliability and flexibility of the polyimide resin are lowered, and if it is larger than 5.0, the developability of the polyimide resin may be lowered.
次いで反応させる(a5)及び(a6)成分の配合モル比は、それぞれのモル数を(a5)及び(a6)とした場合に、好ましくは、(a3)/(a5)=1.0〜2.0、更に好ましくは、1.0〜1.5、特に好ましくは、1.0〜1.25、且つ、(a5)/(a6)=1.0〜2.0、更に好ましくは、1.0〜1.5、特に好ましくは、1.0〜1.25である。 Next, the mixing molar ratio of the components (a5) and (a6) to be reacted is preferably (a3) / (a5) = 1.0 to 2 when the respective mole numbers are (a5) and (a6). 0.0, more preferably 1.0 to 1.5, particularly preferably 1.0 to 1.25, and (a5) / (a6) = 1.0 to 2.0, more preferably 1 0.0 to 1.5, particularly preferably 1.0 to 1.25.
上記範囲内に添加量を制御して反応させることにより、ポリイミド樹脂の感光性、柔軟性、現像性のバランスを図る上で好ましい。1.0より小さい場合には、未反応物が系内に残るため、感光性樹脂組成物に用いた場合、溶媒乾燥後に塗膜のべとつきが発生し、電気絶縁信頼性の低下を招き、2.0より大きい場合には、ポリイミド樹脂の感光性が低下する場合がある。 Controlling the amount of addition within the above range is preferable for achieving a balance between the photosensitivity, flexibility and developability of the polyimide resin. When it is less than 1.0, unreacted substances remain in the system. Therefore, when used in a photosensitive resin composition, the coating film becomes sticky after drying the solvent, resulting in a decrease in electrical insulation reliability. If it is greater than 0.0, the photosensitivity of the polyimide resin may decrease.
本願発明の(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有する(A1)ポリイミド樹脂は、一般式(1)で示される水酸基末端エーテルイミドオリゴマーから2個の水酸基を取り除いた残基、及び一般式(2)で示されるポリカーボネートジオールから2個の水酸基を取り除いた残基、及び一般式(3)で示されるジヒドロキシカルボン酸化合物から2個の水酸基を取り除いた残基、及び一般式(4)で示されるジイソシアネート化合物から2個のイソシアネート基を取り除いた残基を主鎖骨格中に繰り返し単位として含有し、一般式(5)で示される分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物からエポキシ基を取り除いた残基、及び一般式(6)で示される多塩基酸無水物から一つのカルボキシル基を取り除いた残基を主鎖から分岐する一本の側鎖に少なくとも有する共重合体であり、主鎖骨格中の繰り返し単位はランダム共重合でもブロック共重合でも構わない。 The (A1) polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain (A1) and having a developing group and a photosensitive group in the side chain is represented by the general formula (1). A residue obtained by removing two hydroxyl groups from a hydroxyl-terminated etherimide oligomer, a residue obtained by removing two hydroxyl groups from a polycarbonate diol represented by the general formula (2), and a dihydroxycarboxylic acid represented by the general formula (3) A residue obtained by removing two hydroxyl groups from the compound and a residue obtained by removing two isocyanate groups from the diisocyanate compound represented by the general formula (4) are contained as repeating units in the main chain skeleton, and the general formula (5 A residue obtained by removing an epoxy group from a compound having an epoxy group and at least one (meth) acryloyl group in the molecule represented by And a copolymer having at least one side chain branched from the main chain having a residue obtained by removing one carboxyl group from the polybasic acid anhydride represented by the general formula (6), and repeating in the main chain skeleton The unit may be random copolymerization or block copolymerization.
<(A1)ポリイミド樹脂の製造方法>
本願発明の(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有する(A1)ポリイミド樹脂の製造方法としては、
工程1:(a1)水酸基末端エーテルイミドオリゴマー溶液、(a2)ポリカーボネートジオール、(a3)ジヒドロキシカルボン酸化合物、及び(a4)ジイソシアネート化合物を反応容器に同時に仕込み、有機溶媒中で反応させる方法、または、(a1)水酸基末端エーテルイミドオリゴマー溶液、次いで(a2)ポリカーボネートジオール、(a3)ジヒドロキシカルボン酸化合物を反応容器に仕込み、その後、有機溶媒中で攪拌しながら、(a4)ジイソシアネート化合物溶液を滴下しながら反応させる方法により、側鎖カルボキシル基含有ポリイミド樹脂溶液を得る。
工程2:上記工程1で得られた側鎖カルボキシル基含有ポリイミド樹脂溶液、及び(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物を反応容器に同時に仕込み、有機溶媒中で反応させる方法、または、上記工程1で得られた側鎖カルボキシル基含有ポリイミド樹脂溶液を反応容器に仕込み、その後、有機溶媒中で攪拌しながら、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物溶液を滴下しながら反応させる方法により、側鎖感光性基含有ポリイミド樹脂溶液を得る。
工程3:上記工程2で得られた側鎖感光性基含有ポリイミド樹脂溶液、及び(a6)多塩基酸無水物を反応容器に同時に仕込み、有機溶媒中で反応させる方法、または、上記工程2で得られた側鎖感光性基含有ポリイミド樹脂溶液を反応容器に仕込み、その後、有機溶媒中で攪拌しながら、(a6)多塩基酸無水物溶液を滴下しながら反応させる方法により、(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有する(A1)ポリイミド樹脂を得る方法などが挙げられるが、これらの方法に限定されるものではない。
<(A1) Polyimide resin production method>
(A) The main chain of the present invention (A) has an etherimide skeleton, a polycarbonate skeleton, and a urethane bond, and the side chain has a developable group and a photosensitive group.
Step 1: (a1) hydroxyl group-terminated etherimide oligomer solution, (a2) polycarbonate diol, (a3) dihydroxycarboxylic acid compound, and (a4) diisocyanate compound are simultaneously charged in a reaction vessel and reacted in an organic solvent, or (A1) Hydroxyl-terminated etherimide oligomer solution, then (a2) polycarbonate diol and (a3) dihydroxycarboxylic acid compound are charged into a reaction vessel, and then stirred in an organic solvent while (a4) diisocyanate compound solution is added dropwise. A side chain carboxyl group-containing polyimide resin solution is obtained by a reaction method.
Step 2: The side chain carboxyl group-containing polyimide resin solution obtained in Step 1 above, and (a5) a compound having an epoxy group and at least one (meth) acryloyl group in the molecule are charged into a reaction vessel simultaneously in an organic solvent. Or the side chain carboxyl group-containing polyimide resin solution obtained in the above step 1 is charged into a reaction vessel, and then stirred in an organic solvent (a5) with at least one epoxy group in the molecule and A side chain photosensitive group-containing polyimide resin solution is obtained by a method of reacting while dropping a compound solution having a (meth) acryloyl group.
Step 3: A method in which the side chain photosensitive group-containing polyimide resin solution obtained in Step 2 above and (a6) a polybasic acid anhydride are simultaneously charged in a reaction vessel and reacted in an organic solvent, or in Step 2 above By charging the obtained side chain photosensitive group-containing polyimide resin solution into a reaction vessel and then reacting while dropping in a polybasic acid anhydride solution while stirring in an organic solvent, (A) main Examples include a method of obtaining (A1) a polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the chain, and a developable group and a photosensitive group in the side chain. However, the method is limited to these methods. is not.
工程1の反応温度は、好ましくは50℃以上120℃以下、更に好ましくは、60℃以上110℃以下、特に好ましくは、70℃以上100℃以下である。 The reaction temperature in step 1 is preferably 50 ° C. or higher and 120 ° C. or lower, more preferably 60 ° C. or higher and 110 ° C. or lower, and particularly preferably 70 ° C. or higher and 100 ° C. or lower.
上記範囲内に反応温度を制御することにより、側鎖カルボキシル基含有ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。反応温度が50℃以下の場合には、反応が進行しにくく、反応時間が長くなり、イソシアネート基の失活を招く恐れがあり、反応温度が120℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, the molecular weight of the side chain carboxyl group-containing polyimide resin can be controlled within the optimum range, which is preferable. When the reaction temperature is 50 ° C. or lower, the reaction is difficult to proceed, the reaction time is prolonged, and the isocyanate group may be deactivated. When the reaction temperature is 120 ° C. or higher, the reaction is three-dimensional. There is a case where the crosslinking reaction proceeds and gelation occurs.
この時、反応には水酸基末端エーテルイミドオリゴマー溶液を製造する際に添加した有機溶媒をそのまま使用することもできるし、更に有機溶媒を追加して反応させてもよい。 At this time, the organic solvent added when producing the hydroxyl group-terminated etherimide oligomer solution can be used as it is for the reaction, or an organic solvent may be added and reacted.
更に、必要に応じて、反応を促進させるための触媒(スズ系、3級アミン系等)を用いてもよい。 Furthermore, you may use the catalyst (Tin type | system | group, tertiary amine type | system | group) for promoting reaction as needed.
工程2の反応温度は、好ましくは50℃以上150℃以下、更に好ましくは、60℃以上130℃以下、特に好ましくは、70℃以上120℃以下である。 The reaction temperature in step 2 is preferably 50 ° C. or higher and 150 ° C. or lower, more preferably 60 ° C. or higher and 130 ° C. or lower, and particularly preferably 70 ° C. or higher and 120 ° C. or lower.
上記範囲内に反応温度を制御することにより、副反応や未反応物の生成を抑制し、ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。反応温度が50℃以下の場合には、反応が進行しにくく、反応時間が長くなり、反応温度が120℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, side reactions and unreacted product formation can be suppressed, and the molecular weight of the polyimide resin can be controlled within an optimal range, which is preferable. When the reaction temperature is 50 ° C. or lower, the reaction is difficult to proceed and the reaction time becomes longer. When the reaction temperature is 120 ° C. or higher, the three-dimensional crosslinking reaction proceeds during the reaction and gelation may occur. is there.
この時、反応には側鎖カルボキシル基含有ポリイミド樹脂溶液を製造する際に添加した有機溶媒をそのまま使用することもできるし、更に有機溶媒を追加して反応させてもよい。 At this time, the organic solvent added when producing the side chain carboxyl group-containing polyimide resin solution can be used as it is for the reaction, or an organic solvent may be added and reacted.
更に、必要に応じて、反応を促進させるための触媒(トリフェニルホスフィン、3級アミン系等)を用いてもよい。 Furthermore, a catalyst for promoting the reaction (triphenylphosphine, tertiary amine system, etc.) may be used as necessary.
また、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物の(メタ)アクリロイル基の熱重合反応を防止する目的で、ハイドロキノン、ハイドロキノンモノメチルエーテル等の重合禁止剤を添加してもよい。 In addition, a polymerization inhibitor such as hydroquinone or hydroquinone monomethyl ether is added for the purpose of preventing thermal polymerization reaction of (meth) acryloyl group of the compound having (a5) epoxy group and at least one (meth) acryloyl group in the molecule. May be.
工程3の反応温度は、好ましくは50℃以上150℃以下、更に好ましくは、60℃以上130℃以下、特に好ましくは、70℃以上120℃以下である。 The reaction temperature in step 3 is preferably 50 ° C. or higher and 150 ° C. or lower, more preferably 60 ° C. or higher and 130 ° C. or lower, and particularly preferably 70 ° C. or higher and 120 ° C. or lower.
上記範囲内に反応温度を制御することにより、副反応や未反応物の生成を抑制し、ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。反応温度が50℃以下の場合には、反応が進行しにくく、反応時間が長くなり、反応温度が120℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, side reactions and unreacted product formation can be suppressed, and the molecular weight of the polyimide resin can be controlled within an optimal range, which is preferable. When the reaction temperature is 50 ° C. or lower, the reaction is difficult to proceed and the reaction time becomes longer. When the reaction temperature is 120 ° C. or higher, the three-dimensional crosslinking reaction proceeds during the reaction and gelation may occur. is there.
この時、反応には側鎖感光性基含有ポリイミド樹脂溶液を製造する際に添加した有機溶媒をそのまま使用することもできるし、更に有機溶媒を追加して反応させてもよい。 At this time, the organic solvent added when producing the side chain photosensitive group-containing polyimide resin solution can be used as it is for the reaction, or an organic solvent may be added and reacted.
更に、必要に応じて、反応を促進させるための触媒(3級アミン系等)を用いてもよい。 Furthermore, you may use the catalyst (tertiary amine type etc.) for promoting reaction as needed.
上記反応に用いられる有機溶媒としては、例えば、水酸基末端エーテルイミドオリゴマーの合成時に例示した有機溶媒を使用することができる。中でも特に対称グリコールジエーテル類がオリゴマーの溶解性が高いため好ましい。 As the organic solvent used in the above reaction, for example, the organic solvent exemplified at the time of synthesis of the hydroxyl group-terminated etherimide oligomer can be used. Among them, symmetric glycol diethers are particularly preferable because of high solubility of oligomers.
尚、反応の際に用いられる有機溶媒の量は、好ましくは、反応溶液中の溶質重量濃度が、20重量%以上80重量%以下、より好ましくは、30重量%以上70重量%以下、特に好ましくは、40重量%以上60重量%以下となるようにすることにより、得られるポリイミド樹脂溶液の25℃における粘度(E型回転粘度計)が1000mPa.s〜100000mPa.sの範囲に制御できるため好ましい。溶液濃度が20重量%以下の場合には、このポリイミド樹脂を配合して得られる感光性樹脂組成物溶液の粘度が低くなり、溶液濃度が80重量%以上の場合には、このポリイミド樹脂を配合して得られる感光性樹脂組成物溶液の粘度が高くなり、いずれの場合もプリント配線板などの基材上に塗布することが困難となる場合がある。 The amount of the organic solvent used in the reaction is preferably such that the solute weight concentration in the reaction solution is 20 wt% or more and 80 wt% or less, more preferably 30 wt% or more and 70 wt% or less. The viscosity of the resulting polyimide resin solution at 25 ° C. (E-type rotational viscometer) is 1000 mPa. s to 100,000 mPa.s Since it can control to the range of s, it is preferable. When the solution concentration is 20% by weight or less, the viscosity of the photosensitive resin composition solution obtained by blending this polyimide resin becomes low. When the solution concentration is 80% by weight or more, this polyimide resin is blended. The viscosity of the photosensitive resin composition solution obtained in this way becomes high, and in either case, it may be difficult to apply it on a substrate such as a printed wiring board.
<(A2)ポリイミド樹脂>
本願発明の主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂は、これらの構造であれば特に限定はされないが、好ましくは、少なくとも、(a2)下記一般式(2)で示されるポリカーボネートジオール、(a3)下記一般式(3)で示されるジヒドロキシカルボン酸化合物、(a4)下記一般式(4)で示されるジイソシアネート化合物を反応させて得られる下記一般式(9)で示される末端イソシアネート化合物と、(a7)下記一般式(5)または下記一般式(6)で示される分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応させて得られる側鎖カルボキシル基含有ポリイミド樹脂に、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物及び(a6)多塩基酸無水物を反応させて得られる(A2)
ポリイミド樹脂である。
<(A2) Polyimide resin>
The polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain of the present invention and having a developing group and a photosensitive group in the side chain is not particularly limited as long as it has these structures, but preferably At least (a2) a polycarbonate diol represented by the following general formula (2), (a3) a dihydroxycarboxylic acid compound represented by the following general formula (3), and (a4) a diisocyanate compound represented by the following general formula (4). A terminal isocyanate compound represented by the following general formula (9) obtained by the reaction; and (a7) a tetracarboxylic acid having at least one ether bond in the molecule represented by the following general formula (5) or the following general formula (6). To the side chain carboxyl group-containing polyimide resin obtained by reacting an acid dianhydride, (a5) epoxy Group and at least one (meth) compound having an acryloyl group and (a6) is reacted with a polybasic acid anhydride obtained by (A2)
It is a polyimide resin.
(式中、複数個のR2はそれぞれ独立に2価の有機基を示す。qは1〜20の整数である。)
(In the formula, plural R 2 s each independently represent a divalent organic group. Q is an integer of 1 to 20.)
(式中、R3は少なくとも3価の有機基を示す。)
(In the formula, R 3 represents at least a trivalent organic group.)
(式中R4は2価の有機基である。)
(In the formula, R 4 is a divalent organic group.)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示し、R3は少なくとも3価の有機基を示し、複数個のR4はそれぞれ独立に2価の有機基を示す。q、l、m、nは1〜20の整数である。)
(In the formula, a plurality of R 2 each independently represents a divalent organic group, R 3 represents at least a trivalent organic group, and a plurality of R 4 each independently represents a divalent organic group. q, l, m, and n are integers of 1 to 20.)
(式中、R5は2価の有機基を示す。)
(In the formula, R 5 represents a divalent organic group.)
上記(a2)ポリカーボネートジオール、(a3)ジヒドロキシカルボン酸化合物、(a4)ジイソシアネート化合物、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物、及び(a6)多塩基酸無水物は、上記(A1)ポリイミド樹脂を合成する際に用いたものと同様のものを用いることができる。 (A2) polycarbonate diol, (a3) dihydroxycarboxylic acid compound, (a4) diisocyanate compound, (a7) tetracarboxylic dianhydride having at least one ether bond in the molecule, (a5) an epoxy group in the molecule, As the compound having at least one (meth) acryloyl group and (a6) polybasic acid anhydride, the same compounds as those used in the synthesis of the (A1) polyimide resin can be used.
<(A2)ポリイミド樹脂の構成成分の比率>
本願発明の(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び末端に感光性基を有する(A2)ポリイミド樹脂は、まず、少なくとも、(a2)ポリカーボネートジオール、(a3)ジヒドロキシカルボン酸化合物、(a4)ジイソシアネート化合物を反応させて、末端イソシアネート化合物を合成し、次いで、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応させて、側鎖カルボキシル基含有ポリイミド樹脂を合成し、更に、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物、(a6)多塩基酸無水物を反応させて得られる。
<(A2) Ratio of constituent components of polyimide resin>
(A2) The polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain of the present invention, a developing group in the side chain, and a photosensitive group in the terminal (A2) is at least (a2) A polycarbonate diol, (a3) a dihydroxycarboxylic acid compound, (a4) a diisocyanate compound to synthesize a terminal isocyanate compound, and then (a7) a tetracarboxylic dianhydride having at least one ether bond in the molecule. To synthesize a side chain carboxyl group-containing polyimide resin, and (a5) a compound having an epoxy group and at least one (meth) acryloyl group in the molecule, and (a6) a polybasic acid anhydride. Obtained.
(a2)、(a3)及び(a4)成分の配合モル比は、それぞれのモル数を(a2)、(a3)及び(a4)とした場合に、好ましくは、〔(a2)+(a3)〕/(a4)=0.4〜0.9、更に好ましくは、0.45〜0.8、更に好ましくは、0.5〜0.75である。 The blending molar ratio of the components (a2), (a3) and (a4) is preferably [(a2) + (a3) when the respective moles are (a2), (a3) and (a4). ] / (A4) = 0.4 to 0.9, more preferably 0.45 to 0.8, and still more preferably 0.5 to 0.75.
上記範囲内に添加量を制御して反応させることにより、末端イソシアネート化合物の分子量を最適な範囲に制御することができるので好ましい。0.4より小さい場合は多量の未反応物が系内に残るため、感光性樹脂組成物に用いた場合、耐熱性、電気絶縁信頼性が低下し、0.9より大きい場合には末端イソシアネート化合物の分子量が増大し、末端にイソシアネート基が位置しない場合がある。 By controlling the addition amount within the above range and reacting, it is preferable because the molecular weight of the terminal isocyanate compound can be controlled within the optimum range. When it is less than 0.4, a large amount of unreacted material remains in the system. Therefore, when it is used in the photosensitive resin composition, heat resistance and electrical insulation reliability are lowered. In some cases, the molecular weight of the compound increases and the isocyanate group is not located at the terminal.
次いで反応させる(a7)成分の配合モル比は、モル数を(a7)とした場合に、好ましくは、(a4)/(a7)=0.5〜5.0、更に好ましくは、0.5〜3.0、特に好ましくは、0.5〜2.0である。 Next, the mixing molar ratio of the component (a7) to be reacted is preferably (a4) / (a7) = 0.5 to 5.0, more preferably 0.5, when the number of moles is (a7). It is -3.0, Most preferably, it is 0.5-2.0.
上記範囲内に添加量を制御して反応させることにより、側鎖カルボキシル基含有ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。0.5より小さい場合は多量の未反応物が系内に残るため、感光性樹脂組成物に用いた場合、耐熱性、電気絶縁信頼性が低下し、5.0より大きい場合には側鎖カルボキシル基含有ポリイミド樹脂の分子量が増大し、溶剤溶解性、現像性に乏しくなる場合がある。 By controlling the addition amount within the above range and reacting, it is preferable because the molecular weight of the side chain carboxyl group-containing polyimide resin can be controlled within the optimum range. When it is less than 0.5, a large amount of unreacted material remains in the system. Therefore, when it is used in the photosensitive resin composition, heat resistance and electrical insulation reliability are lowered. In some cases, the molecular weight of the carboxyl group-containing polyimide resin increases, resulting in poor solvent solubility and developability.
次いで反応させる(a5)及び(a6)成分の配合モル比は、それぞれのモル数を(a5)及び(a6)とした場合に、好ましくは、(a3)/(a5)=1.0〜2.0、更に好ましくは、1.0〜1.5、特に好ましくは、1.0〜1.25、且つ、(a5)/(a6)=1.0〜2.0、更に好ましくは、1.0〜1.5、特に好ましくは、1.0〜1.25である。 Next, the mixing molar ratio of the components (a5) and (a6) to be reacted is preferably (a3) / (a5) = 1.0 to 2 when the respective mole numbers are (a5) and (a6). 0.0, more preferably 1.0 to 1.5, particularly preferably 1.0 to 1.25, and (a5) / (a6) = 1.0 to 2.0, more preferably 1 0.0 to 1.5, particularly preferably 1.0 to 1.25.
上記範囲内に添加量を制御して反応させることにより、ポリイミド樹脂の感光性、柔軟性、現像性のバランスを図る上で好ましい。1.0より小さい場合には、未反応物が系内に残るため、感光性樹脂組成物に用いた場合、溶媒乾燥後に塗膜のべとつきが発生し、電気絶縁信頼性の低下を招き、2.0より大きい場合には、ポリイミド樹脂の感光性が低下する場合がある。 Controlling the amount of addition within the above range is preferable for achieving a balance between the photosensitivity, flexibility and developability of the polyimide resin. When it is less than 1.0, unreacted substances remain in the system. Therefore, when used in a photosensitive resin composition, the coating film becomes sticky after drying the solvent, resulting in a decrease in electrical insulation reliability. If it is greater than 0.0, the photosensitivity of the polyimide resin may decrease.
また、上記、主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び末端に感光性基を有する(A2)ポリイミド樹脂を合成する際、分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応させて、側鎖カルボキシル基含有ポリイミド樹脂を合成した後に、鎖延長剤として(a8)下記一般式(8)で示されるジアミノ化合物を反応させて鎖延長を行い、次いで、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物、(a6)多塩基酸無水物を反応させることもできる。 In addition, when the (A2) polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, a developing group in the side chain, and a photosensitive group at the terminal is synthesized, at least 1 in the molecule. After reacting a tetracarboxylic dianhydride having two ether bonds to synthesize a side chain carboxyl group-containing polyimide resin, (a8) a diamino compound represented by the following general formula (8) is reacted as a chain extender. Chain extension can be performed, and then (a5) a compound having an epoxy group and at least one (meth) acryloyl group in the molecule, and (a6) a polybasic acid anhydride can be reacted.
(式中R7は2価の有機基である。)。
(Wherein R 7 is a divalent organic group).
この時、(a8)ジアミノ化合物は、上記水酸基末端エーテルイミドオリゴマーを合成する際に用いたものと同様のものを用いることができる。 At this time, the (a8) diamino compound may be the same as that used when the hydroxyl group-terminated etherimide oligomer is synthesized.
(a8)成分の配合モル比は、(a8)成分のモル数を(a8)とした場合に、好ましくは、(a7)/(a8)=1.0〜5.0、更に好ましくは、1.0〜2.5、特に好ましくは、1.0〜2.0である。 The blending molar ratio of the component (a8) is preferably (a7) / (a8) = 1.0 to 5.0, more preferably 1 when the number of moles of the component (a8) is (a8). 0.0-2.5, particularly preferably 1.0-2.0.
上記範囲内に添加量を制御して反応させることにより、側鎖カルボキシル基含有ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。1.0より小さい場合は多量の未反応物が系内に残るため、感光性樹脂組成物に用いた場合、耐熱性、電気絶縁信頼性が低下し、5.0より大きい場合には側鎖カルボキシル基含有ポリイミド樹脂の分子量が増大し、溶剤溶解性、現像性に乏しくなる場合がある。 By controlling the addition amount within the above range and reacting, it is preferable because the molecular weight of the side chain carboxyl group-containing polyimide resin can be controlled within the optimum range. When it is less than 1.0, a large amount of unreacted material remains in the system. Therefore, when it is used in the photosensitive resin composition, heat resistance and electrical insulation reliability are lowered. In some cases, the molecular weight of the carboxyl group-containing polyimide resin increases, resulting in poor solvent solubility and developability.
<(A2)ポリイミド樹脂の製造方法>
本願発明の(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有する(A2)ポリイミド樹脂の製造方法としては、
工程1:(a2)ポリカーボネートジオール、(a3)ジヒドロキシカルボン酸化合物、及び(a4)ジイソシアネート化合物を反応容器に同時に仕込み、有機溶媒中で反応させる方法、または、(a2)ポリカーボネートジオール及び(a3)ジヒドロキシカルボン酸化合物を反応容器に仕込み、その後、有機溶媒中で攪拌しながら、(a4)ジイソシアネート化合物溶液を滴下しながら反応させる方法により、末端イソシアネート化合物溶液を得る。
工程2:上記工程1で得られた末端イソシアネート化合物溶液、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応容器に同時に仕込み、有機溶媒中で加熱しながら攪拌し反応させる方法、または、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応容器に仕込み、有機溶媒中で攪拌しながら有機溶媒中に分散もしくは溶解させた溶液中に、上記工程1で得られた末端イソシアネート化合物溶液を滴下しながら有機溶媒中で加熱しながら攪拌し反応させる方法、または、(a7)分子内に少なくとも1つのエーテル結合を有するテトラカルボン酸二無水物を反応容器に仕込み、有機溶媒中で攪拌しながら有機溶媒中に分散もしくは溶解させた溶液中に、上記工程1で得られた末端イソシアネート化合物溶液を仕込み、均一に溶解した溶液を100℃以上250℃以下に加熱した真空減圧乾燥機中で加熱・乾燥を行いながら反応させる方法により、側鎖カルボキシル基含有ポリイミド樹脂を得る。
工程3:上記工程2で得られた側鎖カルボキシル基含有ポリイミド樹脂及び(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物を反応容器に同時に仕込み、有機溶媒中で反応させる方法、または、上記工程2で得られた側鎖カルボキシル基含有ポリイミド樹脂を反応容器に仕込み、その後、有機溶媒中で攪拌しながら、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物溶液を滴下しながら反応させる方法により、側鎖感光性基含有ポリイミド樹脂溶液を得る。
工程4:上記工程3で得られた側鎖感光性基含有ポリイミド樹脂溶液、及び(a6)多塩基酸無水物を反応容器に同時に仕込み、有機溶媒中で反応させる方法、または、上記工程3で得られた側鎖感光性基含有ポリイミド樹脂溶液を反応容器に仕込み、その後、有機溶媒中で攪拌しながら、(a6)多塩基酸無水物溶液を滴下しながら反応させる方法により、(A)主鎖にエーテルイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有する(A2)ポリイミド樹脂を得る方法などが挙げられるが、これらの方法に限定されるものではない。
<(A2) Production Method of Polyimide Resin>
(A) The main chain of the present invention (A) has an etherimide skeleton, a polycarbonate skeleton, and a urethane bond, and the side chain has a developable group and a photosensitive group.
Step 1: (a2) polycarbonate diol, (a3) dihydroxycarboxylic acid compound, and (a4) diisocyanate compound are charged simultaneously in a reaction vessel and reacted in an organic solvent, or (a2) polycarbonate diol and (a3) dihydroxy A terminal isocyanate compound solution is obtained by charging the carboxylic acid compound into a reaction vessel and then reacting the solution while dropping the (a4) diisocyanate compound solution while stirring in an organic solvent.
Step 2: The terminal isocyanate compound solution obtained in Step 1 above, (a7) A tetracarboxylic dianhydride having at least one ether bond in the molecule is simultaneously charged into a reaction vessel and stirred while heating in an organic solvent. Or (a7) in a solution in which tetracarboxylic dianhydride having at least one ether bond in the molecule is charged into a reaction vessel and dispersed or dissolved in the organic solvent while stirring in the organic solvent. , A method of stirring and reacting while heating in an organic solvent while dropping the terminal isocyanate compound solution obtained in the above step 1, or (a7) a tetracarboxylic dianhydride having at least one ether bond in the molecule In the reaction vessel, and in the solution dispersed or dissolved in the organic solvent while stirring in the organic solvent, The side chain carboxyl group-containing polyimide resin is prepared by the method of reacting while heating and drying in a vacuum reduced pressure drier in which the solution of the terminal isocyanate compound obtained in step 1 is uniformly dissolved and heated to 100 ° C. to 250 ° C. Get.
Step 3: The side chain carboxyl group-containing polyimide resin obtained in Step 2 above and (a5) a compound having an epoxy group and at least one (meth) acryloyl group in the molecule are simultaneously charged in a reaction vessel and reacted in an organic solvent. Or (a5) epoxy group and at least one (meth) in the molecule while charging the side chain carboxyl group-containing polyimide resin obtained in Step 2 above into a reaction vessel and then stirring in an organic solvent. A side chain photosensitive group-containing polyimide resin solution is obtained by a method of reacting while dropping a compound solution having an acryloyl group.
Step 4: The side chain photosensitive group-containing polyimide resin solution obtained in Step 3 above and (a6) a method in which a polybasic acid anhydride is simultaneously charged in a reaction vessel and reacted in an organic solvent, or in Step 3 above By charging the obtained side chain photosensitive group-containing polyimide resin solution into a reaction vessel and then reacting while dropping in a polybasic acid anhydride solution while stirring in an organic solvent, (A) main Examples include a method of obtaining (A2) a polyimide resin having an etherimide skeleton, a polycarbonate skeleton, and a urethane bond in the chain, and a developable group and a photosensitive group in the side chain. However, the method is limited to these methods. is not.
工程1の反応温度は、好ましくは50℃以上120℃以下、更に好ましくは、60℃以上110℃以下、特に好ましくは、70℃以上100℃以下である。 The reaction temperature in step 1 is preferably 50 ° C. or higher and 120 ° C. or lower, more preferably 60 ° C. or higher and 110 ° C. or lower, and particularly preferably 70 ° C. or higher and 100 ° C. or lower.
上記範囲内に反応温度を制御することにより、末端イソシアネート化合物の分子量を最適な範囲に制御することができるので好ましい。反応温度が50℃以下の場合には、反応が進行しにくく、反応時間が長くなり、イソシアネート基の失活を招く恐れがあり、反応温度が120℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, the molecular weight of the terminal isocyanate compound can be controlled within the optimum range, which is preferable. When the reaction temperature is 50 ° C. or lower, the reaction is difficult to proceed, the reaction time is prolonged, and the isocyanate group may be deactivated. When the reaction temperature is 120 ° C. or higher, the reaction is three-dimensional. There is a case where the crosslinking reaction proceeds and gelation occurs.
この時、反応は無溶媒で反応させることもできるが、反応を制御するためには有機溶媒系で反応させることが好ましく、例えば、有機溶媒としては、水酸基末端エーテルイミドオリゴマーの合成時に例示した有機溶媒を使用することができる。中でも特に対称グリコールジエーテル類がオリゴマーの溶解性が高いため好ましい。 At this time, the reaction can be carried out without a solvent, but in order to control the reaction, it is preferable to carry out the reaction in an organic solvent system. For example, as the organic solvent, the organic compounds exemplified in the synthesis of the hydroxyl-terminated etherimide oligomer can be used. A solvent can be used. Among them, symmetric glycol diethers are particularly preferable because of high solubility of oligomers.
更に、必要に応じて、反応を促進させるための触媒(スズ系、3級アミン系等)を用いてもよい。 Furthermore, you may use the catalyst (Tin type | system | group, tertiary amine type | system | group) for promoting reaction as needed.
工程2の反応温度は、好ましくは、100℃以上300℃以下、更に好ましくは、150℃以上250℃以下、特に好ましくは、170℃以上220℃以下である。 The reaction temperature in step 2 is preferably 100 ° C. or higher and 300 ° C. or lower, more preferably 150 ° C. or higher and 250 ° C. or lower, and particularly preferably 170 ° C. or higher and 220 ° C. or lower.
上記範囲内に反応温度を制御することにより、側鎖カルボキシル基含有ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。反応温度が100℃以下の場合には、反応が進行しにくく、反応時間が長くなり、反応温度が300℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, the molecular weight of the side chain carboxyl group-containing polyimide resin can be controlled within the optimum range, which is preferable. When the reaction temperature is 100 ° C. or lower, the reaction does not proceed easily and the reaction time becomes longer. When the reaction temperature is 300 ° C. or higher, the three-dimensional crosslinking reaction proceeds during the reaction and gelation may occur. is there.
この時、反応には末端イソシアネート化合物を製造する際に添加した有機溶媒をそのまま使用することもできるし、更に有機溶媒を追加して反応させてもよい。 At this time, the organic solvent added when producing the terminal isocyanate compound can be used as it is for the reaction, or an organic solvent can be added and reacted.
更に、必要に応じて、反応促進させるための触媒(3級アミン系等)を用いてもよい。 Furthermore, you may use the catalyst (tertiary amine type etc.) for promoting reaction as needed.
工程3の反応温度は、好ましくは50℃以上150℃以下、更に好ましくは、60℃以上130℃以下、特に好ましくは、70℃以上120℃以下である。 The reaction temperature in step 3 is preferably 50 ° C. or higher and 150 ° C. or lower, more preferably 60 ° C. or higher and 130 ° C. or lower, and particularly preferably 70 ° C. or higher and 120 ° C. or lower.
上記範囲内に反応温度を制御することにより、副反応や未反応物の生成を抑制し、ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。反応温度が50℃以下の場合には、反応が進行しにくく、反応時間が長くなり、反応温度が120℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, side reactions and unreacted product formation can be suppressed, and the molecular weight of the polyimide resin can be controlled within an optimal range, which is preferable. When the reaction temperature is 50 ° C. or lower, the reaction is difficult to proceed and the reaction time becomes longer. When the reaction temperature is 120 ° C. or higher, the three-dimensional crosslinking reaction proceeds during the reaction and gelation may occur. is there.
この時、反応には側鎖カルボキシル基含有ポリイミド樹脂溶液を製造する際に添加した有機溶媒をそのまま使用することもできるし、更に有機溶媒を追加して反応させてもよい。 At this time, the organic solvent added when producing the side chain carboxyl group-containing polyimide resin solution can be used as it is for the reaction, or an organic solvent may be added and reacted.
更に、必要に応じて、反応を促進させるための触媒(トリフェニルホスフィン、3級アミン系等)を用いてもよい。 Furthermore, a catalyst for promoting the reaction (triphenylphosphine, tertiary amine system, etc.) may be used as necessary.
また、(a5)分子内にエポキシ基と少なくとも1つの(メタ)アクリロイル基を有する化合物の(メタ)アクリロイル基の熱重合反応を防止する目的で、ハイドロキノン、ハイドロキノンモノメチルエーテル等の重合禁止剤を添加してもよい。 In addition, a polymerization inhibitor such as hydroquinone or hydroquinone monomethyl ether is added for the purpose of preventing thermal polymerization reaction of (meth) acryloyl group of the compound having (a5) epoxy group and at least one (meth) acryloyl group in the molecule. May be.
工程4の反応温度は、好ましくは50℃以上150℃以下、更に好ましくは、60℃以上130℃以下、特に好ましくは、70℃以上120℃以下である。 The reaction temperature in step 4 is preferably 50 ° C. or higher and 150 ° C. or lower, more preferably 60 ° C. or higher and 130 ° C. or lower, and particularly preferably 70 ° C. or higher and 120 ° C. or lower.
上記範囲内に反応温度を制御することにより、副反応や未反応物の生成を抑制し、ポリイミド樹脂の分子量を最適な範囲に制御することができるので好ましい。反応温度が50℃以下の場合には、反応が進行しにくく、反応時間が長くなり、反応温度が120℃以上の場合には、反応中に3次元架橋反応が進行し、ゲル化する場合がある。 By controlling the reaction temperature within the above range, side reactions and unreacted product formation can be suppressed, and the molecular weight of the polyimide resin can be controlled within an optimal range, which is preferable. When the reaction temperature is 50 ° C. or lower, the reaction is difficult to proceed and the reaction time becomes longer. When the reaction temperature is 120 ° C. or higher, the three-dimensional crosslinking reaction proceeds during the reaction and gelation may occur. is there.
この時、反応には側鎖感光性基含有ポリイミド樹脂溶液を製造する際に添加した有機溶媒をそのまま使用することもできるし、更に有機溶媒を追加して反応させてもよい。 At this time, the organic solvent added when producing the side chain photosensitive group-containing polyimide resin solution can be used as it is for the reaction, or an organic solvent may be added and reacted.
更に、必要に応じて、反応を促進させるための触媒(3級アミン系等)を用いてもよい。 Furthermore, you may use the catalyst (tertiary amine type etc.) for promoting reaction as needed.
上記反応に用いられる有機溶媒としては、例えば、水酸基末端エーテルイミドオリゴマーの合成時に例示した有機溶媒を使用することができる。中でも特に対称グリコールジエーテル類がオリゴマーの溶解性が高いため好ましい。 As the organic solvent used in the above reaction, for example, the organic solvent exemplified at the time of synthesis of the hydroxyl group-terminated etherimide oligomer can be used. Among them, symmetric glycol diethers are particularly preferable because of high solubility of oligomers.
尚、反応の際に用いられる有機溶媒の量は、好ましくは、反応溶液中の溶質重量濃度が、20重量%以上80重量%以下、より好ましくは、30重量%以上70重量%以下、特に好ましくは、40重量%以上60重量%以下となるようにすることにより、得られるポリイミド樹脂溶液の25℃における粘度(E型回転粘度計)が1000mPa.s〜100000mPa.sの範囲に制御できるため好ましい。溶液濃度が20重量%以下の場合には、このポリイミド樹脂を配合して得られる感光性樹脂組成物溶液の粘度が低くなり、溶液濃度が80重量%以上の場合には、このポリイミド樹脂を配合して得られる感光性樹脂組成物溶液の粘度が高くなり、いずれの場合もプリント配線板などの基材上に塗布することが困難となる場合がある。 The amount of the organic solvent used in the reaction is preferably such that the solute weight concentration in the reaction solution is 20 wt% or more and 80 wt% or less, more preferably 30 wt% or more and 70 wt% or less. The viscosity of the resulting polyimide resin solution at 25 ° C. (E-type rotational viscometer) is 1000 mPa. s to 100,000 mPa.s Since it can control to the range of s, it is preferable. When the solution concentration is 20% by weight or less, the viscosity of the photosensitive resin composition solution obtained by blending this polyimide resin becomes low. When the solution concentration is 80% by weight or more, this polyimide resin is blended. The viscosity of the photosensitive resin composition solution obtained in this way becomes high, and in either case, it may be difficult to apply it on a substrate such as a printed wiring board.
<(B)感光性化合物>
本願発明における(B)分子内に感光性基を少なくとも1つ有する、(主鎖にイミド骨格、ポリカーボネート骨格、及びウレタン結合を有し、側鎖に現像性基及び感光性基を有するポリイミド樹脂)ではない、感光性化合物とは、好ましくは分子内に(メタ)アクリロイル基を少なくとも1つ有し、光重合開始剤により(メタ)アクリロイル基が反応し、化学結合が形成される化合物である。
<(B) Photosensitive compound>
(B) In the present invention, (B) having at least one photosensitive group in the molecule (a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developing group and a photosensitive group in the side chain) The photosensitive compound is preferably a compound that has at least one (meth) acryloyl group in the molecule, and a (meth) acryloyl group reacts with a photopolymerization initiator to form a chemical bond.
例えば、エトキシ化ビスフェノールAジ(メタ)アクリレート、エトキシ化ビスフェノールFジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート(n=2〜30)、ポリプロピレングリコールジ(メタ)アクリレート(n=2〜30)、1,4−シクロヘキサンジメタノールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、エトキシ化トチメチロールプロパントリ(メタ)アクリレート、プロポキシ化トチメチロールプロパントリ(メタ)アクリレート、エトキシ化イソシアヌル酸トリ(メタ)アクリレート、エトキシ化ペンタスリトールテトラ(メタ)アクリレート、プロポキシ化ペンタスリトールテトラ(メタ)アクリレート、カプロラクトン変性ジトリメチロールプロパンテトラ(メタ)アクリレート、エトキシ化ジペンタエリスリトールヘキサ(メタ)アクリレート、プロポキシ化ジペンタエリスリトールヘキサ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート等が挙げられるが、これらに限定されない。特に、エトキシ化ジ(メタ)アクリレートの一分子中に含まれるEO(エチレンオキサイド)の繰り返し単位が、2〜50の範囲のものが好ましく、さらに好ましくは2〜40の範囲のものである。EOの繰り返し単位が2〜50の範囲のものを使用することにより、アルカリ水溶液に代表される水系現像液への溶解性が向上し、現像時間が短縮される。更に、感光性樹脂組成物を硬化した硬化膜中に応力が残りにくく、例えばプリント配線板の中でも、ポリイミド樹脂を基材とするフレキシブルプリント配線板上に積層した際に、プリント配線板の反りを抑えることができるなどの特徴を有する。 For example, ethoxylated bisphenol A di (meth) acrylate, ethoxylated bisphenol F di (meth) acrylate, polyethylene glycol di (meth) acrylate (n = 2-30), polypropylene glycol di (meth) acrylate (n = 2-30) ), 1,4-cyclohexanedimethanol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate , Ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, ethoxylated totimethylolpropane tri (meth) acrylate, propoxylated totimi Propanetri (meth) acrylate, ethoxylated isocyanuric acid tri (meth) acrylate, ethoxylated pentathritol tetra (meth) acrylate, propoxylated pentathritol tetra (meth) acrylate, caprolactone-modified ditrimethylolpropane tetra (meth) acrylate, ethoxy Dipentaerythritol hexa (meth) acrylate, propoxylated dipentaerythritol hexa (meth) acrylate, caprolactone-modified dipentaerythritol hexa (meth) acrylate, and the like, but are not limited thereto. In particular, the number of repeating units of EO (ethylene oxide) contained in one molecule of ethoxylated di (meth) acrylate is preferably in the range of 2-50, more preferably in the range of 2-40. By using the EO repeating unit in the range of 2 to 50, the solubility in an aqueous developer typified by an alkaline aqueous solution is improved, and the development time is shortened. In addition, stress hardly remains in the cured film obtained by curing the photosensitive resin composition. For example, among printed wiring boards, when laminated on a flexible printed wiring board based on a polyimide resin, the printed wiring board warps. Features such as being able to be suppressed.
特に、上記EO変性のジ(メタ)アクリレートと、(メタ)アクリル基を3以上有する感光性化合物を併用することが感光性と現像性を高めるため好ましい。 In particular, it is preferable to use the EO-modified di (meth) acrylate in combination with a photosensitive compound having 3 or more (meth) acrylic groups in order to improve photosensitivity and developability.
また、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレート、フタル酸モノヒドロキシエチル(メタ)アクリレート、ω−カルボキシ−ポリカプロラクトンモノ(メタ)アクリレート、(メタ)アクリル酸ダイマー、ペンタエスリトールトリ及びテトラ(メタ)アクリレート等の分子構造骨格中にヒドロキシル基、カルボニル基を有する物も好適に用いられる。 Further, 2-hydroxy-3-phenoxypropyl (meth) acrylate, monohydroxyethyl (meth) acrylate phthalate, ω-carboxy-polycaprolactone mono (meth) acrylate, (meth) acrylic acid dimer, pentaesitol tris and Those having a hydroxyl group or a carbonyl group in the molecular structure skeleton such as tetra (meth) acrylate are also preferably used.
この他、エポキシ(メタ)アクリレート樹脂、多塩基酸無水物変性エポキシ(メタ)アクリレート樹脂、ウレタン(メタ)アクリレート樹脂、ポリエステル(メタ)アクリレート樹脂等どのような感光性化合物を用いても良い。 In addition, any photosensitive compound such as an epoxy (meth) acrylate resin, a polybasic acid anhydride-modified epoxy (meth) acrylate resin, a urethane (meth) acrylate resin, or a polyester (meth) acrylate resin may be used.
<(C)光重合開始剤>
本願発明における(C)光重合開始剤としては、例えば、ベンゾインメチルエーテル、ベンゾインエチルエーテル、1−ヒドロキシシクロヘキシルフェニルケトン等のベンゾインエーテル系化合物、ベンジルジメチルケタール、ベンジルジエチルケタール等のケタール系化合物、2,2’−ジエトキシアセトフェノン、2,2’−ジブトキシアセトフェノン、p−ジメチルアミノアセトフェノン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチルプロピオニル)ベンジル]フェニル}−2−メチルプロパン等のアセトフェノン系化合物、ベンゾフェノン、o−ベンゾイル安息香酸メチル、3,3’−ジメチル−4−メトキシベンゾフェノン、[4−(メチルフェニルチオ)フェニル]フェニルメタン、4,4’−ビス(ジメチルアミノ)ベンゾフェノン、4,4’−ビス(ジエチルアミノ)ベンゾフェノン、4−メトキシ−4’−ジメチルアミノベンゾフェノン等のベンゾフェノン系化合物、チオキサントン、2−メチルチオキサントン、2−イソプロピルチオキサントン、2,4−ジエチルチオキサントン等のチオキサントン系化合物、エチル−4−ジメチルアミノベンゾエート、2−エチルヘキシル−4−ジメチルアミノベンゾエート等のアミノベンゾエート系化合物、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタノン−1、2−ジメチルアミノ−2−(4−メチルベンジル)−1−(4−モルフォリン−4−イル−フェニル)−ブタン−1−オン等のα−アミノアルキルフェノン系化合物、2,4,6−トリメチルベンゾイルジフェニルフォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)フェニルフォスフィンオキサンド、ビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチルペンチルフォスフィンオキサイド等のフォスフィンオキサイド系化合物、1,2−オクタンジオン,1−[4−(フェニルチオ)−,2−(o−ベンゾイルオキシム)]、エタノン,1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(o−アセチルオキシム)等のオキシムエステル系化合物等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。
<(C) Photopolymerization initiator>
Examples of the (C) photopolymerization initiator in the present invention include benzoin ether compounds such as benzoin methyl ether, benzoin ethyl ether and 1-hydroxycyclohexyl phenyl ketone, and ketal compounds such as benzyl dimethyl ketal and benzyl diethyl ketal; , 2′-diethoxyacetophenone, 2,2′-dibutoxyacetophenone, p-dimethylaminoacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- [4- (2-hydroxyethoxy) ) Phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) benzyl] phenyl} -2-methyl Acetophenone compounds such as propane, benzophenone, o Methyl benzoylbenzoate, 3,3′-dimethyl-4-methoxybenzophenone, [4- (methylphenylthio) phenyl] phenylmethane, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) ) Benzophenone compounds such as benzophenone and 4-methoxy-4′-dimethylaminobenzophenone, thioxanthone compounds such as thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone and 2,4-diethylthioxanthone, ethyl-4-dimethylaminobenzoate Aminobenzoate compounds such as 2-ethylhexyl-4-dimethylaminobenzoate, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino -1- Α-aminoalkyl such as 4-morpholinophenyl) butanone-1,2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholin-4-yl-phenyl) -butan-1-one Phenone compounds, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4- Phosphine oxide compounds such as trimethylpentylphosphine oxide, 1,2-octanedione, 1- [4- (phenylthio)-, 2- (o-benzoyloxime)], ethanone, 1- [9-ethyl-6 -(2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (o-acetyloxime) Muesuteru compounds, etc. These can be used alone or in combinations of two or more.
<(D)熱硬化性化合物>
本願発明における(D)熱硬化性化合物とは、加熱により架橋構造を生成し、熱硬化剤として機能する化合物である。例えば、エポキシ樹脂、イソシアネート化合物、ブロックイシアネート化合物、オキセタン化合物等が挙げられるが、これらに限定されない。上記熱硬化性化合物は、これらを単独で又は2種類以上を組み合わせて使用できる。この中でも、エポキシ樹脂、ブロックイソシアネート化合物を用いることが好ましい。熱硬化性化合物を含有することにより、感光性樹脂組成物を硬化させて得られる硬化膜に耐熱性を付与できると共に、金属箔等の導体や回路基板に対する接着性を付与することができる。
<(D) Thermosetting compound>
The (D) thermosetting compound in the present invention is a compound that generates a crosslinked structure by heating and functions as a thermosetting agent. Examples include, but are not limited to, epoxy resins, isocyanate compounds, block isocyanate compounds, oxetane compounds, and the like. The said thermosetting compound can be used individually or in combination of 2 or more types. Among these, it is preferable to use an epoxy resin and a blocked isocyanate compound. By containing a thermosetting compound, heat resistance can be imparted to a cured film obtained by curing the photosensitive resin composition, and adhesion to a conductor such as a metal foil or a circuit board can be imparted.
上記エポキシ樹脂とは、分子内に少なくとも2個のエポキシ基を含む化合物であり、例えば、ビスフェノールA型エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jER828、jER1001、jER1002、株式会社ADEKA製の商品名アデカレジンEP−4100E、アデカレジンEP−4300E、日本化薬株式会社製の商品名RE−310S、RE−410S、大日本インキ株式会社製の商品名エピクロン840S、エピクロン850S、エピクロン1050、エピクロン7050、東都化成株式会社製の商品名エポトートYD−115、エポトートYD−127、エポトートYD−128、ビスフェノールF型エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jER806、jER807、株式会社ADEKA製の商品名アデカレジンEP−4901E、アデカレジンEP−4930、アデカレジンEP−4950、日本化薬株式会社製の商品名RE−303S、RE−304S、RE−403S,RE−404S、大日本インキ株式会社製の商品名エピクロン830、エピクロン835、東都化成株式会社製の商品名エポトートYDF−170、エポトートYDF−175S、エポトートYDF−2001、ビスフェノールS型エポキシ樹脂としては、大日本インキ株式会社製の商品名エピクロンEXA−1514、水添ビスフェノールA型エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jERYX8000、jERYX8034,jERYL7170、株式会社ADEKA製の商品名アデカレジンEP−4080E、大日本インキ株式会社製の商品名エピクロンEXA−7015、東都化成株式会社製の商品名エポトートYD−3000、エポトートYD−4000D、ビフェニル型エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jERYX4000、jERYL6121H、jERYL6640、jERYL6677、日本化薬株式会社製の商品名NC−3000、NC−3000H、フェノキシ型エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jER1256、jER4250、jER4275、ナフタレン型エポキシ樹脂としては、大日本インキ株式会社製の商品名エピクロンHP−4032、エピクロンHP−4700、エピクロンHP−4200、日本化薬株式会社製の商品名NC−7000L、フェノールノボラック型エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jER152、jER154、日本化薬株式会社製の商品名EPPN−201−L、大日本インキ株式会社製の商品名エピクロンN−740、エピクロンN−770、東都化成株式会社製の商品名エポトートYDPN−638、クレゾールノボラック型エポキシ樹脂としては、日本化薬株式会社製の商品名EOCN−1020、EOCN−102S、EOCN−103S、EOCN−104S、大日本インキ株式会社製の商品名エピクロンN−660、エピクロンN−670、エピクロンN−680、エピクロンN−695、トリスフェノールメタン型エポキシ樹脂としては、日本化薬株式会社製の商品名EPPN−501H、EPPN−501HY、EPPN−502H、ジシクロペンタジエン型エポキシ樹脂としては、日本化薬株式会社製の商品名XD−1000、大日本インキ株式会社製の商品名エピクロンHP−7200、アミン型エポキシ樹脂としては、東都化成株式会社の商品名エポトートYH−434、エポトートYH−434L、可とう性エポキシ樹脂としては、ジャパンエポキシレジン株式会社製の商品名jER871、jER872、jERYL7175、jERYL7217、大日本インキ株式会社製の商品名エピクロンEXA−4850、ウレタン変性エポキシ樹脂としては、株式会社ADEKA製の商品名アデカレジンEPU−6、アデカレジンEPU−73、アデカレジンEPU−78−11、ゴム変性エポキシ樹脂としては、株式会社ADEKA製の商品名アデカレジンEPR−4023、アデカレジンEPR−4026、アデカレジンEPR−1309、キレート変性エポキシ樹脂としては、株式会社ADEKA製の商品名アデカレジンEP−49−10、アデカレジンEP−49−20等が挙げられる。 The epoxy resin is a compound containing at least two epoxy groups in the molecule. For example, as a bisphenol A type epoxy resin, product names jER828, jER1001, jER1002, and ADEKA manufactured by Japan Epoxy Resin Co., Ltd. Adeka Resin EP-4100E, Adeka Resin EP-4300E, trade names RE-310S and RE-410S manufactured by Nippon Kayaku Co., Ltd., trade names Epicron 840S, Epicron 850S, Epicron 1050 and Epicron 7050 manufactured by Dainippon Ink, Inc. The product names Epototo YD-115, Epototo YD-127, Epototo YD-128, and bisphenol F type epoxy resins manufactured by Toto Kasei Co., Ltd. are trade names jER806 and jER8 manufactured by Japan Epoxy Resin Co. 7. Trade names Adeka Resin EP-4901E, Adeka Resin EP-4930, Adeka Resin EP-4950, manufactured by Adeka Co., Ltd., trade names RE-303S, RE-304S, RE-403S, RE-404S, manufactured by Nippon Kayaku Co., Ltd. Product names Epicron 830 and Epicron 835 manufactured by Nippon Ink Co., Ltd. Product names Epototo YDF-170, Epototo YDF-175S, Epototo YDF-2001, and Bisphenol S type epoxy resin manufactured by Toto Kasei Co., Ltd. Trade name Epiklon EXA-1514 manufactured by Japan, Hydrogenated bisphenol A type epoxy resin includes Japan Epoxy Resin Co., Ltd. trade names jERYX8000, jERYX8034, jERYL7170, ADEKA Co., Ltd. trade names Adeka Resin P-4080E, Dainippon Ink Co., Ltd. trade name Epicron EXA-7015, Toto Kasei Co., Ltd. trade name Epototo YD-3000, Epototo YD-4000D, biphenyl type epoxy resin, manufactured by Japan Epoxy Resin Co., Ltd. Trade names jERYX4000, jERYL6121H, jERYL6640, jERYL6677, trade names NC-3000 and NC-3000H manufactured by Nippon Kayaku Co., Ltd., and phenoxy type epoxy resins include trade names jER1256, jER4250, jER4275 and naphthalene manufactured by Japan Epoxy Resins As the type epoxy resin, trade names “Epicron HP-4032”, “Epicron HP-4700”, “Epicron HP-4200” manufactured by Dainippon Ink Co., Ltd., “NC-” manufactured by Nippon Kayaku Co., Ltd. As 7000L, phenol novolac type epoxy resin, trade names jER152 and jER154 manufactured by Japan Epoxy Resin Co., Ltd., trade name EPPN-201-L manufactured by Nippon Kayaku Co., Ltd., trade name Epicron N- manufactured by Dainippon Ink Co., Ltd. 740, Epicron N-770, Toto Kasei Co., Ltd. trade name Epototo YDPN-638, Cresol novolac type epoxy resin, Nippon Kayaku Co., Ltd. trade names EOCN-1020, EOCN-102S, EOCN-103S, EOCN -104S, trade names manufactured by Dainippon Ink Co., Ltd. Epicron N-660, Epicron N-670, Epicron N-680, Epicron N-695, and Trisphenolmethane type epoxy resin are trade names of Nippon Kayaku Co., Ltd. EPPN-501H, EPP -501HY, EPPN-502H, dicyclopentadiene type epoxy resin, Nippon Kayaku Co., Ltd. trade name XD-1000, Dainippon Ink Co., Ltd. trade name Epicron HP-7200, amine type epoxy resin, Toto Kasei Co., Ltd. trade names Epototo YH-434, Epototo YH-434L, and flexible epoxy resins include trade names jER871, jER872, jERYL7175, jERYL7217, manufactured by Dainippon Ink, Inc. As the name Epicron EXA-4850, urethane-modified epoxy resin, trade names of Adeka Resin EPU-6, Adeka Resin EPU-73, Adeka Resin EPU-78-11 manufactured by ADEKA Corporation, and ADE Co., Ltd. as ADE Co., Ltd. Product names Adeka Resin EPR-4023, Adeka Resin EPR-4026, Adeka Resin EPR-1309, and chelate-modified epoxy resins manufactured by A include Adeka Resin EP-49-10, Adeka Resin EP-49-20, etc., manufactured by ADEKA Corporation. It is done.
上記ブロックイソシアネート化合物とは、常温では不活性であり、加熱されることにより、オキシム類、ジケトン類、フェノール類、カプロラクタム類等のブロック剤が解離してイソシアネート基を再生する化合物であり、例えば、ヘキサメチレンジイソシアネート系ブロックイソシアネートとしては、旭化成ケミカルズ株式会社製の商品名デュラネート17B−60PX、デュラネートTPA−B80E、デュラネートMF−B60X、デュラネートMF−K60X、デュラネートE402−B80T、三井化学ポリウレタン株式会社製の商品名タケネートB−830、タケネートB−815N、タケネートB−846N、タケネートB−882N、日本ポリウレタン工業株式会社製の商品名コロネートAP−M、コロネート2503、コロネート2507、コロネート2513、コロネート2515、ミリオネートMS−50等が挙げられる。 The blocked isocyanate compound is a compound that is inactive at room temperature, and is heated to dissociate a blocking agent such as oximes, diketones, phenols, caprolactams, and regenerate isocyanate groups. As the hexamethylene diisocyanate block isocyanate, trade names Duranate 17B-60PX, Duranate TPA-B80E, Duranate MF-B60X, Duranate MF-K60X, Duranate E402-B80T manufactured by Asahi Kasei Chemicals Co., Ltd. Name Takenate B-830, Takenate B-815N, Takenate B-846N, Takenate B-882N, trade names of Nippon Polyurethane Industry Co., Ltd. Coronate AP-M, Coronate 2503, Co Sulfonates 2507, Coronate 2513, Coronate 2515, include Millionate MS-50 and the like.
本願発明の感光性樹脂組成物には、上記熱硬化性化合物の硬化剤として、特に限定されないが、例えば、フェノールノボラック樹脂、クレゾールノボラック樹脂、ナフタレン型フェノール樹脂等のフェノール樹脂、アミノ樹脂、ユリア樹脂、メラミン、ジシアンジアミド等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。 Although it does not specifically limit as a hardening | curing agent of the said thermosetting compound in the photosensitive resin composition of this invention, For example, phenol resins, such as a phenol novolak resin, a cresol novolak resin, a naphthalene type phenol resin, an amino resin, and a urea resin , Melamine, dicyandiamide and the like, and these can be used alone or in combination of two or more.
また、硬化促進剤としては、特に限定されないが、例えば、トリフェニルホスフィン等のホスフィン系化合物;3級アミン系、トリメタノールアミン、トリエタノールアミン、テトラエタノールアミン等のアミン系化合物;1,8−ジアザ−ビシクロ[5,4,0]−7−ウンデセニウムテトラフェニルボレート等のボレート系化合物等、イミダゾール、2−エチルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール、2−ウンデシルイミダゾール、1−ベンジル−2−メチルイミダゾール、2−ヘプタデシルイミダゾール、2−イソプロピルイミダゾール、2,4−ジメチルイミダゾール、2−フェニル−4−メチルイミダゾール等のイミダゾール類;2−メチルイミダゾリン、2−エチルイミダゾリン、2−イソプロピルイミダゾリン、2−フェニルイミダゾリン、2−ウンデシルイミダゾリン、2,4−ジメチルイミダゾリン、2−フェニル−4−メチルイミダゾリン等のイミダゾリン類;2,4−ジアミノ−6−[2’−メチルイミダゾリル−(1’)]−エチル−s−トリアジン、2,4−ジアミノ−6−[2’−ウンデシルイミダゾリル−(1’)]−エチル−s−トリアジン、2,4−ジアミノ−6−[2’−エチル−4’−メチルイミダゾリル−(1’)]−エチル−s−トリアジン等のアジン系イミダゾール類等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。 Further, the curing accelerator is not particularly limited, but for example, phosphine compounds such as triphenylphosphine; amine compounds such as tertiary amine, trimethanolamine, triethanolamine and tetraethanolamine; 1,8- Borate compounds such as diaza-bicyclo [5,4,0] -7-undecenium tetraphenylborate, imidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-un Imidazoles such as decylimidazole, 1-benzyl-2-methylimidazole, 2-heptadecylimidazole, 2-isopropylimidazole, 2,4-dimethylimidazole, 2-phenyl-4-methylimidazole; 2-methylimidazoline, 2- Ethyl imidazoline, 2 Imidazolines such as isopropylimidazoline, 2-phenylimidazoline, 2-undecylimidazoline, 2,4-dimethylimidazoline, 2-phenyl-4-methylimidazoline; 2,4-diamino-6- [2′-methylimidazolyl- ( 1 ′)]-ethyl-s-triazine, 2,4-diamino-6- [2′-undecylimidazolyl- (1 ′)]-ethyl-s-triazine, 2,4-diamino-6- [2 ′ Examples include azine-based imidazoles such as -ethyl-4'-methylimidazolyl- (1 ')]-ethyl-s-triazine, and these can be used alone or in combination of two or more.
<感光性樹脂組成物>
本願発明の感光性樹脂組成物における(A)成分、(B)成分、(C)成分、及び(D)成分の配合量は、好ましくは、(A)成分100重量部に対して、(B)成分が、5〜500重量部、(C)成分が0.1〜20重量部、(D)成分が0.5〜100重量部である。
<Photosensitive resin composition>
The blending amount of the component (A), the component (B), the component (C), and the component (D) in the photosensitive resin composition of the present invention is preferably (B) with respect to 100 parts by weight of the component (A). The component is 5 to 500 parts by weight, the component (C) is 0.1 to 20 parts by weight, and the component (D) is 0.5 to 100 parts by weight.
上記範囲内に配合することにより、感光性樹脂組成物の感光性、硬化膜の耐熱性、耐薬品性、柔軟性、電気絶縁信頼性が向上する。 By mix | blending in the said range, the photosensitivity of the photosensitive resin composition, the heat resistance of a cured film, chemical resistance, a softness | flexibility, and electrical insulation reliability improve.
(A)成分が上記範囲内以下の配合量の場合には、感光性樹脂組成物の感光性、アルカリ水溶液に代表される水系現像液への溶解性が低下し、硬化膜の耐熱性、柔軟性、耐薬品性、電気絶縁信頼性が低下する場合がある。また、上記範囲以上の配合量の場合には、感光性樹脂組成物をプリント配線板などの基材上に塗布し、乾燥させた場合、乾燥後の塗膜のべたつきが発生し、フォトマスクの汚染や塗膜のひび割れが発生する場合がある。そのため、添加量を上記範囲内にすることにより、感光性樹脂組成物の諸特性を最適な範囲に調整することが可能となる。 When the component (A) has a blending amount within the above range, the photosensitivity of the photosensitive resin composition, the solubility in an aqueous developer typified by an alkaline aqueous solution is lowered, and the heat resistance and flexibility of the cured film are reduced. , Chemical resistance, and electrical insulation reliability may be reduced. In addition, when the blending amount is in the above range or more, when the photosensitive resin composition is applied onto a substrate such as a printed wiring board and dried, stickiness of the coating film after drying occurs, Contamination and cracking of the coating film may occur. Therefore, by setting the addition amount within the above range, it becomes possible to adjust various characteristics of the photosensitive resin composition to an optimal range.
(B)成分が上記範囲以下の配合量の場合には、感光性樹脂組成物を露光・現像したときのコントラストがつきにくくなる場合がある。また、上記範囲以上の配合量の場合には、感光性樹脂組成物の露光後の塗膜がもろくなり、ひび割れが発生する場合がある。そのため、添加量を上記範囲内にすることにより、感光性樹脂組成物の解像度や製造工程適合性を最適な範囲に調整することが可能となる。 When the blending amount of the component (B) is not more than the above range, it may be difficult to obtain contrast when the photosensitive resin composition is exposed and developed. Moreover, in the case of the compounding quantity more than the said range, the coating film after exposure of the photosensitive resin composition will become weak, and a crack may generate | occur | produce. Therefore, by making the addition amount within the above range, it becomes possible to adjust the resolution and the suitability of the production process of the photosensitive resin composition to an optimum range.
(C)成分が上記範囲以下の配合量の場合には、光照射時の感光性化合物の硬化反応が起こりにくく硬化が不十分となる場合がある。また、上記範囲以上の配合量の場合には、光照射時の感光性化合物の硬化反応が進みすぎ過露光状態となる場合がある。そのため、添加量を上記範囲内にすることにより、感光性樹脂組成物の光硬化反応を効率良く進めることが可能となる。 When the amount of component (C) is not more than the above range, the curing reaction of the photosensitive compound during light irradiation hardly occurs and curing may be insufficient. Moreover, in the case of the compounding quantity more than the said range, the hardening reaction of the photosensitive compound at the time of light irradiation may progress too much and may be in an overexposed state. Therefore, it becomes possible to advance the photocuring reaction of the photosensitive resin composition efficiently by making the addition amount within the above range.
(D)成分が上記範囲以下の配合量の場合には、感光性樹脂組成物の硬化膜の耐熱性、柔軟性、耐薬品性、電気絶縁信頼性が低下する場合がある。また、上記範囲以上の配合量の場合には、感光性樹脂組成物をプリント配線板などの基材上に塗布し、乾燥させた場合、乾燥中に熱硬化反応が促進され、アルカリ水溶液に代表される水系現像液への溶解性が低下する場合がある。そのため、添加量を上記範囲内にすることにより、感光性樹脂組成物の熱硬化反応を制御し、感光性樹脂組成物の硬化膜の耐熱性、耐薬品性、電気絶縁信頼性を向上させることが可能となる。 When the component (D) has a blending amount not more than the above range, the heat resistance, flexibility, chemical resistance and electrical insulation reliability of the cured film of the photosensitive resin composition may be lowered. In addition, when the blending amount is in the above range or more, when the photosensitive resin composition is applied onto a substrate such as a printed wiring board and dried, the thermosetting reaction is accelerated during drying, and is typically represented by an alkaline aqueous solution. In some cases, the solubility in an aqueous developer is reduced. Therefore, by making the addition amount within the above range, the thermosetting reaction of the photosensitive resin composition is controlled and the heat resistance, chemical resistance and electrical insulation reliability of the cured film of the photosensitive resin composition are improved. Is possible.
本願発明の感光性樹脂組成物には、密着性、硬化膜の硬度を向上させる目的で、無機充填剤を用いることができる。無機充填剤としては、特に限定はされないが、例えば、硫酸バリウム、チタン酸バリウム、タルク、超微粒子状無水シリカ、合成シリカ、天然シリカ、炭酸カルシウム、炭酸マグネシウム、酸化アルミニウム、水酸化アルミニウム等が挙げられる、これらを単独で又は2種類以上を組み合わせて使用できる。 In the photosensitive resin composition of the present invention, an inorganic filler can be used for the purpose of improving the adhesion and the hardness of the cured film. The inorganic filler is not particularly limited, and examples thereof include barium sulfate, barium titanate, talc, ultrafine anhydrous silica, synthetic silica, natural silica, calcium carbonate, magnesium carbonate, aluminum oxide, aluminum hydroxide and the like. These can be used alone or in combination of two or more.
本願発明の感光性樹脂組成物には、更に必要に応じて、消泡剤、レベリング剤、難燃剤、着色剤、密着性付与剤、重合禁止剤等の添加剤を用いることができる。これら添加剤としては、特に限定はされないが、例えば、消泡剤としては、シリコン系化合物、アクリル系化合物、レベリング剤としては、シリコン系化合物、アクリル系化合物、難燃剤としては、リン酸エステル系化合物、フォスファゼン系化合物、着色剤としては、フタロシアニン系化合物、アゾ系化合物、カーボンブラック、酸化チタン、密着性付与剤としては、シランカップリング剤、トリアゾール系化合物、テトラゾール系化合物、トリアジン系化合物、重合禁止剤としては、ハイドロキノン、ハイドロキノンモノメチルエーテル等が挙げられ、これらを単独で又は2種類以上を組み合わせて使用できる。 In the photosensitive resin composition of the present invention, additives such as an antifoaming agent, a leveling agent, a flame retardant, a colorant, an adhesion imparting agent, and a polymerization inhibitor can be used as necessary. These additives are not particularly limited. For example, as an antifoaming agent, a silicon compound, an acrylic compound, as a leveling agent, a silicon compound, an acrylic compound, and as a flame retardant, a phosphate ester Compounds, phosphazene compounds, colorants include phthalocyanine compounds, azo compounds, carbon black, titanium oxide, and adhesion promoters include silane coupling agents, triazole compounds, tetrazole compounds, triazine compounds, polymerization Examples of the inhibitor include hydroquinone and hydroquinone monomethyl ether, and these can be used alone or in combination of two or more.
本願発明の感光性樹脂組成物は、種々の有機溶剤に溶解性が高く、例えば、ジメチルスルホキシド、ジエチルスルホキシドなどのスルホキシド系溶媒、N,N−ジメチルホルムアミド、N,N−ジエチルホルムアミドなどのホルムアミド系溶媒、N,N−ジメチルアセトアミド、N,N−ジエチルアセトアミドなどのアセトアミド系溶媒、N−メチル−2−ピロリドン、N−ビニル−2−ピロリドンなどのピロリドン系溶媒、フェノール、o−、m−またはp−クレゾール、キシレノール、ハロゲン化フェノール、カテコールなどのフェノール系溶媒、あるいはヘキサメチルホスホルアミド、γ−ブチロラクトン、メチルモノグライム(1,2-ジメトキシエタン)、メチルジグライム(ビス(2-メトキシエテル)エーテル)、メチルトリグライム(1,2-ビス(2-メトキシエトキシ)エタン)、メチルテトラグライム(ビス[2-(2-メトキシエトキシエチル)]エーテル)、エチルモノグライム(1,2-ジエトキシエタン)、エチルジグライム(ビス(2-エトキシエチル)エーテル)、ブチルジグライム(ビス(2-ブトキシエチル)エーテル)等の対称グリコールジエーテル類、γ―ブチロラクトンやN−メチル−2−ピロリドン、メチルアセテート、エチルアセテート、イソプロピルアセテート、n―プロピルアセテート、ブチルアセテート、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート(別名、カルビトールアセテート、酢酸2-(2-ブトキシエトキシ)エチル))、ジエチレングリコールモノブチルエーテルアセテート、3−メトキシブチルアセテート、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、ジプロピレングリコールメチルエーテルアセテート、プロピレングリコールジアセテート、1,3―ブチレングリコールジアセテート等のアセテート類や、ジプロピレングリコールメチルエーテル、トリプロピレングリコールメチルエーテル、プロピレングリコールn−プロピルエーテル、ジプロピレングリコールn−プロピルエーテル、プロピレングリコールn−ブチルエーテル、ジプロピレングリコールn−ブチルエーテル、トリピレングリコールn−プロピルエーテル、プロピレングリコールフェニルエーテル、ジプロピレングリコールジメチルエーテル、1,3―ジオキソラン、エチレングリコールモノブチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、エチレングリコールモノエチルエーテル等のエーテル類の溶剤を用いることもできる。尚、必要に応じて低沸点のヘキサン、アセトン、トルエン、キシレン等も併用するこができる。 The photosensitive resin composition of the present invention is highly soluble in various organic solvents, such as sulfoxide solvents such as dimethyl sulfoxide and diethyl sulfoxide, and formamide systems such as N, N-dimethylformamide and N, N-diethylformamide. Solvents, acetamide solvents such as N, N-dimethylacetamide, N, N-diethylacetamide, pyrrolidone solvents such as N-methyl-2-pyrrolidone and N-vinyl-2-pyrrolidone, phenol, o-, m- or Phenolic solvents such as p-cresol, xylenol, halogenated phenol, catechol, or hexamethylphosphoramide, γ-butyrolactone, methylmonoglyme (1,2-dimethoxyethane), methyldiglyme (bis (2-methoxyether) ) Ether), Methyl Trigura (1,2-bis (2-methoxyethoxy) ethane), methyltetraglyme (bis [2- (2-methoxyethoxyethyl)] ether), ethyl monoglyme (1,2-diethoxyethane), ethyldigig Symmetric glycol diethers such as lime (bis (2-ethoxyethyl) ether), butyldiglyme (bis (2-butoxyethyl) ether), γ-butyrolactone, N-methyl-2-pyrrolidone, methyl acetate, ethyl acetate , Isopropyl acetate, n-propyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate (also known as carbitol acetate, 2- (2-butoxyethoxy) ethyl acetate)) Acetates such as diethylene glycol monobutyl ether acetate, 3-methoxybutyl acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, dipropylene glycol methyl ether acetate, propylene glycol diacetate, 1,3-butylene glycol diacetate, Dipropylene glycol methyl ether, tripropylene glycol methyl ether, propylene glycol n-propyl ether, dipropylene glycol n-propyl ether, propylene glycol n-butyl ether, dipropylene glycol n-butyl ether, tripylene glycol n-propyl ether, propylene glycol Phenyl ether, dipropylene glycol Methyl ether, 1,3-dioxolane, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, a solvent may be used ethers such as ethylene glycol monoethyl ether. If necessary, low-boiling hexane, acetone, toluene, xylene and the like can be used in combination.
中でも特に対称グリコールジエーテル類が感光性樹脂組成物の溶解性が高いので好ましい。 Among these, symmetric glycol diethers are particularly preferable because the solubility of the photosensitive resin composition is high.
本願発明の感光性樹脂組成物溶液に用いる有機溶剤の量は、好ましくは、(A)成分、(B)成分、(C)成分、(D)成分の全固形分100重量部に対して、有機溶剤が、10重量部以上100重量部以下である。 The amount of the organic solvent used in the photosensitive resin composition solution of the present invention is preferably 100 parts by weight of the total solid content of the component (A), the component (B), the component (C), and the component (D). The organic solvent is 10 parts by weight or more and 100 parts by weight or less.
上記範囲内の感光性樹脂組成物溶液の固形分を調節することにより、感光性樹脂組成物の粘度を塗布する際の最適な範囲内に制御することが可能となり、塗布・乾燥後の膜減り率が小さくなる。 By adjusting the solid content of the photosensitive resin composition solution within the above range, the viscosity of the photosensitive resin composition can be controlled within the optimum range when coating, and the film thickness after coating and drying is reduced. The rate is reduced.
本願発明の感光性樹脂組成物は、前記各成分(A)〜(D)成分を均一に混合して得られる。均一に混合する方法としては、例えば3本ロール、ビーズミル装置等の一般的な混練装置を用いて混合すればよい。また、溶液の粘度が低い場合には、一般的な攪拌装置を用いて混合してもよい。 The photosensitive resin composition of the present invention is obtained by uniformly mixing the components (A) to (D). As a method of uniformly mixing, for example, a general kneading apparatus such as a three roll or bead mill apparatus may be used for mixing. Moreover, when the viscosity of a solution is low, you may mix using a general stirring apparatus.
本願発明の感光性樹脂組成物を直接又は、上記感光性樹脂組成物溶液を調整した後に、以下のようにしてパタ−ンを形成することができる。先ず上記の感光性樹脂組成物を基板上に塗布し、乾燥して有機溶媒を除去する。基板への塗布はスクリ−ン印刷、ローラーコーティング、カ−テンコーティング、スプレーコーティング、スピンナーを利用した回転塗布等により行うことができる。塗布膜(好ましくは厚み:5〜100μm)の乾燥は120℃以下、好ましくは40〜100℃で行う。乾燥後、乾燥塗布膜にネガ型のフォトマスクを置き、紫外線、可視光線、電子線などの活性光線を照射する。次いで、未露光部分をシャワー、パドル、浸漬または超音波等の各種方式を用い、現像液で洗い出すことによりパタ−ンを得ることができる。なお、現像装置の噴霧圧力や流速、現像液の温度によりパターンが露出するまでの時間が異なる為、適宜最適な装置条件を見出すことが好ましい。 After preparing the photosensitive resin composition of the present invention directly or after preparing the photosensitive resin composition solution, a pattern can be formed as follows. First, the photosensitive resin composition is applied onto a substrate and dried to remove the organic solvent. The substrate can be applied by screen printing, roller coating, curtain coating, spray coating, spin coating using a spinner, or the like. The coating film (preferably having a thickness of 5 to 100 μm) is dried at 120 ° C. or less, preferably 40 to 100 ° C. After drying, a negative photomask is placed on the dried coating film and irradiated with actinic rays such as ultraviolet rays, visible rays, and electron beams. Next, the pattern can be obtained by washing the unexposed portion with a developing solution using various methods such as shower, paddle, dipping or ultrasonic waves. Since the time until the pattern is exposed varies depending on the spray pressure and flow velocity of the developing device and the temperature of the developer, it is preferable to find the optimum device conditions as appropriate.
上記現像液としては、アルカリ水溶液を使用することが好ましく、この現像液には、メタノ−ル、エタノ−ル、n−プロパノ−ル、イソプロパノ−ル、N−メチル−2−ピロリドン等の水溶性有機溶媒が含有されていてもよい。上記のアルカリ性水溶液を与えるアルカリ性化合物としては、例えば、アルカリ金属、アルカリ土類金属またはアンモニウムイオンの、水酸化物または炭酸塩や炭酸水素塩、アミン化合物などが挙げられ、具体的には水酸化ナトリウム、水酸化カリウム、水酸化アンモニウム、炭酸ナトリウム、炭酸カリウム、炭酸アンモニウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素アンモニウム、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、テトラプロピルアンモニウムヒドロキシド、テトライソプロピルアンモニウムヒドロキシド、N−メチルジエタノ−ルアミン、N−エチルジエタノ−ルアミン、N,N−ジメチルエタノ−ルアミン、トリエタノ−ルアミン、トリイソプロパノ−ルアミン、トリイソプロピルアミン等が挙げられ、水溶液が塩基性を呈するものであればこれ以外の化合物も使用することができる。本願発明の感光性樹脂組成物の現像工程に好適に用いることのできる、アルカリ性化合物の濃度は、0.01〜10重量%、特に好ましくは、0.05〜5重量%とすることが好ましい。また、現像液の温度は感光性樹脂組成物の組成や、現像液の組成に依存しており、一般的には0℃以上80℃以下、より一般的には、20℃以上50℃以下で使用することが好ましい。 As the developer, an aqueous alkali solution is preferably used. The developer is water-soluble such as methanol, ethanol, n-propanol, isopropanol, N-methyl-2-pyrrolidone and the like. An organic solvent may be contained. Examples of the alkaline compound that gives the alkaline aqueous solution include hydroxides, carbonates, hydrogen carbonates, amine compounds, and the like of alkali metals, alkaline earth metals, or ammonium ions, specifically sodium hydroxide. , Potassium hydroxide, ammonium hydroxide, sodium carbonate, potassium carbonate, ammonium carbonate, sodium bicarbonate, potassium bicarbonate, ammonium bicarbonate, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetraisopropylammonium Hydroxide, N-methyldiethanolamine, N-ethyldiethanolamine, N, N-dimethylethanolamine, triethanolamine, triisopropanolamine, trii Propylamine and the like, aqueous solution compound other than this as long as it exhibits basicity can also be used. The concentration of the alkaline compound that can be suitably used in the development step of the photosensitive resin composition of the present invention is preferably 0.01 to 10% by weight, particularly preferably 0.05 to 5% by weight. Further, the temperature of the developer depends on the composition of the photosensitive resin composition and the composition of the developer, and is generally 0 ° C. or higher and 80 ° C. or lower, more generally 20 ° C. or higher and 50 ° C. or lower. It is preferable to use it.
上記現像工程によって形成したパタ−ンは、リンスして不用な現像液残分を除去する。リンス液としては、水、酸性水溶液などが挙げられる。 The pattern formed by the development step is rinsed to remove unnecessary developer residue. Examples of the rinsing liquid include water and acidic aqueous solutions.
次に、加熱硬化処理を行うことにより耐熱性に富む硬化膜を得ることができる。硬化膜は配線厚み等を考慮して決定されるが、厚みが2〜50μm程度であることが好ましい。このときの最終硬化温度は配線等の酸化を防ぎ、配線と基材との密着性を低下させないことを目的として低温で加熱して硬化させることが望まれている。この時の加熱硬化温度は100℃以上250℃以下であることが好ましく、更に好ましくは120℃以上200℃以下であることが望ましく、特に好ましくは130℃以上190℃以下である。最終加熱温度が高くなると配線の酸化劣化が進む場合がある。 Next, a cured film rich in heat resistance can be obtained by performing a heat curing treatment. Although a cured film is determined in consideration of wiring thickness etc., it is preferable that thickness is about 2-50 micrometers. The final curing temperature at this time is desired to be cured by heating at a low temperature for the purpose of preventing oxidation of the wiring and the like and not reducing the adhesion between the wiring and the substrate. The heat curing temperature at this time is preferably 100 ° C. or higher and 250 ° C. or lower, more preferably 120 ° C. or higher and 200 ° C. or lower, and particularly preferably 130 ° C. or higher and 190 ° C. or lower. When the final heating temperature becomes high, the wiring may be oxidized and deteriorated.
本願発明の感光性樹脂組成物から形成した硬化膜からなるパタ−ンは、耐熱性、電気的及び機械的性質に優れており、特に柔軟性に優れている。例えば、この発明の絶縁膜は、好適には厚さ2〜50μm程度の膜厚で光硬化後少なくとも10μmまでの解像性、特に10〜1000μm程度の解像性である。この為、本願発明の絶縁膜は高密度フレキシブル基板の絶縁材料として特に適しているのである。また更には、光硬化型の各種配線被覆保護剤、感光性の耐熱性接着剤、電線・ケーブル絶縁被膜等に用いられる。 A pattern comprising a cured film formed from the photosensitive resin composition of the present invention is excellent in heat resistance, electrical and mechanical properties, and is particularly excellent in flexibility. For example, the insulating film of the present invention preferably has a thickness of about 2 to 50 μm and a resolution of at least 10 μm after photocuring, and particularly a resolution of about 10 to 1000 μm. For this reason, the insulating film of the present invention is particularly suitable as an insulating material for a high-density flexible substrate. Furthermore, it is used for various photo-curing type wiring coating protective agents, photosensitive heat-resistant adhesives, electric wire / cable insulation coatings, and the like.
尚、本願発明は前記感光性樹脂組成物用液を基材表面に塗布し乾燥して得られた感光性フィルムを用いても同様の絶縁材料を提供することができる。 In addition, this invention can provide the same insulating material even if it uses the photosensitive film obtained by apply | coating the said liquid for photosensitive resin compositions to the base-material surface, and drying.
以下本発明を実施例により具体的に説明するが本発明はこれらの実施例により限定されるものではない。 EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples.
(合成例1)
反応容器に2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物14.58g(0.028mol)、2−アミノエタノール3.42g(0.056mol)を1,2-ビス(2-メトキシエトキシ)エタン72gに投入し、窒素気流下で130℃に昇温させて1時間均一攪拌を行った。次いで、180℃に昇温させて2時間加熱還流を行いイミド化反応を行った。この溶液を室温まで冷却し、ポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5651、数平均分子量:1000)85g(0.085mol)、2,2−ビス(ヒドロキシメチル)ブタン酸20g(0.135mol)、ノルボルネンジイソシアネート61.87g(0.300mol)、ジブチル錫ジラウレート0.182g、1,2-ビス(2-メトキシエトキシ)エタン49.55gを投入し、窒素気流下で80℃に昇温させて5時間均一反応を行った。この溶液を室温まで冷却し、グリシジルメタクリレート16.36g(0.115mol)、トリフェニルホスフィン0.547g、ハイドロキノンモノメチルエーテル0.182gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸16.81g(0.110mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で16200であった。)を得た。この溶液の固形分濃度は64重量%、溶液の粘度は23℃で320ポイズであった。この合成樹脂を樹脂Aと略す。
(Synthesis Example 1)
In a reaction vessel, 14.58 g (0.028 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 3.42 g (0.056 mol) of 2-aminoethanol, The mixture was charged into 72 g of 2-bis (2-methoxyethoxy) ethane, heated to 130 ° C. under a nitrogen stream, and stirred uniformly for 1 hour. Next, the temperature was raised to 180 ° C. and heated under reflux for 2 hours to carry out an imidization reaction. The solution was cooled to room temperature, and polycarbonate diol (manufactured by Asahi Kasei Chemicals Corporation, trade name: PCDL T5651, number average molecular weight: 1000) 85 g (0.085 mol), 2,2-bis (hydroxymethyl) butanoic acid 20 g (0. 135 mol), 61.87 g (0.300 mol) of norbornene diisocyanate, 0.182 g of dibutyltin dilaurate, and 49.55 g of 1,2-bis (2-methoxyethoxy) ethane, and heated to 80 ° C. under a nitrogen stream. For 5 hours. This solution was cooled to room temperature, charged with 16.36 g (0.115 mol) of glycidyl methacrylate, 0.547 g of triphenylphosphine, and 0.182 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 16.81 g (0.110 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 16,200 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 64% by weight, and the viscosity of the solution was 320 poise at 23 ° C. This synthetic resin is abbreviated as resin A.
(合成例2)
反応容器に3,3’,4,4’−オキシジフタル酸二無水物8.69g(0.028mol)、2−アミノエタノール3.42g(0.056mol)を1,2-ビス(2-メトキシエトキシ)エタン72gに投入し、窒素気流下で130℃に昇温させて1時間均一攪拌を行った。次いで、180℃に昇温させて2時間加熱還流を行いイミド化反応を行った。この溶液を室温まで冷却し、ポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5651、数平均分子量:1000)85g(0.085mol)、2,2−ビス(ヒドロキシメチル)ブタン酸20g(0.135mol)、ノルボルネンジイソシアネート61.87g(0.300mol)、ジブチル錫ジラウレート0.182g、1,2-ビス(2-メトキシエトキシ)エタン49.55gを投入し、窒素気流下で80℃に昇温させて5時間均一反応を行った。この溶液を室温まで冷却し、グリシジルメタクリレート16.36g(0.115mol)、トリフェニルホスフィン0.547g、ハイドロキノンモノメチルエーテル0.182gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸16.81g(0.110mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で15400であった。)を得た。この溶液の固形分濃度は63重量%、溶液の粘度は23℃で280ポイズであった。この合成樹脂を樹脂Bと略す。
(Synthesis Example 2)
In a reaction vessel, 8.69 g (0.028 mol) of 3,3 ′, 4,4′-oxydiphthalic dianhydride and 3.42 g (0.056 mol) of 2-aminoethanol were mixed with 1,2-bis (2-methoxyethoxy). ) It was charged in 72 g of ethane, heated to 130 ° C. under a nitrogen stream, and stirred uniformly for 1 hour. Next, the temperature was raised to 180 ° C. and heated under reflux for 2 hours to carry out an imidization reaction. The solution was cooled to room temperature, and polycarbonate diol (manufactured by Asahi Kasei Chemicals Corporation, trade name: PCDL T5651, number average molecular weight: 1000) 85 g (0.085 mol), 2,2-bis (hydroxymethyl) butanoic acid 20 g (0. 135 mol), 61.87 g (0.300 mol) of norbornene diisocyanate, 0.182 g of dibutyltin dilaurate, and 49.55 g of 1,2-bis (2-methoxyethoxy) ethane, and heated to 80 ° C. under a nitrogen stream. For 5 hours. This solution was cooled to room temperature, charged with 16.36 g (0.115 mol) of glycidyl methacrylate, 0.547 g of triphenylphosphine, and 0.182 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 16.81 g (0.110 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. Thus, a polyimide resin solution (number average molecular weight was 15400 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 63 wt%, and the viscosity of the solution was 280 poise at 23 ° C. This synthetic resin is abbreviated as resin B.
(合成例3)
反応容器に2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物40.42g(0.078mol)、1,3−ビス(3−アミノフェノキシ)ベンゼン11.35g(0.039mol)、2−アミノエタノール4.75g(0.078mol)を1,2-ビス(2-メトキシエトキシ)エタン102gに投入し、窒素気流下で130℃に昇温させて1時間均一攪拌を行った。次いで、180℃に昇温させて2時間加熱還流を行いイミド化反応を行った。この溶液を室温まで冷却し、ポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5651、数平均分子量:1000)85g(0.085mol)、2,2−ビス(ヒドロキシメチル)ブタン酸20g(0.135mol)、ノルボルネンジイソシアネート61.87g(0.300mol)、ジブチル錫ジラウレート0.182g、1,2-ビス(2-メトキシエトキシ)エタン49.55gを投入し、窒素気流下で80℃に昇温させて5時間均一反応を行った。この溶液を室温まで冷却し、グリシジルメタクリレート16.36g(0.115mol)、トリフェニルホスフィン0.547g、ハイドロキノンモノメチルエーテル0.182gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸16.81g(0.110mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で18700であった。)を得た。この溶液の固形分濃度は63重量%、溶液の粘度は23℃で340ポイズであった。この合成樹脂を樹脂Cと略す。
(Synthesis Example 3)
In a reaction vessel, 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride 40.42 g (0.078 mol), 1,3-bis (3-aminophenoxy) benzene 11.35 g (0.039 mol) and 4.75 g (0.078 mol) of 2-aminoethanol were added to 102 g of 1,2-bis (2-methoxyethoxy) ethane, and the temperature was raised to 130 ° C. under a nitrogen stream and uniform for 1 hour. Stirring was performed. Next, the temperature was raised to 180 ° C. and heated under reflux for 2 hours to carry out an imidization reaction. The solution was cooled to room temperature, and polycarbonate diol (manufactured by Asahi Kasei Chemicals Corporation, trade name: PCDL T5651, number average molecular weight: 1000) 85 g (0.085 mol), 2,2-bis (hydroxymethyl) butanoic acid 20 g (0. 135 mol), 61.87 g (0.300 mol) of norbornene diisocyanate, 0.182 g of dibutyltin dilaurate, and 49.55 g of 1,2-bis (2-methoxyethoxy) ethane, and heated to 80 ° C. under a nitrogen stream. For 5 hours. This solution was cooled to room temperature, charged with 16.36 g (0.115 mol) of glycidyl methacrylate, 0.547 g of triphenylphosphine, and 0.182 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 16.81 g (0.110 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 18700 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 63 wt%, and the viscosity of the solution was 340 poise at 23 ° C. This synthetic resin is abbreviated as resin C.
(合成例4)
反応容器に2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物14.58g(0.028mol)、2−アミノエタノール3.42g(0.056mol)を1,2-ビス(2-メトキシエトキシ)エタン72gに投入し、窒素気流下で130℃に昇温させて1時間均一攪拌を行った。次いで、180℃に昇温させて2時間加熱還流を行いイミド化反応を行った。この溶液を室温まで冷却し、ポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5651、数平均分子量:1000)42.5g(0.0425mol)、ポリオキシアルキレンジオール(旭化成せんい株式会社製、商品名PTXG1000、数平均分子量:1000)42.5g(0.0425mol)、2,2−ビス(ヒドロキシメチル)ブタン酸20g(0.135mol)、ノルボルネンジイソシアネート61.87g(0.300mol)、ジブチル錫ジラウレート0.182g、1,2-ビス(2-メトキシエトキシ)エタン49.55gを投入し、窒素気流下で80℃に昇温させて5時間均一反応を行った。この溶液を室温まで冷却し、グリシジルメタクリレート16.36g(0.115mol)、トリフェニルホスフィン0.547g、ハイドロキノンモノメチルエーテル0.182gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸16.81g(0.110mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で16200であった。)を得た。この溶液の固形分濃度は64重量%、溶液の粘度は23℃で280ポイズであった。この合成樹脂を樹脂Dと略す。
(Synthesis Example 4)
In a reaction vessel, 14.58 g (0.028 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 3.42 g (0.056 mol) of 2-aminoethanol, The mixture was charged into 72 g of 2-bis (2-methoxyethoxy) ethane, heated to 130 ° C. under a nitrogen stream, and stirred uniformly for 1 hour. Next, the temperature was raised to 180 ° C. and heated under reflux for 2 hours to carry out an imidization reaction. This solution was cooled to room temperature, polycarbonate diol (Asahi Kasei Chemicals Corporation, trade name PCDL T5651, number average molecular weight: 1000) 42.5 g (0.0425 mol), polyoxyalkylene diol (Asahi Kasei Fibers Corporation, trade name) PTXG1000, number average molecular weight: 1000) 42.5 g (0.0425 mol), 2,2-bis (hydroxymethyl) butanoic acid 20 g (0.135 mol), norbornene diisocyanate 61.87 g (0.300 mol), dibutyltin dilaurate 0 .182 g and 49.55 g of 1,2-bis (2-methoxyethoxy) ethane were added, the temperature was raised to 80 ° C. under a nitrogen stream, and a homogeneous reaction was performed for 5 hours. This solution was cooled to room temperature, charged with 16.36 g (0.115 mol) of glycidyl methacrylate, 0.547 g of triphenylphosphine, and 0.182 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 16.81 g (0.110 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 16,200 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 64% by weight, and the viscosity of the solution was 280 poise at 23 ° C. This synthetic resin is abbreviated as resin D.
(合成例5)
反応容器に2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物14.58g(0.028mol)、2−アミノエタノール3.42g(0.056mol)を1,2-ビス(2-メトキシエトキシ)エタン72gに投入し、窒素気流下で130℃に昇温させて1時間均一攪拌を行った。次いで、180℃に昇温させて2時間加熱還流を行いイミド化反応を行った。この溶液を室温まで冷却し、ポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5651、数平均分子量:1000)85g(0.085mol)、2,2−ビス(ヒドロキシメチル)ブタン酸20g(0.135mol)、ノルボルネンジイソシアネート61.87g(0.300mol)、ジブチル錫ジラウレート0.182g、1,2-ビス(2-メトキシエトキシ)エタン49.55gを投入し、窒素気流下で80℃に昇温させて5時間均一反応を行った。この溶液を室温まで冷却し、3,4−エポキシシクロヘキシルメチルメタクリレート(ダイセル化学工業株式会社製、商品名サイクロマーM100)22.55g(0.115mol)、トリフェニルホスフィン0.547g、ハイドロキノンモノメチルエーテル0.182gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸16.81g(0.110mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で16600であった。)を得た。この溶液の固形分濃度は64重量%、溶液の粘度は23℃で340ポイズであった。この合成樹脂を樹脂Eと略す。
(Synthesis Example 5)
In a reaction vessel, 14.58 g (0.028 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 3.42 g (0.056 mol) of 2-aminoethanol, The mixture was charged into 72 g of 2-bis (2-methoxyethoxy) ethane, heated to 130 ° C. under a nitrogen stream, and stirred uniformly for 1 hour. Next, the temperature was raised to 180 ° C. and heated under reflux for 2 hours to carry out an imidization reaction. The solution was cooled to room temperature, and polycarbonate diol (manufactured by Asahi Kasei Chemicals Corporation, trade name: PCDL T5651, number average molecular weight: 1000) 85 g (0.085 mol), 2,2-bis (hydroxymethyl) butanoic acid 20 g (0. 135 mol), 61.87 g (0.300 mol) of norbornene diisocyanate, 0.182 g of dibutyltin dilaurate, and 49.55 g of 1,2-bis (2-methoxyethoxy) ethane, and heated to 80 ° C. under a nitrogen stream. For 5 hours. This solution was cooled to room temperature, and 3,4-epoxycyclohexylmethyl methacrylate (Daicel Chemical Industries, Ltd., trade name Cyclomer M100) 22.55 g (0.115 mol), triphenylphosphine 0.547 g, hydroquinone monomethyl ether 0 .182 g was added, and the mixture was heated to 100 ° C. under an air stream and stirred uniformly for 5 hours. The solution was cooled to room temperature, charged with 16.81 g (0.110 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. Thus, a polyimide resin solution (number average molecular weight was 16600 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 64% by weight, and the viscosity of the solution was 340 poise at 23 ° C. This synthetic resin is abbreviated as Resin E.
(合成例6)
反応容器にポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5652、数平均分子量:2000)80g(0.040mol)、2,2−ビス(ヒドロキシメチル)ブタン酸11.85g(0.080mol)、ノルボルネンジイソシアネート33g(0.160mol)、ジブチル錫ジラウレート0.125g、1,2-ビス(2-メトキシエトキシ)エタン31.21gを投入し、窒素気流下で80℃に昇温させて2時間均一反応を行った。この溶液を室温まで冷却し、2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物41.64g(0.080mol)、1,2-ビス(2-メトキシエトキシ)エタン79.79gを投入し、窒素気流下で180℃に昇温させて3時間均一攪拌を行った。この溶液を室温まで冷却し、グリシジルメタクリレート9.10g(0.064mol)、トリフェニルホスフィン0.528g、ハイドロキノンモノメチルエーテル0.176gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸9.13g(0.060mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で18200であった。)を得た。この溶液の固形分濃度は61重量%、溶液の粘度は23℃で380ポイズであった。この合成樹脂を樹脂Fと略す。
(Synthesis Example 6)
Polycarbonate diol (trade name: PCDL T5652; number-average molecular weight: 2000, manufactured by Asahi Kasei Chemicals Corporation) 80 g (0.040 mol), 2,2-bis (hydroxymethyl) butanoic acid 11.85 g (0.080 mol), Charge 33 g (0.160 mol) of norbornene diisocyanate, 0.125 g of dibutyltin dilaurate and 31.21 g of 1,2-bis (2-methoxyethoxy) ethane, raise the temperature to 80 ° C. under a nitrogen stream, and react uniformly for 2 hours. Went. The solution was cooled to room temperature, 41.64 g (0.080 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 1,2-bis (2-methoxyethoxy). ) 79.79 g of ethane was added and the mixture was heated to 180 ° C. under a nitrogen stream and stirred uniformly for 3 hours. The solution was cooled to room temperature, charged with 9.10 g (0.064 mol) of glycidyl methacrylate, 0.528 g of triphenylphosphine, and 0.176 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 9.13 g (0.060 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 18200 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 61% by weight, and the viscosity of the solution was 380 poise at 23 ° C. This synthetic resin is abbreviated as resin F.
(合成例7)
反応容器にポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5652、数平均分子量:2000)80g(0.040mol)、2,2−ビス(ヒドロキシメチル)ブタン酸11.85g(0.080mol)、ノルボルネンジイソシアネート33g(0.160mol)、ジブチル錫ジラウレート0.125g、1,2-ビス(2-メトキシエトキシ)エタン31.21gを投入し、窒素気流下で80℃に昇温させて2時間均一反応を行った。この溶液を室温まで冷却し、3,3’,4,4’−オキシジフタル酸二無水物24.83g(0.080mol)、1,2-ビス(2-メトキシエトキシ)エタン58.72gを投入し、窒素気流下で180℃に昇温させて3時間均一攪拌を行った。この溶液を室温まで冷却し、グリシジルメタクリレート9.10g(0.064mol)、トリフェニルホスフィン0.528g、ハイドロキノンモノメチルエーテル0.176gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸9.13g(0.060mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で17600であった。)を得た。この溶液の固形分濃度は60重量%、溶液の粘度は23℃で320ポイズであった。この合成樹脂を樹脂Gと略す。
(Synthesis Example 7)
Polycarbonate diol (trade name: PCDL T5652; number-average molecular weight: 2000, manufactured by Asahi Kasei Chemicals Corporation) 80 g (0.040 mol), 2,2-bis (hydroxymethyl) butanoic acid 11.85 g (0.080 mol), Charge 33 g (0.160 mol) of norbornene diisocyanate, 0.125 g of dibutyltin dilaurate and 31.21 g of 1,2-bis (2-methoxyethoxy) ethane, raise the temperature to 80 ° C. under a nitrogen stream, and react uniformly for 2 hours. Went. The solution was cooled to room temperature and charged with 24.83 g (0.080 mol) of 3,3 ′, 4,4′-oxydiphthalic dianhydride and 58.72 g of 1,2-bis (2-methoxyethoxy) ethane. The mixture was heated to 180 ° C. under a nitrogen stream and stirred uniformly for 3 hours. The solution was cooled to room temperature, charged with 9.10 g (0.064 mol) of glycidyl methacrylate, 0.528 g of triphenylphosphine, and 0.176 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 9.13 g (0.060 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 17600 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 60% by weight, and the viscosity of the solution was 320 poise at 23 ° C. This synthetic resin is abbreviated as resin G.
(合成例8)
反応容器にポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5652、数平均分子量:2000)80g(0.040mol)、2,2−ビス(ヒドロキシメチル)ブタン酸11.85g(0.080mol)、ノルボルネンジイソシアネート33g(0.160mol)、ジブチル錫ジラウレート0.125g、1,2-ビス(2-メトキシエトキシ)エタン31.21gを投入し、窒素気流下で80℃に昇温させて2時間均一反応を行った。この溶液を室温まで冷却し、2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物83.28g(0.160mol)、1,2-ビス(2-メトキシエトキシ)エタン113.29gを投入し、窒素気流下で180℃に昇温させて3時間均一攪拌を行った。この溶液を室温まで冷却し、1,3−ビス(3−アミノフェノキシ)ベンゼン23.39g(0.080mol)を投入し、窒素気流下で180℃に昇温させて2時間均一攪拌を行った。この溶液を室温まで冷却し、グリシジルメタクリレート9.10g(0.064mol)、トリフェニルホスフィン0.528g、ハイドロキノンモノメチルエーテル0.176gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸9.13g(0.060mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で22100であった。)を得た。この溶液の固形分濃度は60重量%、溶液の粘度は23℃で430ポイズであった。この合成樹脂を樹脂Hと略す。
(Synthesis Example 8)
Polycarbonate diol (trade name: PCDL T5652; number-average molecular weight: 2000, manufactured by Asahi Kasei Chemicals Corporation) 80 g (0.040 mol), 2,2-bis (hydroxymethyl) butanoic acid 11.85 g (0.080 mol), Charge 33 g (0.160 mol) of norbornene diisocyanate, 0.125 g of dibutyltin dilaurate and 31.21 g of 1,2-bis (2-methoxyethoxy) ethane, raise the temperature to 80 ° C. under a nitrogen stream, and react uniformly for 2 hours. Went. The solution was cooled to room temperature, 83.28 g (0.160 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 1,2-bis (2-methoxyethoxy). ) 113.29 g of ethane was added, and the mixture was heated to 180 ° C. under a nitrogen stream and stirred uniformly for 3 hours. The solution was cooled to room temperature, charged with 23.39 g (0.080 mol) of 1,3-bis (3-aminophenoxy) benzene, heated to 180 ° C. under a nitrogen stream, and uniformly stirred for 2 hours. . The solution was cooled to room temperature, charged with 9.10 g (0.064 mol) of glycidyl methacrylate, 0.528 g of triphenylphosphine, and 0.176 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 9.13 g (0.060 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 22100 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 60% by weight, and the viscosity of the solution was 430 poise at 23 ° C. This synthetic resin is abbreviated as resin H.
(合成例9)
反応容器にポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5652、数平均分子量:2000)40g(0.020mol)、ポリオキシアルキレンジオール(旭化成せんい株式会社製、商品名PTXG1800、数平均分子量:1800)36g(0.020mol)、2,2−ビス(ヒドロキシメチル)ブタン酸11.85g(0.080mol)、ノルボルネンジイソシアネート33g(0.160mol)、ジブチル錫ジラウレート0.125g、1,2-ビス(2-メトキシエトキシ)エタン31.21gを投入し、窒素気流下で80℃に昇温させて2時間均一反応を行った。この溶液を室温まで冷却し、2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物41.64g(0.080mol)、1,2-ビス(2-メトキシエトキシ)エタン79.79gを投入し、窒素気流下で180℃に昇温させて3時間均一攪拌を行った。この溶液を室温まで冷却し、グリシジルメタクリレート9.10g(0.064mol)、トリフェニルホスフィン0.528g、ハイドロキノンモノメチルエーテル0.176gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸9.13g(0.060mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で17800であった。)を得た。この溶液の固形分濃度は61重量%、溶液の粘度は23℃で320ポイズであった。この合成樹脂を樹脂Iと略す。
(Synthesis Example 9)
Polycarbonate diol (made by Asahi Kasei Chemicals Corporation, trade name PCDL T5652, number average molecular weight: 2000) 40 g (0.020 mol), polyoxyalkylene diol (made by Asahi Kasei Fibers Corporation, trade name PTXG1800, number average molecular weight: 1800) ) 36 g (0.020 mol), 11,2-bis (hydroxymethyl) butanoic acid 11.85 g (0.080 mol), norbornene diisocyanate 33 g (0.160 mol), dibutyltin dilaurate 0.125 g, 1,2-bis ( 2-Methoxyethoxy) ethane (31.21 g) was added, and the mixture was heated to 80 ° C. under a nitrogen stream to carry out a uniform reaction for 2 hours. The solution was cooled to room temperature, 41.64 g (0.080 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 1,2-bis (2-methoxyethoxy). ) 79.79 g of ethane was added and the mixture was heated to 180 ° C. under a nitrogen stream and stirred uniformly for 3 hours. The solution was cooled to room temperature, charged with 9.10 g (0.064 mol) of glycidyl methacrylate, 0.528 g of triphenylphosphine, and 0.176 g of hydroquinone monomethyl ether, heated to 100 ° C. under an air stream, and uniform for 5 hours. Stirring was performed. The solution was cooled to room temperature, charged with 9.13 g (0.060 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 17800 in terms of polyethylene glycol) was obtained. The solid concentration of this solution was 61% by weight, and the viscosity of the solution was 320 poise at 23 ° C. This synthetic resin is abbreviated as Resin I.
(合成例10)
反応容器にポリカーボネートジオール(旭化成ケミカルズ株式会社製、商品名PCDL T5652、数平均分子量:2000)80g(0.040mol)、2,2−ビス(ヒドロキシメチル)ブタン酸11.85g(0.080mol)、ノルボルネンジイソシアネート33g(0.160mol)、ジブチル錫ジラウレート0.125g、1,2-ビス(2-メトキシエトキシ)エタン31.21gを投入し、窒素気流下で80℃に昇温させて2時間均一反応を行った。この溶液を室温まで冷却し、2,2−ビス[4−(3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物41.64g(0.080mol)、1,2-ビス(2-メトキシエトキシ)エタン79.79gを投入し、窒素気流下で180℃に昇温させて3時間均一攪拌を行った。この溶液を室温まで冷却し、3,4−エポキシシクロヘキシルメチルメタクリレート(ダイセル化学工業株式会社製、商品名サイクロマーM100)12.55g(0.064mol)、トリフェニルホスフィン0.528g、ハイドロキノンモノメチルエーテル0.176gを投入し、空気気流下で100℃に昇温させて5時間均一攪拌を行った。この溶液を室温まで冷却し、テトラヒドロ無水フタル酸9.13g(0.060mol)を投入し、空気気流下で100℃に昇温させて3時間均一攪拌を行った。このようにして、ポリイミド樹脂溶液(数平均分子量は、ポリエチレングリコール換算で18400であった。)を得た。この溶液の固形分濃度は61重量%、溶液の粘度は23℃で390ポイズであった。この合成樹脂を樹脂Jと略す。
(Synthesis Example 10)
Polycarbonate diol (trade name: PCDL T5652; number-average molecular weight: 2000, manufactured by Asahi Kasei Chemicals Corporation) 80 g (0.040 mol), 2,2-bis (hydroxymethyl) butanoic acid 11.85 g (0.080 mol), Charge 33 g (0.160 mol) of norbornene diisocyanate, 0.125 g of dibutyltin dilaurate and 31.21 g of 1,2-bis (2-methoxyethoxy) ethane, raise the temperature to 80 ° C. under a nitrogen stream, and react uniformly for 2 hours. Went. The solution was cooled to room temperature, 41.64 g (0.080 mol) of 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 1,2-bis (2-methoxyethoxy). ) 79.79 g of ethane was added and the mixture was heated to 180 ° C. under a nitrogen stream and stirred uniformly for 3 hours. The solution was cooled to room temperature, and 3,4-epoxycyclohexylmethyl methacrylate (manufactured by Daicel Chemical Industries, trade name Cyclomer M100), 12.55 g (0.064 mol), triphenylphosphine 0.528 g, hydroquinone monomethyl ether 0 .176 g was added, and the mixture was heated to 100 ° C. under an air stream and stirred uniformly for 5 hours. The solution was cooled to room temperature, charged with 9.13 g (0.060 mol) of tetrahydrophthalic anhydride, heated to 100 ° C. under an air stream, and stirred uniformly for 3 hours. In this way, a polyimide resin solution (number average molecular weight was 18400 in terms of polyethylene glycol) was obtained. The solid content concentration of this solution was 61% by weight, and the viscosity of the solution was 390 poise at 23 ° C. This synthetic resin is abbreviated as Resin J.
(実施例1〜12)
合成例1〜10で得られたポリイミド樹脂に、感光性化合物、光重合開始剤、熱硬化性化合物、有機溶剤を添加して感光性樹脂組成物を作製した。それぞれの構成原料の樹脂固形分での配合量及び原料の種類を表1及び2に記載する。なお、表中の溶媒である1,2-ビス(2-メトキシエトキシ)エタンは上記合成樹脂溶液等に含まれる溶剤等も含めた全溶剤量である。
(Examples 1-12)
A photosensitive compound, a photopolymerization initiator, a thermosetting compound, and an organic solvent were added to the polyimide resins obtained in Synthesis Examples 1 to 10 to prepare a photosensitive resin composition. Tables 1 and 2 show the blending amount of each constituent raw material in the resin solid content and the kind of raw material. In addition, 1,2-bis (2-methoxyethoxy) ethane which is a solvent in the table is the total amount of solvent including the solvent and the like contained in the above synthetic resin solution and the like.
感光性樹脂組成物ははじめに一般的な攪拌翼のついた攪拌装置で混合し、その溶液を3本ロールミルで2回パスし均一な溶液とした。グラインドメーターにて粒子径を測定したところ、いずれも10μm以下であった。混合溶液を脱泡装置で溶液中の泡を完全に脱泡して下記評価を実施した。評価結果を表3〜5に示す。 The photosensitive resin composition was first mixed with a general stirring device equipped with a stirring blade, and the solution was passed twice with a three-roll mill to obtain a uniform solution. When the particle diameter was measured with a grindometer, all were 10 μm or less. The following evaluation was carried out by completely defoaming the foam in the solution with a defoaming device. The evaluation results are shown in Tables 3-5.
(ポリイミドフィルム上への塗膜の作製)
上記感光性樹脂組成物を、ベーカー式アプリケーターを用いて、75μmのポリイミドフィルム(株式会社カネカ製:商品名75NPI)に最終乾燥厚みが25μmになるように100mm×100mmの面積に流延・塗布し、80℃で20分乾燥した後、50mm×50mmの面積のライン幅/スペース幅=100μm/100μmのネガ型フォトマスクを置いて、減圧下で紫外線を300mJ/cm2露光して感光させた。この感光フィルムに対し、1.0重量%の炭酸ナトリウム水溶液を30℃に保温した溶液を用いて、1.0kgf/mm2の吐出圧で90秒スプレー現像を行った。現像後、純水で十分洗浄した後、150℃のオーブン中で60分加熱乾燥させて感光性樹脂組成物の硬化膜を作製した。
(Preparation of coating film on polyimide film)
The above photosensitive resin composition was cast and applied to an area of 100 mm × 100 mm on a 75 μm polyimide film (manufactured by Kaneka Corporation: trade name 75 NPI) using a Baker type applicator so that the final dry thickness was 25 μm. After drying at 80 ° C. for 20 minutes, a negative photomask having an area of 50 mm × 50 mm line width / space width = 100 μm / 100 μm was placed and exposed to UV light at 300 mJ / cm 2 under reduced pressure for exposure. This photosensitive film was spray-developed for 90 seconds at a discharge pressure of 1.0 kgf / mm 2 using a solution in which a 1.0 wt% sodium carbonate aqueous solution was kept at 30 ° C. After development, the film was thoroughly washed with pure water, and then dried by heating in an oven at 150 ° C. for 60 minutes to prepare a cured film of the photosensitive resin composition.
(感光性)
感光性樹脂組成物の感光性の評価は、上記(ポリイミドフィルム上への塗膜の作製)の項目で得られた硬化膜の表面観察を行い判定した。
ポリイミドフィルム表面に
〇:くっきりとしたライン幅/スペース幅=100/100μmの感光パターンが描けており、ライン部の剥離に伴うラインの揺れが発生しておらず、スペース部にも溶解残りが無いもの。
△:くっきりとしたライン幅/スペース幅=100/100μmの感光パターンが描けており、ライン部に剥離に伴うラインの揺れが発生しているが、スペース部には溶解残りが無いもの。
×:くっきりとしたライン幅/スペース幅=100/100μmの感光パターンが描けておらず、スペース部には溶解残りが発生しているもの。
(Photosensitive)
The evaluation of the photosensitivity of the photosensitive resin composition was determined by observing the surface of the cured film obtained in the above item (Preparation of coating film on polyimide film).
◯: Clear line width / space width = 100/100 μm photosensitive pattern is drawn on the polyimide film surface, no line shaking occurs due to peeling of the line part, and there is no residual residue in the space part thing.
Δ: A clear photosensitive pattern having a line width / space width = 100/100 μm is drawn, and the line portion is shaken due to peeling, but there is no undissolved residue in the space portion.
×: Clear line width / space width = 100/100 μm photosensitive pattern is not drawn, and dissolution residue is generated in the space portion.
(塗膜の密着性)
上記(ポリイミドフィルム上への塗膜の作製)の項目で得られた感光性樹脂組成物の硬化膜の接着強度をJIS K5400に従って碁盤目テープ法で評価した。
○:碁盤目テープ法で剥がれの無いもの。
△:升目の95%以上が残存しているもの。
×:升目の残存量が80%未満のもの。
(Coating film adhesion)
The adhesive strength of the cured film of the photosensitive resin composition obtained in the above item (Preparation of coating film on polyimide film) was evaluated by a cross-cut tape method according to JIS K5400.
○: No peeling by cross-cut tape method.
Δ: 95% or more of the cells remain.
X: The remaining amount of the mesh is less than 80%.
(耐溶剤性)
上記(ポリイミドフィルム上への塗膜の作製)の項目で得られた感光性樹脂組成物の硬化膜の耐溶剤性の評価を行った。評価方法は25℃のメチルエチルケトン中に15分間浸漬した後風乾し、フィルム表面の状態を観察した。
○:塗膜に異常がない。
×:塗膜に膨れや剥がれなどの異常が発生する。
(Solvent resistance)
The solvent resistance of the cured film of the photosensitive resin composition obtained in the above item (preparation of coating film on polyimide film) was evaluated. In the evaluation method, the film was dipped in methyl ethyl ketone at 25 ° C. for 15 minutes and then air-dried, and the state of the film surface was observed.
○: There is no abnormality in the coating film.
X: Abnormality such as swelling or peeling occurs in the coating film.
(屈曲性)
上記(ポリイミドフィルム上への塗膜の作製)の項目と同様の方法で、25μm厚みのポリイミドフィルム(株式会社カネカ製アピカル25NPI)表面に感光性樹脂組成物の硬化膜積層フィルムを作製した。硬化膜積層フィルムを30mm×10mmの短冊に切り出して、15mmのところで180°に10回折り曲げて塗膜を目視で確認してクラックの確認を行った。
○:硬化膜にクラックが無いもの。
△:硬化膜に若干クラックがあるもの。
×:硬化膜にクラックがあるもの。
(Flexibility)
A cured film laminated film of a photosensitive resin composition was prepared on the surface of a 25 μm-thick polyimide film (Apical 25NPI manufactured by Kaneka Corporation) in the same manner as the above item (Preparation of a coating film on a polyimide film). The cured film laminated film was cut into a 30 mm × 10 mm strip, bent 10 times at 180 ° at 15 mm, and the coating film was visually confirmed to check for cracks.
○: The cured film has no cracks.
Δ: The cured film has some cracks.
X: The cured film has cracks.
(反り量)
上記感光性樹脂組成物を、ベーカー式アプリケーターを用いて、25μm厚みのポリイミドフィルム(株式会社カネカ製アピカル25NPI)に最終乾燥厚みが25μmになるように100mm×100mmの面積に流延・塗布し、80℃で20分乾燥した。この全面を減圧下で紫外線を300mJ/cm2露光して感光させた。この感光フィルムに対し、1.0重量%の炭酸ナトリウム水溶液を30℃に加熱した溶液を用いて、1.0kgf/mm2の吐出圧でスプレー現像を行った。但し、全面が露光されているため、膜面積の変化は見られなかった。現像後、純水で十分洗浄した後、150℃のオーブン中で60分加熱乾燥させて感光性樹脂組成物の硬化膜を作製した。
(Warpage amount)
Using the Baker type applicator, the photosensitive resin composition was cast and applied to a 25 μm-thick polyimide film (Apical 25NPI manufactured by Kaneka Corporation) to an area of 100 mm × 100 mm so that the final dry thickness was 25 μm. Dry at 80 ° C. for 20 minutes. The entire surface was exposed to 300 mJ / cm 2 of ultraviolet light under reduced pressure. This photosensitive film was spray-developed at a discharge pressure of 1.0 kgf / mm 2 using a solution obtained by heating a 1.0 wt% sodium carbonate aqueous solution to 30 ° C. However, since the entire surface was exposed, no change in the film area was observed. After development, the film was thoroughly washed with pure water, and then dried by heating in an oven at 150 ° C. for 60 minutes to prepare a cured film of the photosensitive resin composition.
この硬化膜を50mm×50mmの面積のフィルムに切り出して平滑な台の上に塗布膜が上面になるように置き、フィルム端部の反り高さを測定した。測定部位の模式図を図1に示す。ポリイミドフィルム表面での反り量が少ない程、プリント配線板表面での応力が小さくなり、プリント配線板の反り量も低下することになる。反り量は5mm以下であることが好ましい。 The cured film was cut into a film having an area of 50 mm × 50 mm and placed on a smooth table so that the coating film was on the upper surface, and the warp height of the film edge was measured. A schematic diagram of the measurement site is shown in FIG. The smaller the amount of warpage on the polyimide film surface, the smaller the stress on the surface of the printed wiring board and the lower the amount of warping of the printed wiring board. The warp amount is preferably 5 mm or less.
(ハンダ耐熱性)
感光性樹脂組成物を、ベーカー式アプリケーターを用いて、75μmのポリイミドフィルム(株式会社カネカ製:商品名75NPI)に最終乾燥厚みが25μmになるように100mm×100mmの面積に流延・塗布し、80℃で20分乾燥した後、50mm×50mmの面積のライン幅/スペース幅=100μm/100μmのネガ型フォトマスクを置いて減圧下で紫外線を300mJ/cm2露光して感光させた。この感光フィルムに対し、1.0重量%の炭酸ナトリウム水溶液を30℃に加熱した溶液を用いて、1.0kgf/mm2の吐出圧でスプレー現像を行った。現像後、純水で十分洗浄した後、150℃のオーブン中で60分加熱乾燥させて感光性樹脂組成物の硬化膜を作製した。
(Solder heat resistance)
The photosensitive resin composition was cast and applied to an area of 100 mm × 100 mm on a 75 μm polyimide film (manufactured by Kaneka Corporation: trade name 75 NPI) using a Baker type applicator so that the final dry thickness was 25 μm. After drying at 80 ° C. for 20 minutes, a negative photomask having a line width / space width of 50 mm × 50 mm = 100 μm / 100 μm was placed and exposed to UV light at 300 mJ / cm 2 under reduced pressure for exposure. This photosensitive film was spray-developed at a discharge pressure of 1.0 kgf / mm 2 using a solution obtained by heating a 1.0 wt% sodium carbonate aqueous solution to 30 ° C. After development, the film was thoroughly washed with pure water, and then dried by heating in an oven at 150 ° C. for 60 minutes to prepare a cured film of the photosensitive resin composition.
上記塗工膜を260℃で完全に溶解してある半田浴に感光性樹脂組成物の硬化膜が塗工してある面が接する様に浮かべて10秒後に引き上げた。その操作を3回行い、硬化膜の接着強度をJIS K5400に従って碁盤目テープ法で評価した。
○:碁盤目テープ法で剥がれの無いもの。
△:升目の95%以上が残存しているもの。
×:升目の残存量が80%未満のもの。
The coated film was floated so that the surface coated with the cured film of the photosensitive resin composition was in contact with a solder bath completely dissolved at 260 ° C., and then pulled up 10 seconds later. The operation was performed three times, and the adhesive strength of the cured film was evaluated by a cross-cut tape method according to JIS K5400.
○: No peeling by cross-cut tape method.
Δ: 95% or more of the cells remain.
X: The remaining amount of the mesh is less than 80%.
(絶縁信頼性)
フレキシブル銅貼り積層版(銅箔の厚み12μm、ポリイミドフィルムは株式会社カネカ製アピカル25NPI、ポリイミド系接着剤で銅箔を接着している)上にライン幅/スペース幅=100μm/100μmの櫛形パターンを作製し、10容量%の硫酸水溶液中に1分間浸漬した後、純水で洗浄し銅箔の表面処理を行った。その後、ポリイミドフィルム上への硬化膜の作製方法と同様の方法で櫛形パターン上に感光性樹脂組成物の硬化膜を作製し試験片の調整を行った。85℃、85%RHの環境試験機中で試験片の両端子部分に100Vの直流電流を印加し、絶縁抵抗値の変化やマイグレーションの発生などを観察した。
○:試験開始後、1000時間以上で10の9乗以上の抵抗値を示し、マイグレーション、デンドライト、銅の変色などの発生が無いもの。
×:試験開始後、1000時間以上でマイグレーション、デンドライト、銅の変色などの発生があるもの。
(Insulation reliability)
A comb-shaped pattern of line width / space width = 100 μm / 100 μm on a flexible copper-laminated laminate (copper foil thickness 12 μm, polyimide film is Apical 25 NPI manufactured by Kaneka Corporation, and copper foil is bonded with a polyimide adhesive) After being prepared and immersed in a 10% by volume sulfuric acid aqueous solution for 1 minute, the surface of the copper foil was treated by washing with pure water. Then, the cured film of the photosensitive resin composition was produced on the comb pattern by the method similar to the production method of the cured film on a polyimide film, and the test piece was adjusted. A 100 V direct current was applied to both terminals of the test piece in an environmental test machine at 85 ° C. and 85% RH, and changes in the insulation resistance value and occurrence of migration were observed.
◯: A resistance value of 10 9 or more after 1000 hours from the start of the test and no occurrence of migration, dendrite, copper discoloration, etc.
X: The occurrence of migration, dendrite, discoloration of copper, etc. in 1000 hours or more after starting the test.
(濡れ性)
上記(ポリイミドフィルム上への塗膜の作製)の項目と同様の方法で、25μm厚みのポリイミドフィルム(株式会社カネカ製アピカル25NPI)表面に感光性樹脂組成物の硬化膜積層フィルムを作製した。この硬化膜を用いて、JIS K6768に準拠して塗膜表面の濡れ性を評価した。硬化塗膜表面の濡れ性が良好なほど、濡れ指数の値は大きくなり、封止剤樹脂との密着性に優れる。濡れ指数は36以上であることが好ましい。
(Wettability)
A cured film laminated film of a photosensitive resin composition was prepared on the surface of a 25 μm-thick polyimide film (Apical 25NPI manufactured by Kaneka Corporation) in the same manner as the above item (Preparation of a coating film on a polyimide film). Using this cured film, the wettability of the coating film surface was evaluated according to JIS K6768. The better the wettability of the cured coating film surface, the higher the value of the wetting index and the better the adhesion with the sealant resin. The wetting index is preferably 36 or more.
(比較例1)
反応容器に2,3,3’,4’−ビフェニルテトラカルボン酸二無水物25.06g(0.085mol)、N−メチル−2−ピロリドン108g、ハイドロキノン1.20g、4−メトキシハイドロキノン1.20gを投入し、乾燥空気を通じながら、ドライアイス/メタノ−ル(−30℃)で冷却し、3,5−ジアミノ安息香酸エチルメタクリル酸エステル6.00g(0.023mol)、ジアミノポリシロキサン(信越化学株式会社製、商品名KF−8010)54.0g(0.062mol)を5分間かけて添加し、N−メチル−2−ピロリドン40gで装置内、器具を洗浄した。外部を冷却し、25℃で30時間均一攪拌してポリアミック酸溶液を得た。次いで、N−メチル−2−ピロリドン472gを加え、反応液を希釈し、外部を冷却しながら、25℃で無水酢酸145.2g、ピリジン62.2gを滴下ロ−トにて10分間かけて添加し、引き続き20℃で一晩攪拌してイミド化反応を行った。得られたイミド樹脂溶液をメタノ−ル1.5リットルを入れた3リットルの容器にディスパ−サ−を用いて2分間で析出させた。析出物を濾紙(No.3 アドバンテック製)を用いて濾集し、少量のメタノ−ルで洗浄した。この操作を3回繰り返した後、濾集物を真空乾燥(25℃、15時間)して感光性ポリイミドシロキサン樹脂85.5gを得た。
(Comparative Example 1)
In a reaction vessel, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride 25.06 g (0.085 mol), N-methyl-2-pyrrolidone 108 g, hydroquinone 1.20 g, 4-methoxyhydroquinone 1.20 g And cooled with dry ice / methanol (−30 ° C.) while passing dry air, 6.00 g (0.023 mol) of ethyl ethyl 3,5-diaminobenzoate, diaminopolysiloxane (Shin-Etsu Chemical) 54.0 g (0.062 mol) manufactured by Co., Ltd., trade name KF-8010) was added over 5 minutes, and the apparatus and the instrument were washed with 40 g of N-methyl-2-pyrrolidone. The outside was cooled and stirred uniformly at 25 ° C. for 30 hours to obtain a polyamic acid solution. Next, 472 g of N-methyl-2-pyrrolidone was added to dilute the reaction solution, and 145.2 g of acetic anhydride and 62.2 g of pyridine were added at 25 ° C. over 10 minutes while cooling the outside. Subsequently, the imidization reaction was performed by stirring overnight at 20 ° C. The obtained imide resin solution was deposited in a 3 liter container containing 1.5 liters of methanol over 2 minutes using a disperser. The precipitate was collected using a filter paper (No. 3 Advantech) and washed with a small amount of methanol. After this operation was repeated three times, the filtrated product was vacuum dried (25 ° C., 15 hours) to obtain 85.5 g of a photosensitive polyimidesiloxane resin.
上記の感光性ポリイミドシロキサン樹脂30gをN−メチル−2−ピロリドン45gに溶解した後、アエロジル(平均粒径:約0.02μm)5.25g、タルク(平均粒径:1.5μm)12g、1−ヒドロキシ−シクロヘキシルフェニルケトン6.92g、2−ベンジル−1,2−ジメチルアミノ−1−(4−モルホリノフェニル)ブタン−1を6.92gを加え、攪拌した。この混合物を3本ロ−ルにて混練りして感光性樹脂組成物溶液を得た。得られた感光性樹脂組成物溶液を脱泡装置で溶液中の泡を完全に脱泡して実施例1〜12と同様の評価を実施した。評価結果を表5に示す。 After dissolving 30 g of the above photosensitive polyimidesiloxane resin in 45 g of N-methyl-2-pyrrolidone, 5.25 g of Aerosil (average particle size: about 0.02 μm), 12 g of talc (average particle size: 1.5 μm), 1 6.92 g of -hydroxy-cyclohexyl phenyl ketone and 6.92 g of 2-benzyl-1,2-dimethylamino-1- (4-morpholinophenyl) butane-1 were added and stirred. This mixture was kneaded with three rolls to obtain a photosensitive resin composition solution. The obtained photosensitive resin composition solution was subjected to the same evaluation as in Examples 1 to 12 by completely defoaming bubbles in the solution with a defoaming apparatus. The evaluation results are shown in Table 5.
得られた硬化皮膜の耐溶剤性が乏しく、しかも、硬化塗膜表面の濡れ指数が非常に低い値を示した。更に、現像時に、現像液の希アルカリ水溶液に不溶であった。 The obtained cured film was poor in solvent resistance, and the wetting index on the surface of the cured coating film was very low. Furthermore, it was insoluble in the dilute alkaline aqueous solution of the developer during development.
(比較例2)
反応容器に空気を導入させた後、ポリカーボネートジオール(ダイセル化学工業株式会社製、商品名プラクセルCD205PL、数平均分子量:500)196.8g(0.394mol)、2,2−ビス(ヒドロキシメチル)ブタン酸58.3(0.394mol)g、ジエチレングリコール37.6g(0.353mol)、1,4−シクロヘキサンジメタノールモノアクリレート148.1(0.748mol)g、p−メトキシフェノール0.55g、ジブチル錫ジラウレート0.55g、メチルエチルケトン110.2gを仕込み、空気気流下で65℃まで均一撹拌しながら昇温した。滴下容器にトリメチルヘキサメチレンジイソシアネート305.9g(1.457mol)を仕込み、65℃で均一攪拌しながら3時間かけて反応容器に滴下した。滴下終了後、滴下容器をメチルエチルケトン76.5gを用いて洗浄し、洗浄後の溶液は反応容器にそのまま投入した。さらに均一撹拌しながら2時間保温した後、75℃に昇温し、5時間均一攪拌を行った。次いで、反応容器内にメタノール9.3gを添加し、60℃で30分均一攪拌を行った。その後メチルエチルケトンを56.4g添加し、透明な樹脂溶液を得た。この樹脂溶液の固形分濃度は75重量%、粘度は23℃で20ポイズであった。
(Comparative Example 2)
After introducing air into the reaction vessel, polycarbonate diol (manufactured by Daicel Chemical Industries, trade name: Plaxel CD205PL, number average molecular weight: 500) 196.8 g (0.394 mol), 2,2-bis (hydroxymethyl) butane Acid 58.3 (0.394 mol) g, diethylene glycol 37.6 g (0.353 mol), 1,4-cyclohexanedimethanol monoacrylate 148.1 (0.748 mol) g, p-methoxyphenol 0.55 g, dibutyltin 0.55 g of dilaurate and 110.2 g of methyl ethyl ketone were charged, and the temperature was raised to 65 ° C. with uniform stirring under an air stream. 305.9 g (1.457 mol) of trimethylhexamethylene diisocyanate was charged into the dropping vessel and dropped into the reaction vessel over 3 hours with uniform stirring at 65 ° C. After the completion of dropping, the dropping container was washed with 76.5 g of methyl ethyl ketone, and the washed solution was put into the reaction container as it was. Further, the mixture was kept warm for 2 hours with uniform stirring, then heated to 75 ° C. and stirred uniformly for 5 hours. Next, 9.3 g of methanol was added to the reaction vessel, and uniform stirring was performed at 60 ° C. for 30 minutes. Thereafter, 56.4 g of methyl ethyl ketone was added to obtain a transparent resin solution. This resin solution had a solid concentration of 75% by weight and a viscosity of 20 poise at 23 ° C.
上記樹脂溶液50gに2,2−ジメトキシ−2−フェニルアセトン0.25gを加え、攪拌した。この混合物を3本ロ−ルにて混練りして感光性樹脂組成物溶液を得た。得られた感光性樹脂組成物溶液を脱泡装置で溶液中の泡を完全に脱泡して実施例1〜12と同様の評価を実施した。評価結果を表5に示す。 To 50 g of the resin solution, 0.25 g of 2,2-dimethoxy-2-phenylacetone was added and stirred. This mixture was kneaded with three rolls to obtain a photosensitive resin composition solution. The obtained photosensitive resin composition solution was subjected to the same evaluation as in Examples 1 to 12 by completely defoaming bubbles in the solution with a defoaming apparatus. The evaluation results are shown in Table 5.
得られた硬化皮膜の耐溶剤性、ハンダ耐熱性が乏しく、しかも、絶縁信頼性試験後に、銅回路が黒く変色していた。 The cured film obtained had poor solvent resistance and solder heat resistance, and the copper circuit was discolored black after the insulation reliability test.
(比較例3)
比較例1で得られた樹脂溶液62.5g(固形分50g)に2,2’−ビス(4−メタクリロキシペンタエトキシフェニル)プロパン30g、メタクリル酸/メタクリル酸メチル/アクリル酸ブチル=22/71/7(重量比)共重合体をメチルセルソルブ/トルエン=6/4(重量比)溶液に固形分40重量%となるように溶解させた溶液162.5g(固形分65g)、ベンゾフェノン3.5g、N,N’−テトラエチル−4,4’−ジアミノベンゾフェノン0.1g、ブロックイソシアネート化合物(旭化成ケミカルズ株式会社製、商品名デュラネートTPA−B80E、固形分80重量%)18.75g(固形分15g)、リン酸エステル系難燃剤(大八化学工業株式会社製、商品名CR−747)40g、アセトン85gを加え、攪拌した。この混合物を3本ロ−ルにて混練りして感光性樹脂組成物溶液を得た。得られた感光性樹脂組成物溶液を脱泡装置で溶液中の泡を完全に脱泡して実施例1〜12と同様の評価を実施した。評価結果を表5に示す。
絶縁信頼性試験後の抵抗値は10の9乗以下であり、塗膜の表面が難燃剤のブリードアウトによりべとつき、更に、マイグレーションが発生し、銅回路が黒く変色していた。
(Comparative Example 3)
62.5 g of resin solution obtained in Comparative Example 1 (solid content 50 g), 30 g of 2,2′-bis (4-methacryloxypentaethoxyphenyl) propane, methacrylic acid / methyl methacrylate / butyl acrylate = 22/71 / 16 (weight ratio) copolymer dissolved in methyl cellosolve / toluene = 6/4 (weight ratio) solution to a solid content of 40% by weight (solid content: 65 g), benzophenone 5 g, 0.1 g of N, N′-tetraethyl-4,4′-diaminobenzophenone, blocked isocyanate compound (manufactured by Asahi Kasei Chemicals Corporation, trade name Duranate TPA-B80E, solid content 80% by weight) 18.75 g (solid content 15 g) ), Phosphoric ester-based flame retardant (trade name CR-747, manufactured by Daihachi Chemical Industry Co., Ltd.) 40 g and acetone 85 g were added and stirred. It was. This mixture was kneaded with three rolls to obtain a photosensitive resin composition solution. The obtained photosensitive resin composition solution was subjected to the same evaluation as in Examples 1 to 12 by completely defoaming bubbles in the solution with a defoaming apparatus. The evaluation results are shown in Table 5.
The resistance value after the insulation reliability test was 10 9 or less, the surface of the coating film became sticky due to the bleed-out of the flame retardant, migration occurred, and the copper circuit turned black.
(比較例4)
反応容器にエチルジグリコールアセテート40.68g、イソホロンジイソシアネート22.20g(0.1mol)、2,2−ビス(ヒドロキシメチル)ブタン酸8.88g(0.06mol)を投入し、窒素気流下で80℃に昇温させて3時間均一攪拌を行った。次いで、無水トリメリット酸9.60g(0.05mol)を加え、160℃に昇温させて4時間加熱還流を行いイミド化反応を行った。次いで、グリシジルメタクリレート7.10g (0.05mol)を投入し、100℃で5時間均一攪拌を行いイミド−ウレタンアクリレートを得た。 更に、テトラヒドロ無水フタル酸6.84g(0.045mol)を仕込んで 100℃で5時間均一攪拌を行った。得られた樹脂溶液の固形分濃度は56重量%、数平均分子量は、ポリエチレングリコール換算で5500であった。
上記樹脂溶液133.93g(固形分が75g)にクレゾールノボラック型エポキシ樹脂(日本化薬株式会社製、商品名EOCN−104S)25g、ジペンタエリスリトールヘキサアクリレート10g、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン5g、N,N−ジメチルベンジルアミン1gを加え、攪拌した。この混合物を3本ロ−ルにて混練りして感光性樹脂組成物溶液を得た。得られた感光性樹脂組成物溶液を脱泡装置で溶液中の泡を完全に脱泡して実施例1〜12と同様の評価を実施した。評価結果を表5に示す。
得られた硬化皮膜の柔軟性に乏しく、屈曲性試験では1回の折り曲げでクラックが発生した。更には、硬化後の試験片の反り量は20mm以上の値を示した。
(Comparative Example 4)
40.68 g of ethyl diglycol acetate, 22.20 g (0.1 mol) of isophorone diisocyanate, and 8.88 g (0.06 mol) of 2,2-bis (hydroxymethyl) butanoic acid are put into a reaction vessel, and the mixture is stirred under a nitrogen stream. The temperature was raised to 0 ° C. and uniform stirring was performed for 3 hours. Next, 9.60 g (0.05 mol) of trimellitic anhydride was added, the temperature was raised to 160 ° C., and the mixture was heated to reflux for 4 hours to carry out an imidization reaction. Next, 7.10 g (0.05 mol) of glycidyl methacrylate was added, and stirred uniformly at 100 ° C. for 5 hours to obtain an imide-urethane acrylate. Further, 6.84 g (0.045 mol) of tetrahydrophthalic anhydride was charged and stirred uniformly at 100 ° C. for 5 hours. The resulting resin solution had a solid content concentration of 56% by weight and a number average molecular weight of 5,500 in terms of polyethylene glycol.
133.93 g of the above resin solution (solid content: 75 g), 25 g of cresol novolac type epoxy resin (trade name EOCN-104S, manufactured by Nippon Kayaku Co., Ltd.), 10 g of dipentaerythritol hexaacrylate, 2-methyl-1- [4- (Methylthio) phenyl] -2-morpholinopropan-1-one (5 g) and N, N-dimethylbenzylamine (1 g) were added and stirred. This mixture was kneaded with three rolls to obtain a photosensitive resin composition solution. The obtained photosensitive resin composition solution was subjected to the same evaluation as in Examples 1 to 12 by completely defoaming bubbles in the solution with a defoaming apparatus. The evaluation results are shown in Table 5.
The obtained cured film was poor in flexibility, and in the bendability test, a crack was generated by one folding. Furthermore, the amount of warping of the test piece after curing showed a value of 20 mm or more.
※2:日本化薬株式会社製、商品名KAYARAD ZFR−1401H(多塩基酸無水物変性エポキシアクリレート樹脂)
※3:チバスペシャルティケミカルズ社製、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタノン−1
※4:ジャパンエポキシレジン株式会社製、ビスフェノールA型エポキシ樹脂
※5:旭化成ケミカルズ株式会社製、商品名デュラネートTPA−B80E(ヘキサメチレンジイソシアネート系ブロックイソシアネート化合物)
※6:日本アエロジル株式会社製、超微粒子状無水シリカ
* 2: Product name KAYARAD ZFR-1401H (polybasic acid anhydride-modified epoxy acrylate resin) manufactured by Nippon Kayaku Co., Ltd.
* 3: 2-Benzyl-2-dimethylamino-1- (4-morpholinophenyl) butanone-1 manufactured by Ciba Specialty Chemicals
* 4: Japan Epoxy Resin Co., Ltd., bisphenol A type epoxy resin * 5: Asahi Kasei Chemicals Co., Ltd., trade name Duranate TPA-B80E (hexamethylene diisocyanate block isocyanate compound)
* 6: Nippon Aerosil Co., Ltd., ultrafine anhydrous silica
1 感光性樹脂組成物を積層したポリイミドフィルム
2 反り量
3 平滑な台
DESCRIPTION OF SYMBOLS 1 Polyimide film which laminated the photosensitive resin composition 2 Warpage amount 3 Smooth stand
Claims (19)
(C)光重合開始剤及び(D)熱硬化性化合物を少なくとも含有することを特徴とする感光性樹脂組成物。 (A) a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developable group and a photosensitive group in the side chain; (B) having at least one photosensitive group in the molecule; A polyimide compound that is not a polyimide resin having an imide skeleton, a polycarbonate skeleton, and a urethane bond in the main chain, and a developing group and a photosensitive group in the side chain,
A photosensitive resin composition comprising (C) a photopolymerization initiator and (D) a thermosetting compound.
(式中、Xは少なくとも1つのエーテル結合を有する4価の有機基を示し、Yは2価の有機基を示し、複数個のR1はそれぞれ独立に2価の有機基を示す。pは0〜20の整数である。)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示す。qは1〜20の整数である。)
(式中、R3は少なくとも3価の有機基を示す。)
(式中R4は2価の有機基である。) The (A) polyimide resin is at least (a1) a hydroxyl-terminated etherimide oligomer represented by the following general formula (1), (a2) a polycarbonate diol represented by the following general formula (2), (a3) the following general formula ( 3) a dihydroxycarboxylic acid compound represented by 3), (a4) a side chain carboxyl group-containing polyimide resin obtained by reacting a diisocyanate compound represented by the following general formula (4), and (a5) an epoxy group in the molecule 5. The polyimide resin obtained by reacting at least one (meth) acryloyl group-containing compound and (a6) a polybasic acid anhydride, according to claim 1. Photosensitive resin composition.
(Wherein X represents a tetravalent organic group having at least one ether bond, Y represents a divalent organic group, and a plurality of R 1 s independently represent a divalent organic group. P represents It is an integer from 0 to 20.)
(In the formula, plural R 2 s each independently represent a divalent organic group. Q is an integer of 1 to 20.)
(In the formula, R 3 represents at least a trivalent organic group.)
(In the formula, R 4 is a divalent organic group.)
(式中、R5は2価の有機基を示す。)
(式中R6は2価の有機基である。) The (a1) hydroxyl-terminated etherimide oligomer has at least one tetracarboxylic dianhydride having at least one ether bond in the molecule represented by the following general formula (5) or the following general formula (6), and the following general formula: The photosensitive resin composition according to claim 5, which is obtained by reacting the amino alcohol represented by (7).
(In the formula, R 5 represents a divalent organic group.)
(Wherein R 6 is a divalent organic group.)
(式中R7は2価の有機基である。) The photosensitive resin composition according to claim 6, wherein the (a1) hydroxyl-terminated etherimide oligomer is obtained by further reacting with a diamino compound represented by the following general formula (8).
(In the formula, R 7 is a divalent organic group.)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示す。qは1〜20の整数である。)
(式中、R3は少なくとも3価の有機基を示す。)
(式中R4は2価の有機基である。)
(式中、複数個のR2はそれぞれ独立に2価の有機基を示し、R3は少なくとも3価の有機基を示し、複数個のR4はそれぞれ独立に2価の有機基を示す。q、l、m、nは1〜20の整数である。)
(式中、R5は2価の有機基を示す。)
(In the formula, plural R 2 s each independently represent a divalent organic group. Q is an integer of 1 to 20.)
(In the formula, R 3 represents at least a trivalent organic group.)
(In the formula, R 4 is a divalent organic group.)
(In the formula, a plurality of R 2 each independently represents a divalent organic group, R 3 represents at least a trivalent organic group, and a plurality of R 4 each independently represents a divalent organic group. q, l, m, and n are integers of 1 to 20.)
(In the formula, R 5 represents a divalent organic group.)
(式中R7は2価の有機基である。) The (A2) polyimide resin comprises a terminal isocyanate compound represented by the general formula (9) and a tetracarboxylic acid having (a7) at least one ether bond in the molecule represented by the general formula (5) or the general formula (6). A side chain carboxyl group-containing polyimide resin obtained by reacting acid dianhydride and further reacting with (a8) a diamino compound represented by the following general formula (8), and (a5) an epoxy group in the molecule The photosensitive resin composition according to claim 11, which is obtained by reacting at least one compound having (meth) acryloyl groups and (a6) a polybasic acid anhydride.
(In the formula, R 7 is a divalent organic group.)
Priority Applications (1)
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JPH11288087A (en) * | 1998-04-03 | 1999-10-19 | Hitachi Chem Co Ltd | Photosensitive resin composition |
JP3523857B2 (en) * | 2001-12-25 | 2004-04-26 | 昭和高分子株式会社 | Photosensitive resin and photosensitive resist ink composition |
JP2006349814A (en) * | 2005-06-14 | 2006-12-28 | Hitachi Chem Co Ltd | Photosensitive resin composition, and method for manufacturing resist pattern and method for manufacturing flexible wiring board using the same |
KR101536366B1 (en) * | 2006-11-02 | 2015-07-13 | 토요잉크Sc홀딩스주식회사 | Photosensitive resin composition, cured product thereof, and method for producing photosensitive resin |
JP5064950B2 (en) * | 2007-09-14 | 2012-10-31 | 株式会社カネカ | Novel photosensitive resin composition, photosensitive resin composition solution obtained therefrom, photosensitive film, insulating film, and printed wiring board with insulating film |
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