JP4997909B2 - Toner storage container, developing device, color image forming apparatus, and toner storage container manufacturing method - Google Patents

Description

  The present invention relates to a toner storage container, more specifically, a color image forming apparatus that includes a plurality of developing devices and forms a color image by moving each developing device to a predetermined developing area to form a toner image. The present invention relates to a toner storage container, a developing device, a color image forming apparatus, and a toner storage container manufacturing method.

  In color image forming apparatuses such as copiers and printers, a plurality of developing units are mounted on a rotary rack, and by rotating the racks, each developing unit is moved to a position facing the photosensitive drum, and a color image is displayed. Various color image forming apparatuses including a rotary developing device for forming are provided. As a developing device used in such a color image forming apparatus, a developing device described in Patent Document 1 has been proposed.

  In the developing device described in Patent Document 1, the lower end of the developing device side opening is formed higher than the lower end of the peripheral surface of the supply roller provided in the developing device at a position where the toner carrier faces the image carrier, and Each toner supply opening is provided with a shutter member configured to open when the toner container is attached and to close when the toner container is removed. The developing device has an effect that toner hardly spills from the developing device when the toner container is replaced.

However, the developing device described in Patent Document 1 still has a problem that toner spills from the developing device. More specifically, in the developing device, the shutter member opens when the toner container is attached and closes when the toner container is removed. The shutter member is provided inside the toner supply opening. Therefore, in the developing device, when the toner container is removed, even if the shutter member is closed, the toner attached to the toner supply opening spills. In particular, in the rotary developing device, the toner spilled from the toner supply opening is scattered by the rotation of the developing device in the rotary developing device, so that the solution of the above problem is very important.
JP 2005-345536 A

  SUMMARY OF THE INVENTION Accordingly, an object of the present invention is a toner storage container used in an image forming apparatus including a developing device in which a developing device moves such as a rotary developing device, and toner is not easily spilled when the toner storage container is replaced. A toner storage container, a developing device, a color image forming apparatus, and a toner storage container manufacturing method are provided.

The present invention provides a container main body for storing toner in a toner storage container used in a color image forming apparatus that includes a plurality of developing units and moves each developing unit to a predetermined developing region to form a toner image. A container main body having a first opening for supplying the toner to the developing unit, and the first opening provided when the container main body is removed from the developing unit. A first shutter that closes the container, a second shutter that closes the first opening when the container body is removed from the developer, and the container body from the developer A lever that is rotated during removal, a cam connected to the second shutter, and when the container main body is attached to the developing device, the cam is pressed against the developing device by an urging force. A first elastic member, and wherein the first shutter is upon removal from the developing device of the container body, rotates together with the lever, the earlier than the second shutter first The first shutter is closed, and the second shutter is rotated by the urging force of the first elastic member during removal of the container body from the developing unit after the lever is rotated. The first opening is closed .

  According to the present invention, since the first shutter is provided inside the first opening and the second shutter is provided outside, the second shutter is provided even if the first opening is contaminated with toner. Thus, the first opening is covered. As a result, the toner is prevented from scattering around the developing device.

  According to the present invention, the first shutter provided on the inner side of the first opening is closed before the second shutter provided on the outer side. Therefore, the first shutter is located between the first shutter and the second shutter. It is possible to prevent toner from remaining on the surface. As a result, when the second shutter is opened, for example, when the toner container is attached, the toner is prevented from being scattered around the developing device.

  According to the present invention, the first shutter closes in conjunction with the lever that rotates when the user removes the shutter. Therefore, if the lever is operated at the beginning of the removal operation, the first shutter can be reliably closed first.

  According to the present invention, since the cam is rotated by the biasing force of the first elastic member and the second shutter is closed, the container body can be lifted upward in conjunction with the rotation of the cam. As a result, the toner container can be easily removed from the developing device.

  In the present invention, it is preferable to further include a flexible sheet that closes a gap between the second shutter and the container body.

  According to the present invention, in the container main body, the path through which the second shutter passes is covered by the flexible sheet, so that the toner adhered to the back surface of the second shutter adheres to the container main body, and this toner is developed. Scattering around the vessel is suppressed.

  The present invention can be applied to the following developing devices. Specifically, the developing device includes a plurality of toner storage containers and a plurality of developing devices each having a second opening for receiving toner supplied from the first opening. The developing device may further include a third shutter that closes the second opening in accordance with the removal of the toner container from the developing device. Preferably, the third shutter closes the second opening after the second shutter closes the first opening.

  According to the present invention, since the third shutter is closed last, the toner that spills when the first shutter and the second shutter are closed is stored in the developing device from the second opening. This prevents toner from being scattered around the developing device when the toner container is removed.

  The developing device further includes a second elastic member that connects the third shutter and the developing device, and the second elastic member is attached during removal of the toner storage container from the developing device. The third shutter may be moved by force to close the second opening. In the developing device, when the toner storage container is attached to the developing device, the third shutter moves by contacting the container main body of the toner storage container to open the second opening. preferable.

  According to the present invention, when opening the second opening, it is only necessary to attach the toner container without any special operation by the user. As a result, the toner storage container can be easily attached.

  The developing device can also be applied to the color image forming apparatus described below. Specifically, the color image forming apparatus includes a developing unit including a plurality of the developing devices. Each developing device is moved to a predetermined developing region by a rotational motion or a rocking motion to form a toner image.

  The toner storage container can be manufactured by filling with toner.

  Hereinafter, a toner container, a developing device, a color image forming apparatus, and a method for manufacturing a toner container according to an embodiment of the present invention will be described with reference to the accompanying drawings.

(Schematic configuration of color image forming apparatus)
FIG. 1 is a configuration diagram of a color image forming apparatus 1 on which a toner storage container according to an embodiment of the present invention is mounted. The color image forming apparatus 1 is, for example, a copying machine or a color printer, and includes a photoreceptor unit 10, a developing unit 15, an intermediate transfer unit 20, a laser scanning unit 30, a fixing unit 35, and a paper feeding unit 40, and A plurality of developing devices 16 are provided, and each developing device 16 is moved to a predetermined developing area by rotating the developing unit 15 to form a toner image on the photosensitive drum 11.

  The photoreceptor unit 10 includes a photoreceptor drum 11 and a charger 12. The developing unit 15 is configured such that the developing devices 16 (16K, 16C, 16M, and 16Y) for black, cyan, magenta, and yellow can be integrally rotated about the support shaft 17. Each developing device 16 includes a toner container 50 and a developing device 70. The developing device 70 includes a supply roller 78 and a developing roller 79. The supply roller 78 supplies the toner supplied from the toner container 50 to the developing roller 79. The developing roller 79 supplies toner to the photosensitive drum 11 to form a toner image. The intermediate transfer unit 20 includes an intermediate transfer belt 21 that is held endlessly by a driving roller 22, a driven roller 23, a tension roller 24, and a winding roller 25, and includes a primary transfer roller 26.

  In forming an image, first, an image for each of the four colors is exposed from the laser scanning unit 30 to the photosensitive drum 11 (formation of an electrostatic latent image), and developed (toner image) by the developing device 16 of each color. Is done. This toner image is primarily transferred onto the intermediate transfer belt 21 by an electric field applied from the primary transfer roller 26 for each color, and four color images are superimposed on the intermediate transfer belt 21.

  On the other hand, the paper is fed one by one from the paper feed unit 40 by the paper feed roller 41, passes through the pair of transport rollers 42, and is supported by the intermediate transfer belt 21 and the secondary transfer roller 27 supported by the drive roller 22. Then, the composite image is secondarily transferred from the intermediate transfer belt 21 by the electric field applied from the secondary transfer roller 27. Thereafter, the fixing unit 35 heats and fixes the toner on the sheet, and the sheet is discharged from the discharge roller pair 5 onto the sheet tray 6.

  The configuration and operation of each image forming unit are well known in the art and will not be described in detail.

(Configuration of toner container)
FIG. 2 is a cross-sectional structure diagram of the toner storage container 50. 2A shows a cross-sectional structure when the toner container 50 is attached to the developing device 70, and FIG. 2B shows a cross-sectional structure when the toner container 50 is removed from the developing device 70. FIG. Show. 3 to 5 are external perspective views of the toner storage container 50. 3 and 4 are external perspective views when the toner storage container 50 is attached to the developing device 70, and FIG. 5 is an external perspective view when the toner storage container 50 is removed from the developing device 70. 2 to 5, the developing device 70 is omitted.

  As described above, the developing device 16 includes the toner container 50 and the developing device 70. The toner storage container 50 is detachably attached to the developing device 70 and plays a role of storing toner. The toner storage container 50 includes a container main body 51, an inner shutter 52, an outer shutter 53, a lever 54, a first film 73 and a cam 58.

  The container main body 51 plays a role of storing toner and has a P-shaped cross-sectional structure as shown in FIG. Specifically, the container main body 51 has a cross-sectional shape in which the upper part protrudes to the side of the lower part when the rotation surface of the developing device 16 is taken as a cross section when in the development region. A first opening 51 a for supplying toner to the developing device 70 is formed in the protruding portion at the top of the container body 51 so as to face downward.

  The inner shutter 52 is at least partially stored in a protruding portion at the upper part of the container body 51, and serves as a shutter mechanism that opens and closes the first opening 51a. Specifically, when the toner container 50 is attached to the developing device 70, as shown in FIGS. 2A, 3 and 4, the lever 54 is tilted downward, so that the inner shutter 52 The first opening 51a is opened by retracting to a position lower than the first opening 51a. When the toner container 50 is removed from the developing device 70, as shown in FIGS. 2B and 5, the inner shutter 52 closes the first opening 51a by raising the lever 54 upward.

  The outer shutter 53 is provided outside the protruding portion at the upper part of the container body 51, and serves as a shutter mechanism that opens and closes the first opening 51a. Specifically, when the toner storage container 50 is attached to the developing device 70, the cam 58 is raised upward, so that the outer shutter 53 is in the first state as shown in FIGS. Open the opening 51a. When the toner container 50 is removed from the developing device 70, the outer shutter 53 closes the first opening 51a as shown in FIGS.

  Here, the inner shutter 52 closes the first opening 51 a before the outer shutter 53 when removing the toner container 50 from the developing device 70. Further, the outer shutter 53 opens the first opening 51 a before the inner shutter 52 when the toner container 50 is attached to the developing device 70. As a result, the toner is prevented from leaking outside the toner storage container 50. Details of these operations will be described later.

  The first film 73 is a sheet made of a flexible material that closes a gap between the outer shutter 53 and the container main body 51, and is on a path through which the outer shutter 53 of the container main body 51 passes when the first opening 51a is opened and closed. Cover. Specifically, one end of the first film 73 is attached to the upper part of the first opening 51 a, and the other end of the first film 73 is attached to the back surface of the outer shutter 53. This prevents the toner attached to the back surface of the outer shutter 53 from leaking to the outside.

  Next, details of the inner shutter 52 and the outer shutter 53 will be described with reference to FIGS. 6 and 7 are external perspective views of the inner shutter 52. FIG. FIG. 8 is a front view of the inner shutter 52. FIG. 9 is an external perspective view of the outer shutter 53. 10 and 11 are external perspective views of the inner shutter 52 and the outer shutter 53 when assembled. FIG. 12 is an external perspective view of the developing device 70.

  As shown in FIGS. 6 to 8, a lever member 52 a having a lever 54, a convex portion 55 and a convex portion 56, and a convex member 52 b having a convex portion 57 are provided at both ends of the inner shutter 52. 3-5, the lever 54 is provided in the side surface located in the end (left end) of the longitudinal direction of the container main body 51, and rotates centering on the axis | shaft parallel to the normal line of this side surface. As the lever 54 rotates, the inner shutter 52 rotates.

  When the toner container 50 is attached to the developing device 70, the convex portion 55 serves to fix the lever 54 by fitting into a concave portion provided in the developing device 70, and the distance from the rotation axis of the lever 54 is It has a non-constant outer shape (so-called cam structure). The fitting between the convex portion 55 and the concave portion of the developing device 70 will be described later.

  As shown in FIG. 8, the convex portion 56 is provided so as to protrude in the direction of the rotation axis of the lever 54 at a position shifted from the rotation axis of the lever 54, and has an inclined surface. Specifically, the convex portion 56 increases from the lever member 52a as it goes in the direction in which the lever 54 is rotated when the toner storage container 50 is attached to the developing device 70 (the clockwise direction in FIG. 6). It has a shape that becomes lower. When the toner storage container 50 is attached to the developing device 70, the convex portion 56 gradually presses against the developing device 70 by rotating the lever 54, and slides the container main body 51 to the side. Play a role. The operation of sliding the container body 51 to the side will be described later.

  The convex portion 57 is provided so as to protrude from the side surface facing the side surface of the container body 51 provided with the lever 54. The convex portion 57 is engaged with a concave portion formed in the developing device 70 when the container body 51 slides by rotating the lever 54, and serves to fix the toner storage container 50 to the developing device 70. Fulfill. This convex portion 57 is preferably provided on an extension line of the rotation axis of the lever 54. The fitting between the convex portion 57 and the concave portion of the developing device 70 will be described later.

  As shown in FIG. 9, the outer shutter 53 has ring portions 74 bent at right angles from the outer shutter 53 at both ends. As shown in FIGS. 10 and 11, the outer shutter 53 has a convex portion 57 inserted into one ring portion 74 and a convex portion 55 inserted into the other ring portion 74. It is attached to the inner shutter 52 so as to sandwich the shutter 52. Cams 58 are provided at both ends of the outer shutter 53, and the outer shutter 53 and the cam 58 rotate together. Note that the inner shutter 52 and the outer shutter 53 can rotate independently of each other.

  As shown in FIGS. 3 to 5, the cam 58 is provided on the side surface located at both ends in the longitudinal direction of the container body 51, and is pressed against the developing device 70 when the toner storage container 50 is attached to the developing device 70. Rotate upward. As a result, as shown in FIGS. 3 and 4, the outer shutter 53 rotates in the upward direction, and the first opening 51a is opened.

  As shown in FIGS. 4 and 5, the outer shutter 53 and the container body 51 are connected by a spring 59. As a result, when the toner container 50 is removed from the developing device 70, the outer shutter 53 rotates and returns downward due to the contraction force of the spring 59 to close the first opening 51a. The cam 58 and the container body 51 may be connected by a spring 59 instead of the outer shutter 53.

  The toner container 50 configured as described above is inserted into and removed from the insertion port 71 of the developing device 70 shown in FIG.

(Developer configuration)
The configuration of the developing device 70 will be described below with reference to FIGS. FIG. 13 is a view showing the configuration of the left end of the insertion port 71 of the toner storage container 50 formed in the developing device 70. FIG. 14 is a diagram illustrating a right end configuration of the insertion port 71 of the toner storage container 50 formed in the developing device 70. FIG. 15 is a sectional structural view of the developing device 70. 12-14, illustration of the supply roller 78 and the developing roller 79 is omitted.

  The developing device 70 generally includes a developing device main body 77 and a developing device shutter 60. An insertion port 71 for inserting the toner container 50 is formed in the upper part of the developing device main body 77. The inner shape of the insertion port 71 has a shape that follows the outer shape of the toner storage container 50. That is, the inside of the insertion port 71 has a P-shaped cross-sectional shape in a cross section perpendicular to the longitudinal direction of the developing device main body 77. As shown in FIGS. 13 to 15, a recess 62, a groove 63, a groove 64, a recess 66, and a second opening 77 a are formed on the inner peripheral surface of the insertion port 71 of the developing device main body 77. In FIG. 15, the toner falls from the upper left opening 77a of the developing device main body 77 to the lower right supply roller 78 and is supplied. Further, the developing device 70 includes a spring 61, a plate spring 65, a contact member 67, and a second film 75.

  The developing device main body 77 is formed with a second opening 77 a that receives the toner supplied from the first opening 51 a of the toner storage container 50. The second opening 77a is formed to face upward at a location that coincides with the first opening 51a when the toner container 50 is attached to the developing device 70.

  The developing device shutter 60 is made of, for example, a hard material such as a metal plate, and serves as a shutter mechanism for the second opening 77 a together with the second film 75. The developing device shutter 60 and the developing device main body 77 are connected by a spring 61, and both ends of the developing device shutter 60 are fitted in grooves 64. The grooves 64 are formed on the side surfaces provided at both ends in the longitudinal direction of the inner periphery of the insertion port 71 so as to extend in the vertical direction in order to define the path of the developing device shutter 60. As a result, when the toner container 50 is not attached, the developing device shutter 60 slides upward along the groove 64 by the contraction force (biasing force) of the spring 61 as shown in FIG. Then, the second opening 77a is closed. On the other hand, when the toner container 50 is attached, the developing device shutter 60 slides downward along the groove 64 in response to a force pushed down from the toner container 50 as shown in FIG. 15B. Then, the second opening 77a is opened.

  As shown in FIG. 15, the second film 75 is a sheet made of a flexible material that closes a gap formed between the developing device shutter 60 and the developing device main body 77, and is formed on the back surface of the developing device shutter 60. It plays a role of preventing the adhered toner from falling down with the opening and closing of the developing device shutter 60. More specifically, one end of the second film 75 is attached to the back surface of the developing device shutter 60, and the other end is attached to the lower side of the second opening 77a. The slack portion of the second film 75 is stored between the developing device shutter 60 and the developing device main body 77 when the second opening 77a is open, and when the second opening 77a is closed. , It hangs down below the developing device shutter 60.

  The convex portion 55 of the toner storage container 50 is fitted into the concave portion 62. Specifically, after the toner container 50 is inserted into the developing device 70 from above in FIG. 13, the lever 54 is rotated, whereby the convex portion 55 rotates in the direction of arrow a, and the convex portion 55 rotates. A portion that is separated from the shaft (a portion from which the protrusion 55 protrudes) is caught by the protrusion 62 a of the recess 62. At the same time, the projecting portion 62 a comes into pressure contact with the convex portion 56 of the toner storage container 50 and pushes the toner storage container 50 in a direction opposite to the projecting direction of the convex portion 56.

  The concave portion 66 is a hole into which the convex portion 57 of the toner storage container 50 is inserted. Specifically, as described above, the convex portion 57 is inserted into the concave portion 66 when the toner storage container 50 slides.

  A guide member 72 provided in the toner storage container 50 is fitted into the groove 63. That is, the groove 63 and the guide member 72 serve as a guide mechanism for enabling the toner storage container 50 to slide in the vertical direction. Note that a groove may be formed in the toner container 50 and a guide member may be formed in the developing device 70.

  The leaf spring 65 serves to push out the toner storage container 50 in the direction opposite to the insertion direction of the protrusion 57 into the recess 66 when the toner storage container 50 is removed. Specifically, the leaf spring 65 exerts a force on the toner storage container 50 in a direction opposite to the protruding direction of the convex portion 57 while the toner storage container 50 is attached to the developing device 70. When the lever 54 is rotated when the toner container 50 is removed, the leaf spring 65 pushes out the guide member 72 and pulls out the convex portion 57 from the concave portion 66. Instead of the leaf spring 65, an elastic member such as rubber may be used.

  The contact member 67 is formed at a position in contact with the cam 58 of the toner storage container 50 when the toner storage container 50 is attached, and plays a role of rotating the cam 58. Specifically, the contact member 67 is formed to protrude upward at both ends in the longitudinal direction of the insertion port 71. The contact member 67 rotates the cam 58 to open the outer shutter 53 as the toner container 50 is pushed.

(Removal operation of toner container)
16 and 17 are diagrams illustrating operations performed in the color image forming apparatus 1 when the toner container 50 is removed. 18 to 21 are cross-sectional structural views of the toner container 50 when it is detached from the developing device 70. FIG. FIG. 22 is a top view when the toner container 50 is removed.

  First, the user instructs the color image forming apparatus 1 to replace the toner container 50. This exchange instruction may be performed using, for example, a personal computer connected to the color image forming apparatus 1 or may be performed by pressing a button or the like provided on the color image forming apparatus 1. In response to this instruction, the developing unit 15 rotates, and the toner container 50 to be removed moves from the developing area (1) to the backflow area (2) as shown in FIG. More specifically, the developing unit 15 rotates so that the developing device 70 is positioned above the toner container 50. As a result, the toner flows backward from the developing device 70 to the toner storage container 50, and the toner remaining in the developing device 70 is stored in the toner storage container 50.

  After waiting for a predetermined period in the backflow region (2) in FIG. 16, the developing unit 15 rotates 135 degrees clockwise as shown in FIG. 17, and the toner storage container 50 to be removed is moved to the removal region (3). Position. The removal area (3) is a position where the toner container 50 can be extracted upward with respect to the developing device 70.

  The state immediately after the toner container 50 is positioned in the removal area (3) is as shown in FIGS. 18 and 22 (a). Specifically, as shown in FIG. 18, the outer shutter 53 and the inner shutter 52 open the first opening 51a, and the developing device shutter 60 opens the second opening 77a. Then, as shown in FIG. 22A, when the convex portion 57 is inserted into the concave portion 66, one end of the toner storage container 50 is fixed to the developing device main body 77, and the convex portion 55 is caught by the protruding portion 62a. The other end of the toner container 50 is fixed to the developing device main body 77.

  First, the user rotates the lever 54 counterclockwise in the state shown in FIG. Thereby, as shown in FIG. 19, the inner shutter 52 rotates counterclockwise, and the first opening 51a is closed from the inside. Further, as shown in FIG. 13, the convex portion 55 rotates in the direction of the arrow b to release the lock of the convex portion 55 by the protruding portion 62 a, and the pressure contact between the protruding portion 62 a and the convex portion 56 is also released. . As a result, as shown in FIG. 22B, the toner storage container 50 slides to the right in the longitudinal direction by the repulsive force of the leaf spring 65. By this slide, the convex portion 57 is pulled out from the concave portion 66.

  Here, the cam 58 is in pressure contact with the contact member 67 of FIG. 14 due to the contraction force (biasing force) of the spring 61 while the toner storage container 50 is attached to the developing device 70. Therefore, when the fixing of the toner storage container 50 to the developing device 70 is released, the cam 58 starts to rotate clockwise due to the contraction force of the spring 61 in FIG. Then, the toner container 50 is lifted upward by the rotating force of the cam 58 as shown in FIG. At the same time, when the cam 58 rotates clockwise, the outer shutter 53 rotates clockwise to close the first opening 51a.

  Thereafter, when the user further pulls up the toner storage container 50, the developing device shutter 60 pressed downward by the bottom surface of the container main body 51 slides upward. When the toner container 50 is completely pulled out, the developing device shutter 60 closes the second opening 77a as shown in FIG. Thereby, the removal operation of the toner container 50 is completed.

(Toner container mounting operation)
23 to 26 are sectional structural views of the toner storage container 50 when it is attached to the developing device 70. FIG. The attaching operation of the toner container 50 to the developing device 70 is performed in the removal region (3) in FIG.

  First, as shown in FIG. 23, the user prepares the toner storage container 50 and starts insertion into the developing device 70. At this time, the inner shutter 52 and the outer shutter 53 close the first opening 51a, and the developing device shutter 60 closes the second opening 77a.

  When the user further pushes the toner storage container 50, the developing device shutter 60 is caught on the bottom surface of the container body 51. As a result, as shown in FIG. 24, the developer shutter 60 is pushed downward, and the second opening 77a is opened. Thus, the developing device shutter 60 preferably has an L-shaped cross-sectional structure as shown in FIG. 24 so that the developing device shutter 60 is caught by the bottom surface of the container main body 51.

  When the user further pushes the toner storage container 50, the cam 58 is pressed against the contact member 67. Thereby, the cam 58 rotates counterclockwise, and accordingly, the outer shutter 53 rotates counterclockwise, and the outside of the first opening 51a opens as shown in FIG. At this time, the toner container 50 is not fixed to the developing unit 70 as shown in FIG.

  The user pushes the toner container 50 to the back, and then rotates the lever 54 clockwise as shown in FIG. Accordingly, the inner shutter 52 rotates clockwise, and the first opening 51a is opened. As a result, the first opening 51 a and the second opening 77 a are connected, and it becomes possible to supply toner from the toner container 50 to the developing device 70. Further, when the lever 54 is tilted, as shown in FIG. 13, the convex portion 55 rotates in the direction of the arrow a and is caught by the protruding portion 62a, and the lever 54 is locked. Further, as shown in FIG. 22A, the convex portion 56 is pressed against the projecting portion 62a, the toner storage container 50 slides to the left in the longitudinal direction, and the convex portion 57 is inserted into the concave portion 66. As a result, both ends of the toner storage container 50 are fixed to the developing device 70.

(About the printing operation of the color image forming device)
FIG. 27 is an explanatory diagram of the operation of the developing unit 15 when a color image is formed in the color image forming apparatus 1. In the color image forming apparatus 1, toner is supplied from the toner container 50 to the developing device 70 in the other standby areas (4) to (6) while the toner image is being formed in the developing area (1). Is done.

  First, the developing device 16 supplies toner to the photosensitive drum 11 in the developing area (1), and forms a toner image on the photosensitive drum 11. When the formation of the toner image is completed, the color image forming apparatus 1 rotates the developing unit 15 by 90 degrees clockwise in order to form a toner image of the next color. As a result, the developing device 16 for the next color is arranged in the developing region (1), and the developing device 16 that has completed the formation of the toner image moves to the standby region (4).

  In the standby area (4), the developing device 16 has the toner container 50 positioned above the developing unit 70. As a result, the toner falls from the toner container 50 to the developing device 70 due to gravity, and the toner is supplied to the developing device 70.

  When the toner image formation of the developing device 16 located in the developing region (1) is completed, the color image forming device 1 rotates the developing unit 15 by 90 degrees clockwise. As a result, the developing device 16 located in the standby area (4) moves to the standby area (5).

  In the standby area (5), the developing device 16 takes a posture in which the developing device 16 in the developing area (1) is turned upside down. As a result, part of the toner supplied to the developing device 70 flows back into the toner storage container 50.

  When the toner image formation of the developing device 16 located in the developing region (1) is completed, the color image forming device 1 rotates the developing unit 15 by 90 degrees clockwise. Thereby, the developing device 16 located in the standby area (5) moves to the standby area (6).

  In the standby area (6), the developing device 16 has the toner container 50 positioned below the developing device 70. Thus, the toner falls from the developing device 70 to the toner storage container 50 due to gravity, and a part of the toner supplied to the developing device 70 flows back to the toner storage container 50.

  When the toner image formation of the developing device 16 located in the developing region (1) is completed, the color image forming device 1 rotates the developing unit 15 by 90 degrees clockwise. As a result, the developing device 16 located in the standby area (6) returns to the developing area (1). At this time, the toner is again supplied from the toner container 50 to the developing device 70.

(effect)
As described above, in this embodiment, when the toner container 50 is removed, the shutters are closed in the order of the inner shutter 52, the outer shutter 53, and the developing device shutter 60. Therefore, it is difficult for the toner to leak out of the toner container 50 and the developing device shutter 60. This is because when the outer shutter 53 or the developer shutter 60 is closed before the inner shutter 52, the toner leaks between the outer shutter 53 and the inner shutter 52 or between the outer shutter 53 and the developer shutter 60. Because.

  Further, in the present embodiment, when the toner container 50 is attached, the shutters are opened in the order of the developer shutter 60, the outer shutter 53, and the inner shutter 52. Therefore, it is difficult for the toner to leak out of the toner container 50 and the developing device shutter 60. This is because if the inner shutter 52 and the outer shutter 53 are opened before the developing device shutter 60, the toner leaks to the outside of the toner storage container 50 and the developing device shutter 60.

  Further, in the present embodiment, in the color image forming apparatus 1, as shown in FIG. 27, the developing unit 15 rotates in the direction in which the upper portion of the toner storage container 50 protrudes (clockwise), thereby the toner storage container. An appropriate amount of toner can be supplied from 50 to the developing device 70. More specifically, when the developing unit 15 rotates counterclockwise in FIG. 27, the toner storage container 50 moves from the standby area (4) to the developing area (1). In this case, as shown in FIG. 27, full toner is supplied to the developing device 70 in the standby region (4), and the developing device 70 moves to the developing region (1) in a state where the full toner is stored. It will be. As described above, when the toner is completely supplied to the developing device 70, the rollers 78 and 79 in the developing device 70 are difficult to rotate due to friction with the toner. Therefore, as shown in the present embodiment, in the standby region (6), the amount of toner supplied to the developing device 70 is adjusted by returning unnecessary toner from the developing device 70 to the toner storage container 50.

  Furthermore, in the present embodiment, the toner container 50 has a cross-sectional structure in which the upper part protrudes laterally from the lower part, and a part of the inner shutter 52 is stored in the protruding part. Since the toner container 50 has such a configuration, the inner shutter 52 can be easily opened and closed, and the toner in the toner container 50 can be used up efficiently. More specifically, when the first opening 51a is formed below the toner storage container 50 in order to use up the toner efficiently, and the inner shutter 52 is disposed below the toner storage container 50, the inner shutter 52 is placed on the toner. It will be buried. Therefore, the inner shutter 52 cannot be opened and closed smoothly due to friction with the toner. Therefore, the first opening 51 a is formed above the toner container 50, and the inner shutter 52 is disposed above the toner container 50. Further, the toner storage container 50 has a cross-sectional structure in which the upper part protrudes laterally from the lower part, and a part of the inner shutter 52 is stored in this protruding part, so that the standby region (5) in FIG. As described above, when the toner storage container 50 is turned upside down, it is reduced that the toner is caught by the inner shutter 52 and remains. Therefore, the toner is efficiently supplied from the toner container 50 to the developing device 70 in the standby area (5) of FIG. As a result, the toner can be used up efficiently.

  Further, in the present embodiment, the toner storage container 50 can be easily attached to the developing device 70. More specifically, when the lever 54 is rotated, the protrusion 55 is caught by the protrusion 62 a and the left end of the toner container 50 is fixed to the developing device 70. Further, when the lever 54 is rotated, the convex portion 56 comes into pressure contact with the protruding portion 62a, and the toner storage container 50 slides to the right. Accordingly, the convex portion 57 existing at the right end of the toner storage container 50 is inserted into the concave portion 66, and the right end of the toner storage container 50 is fixed to the developing device 70. In other words, both ends of the toner container 50 can be fixed to the developing device 70 only by the operation of rotating the lever 54.

  Furthermore, in this embodiment, the convex part 56 has an inclined surface as shown in FIG. Specifically, the convex portion 56 has a shape in which the height from the lever member 52a decreases as the lever 54 rotates in the direction in which the toner storage container 50 is attached to the developing device 70. Therefore, the force acting between the convex portion 56 and the protruding portion 62a gradually increases as the lever 54 rotates. As a result, it is possible to prevent the convex portion 56 from being caught by the protruding portion 62a and the lever 54 from rotating. In order to rotate the lever 54 more smoothly, it is preferable that the projecting portion 62 a also has an inclined surface that follows the convex portion 56.

  Further, in the present embodiment, the cam 58 is pressed against the contact member 67 by the contraction force (biasing force) of the spring 61 while the toner storage container 50 is attached to the developing device 70. Therefore, the fixing of the toner container 50 is released, and the cam 58 is rotated by the contraction force of the spring 61, and the toner container 50 is lifted upward. As a result, the user can easily remove the toner storage container 50 from the developing device 70.

  Further, in the present embodiment, while the toner storage container 50 is attached to the developing device 70, the repulsive force of the leaf spring 65 works to push the toner storage container 50 leftward. Therefore, the lever 54 is rotated to release the left end of the toner container 50, and at the same time, the toner container 50 is pushed leftward. As a result, the convex portion 57 comes out of the concave portion 66 and the fixing of the right end of the toner container 50 is released. That is, by rotating the lever 54, it is possible to simultaneously release the fixation at both ends.

  Further, in the present embodiment, the shutter mechanism including the developing device shutter 60 and the second film 75 is constituted by a sheet made of a flexible material at least partially as shown in FIG. Then, as shown in FIG. 18, when the toner container 50 is attached to the developing device 70, the toner container 50 is disposed between the toner container 50 and the developing device 70. Thus, by providing the developing device shutter 60 outside the second opening 77a, even if toner adheres to the periphery of the second opening 77a, the developing device shutter 60 is covered. As a result, the scattering of toner around the developing device 70 is reduced. Furthermore, since the shutter mechanism is composed of the second film 75 made of at least a part of a flexible material, it can be folded compactly. Therefore, the shutter mechanism can be stored between the developing device 70 and the toner storage container 50.

  Further, one end of the second film 75 is attached to the back surface of the developing device shutter 60, and the other end is attached to the lower portion of the second opening 77a. As a result, the gap between the developing device shutter 60 and the developing device 70 is closed by the second film 75. As a result, when the developing device shutter 60 is opened and closed, the toner adhering to the back surface of the developing device shutter 60 is prevented from falling down below the developing device 70.

(Other embodiments)
In the developing device 16, the shutter mechanism that opens and closes the second opening 77a is configured by the developing device shutter 60 and the second film 75. However, the shutter mechanism is, for example, flexible. You may be comprised only with the sheet | seat which consists of material. Similarly, the outer shutter 53 may also be composed of a sheet made of a flexible material. The developing devices 80 and 90 in which the shutter mechanism is composed only of a sheet made of a flexible material will be described below with reference to FIGS. FIG. 28 is a sectional structural view of the developing device 80. FIG. 29 is a sectional structural view of the developing device 90.

  A developing device 80 shown in FIG. 28 includes a toner container 81 and a developing device 85. The toner storage container 81 includes a rotating member 82, a third film 83, and a spring 84. A first opening 81 a is formed in the toner storage container 81. The developing device 85 includes a rotating member 86, a fourth film 87, and a spring 88. The developing device 85 has a second opening 85a.

  As shown in FIG. 28A, in a state where the toner storage container 81 is detached from the developing device 85, the contraction force of the spring 84 is applied in the counterclockwise direction, and the rotating member 82 becomes the third film. 83 is pulled upward. As a result, the first opening 81a is closed. Further, the contracting force of the spring 88 is applied in the clockwise direction, and the rotating member 86 pulls up the fourth film 87 upward. As a result, the second opening 85a is closed.

  On the other hand, as shown in FIG. 28B, the rotating member 82 is pushed down by the developing device 85 in a state where the toner storage container 81 is attached to the developing device 85. Thereby, the 3rd film 83 is evacuated below the 1st opening 81a, and the 1st opening 81a opens. Further, the rotating member 86 is pushed down by the toner storage container 81. Thereby, the 4th film 87 is evacuated below the 2nd opening 85a, and the 2nd opening 85a opens. As a result, the first opening 81 a and the second opening 85 a are connected, and the toner can be supplied from the toner storage container 81 to the developing device 85.

  A developing device 90 shown in FIG. 29 includes a toner container 91 and a developing device 95. The toner container 91 includes a rotating member 92, a third film 93, a core material 93 ′, and a spring 94. A first opening 91 a is formed in the toner container 91. The developing device 95 includes a rotating member 96, a fourth film 97, and a spring 98. The developing device 95 has a second opening 95a.

  Unlike the third film 83, the third film 93 is wound around the core member 93 ', as shown in FIG. 29A, and has one end connected to the rotating member 92 and the other end to the toner. It is connected to the storage container 91. Thus, as shown in FIG. 29B, the core material 93 ′ is stored inside the slack portion of the third film 93 when the toner storage container 91 is attached to the developing device 95. That is, the third film 93 serves as a shutter mechanism and also serves to house the shutter.

  Thus, by using films for the first shutter and the second shutter, it becomes easy to store these shutters between the toner container and the developing device.

  The developing unit 15 moves the developing device 70 to the developing region by a rotating operation. However, for example, the developing device 70 may be moved to the developing region by swinging or parallel movement.

(About production method)
The toner storage containers 50, 81, 91 can be manufactured by filling them with toner. The toner filling may be performed from a hole formed on any surface, or may be performed from the first openings 51a, 81a, 91a.

1 is a configuration diagram of a color image forming apparatus equipped with a toner container according to an embodiment of the present invention. 2 is a cross-sectional structure diagram of the toner storage container. FIG. 4 is an external perspective view when a toner storage container is attached to a developing device. FIG. 4 is an external perspective view when a toner storage container is attached to a developing device. FIG. 4 is an external perspective view when the toner container is removed from the developing device. It is an external appearance perspective view of an inner shutter. It is an external appearance perspective view of an inner shutter. It is a front view of an inner shutter. It is an external appearance perspective view of an outer shutter. It is these external appearance perspective views when an inner shutter and an outer shutter are assembled. It is these external appearance perspective views when an inner shutter and an outer shutter are assembled. 2 is an external perspective view of a developing device. FIG. FIG. 6 is a diagram illustrating a configuration of a left end of an insertion port of a toner storage container formed in a developing device. FIG. 4 is a diagram illustrating a configuration of a right end of an insertion port of a toner storage container formed in a developing device. FIG. 3 is a cross-sectional structure diagram of a developing device. FIG. 6 is a diagram illustrating an operation performed in a color image forming apparatus when a toner storage container is removed. FIG. 6 is a diagram illustrating an operation performed in a color image forming apparatus when a toner storage container is removed. FIG. 6 is a cross-sectional structure diagram of the toner container when the toner container is detached from the developing device. FIG. 6 is a cross-sectional structure diagram of the toner container when the toner container is detached from the developing device. FIG. 6 is a cross-sectional structure diagram of the toner container when the toner container is detached from the developing device. FIG. 6 is a cross-sectional structure diagram of the toner container when the toner container is detached from the developing device. FIG. 6 is a top view when the toner container is removed. FIG. 4 is a cross-sectional structure diagram of the toner container when the toner container is attached to the developing device. FIG. 4 is a cross-sectional structure diagram of the toner container when the toner container is attached to the developing device. FIG. 4 is a cross-sectional structure diagram of the toner container when the toner container is attached to the developing device. FIG. 4 is a cross-sectional structure diagram of the toner container when the toner container is attached to the developing device. It is explanatory drawing about operation | movement of the developing unit at the time of forming a color image in a color image forming apparatus. It is sectional structure drawing of the developing device which concerns on other embodiment. It is sectional structure drawing of the developing device which concerns on other embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Color image forming apparatus 15 Developing unit 16, 80, 90 Developing apparatus 50, 81, 91 Toner storage container 51 Container main body 51a, 81a, 91a 1st opening 52 Inner shutter 52a Lever member 52b Convex-shaped member 53 Outer shutter 54 Lever 55, 56, 57 Convex part 58 Cam 59, 61, 84, 88, 94, 98 Spring 60 Developer shutter 62, 66 Concave part 62a Protruding part 63, 64 Groove 65 Plate spring 67 Contact member 70, 85, 95 Developer 71 Insertion opening 72 Guide member 73 First film 74 Ring portion 75 Second film 77 Developer main body 77a, 85a, 95a Second opening 82, 86, 92, 96 Rotating member 83, 93 Third film 87, 97 4th film 93 'core material

Claims (10)

In a toner storage container used in a color image forming apparatus that includes a plurality of developing units and moves each developing unit to a predetermined developing area to form a toner image.
A container main body for storing toner, the container main body having a first opening for supplying the toner to the developer;
A first shutter provided inside the container main body and closing the first opening when the container main body is removed from the developing device;
A second shutter provided outside the container body and closing the first opening when the container body is removed from the developing device;
A lever that is rotated when the container body is removed from the developer;
A cam connected to the second shutter;
A first elastic member that presses the cam against the developing device by an urging force when the container body is attached to the developing device;
Equipped with a,
The first shutter rotates together with the lever when the container main body is detached from the developing device, and closes the first opening before the second shutter,
In the second shutter, the cam is rotated by the biasing force of the first elastic member during the removal of the container main body from the developing device after the lever is rotated, so that the first opening Closing the
A toner storage container. A flexible sheet for closing a gap between the second shutter and the container body;
The toner container according to claim 1, further comprising: Toner storage container according to claim 1 or 2 ,
A developing device having a second opening for receiving toner supplied from the first opening;
A developing device comprising a plurality of each. A third shutter that closes the second opening in response to removal of the toner container from the developer;
The developing device according to claim 3 , further comprising: The third shutter closes the second opening after the second shutter closes the first opening;
The developing device according to claim 4 . A second elastic member connecting the third shutter and the developing device;
Further comprising
During removal of the toner container from the developer, the third shutter moves and closes the second opening by the biasing force of the second elastic member;
The developing device according to claim 5 . The third shutter is moved by contacting the container main body of the toner storage container when the toner storage container is attached to the developing device to open the second opening;
The preceding claims 4, wherein the developing device according to any one sixth. A development unit including a plurality of development devices according to any one of claims 3 to 7 ,
A color image forming apparatus. Each of the developing devices moves to a predetermined development area by a rotational motion or a rocking motion to form a toner image;
The color image forming apparatus according to claim 8 . A method for manufacturing a toner container,
For any of the toner container according to claim 1 or 2, filling the toner,
A method for producing a toner container, comprising:

Images