JP4974571B2 - Water-based paint composition - Google Patents
Water-based paint composition Download PDFInfo
- Publication number
- JP4974571B2 JP4974571B2 JP2006112562A JP2006112562A JP4974571B2 JP 4974571 B2 JP4974571 B2 JP 4974571B2 JP 2006112562 A JP2006112562 A JP 2006112562A JP 2006112562 A JP2006112562 A JP 2006112562A JP 4974571 B2 JP4974571 B2 JP 4974571B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- mass
- parts
- acid
- vinyl copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 48
- 239000003973 paint Substances 0.000 title claims description 11
- 239000000178 monomer Substances 0.000 claims description 135
- 229920005989 resin Polymers 0.000 claims description 87
- 239000011347 resin Substances 0.000 claims description 87
- 229920000647 polyepoxide Polymers 0.000 claims description 85
- 239000003822 epoxy resin Substances 0.000 claims description 81
- 229920006163 vinyl copolymer Polymers 0.000 claims description 54
- 239000004925 Acrylic resin Substances 0.000 claims description 52
- 229920000178 Acrylic resin Polymers 0.000 claims description 52
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 45
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 45
- 239000002253 acid Substances 0.000 claims description 38
- 239000010419 fine particle Substances 0.000 claims description 35
- 239000007787 solid Substances 0.000 claims description 35
- 150000003384 small molecules Chemical class 0.000 claims description 32
- 229920006318 anionic polymer Polymers 0.000 claims description 31
- 239000008199 coating composition Substances 0.000 claims description 30
- 150000001875 compounds Chemical class 0.000 claims description 28
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 27
- 239000004593 Epoxy Substances 0.000 claims description 24
- 229920000642 polymer Polymers 0.000 claims description 22
- 239000005011 phenolic resin Substances 0.000 claims description 20
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 19
- 229920002554 vinyl polymer Polymers 0.000 claims description 19
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 17
- 229920003987 resole Polymers 0.000 claims description 15
- 125000003700 epoxy group Chemical group 0.000 claims description 13
- 229930185605 Bisphenol Natural products 0.000 claims description 12
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 12
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 11
- 239000012736 aqueous medium Substances 0.000 claims description 11
- 238000010526 radical polymerization reaction Methods 0.000 claims description 10
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 7
- 238000010559 graft polymerization reaction Methods 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 claims description 3
- 239000011134 resol-type phenolic resin Substances 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 229940125904 compound 1 Drugs 0.000 claims 1
- 150000003254 radicals Chemical class 0.000 description 62
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 58
- 238000004519 manufacturing process Methods 0.000 description 45
- 238000000576 coating method Methods 0.000 description 43
- 239000011248 coating agent Substances 0.000 description 42
- -1 4-hydroxy-tert-butyl-phenyl Chemical group 0.000 description 41
- 238000006243 chemical reaction Methods 0.000 description 34
- 239000000243 solution Substances 0.000 description 23
- 239000003505 polymerization initiator Substances 0.000 description 22
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 21
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 20
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 230000002087 whitening effect Effects 0.000 description 15
- FENFUOGYJVOCRY-UHFFFAOYSA-N 1-propoxypropan-2-ol Chemical compound CCCOCC(C)O FENFUOGYJVOCRY-UHFFFAOYSA-N 0.000 description 14
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 14
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 14
- 239000003960 organic solvent Substances 0.000 description 14
- 239000003054 catalyst Substances 0.000 description 13
- 239000008367 deionised water Substances 0.000 description 13
- 229910021641 deionized water Inorganic materials 0.000 description 13
- 239000006185 dispersion Substances 0.000 description 13
- 229910052757 nitrogen Inorganic materials 0.000 description 13
- XMGQYMWWDOXHJM-JTQLQIEISA-N (+)-α-limonene Chemical compound CC(=C)[C@@H]1CCC(C)=CC1 XMGQYMWWDOXHJM-JTQLQIEISA-N 0.000 description 12
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 12
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- 230000007797 corrosion Effects 0.000 description 12
- 238000005260 corrosion Methods 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 238000010992 reflux Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 10
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 10
- 238000005452 bending Methods 0.000 description 10
- 239000003995 emulsifying agent Substances 0.000 description 10
- 238000007720 emulsion polymerization reaction Methods 0.000 description 10
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 239000000796 flavoring agent Substances 0.000 description 9
- 235000019634 flavors Nutrition 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000004677 Nylon Substances 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 8
- 239000004744 fabric Substances 0.000 description 8
- JBFHTYHTHYHCDJ-UHFFFAOYSA-N gamma-caprolactone Chemical compound CCC1CCC(=O)O1 JBFHTYHTHYHCDJ-UHFFFAOYSA-N 0.000 description 8
- 229920001778 nylon Polymers 0.000 description 8
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 7
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 7
- 239000003205 fragrance Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 238000007259 addition reaction Methods 0.000 description 6
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229940059574 pentaerithrityl Drugs 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 150000007514 bases Chemical class 0.000 description 5
- 229960002887 deanol Drugs 0.000 description 5
- 239000012972 dimethylethanolamine Substances 0.000 description 5
- 239000011259 mixed solution Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 230000032683 aging Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 125000000129 anionic group Chemical group 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 4
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
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- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 4
- 229920001228 polyisocyanate Polymers 0.000 description 4
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- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
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- 239000008096 xylene Substances 0.000 description 4
- 229940058015 1,3-butylene glycol Drugs 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
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- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
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- 239000003513 alkali Substances 0.000 description 2
- 125000005370 alkoxysilyl group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
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- 238000009826 distribution Methods 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- MBGQQKKTDDNCSG-UHFFFAOYSA-N ethenyl-diethoxy-methylsilane Chemical compound CCO[Si](C)(C=C)OCC MBGQQKKTDDNCSG-UHFFFAOYSA-N 0.000 description 1
- JEWCZPTVOYXPGG-UHFFFAOYSA-N ethenyl-ethoxy-dimethylsilane Chemical compound CCO[Si](C)(C)C=C JEWCZPTVOYXPGG-UHFFFAOYSA-N 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical compound CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 150000002513 isocyanates Chemical group 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- ADGJZVKOKVENDN-UHFFFAOYSA-N n-(butoxymethyl)-2-methylprop-2-enamide Chemical compound CCCCOCNC(=O)C(C)=C ADGJZVKOKVENDN-UHFFFAOYSA-N 0.000 description 1
- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 1
- ULYOZOPEFCQZHH-UHFFFAOYSA-N n-(methoxymethyl)prop-2-enamide Chemical compound COCNC(=O)C=C ULYOZOPEFCQZHH-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 1
- 229920002114 octoxynol-9 Polymers 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- WGPCZPLRVAWXPW-UHFFFAOYSA-N xi-Dihydro-5-octyl-2(3H)-furanone Chemical compound CCCCCCCCC1CCC(=O)O1 WGPCZPLRVAWXPW-UHFFFAOYSA-N 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
- C09D163/10—Epoxy resins modified by unsaturated compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Paints Or Removers (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Description
本発明は、本発明は、飲料、果実などの食用缶および蓋などの金属缶の構成部材を被覆するのに有用な缶用塗料組成物に関し、得られた塗膜は、折り曲げ加工性、耐水白化性、耐酸密着性、フレーバー性のバランスに優れた塗膜を形成できる。 The present invention relates to a coating composition for cans useful for coating components of metal cans such as edible cans such as beverages and fruits and lids, and the obtained coating film has folding workability and water resistance. It is possible to form a coating film having an excellent balance of whitening property, acid resistance adhesion property, and flavor property.
従来から、缶用塗料組成物には、加工性、接着性及び耐食性などの塗膜性能を備えた缶内外面や缶蓋等の缶用塗料組成物が開発されてきた。
従来、アクリル変性エポキシ樹脂に対して、一塩基酸を必須成分として含みホモポリマーのガラス転移点の0℃以下のアクリル系モノマー成分を40%以上含むアクリル系樹脂(D)を添加した水性樹脂分散体に関する発明が知られている(特許文献1)。
他に、カルボキシル基含有エポキシ樹脂と、カルボキシル基含有アクリル樹脂の水分散液の存在下にエチレン性不飽和単量体を乳化重合してなる酸価150〜450mgKOH/g、数平均分子量2,000〜50,000のエマルション樹脂、が水性媒体中に分散されてなることを特徴とする水性塗料組成物が知られている(特許文献2)。
他に、アクリル樹脂変性エポキシ樹脂(A)、レゾール型フェノール樹脂(B)及びポリエステル樹脂及びポリビニルブチラール樹脂から選ばれる少なくとも1種の接着性付与樹脂(C)を含有する水性塗料組成物が知られている(特許文献3)。
他に、エポキシ樹脂中のエポキシ基の一部を、酸価が10〜135mgKOH/g、ガラス転移温度(Tg)が−20〜20℃、重量平均分子量が10,000〜200,000であるカルボキシル基含有アクリル樹脂及び酸価が180〜450mgKOH/gのカルボキシル基含有アクリル樹脂中のカルボキシル基の一部と反応せしめてなるアクリル変性エポキシ樹脂を、塩基性化合物及び水性媒体を含有することを特徴とする水性塗料組成物が知られている(特許文献4)。
他に、微粒子状自己乳化性エポキシ樹脂を水性媒体中に分散させた水性樹脂組成物に、コアシェル微粒子を分散させることにより密着性、加工性に優れた缶用塗料で、塗膜中に存在するコアシェル微粒子(島)と微粒子状自己乳化性エポキシ樹脂の重合した部分(海)と間の相互の密着性を考慮し、塗膜の密着性や加工性の向上した発明がある(特許文献5)。
他に、アクリル樹脂変性エポキシ樹脂、レゾール型フェノール樹脂及びスチレン共重合体ゴムを含有する水性塗料組成物が知られている(特許文献6)。しかしながら特許文献1〜6に記載の塗料を塗装して得られた塗膜は、折り曲げ加工性、耐水白化性、耐酸密着性、フレーバー性等の全てにおいて満足できるものでない。
Conventionally, can coating compositions such as inner and outer surfaces of cans and can lids having coating film performance such as processability, adhesion and corrosion resistance have been developed as can coating compositions.
Conventionally, an aqueous resin dispersion in which an acrylic resin (D) containing a monobasic acid as an essential component and containing at least 40% of an acrylic monomer component having a glass transition point of 0 ° C. or lower is added to an acrylic-modified epoxy resin. An invention relating to a body is known (Patent Document 1).
In addition, an acid value of 150 to 450 mgKOH / g, a number average molecular weight of 2,000 obtained by emulsion polymerization of an ethylenically unsaturated monomer in the presence of an aqueous dispersion of a carboxyl group-containing epoxy resin and a carboxyl group-containing acrylic resin. An aqueous coating composition characterized by ˜50,000 emulsion resin dispersed in an aqueous medium is known (Patent Document 2).
In addition, an aqueous coating composition containing at least one adhesion-imparting resin (C) selected from an acrylic resin-modified epoxy resin (A), a resol type phenol resin (B), a polyester resin, and a polyvinyl butyral resin is known. (Patent Document 3).
In addition, some of the epoxy groups in the epoxy resin are carboxyl groups having an acid value of 10 to 135 mgKOH / g, a glass transition temperature (Tg) of -20 to 20 ° C., and a weight average molecular weight of 10,000 to 200,000. A group-containing acrylic resin and an acrylic modified epoxy resin obtained by reacting with a part of carboxyl groups in a carboxyl group-containing acrylic resin having an acid value of 180 to 450 mgKOH / g, containing a basic compound and an aqueous medium An aqueous coating composition is known (Patent Document 4).
In addition, it is a paint for cans that has excellent adhesion and workability by dispersing core-shell fine particles in an aqueous resin composition in which fine-particle self-emulsifying epoxy resin is dispersed in an aqueous medium, and is present in a coating film. In view of mutual adhesion between the core-shell fine particles (islands) and the polymerized portion (sea) of the particulate self-emulsifying epoxy resin, there is an invention in which the adhesion and workability of the coating film are improved (Patent Document 5). .
In addition, an aqueous coating composition containing an acrylic resin-modified epoxy resin, a resol type phenol resin, and a styrene copolymer rubber is known (Patent Document 6). However, the coating films obtained by applying the paints described in Patent Documents 1 to 6 are not satisfactory in all of bending workability, water whitening resistance, acid adhesion resistance, flavor properties, and the like.
本発明の目的は、折り曲げ加工性、耐水白化性、フレーバー性に優れた塗膜を形成できる缶用塗料組成物を見出すことである。 An object of the present invention is to find a coating composition for cans which can form a coating film excellent in bending workability, water whitening resistance and flavor properties.
本発明者らは、上記課題を解決するために鋭意検討した結果、アクリル樹脂変性エポキシ樹脂(A)に対して、レゾール型フェノール樹脂(B)、さらに特定のアクリル系樹脂(C)を配合することで、上記課題を解決できることを見出し、本発明を完成するに至った。すなわち、本発明は下記の水性塗料組成物および缶用塗料組成物を提供するものである。
〔1〕 下記の特徴を有するアクリル樹脂変性エポキシ樹脂(A)100質量部と、レゾール型フェノール樹脂(B)0.1〜20質量部と、下記の特徴を有する酸価100〜500mgKOH/gのアクリル系樹脂(C)0.1〜20質量部とを水性媒体中に分散してなることを特徴とする水性塗料組成物。
アクリル樹脂変性エポキシ樹脂(A):数平均分子量が2,000〜35,000のビスフェノール型エポキシ樹脂(a1)とカルボキシル基含有アクリル樹脂(a2)とをエステル化反応させてなる樹脂又は該ビスフェノール型エポキシ樹脂(a1)にカルボキシル基含有重合性不飽和単量体(a3)を含有する重合性不飽和単量体成分をグラフト重合させてなる樹脂
アクリル系樹脂(C):アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体10〜60質量%とその他のラジカル重合性不飽和単量体(1)40〜90質量%とを単量体成分とするビニル共重合体樹脂(c1)と、メタクリル酸10〜60質量%とその他のラジカル重合性不飽和単量体(2)40〜90質量%とを単量体成分とするビニル共重合体樹脂(c2)と、酸基及びカルボキシル基と反応性を有する相補的反応性基を1分子中に2個以上有する低分子量化合物(c3)とを反応せしめてなる重合体であって、
ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)と低分子量化合物(c3)を、ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)の固形分合計を基準にして、ビニル共重合体樹脂(c1)/ビニル共重合体樹脂(c2)=60/40〜95/5(質量%)であって、かつ[ビニル共重合体樹脂(c1)+ビニル共重合体樹脂(c2)]/低分子量化合物(c3)=100/0.1〜100/20(質量部)の割合で反応せしめてなる重合体
[2] 低分子量化合物(c3)が、1分子中に2個以上のエポキシ基を有するエポキシ当量180〜5,000のエポキシ樹脂、レゾール型フェノール樹脂及びポリカルボジイミド化合物から選ばれる少なくとも1種である上記[1]に記載の水性塗料組成物。
[3] 低分子量化合物(c3)が、1分子中に2個以上のエポキシ基を有するエポキシ当量200〜1,000のエポキシ樹脂である上記[2]に記載の水性塗料組成物。
[4] アクリル樹脂変性エポキシ樹脂(A)100質量部に対して、さらに下記の特徴を有するアニオン性重合体架橋微粒子(D)を1〜50質量部含有することを特徴とする上記[1]〜[3]のいずれか1に記載の水性塗料組成物。
アニオン性重合体架橋微粒子(D):水の存在下で、カルボキシル基含有ラジカル重合性単量体(d1)2〜30質量%、多ビニル化合物(d2)2〜30質量%及びその他のラジカル重合性不飽和単量体(d3)40〜96質量%からなるラジカル重合性不飽和単量体成分を重合反応して製造される酸価10〜100mgKOH/gの重合体からなる
[5] 上記[1]〜[4]のいずれか1に記載の水性塗料組成物が、缶体に塗装されることを目的とすることを特徴とする缶用塗料組成物。
As a result of intensive studies to solve the above-mentioned problems, the present inventors blend a resol-type phenol resin (B) and a specific acrylic resin (C) with respect to the acrylic resin-modified epoxy resin (A). As a result, the inventors have found that the above problems can be solved, and have completed the present invention. That is, the present invention provides the following aqueous coating composition and can coating composition.
[1] 100 parts by mass of an acrylic resin-modified epoxy resin (A) having the following characteristics, 0.1 to 20 parts by mass of a resol type phenol resin (B), and an acid value of 100 to 500 mgKOH / g having the following characteristics An aqueous coating composition comprising 0.1 to 20 parts by mass of an acrylic resin (C) dispersed in an aqueous medium.
Acrylic resin-modified epoxy resin (A): a resin obtained by esterifying a bisphenol type epoxy resin (a1) having a number average molecular weight of 2,000 to 35,000 and a carboxyl group-containing acrylic resin (a2) or the bisphenol type Resin acrylic resin (C) obtained by graft polymerization of polymerizable unsaturated monomer component containing carboxyl group-containing polymerizable unsaturated monomer (a3) to epoxy resin (a1) : acrylic acid, itaconic acid, 10 to 60% by mass of at least one radical polymerizable monomer selected from sulfonic acid or phosphoric acid group-containing radical polymerizable monomer and 40 to 90% by mass of other radical polymerizable unsaturated monomer (1). % Vinyl copolymer resin (c1) having a monomer component, 10 to 60% by weight of methacrylic acid and other radical polymerizable unsaturated monomers ( ) Low molecular weight having two or more complementary reactive groups in one molecule having a vinyl copolymer resin (c2) having 40 to 90% by mass as a monomer component and an acid group and a carboxyl group. A polymer obtained by reacting the compound (c3),
The vinyl copolymer resin (c1), the vinyl copolymer resin (c2), and the low molecular weight compound (c3) are based on the total solid content of the vinyl copolymer resin (c1) and the vinyl copolymer resin (c2). Vinyl copolymer resin (c1) / vinyl copolymer resin (c2) = 60/40 to 95/5 (% by mass), and [vinyl copolymer resin (c1) + vinyl copolymer Resin (c2)] / low molecular weight compound (c3) = 100 / 0.1 to 100/20 (parts by mass)
[2] The low molecular weight compound (c3) is at least one selected from an epoxy resin having an epoxy equivalent of 180 to 5,000 having two or more epoxy groups in one molecule, a resol type phenol resin, and a polycarbodiimide compound. The water-based coating composition as described in [1] above.
[3] The aqueous coating composition according to the above [2] , wherein the low molecular weight compound (c3) is an epoxy resin having an epoxy equivalent of 200 to 1,000 having two or more epoxy groups in one molecule.
[4] The above-mentioned [1], further comprising 1 to 50 parts by mass of anionic polymer crosslinked fine particles (D) having the following characteristics with respect to 100 parts by mass of the acrylic resin-modified epoxy resin (A) the aqueous coating composition according to any one of - [3].
Anionic polymer crosslinked fine particles (D): in the presence of water, carboxyl group-containing radically polymerizable monomer (d1) 2 to 30% by mass, polyvinyl compound (d2) 2 to 30% by mass and other radical polymerization A polymer having an acid value of 10 to 100 mgKOH / g, which is produced by polymerizing a radically polymerizable unsaturated monomer component composed of 40 to 96% by mass of a polymerizable unsaturated monomer (d3).
[5] above [1] to [4] or the aqueous coating composition according to 1, coating composition for cans, characterized in that intended to be painted can body.
本発明によって、折り曲げ加工性、耐水白化性、耐酸密着性が向上したことから耐内容物腐食性が優れ、かつフレーバー性に優れる塗膜を有する金属缶を得ることができる。 According to the present invention, since the bending workability, water whitening resistance, and acid resistance adhesion are improved, a metal can having a coating film having excellent corrosion resistance to contents and excellent flavor properties can be obtained.
以下に、本発明の缶用塗料組成物について説明する。
[缶用塗料組成物]
アクリル樹脂変性エポキシ樹脂(A):
アクリル樹脂変性エポキシ樹脂(A)は、下記の樹脂(1)、樹脂(2)のいずれであってもよい。
樹脂(1):ビスフェノール型エポキシ樹脂(a1)[以下、「エポキシ樹脂(a1)」と略称することがある]とカルボキシル基含有アクリル樹脂(a2)[以下、「アクリル樹脂(a2)」と略称することがある]とをエステル付加反応させてなる樹脂である。樹脂(1)においては、エポキシ樹脂(a1)とアクリル樹脂(a2)とを、例えば有機溶剤溶液中、エステル化触媒の存在下にて加熱することにより容易にエステル付加反応させることができる。
樹脂(2):ビスフェノール型エポキシ樹脂(a1)にカルボキシル基含有重合性不飽和単量体(a3)を含有する重合性不飽和単量体成分をグラフト重合させてなる樹脂である。樹脂(2)においては、例えば有機溶剤中において、ベンゾイルパーオキサイド等のラジカル発生剤の存在下にて、エポキシ樹脂(a1)に重合性不飽和単量体成分をグラフト重合させることができる。
Below, the coating composition for cans of this invention is demonstrated.
[Coating composition for cans]
Acrylic resin-modified epoxy resin (A):
The acrylic resin-modified epoxy resin (A) may be any of the following resin (1) and resin (2).
Resin (1): Bisphenol type epoxy resin (a1) [hereinafter sometimes abbreviated as “epoxy resin (a1)”] and carboxyl group-containing acrylic resin (a2) [hereinafter abbreviated as “acrylic resin (a2)”. A resin obtained by an ester addition reaction. In the resin (1), the epoxy resin (a1) and the acrylic resin (a2) can be easily subjected to an ester addition reaction by heating, for example, in an organic solvent solution in the presence of an esterification catalyst.
Resin (2): A resin obtained by graft polymerization of a polymerizable unsaturated monomer component containing a carboxyl group-containing polymerizable unsaturated monomer (a3) to a bisphenol type epoxy resin (a1). In the resin (2), for example, a polymerizable unsaturated monomer component can be graft-polymerized to the epoxy resin (a1) in an organic solvent in the presence of a radical generator such as benzoyl peroxide.
上記樹脂(1)、樹脂(2)において使用されるビスフェノール型エポキシ樹脂(a1)としては、例えばエピクロルヒドリンとビスフェノールとを、必要に応じてアルカリ触媒などの触媒の存在下に高分子量まで縮合させてなる樹脂、エピクロルヒドリンとビスフェノールとを、必要に応じてアルカリ触媒などの触媒の存在下に、縮合させて低分子量のエポキシ樹脂とし、この低分子量エポキシ樹脂とビスフェノールとを重付加反応させることにより得られた樹脂、及び得られたこれらの樹脂又は上記低分子量エポキシ樹脂に、二塩基酸を反応させてなるエポキシエステル樹脂のいずれであってもよい。 As the bisphenol type epoxy resin (a1) used in the resin (1) and the resin (2), for example, epichlorohydrin and bisphenol are condensed to a high molecular weight in the presence of a catalyst such as an alkali catalyst as necessary. The resulting resin, epichlorohydrin, and bisphenol are condensed in the presence of a catalyst such as an alkali catalyst as necessary to obtain a low molecular weight epoxy resin, which is obtained by polyaddition reaction of the low molecular weight epoxy resin and bisphenol. Any of epoxy resins obtained by reacting a dibasic acid with these resins, and these obtained resins or the above low molecular weight epoxy resins.
上記ビスフェノールとしては、ビス(4−ヒドロキシフェニル)メタン[ビスフェノールF]、1,1−ビス(4−ヒドロキシフェニル)エタン、2,2−ビス(4−ヒドロキシフェニル)プロパン[ビスフェノールA]、2,2−ビス(4−ヒドロキシフェニ
ル)ブタン[ビスフェノールB]、ビス(4−ヒドロキシフェニル)−1,1−イソブタン、ビス(4−ヒドロキシ−tert−ブチル−フェニル)−2,2−プロパン、p−(4−ヒドロキシフェニル)フェノール、オキシビス(4−ヒドロキシフェニル)、スルホニルビス(4−ヒドロキシフェニル)、4,4´−ジヒドロキシベンゾフェノン、ビス(2−ヒドロキシナフチル)メタンなどを挙げることができ、なかでもビスフェノール
A、ビスフェノールFが好適に使用される。上記ビスフェノール類は、1種で又は2種以上の混合物として使用することができる。
Examples of the bisphenol include bis (4-hydroxyphenyl) methane [bisphenol F], 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl) propane [bisphenol A], 2, 2-bis (4-hydroxyphenyl) butane [bisphenol B], bis (4-hydroxyphenyl) -1,1-isobutane, bis (4-hydroxy-tert-butyl-phenyl) -2,2-propane, p- (4-hydroxyphenyl) phenol, oxybis (4-hydroxyphenyl), sulfonylbis (4-hydroxyphenyl), 4,4′-dihydroxybenzophenone, bis (2-hydroxynaphthyl) methane and the like can be mentioned among others. Bisphenol A and bisphenol F are preferably used . The bisphenols can be used alone or as a mixture of two or more.
上記エポキシエステル樹脂の製造に用いられる二塩基酸としては、下記式(1)
HOOC−(CH2 )n −COOH ・・・式(1)
(式中、nは1〜12の整数である。)で示される化合物が好適に用いられ、具体的には、コハク酸、アジピン酸、ピメリン酸、アゼライン酸、セバシン酸、ドデカン二酸、ヘキサヒドロフタル酸等を例示できる。
As a dibasic acid used for manufacture of the epoxy ester resin, the following formula (1)
HOOC- (CH 2) n -COOH ··· formula (1)
(Wherein, n is an integer of 1 to 12) is preferably used, and specifically, succinic acid, adipic acid, pimelic acid, azelaic acid, sebacic acid, dodecanedioic acid, hexa Examples include hydrophthalic acid.
エポキシ樹脂(a1)の市販品としては、例えばジャパンエポキシレジン株式会社製のエピコート1007(エポキシ当量約1,700、数平均分子量(注1)約2,900)、エピコート1009(エポキシ当量約3,500、数平均分子量約3,750)、エピコート1010(エポキシ当量約4,500、数平均分子量約5,500);旭チバ社製のアラルダイトAER6099(エポキシ当量約3,500、数平均分子量約3,800);及び三井化学(株)製のエポミックR−309(エポキシ当量約3,500、数平均分子量約3,800)などを挙げることができる。
(注1)数平均分子量:JIS K 0124−83に準じて行ない、分離カラムにTSK GEL4000HXL+G3000HXL+G2500HXL+G2000HXL(東ソー(株式会社製)を用いて40℃で流速1.0ml/分、溶離液にGPC用テトラヒドロフランを用いて、RI屈折計で得られたクロマトグラムとポリスチレンの検量線から計算により求めた。
As a commercially available product of the epoxy resin (a1), for example, Epicoat 1007 (epoxy equivalent of about 1,700, number average molecular weight (Note 1) of about 2,900) manufactured by Japan Epoxy Resin Co., Ltd., Epicoat 1009 (epoxy equivalent of about 3, 500, number average molecular weight of about 3,750), Epicoat 1010 (epoxy equivalent of about 4,500, number average molecular weight of about 5,500); Araldite AER6099 manufactured by Asahi Ciba (epoxy equivalent of about 3,500, number average molecular weight of about 3) , 800); and Epomic R-309 (epoxy equivalent of about 3,500, number average molecular weight of about 3,800) manufactured by Mitsui Chemicals, Inc., and the like.
(Note 1) Number average molecular weight: Measured according to JIS K 0124-83, using TSK GEL4000H XL + G3000H XL + G2500H XL + G2000H XL (manufactured by Tosoh Corporation) as a separation column at a flow rate of 1.0 ml. / Min, using GPC tetrahydrofuran as the eluent, and calculated from the chromatogram obtained with the RI refractometer and the polystyrene calibration curve.
エポキシ樹脂(a1)としては、なかでも数平均分子量が2,000〜35,000、好ましくは4,000〜30,000であり、エポキシ当量が1,000〜12,000好ましくは3,000〜10,000の範囲のビスフェノール型エポキシ樹脂であることが、得られた塗膜の耐食性から好適である。
前記樹脂(1)においては、エステル付加反応の際に、エポキシ樹脂(a1)中のエポキシ基にアクリル樹脂(a2)中のカルボキシル基がエステル付加反応するので、エポキシ樹脂(a1)中にエポキシ基が必要であり、エポキシ樹脂1分子当りエポキシ基は平均0.5〜2個、好ましくは0.5〜1.6個の範囲内であるのがよい。一方、前記(2)においては、グラフト反応がエポキシ樹脂主鎖の水素引き抜きによって起こりグラフト重合反応が進行するので、エポキシ樹脂(a1)中にエポキシ基は実質上存在しなくてもよい。
The epoxy resin (a1) has a number average molecular weight of 2,000 to 35,000, preferably 4,000 to 30,000, and an epoxy equivalent of 1,000 to 12,000, preferably 3,000 to 3,000. A bisphenol-type epoxy resin in the range of 10,000 is preferable from the corrosion resistance of the obtained coating film.
In the resin (1), during the ester addition reaction, the carboxyl group in the acrylic resin (a2) undergoes an ester addition reaction with the epoxy group in the epoxy resin (a1), so that the epoxy group in the epoxy resin (a1). The average number of epoxy groups per molecule of epoxy resin is 0.5 to 2, preferably 0.5 to 1.6. On the other hand, in the above (2), since the grafting reaction takes place by hydrogen abstraction of the epoxy resin main chain and the graft polymerization reaction proceeds, the epoxy resin (a1) may be substantially free of epoxy groups.
樹脂(1)において使用されるアクリル樹脂(a2)は、カルボキシル基含有重合性不飽和単量体(a3)とその他の重合性不飽和単量体(a4)とを単量体成分とする共重合体樹脂である。
上記カルボキシル基含有重合性不飽和単量体(a3)としては、例えば、(メタ)アクリル酸、マレイン酸、クロトン酸、イタコン酸、フマル酸等の単量体が挙げられ、これらは単独もしくは2種以上組み合わせて使用することができる。
The acrylic resin (a2) used in the resin (1) is a copolymer comprising a carboxyl group-containing polymerizable unsaturated monomer (a3) and another polymerizable unsaturated monomer (a4) as monomer components. It is a polymer resin.
Examples of the carboxyl group-containing polymerizable unsaturated monomer (a3) include monomers such as (meth) acrylic acid, maleic acid, crotonic acid, itaconic acid, and fumaric acid. It can be used in combination of more than one species.
その他の重合性不飽和単量体(a4)は、上記カルボキシル基含有重合性不飽和単量体(a3)と共重合可能な単量体であればよく、求められる性能に応じて適宜選択して使用することができるものであり、例えば、スチレン、ビニルトルエン、2−メチルスチレン、t−ブチルスチレン、クロルスチレンなどの芳香族系ビニル単量体;アクリル酸メチル、アクリル酸エチル、アクリル酸n−プロピル、アクリル酸イソプロピル、アクリル酸n−,i−又はt−ブチル、アクリル酸ヘキシル、アクリル酸2−エチルヘキシル、アクリル酸n−オクチル、アクリル酸デシル、アクリル酸ラウリル、アクリル酸シクロヘキシル、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸n−プロピル、メタクリル酸イソプロピル、メタクリル酸n−,i−又はt−ブチル、メタクリル酸ヘキシル、メタクリル酸2−エチルヘキシル、メタクリル酸オクチル、メタクリル酸デシル、メタクリル酸ラウリル、メタクリル酸シクロヘキシル等のアクリル酸又はメタクリル酸の炭素数1〜18のアルキルエステル又はシクロアルキルエステル;2−ヒドロキシエチルアクリレート、2−ヒドロキシプロピルアクリレート、3−ヒドロキシプロピルアクリレート、ヒドロキシブチルアクリレート、2−ヒドロキシエチルメタクリレート、2−ヒドロキシプロピルメタクリレート、3−ヒドロキシプロピルメタクリレート、ヒドロキシブチルメタクリレートなどのアクリル酸またはメタクリル酸のC2〜C8 ヒドロキシアルキルエステル;N−メチロールアクリルアミド、N−ブトキシメチルアクリルアミド、N−メトキシメチルアクリルアミド、N−メチロールメタクリルアミド、N−ブトキシメチルメタクリルアミドなどのN−置換アクリルアミド系又はN−置換メタクリルアミド系モノマーなどの1種又は2種以上の混合物を挙げることができる。
このその他の重合性不飽和単量体(a4)としては、特にスチレン及びアクリル酸エチルの混合物が好ましく、スチレン/アクリル酸エチルの構成質量比が99.9/0.1〜40/60、さらには99/1〜50/50の範囲内であることが適している。
The other polymerizable unsaturated monomer (a4) may be any monomer that can be copolymerized with the carboxyl group-containing polymerizable unsaturated monomer (a3), and is appropriately selected according to the required performance. For example, aromatic vinyl monomers such as styrene, vinyl toluene, 2-methyl styrene, t-butyl styrene, chlorostyrene; methyl acrylate, ethyl acrylate, acrylic acid n -Propyl, isopropyl acrylate, n-, i- or t-butyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, decyl acrylate, lauryl acrylate, cyclohexyl acrylate, methyl methacrylate , Ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n methacrylate , I- or t-butyl, hexyl methacrylate, 2-ethylhexyl methacrylate, octyl methacrylate, decyl methacrylate, lauryl methacrylate, cyclohexyl methacrylate, etc. acrylic acid or methacrylic acid alkyl ester having 1 to 18 carbon atoms or Cycloalkyl esters; acrylics such as 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 3-hydroxypropyl acrylate, hydroxybutyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 3-hydroxypropyl methacrylate, hydroxybutyl methacrylate C 2 -C 8 hydroxyalkyl esters of acid or methacrylic acid; N- methylol acrylamide, N- butoxymethyl Accession Mention may be made of one or a mixture of two or more of N-substituted acrylamide or N-substituted methacrylamide monomers such as amide, N-methoxymethyl acrylamide, N-methylol methacrylamide and N-butoxymethyl methacrylamide. .
As the other polymerizable unsaturated monomer (a4), a mixture of styrene and ethyl acrylate is particularly preferable, and the constituent mass ratio of styrene / ethyl acrylate is 99.9 / 0.1 to 40/60, Is suitably in the range of 99/1 to 50/50.
カルボキシル基含有アクリル樹脂(a2)は、単量体の構成比率、種類は特に制限されるものではないが、通常、カルボキシル基含有ラジカル重合性不飽和単量体が15〜80質量%、特に20〜60質量%であることが好ましく、その他の重合性不飽和単量体(a4)が85〜20質量%、特に80〜40質量%であることが好ましい。
カルボキシル基含有アクリル樹脂(a2)の調製は、例えば、上記した単量体組成を重合開始剤の存在下、有機溶剤中で溶液重合反応することにより容易に行うことができる。カルボキシル基含有アクリル樹脂(a2)は、樹脂酸価が100〜400mgKOH/g、数平均分子量(注1参照)が5,000〜100,000の範囲内であるのがよい。
In the carboxyl group-containing acrylic resin (a2), the constitutional ratio and type of the monomer are not particularly limited, but usually the carboxyl group-containing radical polymerizable unsaturated monomer is 15 to 80% by mass, particularly 20%. It is preferable that it is -60 mass%, and it is preferable that another polymerizable unsaturated monomer (a4) is 85-20 mass%, especially 80-40 mass%.
The carboxyl group-containing acrylic resin (a2) can be easily prepared, for example, by subjecting the above monomer composition to a solution polymerization reaction in an organic solvent in the presence of a polymerization initiator. The carboxyl group-containing acrylic resin (a2) may have a resin acid value of 100 to 400 mgKOH / g and a number average molecular weight (see Note 1) in the range of 5,000 to 100,000.
上記反応は、従来公知の方法で行うことができ、例えば、エポキシ樹脂(a1)とアクリル樹脂(a2)との均一な有機溶剤溶液中にエステル化触媒を配合せしめ、実質的にエポキシ基の全てが消費されるまで、通常、60〜130℃の反応温度にて約1〜6時間反応させることによって行うことができる。上記エステル化触媒としては、例えば、トリエチルアミン、ジメチルエタノールアミンなどの第3級アミン類やトリフェニルフォスフィンなどの第4級塩化合物などを挙げることができ、なかでも第3級アミン類が好適である。 The above reaction can be performed by a conventionally known method. For example, an esterification catalyst is blended in a uniform organic solvent solution of the epoxy resin (a1) and the acrylic resin (a2), so that substantially all of the epoxy groups are contained. In general, the reaction can be carried out by reacting at a reaction temperature of 60 to 130 ° C. for about 1 to 6 hours until it is consumed. Examples of the esterification catalyst include tertiary amines such as triethylamine and dimethylethanolamine, and quaternary salt compounds such as triphenylphosphine. Among them, tertiary amines are preferable. is there.
エポキシ樹脂(a1)とアクリル樹脂(a2)との反応系における固形分濃度は、反応系が反応に支障のない粘度範囲内である限り特に限定されるものではない。また、エステル付加反応させる際にエステル化触媒を使用する場合には、その使用量はエポキシ樹脂(a1)中のエポキシ基1当量に対して通常、0.1〜1当量の範囲で使用するのがよい。 The solid content concentration in the reaction system of the epoxy resin (a1) and the acrylic resin (a2) is not particularly limited as long as the reaction system is within a viscosity range that does not hinder the reaction. Moreover, when using an esterification catalyst at the time of carrying out ester addition reaction, the usage-amount is normally used in the range of 0.1-1 equivalent with respect to 1 equivalent of epoxy groups in an epoxy resin (a1). Is good.
エポキシ樹脂(a1)とアクリル樹脂(a2)の含有割合としては特に制限されるものではないが、通常、エポキシ樹脂(a1)が60〜90質量%、特に70〜85質量%であることが好ましく、アクリル樹脂(a2)が15〜30質量%、特に20質量%であることが好ましい。 Although it does not restrict | limit especially as a content rate of an epoxy resin (a1) and an acrylic resin (a2), Usually, it is preferable that an epoxy resin (a1) is 60-90 mass%, especially 70-85 mass%. The acrylic resin (a2) is preferably 15 to 30% by mass, particularly preferably 20% by mass.
アクリル樹脂変性エポキシ樹脂(A)が前記樹脂(2)による樹脂である場合、エポキシ樹脂(a1)にグラフト重合させる重合性不飽和単量体成分は、前記樹脂(1)におけるカルボキシル基含有アクリル樹脂(a2)の製造に用いられる単量体成分であるカルボキシル基含有重合性不飽和単量体(a3)を含有する重合性不飽和単量体成分を挙げることができる。また、該成分は樹脂(1)で用いられるその他の重合性不飽和単量体(a4)をさらに含有してもよい。 When the acrylic resin-modified epoxy resin (A) is a resin based on the resin (2), the polymerizable unsaturated monomer component to be graft-polymerized on the epoxy resin (a1) is a carboxyl group-containing acrylic resin in the resin (1). A polymerizable unsaturated monomer component containing a carboxyl group-containing polymerizable unsaturated monomer (a3) which is a monomer component used for the production of (a2) can be exemplified. Moreover, this component may further contain the other polymerizable unsaturated monomer (a4) used by resin (1).
上記樹脂(2)におけるグラフト重合反応は、従来公知の方法で行うことができ、例えば80〜150℃に加熱されたエポキシ樹脂(a1)の有機溶剤溶液中に、ラジカル発生剤と重合性不飽和単量体成分との均一な混合溶液を徐々に添加し、同温度に1〜10時間程度保持することによって行うことができる。上記ラジカル発生剤としては、例えば、アゾビスイソブチロニトリル、ベンゾイルパーオキサイド、t−ブチルパーベンゾイルオクタノエート、t−ブチルパーオキシ−2−エチルヘキサノエートなどを挙げることができる。 The graft polymerization reaction in the resin (2) can be performed by a conventionally known method. For example, in a solution of the epoxy resin (a1) heated to 80 to 150 ° C. in an organic solvent solution, a radical generator and polymerizable unsaturated. It can be carried out by gradually adding a uniform mixed solution with the monomer component and maintaining at the same temperature for about 1 to 10 hours. Examples of the radical generator include azobisisobutyronitrile, benzoyl peroxide, t-butyl perbenzoyl octanoate, t-butyl peroxy-2-ethylhexanoate, and the like.
上記樹脂(1)及び樹脂(2)を調製する際の有機溶剤としては、エポキシ樹脂(a1)とアクリル樹脂(a2)又はカルボキシル基含有重合性不飽和単量体(a3)を含有する重合性不飽和単量体成分とを溶解し、且つこれらの反応生成物であるアクリル樹脂変性エポキシ樹脂(A)を中和、水性化する場合にエマルジョンの形成に支障を来さない有機溶剤である限り、従来公知のものを使用することができる。
上記有機溶媒の具体例としては、イソプロパノール、ブチルアルコール、2−ヒドロキシ−4−メチルペンタン、2−エチルヘキシルアルコール、シクロヘキサノール、エチレングリコール、ジエチレングリコール、1,3−ブチレングリコール、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテルなどを挙げることができる。
As an organic solvent in preparing the resin (1) and the resin (2), a polymerizable containing an epoxy resin (a1) and an acrylic resin (a2) or a carboxyl group-containing polymerizable unsaturated monomer (a3). As long as it is an organic solvent that dissolves the unsaturated monomer component and does not interfere with the formation of the emulsion when the acrylic resin-modified epoxy resin (A) that is the reaction product is neutralized and made aqueous A conventionally well-known thing can be used.
Specific examples of the organic solvent include isopropanol, butyl alcohol, 2-hydroxy-4-methylpentane, 2-ethylhexyl alcohol, cyclohexanol, ethylene glycol, diethylene glycol, 1,3-butylene glycol, ethylene glycol monoethyl ether, ethylene Examples include glycol monobutyl ether and diethylene glycol monomethyl ether.
上記樹脂(1)又は樹脂(2)によって得られるアクリル樹脂変性エポキシ樹脂(A)は、カルボキシル基を有し、樹脂酸価が10〜160mgKOH/g、さらには20〜100mgKOH/gの範囲内であることが水分散性、塗膜性能などの観点から好ましい。 The acrylic resin-modified epoxy resin (A) obtained by the resin (1) or the resin (2) has a carboxyl group and has a resin acid value of 10 to 160 mgKOH / g, more preferably 20 to 100 mgKOH / g. It is preferable from the viewpoint of water dispersibility and coating film performance.
アクリル樹脂変性エポキシ樹脂(A)は、塩基性化合物で樹脂中のカルボキシル基の少なくとも一部を中和することによって水性媒体中に分散可能となる。
上記カルボキシル基の中和に用いられる塩基性化合物としては、アミン類やアンモニアが好適に使用される。上記アミン類の代表例としては、トリメチルアミン、トリエチルアミン、トリブチルアミンなどのアルキルアミン類;ジメチルエタノールアミン、ジエタノールアミン、アミノメチルプロパノールなどのアルカノールアミン類;モルホリンなどの環状アミン類などを挙げることができる。アクリル樹脂変性エポキシ樹脂(A)の中和程度は、特に限定されるものではないが、樹脂(A)中のカルボキシル基に対して通常0.1〜2.0当量中和の範囲であることが好ましい。
The acrylic resin-modified epoxy resin (A) can be dispersed in an aqueous medium by neutralizing at least a part of the carboxyl groups in the resin with a basic compound.
As the basic compound used for neutralization of the carboxyl group, amines and ammonia are preferably used. Representative examples of the amines include alkylamines such as trimethylamine, triethylamine, and tributylamine; alkanolamines such as dimethylethanolamine, diethanolamine, and aminomethylpropanol; and cyclic amines such as morpholine. The degree of neutralization of the acrylic resin-modified epoxy resin (A) is not particularly limited, but is usually in the range of 0.1 to 2.0 equivalent neutralization with respect to the carboxyl group in the resin (A). Is preferred.
上記水性媒体は、水のみであってもよいが、水と有機溶剤との混合物であってもよい。この有機溶剤としては、従来公知のものをいずれも使用でき、前記アクリル樹脂変性エポキシ樹脂(A)製造の際に使用できる有機溶剤として挙げたものを好適に使用することができる。本発明の缶用塗料組成物おける有機溶剤の量は、缶用塗料組成物の樹脂固形分に対して、環境保護の観点などから20質量%以下の範囲であることが望ましい。
アクリル樹脂変性エポキシ樹脂(A)を水性媒体中に中和、分散するには、常法によればよく、例えば中和剤である塩基性化合物を含有する水性媒体中に撹拌下にアクリル樹脂変性エポキシ樹脂(A)を徐々に添加する方法、アクリル樹脂変性エポキシ樹脂(A)を塩基性化合物によって中和した後、撹拌下にて、この中和物に水性媒体を添加するか又はこの中和物を水性媒体中に添加する方法などを挙げることができる。
The aqueous medium may be only water, but may be a mixture of water and an organic solvent. Any known organic solvent can be used as the organic solvent, and those listed as organic solvents that can be used in the production of the acrylic resin-modified epoxy resin (A) can be suitably used. The amount of the organic solvent in the can coating composition of the present invention is preferably in the range of 20% by mass or less from the viewpoint of environmental protection with respect to the resin solid content of the can coating composition.
In order to neutralize and disperse the acrylic resin-modified epoxy resin (A) in an aqueous medium, a conventional method may be used. For example, an acrylic resin modified with stirring in an aqueous medium containing a basic compound as a neutralizing agent. A method of gradually adding the epoxy resin (A), neutralizing the acrylic resin-modified epoxy resin (A) with a basic compound, and then adding an aqueous medium to the neutralized product with stirring or neutralizing the neutralized product Examples thereof include a method of adding a product into an aqueous medium.
<レゾール型フェノール樹脂(B)>
本発明の缶用塗料組成物に用いるレゾール型フェノール樹脂(B)であるが、アクリル樹脂変性エポキシ樹脂(A)及びアクリル樹脂(C)の架橋剤として働くものであり、フェノールやビスフェノールAなどのフェノール類とホルムアルデヒドなどのアルデヒド類とを反応触媒の存在下で縮合反応させて、メチロール基を導入してなるフェノール樹脂、また導入されたメチロール基の一部を炭素原子数6以下のアルコールでアルキルエーテル化したものも包含される。
<Resol type phenol resin (B)>
Although it is a resol type phenol resin (B) used for the paint composition for cans of this invention, it works as a crosslinking agent of an acrylic resin modified epoxy resin (A) and an acrylic resin (C), such as phenol and bisphenol A A phenol resin in which a methylol group is introduced by the condensation reaction of phenols with an aldehyde such as formaldehyde in the presence of a reaction catalyst, and a part of the introduced methylol group is alkylated with an alcohol having 6 or less carbon atoms. Etherified ones are also included.
レゾール型フェノール樹脂(B)は、数平均分子量(注1)が200〜2,000、好ましくは300〜1,200の範囲内であり、かつベンゼン核1核当りのメチロール基の平均数が0.3〜3.0個、好ましくは0.5〜3.0個、さらに好ましくは0.7〜3.0個の範囲内であることが適当である。上記レゾール型フェノール樹脂を使用することによって、接着性などの塗膜性能の優れた塗膜を形成することができる。 The resol type phenol resin (B) has a number average molecular weight (Note 1) in the range of 200 to 2,000, preferably 300 to 1,200, and an average number of methylol groups per one benzene nucleus is 0. It is suitable that it is within the range of 0.3 to 3.0, preferably 0.5 to 3.0, and more preferably 0.7 to 3.0. By using the above-mentioned resol type phenol resin, it is possible to form a coating film having excellent coating performance such as adhesion.
本発明の缶用塗料組成物において、レゾール型フェノール樹脂(B)は、アクリル樹脂変性エポキシ樹脂(A)の固形分100質量部に対し、0.1〜20質量部、好ましくは0.1〜10質量部の範囲内であることが好適である。さらに必要に応じて、界面活性剤、消泡剤、顔料、ワックス、香料などを適宜含有するものであってもよい。 In the can coating composition of the present invention, the resol-type phenol resin (B) is 0.1 to 20 parts by mass, preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the acrylic resin-modified epoxy resin (A). It is preferable to be within the range of 10 parts by mass. Furthermore, a surfactant, an antifoaming agent, a pigment, a wax, a fragrance and the like may be appropriately contained as necessary.
<アクリル系樹脂(C)>
本発明の缶用塗料組成物は、アクリル系樹脂(C)を配合することによって、特に耐酸密着性が良好となり、得られた塗膜は、折り曲げ加工性、耐水白化性、耐食性、フレーバー性に優れた塗膜を形成することに寄与する。
アクリル系樹脂(C)は、アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体を構成成分とするビニル共重合体鎖(1)と、メタクリル酸を含有する単量体成分を構成成分とするビニル共重合体鎖(2)を有するものである。
<Acrylic resin (C)>
The paint composition for cans of the present invention has particularly good acid resistance adhesion by blending the acrylic resin (C), and the obtained coating film has bending workability, water whitening resistance, corrosion resistance, and flavor properties. Contributes to the formation of excellent coatings.
The acrylic resin (C) is a vinyl copolymer comprising at least one radical polymerizable monomer selected from acrylic acid, itaconic acid, sulfonic acid, or a phosphate group-containing radical polymerizable monomer as a constituent component. It has a vinyl copolymer chain (2) having a chain (1) and a monomer component containing methacrylic acid as constituent components.
ビニル共重合体鎖(1):
ビニル共重合体鎖(1)は、好ましくは、アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体10〜60質量%、好ましくは20〜55質量%、さらに好ましくは30〜50質量%と、その他のラジカル重合性不飽和単量体(1)40〜90質量%、好ましくは45〜80質量%、さらに好ましくは50〜70質量%を単量体成分とする混合物(1)を、適用な溶媒中にてラジカル重合反応によって得られるビニル共重合体樹脂(c1)である。
アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体が10質量%未満では、密着性が低下し、60質量%を超えると耐水性を損なうおそれがある。
Vinyl copolymer chain (1):
The vinyl copolymer chain (1) is preferably 10 to 60 mass of at least one radical polymerizable monomer selected from acrylic acid, itaconic acid, sulfonic acid, or phosphate group-containing radical polymerizable monomer. %, Preferably 20 to 55% by mass, more preferably 30 to 50% by mass, and other radical polymerizable unsaturated monomer (1) 40 to 90% by mass, preferably 45 to 80% by mass, more preferably It is a vinyl copolymer resin (c1) obtained by radical polymerization reaction of a mixture (1) containing 50 to 70% by mass of a monomer component in an appropriate solvent.
If at least one radical polymerizable monomer selected from acrylic acid, itaconic acid, sulfonic acid, or a phosphoric acid group-containing radical polymerizable monomer is less than 10% by mass, the adhesiveness decreases, and 60% by mass If it exceeds, water resistance may be impaired.
スルホン酸基含有ラジカル重合性単量体としては、2−アクリルアミド−2−メチルプロパンスルフォン酸が挙げられる。リン酸基含有ラジカル重合性単量体としては、モノ(2−ヒドロキシエチルメタクリレート)ホスフェートが挙げられる。
アクリル酸基含有ラジカル重合性単量体としてはアクリル酸が挙げられ、イタコン酸基含有ラジカル重合性単量体としてはイタコン酸が挙げられる。
Examples of the sulfonic acid group-containing radical polymerizable monomer include 2-acrylamido-2-methylpropanesulfonic acid. Examples of the phosphoric acid group-containing radical polymerizable monomer include mono (2-hydroxyethyl methacrylate) phosphate.
The acrylic acid group-containing radical polymerizable monomer includes acrylic acid, and the itaconic acid group-containing radical polymerizable monomer includes itaconic acid.
その他のラジカル重合性不飽和単量体(1)としては、例えばスチレン、α−メチルスチレン、ビニルトルエン、p−クロルスチレン、ビニルピリジン等のビニル芳香族化合物;
例えば2−ヒドロキシエチル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等のアクリル酸又はメタクリル酸のC2〜C8のヒドロキシアルキル(メタ)アクリレート、(ポリ)エチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、ポリブチレングリコールモノ(メタ)アクリレート等の水酸基含有ラジカル重合性不飽和単量体;これら水酸基含有ラジカル重合性不飽和単量体とβ−プロピオラクトン、ジメチルプロピオラクトン、ブチロラクトン、γ−バレロラクトン、γ−カプロラクトン、γ−カプリロラクトン、γ−ラウリロラクトン、ε−カプロラクトン、δ−カプロラクトン等のラクトン類化合物との反応物等、
例えば、プラクセルFM−1、プラクセルFM−2、プラクセルFM−3、プラクセルFA−1、プラクセルFA−2、プラクセルFA−3(以上、商品名、ダイセル化学社製、カプロラクトン変性(メタ)アクリル酸ヒドロキシエステル類)等;
例えばメチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート等の(メタ)アクリル酸のC1〜C18のアルキル又はシクロアルキルエステル類等;。
例えばN−(2−ヒドロキシエチル)(メタ)アクリルアミド、N−(2−ヒドロキシプロピル)(メタ)アクリルアミド、N−(3−ヒドロキシプロピル)(メタ)アクリルアミド、N−メチル−N−(2−ヒドロキシエチル)(メタ)アクリルアミド、N−エチル−N−(2−ヒドロキシエチル)(メタ)アクリルアミド、N−メチル−N−(2−ヒドロキシプロピル)(メタ)アクリルアミド、N−メチル−N−(3−ヒドロキシプロピル)(メタ)アクリルアミド、N−エチル−N−(2−ヒドロキシプロピル)(メタ)アクリルアミド、N−エチル−N−(3−ヒドロキシプロピル)(メタ)アクリルアミド、N,N−ジ−(2−ヒドロキシエチル)(メタ)アクリルアミド、N,N−ジ−(2−ヒドロキシプロピル)(メタ)アクリルアミド等の窒素含有ラジカル重合性不飽和単量体;
例えばビニルトリメトキシシラン、ビニルメチルジメトキシシラン、ビニルジメチルメトキシシラン、ビニルトリエトキシシラン、ビニルメチルジエトキシシランビニルジメチルエトキシシラン、ビニルトリプロポキシシラン、ビニルメチルジプロポキシシラン、ビニルジメチルプロポキシシラン、γ−(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ−(メタ)アクリロイルオキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロイルオキシプロピルジメチルメトキシシラン等;のアルコキシシリル基含有ラジカル重合性不飽和単量体;ジビニルベンゼン、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,3−ブチレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジアクリレート、グリセリンジ(メタ)アクリレート、グリセリントリ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ネオペンチルグリコールジアクリレート、1,6−ヘキサンジオールジアクリレート、グリセロールアリロキシジ(メタ)アクリレート、1,1,1−トリス(ヒドロキシメチル)エタンジ(メタ)アクリレート、1,1,1−トリス(ヒドロキシメチル)エタントリ(メタ)アクリレート等の多ビニル化合物;等が挙げられる。
Examples of the other radical polymerizable unsaturated monomer (1) include vinyl aromatic compounds such as styrene, α-methylstyrene, vinyltoluene, p-chlorostyrene, and vinylpyridine;
Such as 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) hydroxyalkyl (meth) acrylates of C 2 -C 8 acrylic acid or methacrylic acid such as acrylates, (poly ) Hydroxyl group-containing radical polymerizable unsaturated monomers such as ethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, polybutylene glycol mono (meth) acrylate; Reaction products with lactone compounds such as β-propiolactone, dimethylpropiolactone, butyrolactone, γ-valerolactone, γ-caprolactone, γ-caprolactone, γ-lauryllactone, ε-caprolactone, and δ-caprolactone etc
For example, Plaxel FM-1, Plaxel FM-2, Plaxel FM-3, Plaxel FA-1, Plaxel FA-2, Plaxel FA-3 (above, trade name, manufactured by Daicel Chemical Industries, caprolactone-modified (meth) acrylic acid hydroxy Esters) etc .;
For example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, octyl (meth) acrylate, lauryl (meth) acrylate, cyclohexyl (meth) acrylate, etc. (meth) alkyl or cycloalkyl esters of C 1 -C 18 acrylic acid, and the like;.
For example, N- (2-hydroxyethyl) (meth) acrylamide, N- (2-hydroxypropyl) (meth) acrylamide, N- (3-hydroxypropyl) (meth) acrylamide, N-methyl-N- (2-hydroxy Ethyl) (meth) acrylamide, N-ethyl-N- (2-hydroxyethyl) (meth) acrylamide, N-methyl-N- (2-hydroxypropyl) (meth) acrylamide, N-methyl-N- (3- Hydroxypropyl) (meth) acrylamide, N-ethyl-N- (2-hydroxypropyl) (meth) acrylamide, N-ethyl-N- (3-hydroxypropyl) (meth) acrylamide, N, N-di- (2 -Hydroxyethyl) (meth) acrylamide, N, N-di- (2-hydroxypropyl) (meth) a Nitrogen-containing radical-polymerizable unsaturated monomers such as Riruamido;
For example, vinyltrimethoxysilane, vinylmethyldimethoxysilane, vinyldimethylmethoxysilane, vinyltriethoxysilane, vinylmethyldiethoxysilane, vinyldimethylethoxysilane, vinyltripropoxysilane, vinylmethyldipropoxysilane, vinyldimethylpropoxysilane, γ- ( An alkoxysilyl group-containing radical polymerizable unsaturated monomer such as meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropylmethyldimethoxysilane, γ- (meth) acryloyloxypropyldimethylmethoxysilane; divinylbenzene , Ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene Recall di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, 1,4-butanediol diacrylate, glycerin di (meth) acrylate, glycerin tri (meth) acrylate, trimethylolpropane di (meth) acrylate, Trimethylolpropane tri (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, neopentyl glycol diacrylate, 1, 6-hexanediol diacrylate, glycerol allyloxy di (meth) acrylate, 1,1,1-tris (hydroxymethyl) ethane di (meth) acrylate, , 1,1-tris (hydroxymethyl) Etantori (meth) polyvinyl compound such as acrylate; and the like.
ビニル共重合体樹脂(c1)の製造において、アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体とその他のラジカル重合性不飽和単量体(1)を含有する混合物(1)によるラジカル重合反応は、重合開始剤の存在下、適当な溶媒を用いて行う。反応温度は、通常約60〜200℃、好ましくは約70〜160℃で、そして反応時間は通常約10時間以下、好ましくは約0.5〜約6時間とする。 In the production of the vinyl copolymer resin (c1), at least one radical polymerizable monomer selected from acrylic acid, itaconic acid, sulfonic acid, or a phosphate group-containing radical polymerizable monomer and other radical polymerization The radical polymerization reaction using the mixture (1) containing the polymerizable unsaturated monomer (1) is carried out using an appropriate solvent in the presence of a polymerization initiator. The reaction temperature is usually about 60 to 200 ° C., preferably about 70 to 160 ° C., and the reaction time is usually about 10 hours or less, preferably about 0.5 to about 6 hours.
上記重合開始剤としてはアゾビスイソブチロニトリル(AIBN)、t−ブチルパーオキシ2エチルヘキサノエート(パーブチルO)を用いることができ、配合量は混合物(1)の合計に対して0.05〜3質量%である。 As the polymerization initiator, azobisisobutyronitrile (AIBN) and t-butylperoxy 2-ethylhexanoate (perbutyl O) can be used, and the blending amount is set to 0. 0 with respect to the total of the mixture (1). It is 05-3 mass%.
上記溶媒としては、例えばトルエン、キシレン、シクロヘキサン、n−ヘキサンなどの炭化水素系;酢酸メチル、酢酸エチル、酢酸ブチルなどのエステル系;アセトン、メチルエチルケトン、メチルイソブチルケトン、メチルアミルケトンなどのケトン系;ジメチルホルムアミド、ジメチルアセトアミドなどのアミド系;メタノール、エタノール、n−プロパノール、iso−プロパノールなどのアルコール系;あるいはこれらの混合物などが挙げられる。 Examples of the solvent include hydrocarbons such as toluene, xylene, cyclohexane and n-hexane; esters such as methyl acetate, ethyl acetate and butyl acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and methyl amyl ketone; Examples include amide systems such as dimethylformamide and dimethylacetamide; alcohol systems such as methanol, ethanol, n-propanol, and iso-propanol; or a mixture thereof.
ビニル共重合体鎖(2):
ビニル共重合体鎖(2)は、メタクリル酸10〜60質量%、好ましくは15〜55質量%、さらに好ましくは20〜50質量%、その他のラジカル重合性不飽和単量体(2)40〜90質量%、好ましくは45〜80質量%、さらに好ましくは50〜75質量%を単量体成分とする混合物(2)を、適当な溶媒中にてラジカル重合反応によって得られるビニル共重合体樹脂(c2)であることが好ましい。メタクリル酸が10質量%未満では、密着性が低下し、60質量%を超えると耐水性を損なうおそれがある。その他のラジカル重合性不飽和単量体(2)としては、ビニル共重合体鎖(1)に使用したものと同様のその他のラジカル重合性不飽和単量体を1種以上選択して用いることができる。
Vinyl copolymer chain (2):
The vinyl copolymer chain (2) is 10 to 60% by mass of methacrylic acid, preferably 15 to 55% by mass, more preferably 20 to 50% by mass, and other radical polymerizable unsaturated monomer (2) 40 to 40%. Vinyl copolymer resin obtained by radical polymerization reaction of mixture (2) containing 90% by mass, preferably 45 to 80% by mass, and more preferably 50 to 75% by mass in a suitable solvent. (C2) is preferred. If the methacrylic acid is less than 10% by mass, the adhesiveness is lowered, and if it exceeds 60% by mass, the water resistance may be impaired. As the other radical polymerizable unsaturated monomer (2), one or more other radical polymerizable unsaturated monomers similar to those used for the vinyl copolymer chain (1) are selected and used. Can do.
ビニル共重合体鎖(2)は、ビニル共重合体鎖(1)で使用した、アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体を使用しないことが特徴である。 The vinyl copolymer chain (2) is at least one radical selected from acrylic acid, itaconic acid, sulfonic acid, or a phosphate group-containing radical polymerizable monomer used in the vinyl copolymer chain (1). It is characterized by not using a polymerizable monomer.
ビニル共重合体樹脂(c2)の製造であるが、メタクリル酸とその他のラジカル重合性不飽和単量体(2)を含有する混合物(2)によるラジカル重合反応は、重合開始剤の存在下、適当な溶媒を用いて行う。反応温度は、通常約60〜200℃、好ましくは約70〜160℃の範囲であり、そして反応時間は通常約10時間以下、好ましくは約0.5〜約6時間である。上記重合開始剤および溶媒としては、ビニル共重合体鎖(1)に使用したものと同様の溶媒を適宜選択して用いることができる。 In the production of vinyl copolymer resin (c2), the radical polymerization reaction with mixture (2) containing methacrylic acid and other radical polymerizable unsaturated monomer (2) is carried out in the presence of a polymerization initiator, Use an appropriate solvent. The reaction temperature is usually in the range of about 60 to 200 ° C., preferably about 70 to 160 ° C., and the reaction time is usually about 10 hours or less, preferably about 0.5 to about 6 hours. As the polymerization initiator and the solvent, the same solvents as those used for the vinyl copolymer chain (1) can be appropriately selected and used.
アクリル系樹脂(C)の製造には、ビニル共重合体樹脂(c1)を合成した後、ビニル共重合体樹脂(c2)を反応させる方法で得ることができる。
より好ましくは、ビニル共重合体樹脂(c1)に、ビニル共重合体樹脂(c2)を添加して攪拌し、後述する低分子量化合物(c3)を加えてアクリル樹脂(C)を得る。
The acrylic resin (C) can be produced by synthesizing the vinyl copolymer resin (c1) and then reacting the vinyl copolymer resin (c2).
More preferably, the vinyl copolymer resin (c2) is added to the vinyl copolymer resin (c1) and stirred, and the low molecular weight compound (c3) described later is added to obtain the acrylic resin (C).
低分子量化合物(c3):
アクリル系樹脂(C)は、ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)の存在下で、酸基及びカルボキシル基と反応性を有する相補的反応性基を1分子中に2個以上有する低分子量化合物(c3)を反応せしめて得られる重合体であることが好ましい。
低分子量化合物(c3)としては、1分子中に2個以上のエポキシ基を有するエポキシ当量180〜5,000、好ましくは200〜1000のエポキシ樹脂とレゾール型フェノール樹脂とポリカルボジイミド化合物から選ばれる少なくとも1種を用いることができる。
Low molecular weight compound (c3):
In the acrylic resin (C), in the presence of the vinyl copolymer resin (c1) and the vinyl copolymer resin (c2), a complementary reactive group having reactivity with an acid group and a carboxyl group is contained in one molecule. A polymer obtained by reacting two or more low molecular weight compounds (c3) is preferred.
The low molecular weight compound (c3) is an epoxy equivalent having two or more epoxy groups in one molecule of 180 to 5,000, preferably 200 to 1,000, selected from epoxy resins, resol type phenol resins and polycarbodiimide compounds. One type can be used.
エポキシ樹脂の市販品としては、例えばジャパンエポキシレジン株式会社製のエピコート828(エポキシ当量約180、数平均分子量約360、エピコート834(エポキシ当量約235、数平均分子量約470)、エピコート1007(エポキシ当量約1,700、数平均分子量約2,900)、エピコート1009(エポキシ当量約3,500、数平均分子量約3,750)、エピコート1010(エポキシ当量約4,500、数平均分子量約5,500);旭チバ社製のアラルダイトAER6099(エポキシ当量約3,500、数平均分子量約3,800);及び三井化学(株)製のエポミックR−309(エポキシ当量約3,500、数平均分子量約3,800)などを挙げることができる。
これらの中でも、エポキシ樹脂としては、エピコート828やエピコート834が、ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)との反応効率の点からも好ましい。
Examples of commercially available epoxy resins include Epicoat 828 (epoxy equivalent of about 180, number average molecular weight of about 360, Epicoat 834 (epoxy equivalent of about 235, number average molecular weight of about 470), and Epicoat 1007 (epoxy equivalent) manufactured by Japan Epoxy Resin Co., Ltd. About 1,700, number average molecular weight about 2,900, Epicoat 1009 (epoxy equivalent about 3,500, number average molecular weight about 3,750), Epicoat 1010 (epoxy equivalent about 4,500, number average molecular weight about 5,500) ); Araldite AER6099 (epoxy equivalent of about 3,500, number average molecular weight of about 3,800) manufactured by Asahi Ciba; and Epomic R-309 (epoxy equivalent of about 3,500, number average molecular weight of about 3800) manufactured by Mitsui Chemicals, Inc. 3,800).
Among these, as the epoxy resin, Epicoat 828 and Epicoat 834 are preferable from the viewpoint of reaction efficiency between the vinyl copolymer resin (c1) and the vinyl copolymer resin (c2).
レゾール型フェノール樹脂としては、レゾール型フェノール樹脂(B)と同様のものを用いることができ、例えば市販品としては、ショーノールBKS377(昭和高分子社製)が挙げられる。
ポリカルボジイミド化合物としては、ポリイソシアネート化合物を不活性溶媒中でカルボジイミド化触媒の存在下で反応させることにより得ることができる。また、ポリカルボジイミド化合物として、ジシクロヘキシルカルボジイミドのようなジカルボジイミド化合物を用いることもできる。
ポリイソシアネート化合物としては、例えば、トリレンジイソシアネ−ト、キシリレンジイソシアネ−ト、フェニレンジイソシアネ−ト、ジフェニルメタンジイソシアネート、ビス(イソシアネ−トメチル)シクロヘキサン、テトラメチレンジイソシアネ−ト、ヘキサメチレンジイソシアネ−ト、メチレンジイソシアネ−ト、イソホロンジイソシアネ−トなどの芳香族、脂環族または脂肪族のジイソシアネ−ト化合物及びそのイソシアヌレ−ト体、及びこれらのイソシアネ−ト化合物の過剰量にエチレングリコ−ル、プロピレングリコ−ル、トリメチロ−ルプロパン、ヘキサントリオ−ルなどの低分子活性水素含有化合物を反応させて得られる末端イソシアネ−ト含有化合物を挙げることができる。
As the resol type phenol resin, the same one as the resol type phenol resin (B) can be used. For example, Shonor BKS377 (manufactured by Showa Polymer Co., Ltd.) can be mentioned as a commercial product.
The polycarbodiimide compound can be obtained by reacting a polyisocyanate compound in an inert solvent in the presence of a carbodiimidization catalyst. A dicarbodiimide compound such as dicyclohexylcarbodiimide can also be used as the polycarbodiimide compound.
Examples of the polyisocyanate compound include tolylene diisocyanate, xylylene diisocyanate, phenylene diisocyanate, diphenylmethane diisocyanate, bis (isocyanatomethyl) cyclohexane, tetramethylene diisocyanate, hexamethylene. Aromatic, alicyclic or aliphatic diisocyanate compounds such as diisocyanate, methylene diisocyanate, isophorone diisocyanate and the isocyanurate thereof, and of these isocyanate compounds Examples include terminal isocyanate-containing compounds obtained by reacting low molecular weight active hydrogen-containing compounds such as ethylene glycol, propylene glycol, trimethylolpropane, and hexanetriol with an excess amount.
不活性溶媒としては、例えば、トルエン、キシレン等の芳香族炭化水素系溶剤;アセトン、メチルエチルケトン等のケトン系溶剤;ジオキサン等のエーテル系溶剤;その他、ジメチルホルムアミド等の溶剤を使用することができる。ポリイソシアネート化合物のカルボジイミド化を促進する触媒としては、種々のものが使用できるが、1−フェニル−2−ホスホレン−1−オキシド、3−メチル−1−フェニル−2−ホスホレン−1−オキシド、1−フェニル−2−ホスホレン−1−スルフィド、1−エチル−2−ホスホレン−1−オキシド、1−エチル−3−メチル−2−ホスホレン1−オキシドや、これらの相当する異性体、3−ホスホレン類等が良好である。触媒量は、ポリイソシアネート化合物全量に対して0.01〜1重量%の範囲内で使用することができる。市販品としては、日清紡社製、カルボジライト(登録商標)シリーズ、例えばカルボジライトV−02、カルボジライトV−04等が挙げられる。 Examples of the inert solvent include aromatic hydrocarbon solvents such as toluene and xylene; ketone solvents such as acetone and methyl ethyl ketone; ether solvents such as dioxane; and solvents such as dimethylformamide. Various catalysts can be used as the catalyst for promoting the carbodiimidization of the polyisocyanate compound, but 1-phenyl-2-phospholene-1-oxide, 3-methyl-1-phenyl-2-phospholene-1-oxide, 1 -Phenyl-2-phospholene-1-sulfide, 1-ethyl-2-phospholene-1-oxide, 1-ethyl-3-methyl-2-phospholene 1-oxide, their corresponding isomers, 3-phospholenes Etc. are good. The catalyst amount can be used within a range of 0.01 to 1% by weight based on the total amount of the polyisocyanate compound. Examples of commercially available products include Nisshinbo's Carbodilite (registered trademark) series such as Carbodilite V-02 and Carbodilite V-04.
アクリル系樹脂(C)の製造において、上記に述べたビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)と低分子量化合物(c3)を用いてなるラジカル重合反応における反応温度は、通常約60〜200℃、好ましくは約70〜160℃、さらに好ましくは100〜130℃の範囲であり、そして反応時間は通常約10時間以下、好ましくは約0.5〜約6時間である。その後、プロピレングリコールn−プロピルエーテル等の有機溶剤で希釈して冷却し、アクリル系樹脂(C)を得る。
ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)と低分子量化合物(c3)の反応割合としては、ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)と低分子量化合物(c3)を、ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)の固形分合計を基準にして、
ビニル共重合体樹脂(c1)/ビニル共重合体樹脂(c2)=60/40〜95/5(質量%)、好ましくは75/25〜85/15(質量%)であって、
かつ[ビニル共重合体樹脂(c1)+ビニル共重合体樹脂(c2)]/低分子量化合物(c3)=100/0.1〜100/20(質量部)、好ましくは100/2〜100/10(質量部)であることを特徴とする。この範囲の配合割合とすることによって密着性、耐食性に優れた被膜が得られる。
In the production of the acrylic resin (C), the reaction temperature in the radical polymerization reaction using the vinyl copolymer resin (c1), the vinyl copolymer resin (c2) and the low molecular weight compound (c3) described above is: Usually, it is in the range of about 60 to 200 ° C, preferably about 70 to 160 ° C, more preferably 100 to 130 ° C, and the reaction time is usually about 10 hours or less, preferably about 0.5 to about 6 hours. Thereafter, it is diluted with an organic solvent such as propylene glycol n-propyl ether and cooled to obtain an acrylic resin (C).
As a reaction ratio of the vinyl copolymer resin (c1), the vinyl copolymer resin (c2), and the low molecular weight compound (c3), the vinyl copolymer resin (c1), the vinyl copolymer resin (c2), and the low molecular weight Compound (c3) is based on the total solid content of vinyl copolymer resin (c1) and vinyl copolymer resin (c2),
Vinyl copolymer resin (c1) / vinyl copolymer resin (c2) = 60/40 to 95/5 (mass%), preferably 75/25 to 85/15 (mass%),
And [vinyl copolymer resin (c1) + vinyl copolymer resin (c2)] / low molecular weight compound (c3) = 100 / 0.1 to 100/20 (parts by mass), preferably 100/2 to 100 / 10 (parts by mass). By setting the blending ratio in this range, a film excellent in adhesion and corrosion resistance can be obtained.
このようにして得たアクリル系樹脂(C)は、酸価100〜500mgKOH/g、好ましくは200〜480mgKOH/g、さらに好ましくは300〜450mgKOH/gである。また、数平均分子量が1,000〜25,000、好ましくは 2,000〜20,000、さらに好ましくは3,000〜10,000であることが好ましい。 The acrylic resin (C) thus obtained has an acid value of 100 to 500 mgKOH / g, preferably 200 to 480 mgKOH / g, more preferably 300 to 450 mgKOH / g. The number average molecular weight is 1,000 to 25,000, preferably 2,000 to 20,000, and more preferably 3,000 to 10,000.
本発明における缶用塗料組成物は、上記により得たアクリル樹脂変性エポキシ樹脂(A)100質量部に対して、アクリル系樹脂(C)を0.1〜20質量部、好ましくは1〜10質量部、さらに好ましくは2〜5質量部含有してなることができる。 The can coating composition in the present invention is 0.1 to 20 parts by mass, preferably 1 to 10 parts by mass of the acrylic resin (C) with respect to 100 parts by mass of the acrylic resin-modified epoxy resin (A) obtained as described above. Parts, more preferably 2 to 5 parts by mass.
<アニオン性重合体架橋微粒子(D)>
本発明の缶用塗料組成物は、さらに、アニオン性重合体架橋微粒子(D)を配合することができる。アニオン性重合体架橋微粒子(D)は、カルボキシル基含有ラジカル重合性単量体(d1)、多ビニル化合物(d2)及びその他のラジカル重合性不飽和単量体(d3)からなるラジカル重合性不飽和単量体から得られた重合体からなる。ここで、各ラジカル重合性不飽和単量体の含有量は、構成するラジカル重合性単量体の固形分合計に対して、カルボキシル基含有ラジカル重合性単量体(d1)2〜30質量%、好ましくは5〜15質量%、多ビニル化合物(d2)2〜30質量%、好ましくは5〜15質量%、その他のラジカル重合性不飽和単量体(d3)40〜96質量%、好ましくは70〜90質量%、である。
<Anionic polymer crosslinked fine particles (D)>
The can coating composition of the present invention may further contain anionic polymer crosslinked fine particles (D). The anionic polymer crosslinked fine particles (D) are composed of a carboxyl group-containing radical polymerizable monomer (d1), a polyvinyl compound (d2), and other radical polymerizable unsaturated monomers (d3). It consists of a polymer obtained from a saturated monomer. Here, the content of each radical polymerizable unsaturated monomer is 2 to 30% by mass of the carboxyl group-containing radical polymerizable monomer (d1) with respect to the total solid content of the constituting radical polymerizable monomer. , Preferably 5 to 15% by mass, polyvinyl compound (d2) 2 to 30% by mass, preferably 5 to 15% by mass, other radical polymerizable unsaturated monomer (d3) 40 to 96% by mass, preferably 70 to 90% by mass.
カルボキシル基含有ラジカル重合性単量体(d1)が2質量%未満では、水分散性が不十分となる、また30質量%を越えると耐食性を損なうことがある。多ビニル化合物(d2)が、2質量%未満では耐水白化性が不十分で、30質量%を越えると粒径が大きくなる為好ましくない。なおアニオン性重合体架橋微粒子(D)の具体例としては、下記のアニオン性重合体架橋微粒子(D1)又はアニオン性重合体架橋微粒子(D2)が挙げられる。 If the carboxyl group-containing radical polymerizable monomer (d1) is less than 2% by mass, water dispersibility becomes insufficient, and if it exceeds 30% by mass, corrosion resistance may be impaired. If the polyvinyl compound (d2) is less than 2% by mass, the water whitening resistance is insufficient, and if it exceeds 30% by mass, the particle size becomes unfavorable. Specific examples of the anionic polymer crosslinked fine particles (D) include the following anionic polymer crosslinked fine particles (D1) and anionic polymer crosslinked fine particles (D2).
アニオン性重合体架橋微粒子(D1):
カルボキシル基含有ラジカル重合性単量体(d1)5質量%以下、好ましくは3質量%、多ビニル化合物(d2)4〜35質量%、好ましくは10〜25質量%、及びその他のラジカル重合性不飽和単量体(d31)60〜96質量%、好ましくは75〜90質量%を含有するラジカル重合性単量体の混合物(3)を水の存在下で、第1段階の乳化重合を行って水分散体(I)を得る。
次いで、カルボキシル基含有ラジカル重合性単量体(d1)10〜35質量%、好ましくは15〜25質量及びその他のラジカル重合性不飽和単量体(d32)65〜90質量%、好ましくは75〜85質量%を含有するラジカル重合性単量体の混合物(4)を、上記水分散体(I)及び水の存在下で、第2段階の乳化重合を行って、アニオン性重合体架橋微粒子(D1)を得る。
Anionic polymer crosslinked fine particles (D1):
Carboxyl group-containing radically polymerizable monomer (d1) 5% by mass or less, preferably 3% by mass, polyvinyl compound (d2) 4 to 35% by mass, preferably 10 to 25% by mass, and other radical polymerizable monomers First-stage emulsion polymerization is performed on the mixture (3) of the radically polymerizable monomer containing 60 to 96% by mass, preferably 75 to 90% by mass of the saturated monomer (d31), in the presence of water. An aqueous dispersion (I) is obtained.
Subsequently, carboxyl group-containing radical polymerizable monomer (d1) 10 to 35% by mass, preferably 15 to 25% by mass and other radical polymerizable unsaturated monomer (d32) 65 to 90% by mass, preferably 75 to A mixture of radically polymerizable monomers (4) containing 85% by mass is subjected to the second stage emulsion polymerization in the presence of the aqueous dispersion (I) and water, and anionic polymer crosslinked fine particles ( D1) is obtained.
混合物(3)に使用するカルボキシル基含有ラジカル重合性単量体(d1)としては、例えば(メタ)アクリル酸、マレイン酸、クロトン酸、イタコン酸、フマル酸等の単量体が挙げられ、これらは単独もしくは2種以上組み合わせて使用することができる。
上記多ビニル化合物(d2)としては、ジビニルベンゼン、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,3−ブチレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジアクリレート、グリセリンジ(メタ)アクリレート、グリセリントリ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ネオペンチルグリコールジアクリレート、1,6−ヘキサンジオールジアクリレート、グリセロールアリロキシジ(メタ)アクリレート、1,1,1−トリス(ヒドロキシメチル)エタンジ(メタ)アクリレート、1,1,1−トリス(ヒドロキシメチル)エタントリ(メタ)アクリレート等が挙げられ、これらの中から適宜選択して使用できる。
多ビニル化合物(d2)としては、分子中に2個以上のエポキシ基を有するエポキシ当量180〜1,000のエポキシ樹脂とメタクリル酸及び/又はアクリル酸とを反応させてなる付加物も使用することができる。詳細には、エポキシ樹脂中の官能基1モルに対して、メタクリル酸及び/又はアクリル酸を0.5〜0.98モル、好ましくは0.65〜0.95モル、さらに好ましくは0.75〜0.9モルを、反応温度60〜150℃で10分間〜180分間、付加反応させて得られた付加物である。
Examples of the carboxyl group-containing radical polymerizable monomer (d1) used in the mixture (3) include monomers such as (meth) acrylic acid, maleic acid, crotonic acid, itaconic acid, fumaric acid, and the like. Can be used alone or in combination of two or more.
Examples of the polyvinyl compound (d2) include divinylbenzene, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,3- Butylene glycol di (meth) acrylate, 1,4-butanediol diacrylate, glycerin di (meth) acrylate, glycerin tri (meth) acrylate, trimethylolpropane di (meth) acrylate, trimethylolpropane tri (meth) acrylate, penta Erythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate , Neopentyl glycol diacrylate, 1,6-hexanediol diacrylate, glycerol allyloxy di (meth) acrylate, 1,1,1-tris (hydroxymethyl) ethanedi (meth) acrylate, 1,1,1- Tris (hydroxymethyl) ethane tri (meth) acrylate and the like can be mentioned, and can be appropriately selected from these.
As the polyvinyl compound (d2), an adduct formed by reacting an epoxy resin having an epoxy equivalent of 180 to 1,000 having two or more epoxy groups in the molecule with methacrylic acid and / or acrylic acid should also be used. Can do. Specifically, methacrylic acid and / or acrylic acid is 0.5 to 0.98 mol, preferably 0.65 to 0.95 mol, more preferably 0.75 to 1 mol of the functional group in the epoxy resin. It is an adduct obtained by subjecting ˜0.9 mol to an addition reaction at a reaction temperature of 60 to 150 ° C. for 10 to 180 minutes.
その他のラジカル重合性不飽和単量体(d31)としては、例えば、スチレン、α−メチルスチレン、ビニルトルエン、p−クロルスチレン、ビニルピリジン等のビニル芳香族化合物;例えば2−ヒドロキシエチル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等のアクリル酸又はメタクリル酸のC2〜C8のヒドロキシアルキル(メタ)アクリレート、(ポリ)エチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、ポリブチレングリコールモノ(メタ)アクリレート等の水酸基含有ラジカル重合性不飽和単量体;これら水酸基含有ラジカル重合性不飽和単量体とβ−プロピオラクトン、ジメチルプロピオラクトン、ブチロラクトン、γ−バレロラクトン、γ−カプロラクトン、γ−カプリロラクトン、γ−ラウリロラクトン、ε−カプロラクトン、δ−カプロラクトン等のラクトン類化合物との反応物等、例えば、プラクセルFM−1、プラクセルFM−2、プラクセルFM−3、プラクセルFA−1、プラクセルFA−2、プラクセルFA−3(以上、商品名、ダイセル化学社製、カプロラクトン変性(メタ)アクリル酸ヒドロキシエステル類)等;例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート等の(メタ)アクリル酸のC1〜C18のアルキル又はシクロアルキルエステル類等;例えば、N−(2−ヒドロキシエチル)(メタ)アクリルアミド、N−(2−ヒドロキシプロピル)(メタ)アクリルアミド、N−(3−ヒドロキシプロピル)(メタ)アクリルアミド、N−メチル−N−(2−ヒドロキシエチル)(メタ)アクリルアミド、N−エチル−N−(2−ヒドロキシエチル)(メタ)アクリルアミド、N−メチル−N−(2−ヒドロキシプロピル)(メタ)アクリルアミド、N−メチル−N−(3−ヒドロキシプロピル)(メタ)アクリルアミド、N−エチル−N−(2−ヒドロキシプロピル)(メタ)アクリルアミド、N−エチル−N−(3−ヒドロキシプロピル)(メタ)アクリルアミド、N,N−ジ−(2−ヒドロキシエチル)(メタ)アクリルアミド、N,N−ジ−(2−ヒドロキシプロピル)(メタ)アクリルアミド等の窒素含有ラジカル重合性不飽和単量体;例えばビニルトリメトキシシラン、ビニルメチルジメトキシシラン、ビニルジメチルメトキシシラン、ビニルトリエトキシシラン、ビニルメチルジエトキシシランビニルジメチルエトキシシラン、ビニルトリプロポキシシラン、ビニルメチルジプロポキシシラン、ビニルジメチルプロポキシシラン、γ−(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ−(メタ)アクリロイルオキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロイルオキシプロピルジメチルメトキシシラン等;のアルコキシシリル基含有ラジカル重合性不飽和単量体;が挙げられる。 Other radical polymerizable unsaturated monomers (d31) include, for example, vinyl aromatic compounds such as styrene, α-methylstyrene, vinyltoluene, p-chlorostyrene, vinylpyridine, etc .; for example, 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) C 2 -C 8 hydroxyalkyl acrylic acid or methacrylic acid acrylate (meth) acrylate, (poly) ethylene glycol mono (meth) acrylate Hydroxyl group-containing radical polymerizable unsaturated monomers such as polypropylene glycol mono (meth) acrylate and polybutylene glycol mono (meth) acrylate; these hydroxyl group-containing radical polymerizable unsaturated monomers and β-propiolactone, dimethylpro Piolactone, bu Reaction products with lactone compounds such as tyrolactone, γ-valerolactone, γ-caprolactone, γ-caprolactone, γ-laurolactone, ε-caprolactone, δ-caprolactone, etc., for example, Plaxel FM-1, Plaxel FM -2, Plaxel FM-3, Plaxel FA-1, Plaxel FA-2, Plaxel FA-3 (trade name, manufactured by Daicel Chemical Industries, caprolactone-modified (meth) acrylic acid hydroxyesters) and the like; (Meth) acrylates such as (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, octyl (meth) acrylate, lauryl (meth) acrylate, cyclohexyl (meth) acrylate, etc. C 1 of the acrylic acid - 18 alkyl or cycloalkyl esters of; for example, N- (2- hydroxyethyl) (meth) acrylamide, N-(2-hydroxypropyl) (meth) acrylamide, N-(3- hydroxypropyl) (meth) acrylamide N-methyl-N- (2-hydroxyethyl) (meth) acrylamide, N-ethyl-N- (2-hydroxyethyl) (meth) acrylamide, N-methyl-N- (2-hydroxypropyl) (meth) Acrylamide, N-methyl-N- (3-hydroxypropyl) (meth) acrylamide, N-ethyl-N- (2-hydroxypropyl) (meth) acrylamide, N-ethyl-N- (3-hydroxypropyl) (meth) ) Acrylamide, N, N-di- (2-hydroxyethyl) (meth) acrylamide Nitrogen-containing radically polymerizable unsaturated monomers such as N, N-di- (2-hydroxypropyl) (meth) acrylamide; for example, vinyltrimethoxysilane, vinylmethyldimethoxysilane, vinyldimethylmethoxysilane, vinyltriethoxysilane, Vinylmethyldiethoxysilane vinyldimethylethoxysilane, vinyltripropoxysilane, vinylmethyldipropoxysilane, vinyldimethylpropoxysilane, γ- (meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropylmethyldimethoxysilane, γ- (meth) acryloyloxypropyldimethylmethoxysilane and the like; alkoxysilyl group-containing radical polymerizable unsaturated monomer.
カルボキシル基含有ラジカル重合性単量体(d1)、多ビニル化合物(d2)及びその他のラジカル重合性不飽和単量体(d31)を含有するラジカル重合性単量体の混合物(3)を、乳化剤を用いて乳化重合反応させて水分散体(I)製造することができる。その際の反応温度は、通常約60〜90℃、好ましくは約75〜85℃の範囲であり、そして反応時間は通常約10時間以下、好ましくは約0.5〜約6時間である。 A mixture (3) of a radical polymerizable monomer containing a carboxyl group-containing radical polymerizable monomer (d1), a polyvinyl compound (d2) and another radical polymerizable unsaturated monomer (d31) is used as an emulsifier. The aqueous dispersion (I) can be produced by an emulsion polymerization reaction using The reaction temperature is usually in the range of about 60 to 90 ° C., preferably about 75 to 85 ° C., and the reaction time is usually about 10 hours or less, preferably about 0.5 to about 6 hours.
次いで、水分散体(I)と混合物(4)及び水の存在下で、乳化剤および重合開始剤を用いて第2段階以降の乳化重合を行う。混合物(4)に使用するカルボキシル基含有ラジカル重合性単量体(d1)は、混合物(3)に使用した同様の単量体を少なくとも1種類以上を選択して使用できる。
混合物(4)に使用するその他のラジカル重合性不飽和単量体(d32)としては、第1段階の重合反応に使用した多ビニル化合物(d2)とその他のラジカル重合性不飽和単量体(d31)の中から少なくとも1種類以上を選択して使用できる。
Next, emulsion polymerization in the second and subsequent stages is performed using an emulsifier and a polymerization initiator in the presence of the aqueous dispersion (I), the mixture (4) and water. As the carboxyl group-containing radical polymerizable monomer (d1) used in the mixture (4), at least one kind of the same monomers used in the mixture (3) can be selected and used.
Examples of the other radical polymerizable unsaturated monomer (d32) used in the mixture (4) include the polyvinyl compound (d2) used in the first stage polymerization reaction and the other radical polymerizable unsaturated monomer ( At least one or more types can be selected from d31).
また、アニオン性重合体架橋微粒子(D1)の製造に使用する際の、水分散体(I)と混合物(4)の質量比としては、各混合物の合計量を基準にして、水分散体(I)/混合物(4)=50/50〜90/10(質量比)、好ましくは70/30(質量比)〜85/15(質量比)の範囲内で調整することができる。 In addition, the mass ratio of the aqueous dispersion (I) to the mixture (4) when used for the production of the anionic polymer crosslinked fine particles (D1) is based on the total amount of each mixture. I) / mixture (4) = 50/50 to 90/10 (mass ratio), preferably 70/30 (mass ratio) to 85/15 (mass ratio).
重合開始剤としては、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウムを用いることができ、配合量は0.05〜3質量%、好ましくは0.1〜1.0質量%がよい。 As the polymerization initiator, ammonium persulfate, potassium persulfate, and sodium persulfate can be used, and the blending amount is 0.05 to 3% by mass, preferably 0.1 to 1.0% by mass.
なお第1段階の乳化重合反応、第2段階以降の乳化重合反応において使用する乳化剤としては、例えば、アルキルスルホン酸、アルキルベンゼンスルホン酸、アルキルリン酸などのナトリウム塩やアンモニウム塩が挙げられる。またこれらアニオン性基とポリオキシエチレン、あるいはポリオキシプロピレン鎖等のノニオン性基を1分子中に有するノニオン性アニオン性乳化剤やこれらアニオン性基と重合性不飽和基を1分子中に有する反応性アニオン性乳化剤;が挙げられる。
具体的には、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレントリデシルエーテル、ポリオキシエチレンフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンモノラウレート、ポリオキシエチレンモノステアレート、ポリオキシエチレンモノオレエート、ソルビタンモノラウレート、ソルビタンモノステアレート、ソルビタントリオレート、ポリオキシエチレンソルビタンモノラウレート等のノニオン性乳化剤;ジメチルアルキルベダイン類、ジメチルアルキルラウリルベダイン類、アルキルグリシン類等の両性イオン性乳化剤;が挙げられる。
Examples of the emulsifier used in the first stage emulsion polymerization reaction and the second stage emulsion polymerization reaction include sodium salts and ammonium salts such as alkylsulfonic acid, alkylbenzenesulfonic acid, and alkylphosphoric acid. In addition, these anionic groups and nonionic anionic emulsifiers having nonionic groups such as polyoxyethylene or polyoxypropylene chains in one molecule, and reactivity having these anionic groups and polymerizable unsaturated groups in one molecule Anionic emulsifiers.
Specifically, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyethylene lauryl ether, polyoxyethylene tridecyl ether, polyoxyethylene phenyl ether, polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether, Nonionic emulsifiers such as polyoxyethylene monolaurate, polyoxyethylene monostearate, polyoxyethylene monooleate, sorbitan monolaurate, sorbitan monostearate, sorbitan trioleate, polyoxyethylene sorbitan monolaurate; dimethylalkyl Zwitterionic emulsifiers such as bedaines, dimethylalkyllauryl bedaines, alkylglycines, and the like.
上記乳化剤の濃度としては、混合物(3)又は混合物(4)を構成する単量体の合計量に対して、0.1〜20質量%、好ましくは0.5〜10質量%程度が塗膜性能の為にも好ましい。第1段階及び第2段階以降の重合反応は、通常水中で、約60〜95℃、好ましくは約75〜85℃の温度で1〜5時間程度、好ましくは2〜4時間程度行うことができる。 The concentration of the emulsifier is 0.1 to 20% by mass, preferably about 0.5 to 10% by mass, based on the total amount of monomers constituting the mixture (3) or the mixture (4). Also preferred for performance. The polymerization reaction after the first stage and the second stage can be carried out usually in water at a temperature of about 60 to 95 ° C., preferably about 75 to 85 ° C. for about 1 to 5 hours, preferably about 2 to 4 hours. .
得られたアニオン性重合体架橋微粒子(D1)は、酸価が1〜100mgKOH/g、好ましくは20〜80mgKOH/g、さらに好ましくは40〜75mgKOH/g、平均粒子径(注2)は、0.01〜0.5μm、好ましくは0.1〜0.35μm、さらに好ましくは0.10〜0.25μmである。この範囲であることが、絞りしごき成形加工性、耐水白化性に優れた塗膜を形成する為には好ましい。
(注2)平均粒子径:サブミクロン粒子アナライザーN4(商品名、ベックマン・コールター株式会社製、粒度分布測定装置)にて、試料を脱イオン水にて測定に適した濃度に希釈して、常温(20℃程度)にて測定した。
The obtained anionic polymer crosslinked fine particles (D1) have an acid value of 1 to 100 mgKOH / g, preferably 20 to 80 mgKOH / g, more preferably 40 to 75 mgKOH / g, and an average particle diameter (Note 2) of 0. 0.01 to 0.5 μm, preferably 0.1 to 0.35 μm, and more preferably 0.10 to 0.25 μm. This range is preferable for forming a coating film excellent in drawing ironing processability and water whitening resistance.
(Note 2) Average particle size: Dilute the sample to a concentration suitable for measurement with deionized water with a submicron particle analyzer N4 (trade name, manufactured by Beckman Coulter, Inc., particle size distribution measuring device) (Measured at about 20 ° C.)
アニオン性重合体架橋微粒子(D2):
まず、カルボキシル基含有ラジカル重合性単量体(d1)20〜60質量%、好ましくは35〜55質量%、及びその他のラジカル重合性不飽和単量体(d33)40〜80質量%、好ましくは45〜65質量%を含有するラジカル重合性単量体の混合物(5)をラジカル重合反応させて重合体(I)を得る。次いで、多ビニル化合物(d2)4〜33質量%、好ましくは10〜25質量%、及びその他のラジカル重合性不飽和単量体(d34)67〜96質量%、好ましくは75〜90質量%を含有するラジカル重合性単量体の混合物(6)を、上記重合体(I)及び水の存在下で、乳化重合をさせてアニオン性重合体架橋微粒子(D2)を得る。
Anionic polymer crosslinked fine particles (D2):
First, carboxyl group-containing radical polymerizable monomer (d1) 20 to 60% by mass, preferably 35 to 55% by mass, and other radical polymerizable unsaturated monomer (d33) 40 to 80% by mass, preferably A mixture (5) of radically polymerizable monomer containing 45 to 65% by mass is subjected to radical polymerization reaction to obtain polymer (I). Next, 4 to 33% by mass of the polyvinyl compound (d2), preferably 10 to 25% by mass, and 67 to 96% by mass of other radical polymerizable unsaturated monomer (d34), preferably 75 to 90% by mass. The mixture (6) of the radical polymerizable monomer contained is subjected to emulsion polymerization in the presence of the polymer (I) and water to obtain anionic polymer crosslinked fine particles (D2).
重合体(I)の製造に関して、混合物(5)に使用するカルボキシル基含有ラジカル重合性単量体(d1)としては、アニオン性重合体架橋微粒子(D1)の製造に使用したのと同様のカルボキシル基含有ラジカル重合性単量体(d1)が使用でき、例えば(メタ)アクリル酸、マレイン酸、クロトン酸、イタコン酸、フマル酸等の単量体が挙げられ、これらは単独もしくは2種以上組み合わせて使用することができる。
その他のラジカル重合性不飽和単量体(d33)としては、アニオン性重合体架橋微粒子(D1)の製造に使用した多ビニル化合物(d2)とその他のラジカル重合性不飽和単量体(d31)の中から少なくとも1種類以上を適宜選択して使用できる。
Regarding the production of the polymer (I), the carboxyl group-containing radical polymerizable monomer (d1) used in the mixture (5) is the same carboxyl as that used in the production of the anionic polymer crosslinked fine particles (D1). The group-containing radically polymerizable monomer (d1) can be used, and examples thereof include monomers such as (meth) acrylic acid, maleic acid, crotonic acid, itaconic acid, fumaric acid, and the like. Can be used.
As other radical polymerizable unsaturated monomer (d33), the polyvinyl compound (d2) used for the production of the anionic polymer crosslinked fine particles (D1) and the other radical polymerizable unsaturated monomer (d31) are used. At least one or more types can be appropriately selected and used.
混合物(5)を用いたラジカル重合反応は、重合開始剤を用い、適当な溶媒中で、約90〜約170℃、好ましくは約100〜約150℃の温度で1〜5時間程度、好ましくは2〜4時間程度行って、重合体(I)を得ることができる。
上記反応に用いる溶媒としては、例えばトルエン、キシレン、シクロヘキサン、n−ヘキサンなどの炭化水素系;酢酸メチル、酢酸エチル、酢酸ブチルなどのエステル系;アセトン、メチルエチルケトン、メチルイソブチルケトン、メチルアミルケトンなどのケトン系;ジメチルホルムアミド、ジメチルアセトアミドなどのアミド系;メタノール、エタノール、n−プロパノール、iso−プロパノールなどのアルコール系;あるいはこれらの混合物などが挙げられる。
The radical polymerization reaction using the mixture (5) uses a polymerization initiator in a suitable solvent at a temperature of about 90 to about 170 ° C., preferably about 100 to about 150 ° C., preferably about 1 to 5 hours, preferably After about 2 to 4 hours, the polymer (I) can be obtained.
Examples of the solvent used in the above reaction include hydrocarbons such as toluene, xylene, cyclohexane, and n-hexane; esters such as methyl acetate, ethyl acetate, and butyl acetate; acetone, methyl ethyl ketone, methyl isobutyl ketone, and methyl amyl ketone. Examples include ketones; amides such as dimethylformamide and dimethylacetamide; alcohols such as methanol, ethanol, n-propanol, and iso-propanol; or a mixture thereof.
重合開始剤としては、アゾビスイソブロモニトリル(AIBN)、t−ブチルパーオキシ2エチルヘキサノエート(パーブチルO)などを用いることができる。 As the polymerization initiator, azobisisobromonitrile (AIBN), t-butylperoxy 2-ethylhexanoate (perbutyl O), or the like can be used.
次いで、多ビニル化合物(d2)4〜33質量%、好ましくは5〜25質量%及びその他のラジカル重合性不飽和単量体(d34)67〜96質量%、好ましくは60〜90質量%を含有する混合物(6)を用いて、上記重合体(I)と水の存在下で、乳化重合反応を行う。
上記多ビニル化合物(d2)としては、アニオン性重合体架橋微粒子(D1)の製造に使用したのと同様の単量体を1種以上選択して使用できる。その他のラジカル重合性不飽和単量体(d34)としては、その他のラジカル重合性不飽和単量体(d31)とカルボキシル基含有ラジカル重合性単量体(d1)の中から少なくとも1種類以上を適宜選択して使用できる。
反応に際しては、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウム、およびアゾビスイソブチロニトリル(AIBN)、t−ブチルパーオキシ2エチルヘキサノエート(パーブチルO)などの重合開始剤、レドックス系の開始剤を用いることもできる。
Subsequently, the polyvinyl compound (d2) is contained in an amount of 4 to 33% by mass, preferably 5 to 25% by mass, and other radical polymerizable unsaturated monomer (d34) 67 to 96% by mass, preferably 60 to 90% by mass. Using the mixture (6), an emulsion polymerization reaction is carried out in the presence of the polymer (I) and water.
As the polyvinyl compound (d2), one or more monomers similar to those used in the production of the anionic polymer crosslinked fine particles (D1) can be selected and used. As the other radical polymerizable unsaturated monomer (d34), at least one of the other radical polymerizable unsaturated monomer (d31) and the carboxyl group-containing radical polymerizable monomer (d1) is used. It can be appropriately selected and used.
In the reaction, polymerization initiators such as ammonium persulfate, potassium persulfate, sodium persulfate, azobisisobutyronitrile (AIBN), t-butylperoxy 2-ethylhexanoate (perbutyl O), redox system start An agent can also be used.
また、アニオン性重合体架橋微粒子(D2)の製造に使用する際の、重合体(I)と混合物(6)の質量比としては、各混合物の合計量を基準にして、重合体(I)/混合物(6)=25/75〜85/15(質量比)、好ましくは60/40(質量比)〜80/20(質量比)の範囲内で調整することができる。 The mass ratio of the polymer (I) to the mixture (6) when used for the production of the anionic polymer crosslinked fine particles (D2) is based on the total amount of each mixture, and the polymer (I) / Mixture (6) = 25/75 to 85/15 (mass ratio), preferably 60/40 (mass ratio) to 80/20 (mass ratio).
上記重合開始剤の濃度としては、混合物(6)又は重合体(I)を構成する単量体の合計量に対して、0.05〜3質量%、好ましくは0.1〜10質量%である。
上記乳化剤の濃度としては、混合物(6)又は重合体(I)構成する単量体の合計量に対して、0.3〜3質量%、好ましくは0.5〜2質量%程度が塗膜性能の為にも好ましい。また、条件を選べば乳化剤なしでの粒子化も可能である。
As a density | concentration of the said polymerization initiator, it is 0.05-3 mass% with respect to the total amount of the monomer which comprises a mixture (6) or polymer (I), Preferably it is 0.1-10 mass%. is there.
The concentration of the emulsifier is 0.3 to 3% by mass, preferably about 0.5 to 2% by mass, based on the total amount of monomers constituting the mixture (6) or the polymer (I). Also preferred for performance. If the conditions are selected, particles can be formed without an emulsifier.
なお重合体(I)と水の存在下で、混合物(6)を用いてなる乳化重合反応における反応温度は、通常約60〜95℃、好ましくは約75〜85℃の範囲であり、そして反応時間は通常約10時間以下、好ましくは約0.5〜約6時間である。 The reaction temperature in the emulsion polymerization reaction using the mixture (6) in the presence of the polymer (I) and water is usually about 60 to 95 ° C., preferably about 75 to 85 ° C., and the reaction The time is usually about 10 hours or less, preferably about 0.5 to about 6 hours.
得られたアニオン性重合体架橋微粒子(D2)は、酸価が10〜120mgKOH/g、好ましくは30〜100mgKOH/g、さらに好ましくは50〜90mgKOH/gである。平均粒子径(注2)は、0.05〜1.0μm、好ましくは0.10〜0.50μm、さらに好ましくは0.10〜0.30μmである。この範囲であることが、絞りしごき成形加工性、耐水白化性に優れた塗膜を形成する為には好ましい。 The obtained anionic polymer crosslinked fine particles (D2) have an acid value of 10 to 120 mgKOH / g, preferably 30 to 100 mgKOH / g, more preferably 50 to 90 mgKOH / g. The average particle diameter (Note 2) is 0.05 to 1.0 μm, preferably 0.10 to 0.50 μm, and more preferably 0.10 to 0.30 μm. This range is preferable for forming a coating film excellent in drawing ironing processability and water whitening resistance.
本発明の缶用塗料組成物中は、上記に述べたアニオン性重合体架橋微粒子(D1)又はアニオン性重合体架橋微粒子(D2)を塗料中に配合することによって、さらに、折り曲げ加工性、耐水白化性及びフレーバー性のバランスに優れた塗膜が得られる。
本缶用塗料組成物中に配合されるアニオン性重合体架橋微粒子(D1)又はアニオン性重合体架橋微粒子(D2)の配合量は、アクリル樹脂変性エポキシ樹脂(A)100質量部当り、1〜50質量部、好ましくは5〜30質量部の範囲内が適当である。1質量部未満では、折り曲げ加工性、耐水白化性、フレーバー性等の塗膜性能の向上に効果がなく、また50質量部を越えると塗料安定性を損なうばかりか、塗膜性能の向上にあまり効果がない。
In the paint composition for cans of the present invention, the anionic polymer crosslinked fine particles (D1) or the anionic polymer crosslinked fine particles (D2) described above are further blended in the paint, thereby further bending workability and water resistance. A coating film having a good balance between whitening and flavor properties can be obtained.
The amount of the anionic polymer crosslinked fine particles (D1) or the anionic polymer crosslinked fine particles (D2) blended in the can coating composition is 1 to 100 parts by mass per 100 parts by mass of the acrylic resin-modified epoxy resin (A). A suitable range is 50 parts by weight, preferably 5-30 parts by weight. If it is less than 1 part by mass, it is not effective in improving the coating performance such as folding workability, water whitening resistance, and flavor, and if it exceeds 50 parts by mass, not only the coating stability is impaired, but the coating performance is not improved much. has no effect.
本発明の缶用塗料組成物は、種々の基材に適用することができ、例えばアルミニウム板、鋼板、ブリキ板等の無処理の又は表面処理した金属板、及びこれらの金属板にエポキシ系、ビニル系などのプライマーを塗装した金属板など、これらの金属板を缶などに加工したものを挙げることができる。 The coating composition for cans of the present invention can be applied to various substrates, for example, an untreated or surface-treated metal plate such as an aluminum plate, a steel plate, a tin plate, and an epoxy system for these metal plates, Examples include metal plates coated with a vinyl primer or the like, and these metal plates processed into cans.
本発明の缶用塗料組成物を基材に塗装する方法としては、公知の各種の方法、例えばロールコータ塗装、スプレー塗装、浸漬塗装や電着塗装等が適用できる。なかでもロールコータ塗装もしくはスプレー塗装が好ましい。塗膜厚は用途によって適宜選定すればよいが、通常3〜20μm程度が好ましい。塗装した塗膜の乾燥条件としては、通常、素材到達最高温度が120〜300℃となる条件で10秒〜30分間、好ましくは200〜280℃で15秒間〜10分間の範囲内であることがよい。 Various known methods such as roll coater coating, spray coating, dip coating, and electrodeposition coating can be applied as a method for coating the base coating composition of the present invention on the substrate. Of these, roll coater coating or spray coating is preferred. The coating thickness may be appropriately selected depending on the use, but is usually preferably about 3 to 20 μm. As the drying conditions of the coated film, it is usually within the range of 10 seconds to 30 minutes, preferably at 200 to 280 ° C. for 15 seconds to 10 minutes under the condition that the maximum material arrival temperature is 120 to 300 ° C. Good.
また、本発明の缶用塗料組成物を塗装して得られた塗膜断面は、直径0.01〜0.5μm、好ましくは0.05〜0.35μm、さらに好ましくは0.08〜0.15μmの島部とした海島構造(図1参照)を形成することが特徴で、このような海島構造を形成することによって、折り曲げ加工性の向上に寄与しているものと考えられる。 The cross-section of the coating film obtained by applying the can coating composition of the present invention has a diameter of 0.01 to 0.5 μm, preferably 0.05 to 0.35 μm, and more preferably 0.08 to 0.00. It is characterized by forming a sea-island structure (see FIG. 1) having an island portion of 15 μm, and it is considered that the formation of such a sea-island structure contributes to improvement of bending workability.
本発明を実施例により、さらに具体的に説明する。以下、「部」及び「%」はそれぞれ「質量部」及び「質量%」を意味する。 The present invention will be described more specifically with reference to examples. Hereinafter, “parts” and “%” mean “parts by mass” and “% by mass”, respectively.
[アクリル樹脂変性エポキシ樹脂(A)の製造(製造例1〜3)]
製造例1 :エポキシ樹脂溶液の製造(a1)
還流管、温度計、撹拌機を装着した四つ口フラスコにエピコート828EL(注3) 558部、ビスフェノールA 329部、テトラブチルアンモニウムブロマイド 0.6部を仕込み、窒素気流下で160℃にて反応を行った。反応はエポキシ当量で追跡し、約5時間反応することにより数平均分子量約11,000、エポキシ当量約8,000のビスフェノールA型エポキシ樹脂を得た。
(注3)エピコート828EL:ジャパンエポキシレジン社製、ビスフェノールA型エポキシ樹脂、エポキシ当量約190、分子量約350
[Production of acrylic resin-modified epoxy resin (A) (Production Examples 1 to 3)]
Production Example 1: Production of epoxy resin solution (a1)
A four-necked flask equipped with a reflux tube, thermometer, and stirrer was charged with 558 parts of Epicoat 828EL (Note 3), 329 parts of bisphenol A, and 0.6 part of tetrabutylammonium bromide, and reacted at 160 ° C. under a nitrogen stream. Went. The reaction was monitored by epoxy equivalent and reacted for about 5 hours to obtain a bisphenol A type epoxy resin having a number average molecular weight of about 11,000 and an epoxy equivalent of about 8,000.
(Note 3) Epicoat 828EL: Japan Epoxy Resin, bisphenol A type epoxy resin, epoxy equivalent of about 190, molecular weight of about 350
製造例2 :カルボキシル基含有アクリル樹脂溶液の製造(a2)
還流管、温度計、滴下ロート、撹拌機を装着した四つ口フラスコにn−ブタノール 882部を仕込み、「メタクリル酸 180部、スチレン240部 、アクリル酸エチル180部 、t−ブチルパーオキシ−2−エチルヘキサノエート 18部」の混合物を窒素気流下で100℃に加熱し、滴下ロートから約3時間を要して滴下し、滴下後さらに同温度にて2時間撹拌を続け、次いで冷却して固形分40%のアクリル樹脂溶液を得た。得られた樹脂(固形分)は、樹脂酸価196mgKOH/g、数平均分子量約19,000を有していた。
Production Example 2: Production of carboxyl group-containing acrylic resin solution (a2)
A four-necked flask equipped with a reflux tube, a thermometer, a dropping funnel, and a stirrer was charged with 882 parts of n-butanol, "180 parts of methacrylic acid, 240 parts of styrene, 180 parts of ethyl acrylate, t-butylperoxy-2" The mixture of “18 parts of ethylhexanoate” was heated to 100 ° C. under a nitrogen stream, and was added dropwise from the dropping funnel over about 3 hours. After the addition, the mixture was further stirred at the same temperature for 2 hours and then cooled. Thus, an acrylic resin solution having a solid content of 40% was obtained. The obtained resin (solid content) had a resin acid value of 196 mg KOH / g and a number average molecular weight of about 19,000.
製造例3:アクリル変性エポキシ樹脂分散体の製造(A)
還流管、温度計、撹拌機を装着した四つ口フラスコに、製造例1で得たビスフェノールA型エポキシ樹脂80部 (固形分)、製造例2で得た40%アクリル樹脂溶液50部 (固形分20部)、ジエチレングリコールモノブチルエーテル 33部 を加えて100℃に加熱して溶解させた後、N,N−ジメチルアミノエタノール 2部を加えて約2時間反応を行った後、N,N−ジメチルアミノエタノール3部を加えて20分反応を継続した。その後、脱イオン水165部を1時間かけて滴下し水分散を行い、酸価34mgKOH/g、固形分30%のアクリル変性エポキシ樹脂分散体を得た。
Production Example 3: Production of acrylic-modified epoxy resin dispersion (A)
In a four-necked flask equipped with a reflux tube, a thermometer, and a stirrer, 80 parts of the bisphenol A type epoxy resin obtained in Production Example 1 (solid content) and 50 parts of the 40% acrylic resin solution obtained in Production Example 2 (solid) 20 parts) and 33 parts of diethylene glycol monobutyl ether were added and heated to 100 ° C. to dissolve, then 2 parts of N, N-dimethylaminoethanol was added and reacted for about 2 hours, and then N, N-dimethyl was added. 3 parts of aminoethanol was added and the reaction was continued for 20 minutes. Thereafter, 165 parts of deionized water was added dropwise over 1 hour to perform water dispersion to obtain an acrylic-modified epoxy resin dispersion having an acid value of 34 mgKOH / g and a solid content of 30%.
[レゾール型フェノール樹脂(B)の製造]
製造例4:レゾール型フェノール樹脂溶液の製造
還流管、温度計、撹拌機を装着した四つ口フラスコに、フェノール188部、37%ホルムアルデヒド水溶液324部をフラスコに仕込み、50℃に加熱し内容物を均一に溶解した。次に、酢酸亜鉛を添加、混合して系内のpHを5.0に調整した後、90℃に加熱し5時間反応を行った。ついで50℃に冷却し、32%水酸化カルシウム水分散液をゆっくり添加し、pHを8.5に調整した後、50℃で4時間反応を行った。
反応終了後、20%塩酸でpHを4.5に調整した後、キシレン/n−ブタノール/シクロヘキサン=1/2/1(質量比)の混合溶剤で樹脂分の抽出を行い、触媒、中和塩を除去し、ついで減圧下で共沸脱水し、固形分60%の淡黄色で透明なレゾール型フェノール樹脂溶液を得た。
[Production of resol type phenolic resin (B)]
Production Example 4: Production of resol-type phenol resin solution A four-necked flask equipped with a reflux tube, thermometer, and stirrer was charged with 188 parts of phenol and 324 parts of a 37% formaldehyde aqueous solution and heated to 50 ° C. Was dissolved uniformly. Next, zinc acetate was added and mixed to adjust the pH in the system to 5.0, and then heated to 90 ° C. and reacted for 5 hours. Subsequently, the mixture was cooled to 50 ° C., a 32% calcium hydroxide aqueous dispersion was slowly added to adjust the pH to 8.5, and the reaction was carried out at 50 ° C. for 4 hours.
After completion of the reaction, the pH was adjusted to 4.5 with 20% hydrochloric acid, and the resin was extracted with a mixed solvent of xylene / n-butanol / cyclohexane = 1/2/1 (mass ratio) to obtain catalyst, neutralization The salt was removed, followed by azeotropic dehydration under reduced pressure to obtain a light yellow and transparent resol type phenolic resin solution having a solid content of 60%.
[アクリル系樹脂(C)の製造(製造例5〜10)]
製造例5
温度計、サーモスタット、撹拌器、還流冷却器、及び滴下装置を備えた反応容器にプロピレングリコールn−プロピルエーテル70部を仕込み、窒素気流中で撹拌混合し、100℃に昇温した。
その後、単量体混合物(メチルメタクリレート20部、2エチルヘキシルアクリレート30部、アクリル酸50部)と重合開始剤溶液(t−ブチルパーオキシ−2−エチルヘキサノエート8部、プロピレングリコールnプロピルエーテル50部の混合液)を4時間かけて定量ポンプで反応器内に滴下し、滴下終了後0.5時間、熟成を行った。続いて、重合開始剤溶液(t-ブチルパーオキシ−2−エチルヘキサノエート0.5部、プロピレングリコールn−プロピルエーテル30部の混合液)を0.5時間滴下し、2時間熟成を行った。その後、60℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、固形分40%、酸価390mgKOH/g、数平均分子量4,000のアクリル系樹脂(c1)を得た。該アクリル系樹脂(c1)中に、樹脂(c2)(注4)を100℃で添加した。
(注4)樹脂(c2):
温度計、サーモスタット、撹拌器、還流冷却器、及び滴下装置を備えた反応容器にプロピレングリコールn−プロピルエーテル70部を仕込み、窒素気流中で撹拌混合し、100℃に昇温した。その後、単量体混合物(メタクリル酸50部、エチルアクリレート30部、スチレン20部)と重合開始剤溶液(t−ブチルパーオキシ−2−エチルヘキサノエート8部、プロピレングリコールn−プロピルエーテル50部の混合液)を4時間かけて定量ポンプで反応器内に滴下し、滴下終了後0.5時間、熟成を行った。続いて、重合開始剤溶液(t−ブチルパーオキシ−2−エチルヘキサノエート0.5部、プロピレングリコールn−プロピルエーテル30部の混合液)を0.5時間滴下し、2時間熟成を行った。その後、60℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、固形分40%、酸価326mgKOH/g、数平均分子量4,000の樹脂(c2)を得た。
次いで、エピコート834(ジャパンエポキシレジン社製、エポキシ樹脂、低分子量化合物(c3)に相当)5部を添加し、130℃に昇温し、3時間熟成した。その後、プロピレングリコールn−プロピルエーテルで希釈し、60℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、固形分40%、酸価347mgKOH/gのアクリル系樹脂No.1を得た。
[Production of acrylic resin (C) (Production Examples 5 to 10)]
Production Example 5
A reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser, and dropping device was charged with 70 parts of propylene glycol n-propyl ether, stirred and mixed in a nitrogen stream, and heated to 100 ° C.
Thereafter, a monomer mixture (methyl methacrylate 20 parts, 2 ethylhexyl acrylate 30 parts, acrylic acid 50 parts) and a polymerization initiator solution (t-butylperoxy-2-ethylhexanoate 8 parts, propylene glycol n propyl ether 50 Part of the mixture) was dropped into the reactor with a metering pump over 4 hours, and aging was performed for 0.5 hours after the completion of dropping. Subsequently, a polymerization initiator solution (a mixed solution of 0.5 part of t-butylperoxy-2-ethylhexanoate and 30 parts of propylene glycol n-propyl ether) is dropped for 0.5 hour and ripened for 2 hours. It was. Then, it cooled to 60 degreeC, filtered and discharged | emitted with 100 mesh nylon cloth, and obtained acrylic resin (c1) of solid content 40%, acid value 390 mgKOH / g, and number average molecular weight 4,000. Resin (c2) (Note 4) was added at 100 ° C. to the acrylic resin (c1).
(Note 4) Resin (c2):
A reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser, and dropping device was charged with 70 parts of propylene glycol n-propyl ether, stirred and mixed in a nitrogen stream, and heated to 100 ° C. Thereafter, a monomer mixture (50 parts of methacrylic acid, 30 parts of ethyl acrylate, 20 parts of styrene) and a polymerization initiator solution (8 parts of t-butylperoxy-2-ethylhexanoate, 50 parts of propylene glycol n-propyl ether) The mixture was dropped into the reactor with a metering pump over 4 hours, and aged for 0.5 hour after the completion of the dropping. Subsequently, a polymerization initiator solution (mixed solution of 0.5 parts of t-butylperoxy-2-ethylhexanoate and 30 parts of propylene glycol n-propyl ether) was dropped for 0.5 hours and aged for 2 hours. It was. Then, it cooled to 60 degreeC, filtered and discharged | emitted with 100 mesh nylon cloth, and obtained resin (c2) of solid content 40%, acid value 326 mgKOH / g, and number average molecular weight 4,000.
Next, 5 parts of Epicoat 834 (manufactured by Japan Epoxy Resin Co., Ltd., equivalent to epoxy resin, low molecular weight compound (c3)) was added, the temperature was raised to 130 ° C., and the mixture was aged for 3 hours. Thereafter, the mixture was diluted with propylene glycol n-propyl ether, cooled to 60 ° C., filtered and discharged through a 100 mesh nylon cloth, acrylic resin No. 40 having a solid content of 40% and an acid value of 347 mg KOH / g. 1 was obtained.
製造例6〜10
使用する単量体を表1の配合内容とする以外は、製造例5と同様にして、アクリル系樹脂No.2〜No.6を得た。
Production Examples 6 to 10
Acrylic resin No. 2 was prepared in the same manner as in Production Example 5 except that the monomer used was the content of Table 1. 2-No. 6 was obtained.
(注5)ショーノールBKS-377F:昭和高分子社製、商品名、レゾール型フェノール樹脂、固形分50% (Note 5) Shonor BKS-377F: Showa Polymers, trade name, resol type phenol resin, solid content 50%
比較製造例1 (特開平8−302275号公報に準ずる)
温度計、サーモスタット、撹拌器、還流冷却器、及び滴下装置を備えた反応容器にプロピレングリコールn−プロピルエーテルを70部を仕込み、窒素気流中で撹拌混合し、100℃に昇温した。
その後、単量体混合物(アクリル酸10部、メチルメタクリレート40部、エチルアクリレート50部)と重合開始剤溶液(t−ブチルパーオキシ−2−エチルヘキサノエート8部、プロピレングリコールnプロピルエーテル50部の混合液)を4時間かけて定量ポンプで反応器内に滴下し、滴下終了後0.5時間、熟成を行った。続いて、重合開始剤溶液(t-ブチルパーオキシ−2−エチルヘキサノエート0.5部、プロピレングリコールn−プロピルエーテル30部の混合液)を0.5時間滴下し、2時間熟成を行った。その後、60℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、固形分40%、酸価78mgKOH/g、数平均分子量3,500のアクリル系樹脂No.7を得た。
Comparative production example 1 (according to JP-A-8-302275)
A reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser, and dropping device was charged with 70 parts of propylene glycol n-propyl ether, stirred and mixed in a nitrogen stream, and heated to 100 ° C.
Thereafter, a monomer mixture (acrylic acid 10 parts, methyl methacrylate 40 parts, ethyl acrylate 50 parts) and a polymerization initiator solution (t-butylperoxy-2-ethylhexanoate 8 parts, propylene glycol npropyl ether 50 parts The mixture was dropped into the reactor with a metering pump over 4 hours, and aged for 0.5 hour after the completion of the dropping. Subsequently, a polymerization initiator solution (a mixed solution of 0.5 part of t-butylperoxy-2-ethylhexanoate and 30 parts of propylene glycol n-propyl ether) is dropped for 0.5 hour and ripened for 2 hours. It was. Thereafter, the mixture was cooled to 60 ° C., filtered and discharged through a 100-mesh nylon cloth, an acrylic resin No. 1 having a solid content of 40%, an acid value of 78 mgKOH / g, and a number average molecular weight of 3,500. 7 was obtained.
比較製造例2
温度計、サーモスタット、撹拌器、還流冷却器、及び滴下装置を備えた反応容器にプロピレングリコールn−プロピルエーテル70部を仕込み、窒素気流中で撹拌混合し、100℃に昇温した。
その後、単量体混合物(アクリル酸50部、メチルメタクリレート20部、エチルアクリレート30部)と重合開始剤溶液(t−ブチルパーオキシ−2−エチルヘキサノエート8部、プロピレングリコールnプロピルエーテル50部の混合液)を4時間かけて定量ポンプで反応器内に滴下し、滴下終了後0.5時間、熟成を行った。続いて、重合開始剤溶液(t-ブチルパーオキシ−2−エチルヘキサノエート0.5部、プロピレングリコールn−プロピルエーテル30部の混合液)を0.5時間滴下し、2時間熟成を行った。その後、60℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、固形分40%、酸価390mgKOH/g、数平均分子量4,000のアクリル系樹脂を得た(樹脂(c1)に相当)。次いで、上記反応容器中に、製造例5と同様にして得た樹脂(c2)(注4)を100℃で添加した。
次に、エピコート834(ジャパンエポキシレジン社製、エポキシ樹脂、低分子量化合物(c3)に相当)を5部を添加し、130℃に昇温し、3時間熟成した。その後、プロピレングリコールn−プロピルエーテルで希釈し、60℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、固形分40%、酸価330mgKOH/g、数平均分子量4,500のアクリル系樹脂No.8を得た。
Comparative production example 2
A reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser, and dropping device was charged with 70 parts of propylene glycol n-propyl ether, stirred and mixed in a nitrogen stream, and heated to 100 ° C.
Thereafter, a monomer mixture (acrylic acid 50 parts, methyl methacrylate 20 parts, ethyl acrylate 30 parts) and a polymerization initiator solution (t-butylperoxy-2-ethylhexanoate 8 parts, propylene glycol n-propyl ether 50 parts The mixture was dropped into the reactor with a metering pump over 4 hours, and aged for 0.5 hour after the completion of the dropping. Subsequently, a polymerization initiator solution (a mixed solution of 0.5 part of t-butylperoxy-2-ethylhexanoate and 30 parts of propylene glycol n-propyl ether) is dropped for 0.5 hour and ripened for 2 hours. It was. Then, it cooled to 60 degreeC, filtered and discharged | emitted with 100 mesh nylon cloth, and obtained the acrylic resin of 40% of solid content, an acid value of 390 mgKOH / g, and a number average molecular weight 4,000 (equivalent to resin (c1)) ). Next, the resin (c2) (Note 4) obtained in the same manner as in Production Example 5 was added to the reaction vessel at 100 ° C.
Next, 5 parts of Epicoat 834 (manufactured by Japan Epoxy Resin Co., Ltd., equivalent to epoxy resin, low molecular weight compound (c3)) was added, heated to 130 ° C. and aged for 3 hours. Thereafter, it is diluted with propylene glycol n-propyl ether, cooled to 60 ° C., filtered and discharged through a 100 mesh nylon cloth, an acrylic resin having a solid content of 40%, an acid value of 330 mgKOH / g, and a number average molecular weight of 4,500. No. 8 was obtained.
比較製造例3〜6
使用する単量体を表2の配合内容とする以外は、比較製造例2と同様にして、アクリル系樹脂No.9〜No.12を得た。
Comparative Production Examples 3-6
Acrylic resin No. 2 was prepared in the same manner as in Comparative Production Example 2 except that the monomer used was blended in Table 2. 9-No. 12 was obtained.
(注5)ショーノールBKS−377F:昭和高分子社製、商品名、レゾール型フェノール樹脂 (Note 5) Shonor BKS-377F: Showa Polymers, trade name, resol type phenol resin
[アニオン性重合体架橋微粒子(D)の製造]
製造例11 :アニオン性重合体架橋微粒子(D1)の製造
温度計、サーモスタット、撹拌器、還流冷却器、及び滴下装置を備えた反応容器に脱イオン水150部、「Newcol 562SF」(注6)0.5部(固形分)を仕込み、窒素気流中で撹拌混合し、85℃に昇温した。
次いで、下記の「単量体混合物1」のうちの1%と、「2%過硫酸アンモニウム水溶液」5.2部とを反応容器内に導入し20分間85℃で保持した。その後、残りのモノマー乳化物、及び過硫酸アンモニウム水溶液を3時間かけて定量ポンプで反応器内に滴下し、滴下終了後2時間、熟成を行った。30℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、平均粒子径(注2)0.1μm、固形分25%、酸価65mgKOH/gのアニオン性重合体架橋微粒子(D1)を得た。
「単量体混合物1」
脱イオン水 135部
スチレン 30部
エチルアクリレート 50部
メタクリル酸 10部
エチレングリコールジメタクリレート 10部
「Newcol562SF」(注6) 1部(固形分)
「2%過硫酸アンモニウム水溶液」
過硫酸アンモニウム 0.2部
脱イオン水 10部
(注6)Newcol 562SF:日本乳化剤株式会社製、商品名、ポリオキシエチレンアルキルベンゼンスルホン酸アンモニウム、有効成分60%
[Production of anionic polymer crosslinked fine particles (D)]
Production Example 11 Production of Anionic Polymer Cross-Linked Fine Particles (D1) 150 parts of deionized water, “Newcol 562SF” (Note 6) in a reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser, and dropping device. 0.5 part (solid content) was charged, stirred and mixed in a nitrogen stream, and heated to 85 ° C.
Next, 1% of the following “monomer mixture 1” and 5.2 parts of “2% aqueous ammonium persulfate solution” were introduced into the reaction vessel and maintained at 85 ° C. for 20 minutes. Thereafter, the remaining monomer emulsion and ammonium persulfate aqueous solution were dropped into the reactor with a metering pump over 3 hours, and aging was performed for 2 hours after the completion of the dropping. Cool to 30 ° C., filter and discharge with 100 mesh nylon cloth to obtain anionic polymer crosslinked fine particles (D1) having an average particle diameter (Note 2) of 0.1 μm, a solid content of 25% and an acid value of 65 mgKOH / g. It was.
"Monomer mixture 1"
Deionized water 135 parts Styrene 30 parts Ethyl acrylate 50 parts Methacrylic acid 10 parts
Ethylene glycol dimethacrylate 10 parts “Newcol 562SF” (Note 6) 1 part (solid content)
"2% ammonium persulfate aqueous solution"
Ammonium persulfate 0.2 parts Deionized water 10 parts (Note 6) Newcol 562SF: Nippon Emulsifier Co., Ltd., trade name, ammonium polyoxyethylene alkylbenzenesulfonate, active ingredient 60%
製造例12:アニオン性重合体架橋微粒子(D2)の製造
温度計、サーモスタット、撹拌器、還流冷却器及び滴下装置を備えた反応容器にエチレングリコールモノヘキシルエーテル95部、n-ブタノール32部を仕込み、窒素気流中で撹拌混合して100℃に昇温した。
次いで、単量体混合物(メタクリル酸50部、スチレン45部、エチルアクリレート5部)と重合開始剤(パーブチルO 2部、n-ブタノール10部)溶液を同時に3時間かけて滴下し、滴下終了後、30分間熟成した。その後、重合開始剤溶液(パーブチルO 0.4部、n−ブタノール10部)を30分間滴下し、2時間熟成した後、n-ブタノール63部で希釈して固形分32%、酸価326mgKOH/mg、重量平均分子量37,000の重合体No.1を得た。
次いで、温度計、サーモスタット、撹拌器、還流冷却器を備えた反応容器に、上記重合体No.1を25部(固形分)をジメチルエタノールアミン3.88部で中和した後、15分間攪拌した後、脱イオン水を250部加えた。
その後30℃以下で、脱イオン水中に下記の「モノマー混合物」を加えて乳化物とし、反応容器中に約1時間かけて滴下した。次いで、85℃まで昇温して窒素雰囲気下、重合開始剤水溶液(過硫酸アンモニウム0.2部、脱イオン水22部)を1時間滴下した後、2時間熟成した。その後、30℃まで冷却し、100メッシュのナイロンクロスでろ過、排出し、脱イオン水で調整して固形分20%のアニオン性重合体架橋微粒子(D2)を得た。アニオン性重合体架橋微粒子(D2)は、酸価82mgKOH/g平均粒子径0.18μmであった。
「モノマー混合物」
脱イオン水 75部
エチレングリコールジメタクリレート 7.5部
エチルアクリレート 37.5部
スチレン 30部
(注6)Newcol562SF 0.75部
Production Example 12 Production of Anionic Polymer Cross-Linked Fine Particles (D2) 95 parts of ethylene glycol monohexyl ether and 32 parts of n-butanol were charged into a reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser and dropping device. The mixture was stirred and mixed in a nitrogen stream and heated to 100 ° C.
Subsequently, a monomer mixture (50 parts of methacrylic acid, 45 parts of styrene, 5 parts of ethyl acrylate) and a polymerization initiator (2 parts of perbutyl O, 10 parts of n-butanol) were dropped simultaneously over 3 hours, and after completion of dropping. Aged for 30 minutes. Thereafter, a polymerization initiator solution (0.4 parts of perbutyl O, 10 parts of n-butanol) was added dropwise for 30 minutes, and after aging for 2 hours, diluted with 63 parts of n-butanol to obtain a solid content of 32%, an acid value of 326 mgKOH / mg, polymer No. having a weight average molecular weight of 37,000. 1 was obtained.
Next, in a reaction vessel equipped with a thermometer, a thermostat, a stirrer, and a reflux condenser, the above-mentioned polymer No. 1 was added. 25 parts (solid content) of 1 was neutralized with 3.88 parts of dimethylethanolamine, stirred for 15 minutes, and then 250 parts of deionized water was added.
Thereafter, at 30 ° C. or lower, the following “monomer mixture” was added to deionized water to give an emulsion, which was dropped into the reaction vessel over about 1 hour. Next, the temperature was raised to 85 ° C., and an aqueous polymerization initiator solution (0.2 parts of ammonium persulfate, 22 parts of deionized water) was added dropwise for 1 hour in a nitrogen atmosphere, followed by aging for 2 hours. Then, it cooled to 30 degreeC, filtered and discharged | emitted with 100 mesh nylon cloth, adjusted with deionized water, and obtained the anionic polymer crosslinked fine particle (D2) of 20% of solid content. The anionic polymer crosslinked fine particles (D2) had an acid value of 82 mgKOH / g average particle size of 0.18 μm.
"Monomer mixture"
Deionized water 75 parts Ethylene glycol dimethacrylate 7.5 parts Ethyl acrylate 37.5 parts Styrene 30 parts (Note 6) Newcol 562SF 0.75 part
実施例1:缶用塗料組成物の製造
製造例3で得た固形分30%のアクリル変性エポキシ樹脂分散体100部(固形分)に、レゾール型フェノール樹脂溶液1.7部(固形分)、予めジメチルエタノールアミンで酸の等モル量を中和した製造例5で得たアクリル系樹脂No.1を 5部(固形分)を加え約30分間撹拌した後、脱イオン水を徐々に加えて調整し、固形分25%の缶用塗料No.1を得た。
Example 1: Manufacture of paint composition for cans To 100 parts (solid content) of an acrylic-modified epoxy resin dispersion having a solid content of 30% obtained in Production Example 3, 1.7 parts (solid content) of a resol type phenol resin solution, Acrylic resin No. 1 obtained in Production Example 5 in which an equimolar amount of acid was previously neutralized with dimethylethanolamine. After adding 5 parts (solid content) of 1 and stirring for about 30 minutes, it was adjusted by gradually adding deionized water. 1 was obtained.
実施例2〜9
表3の配合内容とする以外は、実施例1と同様にして、固形分25%の缶用塗料No.2〜No.10を得た。
Examples 2-9
A can coating material No. 25 having a solid content of 25% was prepared in the same manner as in Example 1 except that the blending contents shown in Table 3 were used. 2-No. 10 was obtained.
比較例1
製造例3で得た固形分30%のアクリル変性エポキシ樹脂分散体100部(固形分)に、レゾール型フェノール樹脂溶液1.7部(固形分)、予めジメチルエタノールアミンで酸の等モル量を中和した比較製造例1で得たアクリル系樹脂No.7を5部(固形分)を加え約30分間撹拌した後、脱イオン水を徐々に加えて調整し、固形分25%の缶用塗料No.11を得た。
Comparative Example 1
To 100 parts (solid content) of an acrylic-modified epoxy resin dispersion having a solid content of 30% obtained in Production Example 3, 1.7 parts (solid content) of a resol-type phenol resin solution, and equimolar amounts of acid in advance with dimethylethanolamine. Acrylic resin No. 1 obtained in the neutralized comparative production example 1. After adding 5 parts (solid content) of 7 and stirring for about 30 minutes, it was adjusted by gradually adding deionized water. 11 was obtained.
比較例2〜10
表4の配合内容とする以外は、比較例1と同様にして、固形分25%の缶用塗料No.12〜No.20を得た。
Comparative Examples 2-10
A can coating material No. 25 having a solid content of 25% was prepared in the same manner as in Comparative Example 1 except that the content of Table 4 was used. 12-No. 20 was obtained.
試験板の作成
上記実施例及び比較例で得た各缶用塗料を、リン酸クロメート処理が施された厚さ0.26mmの#5182アルミニウム板に乾燥塗膜厚が10μmとなるようにスプレー塗装し、200℃で3分間焼付けて硬化させた塗装板とした。性能試験は、下記の試験方法に従って行った。
(注7)塗膜断面観察(μm): 試験板を切断した塗膜断面を走査型電子顕微鏡(倍率5000倍)で観察し、海島構造を確認できた場合、10μm×10μmの面積範囲において認識できる円状、又は楕円状の島部30個における長手方向の幅(長径)の平均値(μm)を求めた。
(注8)Tベンド折り曲げ加工性:
試験塗板を圧延方向に5cm、垂直方向に4cmに切断した後、20℃の室内にて、特殊ハゼ折り型デュポン衝撃試験器を用い、下部を2つ折にした試験塗板の折曲げ部の間に厚さ0.26mmのアルミニウム板を2枚挟み、試験器にセットし、接触面が平らな厚さ1kgの鉄のおもりを高さ50cmから落下させて折曲げ部に衝撃を与えた後、折曲げ先端部に印加電圧6.5Vで6秒間通電し折曲げ先端部20mm幅の電流値(mA)を測定し、下記基準で評価した。
◎は、20mA未満
○は、20mA以上、且つ40mA未満
△は、40mA以上、且つ80mA未満
×は、80mA以上。
Preparation of test plate Each can paint obtained in the above Examples and Comparative Examples was spray-coated on a # 5182 aluminum plate having a thickness of 0.26 mm subjected to phosphoric acid chromate treatment so that the dry coating thickness was 10 μm. And it was set as the coating board hardened by baking for 3 minutes at 200 degreeC. The performance test was performed according to the following test method.
(Note 7) Observation of coating film cross section (μm): When the cross section of the coating film obtained by cutting the test plate was observed with a scanning electron microscope (5000 times magnification) and the sea-island structure could be confirmed, it was recognized in an area range of 10 μm × 10 μm. The average value (μm) of the width (major axis) in the longitudinal direction of 30 circular or elliptical island portions that were formed was determined.
(Note 8) T-bend bending workability:
After cutting the test coated plate to 5 cm in the rolling direction and 4 cm in the vertical direction, using a special goby-fold type DuPont impact tester in a room at 20 ° C., between the bent parts of the test coated plate with the lower part folded in two. Two aluminum plates with a thickness of 0.26 mm are sandwiched and set in a tester. A 1 kg thick iron weight with a flat contact surface is dropped from a height of 50 cm to give an impact to the bent part, and then folded. The bending tip part was energized for 6 seconds at an applied voltage of 6.5 V, and the current value (mA) of the bending tip part 20 mm width was measured and evaluated according to the following criteria.
A is less than 20 mA. A is 20 mA or more and less than 40 mA. A is 40 mA or more and less than 80 mA. X is 80 mA or more.
(注9)Tベント折り曲げ加工部レトルト密着性:
試験塗板を圧延方向に5cm、垂直方向に4cmに切断した後、20℃の室内にて、特殊ハゼ折り型デュポン衝撃試験器を用い、下部を2つ折にした試験塗板の折曲げ部の間に厚さ0.26mmのアルミニウム板を2枚挟み、試験器にセットし、接触面が平らな厚さ1kgの鉄のおもりを高さ50cmから落下させて折曲げ部に衝撃を与えた後、その試験片をオートクレーブ中で125℃30分水に浸漬した。その後水分をふき取り、加工部をセロテープ(登録商標)にて剥離試験を行い、その部位に印加電圧6.5Vで通電し、折り曲げ先端部20mm幅の電流値(mA)を測定し、下記基準で評価した。
◎は、20mA未満
○は、20mA以上、且つ40mA未満
△は、40mA以上、且つ80mA未満
×は、80mA以上。
(注10)耐レトルト白化性
試験塗板を水に浸漬し、オートクレーブ中で125℃で30分間処理した塗膜の白化状態を下記基準により評価した。
◎は、全く白化が認められない、
○は、ごくわずかに白化が認められる、
△は、少し白化が認められる、
×は、著しく白化が認められる。
(Note 9) T bent bent part retort adhesion:
After cutting the test coated plate to 5 cm in the rolling direction and 4 cm in the vertical direction, using a special goby-fold type DuPont impact tester in a room at 20 ° C., between the bent parts of the test coated plate with the lower part folded in two. Two aluminum plates with a thickness of 0.26 mm were sandwiched and set in a tester. After dropping a 1 kg iron weight with a flat contact surface from a height of 50 cm to impact the bent part, The test piece was immersed in water at 125 ° C. for 30 minutes in an autoclave. Thereafter, moisture is wiped off, the peeled portion of the processed part is subjected to a cello tape (registered trademark) , the portion is energized at an applied voltage of 6.5 V, and the current value (mA) of the bent tip 20 mm width is measured. evaluated.
A is less than 20 mA. A is 20 mA or more and less than 40 mA. A is 40 mA or more and less than 80 mA. X is 80 mA or more.
(Note 10) Retort whitening resistance A test coating plate was immersed in water, and the whitening state of a coating film treated at 125 ° C. for 30 minutes in an autoclave was evaluated according to the following criteria.
◎ indicates no whitening at all,
○ indicates a slight whitening.
△ is slightly whitened,
X is markedly whitened.
(注11)耐酸性
試験塗板をクエン酸及びリンゴ酸各0.5%の水溶液に浸漬し、オートクレーブ中で125℃で30分間処理した後、その状態を目視にて下記基準により評価した。
◎は、全く劣化が認められない。
○は、わずかに剥離やフクレが認められる。
△は、全体にフクレや剥離は認められる。
×は、全面フクレや全面剥離、あるいは塗膜の脆弱化が著しい
(注12)加工後の耐食性
上述のTベンド加工試験と同様に試験片を準備し、同様に折り曲げ加工を行ったものを、クエン酸、リンゴ酸、塩化ナトリウムを各1%溶解した混合水溶液に浸漬し、40℃にて2週間貯蔵した後、その折り曲げ加工部の状態を目視にて下記基準により評価した。
◎は、腐食が認められない。
○は、腐食がわずかに認められる。
△は、腐食がかなり認められる。
×は、腐食が著しい。
(注13)フレーバー性
各試験板を、脱イオン水中にd−リモネン(香料)30mg/lを加えてS−1170(三菱化学社製、ショ糖脂肪酸エステル)1g/lで分散した液に、35℃で1ヶ月浸漬して貯蔵した。貯蔵後、塗膜に収着したd−リモネン(香料)を測定する為に、ジエチルエーテルに20℃−1週間浸漬して抽出し、抽出されたd−リモネン(香料)をガスクロマトグラフィーによって測定し、以下の基準で評価した。
○は、抽出されたd−リモネン(香料)が、塗膜重量120mg当たり0.6mg未満
△は、抽出されたd−リモネン(香料)が塗膜重量120mg当たり0.6mg以上で、かつ1.6mg未満
×は、抽出されたd−リモネン(香料)が塗膜重量120mg当たり1.6mg以上。
(Note 11) Acid resistance The test coating plate was immersed in an aqueous solution of 0.5% each of citric acid and malic acid, treated in an autoclave at 125 ° C. for 30 minutes, and the state was visually evaluated according to the following criteria.
In ◎, no deterioration was observed.
○ indicates slight peeling or swelling.
Δ indicates blistering and peeling throughout.
X indicates that full-surface swelling, full-surface peeling, or weakening of the coating film is remarkable (Note 12) Corrosion resistance after processing The test piece was prepared in the same manner as the above-mentioned T-bend processing test and bent in the same manner. After being immersed in a mixed aqueous solution in which 1% each of citric acid, malic acid and sodium chloride was dissolved and stored at 40 ° C. for 2 weeks, the state of the bent portion was visually evaluated according to the following criteria.
◎ indicates no corrosion.
○ shows slight corrosion.
Δ indicates considerable corrosion.
X: Corrosion is remarkable.
(Note 13) Flavor property Each test plate was added to a liquid in which 30 mg / l of d-limonene (fragrance) was added in deionized water and dispersed at 1 g / l of S-1170 (manufactured by Mitsubishi Chemical Corporation, sucrose fatty acid ester). Soaked at 35 ° C. for 1 month and stored. In order to measure d-limonene (fragrance) adsorbed on the coating film after storage, it was extracted by immersion in diethyl ether at 20 ° C for 1 week, and the extracted d-limonene (fragrance) was measured by gas chromatography. And evaluated according to the following criteria.
○ indicates that the extracted d-limonene (fragrance) is less than 0.6 mg per 120 mg of the coating film weight. Δ indicates that the extracted d-limonene (fragrance) is 0.6 mg or more per 120 mg of the coating film weight. Less than 6 mg × indicates that the extracted d-limonene (fragrance) is 1.6 mg or more per 120 mg of the coating weight.
折り曲げ加工性、耐水白化性が向上したことから耐内容物腐食性が優れ、かつフレーバー性に優れる塗膜を有する金属缶を得ることができる。 Since the bending workability and water whitening resistance have been improved, a metal can having a coating film having excellent corrosion resistance to contents and excellent flavor properties can be obtained.
Claims (5)
アクリル樹脂変性エポキシ樹脂(A):数平均分子量が2,000〜35,000のビスフェノール型エポキシ樹脂(a1)とカルボキシル基含有アクリル樹脂(a2)とをエステル化反応させてなる樹脂又は該ビスフェノール型エポキシ樹脂(a1)にカルボキシル基含有重合性不飽和単量体(a3)を含有する重合性不飽和単量体成分をグラフト重合させてなる樹脂
アクリル系樹脂(C):アクリル酸、イタコン酸、スルホン酸、またはリン酸基含有ラジカル重合性単量体から選ばれる少なくとも1種のラジカル重合性単量体10〜60質量%とその他のラジカル重合性不飽和単量体(1)40〜90質量%とを単量体成分とするビニル共重合体樹脂(c1)と、メタクリル酸10〜60質量%とその他のラジカル重合性不飽和単量体(2)40〜90質量%とを単量体成分とするビニル共重合体樹脂(c2)と、酸基及びカルボキシル基と反応性を有する相補的反応性基を1分子中に2個以上有する低分子量化合物(c3)とを反応せしめてなる重合体であって、
ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)と低分子量化合物(c3)を、ビニル共重合体樹脂(c1)とビニル共重合体樹脂(c2)の固形分合計を基準にして、ビニル共重合体樹脂(c1)/ビニル共重合体樹脂(c2)=60/40〜95/5(質量%)であって、かつ[ビニル共重合体樹脂(c1)+ビニル共重合体樹脂(c2)]/低分子量化合物(c3)=100/0.1〜100/20(質量部)の割合で反応せしめてなる重合体 100 mass parts of acrylic resin-modified epoxy resin (A) having the following characteristics , 0.1-20 mass parts of resol type phenol resin (B), and acrylic resin having an acid value of 100-500 mgKOH / g having the following characteristics. (C) 0.1-20 mass parts is disperse | distributed in an aqueous medium, The aqueous coating composition characterized by the above-mentioned.
Acrylic resin-modified epoxy resin (A): a resin obtained by esterifying a bisphenol type epoxy resin (a1) having a number average molecular weight of 2,000 to 35,000 and a carboxyl group-containing acrylic resin (a2) or the bisphenol type Resin acrylic resin (C) obtained by graft polymerization of polymerizable unsaturated monomer component containing carboxyl group-containing polymerizable unsaturated monomer (a3) to epoxy resin (a1) : acrylic acid, itaconic acid, 10 to 60% by mass of at least one radical polymerizable monomer selected from sulfonic acid or phosphoric acid group-containing radical polymerizable monomer and 40 to 90% by mass of other radical polymerizable unsaturated monomer (1). % Vinyl copolymer resin (c1) having a monomer component, 10 to 60% by weight of methacrylic acid and other radical polymerizable unsaturated monomers ( ) Low molecular weight having two or more complementary reactive groups in one molecule having a vinyl copolymer resin (c2) having 40 to 90% by mass as a monomer component and an acid group and a carboxyl group. A polymer obtained by reacting the compound (c3),
The vinyl copolymer resin (c1), the vinyl copolymer resin (c2), and the low molecular weight compound (c3) are based on the total solid content of the vinyl copolymer resin (c1) and the vinyl copolymer resin (c2). Vinyl copolymer resin (c1) / vinyl copolymer resin (c2) = 60/40 to 95/5 (% by mass), and [vinyl copolymer resin (c1) + vinyl copolymer Resin (c2)] / low molecular weight compound (c3) = 100 / 0.1 to 100/20 (parts by mass)
アニオン性重合体架橋微粒子(D):水の存在下で、カルボキシル基含有ラジカル重合性単量体(d1)2〜30質量%、多ビニル化合物(d2)2〜30質量%及びその他のラジカル重合性不飽和単量体(d3)40〜96質量%からなるラジカル重合性不飽和単量体成分を重合反応して製造される酸価10〜100mgKOH/gの重合体からなる Per 100 parts by mass of the acrylic resin-modified epoxy resin (A), the one of the claims 1-3, characterized in that it further comprises 1 to 50 parts by weight of an anionic polymer crosslinked fine particles (D) having the following characteristics The water-based paint composition according to claim 1.
Anionic polymer crosslinked fine particles (D): in the presence of water, carboxyl group-containing radically polymerizable monomer (d1) 2 to 30% by mass, polyvinyl compound (d2) 2 to 30% by mass and other radical polymerization A polymer having an acid value of 10 to 100 mgKOH / g, which is produced by polymerizing a radically polymerizable unsaturated monomer component composed of 40 to 96% by mass of a polymerizable unsaturated monomer (d3).
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JP2006112562A JP4974571B2 (en) | 2006-04-14 | 2006-04-14 | Water-based paint composition |
TW096112526A TW200745282A (en) | 2006-04-14 | 2007-04-10 | Water-based coating composition |
CN200710098211A CN100587015C (en) | 2006-04-14 | 2007-04-13 | Water coating composition |
KR1020070036626A KR100867730B1 (en) | 2006-04-14 | 2007-04-13 | Water-based coating composition |
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JP5250859B2 (en) * | 2006-05-22 | 2013-07-31 | 関西ペイント株式会社 | Water-based paint composition |
CN102089215B (en) * | 2008-07-30 | 2013-06-12 | 东洋制罐株式会社 | Aluminum lid provided with coating film composed of aqueous coating material |
WO2010018763A1 (en) * | 2008-08-11 | 2010-02-18 | 関西ペイント株式会社 | Water-base coating composition |
CN102498043B (en) * | 2009-07-24 | 2015-02-18 | 陶氏环球技术有限责任公司 | Coated container device, method of making the same |
US20130178584A1 (en) * | 2010-09-30 | 2013-07-11 | Dow Global Technologies Llc | Coating compositions |
KR20130114116A (en) * | 2010-09-30 | 2013-10-16 | 다우 글로벌 테크놀로지스 엘엘씨 | Advanced epoxy resin compositions |
JP6180077B2 (en) * | 2012-03-23 | 2017-08-16 | 関西ペイント株式会社 | Active energy ray-curable composition and coated film |
JP6014903B2 (en) * | 2013-02-07 | 2016-10-26 | ビーエーエスエフ コーティングス ゲゼルシャフト ミット ベシュレンクテル ハフツングBASF Coatings GmbH | Two-component aqueous one-coat paint composition |
US10358571B2 (en) * | 2013-03-01 | 2019-07-23 | The Sherwin-Williams Company | Aqueous coating compositions including phenolic resin(s) |
CN104371489A (en) * | 2014-11-07 | 2015-02-25 | 蚌埠飞浦科技包装材料有限公司 | Epoxy novolac coating for inner walls of food cans and preparation method of epoxy novolac coating |
CN105038452A (en) * | 2015-07-08 | 2015-11-11 | 当涂县科辉商贸有限公司 | Anti-cracking nanoporous super thermal-insulation heat-preserving paint and preparation method thereof |
CN106349862A (en) * | 2016-08-26 | 2017-01-25 | 蚌埠飞浦科技包装材料有限公司 | Food can inner wall coating with high adhesive power |
DE112018004772T5 (en) | 2017-08-25 | 2020-06-18 | Swimc Llc | LIABILITIES AND COMPOSITIONS FOR CONTAINERS AND OTHER ITEMS |
CN113004468B (en) * | 2021-03-10 | 2022-10-28 | 上海无忧树新材料科技有限公司 | Spray film waterproof material with excellent comprehensive performance |
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JPH06228497A (en) * | 1993-02-01 | 1994-08-16 | Kansai Paint Co Ltd | Water-based coating composition |
JP3008723B2 (en) * | 1993-03-31 | 2000-02-14 | 東洋インキ製造株式会社 | Aqueous paint composition |
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US6008273A (en) * | 1997-05-09 | 1999-12-28 | The Dexter Corporation | Waterborne coating compositions for metal containers |
JP3817903B2 (en) * | 1998-06-01 | 2006-09-06 | 東洋インキ製造株式会社 | Aqueous dispersion composition |
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