JP4639573B2 - Method for producing positive electrode active material for non-aqueous secondary battery - Google Patents

Method for producing positive electrode active material for non-aqueous secondary battery Download PDF

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JP4639573B2
JP4639573B2 JP2003077386A JP2003077386A JP4639573B2 JP 4639573 B2 JP4639573 B2 JP 4639573B2 JP 2003077386 A JP2003077386 A JP 2003077386A JP 2003077386 A JP2003077386 A JP 2003077386A JP 4639573 B2 JP4639573 B2 JP 4639573B2
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positive electrode
active material
secondary battery
electrode active
aqueous secondary
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JP2004006267A (en
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堅次 中根
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

【0001】
【発明の属する技術分野】
本発明は、非水二次電池用正極活物質の製造方法およびその製造方法による非水二次電池用正極活物質およびこれを用いた非水二次電池に関する。
【0002】
【従来の技術】
非水二次電池には正極活物質が用いられている。
電子機器のポータブル化、コードレス化の急速な進行に伴い、従来の二次電池より小型で軽量、大容量を実現できる非水二次電池の開発が進められている。その中でリチウム二次電池は、既に携帯電話やノートパソコン等の電源として実用化されており、さらに自動車用や通信電力バックアップ用の電源として大型化、高出力化が検討されている。
【0003】
非水二次電池用正極活物質としては、従来から例えばスピネル型リチウムマンガン酸化物が用いられているが、より大容量の非水二次電池を製造することができる正極活物質が求められていた。
【0004】
このような状況の中で、ニッケルとマンガンとを含み、層状構造を有する組成式LiCo1/3Ni1/3Mn1/32〔Ohzukuら、Chemistry Letters、642(2001)〕やLiNi1/2Mn1/22〔Ohzukuら、Chemistry Letters、744(2001)〕また、Li[NixLi(1/3-2x/3)Mn(2/3-x/3)]O2(0≦x≦1/2)、Li[NixCo1-2xMnx]O2(0<x≦1/2)で表される〔Luら、第42回電池討論会予稿集、講演番号2I12、42(2001)〕新しい化合物が上述のような問題点を解決し得る非水二次電池用正極活物質として提案され、注目されている。
【0005】
これらの化合物を合成するためのニッケル源とマンガン源として、従来はニッケル化合物とマンガン化合物を混合して用いても層状構造を有する前記化合物を得ることができないと考えられており、ニッケルとマンガンの複合水酸化物が用いられていた。しかしながら、該複合水酸化物中の2価のマンガンが容易に酸化されて3価となってしまうため、該複合水酸化物の合成条件の制御とその後のハンドリングを行う雰囲気の制御を厳密に行う必要があり、該複合水酸化物の製造が困難であった。該複合水酸化物を使用することなく、層状構造を有する上記化合物からなる非水二次電池用正極活物質を簡便に製造する方法が求められていた。
【0006】
【発明が解決しようとする課題】
本発明の目的は、組成式
Li[Ni(x-y)Li(1/3-2x/3)Mn(2/3-x/3-y)Co2y]O2・・・(I)
(0<x≦0.5、0≦y≦1/6、x>y)
により表され層状構造を有する化合物からなる非水二次電池用正極活物質を簡便に製造する方法、およびこれを用いて得られる非水二次電池用正極活物質、およびこれを用いてなる非水二次電池を提供することにある。
【0007】
【課題を解決するための手段】
本発明者らは、ニッケルとマンガンとを含み層状構造を有し組成式(I)で表される化合物からなる非水二次電池用活物質の製造方法について鋭意検討を行った結果、ニッケル源として三酸化二ニッケルを用いることにより、前記非水二次電池用活物質が簡便に得られることを見出し、本発明を完成するに至った。
【0008】
すなわち本発明は、組成式Li[Ni(x-y)Li(1/3-2x/3)Mn(2/3-x/3-y)Co2y]O2(0<x0.5、0≦y≦1/6、x>y)により表される層状構造を有する化合物からなる非水二次電池用正極活物質の製造方法であって、三酸化二ニッケルを含み、焼成により上記化合物を構成しうる混合物を焼成することを特徴とする非水二次電池用正極活物質の製造方法を提供する。また、本発明は、上記記載の製造方法により得られた非水二次電池用正極活物質を提供する。さらに、本発明は、上記記載の非水二次電池用正極活物質を用いる非水二次電池を提供する。
【0009】
【発明の実施の形態】
次に、本発明を詳細に説明する。
本発明の製造方法は、組成式(I)により表され層状構造を有する化合物からなる非水二次電池用正極活物質の製造方法であり、該化合物を焼成により構成しうる混合物が三酸化二ニッケルを含むことを特徴とする。ここで三酸化二ニッケルとは、厳密に組成式Ni23により表わされる化合物のみを意味するものではなく、ニッケル含有量が78.6重量%よりも低い(NiとOのモル比Ni/O<1を意味する。)ニッケル酸化物を含むものである。三酸化二ニッケルは、市販されており、市販の三酸化二ニッケルの中にはX線回折測定結果がJCPDSカードNo.14−0481に示されるNi23とは異なり、同カードNo.4−0835に示されるNiOに近い粉末X線回折パターンを与えるものがあるが、ニッケル含有量が78.6重量%未満であれば、本発明の製造方法においては三酸化二ニッケルである。
【0010】
本発明における非水二次電池用正極活物質は、層状構造を有し、組成式(I)で表される化合物からなるが、組成式(I)においてy>0、即ちCoを含有すると、室温での放電容量とサイクル特性が向上するので好ましい。また、組成式(I)においてx<0.5、即ちNi含有量<Mn含有量で遷移金属サイトにLiを含むと、高温でのサイクル特性が向上するのでより好ましい。xが0.4以下では放電容量が低下する可能性があるので、xの範囲としては0.4<x<0.5がさらに好ましく、同時にy>0とすることがさらに一層好ましい。また、リチウム、ニッケル、マンガン、およびコバルトの各サイトを、これら4種の元素とは異なる元素であるNa、K、Mg、Ca、Sr、Ba、B、Al、Ga、In、Si、Zr、Sn、Ti、V、Cr、Fe、Cu、Ag、Zn等で各サイトの50モル%以内の範囲で置換してもよい。また、酸素についても、5モル%以内の範囲でハロゲンや硫黄、窒素で置換してもよい。
【0011】
ここで、層状構造とは、例えばElectrochemical and Solid−State LettersのVol.4(2001年),第A200〜A203頁に記載されており、X線回折により結晶構造がα−NaFeO2型であると同定される構造をいう。
【0012】
本発明の製造方法においては、混合物に 三酸化二ニッケルが含まれれば、リチウム化合物、マンガン化合物、コバルト化合物、および必要に応じて含有する元素を含む化合物との組合せは特に限定されるものではない。ニッケル以外の金属元素を含む化合物としては、酸化物、水酸化物、オキシ水酸化物、炭酸塩、硝酸塩、酢酸塩、塩化物、有機金属化合物、アルコキシドを例示することができるが、これらに限定されるものではない。ニッケル源としては実質的にすべて三酸化二ニッケルであることが好ましい。本発明の製造方法における混合物は、前記化合物を混合して製造することができる。
【0013】
本発明の製造方法において、原料の混合方法については公知の方法を用いることができる。混合は乾式でも湿式でも行なうことができるが、より簡便な乾式混合が好ましく、乾式混合としては、V型混合機、W型混合機、リボン混合機、ドラムミキサー、乾式ボールミル等工業的に通常行われる公知の方法によって行うことができる。
【0014】
混合物を必要に応じて圧縮成形した後、600℃以上1200℃以下の温度範囲、好ましくは800℃以上1100℃以下、さらに好ましくは900℃以上1050℃以下の温度範囲で2時間から30時間保持して焼成することにより、組成式(I)により表され層状構造を有する化合物からなる非水二次電池用正極活物質を製造することができる。その際、焼成容器が破損しない範囲で急速に保持温度まで到達させることが好ましい。また、焼成の雰囲気は空気、酸素、窒素、アルゴンまたはそれらの混合ガスを用いることができるが、酸素が含まれている雰囲気が好ましい。焼成の後、振動ミル、ジェットミル、乾式ボールミル等の工業的に通常行われる公知の方法によって、所定の粒度に調整することができる。
【0015】
以下に本発明の非水二次電池用正極活物質をリチウム二次電池の正極に用いる場合を例として、電池を作製する際の好適な構成について説明する。
本発明の実施態様の一つであるリチウム二次電池の正極は、本発明の非水二次電池用活物質を含み、さらに導電材としての炭素質材料、バインダーなどを含む正極合剤を正極集電体に担持させて製造することができる。
【0016】
該炭素質材料としては、天然黒鉛、人造黒鉛、コークス類、カーボンブラックなどが挙げられる。導電材として、それぞれ単独で用いてもよいし、例えば人造黒鉛とカーボンブラックとを混合して用いてもよい。
【0017】
バインダーとしては通常は熱可塑性樹脂が用いられ、具体的には、ポリフッ化ビニリデン(以下、PVDFということがある。)、ポリテトラフルオロエチレン(以下、PTFEということがある。)、四フッ化エチレン・六フッ化プロピレン・フッ化ビニリデン系共重合体、六フッ化プロピレン・フッ化ビニリデン系共重合体、四フッ化エチレン・パーフルオロビニルエーテル系共重合体などが挙げられる。これらをそれぞれ単独で用いてもよいし、二種以上を混合して用いてもよい。
【0018】
また、バインダーとしてフッ素樹脂とポリオレフィン樹脂とを、正極合剤中の該フッ素樹脂の割合が1〜10重量%であり、該ポリオレフィン樹脂の割合が0.1〜2重量%となるように、本発明の正極活物質と組み合わせて用いると、集電体との結着性に優れ、また外部加熱に対する安全性をさらに向上できるので好ましい。
【0019】
正極集電体としては、Al、Ni、ステンレスなどを用いることができるが、薄膜に加工しやすく、安価であるという点でAlが好ましい。正極集電体に正極合剤を担持させる方法としては、加圧成型する方法、または溶媒などを用いてペースト化し、正極集電体上に塗布乾燥後プレスするなどして固着する方法が挙げられる。
【0020】
本発明の実施態様の一つであるリチウム二次電池の負極としては、例えばリチウム金属、リチウム合金またはリチウムイオンをドープ・脱ドープ可能な材料などを用いることができる。リチウムイオンをドープ・脱ドープ可能な材料としては、天然黒鉛、人造黒鉛、コークス類、カーボンブラック、熱分解炭素類、炭素繊維、有機高分子化合物焼成体などの炭素質材料;正極よりも低い電位でリチウムイオンのドープ・脱ドープが行える酸化物、硫化物等のカルコゲン化合物が挙げられる。
【0021】
炭素質材料の形状は、例えば天然黒鉛のような薄片状、メソカーボンマイクロビーズのような球状、黒鉛化炭素繊維のような繊維状、または微粉末の凝集体などのいずれでもよく、必要に応じてバインダーとして熱可塑性樹脂を添加することができる。熱可塑性樹脂としては、PVDF、ポリエチレン、ポリプロピレンなどが挙げられる。
【0022】
負極として用いられる酸化物、硫化物等のカルコゲン化合物としては、例えば周期律表の第13、14、15族元素の酸化物などが挙げられる。これらについても、必要に応じて導電材として炭素質材料を、バインダーとして熱可塑性樹脂を添加することができる。
【0023】
負極集電体としては、Cu、Ni、ステンレスなどを用いることができるが、特にリチウム二次電池においてはリチウムと合金を作り難く、かつ薄膜に加工しやすいという点でCuが好ましい。該負極集電体に負極活物質を含む合剤を担持させる方法としては、加圧成型する方法、または溶媒などを用いてペースト化し、負極集電体上に塗布乾燥後プレスするなどして固着する方法が挙げられる。
【0024】
本発明の実施態様の一つであるリチウム二次電池で用いるセパレータとしては、例えば、ポリエチレン、ポリプロピレンなどのポリオレフィン樹脂、フッ素樹脂、ナイロン、芳香族アラミドなどの材質からなり多孔質膜、不織布、織布などの形態を有する材料を用いることができる。該セパレータの厚みは電池の体積エネルギー密度が上がり、内部抵抗が小さくなるという点で、機械的強度が保たれる限り薄いほど好ましく、10〜200μm程度が好ましい。
【0025】
本発明の実施態様の一つであるリチウム二次電池で用いる電解質としては、例えばリチウム塩を有機溶媒に溶解させた非水電解質溶液、または固体電解質のいずれかから選ばれる公知のものを用いることができる。リチウム塩としては、LiClO4、LiPF6、LiAsF6、LiSbF6、LiBF4、LiCF3SO3、LiN(CF3SO22、LiC(CF3SO23、Li210Cl10、低級脂肪族カルボン酸リチウム塩、LiAlCl4などのうち一種あるいは二種以上の混合物が挙げられる。
【0026】
本発明の実施態様の一つであるリチウム二次電池で用いる有機溶媒としては、例えばプロピレンカーボネート、エチレンカーボネート、ジメチルカーボネート、ジエチルカーボネート、エチルメチルカーボネート、4−トリフルオロメチル−1,3−ジオキソラン−2−オン、1,2−ジ(メトキシカルボニルオキシ)エタンなどのカーボネート類;1,2−ジメトキシエタン、1,3−ジメトキシプロパン、ペンタフルオロプロピルメチルエーテル、2,2,3,3−テトラフルオロプロピルジフルオロメチルエーテル、テトラヒドロフラン、2−メチルテトラヒドロフランなどのエーテル類;ギ酸メチル、酢酸メチル、γ−ブチロラクトンなどのエステル類;アセトニトリル、ブチロニトリルなどのニトリル類;N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミドなどのアミド類;3−メチル−2−オキサゾリドンなどのカーバメート類;スルホラン、ジメチルスルホキシド、1,3−プロパンサルトンなどの含硫黄化合物、または上記の有機溶媒にさらにフッ素置換基を導入したものを用いることができるが、通常はこれらのうちの二種以上を混合して用いる。中でもカーボネート類を含む混合溶媒が好ましく、環状カーボネートと非環状カーボネート、または環状カーボネートとエーテル類の混合溶媒がさらに好ましい。
【0027】
環状カーボネートと非環状カーボネートの混合溶媒としては、動作温度範囲が広く、負荷特性に優れ、かつ負極の活物質として天然黒鉛、人造黒鉛等の黒鉛材料を用いた場合でも難分解性であるという点で、エチレンカーボネート、ジメチルカーボネートおよびエチルメチルカーボネートを含む混合溶媒が好ましい。
【0028】
また、特に優れた安全性向上効果が得られる点で、LiPF6等のフッ素を含むリチウム塩および/またはフッ素置換基を有する有機溶媒を含む電解質を用いることが好ましい。ペンタフルオロプロピルメチルエーテル、2,2,3,3−テトラフルオロプロピルジフルオロメチルエーテル等のフッ素置換基を有するエーテル類とジメチルカーボネートとを含む混合溶媒は、大電流放電特性にも優れており、さらに好ましい。
【0029】
固体電解質としては、例えばポリエチレンオキサイド系の高分子化合物、ポリオルガノシロキサン鎖もしくはポリオキシアルキレン鎖の少なくとも一種以上を含む高分子化合物などの高分子電解質を用いることができる。また、高分子に非水電解質溶液を保持させた、いわゆるゲルタイプのものを用いることもできる。Li2S−SiS2、Li2S−GeS2、Li2S−P25、Li2S−B23などの硫化物電解質、またはLi2S−SiS2−Li3PO4、Li2S−SiS2−Li2SO4などの硫化物を含む無機化合物電解質を用いると、安全性を高めることができることがある。
【0030】
なお、本発明の非水二次電池の形状は特に限定されず、ペーパー型、コイン型、円筒型、角型などのいずれであってもよい。
【0031】
また、外装として負極または正極端子を兼ねる金属製ハードケースを用いずに、アルミニウムを含む積層シート等からなる袋状パッケージを用いてもよい。
【0032】
【実施例】
以下、本発明を実施例によりさらに詳細に説明するが、本発明はこれらによって何ら限定されるものではない。なお、特に断らない限り、充放電試験用の電極と平板型電池の作製、粉末X線回折測定は下記の方法により行った。
【0033】
(1)充放電試験用の平板型電池の作製
正極活物質と導電材のアセチレンブラックの混合物に、バインダーとしてPVDFの1−メチル−2−ピロリドン(以下、NMPということがある。)溶液を、活物質:導電材:バインダー=86:10:4(重量比)の組成となるように加えて混練することによりペーストとし、正極集電体となる#100ステンレスメッシュに該ペーストを塗布して150℃で8時間真空乾燥を行い、正極を得た。
【0034】
得られた正極に、電解液としてエチレンカーボネート(以下、ECということがある。)とジメチルカーボネート(以下、DMCということがある。)とエチルメチルカーボネート(以下、EMCということがある。)との30:35:35(体積比)混合液にLiPF6を1モル/リットルとなるように溶解したもの(以下、LiPF6/EC+DMC+EMCと表すことがある。)、セパレータとしてポリプロピレン多孔質膜を、また負極として金属リチウムを組み合わせて平板型電池を作製した。
【0035】
(2)粉末X線回折測定
参考例1、実施例2〜4については理学電機株式会社製RU200型を使用し、参考例5および実施例6については理学電機株式会社製RINT型を使用し、以下の条件で測定を行った。
X線 :CuKα
電圧−電流 :40kV−30mA(RU200)、140mA(RINT)
測定角度範囲:2θ=10〜90°
スリット :DS−1°、RS−0.3mm、SS−1°
ステップ :0.02°
【0036】
参考例1
(1)正極活物質の合成
まず三酸化二ニッケル(林純薬工業株式会社製、ニッケル含有量73.4重量%、BET比表面積134m2/g;粉末X線回折測定結果を図1に示した。)、炭酸マンガン(和光純薬工業株式会社製、試薬特級、マンガン含有量46.4重量%)、水酸化リチウム(本荘ケミカル株式会社製)を各元素のモル比がLi:Ni:Mn=1.0:0.5:0.5となるように秤取した後、乳鉢でよく混合した。得られた混合粉体を箱型炉に入れて、空気中において1000℃で15時間保持して焼成することで、非水二次電池用正極活物質E1(組成式(I)においてx=0.5、y=0の場合であり、Li[Ni0.5Mn0.5]O2)を得た。E1の粉末X線回折測定結果を図2に示した。E1はOhzukuらの報告(Chemistry Letters、744(2001))と同様の層状構造を有することが確認された。
【0037】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子E1を用いて平板型電池を作製し、以下の条件で定電流定電圧充電、定電流放電による充放電試験を実施した。
充電最大電圧4.3V、充電時間8時間、充電電流0.5mA/cm2
放電最小電圧3.0V、放電電流0.5mA/cm2
充放電試験温度25℃
放電容量の変化を図3に示した。10および20サイクル目の放電容量は、それぞれ123および117mAh/gと、スピネル型リチウムマンガン酸化物より高容量で、良好なサイクル特性を示した。
【0038】
実施例2
(1)正極活物質の合成
マンガン原料として三酸化ニマンガン(株式会社高純度化学研究所製、純度99.9重量%)を用いたこと以外は参考例1と同様にして、非水二次電池用正極活物質E2を得た。E2の粉末X線回折測定結果を図2に示した。E2もOhzukuらの報告と同様の層状構造を有することが確認された。
【0039】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子E2を用いて平板型電池を作製し、参考例1と同様に充放電試験を実施した。
放電容量の変化を図3に示した。10および20サイクル目の放電容量は、それぞれ115および108mAh/gであった。
【0040】
比較例1
(1)正極活物質の合成
ニッケル原料として水酸化ニッケル(株式会社田中化学研究所製、ニッケル含有量61.8重量%)を用いたこと以外は参考例1と同様にして、非水二次電池用正極活物質C1を得た。C1の粉末X線回折測定結果を図2に示した。C1にはOhzukuらの報告と同様の層状構造の他に、NiOとLi2MnO3の回折線が認められた。
【0041】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子C1を用いて平板型電池を作製し、参考例1と同様に充放電試験を実施した。
放電容量の変化を図3に示した。10および20サイクル目の放電容量は、それぞれ84および83mAh/gと低容量であった。
【0042】
実施例3
(1)正極活物質の合成
まず三酸化二ニッケル(林純薬工業株式会社製、ニッケル含有量73.4重量%、BET比表面積134m2/g;粉末X線回折測定結果を図1に示した。)、四三酸化コバルト(日本化学産業株式会社製、製品名PRM−73、コバルト含有量72.8%)、二酸化マンガン(高純度化学研究所株式会社製、試薬2Nグレード)、水酸化リチウム(本荘ケミカル株式会社製)を各元素のモル比がLi:Ni:Mn:Co=1.04:0.34:0.42:0.20となるように秤取した後、乳鉢でよく混合した。得られた混合粉体を箱型炉に入れて、空気中において1000℃で15時間保持して焼成することで、非水二次電池用正極活物質E3(組成式(I)においてx=0.44、y=0.10の場合であり、Li[Ni0.34Li0.04Mn0.42Co0.20]O2)を得た。E3の粉末X線回折測定結果を図4に示した。E3もOhzukuらの報告と同様の層状構造を有することが確認された。
【0043】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子E3を用いて平板型電池を作製し、参考例1と同様に充放電試験を実施した。
放電容量の変化を図5に示した。10および20サイクル目の放電容量は、それぞれ143および142mAh/gであった。
【0044】
実施例4
(1)正極活物質の合成
焼成温度を950℃としたこと以外は実施例3と同様にして、非水二次電池用正極活物質E4を得た。E4の粉末X線回折測定結果を図4に示した。E4もOhzukuらの報告と同様の層状構造を有することが確認された。
【0045】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子E4を用いて平板型電池を作製し、参考例1と同様に充放電試験を実施した。
放電容量の変化を図5に示した。10および20サイクル目の放電容量は、それぞれ135および134mAh/gであった。
【0046】
参考例5
(1)正極活物質の合成
各元素のモル比がLi:Ni:Mn:Co=1.00:0.40:0.40:0.20となるようにした以外は実施例3と同様にして、非水二次電池用正極活物質E5(組成式(I)においてx=0.50、y=0.10の場合であり、Li[Ni0.40Mn0.40Co0.20]O2)を得た。E5の粉末X線回折測定結果を図6に示した。E5もOhzukuらの報告と同様の層状構造を有することが確認された。
【0047】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子E5を用いて平板型電池を作製し、参考例1と同様に充放電試験を実施した。
放電容量の変化を図7に示した。10および20サイクル目の放電容量は、それぞれ147および144mAh/gであった。
【0048】
実施例6
(1)正極活物質の合成
各元素のモル比がLi:Ni:Mn:Co=1.06:0.31:0.43:0.20となるようにした以外は実施例3と同様にして、非水二次電池用正極活物質E6(組成式(I)においてx=0.41、y=0.10の場合であり、Li[Ni0.31Li0.06Mn0.43Co0.20]O2)を得た。E6の粉末X線回折測定結果を図6に示した。E6もOhzukuらの報告と同様の層状構造を有することが確認された。
【0049】
(2)リチウム二次電池の正極活物質とした場合の充放電性能評価
得られた化合物粒子E6を用いて平板型電池を作製し、参考例1と同様に充放電試験を実施した。放電容量の変化を図7に示した。10および20サイクル目の放電容量は、それぞれ137および137mAh/gであった。
【0050】
実施例7
化合物粒子E3、E5、およびE6について、60℃での充放電挙動を調べた。電解液としてECとEMCの1:1(体積比)混合液にLiPF6を1モル/リットルとなるように溶解したものを用いた以外は参考例1と同様にして平板型電池を作製し、恒温槽に入れて60℃に保持して充放電試験を実施した。
放電容量の変化を図8に示した。10および20サイクル目の放電容量は、それぞれE3:154、151mAh/g、E5:155、147mAh/gおよびE6:148、145mAh/gとなり、いずれも高容量で良好なサイクル特性を示したが、x=0.5、即ちNi含有量=Mn含有量のE5に比べ、x<0.5、即ちNi含有量<Mn含有量で遷移金属サイトにLiを含むE3およびE6の方が、さらに優れたサイクル特性を示した。
【0051】
【発明の効果】
本発明の製造方法によれば、ニッケルとマンガンとを含む層状構造の非水二次電池正極活物質を簡便に製造することができ、これを用いた非水二次電池は大きな容量を有するので、本発明は工業的に極めて有用である。
【図面の簡単な説明】
【図1】実施例で使用した三酸化二ニッケルの粉末X線回折測定結果を示す図。
【図2】参考例1、実施例2および比較例1で得られた正極活物質の粉末X線回折測定結果を示す図。
【図3】参考例1,実施例2および比較例1における放電容量のサイクル変化を示す図。
【図4】実施例3および4における粉末X線回折測定結果を示す図。
【図5】実施例3および4における放電容量のサイクル変化を示す図。
【図6】参考例5、実施例6における粉末X線回折測定結果を示す図。
【図7】参考例5、実施例6における放電容量のサイクル変化を示す図。
【図8】実施例3、参考例5、実施例6における放電容量のサイクル変化を示す図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a positive electrode active material for a non-aqueous secondary battery, a positive electrode active material for a non-aqueous secondary battery by the production method, and a non-aqueous secondary battery using the same.
[0002]
[Prior art]
A positive electrode active material is used for the non-aqueous secondary battery.
With the rapid progress of portable and cordless electronic devices, development of non-aqueous secondary batteries that are smaller, lighter, and have a larger capacity than conventional secondary batteries is underway. Among them, lithium secondary batteries have already been put into practical use as power sources for mobile phones, notebook computers, etc., and further studies have been made on increasing the size and increasing output as power sources for automobiles and communication power backup.
[0003]
As a positive electrode active material for a non-aqueous secondary battery, for example, spinel type lithium manganese oxide has been conventionally used, but a positive electrode active material capable of producing a larger capacity non-aqueous secondary battery is demanded. It was.
[0004]
In such a situation, the composition formula LiCo 1/3 Ni 1/3 Mn 1/3 O 2 [Ohzuku et al., Chemistry Letters, 642 (2001)] and LiNi 1 having a layered structure containing nickel and manganese. / 2 Mn 1/2 O 2 [Ohzuku et al., Chemistry Letters, 744 (2001)] and Li [Ni x Li (1 / 3-2x / 3) Mn (2 / 3-x / 3) ] O 2 ( 0 ≦ x ≦ 1/2) , Li [Ni x Co 1-2x Mn x] O 2 (0 <x ≦ 1/2) represented by [Lu et al., 42nd battery Symposium Proceedings, Lecture No. 2I12, 42 (2001)] A new compound has been proposed and attracted attention as a positive electrode active material for a non-aqueous secondary battery capable of solving the above-mentioned problems.
[0005]
As a nickel source and a manganese source for synthesizing these compounds, it is conventionally considered that the compound having a layered structure cannot be obtained even if a nickel compound and a manganese compound are mixed and used. Composite hydroxide was used. However, since divalent manganese in the composite hydroxide is easily oxidized and becomes trivalent, the synthesis conditions of the composite hydroxide and the atmosphere for the subsequent handling are strictly controlled. Therefore, it was difficult to produce the composite hydroxide. There has been a demand for a method for easily producing a positive electrode active material for a non-aqueous secondary battery comprising the above compound having a layered structure without using the composite hydroxide.
[0006]
[Problems to be solved by the invention]
An object of the present invention, the composition formula Li [Ni (xy) Li ( 1 / 3-2x / 3) Mn (2/3-x / 3-y) Co 2y] O 2 ··· (I)
(0 <x ≦ 0.5, 0 ≦ y ≦ 1/6, x> y)
A positive electrode active material for a non-aqueous secondary battery comprising a compound represented by formula (1) and having a layered structure, a positive electrode active material for a non-aqueous secondary battery obtained by using the same, and a non-aqueous electrode using the same It is to provide a water secondary battery.
[0007]
[Means for Solving the Problems]
As a result of intensive studies on a method for producing an active material for a non-aqueous secondary battery comprising a compound having a layered structure and containing nickel and manganese and represented by the composition formula (I), the nickel source By using dinickel trioxide as the above, it was found that the active material for a non-aqueous secondary battery can be easily obtained, and the present invention has been completed.
[0008]
That is, the present invention relates to the composition formula Li [Ni (xy) Li (1 / 3-2x / 3) Mn (2 / 3-x / 3-y) Co 2y ] O 2 (0 <x < 0.5, 0 ≦ y ≦ 1/6, x> y) A method for producing a positive electrode active material for a non-aqueous secondary battery comprising a compound having a layered structure, comprising dinickel trioxide, and calcining the above compound Provided is a method for producing a positive electrode active material for a non-aqueous secondary battery, comprising firing a configurable mixture. Moreover, this invention provides the positive electrode active material for non-aqueous secondary batteries obtained by the manufacturing method of the said description. Furthermore, this invention provides the non-aqueous secondary battery using the positive electrode active material for non-aqueous secondary batteries described above.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Next, the present invention will be described in detail.
The production method of the present invention is a method for producing a positive electrode active material for a non-aqueous secondary battery composed of a compound represented by the composition formula (I) and having a layered structure. It is characterized by containing nickel. Here, dinickel trioxide does not strictly mean a compound represented by the composition formula Ni 2 O 3 , and the nickel content is lower than 78.6% by weight (Ni / O molar ratio Ni / O It means O <1.) It contains nickel oxide. Dinickel trioxide is commercially available, and among the commercially available dinickel trioxide, the X-ray diffraction measurement result is JCPDS card no. Unlike Ni 2 O 3 shown in 14-04-81, the same card no. Although there is what gives a powder X-ray diffraction pattern close to NiO shown in 4-0835, if the nickel content is less than 78.6% by weight, it is dinickel trioxide in the production method of the present invention.
[0010]
The positive electrode active material for a non-aqueous secondary battery in the present invention has a layered structure, and is composed of a compound represented by the composition formula (I). When y> 0 in the composition formula (I), that is, Co is contained, This is preferable because the discharge capacity and cycle characteristics at room temperature are improved. In addition, it is more preferable to include Li in the transition metal site with x <0.5, that is, Ni content <Mn content in the composition formula (I), because cycle characteristics at high temperature are improved. Since the discharge capacity may be reduced when x is 0.4 or less, the range of x is more preferably 0.4 <x <0.5, and more preferably y> 0. Further, each site of lithium, nickel, manganese, and cobalt is changed from Na, K, Mg, Ca, Sr, Ba, B, Al, Ga, In, Si, Zr, You may substitute by Sn, Ti, V, Cr, Fe, Cu, Ag, Zn etc. in the range within 50 mol% of each site. Further, oxygen may be substituted with halogen, sulfur, or nitrogen within a range of 5 mol% or less.
[0011]
Here, the layered structure refers to, for example, Electrochemical and Solid-State Letters, Vol. 4 (2001), pages A200 to A203, which refers to a structure identified by X-ray diffraction as having a crystal structure of α-NaFeO 2 type.
[0012]
In the production method of the present invention, as long as dinickel trioxide is contained in the mixture, the combination of the lithium compound, the manganese compound, the cobalt compound, and the compound containing the element contained as necessary is not particularly limited. . Examples of compounds containing metal elements other than nickel include oxides, hydroxides, oxyhydroxides, carbonates, nitrates, acetates, chlorides, organometallic compounds, and alkoxides, but are not limited thereto. Is not to be done. The nickel source is preferably substantially all dinickel trioxide. The mixture in the production method of the present invention can be produced by mixing the aforementioned compounds.
[0013]
In the production method of the present invention, a known method can be used as a method for mixing raw materials. Mixing can be carried out either dry or wet, but simpler dry mixing is preferred. As dry mixing, V-type mixer, W-type mixer, ribbon mixer, drum mixer, dry ball mill, etc. Can be carried out by known methods.
[0014]
After the mixture is compression-molded as necessary, it is maintained at a temperature range of 600 ° C. or higher and 1200 ° C. or lower, preferably 800 ° C. or higher and 1100 ° C. or lower, more preferably 900 ° C. or higher and 1050 ° C. or lower for 2 hours to 30 hours. By baking, a positive electrode active material for a non-aqueous secondary battery made of a compound represented by the composition formula (I) and having a layered structure can be produced. At that time, it is preferable to rapidly reach the holding temperature as long as the baking container is not damaged. As the firing atmosphere, air, oxygen, nitrogen, argon, or a mixed gas thereof can be used, but an atmosphere containing oxygen is preferable. After firing, the particle size can be adjusted to a predetermined particle size by a publicly known method such as a vibration mill, a jet mill, or a dry ball mill.
[0015]
A preferred configuration for producing a battery will be described below by taking as an example the case where the positive electrode active material for a non-aqueous secondary battery of the present invention is used for the positive electrode of a lithium secondary battery.
A positive electrode of a lithium secondary battery which is one embodiment of the present invention includes a positive electrode mixture containing the active material for a non-aqueous secondary battery of the present invention, and further containing a carbonaceous material, a binder and the like as a conductive material. It can be produced by carrying it on a current collector.
[0016]
Examples of the carbonaceous material include natural graphite, artificial graphite, cokes, and carbon black. As the conductive material, each may be used alone, for example, artificial graphite and carbon black may be mixed and used.
[0017]
As the binder, a thermoplastic resin is usually used. Specifically, polyvinylidene fluoride (hereinafter sometimes referred to as PVDF), polytetrafluoroethylene (hereinafter sometimes referred to as PTFE), and tetrafluoroethylene. -Hexafluoropropylene / vinylidene fluoride copolymer, hexafluoropropylene / vinylidene fluoride copolymer, tetrafluoroethylene / perfluorovinyl ether copolymer, and the like. These may be used alone or in combination of two or more.
[0018]
Further, a fluororesin and a polyolefin resin are used as binders, so that the ratio of the fluororesin in the positive electrode mixture is 1 to 10% by weight and the ratio of the polyolefin resin is 0.1 to 2% by weight. Use in combination with the positive electrode active material of the invention is preferable because it has excellent binding properties with the current collector and can further improve the safety against external heating.
[0019]
As the positive electrode current collector, Al, Ni, stainless steel, or the like can be used, but Al is preferable because it is easily processed into a thin film and is inexpensive. Examples of the method of supporting the positive electrode mixture on the positive electrode current collector include a method of pressure molding, or a method of pasting using a solvent or the like, and applying and drying and pressing on the positive electrode current collector. .
[0020]
As a negative electrode of a lithium secondary battery which is one of the embodiments of the present invention, for example, a lithium metal, a lithium alloy, or a material capable of being doped / undoped with lithium ions can be used. Materials that can be doped / undoped with lithium ions include carbonaceous materials such as natural graphite, artificial graphite, cokes, carbon black, pyrolytic carbons, carbon fibers, and fired organic polymer compounds; lower potential than the positive electrode And chalcogen compounds such as oxides and sulfides capable of doping and dedoping lithium ions.
[0021]
The shape of the carbonaceous material may be, for example, a flake shape such as natural graphite, a spherical shape such as mesocarbon microbeads, a fibrous shape such as graphitized carbon fiber, or an aggregate of fine powder. A thermoplastic resin can be added as a binder. Examples of the thermoplastic resin include PVDF, polyethylene, and polypropylene.
[0022]
Examples of the chalcogen compounds such as oxides and sulfides used as the negative electrode include oxides of Group 13, 14, and 15 elements of the periodic table. Also in these cases, a carbonaceous material can be added as a conductive material and a thermoplastic resin can be added as a binder, if necessary.
[0023]
As the negative electrode current collector, Cu, Ni, stainless steel, or the like can be used. In particular, in a lithium secondary battery, Cu is preferable because it is difficult to form an alloy with lithium and it can be easily processed into a thin film. The negative electrode current collector is loaded with a mixture containing the negative electrode active material by pressure molding, or pasted using a solvent, and fixed on the negative electrode current collector by coating, drying and pressing. The method of doing is mentioned.
[0024]
Examples of the separator used in the lithium secondary battery according to one embodiment of the present invention include a porous film, a nonwoven fabric, a woven fabric made of a material such as polyolefin resin such as polyethylene and polypropylene, fluororesin, nylon, and aromatic aramid. A material having a form such as cloth can be used. The thickness of the separator is preferably as thin as possible as long as the mechanical strength is maintained in that the volume energy density of the battery is increased and the internal resistance is reduced, and is preferably about 10 to 200 μm.
[0025]
As the electrolyte used in the lithium secondary battery which is one embodiment of the present invention, for example, a known one selected from a non-aqueous electrolyte solution in which a lithium salt is dissolved in an organic solvent or a solid electrolyte is used. Can do. Examples of the lithium salt include LiClO 4 , LiPF 6 , LiAsF 6 , LiSbF 6 , LiBF 4 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiC (CF 3 SO 2 ) 3 , Li 2 B 10 Cl 10 , One or a mixture of two or more of lower aliphatic carboxylic acid lithium salts, LiAlCl 4 and the like can be mentioned.
[0026]
Examples of the organic solvent used in the lithium secondary battery which is one embodiment of the present invention include propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, 4-trifluoromethyl-1,3-dioxolane- Carbonates such as 2-one and 1,2-di (methoxycarbonyloxy) ethane; 1,2-dimethoxyethane, 1,3-dimethoxypropane, pentafluoropropyl methyl ether, 2,2,3,3-tetrafluoro Ethers such as propyldifluoromethyl ether, tetrahydrofuran, 2-methyltetrahydrofuran; esters such as methyl formate, methyl acetate, and γ-butyrolactone; nitriles such as acetonitrile and butyronitrile; N, N-dimethylform Amides such as amide, N, N-dimethylacetamide; carbamates such as 3-methyl-2-oxazolidone; sulfur-containing compounds such as sulfolane, dimethyl sulfoxide, 1,3-propane sultone, or the above organic solvents Although the thing which introduce | transduced the fluorine substituent can be used, normally 2 or more types of these are mixed and used. Among these, a mixed solvent containing carbonates is preferable, and a mixed solvent of cyclic carbonate and acyclic carbonate or cyclic carbonate and ether is more preferable.
[0027]
The mixed solvent of cyclic carbonate and non-cyclic carbonate has a wide operating temperature range, excellent load characteristics, and is hardly decomposable even when a graphite material such as natural graphite or artificial graphite is used as the negative electrode active material. In addition, a mixed solvent containing ethylene carbonate, dimethyl carbonate and ethyl methyl carbonate is preferable.
[0028]
Further, in view of particularly excellent safety improving effect is obtained, it is preferable to use an electrolyte containing an organic solvent having a lithium salt and / or fluorine substituent containing fluorine such as LiPF 6. A mixed solvent containing ethers having fluorine substituents such as pentafluoropropyl methyl ether and 2,2,3,3-tetrafluoropropyl difluoromethyl ether and dimethyl carbonate has excellent high-current discharge characteristics, preferable.
[0029]
As the solid electrolyte, for example, a polymer electrolyte such as a polyethylene oxide polymer compound, a polymer compound including at least one of a polyorganosiloxane chain or a polyoxyalkylene chain can be used. Moreover, what is called a gel type which hold | maintained the nonaqueous electrolyte solution in the polymer | macromolecule can also be used. Sulfide electrolytes such as Li 2 S—SiS 2 , Li 2 S—GeS 2 , Li 2 S—P 2 S 5 , Li 2 S—B 2 S 3 , or Li 2 S—SiS 2 —Li 3 PO 4 , When an inorganic compound electrolyte containing a sulfide such as Li 2 S—SiS 2 —Li 2 SO 4 is used, safety may be improved.
[0030]
The shape of the non-aqueous secondary battery of the present invention is not particularly limited, and may be any of a paper type, a coin type, a cylindrical type, a square type, and the like.
[0031]
Moreover, you may use the bag-shaped package which consists of a laminated sheet etc. which contain aluminum, without using the metal hard case which serves as a negative electrode or a positive electrode terminal as an exterior.
[0032]
【Example】
EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited at all by these. Unless otherwise specified, the electrode for charge / discharge test and the production of the flat battery and the powder X-ray diffraction measurement were performed by the following methods.
[0033]
(1) Production of flat battery for charge / discharge test A 1-methyl-2-pyrrolidone (hereinafter sometimes referred to as NMP) solution of PVDF as a binder is added to a mixture of a positive electrode active material and acetylene black of a conductive material. Active material: conductive material: binder = 86: 10: 4 (weight ratio) is added and kneaded to obtain a paste. The paste is applied to a # 100 stainless steel mesh as a positive electrode current collector and 150 Vacuum drying was performed at 0 ° C. for 8 hours to obtain a positive electrode.
[0034]
On the obtained positive electrode, ethylene carbonate (hereinafter may be referred to as EC), dimethyl carbonate (hereinafter may be referred to as DMC) and ethyl methyl carbonate (hereinafter may be referred to as EMC) as electrolytes. LiPF 6 dissolved in a 30:35:35 (volume ratio) mixed solution so as to be 1 mol / liter (hereinafter sometimes referred to as LiPF 6 / EC + DMC + EMC), a polypropylene porous membrane as a separator, A flat battery was prepared by combining metallic lithium as the negative electrode.
[0035]
(2) Powder X-ray diffraction measurement
For Reference Example 1 and Examples 2 to 4, RU200 type manufactured by Rigaku Corporation was used, and for Reference Example 5 and Example 6, RINT type manufactured by Rigaku Corporation was used, and measurement was performed under the following conditions. .
X-ray: CuKα
Voltage-current: 40 kV-30 mA (RU200), 140 mA (RINT)
Measurement angle range: 2θ = 10-90 °
Slit: DS-1 °, RS-0.3mm, SS-1 °
Step: 0.02 °
[0036]
Reference example 1
(1) Synthesis of positive electrode active material First, dinickel trioxide (manufactured by Hayashi Junyaku Kogyo Co., Ltd., nickel content 73.4% by weight, BET specific surface area 134 m 2 / g; powder X-ray diffraction measurement result is shown in FIG. ), Manganese carbonate (manufactured by Wako Pure Chemical Industries, Ltd., reagent grade, manganese content 46.4% by weight), lithium hydroxide (manufactured by Honjo Chemical Co., Ltd.), and the molar ratio of each element is Li: Ni: Mn = 1.0: 0.5: After being weighed so as to be 0.5, it was mixed well in a mortar. The obtained mixed powder was placed in a box furnace and calcined by holding at 1000 ° C. for 15 hours in air, whereby positive electrode active material E1 for non-aqueous secondary battery (x = 0 in composition formula (I)) .5, y = 0, and Li [Ni 0.5 Mn 0.5 ] O 2 ) was obtained. The powder X-ray diffraction measurement result of E1 is shown in FIG. E1 was confirmed to have a layered structure similar to the report by Ohzuku et al. (Chemistry Letters, 744 (2001)).
[0037]
(2) Charging / discharging performance evaluation when used as a positive electrode active material of a lithium secondary battery A flat battery was prepared using the obtained compound particles E1, and charging by constant current constant voltage charging and constant current discharging was performed under the following conditions. A discharge test was performed.
Charging maximum voltage 4.3V, charging time 8 hours, charging current 0.5mA / cm 2
Discharge minimum voltage 3.0V, discharge current 0.5mA / cm 2
Charge / discharge test temperature 25 ° C
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were 123 and 117 mAh / g, respectively, which were higher than the spinel type lithium manganese oxide and showed good cycle characteristics.
[0038]
Example 2
(1) Synthesis of positive electrode active material Non-aqueous secondary battery in the same manner as in Reference Example 1 except that nimanganese trioxide (manufactured by Kojundo Chemical Laboratory Co., Ltd., purity 99.9 wt%) was used as the manganese raw material. A positive electrode active material E2 was obtained. The result of powder X-ray diffraction measurement of E2 is shown in FIG. It was confirmed that E2 also has the same layered structure as reported by Ohzuku et al.
[0039]
(2) Evaluation of Charging / Discharging Performance when Using as Positive Electrode Active Material of Lithium Secondary Battery A flat battery was prepared using the obtained compound particles E2, and a charging / discharging test was conducted in the same manner as in Reference Example 1.
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were 115 and 108 mAh / g, respectively.
[0040]
Comparative Example 1
(1) Synthesis of positive electrode active material Non-aqueous secondary as in Reference Example 1, except that nickel hydroxide (made by Tanaka Chemical Research Co., Ltd., nickel content 61.8 wt%) was used as the nickel raw material. A positive electrode active material C1 for batteries was obtained. The result of powder X-ray diffraction measurement of C1 is shown in FIG. In addition to the layered structure similar to that reported by Ohzuku et al., Diffraction lines of NiO and Li 2 MnO 3 were observed in C1.
[0041]
(2) Evaluation of Charge / Discharge Performance when Using as Positive Electrode Active Material of Lithium Secondary Battery A flat battery was prepared using the obtained compound particles C1, and a charge / discharge test was performed in the same manner as in Reference Example 1.
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were as low as 84 and 83 mAh / g, respectively.
[0042]
Example 3
(1) Synthesis of positive electrode active material First, dinickel trioxide (manufactured by Hayashi Junyaku Kogyo Co., Ltd., nickel content 73.4% by weight, BET specific surface area 134 m 2 / g; powder X-ray diffraction measurement result is shown in FIG. ), Cobalt trioxide (manufactured by Nippon Kagaku Sangyo Co., Ltd., product name PRM-73, cobalt content 72.8%), manganese dioxide (manufactured by High Purity Chemical Laboratory Co., Ltd., reagent 2N grade), hydroxylation Lithium (manufactured by Honjo Chemical Co., Ltd.) was weighed so that the molar ratio of each element was Li: Ni: Mn: Co = 1.04: 0.34: 0.42: 0.20, and then a mortar was sufficient. Mixed. The obtained mixed powder was placed in a box furnace and fired at 1000 ° C. for 15 hours in air, whereby positive electrode active material E3 for non-aqueous secondary battery (x = 0 in composition formula (I)). .44, y = 0.10, and Li [Ni 0.34 Li 0.04 Mn 0.42 Co 0.20 ] O 2 ) was obtained. The powder X-ray diffraction measurement result of E3 is shown in FIG. E3 was also confirmed to have a layered structure similar to that reported by Ohzuku et al.
[0043]
(2) Evaluation of Charging / Discharging Performance when Used as Positive Electrode Active Material of Lithium Secondary Battery A flat battery was prepared using the obtained compound particles E3, and a charging / discharging test was conducted in the same manner as in Reference Example 1.
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were 143 and 142 mAh / g, respectively.
[0044]
Example 4
(1) Synthesis of positive electrode active material A positive electrode active material E4 for a nonaqueous secondary battery was obtained in the same manner as in Example 3 except that the firing temperature was 950 ° C. The powder X-ray diffraction measurement result of E4 is shown in FIG. E4 was also confirmed to have a layered structure similar to that reported by Ohzuku et al.
[0045]
(2) Evaluation of Charge / Discharge Performance when Using as Positive Electrode Active Material of Lithium Secondary Battery A flat battery was prepared using the obtained compound particles E4, and a charge / discharge test was performed in the same manner as in Reference Example 1.
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were 135 and 134 mAh / g, respectively.
[0046]
Reference Example 5
(1) Synthesis of positive electrode active material The same procedure as in Example 3 except that the molar ratio of each element was Li: Ni: Mn: Co = 1.00: 0.40: 0.40: 0.20. Thus, a positive electrode active material E5 for a non-aqueous secondary battery (in the composition formula (I), x = 0.50, y = 0.10, Li [Ni 0.40 Mn 0.40 Co 0.20 ] O 2 ) was obtained. . The powder X-ray diffraction measurement result of E5 is shown in FIG. It was confirmed that E5 also has the same layered structure as reported by Ohzuku et al.
[0047]
(2) Evaluation of Charge / Discharge Performance when Using as Positive Electrode Active Material of Lithium Secondary Battery A flat battery was prepared using the obtained compound particles E5, and a charge / discharge test was conducted in the same manner as in Reference Example 1.
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were 147 and 144 mAh / g, respectively.
[0048]
Example 6
(1) Synthesis of positive electrode active material The same procedure as in Example 3 except that the molar ratio of each element was Li: Ni: Mn: Co = 1.06: 0.31: 0.43: 0.20. The positive electrode active material E6 for non-aqueous secondary battery (in the composition formula (I), x = 0.41, y = 0.10, Li [Ni 0.31 Li 0.06 Mn 0.43 Co 0.20 ] O 2 ) Obtained. The powder X-ray diffraction measurement result of E6 is shown in FIG. E6 was also confirmed to have the same layered structure as reported by Ohzuku et al.
[0049]
(2) Evaluation of Charging / Discharging Performance when Used as Positive Electrode Active Material of Lithium Secondary Battery A flat battery was prepared using the obtained compound particles E6, and a charging / discharging test was conducted in the same manner as in Reference Example 1. The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were 137 and 137 mAh / g, respectively.
[0050]
Example 7
The charge / discharge behavior at 60 ° C. was examined for the compound particles E3, E5, and E6. A flat battery was prepared in the same manner as in Reference Example 1 except that a solution of LiPF 6 dissolved in a 1: 1 (volume ratio) mixture of EC and EMC as an electrolyte was used in an amount of 1 mol / liter. It put in the thermostat and hold | maintained at 60 degreeC, and implemented the charging / discharging test.
The change in discharge capacity is shown in FIG. The discharge capacities at the 10th and 20th cycles were E3: 154, 151 mAh / g, E5: 155, 147 mAh / g and E6: 148, 145 mAh / g, respectively. Compared to E5 with x = 0.5, ie Ni content = Mn content, E <3 and E6 containing Li in transition metal sites with x <0.5, ie Ni content <Mn content, are even better. The cycle characteristics are shown.
[0051]
【The invention's effect】
According to the production method of the present invention, a positive electrode active material having a layered structure containing nickel and manganese can be easily produced, and a non-aqueous secondary battery using this has a large capacity. The present invention is extremely useful industrially.
[Brief description of the drawings]
FIG. 1 is a graph showing the results of powder X-ray diffraction measurement of dinickel trioxide used in Examples.
2 is a graph showing the results of powder X-ray diffraction measurement of the positive electrode active materials obtained in Reference Example 1, Example 2, and Comparative Example 1. FIG.
FIG. 3 is a diagram showing cycle changes in discharge capacity in Reference Example 1, Example 2 and Comparative Example 1;
4 is a graph showing the results of powder X-ray diffraction measurement in Examples 3 and 4. FIG.
FIG. 5 is a diagram showing cycle changes in discharge capacity in Examples 3 and 4.
6 is a graph showing the results of powder X-ray diffraction measurement in Reference Example 5 and Example 6. FIG.
7 is a graph showing cycle changes in discharge capacity in Reference Example 5 and Example 6. FIG.
FIG. 8 is a diagram showing a cycle change in discharge capacity in Example 3, Reference Example 5 and Example 6;

Claims (3)

組成式Li[Ni(x-y)Li(1/3-2x/3)Mn(2/3-x/3-y)Co2y]O2(0<x<0.5、0y≦1/6、x>y)により表されるα−NaFeO 型である層状構造を有する化合物からなる非水二次電池用正極活物質の製造方法であって、ニッケル含有量が70.98重量%以上78.6重量%未満である三酸化二ニッケルを含み、焼成により上記化合物を構成しうる混合物を焼成することを特徴とする非水二次電池用正極活物質の製造方法。Composition formula Li [Ni (xy) Li (1 / 3-2x / 3) Mn (2 / 3-x / 3-y) Co 2y ] O 2 (0 <x <0.5, 0 < y ≦ 1 / 6. A method for producing a positive electrode active material for a non-aqueous secondary battery comprising a compound having a layered structure of α-NaFeO 2 represented by x> y), wherein the nickel content is 70.98 wt% or more A method for producing a positive electrode active material for a non-aqueous secondary battery, comprising: calcining a mixture containing dinickel trioxide of less than 78.6% by weight and capable of constituting the compound by firing. 請求項1に記載の製造方法により得られる非水二次電池用正極活物質。  A positive electrode active material for a non-aqueous secondary battery obtained by the production method according to claim 1. 請求項2に記載の非水二次電池用正極活物質を用いてなることを特徴とする非水二次電池。  A non-aqueous secondary battery comprising the positive electrode active material for a non-aqueous secondary battery according to claim 2.
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