JP4403460B2 - Hose fittings - Google Patents

Description

The present invention relates to a hose joint used for pipe connection of a hose made of a material that is vulnerable to tearing, such as silicone rubber.
More specifically, the present invention relates to a hose joint that inserts a hose along the outer peripheral surface of a bamboo nipple nipple and presses the hose from the outside with a fastening tool to closely contact the inner peripheral surface of the hose with the outer peripheral surface of the bamboo nipple nipple.

  Conventionally, as a hose joint of this kind, all the tops of the mountain-shaped protrusions (annular protrusions) provided on the outer peripheral surface of the bamboo nipple (nipple fitting) are flat in the axial direction, and in addition to this, By providing a groove adjacent to the protrusion located at the end on the hose insertion side, even if the caulking position of the fastening tool (socket fitting) is slightly displaced in the axial direction, the compression rate against the connection side end of the hose is reduced. There is one that ensures stable sealing performance without changing (for example, see Patent Document 1).

Japanese Utility Model Publication No. 4-49436 (page 2-3, FIGS. 1-6)

  By the way, with this type of hose joint, with the joint end of the hose connected to the joint, the part near the joint of the hose is bent to apply a partial pulling force, or the hose from the joint to the axial direction. When pulled, even if the hose is connected to the joint, the hose tip side part is partially stretched due to partial pulling force, thereby reducing the thickness, and the outer surface of the bamboo nipple nipple A frictional phenomenon occurs between the top of the ridges projecting on the tip end side of the shaft, and if the top of the ridges has an acute angle, a cut will occur in the inner surface of the hose facing the sharp top. Could cause hose rupture.

However, in such a conventional hose joint, since the tops of the chevron protruding around the outer surface of the bamboo nipple nipple are all flat in the axial direction, it is possible to prevent the inner surface of the hose from being cut. However, since the frictional resistance between the flat surface and the hose pressure contact portion opposed to the flat surface is low, there is a problem that the entire hose easily moves in the axial direction and causes hose disconnection.
Furthermore, when a groove is provided adjacent to the protrusion located at the end on the hose insertion side as shown in FIGS. 4 and 5 of Patent Document 1, the outer peripheral surface of the bamboo nipple nipple is formed by the recess of the groove. An annular edge portion is formed on the hose, and in particular, this is also the place where the tip of the hose expands and contracts the most due to the pulling force. There has been a problem that hose rupture due to this break cannot be completely prevented.
On the other hand, the above-described rupture prevention function and hose removal prevention function due to cutting of the inner surface of the hose are the most important functions for the hose joint, and these two functions cannot be used for a long time unless they have both functions at the same time.

This onset Ming, to prevent loss and cutting of the hose inner surface at the same time, be intended to eliminate the difference in level between the edge and the hose inner peripheral surface of the child nipple bamboo.

To achieve the above object, the present onset Ming, so as to sandwich the hose made of a soft material comprising silicone rubber, comprising: a bamboo shoot nipple, and a clamp which is formed of a rigid material, the bamboo shoot nipple insert the hose along the outer peripheral surface, a hose fitting for adhering the inner peripheral surface of the hose is pressed by the clamp on the outer peripheral surface of the volute nipple from the outside, projecting from the outer peripheral surface of said bamboo shoots nipple Among the plurality of angled protrusions, only the peak of the angled protrusions disposed on the tip end side in the axial direction is made a flat surface in the axial direction, and the hose inner surface portion of the hose that is in pressure contact with the flat surface is axially slidably sandwiched into the tip inner circumferential face of the bamboo shoots nipple, forming a reverse tapered surface which is expanded toward its tip, the tip edge of the fastener than the tip end of the bamboo shoot nipple Causes protrude in tightening state, by projecting the annular projection at the distal end portion of the inner peripheral surface of the clamp, the hose is pushed inwardly at the annular convex portion of the fastener, the inner end portion thereof Is arranged so as to be continuous with the reverse tapered surface of the bamboo nipple nipple .
Furthermore, in addition to the above-described features, a corner portion facing the outer peripheral surface of the hose is formed in a circular arc shape or a tapered shape in the annular convex portion of the fastening tool.

This onset Ming, among a plurality of chevron projections projecting from the outer peripheral surface of the bamboo shoots nipple, and a flat surface only top of the chevron protrusion disposed on its axial tip end in the axial direction, the flat surface By holding the inner surface of the hose facing and slidably in the axial direction, even if the inner surface of the hose facing and contacting the tip of the bamboo shoot nipple expands and contracts, it slides in the axial direction along the flat surface. And the inner surface of the hose that is in pressure contact with the chevron protruding on the base end of the bamboo nipple nipple does not expand and contract, and the top of each chevron protrudes into the hose removal direction. Movement is prevented.
Therefore, cutting and disconnection of the inner surface of the hose can be prevented at the same time.
As a result, it has both a function to prevent rupture due to a break in the inner surface of the hose and a function to prevent hose disconnection, compared to the conventional one in which the tops of the chevron protruding around the outer peripheral surface of the bamboo nipple nipple are flat in the axial direction. It can be used together and can be used stably over a long period of time, which is economical.

Furthermore , a reverse taper surface is formed on the inner peripheral surface of the tip of the bamboo shoot nipple so that the tip edge of the fastening tool protrudes in a tightened state from the tip edge of the bamboo nipple nipple, and an annular shape is formed at the tip of the inner peripheral surface of the fastening tool. By projecting the convex portion, the hose is pushed inward by the annular convex portion of the fastener, and the inner end portion thereof is continuous with the reverse tapered surface of the bamboo nipple nipple.
Therefore, the step between the tip edge of the bamboo shoot nipple and the inner peripheral surface of the hose can be eliminated.
As a result, it is possible to prevent the accumulation of impurities such as a liquid pool between the tip edge of the bamboo shoot nipple and the inner peripheral surface of the hose, thereby improving the fluid flow in the hose.

  As shown in FIGS. 1 (a) and 1 (b), the hose joint A of the present invention inserts the connection side end of the hose H along the outer peripheral surface 1a of the bamboo shoot nipple 1 and tightens it with the outer peripheral surface 1a of the bamboo nipple 1 The inner peripheral surface H1 of the hose H is brought into close contact with and connected to the outer peripheral surface 1a of the bamboo nipple 1 by sandwiching and pressing the connecting side end of the hose H with the inner peripheral surface of the tool 2 in the radial direction. .

On the outer peripheral surface 1a of the bamboo shoot nipple 1, a plurality of annular chevron projections 1b are continuously projected in the axial direction or a plurality are projected at appropriate intervals.
The plurality of chevron-shaped protrusions 1b each have an acute apex 1b3 having a locking surface 1b1 standing up at an angle substantially perpendicular to or close to the axis and an inclined surface 1b2 gradually decreasing in diameter toward the tip side. By forming the hose H, the top 1b3 bites into the inner peripheral surface H1 of the hose H in the reverse direction and prevents the hose H from being inserted in the reverse direction.

Of the plurality of chevron protrusions 1b, only the apex of the chevron protrusions 1b disposed on the tip end side in the axial direction is a flat surface in the axial direction, and the hose inner surface H2 that is in pressure contact with the flat surface 1c is described later. As the hose H expands and contracts, it is partially slidably held in the axial direction.
The combined length of the flat surface 1c, a tapered surface 1d, which will be described later, and the cylindrical portion 1f is only the top of the mountain-shaped protrusion 1b arranged at about 1/2 or 1/3 of the axial end side of the bamboo shoot nipple 1. In the illustrated example, it is formed only at the top of the most distal chevron 1b.

  The length of the flat surface 1c in the axial direction is preferably set to a length that does not hinder slipping when the hose H is inserted. In the illustrated example, the length is substantially the same as one pitch of the mountain-shaped protrusion 1b. However, it may be longer or shorter.

  Further, a tapered surface 1d having a gradually decreasing diameter toward the distal end is formed on the distal end side of the protrusion 1b located at the distal end on the hose insertion side where the flat surface 1c is formed. A cylindrical portion 1f is formed in a portion extending from the end of the tapered surface 1d to the leading edge 1e of the bamboo nipple nipple 1 as shown in the figure, and as shown in the drawing, the cylindrical edge 1f is formed outside the leading edge 1e of the bamboo nipple 1 The diameter is made smaller than the inner diameter of the hose H so that the hose H can be inserted easily.

  A plurality of annular protrusions 2b are provided on the inner peripheral surface 2a of the fastening tool 2 at appropriate intervals so as to face the angled protrusions 1b and the flat surface 1c, and the annular protrusions 2b and the angled protrusions are provided. The hose H is partially compressed and deformed by sandwiching the connecting side end of the hose H in the radial direction between the hose H and the hose inner surface H3 that is in pressure contact with the mountain-shaped protrusion 1b. Blocking.

  At the tip of the inner peripheral surface 2a of the fastening tool 2, by projecting an annular convex portion 2c at a position facing the taper surface 1d formed on the tip side of the flat surface 1c across the hose H, The hose H is pressed toward the tapered surface 1d and the cylindrical portion 1f.

The outer periphery of the outer peripheral surface H 4 facing the corner portion 2d of the hose H in an annular convex portion 2c, as shown in the partial enlarged view, a hose such as by the opposing tapers circular arc cross sectional shape or the tapered surface 1d H It is preferable to prevent the surface H4 from being cut.

  The bamboo nipple nipple 1 has an inner peripheral surface formed with a reverse taper surface 1g having a diameter increased toward the tip, and the tip edge 2e of the fastening tool 2 is formed in comparison with the tip edge 1e of the bamboo nipple nipple 1. By projecting in the tightened state, the hose H is pushed inward by the annular convex portion 2 c of the tightening tool 2 so that the inner end portion H 5 is continuous with the reverse tapered surface 1 g of the bamboo shoot nipple 1.

Next, the connection method of the hose H by such a hose coupling A is demonstrated according to the assembly procedure.
First, from the disassembled state shown in FIG. 1 (b), as shown in FIG. 1 (a), after the bamboo nipple nipple 1 is covered with a cylindrical fastener 2, the connection side end of the hose H is connected to the outer peripheral surface of the bamboo nipple 1 The connecting side end of the hose H is sandwiched in the radial direction between the inner peripheral surface of the fastening tool 2 and the outer peripheral surface 1a of the bamboo shoot nipple 1 by inserting into the la and deforming the fastening tool 2 to reduce the diameter.

  Thereby, the connection side end of the hose H is partially formed by the mountain-shaped protrusion 1b protruding from the outer peripheral surface 1a of the bamboo shoot nipple 1 and the annular protrusion 2b protruding from the inner peripheral surface 2a of the fastening tool 2. To prevent axial movement.

  In this connected state, for example, as shown by a two-dot chain line in FIG. 1A, a portion near the hose joint A of the hose H is bent to apply a partial pulling force, or the hose H is pivoted from the hose joint A. When pulled in the direction, even if the hose H is connected to the hose joint A, the hose tip side part is partially stretched due to partial pulling force, thereby reducing the wall thickness, There is a possibility that a friction phenomenon may occur locally between the outer peripheral surface 1a of the bamboo shoot nipple 1 and the front end side in the axial direction.

  However, in the hose joint A of the present invention, only the apex of the mountain-shaped protrusion 1b arranged on the tip end side in the axial direction is formed on the flat surface 1c in the axial direction. Even if the hose H expands or contracts as described above, the occurrence of a break is prevented only by sliding in the axial direction along the flat surface 1c.

At the same time, the hose inner surface portion H3 that is in pressure contact with the chevron protruding portion 1b disposed on the base end side of the bamboo nipple nipple 1 is partially compressed and deformed by the chevron protruding portion 1b and the annular protrusion 2b of the fastening tool 2. Since it is clamped so as not to move in the axial direction, it does not expand and contract, and the top portions 1b3 of these mountain-shaped protrusions 1b bite into each other, and the hose H is prevented from moving in the removal direction.
Thereby, cutting and disconnection of the inner surface of the hose H are prevented at the same time.

Further, in this connected state, the leading edge 2e of the fastening tool 2 protrudes from the leading edge 1e of the bamboo shoot nipple 1, so that the hose H is pushed inward by the annular convex portion 2c of the fastening tool 2, and its inner end The portion H5 is continuous with the reverse tapered surface 1g of the bamboo shoot nipple 1.
Thereby, a level | step difference does not generate | occur | produce in the boundary part of the front-end edge 1e of the bamboo shoot nipple 1 and the hose inner peripheral surface H1.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

  In the first embodiment, as shown in FIGS. 1A, 1B and 2, the fastening tool 2 is radiated in a radial direction by a drive-type caulking machine (not shown) or a manual hydraulic caulking machine (not shown). This is a caulking pipe formed of a rigid material such as aluminum, which is not deformed and deformed by the repulsive force from the hose H, and is pressed by the caulking machine to reduce the diameter of the hose H. The case where the connecting side end is pressed radially inward and sandwiched between the outer periphery 1a of the bamboo shoot nipple 1 is shown.

  Furthermore, although the connecting part 1h for connecting to another machine is integrally projected on the base end side in the axial direction of the bamboo shoot nipple 1, the shape thereof is not limited to that shown in the figure.

On the other hand, the hose H is preferably made of a soft material such as silicone rubber or soft synthetic resin, and has a flat inner peripheral surface H1 and outer peripheral surface H4.
Further, in the illustrated example, a laminated hose (blade hose) in which a plurality or a single synthetic resin blade (reinforcing yarn) H6 is embedded in a spiral as an intermediate layer between the transparent or translucent outer layer and the inner layer. However, the present invention is not limited to this, and instead, a braided reinforcing hose, a metal wire rod, which is a braided reinforcing material such as glass fiber or flame retardant fiber on the outer surface of the hose as an intermediate layer. Alternatively, a spiral reinforcing hose in which a hard synthetic resin wire is embedded in a spiral shape, a soft synthetic resin hose having a single layer structure, or the like may be used.

  Next, in order to compare the performance of such a hose joint A, the connection side end portion of the silicone rubber hose H that is vulnerable to tearing is sandwiched between the bamboo nipple nipple 1 and the fastening tool 2 having the above-described structure. The hose joint A of the present invention is connected to the connecting end of the silicone rubber hose H between the tightener 2 and the bamboo nipple 1 ′ having no flat surface and only a plurality of angle-shaped protrusions. Table 1 below shows the results of comparative examples B prepared in the same size and subjected to comparative tests under the same measurement conditions using the experimental apparatus shown in FIG.

  In this experimental apparatus, the hose coupling A of the present invention and the bamboo nipple nipples 1 and 1 'of Comparative Example B were attached to the wall surface C by being inclined 10 degrees downward from the horizontal position with respect to the wall surface C and connected thereto. A weight D having a weight of 1 kg was attached to the end of the hose H, and the experiment in which the weight D was naturally dropped and reciprocated three times in a pendulum shape at the lowest point and then the weight D was lifted again was repeated a specified number of times.

As a result, in Comparative Example B, when the inner peripheral surface H1 of the silicone rubber hose H repeated up to 100 times was visually confirmed, a break was found, and a pressure test was conducted to increase the internal pressure of the hose H to 0.5 MPa. However, there was no abnormality.
However, when the same pressure resistance test was performed with the silicone rubber hose H repeated up to 500 times, the hose burst.

  On the other hand, the hose joint A of the present invention does not find a break even when visually confirming the inner peripheral surface H1 of the silicone rubber hose H that has been repeated up to 100 times and 500 times. Even when a pressure test was conducted to increase the internal pressure of the pipe to 0.5 MPa, both were normal.

  Therefore, the hose joint A according to the present invention is a comparison in which the connection side end of the hose H is sandwiched between the bamboo nipple nipple 1 'having no flat surface and only a plurality of angle-shaped protrusions and the fastener 2. It can be seen that the inner surface of the hose H is difficult to cut more than 5 times compared to Example B.

  Furthermore, the hose joint A of the present invention in which the connection side end of the hose H is sandwiched between the bamboo nipple 1 and the fastener 2 having the structure described above and connected, for example, in FIG. 2 of Japanese Utility Model Publication No. 4-49436. A comparative example B in which the connection side end of the hose H is sandwiched and connected between the bamboo nipple nipple 1 having a flat surface formed on the top of all the chevron projections as disclosed and the fastening tool in the same size. As a result of preparing and measuring the hose disconnection strength from the hose joint, the hose disconnection strength of the hose joint A of the present invention was about 1.5 to 2 times that of Comparative Example B.

  The hose joint A of the present invention is compared with Comparative Example B in which the connection side end of the hose H is sandwiched between the bamboo nipple nipple 1 having a flat surface formed at the top of all the chevron projections and the fastener. It was found that the hose H was about 1.5 to 2 times difficult to come out and the connection strength was improved.

  In the first embodiment, the fastening tool 2 is a caulking pipe and is pressed by a caulking machine to reduce the diameter of the connecting member, thereby pressing the connection side end of the hose H toward the outer peripheral surface 1a of the bamboo nipple 1. However, the present invention is not limited to this, and the fastening tool 2 is composed of a plurality of blocks that can be divided in the radial direction, and these blocks are surrounded by a hose H inserted into the outer peripheral surface 1a of the bamboo nipple 1. Are connected to each other by fixing means such as bolts and nuts, so that the pressure inner surface formed on the inner side becomes an annular shape, and the connection side end of the hose H is pressed radially inward to form a bamboo shoot. The clamp is placed between the outer periphery 1a of the nipple 1 and the outer periphery of the bamboo nipple nipple is covered with a sleeve. Such connecting, if any this and similar clamping function may be a structure other than that.

It is a vertical front view of the hose coupling which shows one Example of this invention, (a) shows the time of assembly completion, (b) has shown the disassembled state before an assembly. It is explanatory drawing which shows the outline of an experimental apparatus.

Explanation of symbols

A Hose joint H Hose H1 Inner peripheral surface H2 Hose inner surface H3 Hose inner surface H4 Outer surface H5 Inner end 1 Bamboo nipple 1a Outer surface 1b Yamagata protrusion
1b1 Locking surface 1b2 Inclined surface
1b3 Top part 1c Flat surface 1d Tapered surface 1e Tip edge 1f Cylindrical part 1g Reverse taper surface 1h Connection part 2 Fastening tool 2a Inner peripheral surface 2b Annular protrusion 2c Annular convex part 2d Tip edge 2e Tip edge B Comparative example 1 'Bamboo child nipple C Wall surface D weight

Claims (2)

A bamboo nipple (1) and a fastening tool (2) formed of a rigid material so as to sandwich a hose (H) made of a soft material containing silicone rubber, and an outer peripheral surface of the bamboo nipple (1) Insert the hose (H) along the (1a), the outer peripheral surface of the said externally clamp the hose is pressed with (2) an inner circumferential surface of the (H) (H1) the bamboo shoots nipple (1) (1a ) to a hose fitting to adhere,
Of the plurality of chevron protrusions (1b) projecting from the outer peripheral surface (1a) of the bamboo nipple (1), only the apex of the chevron protrusions (1b) disposed on the tip end side in the axial direction is axially directed. The hose inner surface (H2) of the hose (H) that is in pressure contact with the flat surface (1c) is clamped so as to be slidable in the axial direction, and is attached to the inner peripheral surface of the tip of the bamboo nipple (1). A reverse tapered surface (1g) whose diameter is expanded toward the tip is formed, and the tip edge (2e) of the fastening tool (2) is tightened rather than the tip edge (1e) of the bamboo shoot nipple (1). The hose is projected by the annular convex portion (2c) of the fastener (2) by projecting and projecting an annular convex portion (2c) at the tip of the inner peripheral surface (2a) of the fastener (2). (H) is pushed inward, and its inner end (H5) is the bamboo nipple nipple. Hose fitting, characterized in that arranged so as to be continuous with the reverse tapered surface of 1) (1g). The annular convex part (2c) of the said fastener (2) WHEREIN: The corner | angular part (2d) facing the outer peripheral surface (H4) of the said hose (H) was formed in the cross-section arc shape or the taper shape . Hose fittings.

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