JP4311554B2 - Method for using intermediate transfer sheet for molded article and intermediate transfer sheet for molded article - Google Patents

Method for using intermediate transfer sheet for molded article and intermediate transfer sheet for molded article Download PDF

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JP4311554B2
JP4311554B2 JP2004083898A JP2004083898A JP4311554B2 JP 4311554 B2 JP4311554 B2 JP 4311554B2 JP 2004083898 A JP2004083898 A JP 2004083898A JP 2004083898 A JP2004083898 A JP 2004083898A JP 4311554 B2 JP4311554 B2 JP 4311554B2
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protective layer
transfer sheet
resin
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intermediate transfer
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正通 山野
淳 曽我部
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Fujicopian Co Ltd
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Description

本発明は熱転写シートを用いて熱転写にて中間転写シートに絵柄等を記録し、その後3次元構造を有するプラスチック成型物に、熱を媒介して再転写する中間転写方式の成型物用中間転写シートに関する。 The present invention provides an intermediate transfer type intermediate transfer that uses a thermal transfer sheet to record a pattern or the like on an intermediate transfer sheet by thermal transfer, and then retransfers it to a plastic molding having a three-dimensional structure via heat. Regarding the sheet.

従来より3次元構造を有するプラスチック成型物への傷つき防止や耐薬品性等を向上させたいという要求があり、防護面や防護眼鏡等、プラスチック成型物に保護膜を付与させる例は数多く見られる。最近では転写によって保護層を成型物の表面に設ける手法も多く見られる。 Conventionally, there has been a demand for improving damage resistance, chemical resistance, and the like for plastic molded articles having a three-dimensional structure, and there are many examples of applying a protective film to plastic molded articles such as protective surfaces and protective glasses. Recently, there are many techniques for providing a protective layer on the surface of a molded product by transfer.

ところで、転写によって成型物表面に保護層を設ける保護層転写シートにおいては、保護層を硬化することによって耐傷性や耐溶剤性を向上させる手法がよく用いられる。
保護層の硬化手段としては熱もしくは電離放射線による硬化が一般的である(特許文献1)。熱硬化の場合は、転写フィルム状態において保護層をあらかじめ硬化させる。なぜなら熱硬化は一般的に時間がかかるため、転写後での熱処理はシステムの簡便性に劣るからである。また、画像形成物の熱変形等による不具合が生じることもある。
By the way, in a protective layer transfer sheet in which a protective layer is provided on the surface of a molded product by transfer, a technique of improving scratch resistance and solvent resistance by curing the protective layer is often used.
Generally, the protective layer is cured by heat or ionizing radiation (Patent Document 1). In the case of heat curing, the protective layer is cured in advance in the transfer film state. This is because heat curing generally takes time, and heat treatment after transfer is inferior in system simplicity. In addition, a defect due to thermal deformation of the image formed product may occur.

一方、電離放射線硬化の場合は保護層を転写前に硬化させても転写後に硬化させてもよい。しかし次のような問題がある。つまり、電離放射線硬化樹脂は硬化前は通常タックがあり、熱転写シートのような巻物にはできない。このためセパレーターが必要不可欠になり(特許文献2)コストアップにつながる。また、このタックのため保護層の上にさらに接着層を積層することは困難となり、結局、保護層と接着のよい被着体にしか用いることができず汎用性に欠ける。   On the other hand, in the case of ionizing radiation curing, the protective layer may be cured before transfer or after transfer. However, there are the following problems. That is, the ionizing radiation curable resin usually has a tack before curing, and cannot be formed into a roll like a thermal transfer sheet. For this reason, a separator becomes indispensable (patent document 2), leading to an increase in cost. Further, due to this tack, it is difficult to further laminate an adhesive layer on the protective layer. Eventually, it can be used only for an adherend having good adhesion to the protective layer and lacks versatility.

また、基材に、汎用二軸延伸PETフィルムのように365nm未満の波長の紫外線を透過する基材を用いた中間転写シートは、提供されている。(特許文献3、4)しかし、熱変形が容易な易成型PETフィルムのように、365nm未満の波長を透過しにくい基材を使った中間転写シートの提供はみられない。   Further, an intermediate transfer sheet using a base material that transmits ultraviolet light having a wavelength of less than 365 nm, such as a general-purpose biaxially stretched PET film, is provided. (Patent Documents 3 and 4) However, there is no provision of an intermediate transfer sheet using a base material that hardly transmits a wavelength of less than 365 nm, such as an easily molded PET film that is easily deformable by heat.

特開平5−330259JP-A-5-330259 特開平5−57235JP-A-5-57235 特開2003−231366JP2003-231366 特開2003−191653JP 2003-191653 A

また、熱変形が容易な易成型PETフィルムやアクリルフィルム上に電離放射線硬化樹脂を設けた保護層転写シートを用いて成型物に保護層を転写する場合、保護層を硬化する前に基材を剥離すると、特に成型物の屈曲部分において、保護層と基材の界面でうまく剥離せず、保護層が凝集剥離して一部基材側に残ってしまうケースがある。保護層が凝集剥離すると、膜が白化して外観に不具合が生じるだけでなく、耐傷性、耐薬品性等への悪影響も生じかねない。このような場合は、基材を剥離する前に基材側より電離放射線を照射して、あらかじめ保護層を硬化させてから剥離した方が、より安定した保護層の剥離性が得られる。ところが、前述した易成型PETフィルムやアクリルフィルムは通常の汎用二軸延伸PETフィルムとは異なり、紫外の吸収領域が可視光側にシフトしている。このことを図でもって説明する。図1は、易成型PETフィルム、図2は二軸延伸PETフィルムの光透過率曲線を表している。二軸延伸PETフィルムは、波長365nmに於いて、80%の透過率を示すが、易成型PETフィルムでは、25%程度の透過率であることがわかる。つまり電離放射線として最も汎用性が高い高圧水銀灯を用いて硬化させようとした場合、高圧水銀灯の主波長である365nm付近の光を易成型PETフィルムが吸収してしまい、その下の保護層まで光がほとんど届かない。そのため硬化不良が発生し、屈曲部分ではうまく界面剥離できない不具合が生じることがあった。このような硬化不良を回避するために、メタルハライドランプのような、主波長をより高波長側にシフトさせたランプを特別に使用しなければならなかった。   In addition, when a protective layer is transferred to a molded product using a protective layer transfer sheet in which an ionizing radiation curable resin is provided on an easily molded PET film or acrylic film that is easily thermally deformed, the base material must be removed before the protective layer is cured. When peeled, there is a case in which the protective layer does not peel well at the interface between the protective layer and the substrate, particularly at the bent portion of the molded product, and the protective layer coagulates and remains partially on the substrate side. If the protective layer is agglomerated and peeled off, the film may be whitened to cause defects in appearance, and it may also have adverse effects on scratch resistance and chemical resistance. In such a case, more stable peelability of the protective layer can be obtained by irradiating ionizing radiation from the base material side before peeling the base material, and curing the protective layer in advance before peeling. However, unlike the conventional general-purpose biaxially stretched PET film, the easily molded PET film and acrylic film described above have an ultraviolet absorption region shifted to the visible light side. This will be described with reference to the drawings. FIG. 1 shows a light transmittance curve of an easily molded PET film, and FIG. 2 shows a light transmittance curve of a biaxially stretched PET film. The biaxially stretched PET film exhibits a transmittance of 80% at a wavelength of 365 nm, but the easily molded PET film has a transmittance of approximately 25%. In other words, when trying to cure using the most versatile high-pressure mercury lamp as ionizing radiation, the easily molded PET film absorbs light around 365 nm, which is the main wavelength of the high-pressure mercury lamp, and the protective layer underneath it is light. Almost never arrived. For this reason, defective curing may occur, and there may be a problem that the interface cannot be peeled off well at the bent portion. In order to avoid such curing failure, a lamp such as a metal halide lamp in which the main wavelength is shifted to a higher wavelength side must be used.

本発明の課題は、保護層転写プロセスにおいて、成型物の屈曲部分においても基材の剥離性が良好で、被転写体に優れた堅牢性を与えることができる成型物用保護層転写シートを提供することである。 It is an object of the present invention to provide a protective layer transfer sheet for molded articles that has excellent substrate releasability even at the bent portion of the molded article in the protective layer transfer process and can give excellent fastness to the transfer target. It is to be.

加えて、同技術の応用として中間転写シートに展開した場合においても、再転写プロセスにおいて、成型物の屈曲部分においても基材の剥離性が良好で、被転写体に優れた堅牢性を与えることができる成型物用中間転写シートを提供することである。   In addition, even when applied to the intermediate transfer sheet as an application of the same technology, the re-transfer process has excellent peelability of the substrate even at the bent part of the molded product, and gives the transferred object excellent fastness It is to provide an intermediate transfer sheet for a molded product that can be used.

そこで、上記課題を解決するために下記に示す発明をするに至った。 Therefore, in order to solve the above-mentioned problems, the inventors have made the invention shown below.

請求項1にかかる発明は、PETフィルム基材上に少なくとも保護層、中間層、受像兼接着層が設けられた熱転写画像記録用の成型物用中間転写シートにおいて、その保護層が主に電離放射線照射による硬化が可能なアクリル−シリカハイブリッド樹脂からなり、該樹脂は常温において硬化前にはタックがなく、その保護層中に添加剤として増感剤を含有し、中間層が主成分としてポリエステルウレタン樹脂を含有することを特徴とする成型物用中間転写シートである。
The invention according to claim 1 is an intermediate transfer sheet for molded articles for thermal transfer image recording in which at least a protective layer, an intermediate layer, and an image receiving / adhesive layer are provided on a PET film substrate, and the protective layer is mainly ionizing radiation. It consists of an acrylic-silica hybrid resin that can be cured by irradiation. The resin has no tack before curing at room temperature, contains a sensitizer as an additive in its protective layer, and a polyester urethane whose intermediate layer is the main component. It is an intermediate transfer sheet for molded articles, which contains a resin.

一方、請求項にかかる発明は、前記成型物用中間転写シート、被着体に重ね合わせて加熱加圧により貼り付け、次に真空成型装置を用いて被着体を成型し、基材側より電離放射線を照射して保護層を硬化したのち、基材を剥離後、保護層に対して再度電離放射線を照射する方法で使用することを特徴とする請求項記載の成型物用中間転写シートの使用方法である。
On the other hand, the invention according to claim 2 is characterized in that the intermediate transfer sheet for molding is superimposed on an adherend and attached by heating and pressurization, and then the adherend is molded using a vacuum molding apparatus. after curing the protective layer by irradiation with ionizing radiation from the side, after peeling off the base material, an intermediate for molding of claim 1, wherein the use in a method of irradiating again the ionizing radiation the protective layer This is a method of using a transfer sheet.

以下に本発明の保護層転写シートを構成する各層の説明を行う。
本発明の成型物用保護層転写シートに用いられている基材としては、3次元構造をもったプラスチック成形物への良好な転写を考慮した場合、転写シートが成形物の形に添うように熱変形することが好ましく、中でも、転写シート製造時における加工性の良さから易成型PETフィルムを使用するのが、特に好ましい。これらの基材の厚さは、その強度及び耐熱性が適切になるように材料に応じて適宜変更しているが、通常は1.0〜100μm程度が好ましい。
Hereinafter, each layer constituting the protective layer transfer sheet of the present invention will be described.
As a base material used in the protective layer transfer sheet for a molded product of the present invention, in consideration of good transfer to a plastic molded product having a three-dimensional structure, the transfer sheet follows the shape of the molded product. it is preferable to heat deformation, the use of easily-molded PET film from any of processability during the transfer sheet produced good inside are particularly preferred. Although the thickness of these base materials is suitably changed according to material so that the intensity | strength and heat resistance may become appropriate, about 1.0-100 micrometers is preferable normally.

本発明の保護層転写シートは、基材上の少なくとも一部に保護層が設けられている。該保護層は、少なくとも1層からなり、電離放射線照射により硬化して、耐溶剤性、耐水性や耐傷性が得られるようになる。上記耐性を得るためには、保護層転写シートの製造時に、保護層をコーティングした後すぐに電離放射線を照射しても良いし、透明基材を使用して保護層転写シートの裏面から電離放射線を照射しても良いし、被着体へ転写後に照射してもよい。いずれの時期に電離放射線を照射しても保護層は硬化して、所望の耐性を得ることができるが、次の理由から、成型した後、基材を剥離する前に電離放射線を照射し、保護層を硬化してから基材を剥離することが好ましい。すなわち、基材側より保護層を硬化する前に基材を剥離すると、特に成型物のアールがついた部分において、保護層と基材の界面でうまく剥離せず、保護層が凝集剥離して一部基材側に残ってしまうケースがある。保護層が凝集剥離すると、膜が白化して外観に不具合が生じるだけでなく、耐傷性、耐薬品性等への悪影響も生じかねない。このような場合は、基材を剥離する前に電離放射線を照射して、あらかじめ保護層を硬化させてから剥離した方が、より安定した保護層の剥離性が得られるからである。   In the protective layer transfer sheet of the present invention, a protective layer is provided on at least a part of the substrate. The protective layer is composed of at least one layer, and is cured by irradiation with ionizing radiation to obtain solvent resistance, water resistance and scratch resistance. In order to obtain the above resistance, ionizing radiation may be irradiated immediately after coating the protective layer during the production of the protective layer transfer sheet, or ionizing radiation from the back surface of the protective layer transfer sheet using a transparent substrate. May be irradiated, or may be irradiated after transfer to the adherend. Even if it is irradiated with ionizing radiation at any time, the protective layer can be cured to obtain the desired resistance, but for the following reasons, after molding, it is irradiated with ionizing radiation before peeling the substrate, It is preferable to peel the substrate after the protective layer is cured. That is, if the base material is peeled off before the protective layer is cured from the base material side, the protective layer does not peel well at the interface between the protective layer and the base material, particularly at the rounded portion of the molded product. There is a case where a part of the substrate remains. If the protective layer is agglomerated and peeled off, the film may be whitened to cause defects in appearance, and it may also have adverse effects on scratch resistance and chemical resistance. In such a case, irradiation with ionizing radiation before peeling off the substrate and curing after the protective layer is cured in advance results in more stable peelability of the protective layer.

基材側からの1回の電離放射線の照射で、十分な硬化が得られない場合は、基材を剥離後、保護層に対して、再度、電離放射線の照射をすると良い。本発明の保護層転写シート、中間転写シートを用いて少なくとも保護層を設けた転写層を硬化させる場合、1回の電離放射線の照射では、放射エネルギーが高くなり、高圧水銀灯の発熱量も高くなり、成型物に発熱による悪影響を与えるようになるので、前記のように2回、照射する方法が好ましい。     In the case where sufficient curing cannot be obtained by one-time irradiation of ionizing radiation from the substrate side, the protective layer is preferably irradiated again with ionizing radiation after peeling off the substrate. When the transfer layer provided with at least the protective layer is cured using the protective layer transfer sheet and the intermediate transfer sheet of the present invention, the radiation energy increases and the calorific value of the high-pressure mercury lamp also increases with one ionizing radiation. Since the molded product is adversely affected by heat generation, the method of irradiating twice as described above is preferable.

保護層には、少なくとも電離放射線硬化樹脂と光開始剤と増感剤を含有する。前記のように、本発明の用途に適した基材の易成型PETフィルム(厚み50μm)を使うと図1のように、ランプとして高圧水銀灯した場合、ランプから発する主波長365nmのところの基材の光透過率は、約25%となり保護層に十分か光が届かなくなり、光開始剤によっては、分子の開裂が発生しにくくなる。そこで、増感剤を含有させることにより光開始剤の分子の開裂を起こしやすくするものである。   The protective layer contains at least an ionizing radiation curable resin, a photoinitiator, and a sensitizer. As described above, when an easily molded PET film (thickness 50 μm) of a base material suitable for the application of the present invention is used, when a high-pressure mercury lamp is used as a lamp as shown in FIG. The light transmittance is about 25%, and sufficient light does not reach the protective layer. Depending on the photoinitiator, molecular cleavage is difficult to occur. Therefore, the inclusion of a sensitizer facilitates the cleavage of the photoinitiator molecule.

保護層を構成する樹脂としては、電離放射線による硬化が可能な樹脂であればよく、アクリロイル基やメタクリロイル基を有する、ポリエステルアクリレート、ポリウレタンアクリレート、エポキシアクリレート、シリコーンアクリレート等の各種アクリレート系オリゴマーやプレポリマー、或いはポリエン−チオール系樹脂等にスチレン等の単官能モノマー、トリメチロールプロパントリアクリレート等の多官能モノマーをそれぞれ単独または2種以上を混合して用いてよい。
さらに好ましくは、保護層には電離放射線硬化可能なアクリル−シリカハイブリッド樹脂を主成分として含有することがより高堅牢な保護層を得るためには好ましい。該アクリル−シリカハイブリッド樹脂は、そのシリカ成分が15重量%以上60重量%以下であることが好ましく、さらに好ましくは20重量%以上30重量%以下であることが好ましい。上記範囲以外では膜強度が低下し、保護層としての機能が劣化することがある。
The resin constituting the protective layer may be any resin that can be cured by ionizing radiation. Various acrylate oligomers and prepolymers such as polyester acrylate, polyurethane acrylate, epoxy acrylate, and silicone acrylate having an acryloyl group or a methacryloyl group. Alternatively, a polyfunctional monomer such as styrene and a polyfunctional monomer such as trimethylolpropane triacrylate may be used alone or in combination of two or more with polyene-thiol resin or the like.
More preferably, the protective layer preferably contains an ionizing radiation curable acrylic-silica hybrid resin as a main component in order to obtain a more robust protective layer. The acrylic-silica hybrid resin preferably has a silica component of 15% by weight to 60% by weight, more preferably 20% by weight to 30% by weight. Outside the above range, the film strength is lowered, and the function as a protective layer may be deteriorated.

ただしこれらの樹脂のほとんどは、硬化前の性状が液体であったり、粘性物質であるので、保護層にタックを生じさせるため、保護層転写シートは表面に離型フィルムを具備する必要がある。   However, since most of these resins are liquid or viscous before curing, the protective layer transfer sheet needs to have a release film on the surface in order to cause the protective layer to tack.

そのため、該アクリル−シリカハイブリッド樹脂は硬化前には常温でタックがないことが好ましい。タックがなければ、保護層転写シートとして巻物にした場合に、保護層がフィルムの反対側の面に貼りついて基材からはがれてしまう、いわゆるブロッキングと呼ばれる不具合が起こりにくくなるだけでなく、保護層の上にさらに接着層を積層する場合においても、積層しやすくなるなど、フィルム設計が容易になるメリットがある。   Therefore, it is preferable that the acrylic-silica hybrid resin has no tack at room temperature before curing. If there is no tack, when the protective layer transfer sheet is rolled up, the protective layer sticks to the opposite surface of the film and peels off from the base material. In the case of further laminating an adhesive layer on the film, there is an advantage that the film design becomes easy, for example, it becomes easier to laminate.

また、該アクリル−シリカハイブリッド樹脂の硬化前のTgは30℃以上であることが好ましい。30℃未満では常温でタックが出やすくなる傾向がある。   Moreover, it is preferable that Tg before hardening of this acrylic-silica hybrid resin is 30 degreeC or more. If it is less than 30 degreeC, there exists a tendency for tack to come out easily at normal temperature.

もちろん、該アクリル−シリカハイブリッド樹脂にタックを生じさせない範囲で前述のモノマー、オリゴマー等を加えてもよい。   Of course, the above-mentioned monomers, oligomers and the like may be added as long as the acrylic-silica hybrid resin does not cause tackiness.

また上記電離放射線硬化樹脂以外にも熱可塑性樹脂を添加することができる。該熱可塑性樹脂としては、例えばアクリル系樹脂、酢酸ビニル系樹脂、エポキシ系樹脂、ポリエステル系樹脂、ポリカーボネート系樹脂、ブチラール系樹脂、ゼラチン、セルロース系樹脂、ポリアミド系樹脂、塩化ビニル系樹脂、ウレタン系樹脂等が挙げられる。
その他の添加剤として、紫外線吸収剤、着色顔料、白色顔料、体質顔料、充填剤、帯電防止剤、酸化防止剤、蛍光増白剤、染料等も適宜、必要に応じて使用することができる。
In addition to the ionizing radiation curable resin, a thermoplastic resin can be added. Examples of the thermoplastic resin include acrylic resins, vinyl acetate resins, epoxy resins, polyester resins, polycarbonate resins, butyral resins, gelatin, cellulose resins, polyamide resins, vinyl chloride resins, urethane resins. Examples thereof include resins.
As other additives, ultraviolet absorbers, colored pigments, white pigments, extender pigments, fillers, antistatic agents, antioxidants, fluorescent whitening agents, dyes, and the like can be used as necessary.

保護層の厚みは好ましくは0.1〜10μm、さらに好ましくは0.5〜5μmである。上記範囲未満では保護層としての硬化が薄く、上記範囲を超えるとコスト高となる。   The thickness of the protective layer is preferably 0.1 to 10 μm, more preferably 0.5 to 5 μm. If it is less than the said range, hardening as a protective layer will be thin, and if it exceeds the said range, it will become expensive.

さらに、本発明においては光硬化反応を促進させる、いわゆる増感剤の添加が必須である。増感剤としては例えば、脂肪族アミン、芳香族基を含むアミン、ピペリジンのような窒素複素環化合物などのアミン系化合物、アリル系、O−トリルチオ尿素などの尿素系化合物、ナトリウムジエチルジチオホスフェート、芳香族スルフィン酸の可溶性塩などのイオウ化合物、N,N−ジ置換−P−アミノベンゾニトリル系化合物のようなニトリル系化合物、トリ−n−ブチルホスフィン、ナトリウムジエチルホスフェートなどのリン化合物、ミヒラーケトン、N−ニトロソヒドロキシルアミン誘導体、オキサゾリン化合物などのその他の窒素化合物、四塩化炭素、ヘキサクロロエタンなどの塩素化合物が挙げられる。   Furthermore, in the present invention, it is essential to add a so-called sensitizer that promotes the photocuring reaction. Examples of sensitizers include aliphatic amines, amines containing aromatic groups, amine compounds such as nitrogen heterocyclic compounds such as piperidine, urea compounds such as allyl and O-tolylthiourea, sodium diethyldithiophosphate, Sulfur compounds such as soluble salts of aromatic sulfinic acids, nitrile compounds such as N, N-disubstituted-P-aminobenzonitrile compounds, phosphorus compounds such as tri-n-butylphosphine and sodium diethyl phosphate, Michler's ketone, Other nitrogen compounds such as N-nitrosohydroxylamine derivatives and oxazoline compounds, and chlorine compounds such as carbon tetrachloride and hexachloroethane may be mentioned.

増感剤の添加量としては、電離放射線硬化樹脂に対して0.1重量%から10重量%程度が好ましく、2重量%〜5重量%であればさらに好ましい。   The addition amount of the sensitizer is preferably about 0.1% by weight to 10% by weight with respect to the ionizing radiation curable resin, and more preferably 2% by weight to 5% by weight.

本発明では、保護層の上に、熱可塑性の接着層を、保護層の被転写体への接着性を良好にする為に設けることが好ましい。この接着層は、被転写体の材質に合わせて、樹脂を選定することが好ましいが、一般的には、下記に示すような熱可塑性樹脂から形成することが好ましく、例えば、アクリル系樹脂、酢酸ビニル系樹脂、エポキシ系樹脂、ポリエステル系樹脂、ポリカーボネート系樹脂、ブチラール系樹脂、ゼラチン、セルロース系樹脂、ポリアミド系樹脂、塩化ビニル系樹脂、ウレタン系樹脂等の如く熱時接着性の良好な樹脂から、適当なガラス転移温度を有するものを選択する。   In the present invention, a thermoplastic adhesive layer is preferably provided on the protective layer in order to improve the adhesion of the protective layer to the transfer target. For this adhesive layer, it is preferable to select a resin according to the material of the transfer object, but in general, it is preferably formed from a thermoplastic resin as shown below, for example, acrylic resin, acetic acid From resins with good thermal adhesive properties such as vinyl resins, epoxy resins, polyester resins, polycarbonate resins, butyral resins, gelatin, cellulose resins, polyamide resins, vinyl chloride resins, urethane resins, etc. A material having an appropriate glass transition temperature is selected.

接着層にも添加剤として、紫外線吸収剤、着色顔料、白色顔料、体質顔料、充填剤、帯電防止剤、酸化防止剤、蛍光増白剤、染料等も適宜、必要に応じて使用することができる。   As an additive for the adhesive layer, an ultraviolet absorber, a color pigment, a white pigment, an extender pigment, a filler, an antistatic agent, an antioxidant, a fluorescent whitening agent, a dye and the like may be used as necessary. it can.

接着層の厚みは好ましくは0.1〜10μm、さらに好ましくは0.5〜5μmである。上記範囲未満では接着力が低くすぎるため保護層の接着性向上にはあまり寄与せず、上記範囲を超えると転写において箔切れ性が低下しやすい。   The thickness of the adhesive layer is preferably 0.1 to 10 μm, more preferably 0.5 to 5 μm. If it is less than the above range, the adhesive strength is too low, so that it does not contribute much to the improvement of the adhesion of the protective layer.

本発明の保護層転写シートは、基材の裏面、すなわち保護層の設けてある面と反対面に、サーマルヘッドや熱ローラーなどの熱によるスティッキングやシワなどの悪影響を防止するために、耐熱滑性層を設けてもよい。上記の耐熱滑性層を形成する樹脂としては、従来公知のものであればよく、例えば、ポリビニルブチラール樹脂、ポリビニルアセトアセタール樹脂、ポリエステル樹脂、塩化ビニル−酢酸ビニル共重合体、ポリエーテル樹脂、ポリブタジエン樹脂、スチレン−ブタジエン共重合体、アクリルポリオール、ポリウレタンアクリレート、ポリエステルアクリレート、ポリエーテルアクリレート、エポキシアクリレート、ウレタン又はエポキシのプレポリマー、ニトロセルロース樹脂、セルロースナイトレート樹脂、セルロースアセトプロピオネート樹脂、セルロースアセテートブチレート樹脂、セルロースアセテートヒドロジエンフタレート樹脂、酢酸セルロース樹脂、芳香族ポリアミド樹脂、ポリイミド樹脂、ポリカーボネート樹脂、塩素化ポリオレフィン樹脂等が挙げられる。   The protective layer transfer sheet of the present invention is provided with a heat-resistant slide to prevent adverse effects such as sticking and wrinkles due to heat from a thermal head or a heat roller on the back surface of the substrate, that is, the surface opposite to the surface provided with the protective layer. An adhesive layer may be provided. The resin for forming the heat-resistant slipping layer may be any conventionally known resin such as polyvinyl butyral resin, polyvinyl acetoacetal resin, polyester resin, vinyl chloride-vinyl acetate copolymer, polyether resin, polybutadiene. Resin, styrene-butadiene copolymer, acrylic polyol, polyurethane acrylate, polyester acrylate, polyether acrylate, epoxy acrylate, urethane or epoxy prepolymer, nitrocellulose resin, cellulose nitrate resin, cellulose acetopropionate resin, cellulose acetate Butyrate resin, cellulose acetate hydrodiene phthalate resin, cellulose acetate resin, aromatic polyamide resin, polyimide resin, polycarbonate resin, chlorinated poly Olefin resins.

また、耐熱滑性層の耐熱性や塗膜強度及び基材との密着性を向上させるために、樹脂中に反応基を有する熱可塑性樹脂とポリイソシアネートとの反応硬化物や、不飽和結合を有するモノマー、オリゴマーとの反応生成物を用いることができ、硬化方法は加熱したり、電離放射線を照射したり、その硬化手段は特に限定されない。これらの樹脂からなる耐熱滑性層に添加、あるいは上塗りする滑り性付与剤としては、燐酸エステル、シリコーンオイル、グラファイトパウダー、シリコーン系グラフトポリマー、フッ素系グラフトポリマー、アクリルシリコーングラフトポリマー、アクリルシロキサン、アリールシロキサン等のシリコーン重合体が挙げられる。耐熱滑性層は、上記に記載した樹脂、滑り性付与剤、更に充填剤を、適当な溶剤により、溶解又は分散させて、耐熱滑性層形成用インキを調製し、これを、上記の基材の裏面に、例えば、バーコーティング法、グラビア印刷法、スクリーン印刷法、グラビア版を用いたリバースコーティング法等の形成手段により塗布し、乾燥して形成することができる。その耐熱滑性層の塗工厚みは、固形分で0.1〜2.0μm程度である。   In addition, in order to improve the heat resistance of the heat resistant slipping layer, the coating film strength and the adhesion to the substrate, a reaction cured product of a thermoplastic resin having a reactive group in the resin and a polyisocyanate, or an unsaturated bond. The reaction product with the monomer and oligomer which can be used can be used, and the curing method is not particularly limited, such as heating, irradiation with ionizing radiation, and the curing means. The slipperiness imparting agent that is added to or overcoated with the heat resistant slipping layer made of these resins includes phosphate ester, silicone oil, graphite powder, silicone graft polymer, fluorine graft polymer, acrylic silicone graft polymer, acrylic siloxane, and aryl. Examples thereof include silicone polymers such as siloxane. The heat resistant slipping layer is prepared by dissolving or dispersing the above-described resin, slipperiness imparting agent, and filler with an appropriate solvent to prepare a heat resistant slipping layer forming ink. It can be applied to the back surface of the material by a forming means such as a bar coating method, a gravure printing method, a screen printing method, a reverse coating method using a gravure plate, and then dried. The coating thickness of the heat resistant slipping layer is about 0.1 to 2.0 μm in terms of solid content.

保護層が基材から剥離しにくい場合には、基材と保護層との間に離型層を形成することができる。離型層は、例えば、ワックス類、シリコーンワックス、シリコーン樹脂、フッ素樹脂、アクリル樹脂、ポリビニルアルコール樹脂、セルロース誘導体樹脂、ウレタン系樹脂、酢酸系ビニル樹脂、アクリルビニルエーテル系樹脂、無水マレイン酸樹脂、及びこれらの樹脂群の共重合体を少なくとも1種以上含有する塗布液を、従来公知のグラビアコート、グラビアリバースコート等の方法で塗布、乾燥することにより形成することができる。   When the protective layer is difficult to peel from the base material, a release layer can be formed between the base material and the protective layer. The release layer includes, for example, waxes, silicone wax, silicone resin, fluorine resin, acrylic resin, polyvinyl alcohol resin, cellulose derivative resin, urethane resin, acetic acid vinyl resin, acrylic vinyl ether resin, maleic anhydride resin, and It can be formed by applying and drying a coating solution containing at least one copolymer of these resin groups by a conventionally known method such as gravure coating or gravure reverse coating.

離型層は、熱転写時に被転写体に移行するもの、あるいは基材側に残るもの、あるいは凝集破壊するもの等を、適宜選択することができるが、離型層が非転写性であり、熱転写により離型層が基材側に残存し、離型層と転写保護層との界面が熱転写された後の保護層表面になるようにすることが、表面光沢性、保護層の転写安定性等の点で優れているために、好ましく行われる。離型層の形成方法は、従来公知の塗工方法で形成でき、その塗工量は乾燥状態で0.01μm〜5.0μm程度で十分である。又、転写後に艶消しの保護層が望ましい場合には、離型層中に各種の粒子を包含させるか、あるいは離型層の保護層側の表面をマット処理することにより、表面マット状にすることも出来る。尚、基材と保護層と剥離性が良好であれば、上記の離型層を設けることなく、保護層が熱転写により、基材から直接剥離することができる。   The release layer can be appropriately selected from those that move to the transfer medium during thermal transfer, those that remain on the substrate side, or those that cohesively break, but the release layer is non-transferable, and thermal transfer The release layer remains on the base material side, so that the interface between the release layer and the transfer protective layer becomes the surface of the protective layer after the heat transfer, surface gloss, transfer stability of the protective layer, etc. Since it is excellent in this point, it is preferably performed. The mold release layer can be formed by a conventionally known coating method, and the coating amount is about 0.01 μm to 5.0 μm in a dry state. If a matte protective layer is desired after transfer, various types of particles are included in the release layer, or the surface of the release layer on the protective layer side is matted to form a surface mat. You can also If the substrate and the protective layer are peelable, the protective layer can be peeled directly from the substrate by thermal transfer without providing the release layer.

また、本発明の保護層転写シートの技術を応用して、IDカード、身分証明書、免許証等のカード類の作製やCD−R、DVD−Rなどのメディア類の加飾、その他、3次元構造を有するプラスチック成型品の加飾を高い表面保護機能を有しながら、行うこともできる。このような用途に使用するためには、受像体や、カード等に熱転写シートを用いてサーマルプリンターによってカラー画像及び/又は文字画像を形成し、その上に本発明の保護層転写シートを用いて、転写保護層を転写して保護層を形成することによって、表面保護機能を付与させることも可能である。   In addition, by applying the technology of the protective layer transfer sheet of the present invention, production of cards such as ID cards, identification cards and licenses, decoration of media such as CD-R and DVD-R, etc. Decoration of a plastic molded product having a dimensional structure can be performed while having a high surface protection function. For use in such applications, a color image and / or a character image is formed by a thermal printer using a thermal transfer sheet on a receiver or a card, and the protective layer transfer sheet of the present invention is used thereon. It is also possible to impart a surface protection function by forming a protective layer by transferring the transfer protective layer.

さらに、カードには、エンボス、サイン、ICメモリー、磁気層、ホログラム、その他の印刷等を設けることもでき、保護層転写後にエンボス、サイン、磁気層等を設けることもできる。   Furthermore, the card can be provided with embossing, signing, IC memory, magnetic layer, hologram, other printing, and the like, and embossing, signing, magnetic layer, etc. can be provided after transfer of the protective layer.

一方、さらに技術を応用して中間転写シートとすることも可能である。つまり、前述の接着層に受像機能を併せ持った、受像兼接着層を保護層の上に積層すればよい。例えば中間転写シート上に、文字情報形成は溶融転写方式により行い、写真等の画像形成は昇華転写方式で行うこともできる。このような文字、画像情報をあらかじめ印刷された中間転写シートを所望の物品に転写すれば、高い表面保護機能を有する3次元構造をもった加飾成型物をも作製できる。   On the other hand, an intermediate transfer sheet can be obtained by further applying the technology. That is, an image receiving / adhesive layer having an image receiving function in addition to the adhesive layer described above may be laminated on the protective layer. For example, character information can be formed on an intermediate transfer sheet by a melt transfer method, and an image such as a photograph can be formed by a sublimation transfer method. If an intermediate transfer sheet preprinted with such characters and image information is transferred to a desired article, a decorative molded product having a three-dimensional structure having a high surface protection function can be produced.

保護層と受像兼接着層との間には中間層を設けることがさらに好ましい。中間層を設置することにより、保護層硬化後受像層との密着性が低下することを防ぐことが出きる。その中間層の主成分としてポリエステルウレタン樹脂を含有することが好ましい。また、中間層にはポリエステルウレタンの他、熱可塑性樹脂を添加することができる。
該熱可塑性樹脂としては、例えばアクリル系樹脂、酢酸ビニル系樹脂、エポキシ系樹脂、ポリエステル系樹脂、ポリカーボネート系樹脂、ブチラール系樹脂、ゼラチン、セルロース系樹脂、ポリアミド系樹脂、塩化ビニル系樹脂、ウレタン系樹脂等が挙げられる。
中間層の厚みは、0.1〜10.0μmの範囲が好ましい。厚みが、前記範囲未満であると保護層と受像兼接着層に対する密着性が充分に得られない。
また、厚みが前記以上になると箔切れが低下する。
More preferably, an intermediate layer is provided between the protective layer and the image receiving / adhesive layer. By providing the intermediate layer, it is possible to prevent the adhesiveness with the image receiving layer from being lowered after the protective layer is cured. It is preferable to contain a polyester urethane resin as a main component of the intermediate layer. In addition to the polyester urethane, a thermoplastic resin can be added to the intermediate layer.
Examples of the thermoplastic resin include acrylic resins, vinyl acetate resins, epoxy resins, polyester resins, polycarbonate resins, butyral resins, gelatin, cellulose resins, polyamide resins, vinyl chloride resins, urethane resins. Examples thereof include resins.
The thickness of the intermediate layer is preferably in the range of 0.1 to 10.0 μm. If the thickness is less than the above range, sufficient adhesion to the protective layer and the image receiving / adhesive layer cannot be obtained.
Moreover, when the thickness is equal to or greater than the above, foil breakage is reduced.

なお、転写に際して、熱転写プリンターは、昇華転写用、溶融転写用、保護層転写用というように別々に転写条件を設定してもよいし、また、共通のプリンターでそれぞれ印字エネルギーを適切に調整して行ってもよい。尚、本発明の保護層転写シートや中間転写シートでは、加熱手段として熱転写プリンターに限定されず、その他熱板、ホットスタンパー、熱ロール、ラインヒーター、アイロン等でも転写できる。また、保護層は、形成された画像の全面に転写してもよいし、特定の部分のみに転写してもよい。   When transferring, thermal transfer printers may set transfer conditions separately for sublimation transfer, melt transfer, and protective layer transfer, or use a common printer to adjust the printing energy appropriately. You may go. In the protective layer transfer sheet and the intermediate transfer sheet of the present invention, the heating means is not limited to a thermal transfer printer, and other heating plates, hot stampers, hot rolls, line heaters, irons, and the like can also be used for transfer. The protective layer may be transferred to the entire surface of the formed image or may be transferred only to a specific portion.

本発明によれば、屈曲部分を有するプラスチック成型物への転写においても、剥離不良を引き起こすことなく、良好に保護層の転写を行うことができる。 According to the present invention, even when transferring to a plastic molded product having a bent portion, the protective layer can be transferred well without causing poor peeling.

次に実施例及び比較例を挙げて本発明を更に具体的に説明する。尚、文中、部又は%とあるのは特に断りの無い限り質量基準である。   Next, the present invention will be described more specifically with reference to examples and comparative examples. In the text, “part” or “%” is based on mass unless otherwise specified.

裏面に耐熱滑性処理された50μmの易成型PETフィルムの表面に保護層用塗工液1を乾燥塗布厚みが5μmとなるようバーコーターにて塗工した。続いて、保護層の上に接着層用塗工液1を乾燥塗布厚みが0.5μmとなるようにバーコーターにて塗工して保護層転写シート1を得た。 The protective layer coating solution 1 was applied to the surface of a 50 μm easily-molded PET film having a heat-resistant slip treatment on the back surface with a bar coater so that the dry coating thickness was 5 μm. Subsequently, the protective layer transfer sheet 1 was obtained by applying the adhesive layer coating liquid 1 on the protective layer with a bar coater so that the dry coating thickness was 0.5 μm.

保護層用塗工液1
UV硬化性アクリルシリカハイブリッド樹脂 70部(固形分30%、シリカ成分23%、Tg45℃、Mw2万)
光開始剤 1.0部(ダロキュア1173、チバスペシャリティケミカル製)
増感剤 0.6部(UV634A、セイコーアドバンス製)
MEK 30部
接着層用塗工液1
ポリエステルウレタン樹脂 50部(バイロンUR−3200、固形分30%、東洋紡積製)
トルエン 50部
Coating liquid for protective layer 1
70 parts of UV curable acrylic silica hybrid resin (solid content 30%, silica component 23%, Tg 45 ° C., Mw 20,000)
Photoinitiator 1.0 part (Darocur 1173, Ciba Specialty Chemicals)
Sensitizer 0.6 parts (UV634A, manufactured by Seiko Advance)
MEK 30 parts Adhesive layer coating solution 1
50 parts of polyester urethane resin (Byron UR-3200, solid content 30%, manufactured by Toyobo)
50 parts of toluene

裏面に耐熱滑性処理された50μmの易成型PETフィルムの表面に保護層用塗工液2を乾燥塗布厚みが5μmとなるようバーコーターにて塗工した。続いて、保護層の上に実施例1と同様にして、接着層用塗工液1を乾燥塗布厚みが0.5μmとなるようにバーコーターにて塗工し、保護層転写シート2を得た。 The protective layer coating solution 2 was applied to the surface of a 50 μm easily-molded PET film having a heat-resistant slip treatment on the back surface with a bar coater so that the dry coating thickness was 5 μm. Subsequently, in the same manner as in Example 1 on the protective layer, the adhesive layer coating solution 1 was applied with a bar coater so that the dry coating thickness was 0.5 μm, and a protective layer transfer sheet 2 was obtained. It was.

保護層用塗工液2
UV硬化性アクリルシリカハイブリッド樹脂 70部(固形分30%、シリカ成分20%、Tg55℃、Mw2.5万)
光開始剤 1.0部(ダロキュア1173、チバスペシャリティケミカル製)
増感剤 1.0部(カヤキュアEPA、日本化薬製)
MEK 30部
Protective layer coating solution 2
70 parts of UV curable acrylic silica hybrid resin (solid content 30%, silica component 20%, Tg 55 ° C., Mw 25,000)
Photoinitiator 1.0 part (Darocur 1173, Ciba Specialty Chemicals)
Sensitizer 1.0 parts (Kayacure EPA, Nippon Kayaku)
30 parts of MEK

裏面に耐熱滑性処理された50μmの易成型PETフィルムの表面に保護層用塗工液1を乾燥塗布厚みが5μmとなるようバーコーターにて塗工した。続いて、中間層用塗工液1を1.0μm塗布し、さらにその上に受像兼接着層用塗工液1を乾燥塗布厚みが1.5μmとなるようにバーコーターにて塗工して中間転写シート1を得た。 The protective layer coating solution 1 was applied to the surface of a 50 μm easily-molded PET film having a heat-resistant slip treatment on the back surface with a bar coater so that the dry coating thickness was 5 μm. Subsequently, 1.0 μm of the intermediate layer coating solution 1 is applied, and further, the image receiving / adhesive layer coating solution 1 is applied thereon with a bar coater so that the dry coating thickness is 1.5 μm. An intermediate transfer sheet 1 was obtained.

中間層用塗工液1
ポリエステルウレタン樹脂 50部(バイロンUR−3200、固形分30%、東洋紡積製)
トルエン 50部
受像兼接着層用塗工液1
スチレン樹脂 10部(軟化点130℃)
エポキシ樹脂 10部(軟化点110℃)
トルエン 40部
MEK 40部
Intermediate layer coating solution 1
50 parts of polyester urethane resin (Byron UR-3200, solid content 30%, manufactured by Toyobo)
Toluene 50 parts Coating solution 1 for image-receiving and adhesive layer
10 parts of styrene resin (softening point 130 ° C)
10 parts of epoxy resin (softening point 110 ° C)
Toluene 40 parts MEK 40 parts

[比較例1]裏面に耐熱滑性処理された50μmの易成型PETフィルムの表面に保護層用塗工液3を乾燥塗布厚みが5μmとなるようバーコーターにて塗工した。続いて、保護層の上に実施例1の接着層用塗工液1を乾燥塗布厚みが0.5μmとなるようにバーコーターにて塗工して保護層転写シート3を得た。 [Comparative Example 1] The protective layer coating solution 3 was applied to the surface of a 50 μm easily-molded PET film having a heat-resistant slip treatment on the back surface with a bar coater so that the dry coating thickness was 5 μm. Subsequently, the protective layer transfer sheet 3 was obtained by applying the adhesive layer coating liquid 1 of Example 1 on the protective layer with a bar coater so that the dry coating thickness was 0.5 μm.

保護層用塗工液3
メタクリル酸メチルエステル樹脂 20部(ダイヤナールBR80、三菱レイヨン製)
MEK 80部
Protective layer coating solution 3
20 parts of methacrylic acid methyl ester resin (Dianar BR80, manufactured by Mitsubishi Rayon)
80 parts of MEK

[比較例2]裏面に耐熱滑性処理された50μmの易成型PETフィルムの表面に保護層用塗工液4を乾燥塗布厚みが5μmとなるようバーコーターにて塗工した。続いて、保護層の上に接着層用塗工液1を乾燥塗布厚みが0.5μmとなるようにバーコーターにて塗工して保護層転写シート4を得た。 [Comparative Example 2] The protective layer coating solution 4 was applied to the surface of a 50 μm easily-molded PET film having a heat-resistant slip treatment on the back surface with a bar coater so that the dry coating thickness was 5 μm. Subsequently, the protective layer transfer sheet 4 was obtained by applying the adhesive layer coating solution 1 on the protective layer with a bar coater so that the dry coating thickness was 0.5 μm.

保護層用塗工液4
UV硬化性アクリルシリカハイブリッド樹脂 70部(固形分30%、シリカ成分23%、Tg45℃、Mw2万)
光開始剤 1.0部(ダロキュア1173、チバスペシャリティケミカル製)
MEK 30部
Protective layer coating solution 4
70 parts of UV curable acrylic silica hybrid resin (solid content 30%, silica component 23%, Tg 45 ° C., Mw 20,000)
Photoinitiator 1.0 part (Darocur 1173, Ciba Specialty Chemicals)
30 parts of MEK

以上のようにして得られた保護層転写シート1、2、3、4を熱ラミネーター(大成製、VA2−700)を用いて縦150mm×横150mm×2mm厚の透明アクリル板に貼り付けた。続いて、真空成型装置(自社製)を用いてフィルム側が半径30mmの半球状の凸になるようアクリル板を成型した。こうして得られた成型物を基材側よりコンベア式UV照射装置(GS製CS30、主波長365nmの高圧水銀灯使用)にて、400mj/cm2の積算光量のUV光を照射して保護層を硬化した。基材剥離後、同条件で成型物の表面からUV光を再度照射した。   The protective layer transfer sheets 1, 2, 3, and 4 obtained as described above were attached to a transparent acrylic plate 150 mm long × 150 mm wide × 2 mm thick using a thermal laminator (VA2-700, manufactured by Taisei). Then, the acrylic board was shape | molded so that the film side might become a hemispherical convex with a radius of 30 mm using the vacuum forming apparatus (made in-house). The molded product thus obtained was irradiated with UV light with an integrated light quantity of 400 mj / cm 2 from the substrate side with a conveyor-type UV irradiation device (GS30 made of GS, using a high-pressure mercury lamp with a main wavelength of 365 nm) to cure the protective layer. . After peeling off the substrate, UV light was irradiated again from the surface of the molded product under the same conditions.

次に中間転写シート1に、熱転写評価機(自社製)を用いて、Y,M,Cの熱転写シートを順次印字してカラー画像を形成した後、上記と同様に、縦150mm×横150mm×2mm厚のアクリル板に熱ラミネーターで貼り付けた。続いて、真空成型装置(自社製)を用いてフィルム側が半径30mmの半球状の凸になるよう透明アクリル板を成型した。こうして得られた成型物を基材側よりコンベア式UV照射装置(GS製CS30、主波長365nmの高圧水銀灯使用)にて、400mj/cmの積算光量のUV光を照射して保護層を硬化した。基材剥離後、同条件で成型物の表面からUV光を再度照射した。
以上のようにして作製したサンプルについては以下の評価を実施した。なお、基材の剥離性以外の項目は、UV光を再照射した後に評価を行った。
Next, using a thermal transfer evaluation machine (manufactured in-house) on the intermediate transfer sheet 1, Y, M, and C thermal transfer sheets are sequentially printed to form a color image, and then, similarly to the above, 150 mm long × 150 mm wide × A 2 mm thick acrylic plate was attached with a thermal laminator. Then, the transparent acrylic board was shape | molded so that the film side might become a hemispherical convex with a radius of 30 mm using the vacuum forming apparatus (made in-house). The molded product thus obtained is irradiated with UV light with an integrated light amount of 400 mj / cm 2 from the substrate side with a conveyor-type UV irradiation device (CS30 manufactured by GS, using a high-pressure mercury lamp with a main wavelength of 365 nm) to cure the protective layer. did. After peeling off the substrate, UV light was irradiated again from the surface of the molded product under the same conditions.
The following evaluation was implemented about the sample produced as mentioned above. The items other than the peelability of the substrate were evaluated after re-irradiation with UV light.

(評価)
基材の剥離性
半球状のアール部分の基材剥離時における、保護層の剥離状態を評価
○:基材から界面剥離する、×:保護層が凝集剥離し、白化が見られる
耐水・耐溶剤性
試料に水、エタノール、MEK、トルエンをそれぞれ1滴滴下し、30分後に拭き取り試料の様子を観察する。
○:変化無し、△:若干侵される、×:完全に侵される
耐傷性
試料を250g/cmの荷重をかけたスチールウール(ボンスター#0000)で10回擦る。
○:変化無し、△:若干の傷あり、×:キズ大
以上の評価結果は表1の通りである。
(Evaluation)
Evaluation of the peeling state of the protective layer when peeling off the hemispherical round portion of the base material ○: Interfacial peeling from the base material, ×: Water / solvent resistance in which the protective layer is agglomerated and peeled and whitening is observed One drop of water, ethanol, MEK, and toluene is dropped on the sex sample, and the state of the sample is observed after 30 minutes.
○: No change, Δ: Slightly attacked, X: Scratch resistant sample completely rubbed with steel wool (Bonster # 0000) applied with a load of 250 g / cm 2 10 times.
○: No change, Δ: Some scratches, ×: Large scratches The above evaluation results are shown in Table 1.

Figure 0004311554
Figure 0004311554

易成型PETフィルムの光透過曲線Light transmission curve of easily molded PET film 二軸延伸PETフィルムの光透過曲線Light transmission curve of biaxially stretched PET film

Claims (2)

PETフィルム基材上に少なくとも保護層、中間層、受像兼接着層が設けられた熱転写画像記録用の成型物用中間転写シートにおいて、その保護層が主に電離放射線照射による硬化が可能なアクリル−シリカハイブリッド樹脂からなり、該樹脂は常温において硬化前にはタックがなく、その保護層中に添加剤として増感剤を含有し、中間層が主成分としてポリエステルウレタン樹脂を含有することを特徴とする成型物用中間転写シート。 In an intermediate transfer sheet for molded products for thermal transfer image recording, in which at least a protective layer, an intermediate layer, and an image receiving / adhesive layer are provided on a PET film substrate, the protective layer is an acrylic that can be cured mainly by irradiation with ionizing radiation. It consists of a silica hybrid resin, the resin has no tack before curing at normal temperature, contains a sensitizer as an additive in the protective layer, and the intermediate layer contains a polyester urethane resin as a main component Intermediate transfer sheet for molded products. 前記成型物用中間転写シート、被着体に重ね合わせて加熱加圧により貼り付け、次に真空成型装置を用いて被着体を成型し、基材側より電離放射線を照射して保護層を硬化したのち、基材を剥離後、保護層に対して再度電離放射線を照射する方法で使用することを特徴とする請求項1記載の成型物用中間転写シートの使用方法The intermediate transfer sheet for molded product is superimposed on the adherend and attached by heating and pressing, and then the adherend is molded using a vacuum forming apparatus, and the protective layer is irradiated with ionizing radiation from the substrate side. after curing, after peeling off the base material, the use of the intermediate transfer sheet for molding of claim 1, wherein the use in a method of irradiating again the ionizing radiation the protective layer.
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