JP2024085366A - Adhesive composition for decorative sheets, decorative sheet employing the same, decorative structure comprising that decorative sheet, and method for manufacturing the same - Google Patents
Adhesive composition for decorative sheets, decorative sheet employing the same, decorative structure comprising that decorative sheet, and method for manufacturing the same Download PDFInfo
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- JP2024085366A JP2024085366A JP2023104650A JP2023104650A JP2024085366A JP 2024085366 A JP2024085366 A JP 2024085366A JP 2023104650 A JP2023104650 A JP 2023104650A JP 2023104650 A JP2023104650 A JP 2023104650A JP 2024085366 A JP2024085366 A JP 2024085366A
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- Prior art keywords
- meth
- decorative
- acrylate
- adhesive composition
- copolymer
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 100
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 51
- 239000000853 adhesive Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title abstract description 34
- 239000000178 monomer Substances 0.000 claims abstract description 56
- 229920001577 copolymer Polymers 0.000 claims abstract description 52
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 28
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 80
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 38
- 229920003067 (meth)acrylic acid ester copolymer Polymers 0.000 claims description 24
- 239000012790 adhesive layer Substances 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 12
- 238000004132 cross linking Methods 0.000 claims description 11
- 238000007666 vacuum forming Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 150000001252 acrylic acid derivatives Chemical class 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 230000014759 maintenance of location Effects 0.000 abstract description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 51
- 229920005989 resin Polymers 0.000 description 40
- 239000011347 resin Substances 0.000 description 40
- -1 n-octyl Chemical group 0.000 description 34
- 238000006243 chemical reaction Methods 0.000 description 26
- 239000011248 coating agent Substances 0.000 description 26
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 25
- 238000000576 coating method Methods 0.000 description 25
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 24
- 238000001723 curing Methods 0.000 description 19
- 239000010410 layer Substances 0.000 description 19
- 239000000243 solution Substances 0.000 description 14
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 12
- 238000010992 reflux Methods 0.000 description 12
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 150000003505 terpenes Chemical class 0.000 description 9
- 235000007586 terpenes Nutrition 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 239000004593 Epoxy Chemical class 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 229920005862 polyol Polymers 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 230000002378 acidificating effect Effects 0.000 description 6
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 6
- 238000005034 decoration Methods 0.000 description 6
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000012299 nitrogen atmosphere Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 150000003077 polyols Chemical class 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000002344 surface layer Substances 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 239000004566 building material Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- GRWFGVWFFZKLTI-IUCAKERBSA-N (-)-α-pinene Chemical compound CC1=CC[C@@H]2C(C)(C)[C@H]1C2 GRWFGVWFFZKLTI-IUCAKERBSA-N 0.000 description 2
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 2
- ZXHZWRZAWJVPIC-UHFFFAOYSA-N 1,2-diisocyanatonaphthalene Chemical compound C1=CC=CC2=C(N=C=O)C(N=C=O)=CC=C21 ZXHZWRZAWJVPIC-UHFFFAOYSA-N 0.000 description 2
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 2
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- QORUGOXNWQUALA-UHFFFAOYSA-N N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 Chemical compound N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 QORUGOXNWQUALA-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 150000001541 aziridines Chemical class 0.000 description 2
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- KHAYCTOSKLIHEP-UHFFFAOYSA-N docosyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCCCCCOC(=O)C=C KHAYCTOSKLIHEP-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- SJPFBRJHYRBAGV-UHFFFAOYSA-N n-[[3-[[bis(oxiran-2-ylmethyl)amino]methyl]phenyl]methyl]-1-(oxiran-2-yl)-n-(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC=1C=C(CN(CC2OC2)CC2OC2)C=CC=1)CC1CO1 SJPFBRJHYRBAGV-UHFFFAOYSA-N 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 230000000474 nursing effect Effects 0.000 description 2
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- WTARULDDTDQWMU-RKDXNWHRSA-N (+)-β-pinene Chemical compound C1[C@H]2C(C)(C)[C@@H]1CCC2=C WTARULDDTDQWMU-RKDXNWHRSA-N 0.000 description 1
- WTARULDDTDQWMU-IUCAKERBSA-N (-)-Nopinene Natural products C1[C@@H]2C(C)(C)[C@H]1CCC2=C WTARULDDTDQWMU-IUCAKERBSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- NQUXRXBRYDZZDL-UHFFFAOYSA-N 1-(2-prop-2-enoyloxyethyl)cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1(CCOC(=O)C=C)C(O)=O NQUXRXBRYDZZDL-UHFFFAOYSA-N 0.000 description 1
- HASUCEDGKYJBDC-UHFFFAOYSA-N 1-[3-[[bis(oxiran-2-ylmethyl)amino]methyl]cyclohexyl]-n,n-bis(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC1CC(CN(CC2OC2)CC2OC2)CCC1)CC1CO1 HASUCEDGKYJBDC-UHFFFAOYSA-N 0.000 description 1
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 1
- PBGPBHYPCGDFEZ-UHFFFAOYSA-N 1-ethenylpiperidin-2-one Chemical compound C=CN1CCCCC1=O PBGPBHYPCGDFEZ-UHFFFAOYSA-N 0.000 description 1
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- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- YMZIFDLWYUSZCC-UHFFFAOYSA-N 2,6-dibromo-4-nitroaniline Chemical compound NC1=C(Br)C=C([N+]([O-])=O)C=C1Br YMZIFDLWYUSZCC-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 125000004493 2-methylbut-1-yl group Chemical group CC(C*)CC 0.000 description 1
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- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical class NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229920001866 very low density polyethylene Polymers 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/062—Copolymers with monomers not covered by C09J133/06
- C09J133/064—Copolymers with monomers not covered by C09J133/06 containing anhydride, COOH or COOM groups, with M being metal or onium-cation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1812—C12-(meth)acrylate, e.g. lauryl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1818—C13or longer chain (meth)acrylate, e.g. stearyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
Abstract
Description
本発明は、加飾シート用粘着剤組成物、およびそれを用いた加飾シート、加飾構造体ならびにその製造方法に関する。 The present invention relates to a pressure-sensitive adhesive composition for decorative sheets, and to decorative sheets and decorative structures using the same, as well as methods for producing the same.
粘着剤(感圧接着剤ともいう)は、例えばテープやラベルなどの形態に加工され、日用雑貨、包装材料、光学部材、自動車、建材、医療用など多岐に渡る用途において利用されている。 Pressure-sensitive adhesives (also known as pressure-sensitive adhesives) are processed into shapes such as tapes and labels and are used in a wide range of applications, including everyday items, packaging materials, optical components, automobiles, building materials, and medical applications.
一方、自動車内外装部品、家電用部品、建材用部品などの表面を加飾(装飾)する場合、従来は、成形体の表面にスプレー塗装などで塗料を塗布し、乾燥・加熱硬化させる方法が行われていた。しかし、このような方法は、揮発性有機溶剤の排出による作業環境への悪化に加え、成形品ごとに作業工程と生産設備を要する上、塗料の重ね塗りが必要となるため塗料の歩留りが悪く、生産性が低いという問題があった。 On the other hand, when decorating the surfaces of automobile interior and exterior parts, home appliance parts, building material parts, etc., the conventional method involves applying paint to the surface of a molded body using spray painting or other methods, then drying and heating to harden it. However, this method has problems such as poor work environment due to the emission of volatile organic solvents, requiring work steps and production equipment for each molded product, and poor paint yield and low productivity due to the need to apply multiple coats of paint.
近年は、さらに環境負荷低減や意匠性向上を目的として、従来のスプレー塗装からフィルム加飾手法へのシフトが進んでいる。加飾シートの成形体への貼着には粘着剤が用いられ、加飾シートを用いた加飾方法は、三次元的な凹凸を有する成形体表面も加飾をすることができるため、自動車分野をはじめ様々な用途で注目されている。 In recent years, there has been a shift from conventional spray painting to film decoration methods in order to further reduce the environmental impact and improve design. An adhesive is used to attach the decorative sheet to the molded body, and decoration methods using decorative sheets are attracting attention for a variety of applications, including the automotive field, as they can decorate the surface of molded bodies that have three-dimensional irregularities.
自動車内外装部品などの三次元形状を有する成形品を、加飾シートを用いて装飾する方法としては、例えば、インサート成形およびインモールド成形、真空成形法および真空圧空成形法などが知られている。 Methods for decorating molded products with three-dimensional shapes, such as automobile interior and exterior parts, using decorative sheets include, for example, insert molding, in-mold molding, vacuum molding, and vacuum-compressed air molding.
インサート成形およびインモールド成形は、部品の成形と同時に加飾され、強固に一体化されていることが特徴である。一方、真空成形および真空圧空成形は、部品の完成後、常温で貼り合わせ、加熱して成形することによって加飾する方法である。すなわち、成形品の成形とは別途の作業で、成形品の外観表面へ加飾シートが貼り付けられるため、一台の装置で、様々な形状の成形品に対して加飾シートを貼り付けることができる。また、真空成形法および真空圧空成形法では、インモールド成形法などでは困難である、成形品端部において表面から裏面にかけての連続的な被覆、すなわち巻き込み被覆も可能であるため、多用されている。 Insert molding and in-mold molding are characterized by the fact that the parts are decorated at the same time as they are molded, and are firmly integrated. On the other hand, vacuum molding and vacuum-pressure molding are methods of decorating parts by laminating them at room temperature after they are completed, and then heating and forming them. In other words, the decorative sheet is attached to the exterior surface of the molded product in a separate operation from the molding of the molded product, so a single machine can be used to attach the decorative sheet to molded products of various shapes. Furthermore, vacuum molding and vacuum-pressure molding are widely used because they allow continuous coating from the front to the back of the edges of the molded product, i.e., wrap-around coating, which is difficult to achieve with methods such as in-mold molding.
特許文献1には、特定の範囲のガラス転移温度を有する(メタ)アクリル重合体2種類を特定の割合で含有する粘着剤組成物を用いることで、タックが低く貼り直し性に優れ、塗膜外観にも優れる粘着剤層を形成できることが開示されている。 Patent Document 1 discloses that by using an adhesive composition containing two types of (meth)acrylic polymers with glass transition temperatures in a specific range in a specific ratio, it is possible to form an adhesive layer that has low tack, excellent repositionability, and excellent coating appearance.
特許文献2には、ガラス転移温度が30℃以上200℃以下であり、数平均分子量500~10,000であるビニル重合体とアクリル系粘着性ポリマーを特定の割合で含有する粘着剤組成物を、架橋剤によって架橋して得られる粘着剤層が、特定のガラス転移温度条件を満たす場合、高温高湿下での接着性や塗膜外観、曲面や凹凸部等への接着性に優れることが開示されている。 Patent Document 2 discloses that an adhesive layer obtained by crosslinking an adhesive composition containing a vinyl polymer and an acrylic adhesive polymer in a specific ratio, the vinyl polymer having a glass transition temperature of 30°C or higher and 200°C or lower and a number average molecular weight of 500 to 10,000, with a crosslinking agent, has excellent adhesion under high temperature and humidity conditions, excellent coating appearance, and excellent adhesion to curved surfaces and uneven parts, if the adhesive layer satisfies specific glass transition temperature conditions.
通常、真空成形法または真空圧空成形法で加飾シートを成形品に貼り付ける場合、加熱成形後に貼り直しができないため、成形前に貼り直しを行うことが多い。このため容易に貼り直しできることが求められる。さらに、自動車の内装品及び外装品等は様々な環境下で使用されることが想定されるため、高温環境下や水に晒された場合でも浮きや剥がれなどの外観不良を生じることのない優れた耐久性や密着性も重要である。 Normally, when applying a decorative sheet to a molded product using the vacuum forming method or vacuum/compressed air forming method, it is not possible to reapply it after heat forming, so it is often reapplied before molding. For this reason, it is required to be able to be easily reapplied. Furthermore, since it is expected that interior and exterior parts of automobiles will be used in a variety of environments, it is also important that the sheet has excellent durability and adhesion so that it does not cause appearance defects such as lifting or peeling even when exposed to high temperatures or water.
特許文献1の粘着剤組成物は、張り直し性や再剥離性に優れている一方、高温環境下での耐久性等に言及されておらず、実用性能の点において十分ではない。 The adhesive composition of Patent Document 1 has excellent repositionability and removability, but does not mention durability in high temperature environments, and is therefore insufficient in terms of practical performance.
特許文献2に記載の加飾フィルムは、120℃24時間での耐久性は保持されるものの、さらに高い温度環境下(例えば150℃)や長時間における耐久性が懸念される。また、曲面に貼り合わせた試料が水に晒された際に粘着シートの浮きや剥がれが発生し、外観不良となる問題が発生した。 The decorative film described in Patent Document 2 maintains its durability at 120°C for 24 hours, but there are concerns about its durability in higher temperature environments (e.g., 150°C) and for long periods of time. In addition, when a sample attached to a curved surface was exposed to water, the adhesive sheet lifted or peeled off, resulting in a poor appearance.
すなわち、真空成形法または真空圧空成形法を用いた成形品の加飾において、加熱前の貼り直し性や高温での耐久性、成形品に優れた外観を付与でき、かつ曲面への耐水接着性に優れる、粘着剤組成物はこれまで開発されていなかった。 In other words, no adhesive composition has been developed to date that can provide excellent repositionability before heating, durability at high temperatures, and an excellent appearance to molded articles when decorating articles formed using vacuum molding or vacuum-pressure molding, while also providing excellent water-resistant adhesion to curved surfaces.
本発明者らは、上記課題を解決するため、鋭意検討した結果、本発明に至った。
すなわち、(メタ)アクリル酸エステル共重合体(A)と硬化剤(B)を含み、前記(メタ)アクリル酸エステル共重合体(A)はモノマー混合物の共重合体であり、モノマー混合物100質量%中、アルキル基の炭素数が8~18の直鎖アルキル(メタ)アクリレート(a)の含有率が10~95質量%である、加飾シート用粘着剤組成物であることを特徴とする。
The present inventors conducted extensive research to solve the above problems and arrived at the present invention.
That is, the adhesive composition for decorative sheets is characterized by comprising a (meth)acrylic acid ester copolymer (A) and a curing agent (B), the (meth)acrylic acid ester copolymer (A) being a copolymer of a monomer mixture, and the content of linear alkyl (meth)acrylate (a) having an alkyl group of 8 to 18 carbon atoms in 100 mass % of the monomer mixture being 10 to 95 mass %.
本発明により、真空成形法または真空圧空成形法を用いた成形品の加飾において、加熱前の貼り直し性や高温での耐久性、成形品に優れた外観を付与でき、かつ曲面への耐水接着性に優れる、加飾シート用粘着剤組成物、加飾シート、加飾構造体およびその製造方法の提供をすることが可能となる。所定の(メタ)アクリレートを含む(メタ)アクリル酸エステル共重合体(A)と硬化剤(B)を含有する粘着剤組成物で粘着剤層を形成するとき、その適度な疎水性の高さと柔軟性により、曲面への耐水接着保持性を向上させつつその他性能を高度に両立させることができることを知得した。 The present invention makes it possible to provide a pressure-sensitive adhesive composition for decorative sheets, decorative sheets, decorative structures, and methods for producing the same, which can impart excellent repositionability before heating, durability at high temperatures, and appearance to molded products when decorating molded products using vacuum molding or vacuum-compressed air molding, and which also have excellent water-resistant adhesion to curved surfaces. It has been discovered that when a pressure-sensitive adhesive layer is formed from a pressure-sensitive adhesive composition containing a (meth)acrylic acid ester copolymer (A) containing a specified (meth)acrylate and a curing agent (B), its moderately high hydrophobicity and flexibility make it possible to improve water-resistant adhesion retention to curved surfaces while simultaneously achieving a high level of other performance.
本開示に係る加飾シート用粘着剤組成物、加飾シート、加飾構造体および加飾構造体の製造方法は、下記[1]~[8]の構成を有する。
[1](メタ)アクリル酸エステル共重合体(A)と硬化剤(B)を含み、前記(メタ)アクリル酸エステル共重合体(A)はモノマー混合物の共重合体であり、モノマー混合物100質量%中、アルキル基の炭素数が8~18の直鎖アルキル(メタ)アクリレート(a)の含有率が10~95質量%であることを特徴とする、加飾シート用粘着剤組成物。
[2]前記(メタ)アクリル酸エステル共重合体(A)を構成するモノマー混合物が、さらにアルキル基の炭素数が1~4のアルキル(メタ)アクリレート(b)を含有し、
モノマー混合物100質量%中、アルキル(メタ)アクリレート(b)の含有率が1~5
0質量%であることを特徴とする前記加飾シート用粘着剤組成物。
[3]架橋後のゲル分率が50%以上であることを特徴とする、前記加飾シート用粘着剤組成物。
[4]真空成形法または真空圧空成形法による被着体への加飾シートの貼り付け用である、前記加飾シート用粘着剤組成物。
[5]基材と、前記加飾シート用粘着剤組成物からなる粘着層を備える、加飾シート。
[6]被着体と、前記加飾シートとを含むことを特徴とする加飾構造体。
[7]前記加飾シートが真空成形法または真空圧空成形法により被着体と一体化された加飾構造体を形成することを特徴とする、加飾構造体の製造方法。
The pressure-sensitive adhesive composition for decorative sheets, the decorative sheet, the decorative structure, and the method for producing a decorative structure according to the present disclosure have the following configurations [1] to [8].
[1] A pressure-sensitive adhesive composition for decorative sheets, comprising: a (meth)acrylic acid ester copolymer (A) and a curing agent (B), wherein the (meth)acrylic acid ester copolymer (A) is a copolymer of a monomer mixture, and the content of linear alkyl (meth)acrylate (a) having an alkyl group of 8 to 18 carbon atoms is 10 to 95 mass% relative to 100 mass% of the monomer mixture.
[2] The monomer mixture constituting the (meth)acrylic acid ester copolymer (A) further contains an alkyl (meth)acrylate (b) having an alkyl group with 1 to 4 carbon atoms,
The content of alkyl (meth)acrylate (b) in 100% by mass of the monomer mixture is 1 to 5
0% by mass of the pressure-sensitive adhesive composition for decorative sheets.
[3] The pressure-sensitive adhesive composition for decorative sheets, characterized in that the gel fraction after crosslinking is 50% or more.
[4] The pressure-sensitive adhesive composition for decorative sheets, which is for attaching a decorative sheet to an adherend by vacuum forming or vacuum/pressure forming.
[5] A decorative sheet comprising a substrate and an adhesive layer made of the adhesive composition for decorative sheets.
[6] A decorative structure comprising an adherend and the decorative sheet.
[7] A method for producing a decorated structure, characterized in that the decorative sheet is integrated with an adherend by vacuum forming or vacuum/pressure forming to form a decorated structure.
以下、本開示について詳細に説明する。なお、本開示の趣旨に合致する限り、他の実施形態も本開示の範疇に含まれることは言うまでもない。 The present disclosure is described in detail below. Needless to say, other embodiments are also included within the scope of the present disclosure as long as they conform to the spirit of the present disclosure.
なお、本開示において、「シート」とは、可撓性を有する積層体を意味し、「フィルム」と呼ばれる薄い積層体も包含するものである。 In this disclosure, "sheet" refers to a flexible laminate, and includes thin laminates known as "films."
本開示において、「(メタ)アクリル」とは、「アクリル」および「メタクリル」のいずれか一方または両方を意味し、「(メタ)アクリレート」とは、「アクリレート」および「メタクリレート」のいずれか一方または両方を意味する。 In this disclosure, "(meth)acrylic" means either or both of "acrylic" and "methacrylic", and "(meth)acrylate" means either or both of "acrylate" and "methacrylate".
本開示において「~」を用いて特定される数値範囲は、「~」の前後に記載される数値を下限値及び上限値の範囲として含むものとする。 In this disclosure, a numerical range specified using "~" is intended to include the numerical values before and after "~" as the lower and upper limit values of the range.
本明細書において加飾シート用粘着剤組成物を「粘着剤組成物」と略記する場合がある。 In this specification, the adhesive composition for decorative sheets may be abbreviated as "adhesive composition."
本明細書において、「Mw」はゲルパーミエーションクロマトグラフィー(GPC)測定によって求めたポリスチレン換算の重量平均分子量である。「Mn」はGPC測定によって求めたポリスチレン換算の数平均分子量である。
これら重量平均分子量、数平均分子量は、[実施例]の項に記載の方法にて測定することができる。
In this specification, "Mw" is the weight average molecular weight in terms of polystyrene measured by gel permeation chromatography (GPC), and "Mn" is the number average molecular weight in terms of polystyrene measured by GPC.
The weight average molecular weight and number average molecular weight can be measured by the method described in the section [Examples].
また、以下に本発明の実施の形態を詳細に説明するが、以下の説明は、本発明の実施態様の一例(代表例)であり、本発明はその要旨を超えない限りこれらの内容に限定されない。 The following describes in detail the embodiments of the present invention, but the following description is merely one example (representative example) of the embodiment of the present invention, and the present invention is not limited to these details as long as it does not exceed the gist of the invention.
<加飾シート用粘着剤組成物>
本発明の加飾シート用粘着剤組成物は、(メタ)アクリル酸エステル共重合体(A)と硬化剤(B)を含み、前記(メタ)アクリル酸エステル共重合体(A)はモノマー混合物の共重合体であり、モノマー混合物100質量%中、アルキル基の炭素数が8~18の直鎖アルキル(メタ)アクリレート(a)の含有率が10~95質量%であることを特徴とする。
<Adhesive composition for decorative sheet>
The adhesive composition for decorative sheets of the present invention comprises a (meth)acrylic acid ester copolymer (A) and a curing agent (B), and is characterized in that the (meth)acrylic acid ester copolymer (A) is a copolymer of a monomer mixture, and the content of linear alkyl (meth)acrylate (a) having an alkyl group of 8 to 18 carbon atoms is 10 to 95 mass% relative to 100 mass% of the monomer mixture.
<(メタ)アクリル酸エステル共重合体(A)>
本発明の粘着剤組成物が含む(メタ)アクリル酸エステル共重合体(A)(以降、共重合体(A)とも記す)は、(メタ)アクリル酸アルキルエステルを含むモノマーの混合物の全部または一部を重合して得られる共重合体である。
<(Meth)acrylic acid ester copolymer (A)>
The (meth)acrylic acid ester copolymer (A) (hereinafter also referred to as copolymer (A)) contained in the pressure-sensitive adhesive composition of the present invention is a copolymer obtained by polymerizing all or a part of a mixture of monomers containing a (meth)acrylic acid alkyl ester.
モノマー混合物100質量%中、炭素数8~18の直鎖アルキル基を有する(メタ)アクリレート(a)の含有率は、10~95質量%である。30~85質量%がより好まし
い。上記の範囲内とすることで粘着力、高温での耐久性および曲面への耐水接着保持性を高度に両立することができる。
The content of the (meth)acrylate (a) having a linear alkyl group having 8 to 18 carbon atoms in 100% by mass of the monomer mixture is 10 to 95% by mass, more preferably 30 to 85% by mass. By keeping it within the above range, it is possible to achieve a high degree of adhesion, durability at high temperatures, and water-resistant adhesion retention to curved surfaces.
炭素数8~18の直鎖アルキル基を有する(メタ)アクリレート(a)としては、例えば、n-オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシエル(メタ)アクリレート、テトラデシル(メタ)アクリレート、ペンタデシル(メタ)アクリレート、ヘキサデシル(メタ)アクリレート、ヘプタデシル(メタ)アクリレート、ステアリル(メタ)アクリレートなどが挙げられる。 Examples of (meth)acrylates (a) having a linear alkyl group with 8 to 18 carbon atoms include n-octyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, undecyl (meth)acrylate, lauryl (meth)acrylate, tridecyl (meth)acrylate, tetradecyl (meth)acrylate, pentadecyl (meth)acrylate, hexadecyl (meth)acrylate, heptadecyl (meth)acrylate, and stearyl (meth)acrylate.
他成分との相溶性、他成分の分散性、基材および被着体に対する接着性、及び架橋性等の調整の目的に応じて、共重合体(A)の合成には、炭素数8~18の直鎖アルキル基を有する(メタ)アクリレート(a)以外のその他モノマーも用いることができる。
より具体的には、共重合体(A)を構成するモノマー混合物はさらに炭素数1~4の(メタ)アクリレート(b)を含むことが好ましい。これらは単独で用いても2種以上を併用しても良い。
In addition to the (meth)acrylate (a) having a linear alkyl group having 8 to 18 carbon atoms, other monomers can also be used in the synthesis of the copolymer (A) depending on the purpose of adjusting the compatibility with other components, the dispersibility of other components, the adhesion to the substrate and the adherend, and the crosslinkability.
More specifically, the monomer mixture constituting the copolymer (A) preferably further contains (b) a (meth)acrylate having 1 to 4 carbon atoms. These may be used alone or in combination of two or more kinds.
炭素数1~4の(メタ)アクリレート(b)としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレートなどが挙げられる。 Examples of (meth)acrylates (b) having 1 to 4 carbon atoms include methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, tert-butyl (meth)acrylate, and isobutyl (meth)acrylate.
モノマー混合物100質量%中、炭素数1~4の(メタ)アクリレート(b)の含有率は、1~50質量%が好ましく、5~40質量%がより好ましい。上記の範囲内とすることで粘着力、高温での耐久性および曲面への耐水接着性を高度に両立することができる。 In 100% by mass of the monomer mixture, the content of (meth)acrylate (b) having 1 to 4 carbon atoms is preferably 1 to 50% by mass, and more preferably 5 to 40% by mass. By keeping it within the above range, it is possible to achieve a high degree of adhesion, durability at high temperatures, and water-resistant adhesion to curved surfaces.
共重合体(A)を構成するモノマー混合物はさらに、架橋基(B)と架橋構造を形成する官能基を有するモノマーを含むことが好ましい。官能基としては、例えば、水酸基、酸性基、不飽和基二重結合基、エポキシ基等が挙げられる。これらは単独で用いても2種以上を併用しても良い。
基材密着性や高温下での耐久性の観点から、水酸基含有モノマー、酸性基含有モノマーを用いることが特に好ましく、酸性基含有モノマーを用いることがさらに好ましい。
The monomer mixture constituting the copolymer (A) preferably further contains a monomer having a functional group that forms a crosslinked structure with the crosslinking group (B). Examples of the functional group include a hydroxyl group, an acidic group, an unsaturated double bond group, and an epoxy group. These may be used alone or in combination of two or more.
From the viewpoint of adhesion to substrates and durability at high temperatures, it is particularly preferable to use hydroxyl group-containing monomers and acidic group-containing monomers, and it is even more preferable to use acidic group-containing monomers.
酸性基含有モノマーとしては、例えば、(メタ)アクリル酸、2-カルボキシエチルアクリレート、イタコン酸、マレイン酸、スチレンスルホン酸、2-(メタ)アクリロイロキシエチル-コハク酸、2-(メタ)アクリロイロキシエチル-フタル酸、2-アクリロイロキシエチルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシエチルアシッドフォスフェート、及び2-メタクロイロキシエチルアシッドホスフェート等の酸性基を有するビニル系モノマーが挙げられる。 Examples of acidic group-containing monomers include vinyl monomers having an acidic group, such as (meth)acrylic acid, 2-carboxyethyl acrylate, itaconic acid, maleic acid, styrenesulfonic acid, 2-(meth)acryloyloxyethyl succinic acid, 2-(meth)acryloyloxyethyl phthalic acid, 2-acryloyloxyethyl hexahydrophthalic acid, 2-(meth)acryloyloxyethyl acid phosphate, and 2-methacryloyloxyethyl acid phosphate.
共重合体(A)を構成するモノマー混合物中の酸性基含有モノマーの含有率は、貼り直し性および高温での耐久性、曲面への耐水接着保持性の観点から、モノマー混合物100質量%中2~25質量%が好ましく、5~20質量%がより好ましい。 The content of the acidic group-containing monomer in the monomer mixture constituting the copolymer (A) is preferably 2 to 25% by mass, more preferably 5 to 20% by mass, based on 100% by mass of the monomer mixture, from the viewpoints of repositionability, durability at high temperatures, and water-resistant adhesion retention to curved surfaces.
水酸基含有モノマーとしては、例えば、2-ヒドロキシエチル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、3-クロロ-2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロシキブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート、及びポリアルキレングリコールモノ(メタ)アクリレート等の水酸基を有する(メタ)アクリル酸エステル系モノマー並びに、ポリアルキレングリコールアリルエーテル等の水酸基を有するアリルエーテル系モノマー等が挙げられる。 Examples of hydroxyl group-containing monomers include (meth)acrylic acid ester monomers having a hydroxyl group, such as 2-hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 3-chloro-2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, and polyalkylene glycol mono(meth)acrylate, as well as allyl ether monomers having a hydroxyl group, such as polyalkylene glycol allyl ether.
共重合体(A)を構成するモノマー混合物中の水酸基含有モノマーの含有率は、貼り直し性および高温での耐久性、曲面への接着性の観点から、モノマー混合物100質量%中0.01~5質量%が好ましく、0.1~3質量%がより好ましい。 From the viewpoints of repositionability, durability at high temperatures, and adhesion to curved surfaces, the content of the hydroxyl group-containing monomer in the monomer mixture constituting the copolymer (A) is preferably 0.01 to 5 mass% and more preferably 0.1 to 3 mass% in 100 mass% of the monomer mixture.
さらに、共重合体(A)を構成するモノマー混合物に含むことができるその他のモノマーとしては、例えば、以下のものが挙げられる。 Furthermore, examples of other monomers that can be included in the monomer mixture constituting copolymer (A) include the following:
酢酸ビニル、プロピオン酸ビニル、スチレン、ラウリン酸ビニル、カプリン酸ビニル、カプリル酸ビニル、ノナン酸ビニル等のビニル系モノマー;
ペンチル(メタ)アクリレート、イソペンチル(メタ)アクリレート、2-メチルブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、4-メチル-2-ペンチル(メタ)アクリレート、ヘプチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソノニル(メタ)アクリレート、イソデシル(メタ)アクリレート、イソステアリル(メタ)アクリレート、ベヘニルアクリレート、エイコサニル(メタ)アクリレート、ヘキサコサニル(メタ)アクリレート等の炭素数5~26の直鎖あるいは分岐アルキル基を有する(メタ)アクリレート(ただし、炭素数8~18の直鎖アルキル(メタ)アクリレート(a)を除く);
シクロヘキシル(メタ)アクリレート、4-t-ブチルシクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレートジシクロペンタニル(メタ)アクリレート、及び3,3,5-トリメチルシクロヘキシルアクリレート等の脂肪族環を有する(メタ)アクリル酸エステル系モノマー;
ベンジル(メタ)アクリレート、2-フェノキシエチル(メタ)アクリレート、2-(o-フェニルフェノキシ)エチル(メタ)アクリレート、及びノニルフェノキシポリエチレングリコールアクリレート等の芳香族環を有する(メタ)アクリル酸エステル系モノマー;
2-メトキシメチル(メタ)アクリレート、2-メトキシエチル(メタ)アクリレート、2-エトキシメチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、3-メトキシプロピル(メタ)アクリレート、3-エトキシプロピル(メタ)アクリレート、4-メトキシブチル(メタ)アクリレート、及び4-エトキシブチル(メタ)アクリレート等のアルコキシ基を有する(メタ)アクリル酸エステル系モノマー;
メトキシポリエチレングリコール(メタ)アクリレート、エトキシポリエチレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、エトキシポリプロピレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、及びフェノキシポリプロピレングリコール(メタ)アクリレート等のポリエーテル鎖を有する(メタ)アクリル酸エステル系モノマー;
N-ビニル-2-ピロリドン、N-ビニル-2-ピペリドン、N-ビニル-3-モルホリノン、N-ビニル-2-カプロラクタム、N-ビニル-1,3-オキサジン-2-オン、及びN-ビニル-3,5-モルホリンジオン等のN-ビニル環状アミド系モノマー;
(メタ)アクリルアミド、N-アルキル(メタ)アクリルアミド、N,N-ジアルキル(メタ)アクリルアミド、N-ヒドロキシアルキル(メタ)アクリルアミド、及びN-アルコキシアルキル(メタ)アクリルアミド等の(メタ)アクリルアミド系モノマー;
N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N,N-ジプロピル(メタ)アクリルアミド、N,N-ジイソプロピル(メタ)アクリルアミド、N,N-ジ(n-ブチル)(メタ)アクリルアミド、及びN,N-ジ(t-ブチル)(メタ)アクリルアミド等のN,N-ジアルキル(メタ)アクリルアミド系モノマー;
N-メチロール(メタ)アクリルアミド、N-(2)-ヒドロキシエチル)(メタ)アクリルアミド、N-(2-ヒドロキシプロピル)(メタ)アクリルアミド、N-(1-ヒド
ロキシプロピル)(メタ)アクリルアミド、N-(3-ヒドロキプロピル)(メタ)アクリルアミド、N-(2-ヒドロキシブチル)(メタ)アクリルアミド、N-(3-ヒドロキシブチル)(メタ)アクリルアミド、N-(4-ヒドロキシブチル)(メタ)アクリルアミド、及びN-メチル-N-2-ヒドロキシエチル(メタ)アクリルアミド等のN-ヒドロキシアルキル(メタ)アクリルアミド系モノマー;
N-メトキシメチル(メタ)アクリルアミド、及びN-ブトキシメチル(メタ)アクリルアミド等のN-アルコキシアルキル(メタ)アクリルアミド等が挙げられる。
これらは必要に応じて、共重合体(A)を構成するモノマー混合物含んでも含まなくても良いが、モノマー混合物に含む場合は、粘着剤組成物の塗工性等の観点から酢酸ビニルを用いることがより好ましい。
Vinyl monomers such as vinyl acetate, vinyl propionate, styrene, vinyl laurate, vinyl caprate, vinyl caprylate, and vinyl nonanoate;
(meth)acrylates having a straight-chain or branched alkyl group having 5 to 26 carbon atoms, such as pentyl (meth)acrylate, isopentyl (meth)acrylate, 2-methylbutyl (meth)acrylate, hexyl (meth)acrylate, 4-methyl-2-pentyl (meth)acrylate, heptyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isononyl (meth)acrylate, isodecyl (meth)acrylate, isostearyl (meth)acrylate, behenyl acrylate, eicosanyl (meth)acrylate, and hexacosanyl (meth)acrylate (however, excluding straight-chain alkyl (meth)acrylate (a) having 8 to 18 carbon atoms);
(meth)acrylic acid ester monomers having an aliphatic ring, such as cyclohexyl (meth)acrylate, 4-t-butylcyclohexyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, dicyclopentanyl (meth)acrylate, and 3,3,5-trimethylcyclohexyl acrylate;
(meth)acrylic acid ester monomers having an aromatic ring, such as benzyl (meth)acrylate, 2-phenoxyethyl (meth)acrylate, 2-(o-phenylphenoxy)ethyl (meth)acrylate, and nonylphenoxy polyethylene glycol acrylate;
(meth)acrylic acid ester monomers having an alkoxy group, such as 2-methoxymethyl (meth)acrylate, 2-methoxyethyl (meth)acrylate, 2-ethoxymethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 3-methoxypropyl (meth)acrylate, 3-ethoxypropyl (meth)acrylate, 4-methoxybutyl (meth)acrylate, and 4-ethoxybutyl (meth)acrylate;
(meth)acrylic acid ester monomers having a polyether chain, such as methoxypolyethylene glycol (meth)acrylate, ethoxypolyethylene glycol (meth)acrylate, methoxypolypropylene glycol (meth)acrylate, ethoxypolypropylene glycol (meth)acrylate, phenoxypolyethylene glycol (meth)acrylate, and phenoxypolypropylene glycol (meth)acrylate;
N-vinyl cyclic amide monomers such as N-vinyl-2-pyrrolidone, N-vinyl-2-piperidone, N-vinyl-3-morpholinone, N-vinyl-2-caprolactam, N-vinyl-1,3-oxazin-2-one, and N-vinyl-3,5-morpholinedione;
(meth)acrylamide-based monomers such as (meth)acrylamide, N-alkyl(meth)acrylamide, N,N-dialkyl(meth)acrylamide, N-hydroxyalkyl(meth)acrylamide, and N-alkoxyalkyl(meth)acrylamide;
N,N-dialkyl(meth)acrylamide monomers such as N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N,N-dipropyl(meth)acrylamide, N,N-diisopropyl(meth)acrylamide, N,N-di(n-butyl)(meth)acrylamide, and N,N-di(t-butyl)(meth)acrylamide;
N-hydroxyalkyl(meth)acrylamide monomers such as N-methylol(meth)acrylamide, N-(2)-hydroxyethyl)(meth)acrylamide, N-(2-hydroxypropyl)(meth)acrylamide, N-(1-hydroxypropyl)(meth)acrylamide, N-(3-hydroxypropyl)(meth)acrylamide, N-(2-hydroxybutyl)(meth)acrylamide, N-(3-hydroxybutyl)(meth)acrylamide, N-(4-hydroxybutyl)(meth)acrylamide, and N-methyl-N-2-hydroxyethyl(meth)acrylamide;
Examples of the compound include N-alkoxyalkyl(meth)acrylamides such as N-methoxymethyl(meth)acrylamide and N-butoxymethyl(meth)acrylamide.
These may or may not be included in the monomer mixture constituting the copolymer (A) as necessary, but when they are included in the monomer mixture, it is more preferable to use vinyl acetate from the viewpoint of the coatability of the pressure-sensitive adhesive composition, etc.
共重合体(A)を構成するモノマー混合物中の、その他モノマーの含有率は、モノマー混合物100質量%中40質量%以下が好ましく、30質量%以下がより好ましい。上記の範囲内とすることで粘着力、高温下での耐久性および耐水接着保持性を高度に両立することができる。 The content of other monomers in the monomer mixture constituting copolymer (A) is preferably 40% by mass or less, more preferably 30% by mass or less, based on 100% by mass of the monomer mixture. By keeping it within the above range, it is possible to achieve a high degree of compatibility between adhesive strength, durability at high temperatures, and water-resistant adhesion retention.
(メタ)アクリル酸エステル共重合体(A)は、その重合形態は特に限定されない。すなわち、共重合体(A)は、(メタ)アクリル酸アルキルエステルを含む各モノマーの交互共重合体、ランダム共重合体、ブロック共重合体およびグラフト共重合体などのいずれであってもよい。たとえば、ブロック共重合体は、ジブロックであってもよいし、トリブロックであってもよい。 The polymerization form of the (meth)acrylic acid ester copolymer (A) is not particularly limited. That is, the copolymer (A) may be any of an alternating copolymer, a random copolymer, a block copolymer, and a graft copolymer of each monomer including an (meth)acrylic acid alkyl ester. For example, the block copolymer may be a diblock or a triblock.
共重合体(A)の合成には、従来公知の手法を用いることができ、例えば、溶液重合法、塊状重合法、乳化重合法、懸濁重合法など公知の重合方法で製造することができる。また、共重合体(A)の合成には、リビングラジカル重合法や活性エネルギー線重合法などの公知の重合法を適宜使用できる。その際、共重合体(A)合成用のモノマー混合物には、光重合開始剤や従来公知の添加剤を含むことができる。活性エネルギー線としては、紫外線、可視光線、X線、ガンマ線、又は電子線等を用いることができる。また、紫外線の照射には、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、キセノンランプ、メタルハライドランプ、無電極ランプ、LED等の光源を使うことができる。 Copolymer (A) can be synthesized by a conventionally known method, for example, by a known polymerization method such as solution polymerization, bulk polymerization, emulsion polymerization, or suspension polymerization. Copolymer (A) can also be synthesized by a known polymerization method such as living radical polymerization or active energy ray polymerization. In this case, the monomer mixture for synthesizing copolymer (A) can contain a photopolymerization initiator or a conventionally known additive. As the active energy ray, ultraviolet light, visible light, X-rays, gamma rays, or electron beams can be used. In addition, light sources such as low pressure mercury lamps, medium pressure mercury lamps, high pressure mercury lamps, ultra-high pressure mercury lamps, xenon lamps, metal halide lamps, electrodeless lamps, and LEDs can be used for ultraviolet irradiation.
共重合体(A)の各構成単位(モノマー成分)の含有率は、核磁気共鳴分析(NMR)、ガスクロマトグラフィー(GC)などの種々の機器を用いて特定できる。 The content of each structural unit (monomer component) of copolymer (A) can be determined using various instruments such as nuclear magnetic resonance analysis (NMR) and gas chromatography (GC).
(メタ)アクリル酸エステル共重合体(A)の重量平均分子量(Mw)は、300,000超であることが好ましく、500,000以上であることがより好ましく、700,000以上であることがさらに好ましい。また、共重合体(A)の重量平均分子量は、1,500,000以下であることが好ましく、1,300,000以下であることがより好ましく、1,200,000以下であることがさらに好ましい。
共重合体(A)のMwが上記下限値の条件を満たす場合、塗工に適した粘度を確保しやすく、また成形品の加飾後に、加飾シート部分がずれ、加飾成形品の外観劣化が生じることを容易に防ぐことができる。
The weight average molecular weight (Mw) of the (meth)acrylic acid ester copolymer (A) is preferably more than 300,000, more preferably 500,000 or more, and even more preferably 700,000 or more. The weight average molecular weight of the copolymer (A) is preferably 1,500,000 or less, more preferably 1,300,000 or less, and even more preferably 1,200,000 or less.
When the Mw of the copolymer (A) satisfies the above-mentioned lower limit condition, it is easy to ensure a viscosity suitable for coating, and it is also easy to prevent the decorative sheet portion from shifting after decoration of the molded article, which would cause deterioration in the appearance of the decorated molded article.
<硬化剤(B)>
本発明の粘着剤組成物は、硬化剤(B)を含む。(メタ)アクリル酸エステル共重合体(A)に架橋基を持たせて、硬化剤(B)で架橋させることで、粘着層の凝集力や粘着力、高温下での耐久性、耐水性を高めることができる。
<Curing Agent (B)>
The pressure-sensitive adhesive composition of the present invention contains a curing agent (B). By providing the (meth)acrylic acid ester copolymer (A) with a crosslinking group and crosslinking it with the curing agent (B), the cohesive strength, adhesive strength, durability at high temperatures, and water resistance of the adhesive layer can be increased.
本発明の粘着剤組成物が含有する硬化剤としては、例えば、イソシアネート化合物、エポキシ化合物、アジリジン化合物、金属キレート、アミン化合物、アクリレート化合物等
が挙げられる。これらの中でも、粘着力や溶液安定性の観点から、イソシアネート化合物、エポキシ化合物、金属キレートがより好ましく、高温環境下における耐久性の観点からエポキシ化合物がさらに好ましい。
Examples of the curing agent contained in the pressure-sensitive adhesive composition of the present invention include isocyanate compounds, epoxy compounds, aziridine compounds, metal chelates, amine compounds, acrylate compounds, etc. Among these, from the viewpoints of adhesive strength and solution stability, isocyanate compounds, epoxy compounds, and metal chelates are more preferred, and from the viewpoint of durability in high-temperature environments, epoxy compounds are even more preferred.
イソシアネート系硬化剤としては、例えばトリレンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、水添キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、水添ジフェニルメタンジイソシアネート、テトラメチルキシリレンジイソシアネート、ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、及びポリメチレンポリフェニルイソシアネート等のジイソシアネートとトリメチロールプロパン等のポリオール化合物とのアダクト体、ならびにそのビュレット体、ならびにそのイソシアヌレート体、ならびに前記ジイソシアネートと、ポリエーテルポリオール、ポリエステルポリオール、アクリルポリオール、ポリブタジエンポリオール、及びポリイソプレンポリオール等のうちのいずれかのポリオールとのアダクト体などの分子内に3個以上のイソシアネート基を有する化合物;トリレンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、水添キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、水添ジフェニルメタンジイソシアネート、テトラメチルキシリレンジイソシアネート、ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、及びポリメチレンポリフェニルイソシアネート等のジイソシアネート、ならびにヘキサメチレンジイソシアネートのアロファネート体等の分子内に2個のイソシアネート基を有する化合物;等が挙げられる。これらの中でも、トリレンジイソシアネートのトリメチロールプロパンアダクト体が、粘着物性を容易に調整できるため好ましい。なお、イソシアネート基の個数は平均個数である。 Examples of isocyanate-based curing agents include adducts of diisocyanates such as tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, tetramethylxylylene diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, and polymethylene polyphenyl isocyanate with polyol compounds such as trimethylolpropane, as well as their biuret forms and their isocyanurates, as well as adducts of the above diisocyanates with polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, and polyisocyanates. Compounds having three or more isocyanate groups in the molecule, such as adducts with any of polyols such as ene polyols and polyisoprene polyols; diisocyanates such as tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, tetramethyl xylylene diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, and polymethylene polyphenyl isocyanate, as well as compounds having two isocyanate groups in the molecule, such as allophanate compounds of hexamethylene diisocyanate; and the like. Among these, trimethylolpropane adducts of tolylene diisocyanate are preferred because the adhesive properties can be easily adjusted. The number of isocyanate groups is the average number.
エポキシ系硬化剤としては、例えばビスフェノールA-エピクロロヒドリン型のエポキシ系樹脂、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ジグリシジルアニリン、N,N,N’,N’-テトラグリシジル-m-キシリレンジアミン、1、3-ビス(N、N’-ジグリシジルアミノメチル)シクロヘキサン、及びN,N,N’,N’-テトラグリシジルアミノフェニルメタン等が挙げられる。 Epoxy curing agents include, for example, bisphenol A-epichlorohydrin type epoxy resins, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, diglycidylaniline, N,N,N',N'-tetraglycidyl-m-xylylenediamine, 1,3-bis(N,N'-diglycidylaminomethyl)cyclohexane, and N,N,N',N'-tetraglycidylaminophenylmethane.
金属キレート系硬化剤としては、例えばアルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロムおよびジルコニウムなどの多価金属と、アセチルアセトンまたはアセト酢酸エチルとの配位化合物等が挙げられる。 Metal chelate curing agents include, for example, coordination compounds of polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium with acetylacetone or ethyl acetoacetate.
アジリジン化合物としては、例えば、N,N’-ヘキサメチレンビス(1-アジリジンカルボアミド)、メチレンビス[N-(1-アジリジニルカルボニル)-4-アニリン]、テトラメチロールメタントリス(β-アジリジニルプロピオナト)、トリメチロールプロパントリス(β-アジリジニルプロピオナト)等が挙げられる。また、市販品でいうと、例えば、「TAZO」、「TAZM」相互薬工社製、「ケミタイトPZ-33」日本触媒社製等が挙げられる。 Examples of aziridine compounds include N,N'-hexamethylene bis(1-aziridinecarboxamide), methylene bis[N-(1-aziridinylcarbonyl)-4-aniline], tetramethylol methane tris(β-aziridinyl propionate), trimethylol propane tris(β-aziridinyl propionate), etc. In addition, examples of commercially available products include "TAZO" and "TAZM" manufactured by Sogo Pharmaceutical Co., Ltd., and "ChemiTite PZ-33" manufactured by Nippon Shokubai Co., Ltd.
アミン化合物としては、例えば、ヘキサメチレンジアミン、トリエチルジアミン、ポリエチレンイミン、ヘキサメチレンテトラミン、ジエチレントリアミン、トリエチルテトラミン、イソホロンジアミン、アミノ樹脂およびメチレン樹脂などが挙げられる。 Examples of amine compounds include hexamethylenediamine, triethyldiamine, polyethyleneimine, hexamethylenetetramine, diethylenetriamine, triethyltetramine, isophoronediamine, amino resins, and methylene resins.
アクリレート化合物としては、例えば、1,6-ヘキサンジオールアクリレート等の多官能アクリレートなどが挙げられる。 Examples of acrylate compounds include multifunctional acrylates such as 1,6-hexanediol acrylate.
硬化剤(B)の含有量は、共重合体(A)の種類や架橋度など所望する物性などに応じて適宜変更すればよいが、粘着力や張り直し性、高温下での耐久性の観点から、共重合体(A)100質量部に対して、0.01~30質量部が好ましく、0.02~10質量部がより好ましく、0.03~5質量部がさらに好ましく、0.05~3質量部が特に好ましい。中でも硬化剤としてのエポキシ化合物の含有量を上記範囲内とすることで、150℃までの高温環境下における密着性と耐熱性を高度に両立することができる。 The content of the curing agent (B) may be changed as appropriate depending on the desired physical properties such as the type of copolymer (A) and the degree of crosslinking, but from the viewpoints of adhesive strength, repositionability, and durability at high temperatures, it is preferably 0.01 to 30 parts by mass, more preferably 0.02 to 10 parts by mass, even more preferably 0.03 to 5 parts by mass, and particularly preferably 0.05 to 3 parts by mass, per 100 parts by mass of copolymer (A). In particular, by keeping the content of the epoxy compound as the curing agent within the above range, it is possible to achieve a high degree of both adhesion and heat resistance in high-temperature environments up to 150°C.
本発明の粘着剤組成物の架橋度は、ゲル分率で示され、その測定方法は実施例に示す通りである。ゲル分率が高いほど貼り直し性、高温環境下での耐久性に優れるため、本発明における粘着剤組成物の架橋後のゲル分率は、50%以上であることが好ましい。ゲル分率は100%であっても良い。粘着剤組成物の架橋度は、硬化剤(B)の配合量等を変更することで適宜調整できる。 The degree of crosslinking of the adhesive composition of the present invention is indicated by the gel fraction, and the method for measuring it is as shown in the Examples. Since the higher the gel fraction, the better the repositionability and durability in high temperature environments, the gel fraction after crosslinking of the adhesive composition of the present invention is preferably 50% or more. The gel fraction may be 100%. The degree of crosslinking of the adhesive composition can be appropriately adjusted by changing the amount of the curing agent (B) blended, etc.
本発明の粘着剤組成物は、共重合体(A)および硬化剤(B)の他に、必要に応じて、溶剤、粘着付与剤、共重合体(A)以外の樹脂、可塑剤、シランカップリング剤、レベリング剤、無機及び又は有機微粒子、紫外線吸収剤、光安定剤、酸化防止剤等の任意の添加剤を含んでもよい。これら添加剤の添加量は、本開示の効果が得られる範囲で適宜選択でき、例えば、上記共重合体(A)の含有量が上記範囲内を満たす範囲で適宜設定することが好ましい。 In addition to the copolymer (A) and the curing agent (B), the adhesive composition of the present invention may contain any additives, such as a solvent, a tackifier, a resin other than the copolymer (A), a plasticizer, a silane coupling agent, a leveling agent, inorganic and/or organic fine particles, an ultraviolet absorber, a light stabilizer, and an antioxidant, as necessary. The amount of these additives added can be appropriately selected within a range in which the effects of the present disclosure can be obtained, and it is preferable to appropriately set the content of the copolymer (A) within the above range, for example.
(メタ)アクリル酸エステル共重合体(A)以外の樹脂としては、公知の熱可塑性樹脂が挙げられ、例えば、低密度ポリエチレン、超低密度ポリエチレン、低結晶(アモルファス)ポリプロピレン、アイオノマー樹脂、エチレン-酢酸ビニル共重合体、エチレン-(メタ)アクリ酸共重合体、エチレン-(メタ)アクリル酸エステル-無水マレイン酸共重合体、エチレン-メタクリル酸グリシジル共重合体等のエチレン共重合体、並びに、ポリオレフィン変性ポリマー等のオレフィン系共重合体、並びに、ブタジエン系エラストマー、エステル系エラストマー、スチレン系エラストマー、スチレン-ブタジエン系エラストマー、スチレン-イソプレン系エラストマー、ポリウレタン系エラストマー等の熱可塑性エラストマー、並びに、熱可塑性ポリエステル、並びに、ポリアミド系共重合体等のポリアミド系樹脂、ポリウレタン、ポリスチレン系樹脂、セロファン、ポリアクリロニトリル、並びに、塩化ビニル-酢酸ビニル共重合体等のポリ塩ビニル系樹脂等が挙げられる。これらの樹脂は、1種を単独で、または2種以上を混合して用いてもよい。これらのその他の樹脂の含有率は、本粘着剤組成物の固形分100質量%中、10質量%未満であることが好ましい。これらの樹脂の含有率が10質量%未満であれば、良好な相溶性が得やすく、適度な粘着力を容易に得ることができる。 Resins other than the (meth)acrylic acid ester copolymer (A) include known thermoplastic resins, such as low-density polyethylene, very low-density polyethylene, low-crystalline (amorphous) polypropylene, ionomer resins, ethylene copolymers such as ethylene-vinyl acetate copolymer, ethylene-(meth)acrylic acid copolymer, ethylene-(meth)acrylic acid ester-maleic anhydride copolymer, and ethylene-glycidyl methacrylate copolymer, as well as olefin-based copolymers such as polyolefin-modified polymers, as well as thermoplastic elastomers such as butadiene-based elastomers, ester-based elastomers, styrene-based elastomers, styrene-butadiene-based elastomers, styrene-isoprene-based elastomers, and polyurethane-based elastomers, as well as thermoplastic polyesters, as well as polyamide-based resins such as polyamide-based copolymers, polyurethanes, polystyrene-based resins, cellophane, polyacrylonitrile, and polyvinyl chloride-based resins such as vinyl chloride-vinyl acetate copolymers. These resins may be used alone or in combination of two or more. The content of these other resins is preferably less than 10% by mass, based on 100% by mass of the solid content of the adhesive composition. If the content of these resins is less than 10% by mass, good compatibility is easily achieved, and appropriate adhesive strength can be easily obtained.
本発明の粘着剤組成物を被貼付物に塗工する際には、(メタ)アクリル酸エステル共重合体(A)の重合時の溶剤をそのまま利用してもよく、また、更に溶剤を追加してもよく、任意の溶剤を適宜使用できる。 When applying the pressure-sensitive adhesive composition of the present invention to an object to be affixed, the solvent used in the polymerization of the (meth)acrylic acid ester copolymer (A) may be used as is, or a further solvent may be added, and any suitable solvent may be used.
溶剤としては、例えば、酢酸メチル、酢酸エチル、酢酸n-ブチル、酢酸イソブチル、トルエン、キシレン、ヘキサン、アセトン、メチルエチルケトン、メチルイソブチルケトン、メタノール、エタノール、n-プロパノール、及びイソプロパノール等が挙げられる。これらの有機溶剤は単独で用いても2種で以上を併用してもよい。これら有機溶剤を添加して、粘着剤組成物の粘度を調整することもできるし、粘着剤組成物を加温して粘度を低下させることもできる。
溶解性、乾燥性の観点では、SP値が9以上の溶剤を用いることが好ましい。SP値が9以上の有機溶剤としては、酢酸エチル、酢酸ブチル、メチルエチルケトン、イソプロパノールなどが挙げられる。これらの中で、酢酸エチルを用いることが好ましい。
一方、粘着剤組成物の粘度を下げる観点では、SP値が9未満の溶剤を用いることが好ま
しい。SP値が9未満の有機溶剤としては、ヘキサン、ヘプタン、オクタンなどが挙げられる。
Examples of the solvent include methyl acetate, ethyl acetate, n-butyl acetate, isobutyl acetate, toluene, xylene, hexane, acetone, methyl ethyl ketone, methyl isobutyl ketone, methanol, ethanol, n-propanol, and isopropanol. These organic solvents may be used alone or in combination of two or more. The viscosity of the adhesive composition can be adjusted by adding these organic solvents, or the viscosity can be reduced by heating the adhesive composition.
From the viewpoint of solubility and drying property, it is preferable to use a solvent having an SP value of 9 or more. Examples of organic solvents having an SP value of 9 or more include ethyl acetate, butyl acetate, methyl ethyl ketone, isopropanol, etc. Among these, it is preferable to use ethyl acetate.
On the other hand, from the viewpoint of decreasing the viscosity of the pressure-sensitive adhesive composition, it is preferable to use a solvent having an SP value of less than 9. Examples of organic solvents having an SP value of less than 9 include hexane, heptane, and octane.
本発明の粘着剤組成物は、粘着力を調整する目的で、粘着付与剤(粘着付与樹脂)を含んでも良い。粘着付与剤としては、特に限定されないが、例えば、ロジン系樹脂、テルペン系樹脂、合成炭化水素系樹脂等が挙げられる。 The adhesive composition of the present invention may contain a tackifier (tackifier resin) for the purpose of adjusting the adhesive strength. The tackifier is not particularly limited, but examples thereof include rosin-based resins, terpene-based resins, synthetic hydrocarbon-based resins, etc.
ロジン系樹脂としては、例えば、ロジンエステル、重合ロジン、水添ロジン、不均化ロジン、マレイン酸変性ロジン、フマル酸変性ロジン、ロジンフェノール樹脂、天然ロジン等が挙げられる。 Examples of rosin-based resins include rosin esters, polymerized rosin, hydrogenated rosin, disproportionated rosin, maleic acid modified rosin, fumaric acid modified rosin, rosin phenolic resin, and natural rosin.
テルペン系樹脂としては、例えば、α-ピネン樹脂、β-ピネン樹脂、ジペンテン樹脂、芳香族変性テルペン樹脂、水添テルペン樹脂、テルペンフェノール樹脂、酸変性テルペン樹脂、スチレン化テルペン樹脂、及びスチレン-脂肪族炭化水素系共重合体樹脂等が挙げられる。 Terpene resins include, for example, α-pinene resin, β-pinene resin, dipentene resin, aromatic modified terpene resin, hydrogenated terpene resin, terpene phenol resin, acid modified terpene resin, styrenated terpene resin, and styrene-aliphatic hydrocarbon copolymer resin.
合成炭化水素系樹脂は、例えば、クマロン系樹脂、クマロンインデン系樹脂、スチレン系樹脂、キシレン系樹脂、フェノール系樹脂、石油系樹脂等が挙げられる。 Examples of synthetic hydrocarbon resins include coumarone resins, coumarone-indene resins, styrene resins, xylene resins, phenol resins, and petroleum resins.
被貼付物に対する良好な粘着力を得る観点から、粘着付与剤としては中でもロジン系樹脂、テルペン系樹脂を用いることが好ましい。粘着付与剤は、1種単独で、または2種以上混合して用いてもよい。 From the viewpoint of obtaining good adhesion to the object to which it is applied, it is preferable to use rosin-based resins and terpene-based resins as tackifiers. Tackifiers may be used alone or in combination of two or more types.
粘着付与剤の含有量は、アクリル酸エステル共重合体(A)100質量部に対して、30質量部未満であることが好ましく、25質量部以下であることがより好ましく、20質量部以下であることがさらに好ましい。粘着付与剤の含有量が30質量部未満とすることで、良好な相溶性を得やすく、適度な張り直し性、優れた成形品外観を得やすい。 The content of the tackifier is preferably less than 30 parts by mass, more preferably 25 parts by mass or less, and even more preferably 20 parts by mass or less, per 100 parts by mass of the acrylic acid ester copolymer (A). By making the content of the tackifier less than 30 parts by mass, it is easy to obtain good compatibility, appropriate re-tensioning properties, and excellent appearance of the molded product.
本発明の粘着剤組成物は、(メタ)アクリル酸エステル共重合体(A)を主成分として含有することが好ましい。なお、主成分とは、対象物(ここでは、本発明の粘着剤組成物)が含む全ての成分のうち、最も配合量の多い成分のことを言う。
具体的には、本発明の粘着剤組成物の固形分100質量%中の(メタ)アクリル酸エステル共重合体(A)の含有率は、好ましくは70~100質量%、より好ましくは80~100質量%、さらに好ましくは90~99質量%である。本粘着剤組成物の固形分100質量%中に(メタ)アクリル酸エステル共重合体(A)が70質量%以上含まれていれば、常温で貼り直し可能で、且つ気泡巻き込み及び異物混入がない、適度な粘着力を容易に得ることができる。
The pressure-sensitive adhesive composition of the present invention preferably contains the (meth)acrylic acid ester copolymer (A) as a main component. The main component refers to the component that is mixed in the largest amount among all components contained in the target object (here, the pressure-sensitive adhesive composition of the present invention).
Specifically, the content of the (meth)acrylic acid ester copolymer (A) in 100% by mass of the solid content of the pressure-sensitive adhesive composition of the present invention is preferably 70 to 100% by mass, more preferably 80 to 100% by mass, and even more preferably 90 to 99% by mass. When the (meth)acrylic acid ester copolymer (A) is contained in 70% by mass or more in 100% by mass of the solid content of the pressure-sensitive adhesive composition of the present invention, it is possible to easily obtain an appropriate adhesive strength that allows repositioning at room temperature and is free of air bubble entrapment and foreign matter contamination.
本発明の粘着剤組成物の粘度は、23℃、相対湿度50%(以下、50%RH)雰囲気下において1000~10000mPa・sであることが好ましく、1000~8000mPa・sであることがより好ましく、1000~5000mPa・sであることがさらに好ましい。粘度が上記範囲内にあることで、塗工性を容易に確保できる。なお粘度の測定方法は、実施例に示す通りである。 The viscosity of the adhesive composition of the present invention is preferably 1000 to 10000 mPa·s, more preferably 1000 to 8000 mPa·s, and even more preferably 1000 to 5000 mPa·s, at 23°C and a relative humidity of 50% (hereinafter referred to as 50% RH). With a viscosity within the above range, coatability can be easily ensured. The method for measuring the viscosity is as shown in the examples.
<加飾シート>
本発明に係る加飾シート(以降、本加飾シートとも記す)は、基材と、本発明の粘着剤組成物の硬化物からなる粘着層とを備える。必要に応じて、粘着層の露出面は、剥離シートで被覆することができる。なお、剥離シートは、粘着シートを被着体に貼着する際に剥離される。
基材としては、特に制限されず、樹脂シート、紙、および金属箔等が挙げられる。基材
は、これら基材の少なくとも一方の面に任意の1つ以上の層が積層された積層シートであってもよい。基材の任意の粘着層を形成する側の面には、必要に応じて、コロナ放電処理およびアンカーコート剤塗布等の易接着処理が施されていてもよい。
剥離シートとしては、特に制限されず、樹脂シートまたは紙等の基材シートの表面に剥離剤塗布等の公知の剥離処理が施された公知の剥離シートを用いることができる。
<Decorative sheet>
The decorative sheet according to the present invention (hereinafter, also referred to as the present decorative sheet) comprises a substrate and an adhesive layer made of a cured product of the adhesive composition according to the present invention. If necessary, the exposed surface of the adhesive layer can be covered with a release sheet. The release sheet is peeled off when the adhesive sheet is attached to an adherend.
The substrate is not particularly limited, and may be a resin sheet, paper, metal foil, etc. The substrate may be a laminated sheet in which any one or more layers are laminated on at least one surface of the substrate. The surface of the substrate on which any adhesive layer is formed may be subjected to an easy-adhesion treatment such as corona discharge treatment and application of an anchor coating agent, if necessary.
The release sheet is not particularly limited, and any known release sheet can be used, which is obtained by subjecting the surface of a base sheet such as a resin sheet or paper to a known release treatment such as coating with a release agent.
粘着層を有する本発明の加飾シートの製造方法については、従来公知の方法を適宜使用でき、特に限定されない。例えば、表面層と加飾層とが形成されたシート上に、必要に応じて溶剤で希釈した本粘着剤組成物を、ナイフコート、バーコート、ブレードコート、ドクターコート、ロールコート、キャストコートなどによってコーティングし、塗膜を形成する。次いで、必要に応じて加熱して乾燥又は硬化することにより、当該シート上に粘着剤層(固化物)を形成することができる。
なお、本発明の粘着剤組成物に含まれる共重合体(A)が活性エネルギー線による架橋が必要な場合には、シート上に本粘着剤組成物を塗工した後、活性エネルギー線を照射することにより、当該シート上に粘着剤層(架橋物)を形成することができる。その際、例えば、ベルトコンベア式の紫外線照射装置を用いて、シート上に塗工した粘着剤組成物に、紫外線照射を行って粘着剤層を得ることができる。紫外線照射量は、例えば、500mJ/cm2以上、5000mJ/cm2以下とすることができる。
本発明の加飾シートは、常温(例えば、25℃)において適度な粘着力を有するとともに、高温(例えば、100~130℃)での接着時には優れた接着性を有し、さらに高温において長期間(例えば100℃、7日間)性質を維持できる。したがって、本加飾シートは、例えば、3次元表面加飾(Three dimension Overlay Method:TOM成型)による、航空機、自動車、建材の内外装、介護および医療分野、電化製品などの加飾に適用できる。
The manufacturing method of the decorative sheet of the present invention having an adhesive layer can be appropriately used by a conventionally known method, and is not particularly limited. For example, the adhesive composition of the present invention, diluted with a solvent as necessary, is coated on a sheet on which a surface layer and a decorative layer are formed, by knife coating, bar coating, blade coating, doctor coating, roll coating, cast coating, etc., to form a coating film. Then, the adhesive layer (solidified product) can be formed on the sheet by heating and drying or curing as necessary.
In addition, when the copolymer (A) contained in the pressure-sensitive adhesive composition of the present invention needs to be crosslinked by active energy rays, the pressure-sensitive adhesive composition is applied to a sheet, and then the sheet is irradiated with active energy rays to form a pressure-sensitive adhesive layer (crosslinked product). At that time, for example, a belt conveyor type ultraviolet ray irradiation device is used to irradiate the pressure-sensitive adhesive composition applied to the sheet with ultraviolet rays to obtain a pressure-sensitive adhesive layer. The amount of ultraviolet irradiation can be, for example, 500 mJ/ cm2 or more and 5000 mJ/ cm2 or less.
The decorative sheet of the present invention has a suitable adhesive strength at room temperature (e.g., 25° C.), has excellent adhesive properties when bonded at high temperatures (e.g., 100 to 130° C.), and can maintain its properties for a long period of time at high temperatures (e.g., 100° C., 7 days). Therefore, the decorative sheet can be applied to the decoration of aircraft, automobiles, interior and exterior of building materials, nursing and medical fields, electrical appliances, etc., by three-dimensional surface decoration (Three Dimension Overlay Method: TOM molding).
<加飾構造体およびその製造方法>
本開示に係る加飾構造体は、被着体に本粘着剤組成物を用いて加飾シートを貼り付けることで形成できる。被着体としては、特に限定されず、様々な形状の被貼付物(例えば、三次元形状の成形品)を用いることができる。また、本発明の粘着剤組成物は真空成形法および真空圧空成形法による被着体への貼り付けに好ましく用いることができる。真空成形法および真空圧空成形法は従来公知の手法を適宜適用できる。
<Decorative structure and method for producing same>
The decorative structure according to the present disclosure can be formed by attaching a decorative sheet to an adherend using the present pressure-sensitive adhesive composition. The adherend is not particularly limited, and various shapes of objects (e.g., molded products having three-dimensional shapes) can be used. The pressure-sensitive adhesive composition of the present invention can be preferably used for attachment to an adherend by a vacuum molding method and a vacuum-pressure molding method. Conventionally known methods can be appropriately applied to the vacuum molding method and the vacuum-pressure molding method.
本発明の加飾構造体は、より具体的には、例えば、表面層、加飾層および粘着層をこの順で含むことができる。
表面層は、加飾成形品の表面となる層であり、加飾シートの分野で従来公知のものを適宜使用できる。表面層としては、例えば、アクリル樹脂、ポリウレタン、フッ素樹脂およびポリ塩化ビニルなど、様々な樹脂から構成されることができる。また、表面層の露出面にエンボス加工を施してもよい。
加飾層は、加飾対象物を加飾するためのものであり、使用用途に応じて、様々な材料を用いることができる。加飾層は、例えば、オレフィン系樹脂、スチレン系樹脂および塩化ビニル樹脂からなる群より選ばれる少なくとも一種の樹脂を含むことができる。また、加飾層は、任意の要素として、意匠層、バルク層、接合層等の他の層を更に含んでいてもよい。加飾シートの層数、各層の種類、配置、厚み等は、適宜選択でき、特に限定されない。
粘着層は、被着体(例えば、三次元形状に成形された成形品)に加飾シートを貼り付けるための層であり、粘着剤組成物を(例えば、基材上に塗布した後に)乾燥したり、紫外線を照射等して架橋したりすること形成できる。
More specifically, the decorated structure of the present invention can include, for example, a surface layer, a decorative layer, and an adhesive layer in this order.
The surface layer is a layer that becomes the surface of the decorated molded product, and any layer that is conventionally known in the field of decorative sheets can be used as appropriate. The surface layer can be made of various resins, such as acrylic resin, polyurethane, fluororesin, and polyvinyl chloride. The exposed surface of the surface layer may also be embossed.
The decorative layer is for decorating the object to be decorated, and various materials can be used depending on the intended use. The decorative layer can contain at least one resin selected from the group consisting of olefin resins, styrene resins, and vinyl chloride resins. The decorative layer may further contain other layers such as a design layer, a bulk layer, and a bonding layer as optional elements. The number of layers of the decorative sheet, the type, arrangement, thickness, etc. of each layer can be appropriately selected and are not particularly limited.
The adhesive layer is a layer for attaching a decorative sheet to an adherend (e.g., a molded product formed into a three-dimensional shape), and can be formed by drying the adhesive composition (e.g., after applying it to a substrate) or by crosslinking it by irradiating it with ultraviolet light, etc.
次に、実施例を示して更に詳細を説明するが、本開示は、これらの例によって限定され
るものではない。例中、特に断りのない限り、「部」は「質量部」を示し、「%」は「質量%」を示す。また、表中の配合量は、質量部である。
Next, the present disclosure will be described in more detail with reference to examples, but the present disclosure is not limited to these examples. In the examples, unless otherwise specified, "parts" refers to "parts by mass" and "%" refers to "% by mass". In addition, the blending amounts in the tables are parts by mass.
<重量平均分子量(Mw)の測定>
(メタ)アクリル酸エステル共重合体(A)のMwは、以下の方法により測定した。テトラヒドロフラン(THF)に溶解した共重合体(A)をその分子サイズの差によって分離定量する液体クロマトグラフィー(ゲルパーミエーションクロマトグラフィー)に供し、Mwを特定した。測定装置は島津製作所製GPCのLC-GPCシステム「Prominence」(商品名)を用いた。重量平均分子量の決定はポリスチレン換算で行った。カラムは、東ソー社製、商品名:GMHXL4本、東ソー社製、商品名:HXL-H1本を直列に連結し、流量は1.0ml/minとし、カラム温度は40℃で測定を行った。
<Measurement of weight average molecular weight (Mw)>
The Mw of the (meth)acrylic acid ester copolymer (A) was measured by the following method. The copolymer (A) dissolved in tetrahydrofuran (THF) was subjected to liquid chromatography (gel permeation chromatography) for separating and quantifying based on the difference in molecular size, and the Mw was specified. The measurement device used was a LC-GPC system "Prominence" (product name) of GPC manufactured by Shimadzu Corporation. The weight average molecular weight was determined in terms of polystyrene. The columns were four GMHXL columns manufactured by Tosoh Corporation (product name: GMHXL) and one HXL-H column manufactured by Tosoh Corporation (product name: HXL-H) connected in series, and the measurement was performed at a flow rate of 1.0 ml/min and a column temperature of 40°C.
[(メタ)アクリル酸エステル共重合体(A)の製造例]
<共重合体(A-1)>
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器(以下、単に「反応容器」と記す)に、窒素雰囲気下、n-オクチルアクリレート90部、アクリル酸10部、酢酸エチル65部、MEK20部、2,2’-アゾビスイソブチロニトリル0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、2,2’-アゾビスイソブチロニトリル0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し、酢酸エチルを加えて不揮発分40%に調節して、重量平均分子量70万の共重合体(A-1)溶液を得た。
[Production Example of (Meth)Acrylic Acid Ester Copolymer (A)]
<Copolymer (A-1)>
A reaction vessel (hereinafter simply referred to as "reaction vessel") equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen inlet tube was charged with 90 parts of n-octyl acrylate, 10 parts of acrylic acid, 65 parts of ethyl acetate, 20 parts of MEK, and 0.03 parts of 2,2'-azobisisobutyronitrile under a nitrogen atmosphere. The mixture was heated with stirring to confirm the start of the polymerization reaction, and reacted at reflux temperature for 2 hours. Next, 0.03 parts of 2,2'-azobisisobutyronitrile was added to the reaction solution, and the reaction was continued for 6 hours. Thereafter, the reaction vessel was cooled, and ethyl acetate was added to adjust the nonvolatile content to 40%, to obtain a copolymer (A-1) solution having a weight average molecular weight of 700,000.
<共重合体(A-2)~(A-19)、(A’-1)~(A’-6)>
共重合体(A-2)~(A-19)、(A’-1)~(A’-6)の製造においては、表1および表2に記載した(メタ)アクリレート(a)、(メタ)アクリレート(b)、その他モノマーの種類およびこれらの配合比を変更した以外は共重合体(A-1)と同様の操作で、共重合体(A-2)~(A-19)、(A’-1)~(A’-6)を得た。
<Copolymers (A-2) to (A-19), (A'-1) to (A'-6)>
In producing copolymers (A-2) to (A-19) and (A'-1) to (A'-6), copolymers (A-2) to (A-19) and (A'-1) to (A'-6) were obtained in the same manner as in producing copolymer (A-1), except that the types of (meth)acrylate (a), (meth)acrylate (b) and other monomers and their compounding ratios shown in Tables 1 and 2 were changed.
<共重合体(A-20)>
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器(以下、単に「反応容器」と記す)に、窒素雰囲気下、ラウリルメタクリレート60部、メタクリル酸30部、アクリル酸10部、酢酸エチル30部、MEK55部、2,2’-アゾビスイソブチロニトリル0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、2,2’-アゾビスイソブチロニトリル0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し、酢酸エチルを加えて不揮発分40%に調節して、重量平均分子量15万の共重合体(A-20)溶液を得た。
<Copolymer (A-20)>
A reaction vessel (hereinafter simply referred to as "reaction vessel") equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen inlet tube was charged with 60 parts of lauryl methacrylate, 30 parts of methacrylic acid, 10 parts of acrylic acid, 30 parts of ethyl acetate, 55 parts of MEK, and 0.03 parts of 2,2'-azobisisobutyronitrile under a nitrogen atmosphere. The mixture was heated with stirring to confirm the start of the polymerization reaction, and reacted at the reflux temperature for 2 hours. Next, 0.03 parts of 2,2'-azobisisobutyronitrile was added to the reaction solution, and the reaction was continued for 6 hours. Thereafter, the reaction vessel was cooled, and ethyl acetate was added to adjust the nonvolatile content to 40%, to obtain a copolymer (A-20) solution having a weight average molecular weight of 150,000.
<共重合体(A-21)>
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器に、窒素雰囲気下、ラウリルメタクリレート60部、メタクリル酸30部、アクリル酸10部、酢酸エチル40部、MEK45部、2,2’-アゾビスイソブチロニトリル0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、2,2’-アゾビスイソブチロニトリル0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し、酢酸エチルを加えて不揮発分40%に調節して、重量平均分子量30万の共重合体(A-21)溶液を得た。
<Copolymer (A-21)>
A reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen inlet tube was charged with 60 parts of lauryl methacrylate, 30 parts of methacrylic acid, 10 parts of acrylic acid, 40 parts of ethyl acetate, 45 parts of MEK, and 0.03 parts of 2,2'-azobisisobutyronitrile under a nitrogen atmosphere. The mixture was heated with stirring to confirm the start of the polymerization reaction and reacted at reflux temperature for 2 hours. Next, 0.03 parts of 2,2'-azobisisobutyronitrile was added to the reaction solution and the reaction was continued for 6 hours. Thereafter, the reaction vessel was cooled, and ethyl acetate was added to adjust the non-volatile content to 40%, to obtain a copolymer (A-21) solution having a weight average molecular weight of 300,000.
<共重合体(A-22)>
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器に、窒素雰囲気下、ラウリルメタクリレート60部、メタクリル酸30部、アクリル酸10部、酢酸エチ
ル85部、2,2’-アゾビスイソブチロニトリル0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、2,2’-アゾビスイソブチロニトリル0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し、酢酸エチルを加えて不揮発分40%に調節して、重量平均分子量130万の共重合体(A-22)溶液を得た。
<Copolymer (A-22)>
A reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen inlet tube was charged with 60 parts of lauryl methacrylate, 30 parts of methacrylic acid, 10 parts of acrylic acid, 85 parts of ethyl acetate, and 0.03 parts of 2,2'-azobisisobutyronitrile under a nitrogen atmosphere. The mixture was heated with stirring to confirm the start of the polymerization reaction, and reacted at reflux temperature for 2 hours. Next, 0.03 parts of 2,2'-azobisisobutyronitrile was added to the reaction solution, and the reaction was continued for 6 hours. Thereafter, the reaction vessel was cooled, and ethyl acetate was added to adjust the nonvolatile content to 40%, to obtain a copolymer (A-22) solution having a weight average molecular weight of 1.3 million.
<共重合体(A-23)>
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器に、窒素雰囲気下、ラウリルメタクリレート60部、メタクリル酸30部、アクリル酸10部、アセトン20部、2,2’-アゾビスイソブチロニトリル0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、2,2’-アゾビスイソブチロニトリル0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し、酢酸エチルを加えて不揮発分40%に調節して、重量平均分子量150万の共重合体(A-23)溶液を得た。
<Copolymer (A-23)>
A reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen inlet tube was charged with 60 parts of lauryl methacrylate, 30 parts of methacrylic acid, 10 parts of acrylic acid, 20 parts of acetone, and 0.03 parts of 2,2'-azobisisobutyronitrile under a nitrogen atmosphere. The mixture was heated with stirring to confirm the start of the polymerization reaction, and reacted at reflux temperature for 2 hours. Next, 0.03 parts of 2,2'-azobisisobutyronitrile was added to the reaction solution, and the reaction was continued for 6 hours. Thereafter, the reaction vessel was cooled, and ethyl acetate was added to adjust the nonvolatile content to 40%, to obtain a copolymer (A-23) solution having a weight average molecular weight of 1.5 million.
<共重合体(A-24)>
撹拌機、温度計、還流冷却管、滴下装置、窒素導入管を備えた反応容器に、窒素雰囲気下、ラウリルメタクリレート60部、メタクリル酸30部、アクリル酸10部、酢酸エチル55部、アセトン30部、2,2’-アゾビスイソブチロニトリル0.03部を仕込んだ。撹拌しながら加熱を行い重合反応の開始を確認して還流温度で2時間反応した。次いで、2,2’-アゾビスイソブチロニトリル0.03部を反応溶液に添加し6時間反応を継続した。その後、反応容器を冷却し、酢酸エチルを加えて不揮発分40%に調節して、重量平均分子量180万の共重合体(A-24)溶液を得た。
<Copolymer (A-24)>
A reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen inlet tube was charged with 60 parts of lauryl methacrylate, 30 parts of methacrylic acid, 10 parts of acrylic acid, 55 parts of ethyl acetate, 30 parts of acetone, and 0.03 parts of 2,2'-azobisisobutyronitrile under a nitrogen atmosphere. The mixture was heated with stirring to confirm the start of the polymerization reaction, and reacted at the reflux temperature for 2 hours. Next, 0.03 parts of 2,2'-azobisisobutyronitrile was added to the reaction solution, and the reaction was continued for 6 hours. Thereafter, the reaction vessel was cooled, and ethyl acetate was added to adjust the nonvolatile content to 40%, to obtain a copolymer (A-24) solution having a weight average molecular weight of 1.8 million.
例示化合物は以下の表1、表2に具体的に示すが、これらに限られるものではない。 Example compounds are specifically shown in Tables 1 and 2 below, but are not limited to these.
表1、2の略号を以下に記載する。
[(メタ)アクリレート(a)]
NOA:n-オクチルアクリレート(アルキル基の炭素数8)
LA:ラウリルアクリレート(アルキル基の炭素数12)
LMA:ラウリルメタクリレート(アルキル基の炭素数12)
STA:ステアリルアクリレート(アルキル基の炭素数18)
[(メタ)アクリレート(b)]
MA:メチルアクリレート(アルキル基の炭素数1)
BA:ブチルアクリレート(アルキル基の炭素数4)
[その他のモノマー]
2EHA:2-エチルヘキシルアクリレート
VAc:酢酸ビニル
AA:アクリル酸
HEA:ヒドロキシエチルアクリレート
ISTA:イソステアリルアクリレート
BEA:ベヘニルアクリレート(アルキル基の炭素数21)
CHA:シクロヘキシルアクリレート
The abbreviations in Tables 1 and 2 are listed below.
[(Meth)acrylate (a)]
NOA: n-octyl acrylate (alkyl group has 8 carbon atoms)
LA: Lauryl acrylate (alkyl group carbon number: 12)
LMA: Lauryl methacrylate (alkyl group has 12 carbon atoms)
STA: Stearyl acrylate (alkyl group carbon number: 18)
[(Meth)acrylate (b)]
MA: methyl acrylate (alkyl group carbon number 1)
BA: Butyl acrylate (alkyl group has 4 carbon atoms)
[Other monomers]
2EHA: 2-ethylhexyl acrylate VAc: vinyl acetate AA: acrylic acid HEA: hydroxyethyl acrylate ISTA: isostearyl acrylate BEA: behenyl acrylate (alkyl group has 21 carbon atoms)
CHA: cyclohexyl acrylate
(実施例1)
前記製造例で得られた共重合体(A-1)100部に対し、硬化剤(B)としてTETRAD-X(三菱ガス化学株式会社製)0.1部(不揮発分換算)を配合し、更に溶剤として酢酸エチルを加えて不揮発分30%に調整して、実施例1の粘着剤組成物を得た。得られた粘着剤組成物を以下に示す測定方法および評価方法に従い、評価した。
Example 1
100 parts of the copolymer (A-1) obtained in the above Production Example was mixed with 0.1 parts (non-volatile content) of TETRAD-X (manufactured by Mitsubishi Gas Chemical Company, Inc.) as a curing agent (B), and ethyl acetate was further added as a solvent to adjust the non-volatile content to 30%, to obtain a pressure-sensitive adhesive composition of Example 1. The obtained pressure-sensitive adhesive composition was evaluated according to the measurement and evaluation methods shown below.
<ゲル分率>
得られた粘着剤組成物を、片面に離型処理が施されているポリエチレンテレフタレート(PET)フィルム(厚さ38μm)の離型処理面上に乾燥後の厚さが25μmになるよう塗布した。続いて、105℃で2分間乾燥させた後、当該塗膜を厚さ50μmの基材(ポリエチレンテレフタレート製)にラミネートし、23℃、50%RH雰囲気下で7日間養生した。
得られた粘着シートから幅3mm長さ100mmの試験片を切り出して重量を測定した。試験片から剥離シートを剥離し、露出した粘着剤層を300メッシュのステンレススチール製金網に貼り付け、試験片が剥がれないように金網を折りたたみ、試験片を包んだ状態で抽出液として酢酸エチルンに浸漬し、50℃ で24時間静置した。浸漬後、金網を
取り出し、少量の酢酸エチルで洗浄し、100℃で30分間乾燥した後、重量を測定した。ゲル分率は下記式(1)により算出した。
(ゲル分率)={(W2-W0-W3)/(W1-W0-W3)}×100 (式1)
W0:金網の重量
W1:金網+試験片の重量
W2;金網+試験片の乾燥後の重量
W3:試験片の基材の重量
<Gel Fraction>
The obtained pressure-sensitive adhesive composition was applied to a release-treated surface of a polyethylene terephthalate (PET) film (thickness: 38 μm) having one side subjected to a release treatment so that the thickness after drying would be 25 μm. Then, after drying at 105° C. for 2 minutes, the coating film was laminated onto a substrate (made of polyethylene terephthalate) having a thickness of 50 μm and aged for 7 days in an atmosphere of 23° C. and 50% RH.
A test piece with a width of 3 mm and a length of 100 mm was cut out from the obtained pressure-sensitive adhesive sheet and its weight was measured. The release sheet was peeled off from the test piece, and the exposed pressure-sensitive adhesive layer was attached to a 300-mesh stainless steel wire mesh, which was folded so that the test piece would not peel off, and the test piece was wrapped in the wire mesh and immersed in ethyl acetate as an extraction solution and left to stand at 50°C for 24 hours. After immersion, the wire mesh was removed, washed with a small amount of ethyl acetate, and dried at 100°C for 30 minutes, and then its weight was measured. The gel fraction was calculated by the following formula (1).
(Gel fraction)={(W2−W0−W3)/(W1−W0−W3)}×100 (Equation 1)
W0: Weight of wire mesh W1: Weight of wire mesh + test piece W2: Weight of wire mesh + test piece after drying W3: Weight of substrate of test piece
<粘度>
得られた粘着剤組成物の粘度は、23℃-50%RH雰囲気下で、B型粘度計を用いて60回転/分で測定した。
<Viscosity>
The viscosity of the resulting pressure-sensitive adhesive composition was measured at 60 revolutions per minute using a Brookfield viscometer in an atmosphere of 23° C. and 50% RH.
<加飾シートの作製方法>
得られた粘着剤組成物を、片面に離型処理が施されているポリエチレンテレフタレート(PET)フィルム(厚さ38μm)の離型処理面上に乾燥後の厚さが25μmになるよう塗布した。続いて、105℃で2分間乾燥させた後、当該塗膜を市販の塩化ビニルフィルムに貼り合せ、23℃-50%RHの雰囲気下で7日間養生し、加飾シートを作成した。
<Method of producing decorative sheet>
The obtained pressure-sensitive adhesive composition was applied to the release-treated surface of a polyethylene terephthalate (PET) film (thickness: 38 μm) having one side subjected to a release treatment so that the thickness after drying would be 25 μm. Then, after drying at 105° C. for 2 minutes, the coating film was attached to a commercially available polyvinyl chloride film and aged for 7 days in an atmosphere of 23° C. and 50% RH to prepare a decorative sheet.
<塗工性>
上述の方法で加飾シートを得る際の本粘着剤組成物の塗工性を以下の評価基準に基づき、評価した。
(評価基準)
AA:塗工速度30m/minおよび50m/minで塗工した際において、塗工面が平滑でスジの発生が無かった。非常に良好。
A:塗工速度30m/minで塗工した際は塗工面が平滑でスジの発生が無く、塗工速度50m/minで塗工した際は塗工面に1個または2個のスジが発生した。良好。
B:塗工速度30m/minで塗工した際において、塗工面に1個または2個のスジが発生した。実用可。
C:塗工速度30m/minで塗工した際において、塗工面に3個以上のスジが発生した。実用不可。
<Coatability>
The coatability of the pressure-sensitive adhesive composition when obtaining a decorative sheet by the above-mentioned method was evaluated based on the following evaluation criteria.
(Evaluation criteria)
AA: When coating was performed at coating speeds of 30 m/min and 50 m/min, the coated surface was smooth and no streaks occurred. Very good.
A: When coating was performed at a coating speed of 30 m/min, the coated surface was smooth and free of streaks, but when coating was performed at a coating speed of 50 m/min, one or two streaks occurred on the coated surface. Good.
B: When coating was performed at a coating speed of 30 m/min, one or two streaks occurred on the coated surface.
C: Three or more streaks occurred on the coated surface when coating was performed at a coating speed of 30 m/min. Not suitable for practical use.
<貼り直し性>
上述の方法で得られた加飾シートを、TOM成形機(布施真空株式会社製、NGF成型機)の型枠に取り付ける際のABS樹脂板への貼り直し性を以下の評価基準に基づき、評価した。
(評価基準)
AA:試料面に剥離跡が残らず、剥離音も無かった。非常に良好。
A:試料面に剥離跡は残っていないが、剥離音があった。良好。
B:試料面に剥離跡が部分的に残った。実用可。
C:試料面に剥離跡が全面に残った。実用不可。
<Repositionability>
The decorative sheet obtained by the above-mentioned method was evaluated for re-attachability to an ABS resin plate when attached to the frame of a TOM molding machine (NGF molding machine, manufactured by Fuse Vacuum Co., Ltd.) based on the following evaluation criteria.
(Evaluation criteria)
AA: No peeling marks were left on the sample surface and no peeling noise was heard. Very good.
A: No peeling marks were found on the sample surface, but there was a peeling sound. Good.
B: Peel marks remained partially on the sample surface. Practical use possible.
C: Peel marks remained on the entire surface of the sample. Not suitable for practical use.
<成型後の耐久性>
上述の方法で得られた加飾シートを、TOM成形機(布施真空株式会社製、NGF成型機)の型枠に取り付けた後、枠内に10cm×7cm×厚み5mmのABS樹脂板をセットした。その後、130℃でABS樹脂版を加飾シートで覆うように成形し、成型物を得た。その後、得られた成型物を23℃-50RH%雰囲気下で24時間放置後、成型物表面に5cm長さの切り込みを十字に入れ、高温(100℃および150℃)でそれぞれ168時間放置した後、浮きやズレについて以下基準に基づき、評価した。
(評価基準)
AA:浮きや剥がれはなかったものの、1mm未満のズレが発生。非常に良好。
A:浮きや剥がれはなかったものの、1mm以上3mm未満のズレが発生。良好。
B:浮きや剥がれはなかったものの、3mm以上10mm未満のズレが発生。実用可。
C:浮きや剥がれが発生。実用不可。
<Durability after molding>
The decorative sheet obtained by the above method was attached to the frame of a TOM molding machine (NGF molding machine, manufactured by Fuse Vacuum Co., Ltd.), and then an ABS resin plate of 10 cm x 7 cm x 5 mm thickness was set in the frame. The ABS resin plate was then covered with the decorative sheet and molded at 130°C to obtain a molded product. The molded product was then left for 24 hours in a 23°C-50RH% atmosphere, and a 5 cm long cross was made on the surface of the molded product. The molded product was then left for 168 hours at high temperatures (100°C and 150°C), and was then evaluated for lifting and displacement based on the following criteria.
(Evaluation criteria)
AA: No lifting or peeling, but some misalignment of less than 1 mm occurred. Very good.
A: No lifting or peeling occurred, but there was a misalignment of 1 mm or more and less than 3 mm. Good.
B: No lifting or peeling occurred, but there was a displacement of 3 mm or more and less than 10 mm.
C: Lifting or peeling occurs. Not practical.
<耐水曲面接着保持性>
上述の方法で得られた加飾シートを、TOM成形機(布施真空株式会社製、NGF成型機)の型枠に取り付けた後、枠内に10cm×7cm×厚み5mmのABS樹脂板および50mmφの円筒状ポリプロピレン(PP)樹脂をセットした。その後、130℃で前記円筒状ポリプロピレン(PP)樹脂の円周方向を加飾シートで覆うように成形し、成型物を得た。その後、得られた成型物を23℃-50RH%雰囲気下で24時間放置後、成型物表面に4cm長さの切り込みを十字に入れ、40℃にて24時間浸水させた後の測定試料の切り込み部分の状態を以下の評価基準に基づき、評価した。
(評価基準)
AA:浮きや剥がれなし。非常に良好。
A:浮きや剥がれが長さ0mmを超えて3mm未満である。良好。
B:浮きや剥がれが長さ3mm以上8mm未満である。実用可。
C:浮きや剥がれが長さ8mm以上である。実用不可。
<Water-resistant curved surface adhesion retention>
The decorative sheet obtained by the above method was attached to the frame of a TOM molding machine (NGF molding machine, manufactured by Fuse Vacuum Co., Ltd.), and then a 10 cm x 7 cm x 5 mm thick ABS resin plate and a 50 mm diameter cylindrical polypropylene (PP) resin were set in the frame. The cylindrical polypropylene (PP) resin was then molded at 130°C so that the circumferential direction was covered with the decorative sheet to obtain a molded product. The molded product was then left for 24 hours in an atmosphere of 23°C and 50 RH%, after which a 4 cm long cross was made on the surface of the molded product, and the state of the cut part of the measurement sample after immersion in water at 40°C for 24 hours was evaluated based on the following evaluation criteria.
(Evaluation criteria)
AA: No lifting or peeling. Very good.
A: The length of lifting or peeling is more than 0 mm and less than 3 mm. Good.
B: The length of lifting or peeling is 3 mm or more and less than 8 mm.
C: The length of lifting or peeling is 8 mm or more. Not practical.
<成型後の塗膜外観>
上述の方法で得られた加飾シートを、TOM成形機(布施真空株式会社製、NGF成型機)の型枠に取り付けた後、枠内に10cm×7cm×厚み5mmのABS樹脂板をセットした。その後、130℃でABS樹脂版を加飾シートで覆うように成形し、成型物を得た。この成形後の表面状態について以下の評価基準に基づき、評価した。
(評価基準)
AA:欠点の発生なし。非常に良好。
A:1個以上5個未満の欠点発生。良好。
B:5個以上9個以下の欠点発生。実用可。
C:10個以上の欠点発生。実用不可。
<Appearance of coating film after molding>
The decorative sheet obtained by the above method was attached to the frame of a TOM molding machine (NGF molding machine, manufactured by Fuse Vacuum Co., Ltd.), and then an ABS resin plate of 10 cm x 7 cm x 5 mm thickness was set in the frame. The ABS resin plate was then covered with the decorative sheet and molded at 130°C to obtain a molded product. The surface condition after molding was evaluated based on the following evaluation criteria.
(Evaluation criteria)
AA: No defects were observed. Very good.
A: 1 or more and less than 5 defects occurred. Good.
B: Five to nine defects occurred. Usable.
C: 10 or more defects occurred. Not practical.
(実施例2~32、比較例1~7)
粘着剤組成物中に含有させる(メタ)アクリル酸エステル共重合体(A)および(A’)ならびに硬化剤(B)、粘着付与剤の種類や配合量を表3、表4に記載する内容に変更した以外は、実施例1と同様にして、実施例2~32、比較例1~7の粘着剤組成物および粘着シートを得た。なお、例示化合物は表3、表4に具体的に示すが、これらに限られるものではない。
(Examples 2 to 32, Comparative Examples 1 to 7)
The adhesive compositions and adhesive sheets of Examples 2 to 32 and Comparative Examples 1 to 7 were obtained in the same manner as in Example 1, except that the types and amounts of the (meth)acrylic acid ester copolymers (A) and (A') and the curing agent (B) and tackifier contained in the adhesive composition were changed to those shown in Tables 3 and 4. Note that, although the example compounds are specifically shown in Tables 3 and 4, they are not limited thereto.
表3、表4の略号を以下に記載する。
[硬化剤(B)]
TETRAD-X:エポキシ系架橋剤(三菱ガス化学株式会社製、N,N,N’,N’-テトラグリシジル-m-キシリレンジアミン)
TETRAD-C:エポキシ架橋剤(三菱ガス化学株式会社製、N,N,N’,N’-テトラグリシジル-1,3-ビスアミノメチルシクロヘキサン)
TDI-TMP:トリレンジイソシアネートのトリメチロールプロパンアダクト体
アルミキレートA:アルミニウムトリスアセチルアセトネート(川研ファインケミカル社製)
[粘着付与剤]
T-130:ヤスハラケミカル株式会社製テルペン系樹脂
D-125:荒川化学工業株式会社製ロジン系樹脂
FTR6100:三井化学株式会社製芳香族系炭化水素樹脂
The abbreviations in Tables 3 and 4 are described below.
[Curing agent (B)]
TETRAD-X: Epoxy crosslinking agent (manufactured by Mitsubishi Gas Chemical Company, Inc., N,N,N',N'-tetraglycidyl-m-xylylenediamine)
TETRAD-C: Epoxy crosslinking agent (manufactured by Mitsubishi Gas Chemical Company, Inc., N,N,N',N'-tetraglycidyl-1,3-bisaminomethylcyclohexane)
TDI-TMP: Trimethylolpropane adduct of tolylene diisocyanate
Aluminum chelate A: Aluminum trisacetylacetonate (Kawaken Fine Chemicals Co., Ltd.)
[Tackifier]
T-130: Terpene resin manufactured by Yasuhara Chemical Co., Ltd. D-125: Rosin resin manufactured by Arakawa Chemical Industries, Ltd. FTR6100: Aromatic hydrocarbon resin manufactured by Mitsui Chemicals, Inc.
本発明は上記実施形態および実施例に限定されるものではなく、本発明の趣旨を逸脱しない限りにおいて、適宜設計変更が可能である。 The present invention is not limited to the above-described embodiments and examples, and appropriate design changes are possible without departing from the spirit of the present invention.
本発明の粘着剤組成物は、表3の実施例1~32に示すように、塗工性、張り直し性、高温での耐久性、耐水曲面接着保持性および成形品の外観に優れていた。これに対して表4の比較例1~7は上述の物性が劣ることが分かった。
以上のように優れた性質を有する本粘着剤組成物は、粘着フィルム、粘着シート、粘着テープ、ラベル等の各種粘着加工製品に好適に用いることができる。粘着加工製品の具体例としては、粘着シート、粘着フィルム、粘着テープ、感圧性テープ、表面保護フィルム、表面保護テープ、マスキングテープ、電気絶縁用テープ、ラミネート物等が挙げられる。さらに本発明の組成物は、例えば、航空機、自動車、鉄道、建材内外装、介護および医療分野、電化製品などの加飾にも好適に使用でき、その使用用途は特に限定されない。
The pressure-sensitive adhesive composition of the present invention was excellent in coatability, repositionability, durability at high temperatures, water-resistant curved surface adhesion retention, and appearance of molded products, as shown in Examples 1 to 32 in Table 3. In contrast, Comparative Examples 1 to 7 in Table 4 were found to be inferior in the above-mentioned physical properties.
The adhesive composition having the above-mentioned excellent properties can be suitably used for various adhesive processed products such as adhesive films, adhesive sheets, adhesive tapes, and labels. Specific examples of adhesive processed products include adhesive sheets, adhesive films, adhesive tapes, pressure-sensitive tapes, surface protection films, surface protection tapes, masking tapes, electrical insulating tapes, laminates, and the like. Furthermore, the composition of the present invention can be suitably used for decoration of, for example, aircraft, automobiles, railways, interior and exterior building materials, nursing and medical fields, and electrical appliances, and its use is not particularly limited.
Claims (7)
前記(メタ)アクリル酸エステル共重合体(A)はモノマー混合物の共重合体であり、
モノマー混合物100質量%中、アルキル基の炭素数が8~18の直鎖アルキル(メタ)アクリレート(a)の含有率が10~95質量%であることを特徴とする、
加飾シート用粘着剤組成物。 Contains a (meth)acrylic acid ester copolymer (A) and a curing agent (B),
The (meth)acrylic acid ester copolymer (A) is a copolymer of a monomer mixture,
The content of the linear alkyl (meth)acrylate (a) having an alkyl group of 8 to 18 carbon atoms is 10 to 95 mass% in 100 mass% of the monomer mixture.
Adhesive composition for decorative sheets.
モノマー混合物100質量%中、アルキル(メタ)アクリレート(b)の含有率が1~50質量%であることを特徴とする請求項1に記載の加飾シート用粘着剤組成物。 the monomer mixture constituting the (meth)acrylic acid ester copolymer (A) further contains an alkyl (meth)acrylate (b) having an alkyl group with 1 to 4 carbon atoms;
2. The pressure-sensitive adhesive composition for decorative sheets according to claim 1, wherein the content of the alkyl (meth)acrylate (b) is 1 to 50 mass % based on 100 mass % of the monomer mixture.
A method for producing a decorative structure, comprising forming a decorative structure by integrating the decorative sheet according to claim 5 with an adherend by vacuum forming or vacuum/pressure forming.
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