JP2024081821A - Electrolytic water generator - Google Patents

Electrolytic water generator Download PDF

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JP2024081821A
JP2024081821A JP2022195266A JP2022195266A JP2024081821A JP 2024081821 A JP2024081821 A JP 2024081821A JP 2022195266 A JP2022195266 A JP 2022195266A JP 2022195266 A JP2022195266 A JP 2022195266A JP 2024081821 A JP2024081821 A JP 2024081821A
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electrolyte
electrolytic
electrolytic water
water
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博資 千葉
Hirosuke Chiba
大亮 杉山
Daisuke Sugiyama
致堯 陳
Chih-Yao Chen
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Kubota Corp
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Abstract

To provide an electrolytic water generator capable of continuously operating an electrolytic water generation unit for a prescribed period of time even if an electrolyte from a supply source has become empty, and supplementing the electrolyte of the supply source.SOLUTION: An electrolyte supply system 4 includes: an exchangeable chemical liquid cartridge 41 being a supply source; a buffer part 42 arranged on a route to supply an electrolyte from the chemical liquid cartridge 41 to an electrolytic water generation unit 2; and a measurement part 401 configured to actually measure a substantial residual quantity of the electrolyte inside the chemical liquid cartridge 41 by a liquid level measurement or a weight measurement. The electrolytic water generation unit 2 includes: an electrolytic bath 21 and a chemical liquid pump 23 configured to supply the electrolyte to the electrolytic bath 21. The chemical liquid pump 23 supplies the electrolyte to the electrolytic bath 21 through the buffer part 42. The control part 5 issues an alert when a measurement value of the measurement part 401 is equal to or less than a set value.SELECTED DRAWING: Figure 1

Description

本発明は、電解水生成装置に関し、電解により次亜塩素酸水を生成する技術に貢献するものである。 This invention relates to an electrolytic water generating device, and contributes to the technology of generating hypochlorous acid water through electrolysis.

従来、人が集まる学校や病院や商業施設等々における閉鎖空間、半閉鎖空間で、除菌、衛生管理、感染症対策、BCP(事業継続計画)のために、電解水生成装置で生成した次亜塩素酸水を使用している。 Traditionally, hypochlorous acid water generated by electrolytic water generators has been used in closed and semi-closed spaces where people gather, such as schools, hospitals, and commercial facilities, for sterilization, hygiene management, infection control, and BCP (business continuity planning).

電解水生成装置は、電解槽で原料薬液を電気分解して塩素ガスを発生させ、塩素ガスを給水系から供給する給水中に混気し、微酸性電解水を生成している。 The electrolytic water generator generates chlorine gas by electrolyzing the raw chemical solution in an electrolytic cell, and then mixes the chlorine gas into the water supplied from the water supply system to generate slightly acidic electrolytic water.

また、特許文献1に記載する電解水生成装置は、一対の電極が配設された電解槽と、電解槽に電解質を含む被電解水を供給する被電解水供給管路と、一対の電極の間に直流電圧を印加する電源装置とを備え、被電解水供給管路により供給される被電解水を電解槽内で電源装置によって一対の電極の間に直流電圧を印加することにより電気分解して次亜塩素酸を含む電解水を生成するものであり、被電解水供給管路には被電解水の温度を高くする加温手段が設けられている。 The electrolytic water generating device described in Patent Document 1 includes an electrolytic cell in which a pair of electrodes are arranged, a water-to-be-electrolyzed supply pipe that supplies water-to-be-electrolyzed containing an electrolyte to the electrolytic cell, and a power supply unit that applies a DC voltage between the pair of electrodes. The water-to-be-electrolyzed supply pipe is supplied with a DC voltage between the pair of electrodes by the power supply unit in the electrolytic cell, whereby electrolytic water containing hypochlorous acid is generated by electrolyzing the water-to-be-electrolyzed supply pipe. The water-to-be-electrolyzed supply pipe is provided with a heating means for increasing the temperature of the water-to-be-electrolyzed.

また、特許文献2に記載する電解水生成装置は、電流計により検出される電流値が電解水の要求される性質に対応して予め設定された設定電解電流となる制御条件で電源装置から一対の電極の間に直流電圧を印加して生成した電解水を注出管路から注出するものであり、注出管路に接続された排水管路と、注出管路と排水管路との電解水の流れを切り替える切替え手段として注出弁と排水弁とを設け、電流計により設定電解電流を検出したときには注出弁を開放させるとともに排水弁を閉止させるように制御し、電流計により設定電解電流を検出しないときには注出弁を閉止させるとともに排水弁を開放させるように制御するものである。 The electrolytic water generating device described in Patent Document 2 applies a DC voltage between a pair of electrodes from a power supply under control conditions where the current value detected by an ammeter is a preset electrolytic current corresponding to the required properties of the electrolytic water, and generates electrolytic water and pours it out from an outlet pipe. A drain pipe connected to the outlet pipe, and an outlet valve and a drain valve are provided as switching means for switching the flow of electrolytic water between the outlet pipe and the drain pipe. When the ammeter detects the set electrolytic current, the outlet valve is controlled to open and the drain valve is controlled to close, and when the ammeter does not detect the set electrolytic current, the outlet valve is controlled to close and the drain valve is controlled to open.

特開2022-115302Patent Publication 2022-115302 特開2022-115299Patent Publication 2022-115299

従来の電解水生成装置、例えば特許文献1では、原水の全量を加温している。しかし、原水は量が多くて、加温のために消費するエネルギー量が大きくなり、コスト面、環境面、安全面への影響が懸念される。 In conventional electrolytic water generating devices, such as those described in Patent Document 1, the entire amount of raw water is heated. However, the amount of raw water is large, and a large amount of energy is consumed to heat it, raising concerns about the impact on costs, the environment, and safety.

また、特許文献2のように、電流計により設定電解電流を検出したときに注出弁を開放させるとともに排水弁を閉止させる場合には、適正濃度の電解水の取り出しを開始するまでに、電解水の濃度が適正となるまでの待ち時間が発生し、電解水の生成開始から電解水の取り出し完了までに時間ロスがあり、取り出しの時間効率が下がる要因があった。 In addition, as in Patent Document 2, when the dispensing valve is opened and the drain valve is closed when the set electrolysis current is detected by the ammeter, a waiting time occurs until the concentration of electrolyzed water becomes appropriate before the extraction of electrolyzed water of the appropriate concentration can begin, resulting in a time loss from the start of electrolyzed water production to the completion of extraction of the electrolyzed water, which is a factor in reducing the time efficiency of extraction.

また、電解質の残量検知は理論値からの算出、すなわち電解運転時間または電解質送液ポンプの作動時間から算出している。しかし、電解処理は環境温度によって電解質消費量が変化するので、理論値と実際値とに誤差が生じ、警告発報前に電解質が枯渇し、あるいは残量が所定量に到達する前に警告発報するなどの不具合を引き起こす可能性がある。 In addition, the remaining amount of electrolyte is detected by calculation from a theoretical value, i.e., from the electrolysis operation time or the operation time of the electrolyte delivery pump. However, since the amount of electrolyte consumed during electrolysis varies depending on the environmental temperature, an error occurs between the theoretical value and the actual value, which may cause problems such as the electrolyte being depleted before a warning is issued, or the warning being issued before the remaining amount reaches a specified amount.

電解質を単一槽に貯留しているので、槽内残量が電解質の実質残量となり、警告発報から交換、補給までの間に、例えば発報に気付かなかった、忙しくて交換できなかった等によりにタイムラグがあると電解質が枯渇し、電解水の取出しが不可になる事態が発生する可能性がある。 Since the electrolyte is stored in a single tank, the amount remaining in the tank is the actual amount of electrolyte remaining. If there is a time lag between the issuance of the warning and replacement or replenishment, for example because the warning was not noticed or because the person was too busy to replace the electrolyte, the electrolyte may run out and it may become impossible to extract electrolyzed water.

排水を自然流下で行っており、排水配管が立ち上がっているなど、揚程のある場所には設置できず、設置場所が限られる。 Drainage is by gravity flow, so installation locations are limited as it cannot be installed in places with a high head, such as where the drainage pipes are standing.

本発明は上記した課題を解決するものであり、供給源の電解液がなくなっても、一定時間にわたって電解水生成ユニットの運転を継続しつつ、供給源の電解液の補充を行うことができる電解水生成装置を提供することを目的とする。 The present invention aims to solve the above-mentioned problems and provide an electrolytic water generating device that can replenish the electrolyte supply while continuing to operate the electrolytic water generating unit for a certain period of time even if the electrolyte supply runs out.

上記課題を解決するために、本発明の電解水生成装置は、電解液の電気分解により生成する塩素ガスを給水中に混気して電解水を生成する電解水生成ユニットと、電解水生成ユニットに給水する給水系と、電解液を電解水生成ユニットへ供給する電解液供給系と、
装置各部を制御する制御部を備え、電解液供給系は、供給源である交換可能な薬液カートリッジと、薬液カートリッジから電解水生成ユニットまで電解液を供給する経路中に配置したバッファ部と、薬液カートリッジ内の電解液の実質残量を液位計測または重量計測により実測定する計測部を有し、電解水生成ユニットは、電解槽と電解槽へ電解液を供給する薬液ポンプを有し、薬液ポンプがバッファ部を通して電解液を電解槽へ供給し、制御部は、計測部の測定値が設定値以下であるときに発報することを特徴とする。
In order to solve the above problems, the electrolytic water generating device of the present invention includes an electrolytic water generating unit that generates electrolytic water by mixing chlorine gas generated by electrolysis of an electrolytic solution into water supply, a water supply system that supplies water to the electrolytic water generating unit, and an electrolytic solution supply system that supplies the electrolytic solution to the electrolytic water generating unit.
The device is equipped with a control unit that controls each part, and the electrolyte supply system has a replaceable chemical cartridge as a supply source, a buffer unit arranged in the path that supplies electrolyte from the chemical cartridge to the electrolytic water generation unit, and a measuring unit that actually measures the actual remaining amount of electrolyte in the chemical cartridge by measuring the liquid level or weight, and the electrolytic water generation unit has an electrolytic cell and a chemical pump that supplies electrolyte to the electrolytic cell, and the chemical pump supplies electrolyte to the electrolytic cell through the buffer unit, and the control unit issues an alarm when the measurement value of the measuring unit is below a set value.

また、本発明の電解水生成装置は、電解液供給系は、バッファ部をなす常設の薬液用タンクと、薬液カートリッジから薬液用タンクへ電解液を供給する薬液供給ポンプを有することを特徴とする。 The electrolytic water generating device of the present invention is characterized in that the electrolyte supply system has a permanent chemical tank that serves as a buffer section, and a chemical supply pump that supplies electrolyte from the chemical cartridge to the chemical tank.

また、本発明の電解水生成装置は、電解液供給系は、バッファ部が管路を螺旋状に配して管路長を冗長化したフレキシブルな螺旋チューブからなることを特徴とする。 The electrolytic water generating device of the present invention is also characterized in that the electrolyte supply system is made up of a flexible spiral tube in which the buffer section has a spirally arranged pipeline to increase the length of the pipeline.

また、本発明の電解水生成装置は、電解液供給系は、バッファ部が管路径を冗長化したフレキシブルな大径チューブからなることを特徴とする。 The electrolytic water generating device of the present invention is also characterized in that the electrolyte supply system is made up of a flexible large-diameter tube in the buffer section, which has a redundant pipe diameter.

以上のように本発明によれば、バッファ部を通して電解液を電解水生成ユニットに供給することで、供給源の電解液がなくなった状態においてもバッファ部には所定の電解液が残存している。 As described above, according to the present invention, by supplying the electrolyte to the electrolytic water generating unit through the buffer section, a certain amount of electrolyte remains in the buffer section even when the electrolyte supply source is depleted.

このため、バッファ部内に残存する電解液量に見合う一定時間にわたって電解水生成ユニットの運転を継続しつつ、この間に供給源の薬液カートリッジの交換を行うことができ、供給源の電解液の補充を行うための猶予期間ができる。 As a result, the electrolytic water generating unit can continue to operate for a certain period of time corresponding to the amount of electrolyte remaining in the buffer section, while the supply source chemical cartridge can be replaced during this time, providing a grace period for replenishing the electrolyte supply source.

螺旋チューブ、大径チューブはフレキシブルであるので、バッファ部を配置するうえで空間的な制約が小さく、自由度が大きくなり、装置全体として内部空間を有効に利用できる。また、電解液供給ポンプが不要となり、装置構成の簡素化を図れる。 Since the spiral tube and large diameter tube are flexible, there are fewer spatial constraints in arranging the buffer section, allowing greater freedom and making effective use of the internal space of the device as a whole. In addition, an electrolyte supply pump is no longer necessary, simplifying the device configuration.

本発明の実施の形態に係る電解水生成装置を示すブロック図FIG. 1 is a block diagram showing an electrolytic water generating device according to an embodiment of the present invention. 同実施の形態に係る電解水生成装置を示す斜視図FIG. 2 is a perspective view showing the electrolytic water generating device according to the embodiment; 同実施の形態に係る電解水生成装置の内部を示す斜視図FIG. 2 is a perspective view showing the inside of the electrolytic water generating device according to the embodiment. 同実施の形態に係る電解水生成装置の要部を示す模式図FIG. 2 is a schematic diagram showing a main part of the electrolytic water generating device according to the embodiment; 同実施の形態に係る電解水生成装置の制御部を示す模式図FIG. 2 is a schematic diagram showing a control unit of the electrolytic water generating device according to the embodiment; 本発明の他の実施の形態に係るバッファ部を示す模式図FIG. 13 is a schematic diagram showing a buffer unit according to another embodiment of the present invention; 本発明のさらに他の実施の形態に係るバッファ部を示す模式図FIG. 13 is a schematic diagram showing a buffer unit according to still another embodiment of the present invention;

以下、本発明の実施の形態に係る電解水生成装置を図面に基づいて説明する。 The electrolytic water generating device according to the embodiment of the present invention will be described below with reference to the drawings.

図1から図5に示すように、電解水生成装置1は、主要構成部として電解水生成ユニット2と給水系3と電解液供給系4と制御部5と電解水供給系6と電解水取出部7と排水系8を備えている。 As shown in Figures 1 to 5, the electrolytic water generating device 1 has, as its main components, an electrolytic water generating unit 2, a water supply system 3, an electrolyte supply system 4, a control unit 5, an electrolytic water supply system 6, an electrolytic water extraction unit 7, and a drainage system 8.

本実施の形態では、筐体9の内部に、複数の電解水生成ユニット2、ここでは2台を有している。電解水生成ユニット2は、電解槽21の内部に電極22を有し、電解槽21の他に、薬液ポンプ23を有し、図示していない減圧弁、電磁弁、流量計、逆止弁、トラップ水路等により構成される。 In this embodiment, the housing 9 contains multiple electrolytic water generation units 2, two in this example. The electrolytic water generation unit 2 contains an electrode 22 inside an electrolytic cell 21, and in addition to the electrolytic cell 21, contains a chemical pump 23, and is composed of a pressure reducing valve, a solenoid valve, a flow meter, a check valve, a trap waterway, etc., which are not shown.

電解槽21は、一例として図4に示すように、電解水吐出路24に接続する混気部25を有している。そして、電解液である原料薬液の塩酸を電気分解して塩素ガスGを発生させ、混気部25において電解槽21の開口部26から塩素ガスGを給水系3の管路を流れる給水中に混気し、微酸性電解水(次亜塩素酸水)を得る。ここでの微酸性電解水は、主な有効成分が次亜塩素酸(HCLO)で、pH5.0-6.5、有効塩素濃度10-80mg/kgの水溶液である。 As shown in FIG. 4 as an example, the electrolytic cell 21 has an air mixing section 25 connected to the electrolytic water discharge passage 24. Then, the hydrochloric acid in the raw chemical solution, which is the electrolyte, is electrolyzed to generate chlorine gas G, and in the air mixing section 25, the chlorine gas G is mixed into the feed water flowing through the pipeline of the water supply system 3 from an opening 26 of the electrolytic cell 21, to obtain slightly acidic electrolytic water (hypochlorous acid water). The slightly acidic electrolytic water here is an aqueous solution whose main active ingredient is hypochlorous acid (HClO), with a pH of 5.0-6.5 and an effective chlorine concentration of 10-80 mg/kg.

給水系3は、給水源10から各電解水生成ユニット2に給水する流路の途中に、上流側から下流側に順次に、ボール弁31とストレーナ32とチャッキ弁33と緊急遮断弁34を有し、さらに受水槽35と加圧ポンプ36を備えている。加圧ポンプ36の吐出口に続く下流側管路はチャッキ弁37を介して第1三方弁38の入口ポートに接続し、第1三方弁38の一方の出口ポートに続く下流側管路が分岐し、分岐管路のそれぞれが定流量弁39、40を介して電解水生成ユニット2のそれぞれに接続している。第1三方弁38の他方の出口ポートに続く下流側管路が排水系8に接続している。他の管路構成として各分岐管路のそれぞれに設定流量の異なる一対の定流量弁を切り替え可能に配置する管路構成も可能である。 The water supply system 3 has, in sequence from upstream to downstream, a ball valve 31, a strainer 32, a check valve 33, and an emergency shutoff valve 34 in the flow path that supplies water from the water supply source 10 to each electrolytic water generation unit 2, and further has a water receiving tank 35 and a pressure pump 36. The downstream pipe following the discharge port of the pressure pump 36 is connected to the inlet port of the first three-way valve 38 via a check valve 37, and the downstream pipe following one outlet port of the first three-way valve 38 branches, and each of the branch pipes is connected to each of the electrolytic water generation units 2 via constant flow valves 39 and 40. The downstream pipe following the other outlet port of the first three-way valve 38 is connected to the drainage system 8. As another pipe configuration, a pipe configuration in which a pair of constant flow valves with different set flow rates are switchably arranged in each branch pipe is also possible.

電解液供給系4は、供給源の交換可能な薬液カートリッジ41と、薬液カートリッジ41から電解水生成ユニット2まで電解液を供給する経路中に配置したバッファ部を有し、ここではバッファ部が常設の薬液用タンク42からなる。 The electrolyte supply system 4 has a replaceable chemical cartridge 41 as a supply source, and a buffer section arranged in the path that supplies electrolyte from the chemical cartridge 41 to the electrolytic water generation unit 2, where the buffer section is made up of a permanent chemical tank 42.

電解液供給系4は、供給源の交換可能な薬液カートリッジ41に貯留する電解液である原料薬液の塩酸を、バッファ部である薬液用タンク42を介して双方の電解水生成ユニット2の薬液ポンプ23に供給するものであり、薬液カートリッジ41と薬液用タンク42で原料薬液を貯留する電解液貯留部をなす。 The electrolyte supply system 4 supplies hydrochloric acid, which is the raw chemical solution that is the electrolyte stored in the replaceable chemical solution cartridge 41, which is the supply source, to the chemical solution pumps 23 of both electrolytic water generating units 2 via the chemical solution tank 42, which is the buffer section. The chemical solution cartridge 41 and the chemical solution tank 42 form an electrolyte solution storage section that stores the raw chemical solution.

薬液カートリッジ41の原料薬液は薬液供給ポンプ43で薬液用タンク42に供給し、薬液用タンク42の原料薬液を各電解水生成ユニット2の薬液ポンプ23が吸い上げる。薬液用タンク42は上限液位の上限リミットセンサ44と下限液位の下限リミットセンサ45を有し、下限リミットセンサ45がOFFとなると薬液供給ポンプ43が起動し、下限リミットセンサ45がONとなると薬液供給ポンプ43が停止する。上限リミットセンサ44は、異常高液位でエラー停止させるためのフェイルセーフである。薬液カートリッジ41と薬液用タンク42は漏水センサ46を備えた薬液ドレンパン47の上に配置する。 The raw chemical liquid from the chemical cartridge 41 is supplied to the chemical tank 42 by the chemical supply pump 43, and the raw chemical liquid from the chemical tank 42 is sucked up by the chemical pump 23 of each electrolytic water generation unit 2. The chemical tank 42 has an upper limit sensor 44 for the upper liquid level and a lower limit sensor 45 for the lower liquid level. When the lower limit sensor 45 is OFF, the chemical supply pump 43 starts, and when the lower limit sensor 45 is ON, the chemical supply pump 43 stops. The upper limit sensor 44 is a fail-safe for stopping the operation due to an error at an abnormally high liquid level. The chemical cartridge 41 and the chemical tank 42 are placed on a chemical drain pan 47 equipped with a water leakage sensor 46.

薬液カートリッジ41を載置する架台400には、薬液カートリッジ41の内部に残る電解液の実質残量を実測定する計測部401を設けている。ここでは、計測部401が非接触式の液位計測部402からなるが、重量計測により実測定することも可能である。液位計測部402は、非接触方式の近接センサ、レベルセンサ等であり、複数の検出位置で液位を測定可能であり、ここでは上限位置403、中間位置404、下限位置405で液位を測定する。 The stand 400 on which the drug solution cartridge 41 is placed is provided with a measuring unit 401 that actually measures the actual remaining amount of electrolyte remaining inside the drug solution cartridge 41. Here, the measuring unit 401 is made up of a non-contact liquid level measuring unit 402, but it is also possible to actually measure by weight measurement. The liquid level measuring unit 402 is a non-contact type proximity sensor, level sensor, etc., and is capable of measuring the liquid level at multiple detection positions; here, the liquid level is measured at the upper limit position 403, the intermediate position 404, and the lower limit position 405.

すなわち、薬液カートリッジ41の内部の電解液量が減少し、液位が下限位置405のレベルに達したとき、制御部5は、供給源である薬液カートリッジ41の電解液量がわずかとなり、薬液供給ポンプ43による電解液の供給を十分に実行できなくなったと判断する。 In other words, when the amount of electrolyte inside the drug solution cartridge 41 decreases and the liquid level reaches the level of the lower limit position 405, the control unit 5 determines that the amount of electrolyte in the drug solution cartridge 41, which is the supply source, is so small that the drug solution supply pump 43 can no longer adequately supply electrolyte.

電解水供給系6は、電解水生成ユニット2で生成した電解水を、流路切り替え部をなす第2三方弁61と第3三方弁62を介して複数、ここでは2台の電解水取出部7に供給する。各電解水生成ユニット2の電解水吐出路24に通じる下流側管路は合流して後に第三方弁61の入口ポートに接続し、第2三方弁61の一方の出口ポートが第3三方弁62の入口ポートに接続し、第2三方弁61の他方の出口ポートが濃度調整排水路63を介して排水系8に接続している。 The electrolytic water supply system 6 supplies electrolytic water generated in the electrolytic water generation unit 2 to multiple, here two, electrolytic water extraction units 7 via a second three-way valve 61 and a third three-way valve 62 that form a flow path switching unit. The downstream pipelines leading to the electrolytic water discharge paths 24 of each electrolytic water generation unit 2 merge and are then connected to the inlet port of the third three-way valve 61, one outlet port of the second three-way valve 61 is connected to the inlet port of the third three-way valve 62, and the other outlet port of the second three-way valve 61 is connected to the drainage system 8 via a concentration adjustment drainage path 63.

双方の電解水取出部7のそれぞれは、容量の異なる容器13、14を収納する収納部71、72を有し、収納部71、72に電解水を吐出する電解水取出口73、74を有している。ここでは、上部の電解水取出部7の収納部71に小容量(2L)の容器13を収納し、下部の電解水取出部7の収納部72に大容量(10L)の容器14を収納している。第3三方弁62の一方の出口ポートに通じる下流側管路が小容量の容器13の電解水取出口73に接続し、第3三方弁62の他方の出口ポートに通じる下流側管路が大容量の容器14の電解水取出口74に接続している。 Each of the electrolytic water extraction units 7 has a storage section 71, 72 for storing containers 13, 14 of different capacities, and has electrolytic water outlets 73, 74 for discharging electrolytic water into the storage sections 71, 72. Here, a small-capacity (2 L) container 13 is stored in the storage section 71 of the upper electrolytic water extraction unit 7, and a large-capacity (10 L) container 14 is stored in the storage section 72 of the lower electrolytic water extraction unit 7. A downstream pipe leading to one outlet port of the third three-way valve 62 is connected to the electrolytic water outlet 73 of the small-capacity container 13, and a downstream pipe leading to the other outlet port of the third three-way valve 62 is connected to the electrolytic water outlet 74 of the large-capacity container 14.

電解水取出部7は、上部の収納部71に扉ロック75と上部ドレンパン76を有し、下部の収納部72に扉ロック75と下部ドレンパン77を有しており、下部ドレンパン77に上限水位センサ78、下限水位センサ79、設定水位センサ80を備えている。 The electrolytic water extraction section 7 has a door lock 75 and an upper drain pan 76 in the upper storage section 71, and a door lock 75 and a lower drain pan 77 in the lower storage section 72. The lower drain pan 77 is equipped with an upper limit water level sensor 78, a lower limit water level sensor 79, and a set water level sensor 80.

上部ドレンパン76に通じる下流側管路が下部ドレンパン77に接続し、下部ドレンパン77には排水系8およびドレンバルブ81が接続している。 The downstream pipe leading to the upper drain pan 76 is connected to the lower drain pan 77, which is connected to the drainage system 8 and the drain valve 81.

また、第1三方弁38の他方の出口ポートに続く下流側管路が下部ドレンパン77に接続し、第2三方弁61の他方の出口ポートに通じる濃度調整排水路63が下部ドレンパン77に接続し、受水槽35のオーバーフロー管路351が下部ドレンパン77に接続し、
排水系8は排水ポンプ82を有し、排水ポンプ82の吐出口に通じる下流側管路がチャッキ弁83を介して排水口84に接続し、排水ポンプ82の下流側の管路の途中がバキュームブレーカー85を介して下部ドレンパン77に接続している。
In addition, a downstream pipe continuing to the other outlet port of the first three-way valve 38 is connected to a lower drain pan 77, a concentration adjustment drainage path 63 leading to the other outlet port of the second three-way valve 61 is connected to the lower drain pan 77, and an overflow pipe 351 of the water receiving tank 35 is connected to the lower drain pan 77.
The drainage system 8 has a drainage pump 82, and the downstream pipe leading to the discharge port of the drainage pump 82 is connected to a drain port 84 via a check valve 83, and the middle of the pipe downstream of the drainage pump 82 is connected to the lower drain pan 77 via a vacuum breaker 85.

この実施例では、第2三方弁61の他方の出口ポートに通じる濃度調整排水路63が下部ドレンパン77に接続しているが、排水ポンプ82の下流側において排水系8に接続することも可能である。 In this embodiment, the concentration adjustment drainage channel 63 leading to the other outlet port of the second three-way valve 61 is connected to the lower drain pan 77, but it can also be connected to the drainage system 8 downstream of the drainage pump 82.

電解水取出部7のそれぞれは、扉91、92を有し、扉91、92の開閉の確認、容器の存在の有無、扉の施錠・開錠を確認する各種センサを備えている。 Each of the electrolytic water extraction units 7 has doors 91, 92, and is equipped with various sensors that check whether the doors 91, 92 are open or closed, whether a container is present, and whether the doors are locked or unlocked.

制御部5は、内部に電解水供給運転機能部51と濃度調整運転機能部52を回路またプログラムによって構成しており、外側面に選択操作部53(2L、10L、キャンセル等)を有している。電解水供給運転機能部51は、電解水取出部7に電解水を供給する電解水サービス時に、両方の電解水生成ユニット2を起動して電解水を生成し、流路切り替え部の第2三方弁61および第3三方弁62を制御して電解水生成ユニット2で生成した電解水を電解水取出口へ供給する供給運転制御を行う。 The control unit 5 has an electrolytic water supply operation function unit 51 and a concentration adjustment operation function unit 52 configured internally by circuits or programs, and has a selection operation unit 53 (2L, 10L, cancel, etc.) on the outer surface. When electrolytic water service is performed to supply electrolytic water to the electrolytic water extraction unit 7, the electrolytic water supply operation function unit 51 starts both electrolytic water generation units 2 to generate electrolytic water, and controls the second three-way valve 61 and the third three-way valve 62 of the flow path switching unit to perform supply operation control to supply the electrolytic water generated in the electrolytic water generation unit 2 to the electrolytic water extraction port.

濃度調整運転機能部52は、電解水供給運転機能部51が非稼働のアイドルタイムに、双方の電解水生成ユニット2を起動して電解水を生成し、流路切り替え部の第2三方弁61を制御して電解水生成ユニット2で生成した電解水を、濃度調整排水路63を介して排水系8へ排出する調整運転制御を行う。 During idle times when the electrolytic water supply operation function unit 51 is not in operation, the concentration adjustment operation function unit 52 starts both electrolytic water generation units 2 to generate electrolytic water, and controls the second three-way valve 61 of the flow path switching unit to discharge the electrolytic water generated in the electrolytic water generation units 2 into the drainage system 8 via the concentration adjustment drainage channel 63.

濃度調整運転機能部52は、調整運転制御の実行時間を任意に設定する実行時間設定部54および調整運転制御の稼働時期を任意に設定する稼働時期設定部55をメンテナンスプログラムとしており、実行時間設定部54および稼働時期設定部55はタッチパネル等の操作により制御する。 The concentration adjustment operation function unit 52 has an execution time setting unit 54 that arbitrarily sets the execution time of the adjustment operation control and an operation timing setting unit 55 that arbitrarily sets the operation timing of the adjustment operation control as a maintenance program, and the execution time setting unit 54 and the operation timing setting unit 55 are controlled by operating a touch panel or the like.

さらに、制御部5は、警報部56を有している。警報部56は、液位計測部402で実測定した測定値の液位が下限位置405のレベルに達したとき、制御部5は、供給源である薬液カートリッジ41の電解液量がわずかとなり、薬液供給ポンプ43による電解液の供給を十分に実行できなくなったと判断する。警報部56が発報により電解液の供給源である薬液カートリッジ41の残量がなくなったことを知らせる。 The control unit 5 further includes an alarm unit 56. When the liquid level measured by the liquid level measuring unit 402 reaches the level of the lower limit position 405, the control unit 5 determines that the amount of electrolyte in the chemical solution cartridge 41, which is the supply source, is low and that the chemical solution supply pump 43 can no longer supply electrolyte sufficiently. The alarm unit 56 issues an alarm to notify that the chemical solution cartridge 41, which is the supply source of electrolyte, has run out.

以上の構成における作用を説明する。使用者は、制御部5の選択操作部53を操作して供給する電解水取出部7の選択を行う。 The operation of the above configuration will now be described. The user operates the selection operation unit 53 of the control unit 5 to select the electrolyzed water extraction unit 7 to be supplied.

制御部5の電解水供給運転機能部51は、電解水サービス時に、選択された何れかの電解水取出部7に対応する電解水生成ユニット2に給水系3から加圧ポンプ36で給水するとともに、電解液供給系4から供給する電解液の薬液を薬液ポンプ23で電解槽21に供給して電解水を生成し、電解水生成ユニット2で生成した電解水を選択された電解水取出部7の電解水取出口73、74へ供給し、選択した電解水取出部7の容器13、14毎に設定した定量の電解水を毎回の供給動作で供給する。 When providing electrolytic water service, the electrolytic water supply operation function unit 51 of the control unit 5 supplies water from the water supply system 3 to the electrolytic water generating unit 2 corresponding to any selected electrolytic water extraction unit 7 using the pressure pump 36, supplies the electrolytic solution supplied from the electrolyte supply system 4 to the electrolytic cell 21 using the electrolyte pump 23 to generate electrolytic water, and supplies the electrolytic water generated by the electrolytic water generating unit 2 to the electrolytic water outlets 73, 74 of the selected electrolytic water extraction unit 7, supplying a fixed amount of electrolytic water set for each container 13, 14 of the selected electrolytic water extraction unit 7 with each supply operation.

例えば、上部の収納部71に収納した容器13には、毎回2Lまでの電解水を電解水取出口73から供給し、下部の収納部72に収納した容器14には、毎回10Lまでの電解水を電解水取出口74から供給する。 For example, up to 2 L of electrolyzed water is supplied each time from the electrolyzed water outlet 73 to the container 13 stored in the upper storage section 71, and up to 10 L of electrolyzed water is supplied each time from the electrolyzed water outlet 74 to the container 14 stored in the lower storage section 72.

すなわち、電解水供給運転機能部51は、使用者が選択操作部53で上部の収納部71に電解水の供給を要した場合には、該当収納部71の扉ロック75をOFFする。使用者が扉を開けて容器13を配置し、扉を閉める。電解水供給運転機能部51は扉ロック75をONし、供給を開始し、第2三方弁61および第3三方弁62を通して上部の収納部71に配置した電解水取出口73に電解水を供給する。 That is, when the user requests the supply of electrolyzed water to the upper storage section 71 using the selection operation section 53, the electrolyzed water supply operation function section 51 turns off the door lock 75 of the corresponding storage section 71. The user opens the door, places the container 13, and closes the door. The electrolyzed water supply operation function section 51 turns on the door lock 75, starts the supply, and supplies electrolyzed water to the electrolyzed water outlet 73 located in the upper storage section 71 through the second three-way valve 61 and the third three-way valve 62.

また、電解水供給運転機能部51は、使用者が選択操作部53で下部の収納部72に電解水の供給を要した場合には、該当収納部72の扉ロック75をOFFする。使用者が扉を開けて容器14を配置し、扉を閉める。電解水供給運転機能部51は扉ロック75をONし、供給を開始し、第2三方弁61および第3三方弁62を通して下部の収納部72に配置した電解水取出口74に電解水を供給する。 When the user requests the supply of electrolyzed water to the lower storage section 72 using the selection operation section 53, the electrolyzed water supply operation function section 51 turns off the door lock 75 of the corresponding storage section 72. The user opens the door, places the container 14, and closes the door. The electrolyzed water supply operation function section 51 turns on the door lock 75, starts the supply, and supplies electrolyzed water to the electrolyzed water outlet 74 located in the lower storage section 72 through the second three-way valve 61 and the third three-way valve 62.

このように、電解水を吐出する電解水取出口73、74を有する複数の電解水取出部7を設け、電解水の供給先の電解水取出部7を選択し、電解水取出部7ごとに設定した定量の電解水を供給することで、電解水の複数の消費量ニーズに選択的に対応することができる。 In this way, by providing multiple electrolyzed water extraction units 7 each having an electrolyzed water outlet 73, 74 for discharging electrolyzed water, selecting the electrolyzed water extraction unit 7 to which the electrolyzed water is to be supplied, and supplying a set amount of electrolyzed water for each electrolyzed water extraction unit 7, multiple consumption needs for electrolyzed water can be selectively met.

また、給水量の異なる電解水生成ユニット2を選択的に切り替えることで、用途に合わせて異なる有効塩素濃度の電解水を選択的に供給できる。 In addition, by selectively switching between electrolyzed water generating units 2 with different water supply volumes, electrolyzed water with different effective chlorine concentrations can be selectively supplied according to the application.

制御部5は、定期的に、または不定期に、電解水供給運転機能部51が非稼働のアイドルタイムに、濃度調整運転機能部52を起動して双方の電解水生成ユニット2で電解水を生成し、流路切り替え部の第2三方弁61を制御して電解水生成ユニット2で生成した電解水を、濃度調整排水路63を通して排水系8へ排出する調整運転制御を行う。 The control unit 5 periodically or irregularly performs adjustment operation control during idle times when the electrolytic water supply operation function unit 51 is not in operation, activating the concentration adjustment operation function unit 52 to generate electrolytic water in both electrolytic water generation units 2, and controls the second three-way valve 61 of the flow path switching unit to discharge the electrolytic water generated in the electrolytic water generation unit 2 through the concentration adjustment drainage channel 63 to the drainage system 8.

この調整運転制御を行うことで、電解水サービス時に電解水の濃度調整を行う必要がなく、電解水サービスの開始時には適正濃度の電解水が準備された状態にあり、電解水の濃度調整の待ち時間が発生せず、電解水サービスの開始から電解水の取り出しが完了するまでの間に時間ロスがなく、取り出しの時間効率が向上する。 By performing this adjustment operation control, there is no need to adjust the concentration of electrolyzed water when it is being served, and electrolyzed water of the appropriate concentration is prepared when electrolyzed water service begins, so there is no waiting time for the concentration of electrolyzed water to be adjusted, and there is no time lost from the start of electrolyzed water service until the electrolyzed water is taken out, improving the time efficiency of the water being taken out.

すなわち、水質が安定しない電解初期の電解水を、アイドルタイムに自動で生成し、排水することで、電解水サービス時には常に、安定した水質の電解水を提供できる。 In other words, by automatically generating and draining electrolyzed water during idle times, when the water quality is unstable at the beginning of the electrolysis process, electrolyzed water of stable quality can always be provided when the electrolyzed water service is started.

濃度調整運転機能部52の起動のタイミング、つまり調整運転制御における排水のタイミング・量は任意に設定可能である。例えば、定期的に朝一番の運転始動時のAM10時に10Lを生成して排水する。あるいは不定期に最終取出しから2時間経過した場合に、5Lを生成して排水する。ただし、外部操作である使用者の取出し操作は、割り込み可能な設定とすることで電解水サービスの実行を阻害しない。 The timing of starting the concentration adjustment operation function unit 52, that is, the timing and amount of water discharged during adjustment operation control, can be set arbitrarily. For example, 10 L of water is generated and discharged periodically at 10 AM when operation starts first thing in the morning. Or, 5 L of water is generated and discharged irregularly when two hours have passed since the last water was taken out. However, the user's withdrawal operation, which is an external operation, can be set to be interruptible so as not to impede the execution of the electrolyzed water service.

これは、濃度調整運転機能部52の実行時間設定部54において調整運転制御の実行時間を任意に設定し、濃度調整運転機能部52の稼働時期設定部において稼働させる時期を任意に設定することで行う。 This is done by arbitrarily setting the execution time of the adjustment operation control in the execution time setting unit 54 of the concentration adjustment operation function unit 52, and arbitrarily setting the operation timing in the operation timing setting unit of the concentration adjustment operation function unit 52.

また、制御部5は、定期的に、または不定期に、排水ポンプ82を起動し、下部のドレンパン76に溜まった廃水を、排水系8を通して排水口84から機外へ排水する。この排水ポンプ82で強制排水することで、自然流下では排水できない場所にも設置でき、設置場所の自由度を高めることができる。 In addition, the control unit 5 periodically or irregularly starts the drain pump 82, which drains wastewater accumulated in the lower drain pan 76 through the drainage system 8 and out of the machine from the drain outlet 84. By forcibly draining water using this drain pump 82, the machine can be installed in places where water cannot be drained by gravity, allowing for greater freedom in the installation location.

そして、液位計測部402で実測定した測定値の液位が下限位置405のレベルに達したとき、制御部5は、供給源である薬液カートリッジ41の電解液量がわずかとなり、薬液供給ポンプ43による電解液の供給を十分に実行できなくなったと判断し、警報部56が発報により電解液の供給源である薬液カートリッジ41の残量がなくなったことを知らせる。 When the liquid level measured by the liquid level measuring unit 402 reaches the level of the lower limit position 405, the control unit 5 determines that the amount of electrolyte in the supply source, the chemical solution cartridge 41, is so small that the chemical solution supply pump 43 can no longer adequately supply electrolyte, and the alarm unit 56 sounds to notify that the remaining amount of electrolyte in the chemical solution cartridge 41, which is the supply source, has run out.

電解液供給系4は、バッファ部の薬液用タンク42を通して電解液を電解水生成ユニット2に供給しているので、供給源の薬液カートリッジ41の電解液がなくなった状態においてもバッファ部である薬液用タンク42には所定の電解液が残存している。 The electrolyte supply system 4 supplies the electrolyte to the electrolytic water generating unit 2 through the buffer section's chemical tank 42, so that even when the electrolyte in the supply source's chemical cartridge 41 runs out, a certain amount of electrolyte remains in the buffer section's chemical tank 42.

このため、薬液用タンク42に残存する電解液量に見合う一定時間にわたって電解水生成ユニットの運転を継続しつつ、この間に供給源の薬液カートリッジ41の交換を行うことができ、供給源の電解液の補充を行うための猶予期間ができる。 As a result, the electrolytic water generating unit can continue to operate for a certain period of time corresponding to the amount of electrolyte remaining in the chemical tank 42, while the chemical cartridge 41, which is the supply source, can be replaced during this period, providing a grace period for replenishing the electrolyte supply source.

ここでは、バッファ部が薬液用タンク42からなることで、多量の電解液をストックすることができ、供給源の電解液がなくなってからも、例えば数週間の猶予期間にわたって電解水生成ユニットの運転を継続することができる。 Here, the buffer section is made up of a chemical tank 42, so that a large amount of electrolyte can be stored, and the operation of the electrolytic water generation unit can be continued for a grace period of, for example, several weeks, even after the electrolyte supply source runs out.

図6に示すように、電解液供給系4のバッファ部は、管路を螺旋状に配して管路長を冗長化した螺旋チューブ421で構成することも可能である。 As shown in FIG. 6, the buffer section of the electrolyte supply system 4 can be configured as a spiral tube 421 in which the pipeline is arranged in a spiral shape to increase the pipeline length.

この場合には、螺旋チューブ421はフレキシブルであるので、バッファ部を配置するうえで空間的な制約が小さく、自由度が大きくなり、装置全体として内部空間を有効に利用できる。また、電解液供給ポンプ43が不要となり、装置構成の簡素化を図れる。 In this case, since the spiral tube 421 is flexible, there are fewer spatial constraints in arranging the buffer section, allowing greater freedom, and the internal space of the device as a whole can be used effectively. In addition, the electrolyte supply pump 43 is no longer necessary, simplifying the device configuration.

図7に示すように、電解液供給系は、バッファ部が管路径を冗長化した大径チューブ422で構成することも可能である。 As shown in FIG. 7, the electrolyte supply system can also be configured with a large-diameter tube 422 in which the buffer section has a redundant pipe diameter.

この場合にも大径チューブ422はフレキシブルであるので、バッファ部を配置するうえで空間的な制約が小さく、自由度が大きくなり、装置全体として内部空間を有効に利用できる。また、電解液供給ポンプ43が不要となり、装置構成の簡素化を図れる。 Even in this case, the large diameter tube 422 is flexible, so there are fewer spatial constraints in arranging the buffer section, allowing greater freedom and making effective use of the internal space of the device as a whole. In addition, the electrolyte supply pump 43 is no longer necessary, simplifying the device configuration.

1 電解水生成装置
2 電解水生成ユニット
3 給水系
4 電解液供給系
5 制御部
6 電解水供給系
7 電解水取出部
8 排水系
9 筐体
10 給水源
13、14 容器
21 電解槽
22 電極
23 薬液ポンプ
24 電解水吐出路
25 混気部
26 開口部
31 ボール弁
32 ストレーナ
33 チャッキ弁
34 緊急遮断弁
35 受水槽
36 加圧ポンプ
37 チャッキ弁
38 第1三方弁
39、40 定流量弁
41 薬液カートリッジ
42 薬液用タンク
43 薬液供給ポンプ
44 上限リミットセンサ
45 下限リミットセンサ
46 漏水センサ
47 薬液ドレンパン
51 電解水供給運転機能部
52 濃度調整運転機能部
53 選択操作部
54 実行時間設定部
55 稼働時期設定部
56 警報部
61 第2三方弁
62 第3三方弁
63 濃度調整排水路
71 上部の収納部
72 下部の収納部
73、74 電解水取出口
75 扉ロック
76 上部ドレンパン
77 下部ドレンパン
78 上限水位センサ
79 下限水位センサ
80 設定水位センサ
81 ドレンバルブ
82 排水ポンプ
83 チャッキ弁
84 排水口
85 バキュームブレーカー
91、92 扉
351 オーバーフロー管路
400 架台
401 計測部
402 液位計測部
403 上限位置
404 中間位置
405 下限位置
421 螺旋チューブ
422 大径チューブ
REFERENCE SIGNS LIST 1 Electrolyzed water generating device 2 Electrolyzed water generating unit 3 Water supply system 4 Electrolyte supply system 5 Control unit 6 Electrolyzed water supply system 7 Electrolyzed water extraction unit 8 Drainage system 9 Housing 10 Water supply source 13, 14 Container 21 Electrolytic cell 22 Electrode 23 Chemical pump 24 Electrolyzed water discharge path 25 Air mixing unit 26 Opening 31 Ball valve 32 Strainer 33 Check valve 34 Emergency shutoff valve 35 Water receiving tank 36 Pressure pump 37 Check valve 38 First three-way valve 39, 40 Constant flow valve 41 Chemical cartridge 42 Chemical tank 43 Chemical supply pump 44 Upper limit sensor 45 Lower limit sensor 46 Water leakage sensor 47 Chemical drain pan 51 Electrolyzed water supply operation function unit 52 Concentration adjustment operation function unit 53 Selection operation section 54 Execution time setting section 55 Operation period setting section 56 Alarm section 61 Second three-way valve 62 Third three-way valve 63 Concentration adjustment drainage channel 71 Upper storage section 72 Lower storage section 73, 74 Electrolyzed water outlet 75 Door lock 76 Upper drain pan 77 Lower drain pan 78 Upper limit water level sensor 79 Lower limit water level sensor 80 Set water level sensor 81 Drain valve 82 Drain pump 83 Check valve 84 Drain port 85 Vacuum breaker 91, 92 Door 351 Overflow pipe 400 Stand 401 Measurement section 402 Liquid level measurement section 403 Upper limit position 404 Intermediate position 405 Lower limit position 421 Spiral tube 422 Large diameter tube

Claims (4)

電解液の電気分解により生成する塩素ガスを給水中に混気して電解水を生成する電解水生成ユニットと、
電解水生成ユニットに給水する給水系と、
電解液を電解水生成ユニットへ供給する電解液供給系と、
装置各部を制御する制御部を備え、
電解液供給系は、供給源である交換可能な薬液カートリッジと、薬液カートリッジから電解水生成ユニットまで電解液を供給する経路中に配置したバッファ部と、薬液カートリッジ内の電解液の実質残量を液位計測または重量計測により実測定する計測部を有し、
電解水生成ユニットは、電解槽と電解槽へ電解液を供給する薬液ポンプを有し、薬液ポンプがバッファ部を通して電解液を電解槽へ供給し、
制御部は、計測部の測定値が設定値以下であるときに発報することを特徴とする電解水生成装置。
an electrolytic water generating unit that generates electrolytic water by mixing chlorine gas generated by electrolysis of an electrolyte into the supply water;
A water supply system that supplies water to the electrolytic water generating unit;
An electrolyte supply system that supplies an electrolyte to the electrolytic water generating unit;
A control unit is provided for controlling each part of the device,
The electrolyte supply system includes a replaceable chemical cartridge as a supply source, a buffer unit disposed in a path for supplying electrolyte from the chemical cartridge to the electrolytic water generating unit, and a measuring unit for measuring the actual remaining amount of electrolyte in the chemical cartridge by measuring the liquid level or weight.
The electrolytic water generating unit has an electrolytic cell and a chemical pump that supplies an electrolytic solution to the electrolytic cell, and the chemical pump supplies the electrolytic solution to the electrolytic cell through a buffer section;
The control unit is configured to issue an alarm when the measurement value of the measuring unit is below a set value.
電解液供給系は、バッファ部をなす常設の薬液用タンクと、薬液カートリッジから薬液用タンクへ電解液を供給する薬液供給ポンプを有することを特徴とする請求項1に記載の電解水生成装置。 The electrolytic water generating device according to claim 1, characterized in that the electrolyte supply system has a permanent chemical tank that serves as a buffer section, and a chemical supply pump that supplies electrolyte from the chemical cartridge to the chemical tank. 電解液供給系は、バッファ部が管路を螺旋状に配して管路長を冗長化したフレキシブルな螺旋チューブからなることを特徴とする請求項1に記載の電解水生成装置。 The electrolytic water generating device according to claim 1, characterized in that the electrolyte supply system is made up of a flexible spiral tube in which the buffer section has a spirally arranged pipeline to provide redundant pipeline length. 電解液供給系は、バッファ部が管路径を冗長化したフレキシブルな大径チューブからなることを特徴とする請求項1に記載の電解水生成装置。

2. The electrolytic water generating device according to claim 1, wherein the electrolyte supply system is made of a flexible large-diameter tube in which the buffer section has a redundant pipe diameter.

JP2022195266A 2022-12-07 2022-12-07 Electrolytic water generator Pending JP2024081821A (en)

Priority Applications (1)

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JP2022195266A JP2024081821A (en) 2022-12-07 2022-12-07 Electrolytic water generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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JP2024081821A true JP2024081821A (en) 2024-06-19

Family

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Family Applications (1)

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Country Link
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