JP2020090035A5 - - Google Patents

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JP2020090035A5
JP2020090035A5 JP2018228554A JP2018228554A JP2020090035A5 JP 2020090035 A5 JP2020090035 A5 JP 2020090035A5 JP 2018228554 A JP2018228554 A JP 2018228554A JP 2018228554 A JP2018228554 A JP 2018228554A JP 2020090035 A5 JP2020090035 A5 JP 2020090035A5
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injection molding
resin
mold
elastic structure
pressure
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JP7262986B2 (en
JP2020090035A (en
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上記課題を解決するため、本発明においては、転写面を備えた形状駒と、前記形状駒を支持する基部と、を備えた射出成形型であって、前記形状駒の転写面と、前記基部と、の間の部位が型内に射出される樹脂の注入圧力および保圧圧力に応じて弾性変形し、冷却に伴う樹脂の収縮に追従して形状回復する弾性構造体により構成されることを特徴とする。 In order to solve the above problems, in the present invention, the injection molding mold includes a shape piece provided with a transfer surface and a base portion for supporting the shape piece, and the transfer surface of the shape piece and the base portion thereof. , wherein Rukoto is constituted by an elastic structure part is elastically deformed in accordance with the injection pressure and holding pressure of resin injected into the mold to shape recovery following the shrinkage of the resin due to cooling between the And.

Claims (16)

転写面を備えた形状駒と、前記形状駒を支持する基部と、型締め方向において前記形状駒と前記基部との間に設けられた弾性構造体と、を備えた射出成形型であって、
前記弾性構造体は、型内に射出される樹脂の注入圧力および保圧圧力に応じて弾性変形し、冷却に伴う樹脂の収縮に追従して形状回復する射出成形型。
An injection molding die including a shape piece having a transfer surface, a base supporting the shape piece, and an elastic structure provided between the shape piece and the base in the mold clamping direction.
The elastic structure is an injection-molded mold that elastically deforms according to the injection pressure and holding pressure of the resin injected into the mold and recovers its shape following the shrinkage of the resin due to cooling.
請求項1に記載の射出成形型において、前記弾性構造体は、前記弾性構造体の変形量に応じた付勢力を前記形状駒に印加する、射出成形型。 In the injection molding die according to claim 1, the elastic structure is an injection molding die in which an urging force corresponding to the amount of deformation of the elastic structure is applied to the shape piece . 請求項1または2に記載の射出成形型において、前記形状駒は樹脂の収縮に追従して弾性変形する、射出成形型。 The injection molding die according to claim 1 or 2, wherein the shape piece elastically deforms according to the shrinkage of the resin . 請求項1から3のいずれか1項に記載の射出成形型において、前記形状駒の転写面の異なる部位と、前記基部との間の部位とが、それぞれ異なるバネ係数を有する前記弾性構造体によって構成されている射出成形型。 In the injection molding die according to any one of claims 1 to 3, a portion of the transfer surface of the shape piece and a portion between the base portion thereof are configured by the elastic structure having different spring constants. Injection molding mold that has been. 請求項1から4のいずれか1項に記載の射出成形型において、前記形状駒が第1の形状駒、前記弾性構造体が第1の弾性構造体であり、さらに前記第1の形状駒の転写面と互いに平行でない転写面を備えた第2の形状駒と、前記第2の形状駒を弾性支持し、前記第1の弾性構造体とは弾性変形方向が異なる第2の弾性構造体を備えた射出成形型。 In the injection molding mold according to any one of claims 1 to 4, the shape piece is the first shape piece, the elastic structure is the first elastic structure, and the transfer of the first shape piece. A second shape piece having a transfer surface that is not parallel to the surface and a second elastic structure that elastically supports the second shape piece and has an elastic deformation direction different from that of the first elastic structure. Injection molding mold. 請求項5に記載の射出成形型において、前記第1および第2の弾性構造体が互いに異なるバネ係数を有する射出成形型。 The injection molding die according to claim 5, wherein the first and second elastic structures have different spring constants from each other. 請求項5または6に記載の射出成形型において、前記第1および第2の弾性構造体が相互に当接する当接部位を有し、前記当接部位を介して互いに弾性力を伝達し合う射出成形型。 In the injection molding mold according to claim 5 or 6, the first and second elastic structures have contact portions that come into contact with each other, and injections that transmit elastic forces to each other through the contact portions. Molding mold. 請求項1から7のいずれか1項に記載の射出成形型において、前記弾性構造体の内部に冷却用の流体を流通させる通路が配置される射出成形型。 The injection molding die according to any one of claims 1 to 7, wherein a passage for circulating a cooling fluid is arranged inside the elastic structure. 請求項1から8のいずれか1項に記載の射出成形型において、前記弾性構造体の表面がヒートシンク構造を備える射出成形型。 The injection molding die according to any one of claims 1 to 8, wherein the surface of the elastic structure has a heat sink structure. 請求項1から9のいずれか1項に記載の射出成形型において、前記弾性構造体は格子構造を有する、射出成形型。 The injection molding die according to any one of claims 1 to 9 , wherein the elastic structure has a lattice structure . 請求項1から10のいずれか1項に記載の射出成形型において、前記樹脂の圧力(P)−体積(V)−温度(T)特性に基づいて定まる前記樹脂の収縮時の比容積変化をΔV、型内の内圧をP、その際の前記弾性構造体の変形の方向に沿った前記樹脂の収縮率をΔt、校正係数qをIn the injection molding mold according to any one of claims 1 to 10, the change in specific volume of the resin during shrinkage, which is determined based on the pressure (P) -volume (V) -temperature (T) characteristics of the resin, is determined. ΔV, the internal pressure in the mold is P, the shrinkage rate of the resin along the direction of deformation of the elastic structure at that time is Δt, and the calibration coefficient q is
q=ΔV/Δt …(1)q = ΔV / Δt ... (1)
とし、前記弾性構造体のバネ係数kがThe spring coefficient k of the elastic structure is
k=q−1×ΔV/P …(2)k = q-1 × ΔV / P ... (2)
である射出成形型。Injection molding mold.
請求項1から11のいずれか1項に記載の射出成形型において、型内の樹脂への保圧圧力の荷重Pにより生じる型内圧力と前記樹脂の圧力(P)−体積(V)−温度(T)特性から求められる前記樹脂の収縮時の収縮量ΔVと、前記弾性構造体に前記荷重Pが負荷された際の変形量ΔDと、の関係が
ΔD=QΔV (1.0≦Q≦1.25)…(3)
である射出成形型
In the injection molding mold according to any one of claims 1 to 11, the in-mold pressure generated by the load P of the holding pressure on the resin in the mold and the pressure (P) -volume (V) -temperature of the resin. (T) The relationship between the shrinkage amount ΔV at the time of shrinkage of the resin obtained from the characteristics and the deformation amount ΔD when the load P is applied to the elastic structure is
ΔD = QΔV (1.0 ≦ Q ≦ 1.25)… (3)
Injection molding mold .
請求項1から12のいずれか1項に記載の射出成形型において、型内の樹脂が溶融状態からガラス転移温度に達するまでの保圧圧力の荷重P1により生じる型内圧力および樹脂の圧力(P)−体積(V)−温度(T)特性から求められる溶融状態からガラス転移温度に達するまでの樹脂の収縮量ΔV1と、前記弾性構造体に荷重P1が負荷された際の変形量ΔD1と、の関係が
ΔD1=Q1ΔV1 (ただし1.0≦Q1≦1.1) …(4)
であり、かつ、樹脂のガラス転移温度から室温に達するまでの保圧圧力の荷重P2により生じる型内圧力および樹脂の圧力(P)−体積(V)−温度(T)特性から求められるガラス転移温度から室温に達するまでの樹脂の収縮量ΔV2と、前記弾性構造体に荷重P2が負荷された際の変形量ΔD2と、の関係が
ΔD2=Q2ΔV2 (ただし1.0≦Q2≦1.25) …(5)
である射出成形型
In the injection molding die according to any one of claims 1 to 12, the in-mold pressure and the resin pressure (P) generated by the holding pressure load P1 from the molten state to the glass transition temperature of the resin in the mold. )-Volume (V) -Temperature (T) The shrinkage amount ΔV1 of the resin from the molten state to the glass transition temperature obtained from the characteristics, and the deformation amount ΔD1 when the load P1 is applied to the elastic structure. Relationship
ΔD1 = Q1ΔV1 (where 1.0 ≦ Q1 ≦ 1.1)… (4)
And, the glass transition obtained from the in-mold pressure and the pressure (P) -volume (V) -temperature (T) characteristics of the resin caused by the load P2 of the holding pressure from the glass transition temperature of the resin to reaching room temperature. The relationship between the shrinkage amount ΔV2 of the resin from the temperature to the room temperature and the deformation amount ΔD2 when the load P2 is applied to the elastic structure is
ΔD2 = Q2ΔV2 (where 1.0 ≦ Q2 ≦ 1.25)… (5)
Injection molding mold .
請求項1から11のいずれか1項に記載の射出成形型を製造する射出成形型の製造方法において、前記弾性構造体を積層造形法によって造形する工程を含む射出成形型の製造方法 The method for manufacturing an injection mold according to any one of claims 1 to 11, wherein the method for manufacturing an injection mold includes a step of molding the elastic structure by a laminated molding method . 請求項1から13のいずれか1項に記載の射出成形型と、前記射出成形型に溶融樹脂を注入する射出装置と、を備えた射出成形機。 An injection molding machine comprising the injection molding die according to any one of claims 1 to 13 and an injection device for injecting molten resin into the injection molding die. 請求項1から13のいずれか1項に記載の射出成形型に、射出装置によって溶融樹脂を注入し、樹脂成形品を射出成形する樹脂成形品の製造方法。 A method for manufacturing a resin molded product, wherein a molten resin is injected into the injection molding mold according to any one of claims 1 to 13 by an injection device, and the resin molded product is injection-molded.
JP2018228554A 2018-12-05 2018-12-05 Injection mold, injection mold manufacturing method, injection molding machine, and resin molded product manufacturing method Active JP7262986B2 (en)

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JP6995415B1 (en) * 2021-05-31 2022-01-14 アサヒ・エンジニアリング株式会社 Resin encapsulation mold, resin encapsulation device and resin encapsulation method

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