JP2018136554A - Sound absorption panel through use of core material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To achieve a panel capable of absorbing sound from both surfaces with a simple structure, and to reduce the entire thickness of the panel.SOLUTION: A paper core layer 1 having a thickness tis formed by sandwiching, bonding, and fixing both surfaces of a sound insulation material 25 made of kraft paper between a first paper core material 4 and a second paper core material 4a made of kraft paper having many opening cores 5. An integrated panel 40 having respective layers laminated is constituted by bringing into close contact and bonding a first sound absorption layer 20 and a second sound absorption layer 30 having thickness tformed by compressing a special felt material to both surfaces 6, 6a of the paper core layer 1. The sound absorption panel is adaptive even if there are noise sources on both the side of the first sound absorption layer 20 and the side of the second sound absorption layer 30 of the panel material 40.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a sound absorbing panel using a core material whose main purpose is to adjust acoustic conditions using gaps between plates formed by a core material including a paper core material such as a honeycomb core and a bias core. This sound absorbing panel is attached to the surface of a wall or furniture, or used for partitioning a room or a blindfold partition of a desk or table.

Conventionally, many panels using a honeycomb core material as a reinforcing material have been proposed. For example, there has been a proposal for configuring a panel by housing a honeycomb core material in a frame chamber partitioned by horizontal pieces (Patent Document 1). In this case, the honeycomb core material was used as a reinforcing material, and was spread without gaps in the frame chamber.
Moreover, paying attention to the sound absorbing effect of the special felt material, there has also been a proposal for realizing a remarkable sound absorbing effect by interposing an air layer between the special felt plate and the sound insulating plate (Patent Document 2).

JP-A-7-96569 JP 2009-264029 A

The honeycomb core material is made of kraft paper and has the effect of combining light weight and strength. It is simply a structure that pursues lightness and durability, and no consideration is given acoustically.
A panel made of a combination of a special felt board and a sound insulation board, which has a sound absorption effect mainly on the high frequency range on one side and a sound insulation effect on the other side, is ideal for partitioning offices. The effect was not considered. In this case, an air layer between the special felt board and the sound insulation board is indispensable in order to exert an effective sound absorbing effect, but the air layer may be a gap, and the air layer itself has a sound absorbing effect. There was no.

  Therefore, in the present invention, the sound layer is provided on both surfaces of the core layer in which the core material such as the paper core material is laminated with the sound insulation layer interposed therebetween, and the air layer is formed in the core material, so that the air layer in the gap between the open cores. In addition to the above effects, the overall sound absorption performance was improved by the vibration performance of the partition wall surrounding each open core of the core layer, and the above problems were solved.

That is, this invention is a sound absorption panel using the core material which has the opening core characterized by being comprised as follows.
(1) The open core is formed by partitioning with a short cylindrical partition and opening in the thickness direction.
(2) A large number of the open cores are formed continuously or discontinuously to form the first core material and the second core material.
(3) The core layer is configured by laminating the first core material and the second core material with a sound insulation layer interposed therebetween.
(4) A plate-like sound absorbing layer is formed by compressing a fiber material, the sound absorbing layer is disposed on both surfaces of the core layer, and the sound absorbing layer is closely adhered and overlapped on one surface and the other surface of the core layer. And fix.
(5) Further, when the core layer and the sound absorbing layer are in close contact with each other, an adhesive is applied only to the partition walls of the core layer so that the surface of the sound absorbing layer is not covered with the adhesive.

Moreover, in the above, it is a sound absorption panel using the core material characterized by being comprised as follows.
(1) In order to change the sound absorption characteristics of the open core, a sound absorbing material or a material having no sound absorbing effect is packed in all or part of the open core.

  The core material in the above is a paper honeycomb of a so-called hexagonal core, a bias core of a parallelogram or a rectangular core, a core based on a circle, a straight line, assuming a material mainly made of paper or resin processed into paper The concept includes a core based on a wave, and the shape of the open core is not limited as long as a large number of the divided open cores are continuously formed. In addition, paper is preferable because of its ease of processing and sound absorption effect due to the fiber gaps in the partition walls, but the material is arbitrary, and it is made of metal such as aluminum or steel, ceramics such as magnetic or earthenware, or other resin. In this case, it is desirable to coat the surface of the partition wall with fine irregularities or a porous paint.

  In addition, the above-described lamination in which the layers are fixed is a case where the layers are mainly adhered and laminated, but the layers do not move relative to each other at least on the outer peripheral side of the core material by some means other than adhesion without adhesion. To include.

  In addition, since the above-described open core is generally formed continuously, it is easy to handle as a core material at the time of manufacture, but a core material in which the open core is not continuous in part or in whole can be employed. Further, when a large number of open cores are provided continuously or discontinuously, open cores having different shapes and structures can be employed even if open cores having the same shape and structure are used.

  In the present invention, since the first absorbent layer and the second absorbent layer are laminated on both sides of the core layer composed of the core material and the sound insulating material to form a panel, the absorbent layer, the air layer, Since the sound insulating layer can be formed, the sound absorbing effect can be exhibited regardless of which side of the panel is directed to the sound source. Moreover, the panel which can exhibit the sound absorption performance from both sides can be configured easily and thinly.

  In this case, depending on the material used, if a felt-type special sound absorbing material is used, first the sound in the relatively high sound range is absorbed by the absorbing layer, passing through the air layer in the opening core of the core material, The sound reflected by the inner surface of the sound insulation layer again passes through the air layer in the core of the core material and is absorbed again from the inner surface side of the absorption layer. Therefore, according to the properties of the sound source, this panel can absorb the high sound range, or the components of the low sound range and the high sound range, and configure an optimal acoustic space.

FIG. 1 is a panel of an embodiment of the present invention, (a) is a front view with a frame member and a decorative cloth attached, (b) is a cross-sectional view taken along the line AA, (c) is a perspective view of the panel, and (d) is a perspective view. It is a disassembled perspective view of a panel. FIG. 2 shows a paper core material used in the embodiment of the present invention, in which (a) shows a folded state before spreading, and (b) shows a spread use state. FIG. 3 is a front view of another paper core material used in the embodiment of the present invention. FIG. 4 is a core layer of the present invention, (a) an exploded view and (b) a longitudinal sectional view. 5A to 5D are longitudinal sectional views of the panel of the present invention. FIG. 6 is a panel according to another embodiment of the present invention, in which (a) is a front view in which a frame member and a decorative cloth are attached, (b) is a cross-sectional view along BB, (c) is a perspective view of the panel, and (d) ) Is an exploded perspective view of the panel. FIG. 7 is a panel using a frame material according to another embodiment, wherein (a) is a plan view, (b) is a side view, and (c) is a front view. FIGS. 8A and 8B are diagrams showing the configuration of the panel and the frame material, in which FIG. 8A shows the side surface side and FIG. FIG. 9 is a graph of the experimental results of measuring the sound absorption performance of the panel of the present invention, and is a graph showing the measurement of the reverberation chamber method absorption rate.

1. Embodiment of panel 40

(1) If the base material 3 which laminated | stacked the strip | belt-shaped kraft materials 2 and 2 and adhered and laminated | stacked is comprised (FIG. 2 (a)) and the both ends 3a and 3a of the base material 3 are drawn, aspect ratio A first paper core material 4 and a second paper core material 4a are formed by obliquely disposing 1: 2 rectangular open cores 5 and 5 (so-called bias core) (FIG. 2B). In this case, the craft materials 2 and 2 constitute short partition walls 5a and 5a, and the inside of the partition walls 5a and 5a becomes the open core 5. Opening cores 5 are formed on both sides of one partition wall 5a, and the opening cores 5 are continuously arranged.

(2) The sound insulating material 25 is formed from craft paper (thickness t ₁₁ ). The sound insulating material 25 is not limited to kraft paper as long as it is a material that reflects sound (a material having a weak transmission function), and a metal plate such as aluminum, stainless steel, and steel, a resin plate, a gypsum board, and the like can also be used.

(3) on both sides of the sound insulation material 25 having a thickness of _{t 11,} the first paper core 4 having a thickness of _{t 10,} sandwiching the second paper core member 4a having a thickness of _{t 10} (FIG. 4 (a)), it and it is bonded and fixed to each other to form a paper core layer 1 having a thickness of t ₁ (Figure 4 (b)). The height of the paper core layer 1 H, the width _{D 1} (FIG. 1 (d)). Here, it is desirable that the end surfaces of the partition walls 5a and the surface of the sound insulating material 25 are bonded so as not to leak sound.

(4) The fiber material is compressed to form the first sound absorbing layer 20 and the second sound absorbing layer 30.
For example, a material containing PET (polyethylene terephthalate) resin fiber and vinyl chloride fiber is compressed, and the sound absorbing layer 20 is formed from this plate as a felt-like plate. The sound absorbing layer 20 is formed with a thickness t ₂ , a width D ₁ , and a length H.
Moreover, the sound absorption layer 20 can also use the material manufactured as follows, for example. Recycled fiber raw material consisting of natural fiber and chemical fiber is defibrated, and as a binder resin, PET resin fiber is mixed with this to make a raw fabric, and this raw fabric is heated to about 50 ° C to 150 ° C and a chill roll is used. And a fiber hard plate having a surface weight of 0.5 to 1.0 kg / m ² and an air flow resistance value of 1000 to 4000 N · s / m ³ is formed. The two sound absorbing layers 30 are configured.

(5) The inner surface 21 of the first sound absorbing layer 20 is provided on one surface (the first paper core material 4 side) 6 of the paper core layer 1, and the inner surface of the second sound absorbing layer 30 is provided on the other surface (second paper core material 4a side) 6a. 31 are brought into close contact with each other to form an integrated panel 40 in which the respective layers are laminated (FIGS. 1B to 1D and FIG. 5A). In this case, the paper core layer 1, the first sound absorbing layer 20, and the second sound absorbing layer 30 are laminated with the upper edges 8, 23, 33, the lower edges 8a, 23a, 33a, and the side edges 7, 22, 32 aligned. (FIG. 1 (d).
In this case, an adhesive is applied to the entire surface of the plate-like end surfaces of the one surface 6 and the other surface 6a of the paper core layer 1 (that is, the end surfaces of the partition walls 5a and 5a), and the inner surfaces 21 of the first sound absorbing layers 20 respectively. The inner surfaces 31 of the second sound insulation layers 30 are bonded and laminated. In this case, since both the surfaces 21 and 21a of the first sound absorbing layer 20 and the both surfaces 31 and 31a of the second sound absorbing layer 30 need to pass air, an adhesive is applied only to the partition walls 5a and 5a of the paper core materials 4 and 4a. Is applied to the first sound absorbing layer 20 and the second sound absorbing layer 30 so that the surface of each of the sound absorbing layers 20 and 30 is not covered with an adhesive.

(6) Further, in manufacturing, the paper core materials 4 and 4a are not stable in shape, but in a state in which the paper core layer 1 is formed by fixing with the sound insulating material 25 in advance, the paper core layer 1 has a strong and stable structure. In manufacturing, handling becomes easy.

(7) Moreover, in the above, the paper core materials 4 and 4a can also be made into the structure where the kraft paper 2 was bent and the cylinder was arranged in zigzag form (FIG. 3). In this case, the cylinder has partition walls 5a and 5a, and circular (water droplet-shaped) open cores 5 and 5 are provided in the partition walls 5a and 5a (FIG. 3).

2. Use of panel 40

(1) Since the panel-like first sound absorbing layer 20 and the second sound absorbing layer 30 are bonded and fixed to both surfaces of the paper core layer 1, the panel 40 can be arranged independently, but a frame member 42 may be provided. it can. In general, considering the workability of attaching adjacent panels 40, 40 and attaching the panel 40 to a wall or ceiling, the frame material 42 (vertical frame material made of wood, metal or hard resin and having a U-shaped cross section is used. 42a and horizontal frame member 42b) are provided around the four sides (FIGS. 1A and 1B).
Further, the outer surface 21a of the first sound absorbing layer 20 of the panel 40 and the outer surface 31a of the second sound insulating layer 30 are respectively covered with the decorative cloths 44, 44, and the four sides of the decorative cloth 44 are surrounded by the frame member 42 and the panel 40 (the sound absorbing layer 20, the sound insulating layer). Layer 30) (FIGS. 1A and 1B).
In this case, the decorative cloth 44 is made of, for example, a woven fabric of fibers, and it is necessary to form a gap (small through hole) through which air passes between the front surface and the back surface of the fiber. In addition, since any material, color or pattern can be formed by the decorative cloth 44, it can be appropriately selected and used according to the preference of the installation space.

(2) The panel 40 “attached with the frame 42 and the decorative cloth 44” formed as described above, or the single panel 40 “without using the frame material 42 and the decorative cloth 44” has the sound absorbing layers 20 and 30 on both sides. Use either one of them towards the sound source.
In this case, even if there is a sound source on both sides of the panel 40, any sound can be absorbed, so that it can be used for various purposes such as room partitioning, partitions, and desk blind partition.

(3) in the material of the first second paper core 4,4a same structure, it was constructed in an identical thickness _{t 10, t 10,} The first second sound absorbing layer 20 and 30 with a material having the same structure configuration was, but the structure and thickness of the paper core material 4, 4a, materials of the sound absorbing layer 20 and 30, since put out features such as easily absorbs the frequency characteristics and volume by the thickness t _2, t _3, characterized in advance source Is known, the characteristics of the first and second paper core members 4 and 4a and the first and second sound absorbing layers 20 and 30 can be changed according to the sound source. In addition, an optimal acoustic environment can be realized by appropriately combining them.

(4) So far, the applicant has confirmed the sound absorbing effect with the structure of “sound absorbing layer + air layer + sound insulating layer”, but by using a paper core material and perforated board material (punching metal), Sound absorption effect was realized. This is because the opening core 5 surrounded by the partition walls 5a and 5a of the paper core materials 4 and 4a constitutes one air layer, the clear flow effect by the opening core 5, and the attenuation effect by reflection and absorption by the partition walls 5a and 5a. It is estimated that there is.

(5) Moreover, the sound absorption test was done using the test body (panel 40. Thickness of about 24.5 mm) of the following dimensions.
Paper core layer 1, a sound insulation layer 25 having a thickness of t _11, the first Papakoa member 4 having a thickness of t _10, a structure obtained by laminating sandwiching the second paper core 4a, the following specifications.
Thickness t ₁ ≈14 mm (FIG. 1 (d), FIG. 3 (a) (b))
The first paper core material 4 and the second paper core material 4a are both made of kraft paper, and the kraft paper 2 is bent as shown in FIG. 3, and cylinders are arranged in a staggered manner, and circular (water droplets) are formed in the partition walls 5a and 5a. Shape) and having open cores 5 and 5 of diameter D, and the following specifications.
Thickness t ₁₀ = 6.5 mm (FIG. 4 (a))
Shape of open core 5 D = 12 mm (FIG. 3)
The sound insulation layer 25 is made of kraft paper and has the following specifications.
Thickness t ₁₁ = 1.0 mm (FIG. 4 (a))
In addition, both the first sound absorbing material 20 and the second sound absorbing layer 30 are made of the felt-like material of the above embodiment and have the following specifications.
Thickness t ₂ = Thickness t ₃ = 5.0 mm (FIG. 1 (d))
When the panel as described above was measured for the reverberation chamber method sound absorption coefficient (Alpha Cabin), the result shown in the graph of FIG. 9 was obtained. A sound absorption coefficient of 0.80 or higher was achieved at a frequency of 1600 Hz or higher. However, the results were somewhat unsatisfactory at lower frequencies. This is preferentially to reduce the thickness of the panel 40, a point having a small air layer (thickness t ₁₀ of the paper core _4,4a), the adhesion between the paper core 4,4a sound insulating layer 25 It is thought that the factor which adopted craft paper from workability is a factor. Therefore, if a metal plate made of steel or the like is used for the sound insulating layer 25 and the thickness t10 of the paper core materials 4 and 4a is about ₁₀ mm, a sound absorption coefficient of about 0.80 or more is expected at about 800 Hz or more. . In addition, the first sound absorbing layer 20 side (first paper core material 4 side), which should be the same, and the second sound absorbing layer 30 side (second paper core material 4a side) have slightly different sound absorption rates. cage, which is non-uniform thickness the thickness t ₁₁ of the sound insulation layer 35, include machining accuracy of the paper core 4, 4a, believed to be caused by more uneven adhesion accordingly.

3. Other embodiments

(1) In the said embodiment, although the paper core layer 1, the sound absorption layer 20, and the sound insulation layer 30 were closely_contact | adhered (Fig.5 (a)), the other surface 6a of the paper core layer 1 and the inner surface 31 of the sound insulation layer 30 are attached. It is also possible to form a gap 15 between the one surface 6 of the paper core layer 1 and the inner surface 21 of the sound absorbing layer 20 (FIG. 5D). Further, the one surface 6 of the paper core layer 1 and the inner surface 21 of the sound absorbing layer 20 can be in close contact, and the gap 14 can be formed between the other surface 6 a of the paper core layer 1 and the inner surface 31 of the sound insulating layer 30. (FIG. 5C). Further, a gap 15 is provided on one surface 6 of the paper core layer 1 and a gap 14 is provided on the other surface 6a, and the inner surface 21 of the sound absorbing layer 20 and the inner surface 31 of the sound insulating layer 30 can be disposed respectively (FIG. 5B). ). Thus, when the gaps 14 and 15 are formed, the frame member 42 is essential (FIG. 5).

(2) Moreover, in the said embodiment, the other frame material 42 (vertical frame material 42a, horizontal frame material 42b) can also be used (FIG. 7, FIG. 8).
In this case, first, the upper surface (the upper surface 8 of the paper core 1, the upper surface 23 of the first sound absorbing layer 20, the upper surface 33 of the second sound absorbing layer 30) and the lower surface (the upper surface 8 of the paper core 1, the first sound absorbing layer 20). A V-shaped mounting groove 46 is formed in the length direction (the depth direction in FIG. 8A and the left-right direction in FIG. 8B) on the upper surface 23 of FIG. 8 and the upper surface 33 of the second sound absorbing layer 30. The V-shaped mounting groove 46 is deeply formed at the center side (sound insulating material 25 side) (FIG. 8A).
Vertical frame members 42a, 42a formed with V-shaped notches 47 having the same shape as the V-shaped mounting groove 46 at the top and bottom,
The panel 40 is fixed to the side surfaces (the side surface 7 of the paper core 1, the side surface 23 of the first sound absorbing layer 20, and the side surface 32 of the second sound absorbing layer 30) by bonding or the like. The horizontal frame members 42b and 42b on which the V-shaped mounting ridges 48 that can be inserted into the V-shaped mounting grooves 46 and the V-shaped notches 47 are fixed to the upper and lower surfaces of the panel 40 by bonding or the like.
Moreover, the edge part of the V-shaped attachment protrusion 48 of the upper and lower vertical frame members 42b and 42b is fixed to the V-shaped notch 47 of the horizontal frame member 42a by adhesion or the like. As described above, the panel 40 with the vertical frame member 48a and the horizontal frame member 48b is formed (FIG. 7). In this panel 40, the front end of the panel 40 can be configured with a simple frame material without any visible cut ends.
At this time, if the decorative cloth 44 is put on the surface of the panel and the peripheral edge of the decorative cloth 44 is sandwiched between the vertical frame 42a, the horizontal frame 42b and the panel 40, the decorative cloth 44 can be easily and easily operated. Can be attached (FIG. 7).
Further, the V-shaped mounting groove 46 of the panel 40 can be formed on the side surface. In this case, the V-shaped mounting notch 47 is formed in the vertical frame member 42b, and the V-shaped mounting ridge 48 is formed in the horizontal frame member 42a. Form (not shown).
Further, the V-shaped mounting groove 46 formed in the panel 40 is convex downward on the upper surface and convex upward on the lower surface, and the horizontal frame member 42b can be inserted, and the center side (near the sound insulating material 25) is deep in the thickness direction. For example, the shape is not limited to the V-shape, and other shapes such as a U-shape and a convex shape may be used (not shown). In this case, according to the shape of the mounting groove 46, the mounting notch 47 of the vertical frame member 42a and the mounting protrusion 48 of the horizontal frame member 42b are also made to correspond.

(3) In the above embodiment, in order to change the sound absorption characteristics, various sound absorbing materials are filled in all or part of the open cores 5 and 5 of the paper core materials 4 and 4a, or the sound absorbing effect is reduced. Furthermore, it is also possible to close all or part of the open cores 5 and 5 by filling a material having no sound absorbing effect (not shown).

(4) Moreover, in the said embodiment, the functional opening 10 is provided in the desired position (for example, center part) of the paper core layer 1, and the sound absorption characteristic to be reinforced at the place of use is set, and the auxiliary absorbing sound material 12 is selected. Thus, the auxiliary sound absorbing material 12 can be packed in the functional opening 10 (FIG. 6). In this case, the functional opening 10 has a common opening for all of the first paper core material 4, the second paper core material 4 a and the sound insulating material 25 constituting the paper core layer 1, but the opening of the sound insulating material 25 is omitted. In addition, an opening can be formed in both or one of the first paper core material 4 and the second paper core material 4a (not shown).
By forming the functional opening 10, a material that weakens the sound absorption effect can be adopted as the auxiliary absorbent 12, and the sound absorption characteristics after the panel 40 is installed can be finely adjusted.

1 Paper core layer (core layer)
4 1st paper core material (core material)
4a Second paper core material (core material)
5 Open Core 5a of Paper Core Material Partition 6 of Open Core 6 One Side 6a of Paper Core Layer Other Side 7 of Paper Core Layer Side Edge 8 of Paper Core Layer Upper Edge 8a of Paper Core Layer Lower Edge 10 of Paper Core Layer Functional Opening 12 Auxiliary sound absorbing material 14, 15 Gap 17 V-shaped mounting groove (paper core)
20 first sound absorbing layer 21 inner surface 21a of first sound absorbing layer outer surface 22 of first sound absorbing layer side edge 23 of first sound absorbing layer upper edge 23a of first sound absorbing layer lower edge 25 of first sound absorbing layer sound insulating material 30 second sound absorbing material Layer 31 Inner surface 31a of second sound absorbing layer Outer surface 32 of second sound absorbing layer Side edge 33 of second sound absorbing layer Upper edge 33a of second sound absorbing layer Lower edge 40 of second sound absorbing layer Panel 42 Frame member 42a Vertical frame member 42b Horizontal Frame material 44 Decorative cloth 46 V-shaped mounting groove (panel)
47 V-shaped mounting notch (vertical frame material)
48 V-shaped mounting ridge (horizontal frame material)

Claims (2)

A sound-absorbing panel using a core material having an open core characterized by being configured as follows.
(1) The open core is formed by partitioning with a short cylindrical partition and opening in the thickness direction.
(2) A large number of the open cores are formed continuously or discontinuously to form the first core material and the second core material.
(3) The core layer is configured by laminating the first core material and the second core material with a sound insulation layer interposed therebetween.
(4) A plate-like sound absorbing layer is formed by compressing a fiber material, the sound absorbing layer is disposed on both surfaces of the core layer, and the sound absorbing layer is closely adhered and overlapped on one surface and the other surface of the core layer. And fix.
(5) Further, when the core layer and the sound absorbing layer are in close contact with each other, an adhesive is applied only to the partition walls of the core layer so that the surface of the sound absorbing layer is not covered with the adhesive. The sound absorbing panel using the core material according to claim 1, which is configured as follows.
(1) In order to change the sound absorption characteristics of the open core, a sound absorbing material or a material having no sound absorbing effect is packed in all or part of the open core.

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