JP2017050151A - Terminal, electric wire with terminal, wiring harness, connection method for coated conductive wire and terminal and crimping management method for the same - Google Patents
Terminal, electric wire with terminal, wiring harness, connection method for coated conductive wire and terminal and crimping management method for the same Download PDFInfo
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- JP2017050151A JP2017050151A JP2015172811A JP2015172811A JP2017050151A JP 2017050151 A JP2017050151 A JP 2017050151A JP 2015172811 A JP2015172811 A JP 2015172811A JP 2015172811 A JP2015172811 A JP 2015172811A JP 2017050151 A JP2017050151 A JP 2017050151A
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- 238000002788 crimping Methods 0.000 title claims abstract description 204
- 238000000034 method Methods 0.000 title claims description 13
- 238000007726 management method Methods 0.000 title description 3
- 229920005989 resin Polymers 0.000 claims abstract description 139
- 239000011347 resin Substances 0.000 claims abstract description 139
- 239000011248 coating agent Substances 0.000 claims abstract description 32
- 238000000576 coating method Methods 0.000 claims abstract description 32
- 239000004020 conductor Substances 0.000 claims description 91
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 15
- 239000002184 metal Substances 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 10
- 238000004078 waterproofing Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 description 16
- 238000007906 compression Methods 0.000 description 16
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005304 joining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
本発明は自動車等に用いられる端子付き電線等に関するものである。 The present invention relates to an electric wire with a terminal used for an automobile or the like.
従来、自動車、OA機器、家電製品等の分野では、電力線や信号線として、電気導電性に優れた銅系材料からなる電線が使用されている。特に、自動車分野においては、車両の高性能化、高機能化が急速に進められており、車載される各種電気機器や制御機器が増加している。したがって、これに伴い、使用される端子付き電線も増加する傾向にある。 Conventionally, in fields such as automobiles, OA equipment, and home appliances, electric wires made of copper-based materials having excellent electrical conductivity have been used as power lines and signal lines. In particular, in the automobile field, the performance and functionality of vehicles are rapidly increasing, and various electric devices and control devices mounted on the vehicle are increasing. Therefore, the electric wire with a terminal used in this tends to increase.
一方、環境問題が注目される中、自動車の軽量化が要求されている。したがって、ワイヤハーネスの使用量増加に伴う重量増加が問題となる。このため、従来使用されている銅線に代えて、軽量なアルミニウム電線が注目されている。 On the other hand, while environmental problems are attracting attention, the weight reduction of automobiles is required. Therefore, an increase in weight accompanying an increase in the amount of wire harness used becomes a problem. For this reason, it replaces with the copper wire currently used conventionally and the lightweight aluminum electric wire attracts attention.
ここで、このような電線同士を接続する際や機器類等の接続部においては、接続用端子が用いられる。しかし、アルミニウム電線を用いた端子付き電線であっても、接続部の信頼性等のため、端子部には、電気特性に優れる銅が使用される場合がある。このような場合には、アルミニウム電線と銅製の端子とが接合されて使用される。 Here, a connection terminal is used when connecting such electric wires or in a connection portion such as a device. However, even if it is an electric wire with a terminal using an aluminum electric wire, copper which is excellent in an electrical property may be used for a terminal part for reliability of a connection part. In such a case, an aluminum electric wire and a copper terminal are joined and used.
しかし、異種金属を接触させると、標準電極電位の違いから、いわゆる電食が発生する恐れがある。特に、アルミニウムと銅との標準電極電位差は大きいため、接触部への水の飛散や結露等の影響により、電気的に卑であるアルミニウム側の腐食が進行する。このため、接続部における電線と端子との接続状態が不安定となり、接触抵抗の増加や線径の減少による電気抵抗の増大、更には断線が生じて電装部品の誤動作、機能停止に至る恐れがある。 However, when different metals are brought into contact, so-called electrolytic corrosion may occur due to the difference in standard electrode potential. In particular, since the standard electrode potential difference between aluminum and copper is large, corrosion on the aluminum side, which is electrically base, progresses due to the influence of water scattering and condensation on the contact portion. For this reason, the connection state between the electric wire and the terminal at the connection portion becomes unstable, and there is a risk that the electrical resistance increases due to an increase in contact resistance or a decrease in wire diameter, and further, the disconnection may occur, resulting in malfunction of the electrical component or stop of the function. is there.
このような圧着端子の電線に対する接続構造としては、例えば、導体圧着部の前後において、止水シートが設けられ、導体圧着部と導体露出部との接続部の前後が止水シートで塞がれた接続構造がある(特許文献1)。 As a connection structure for such a crimp terminal to an electric wire, for example, a waterproof sheet is provided before and after the conductor crimp part, and the front and rear of the connection part between the conductor crimp part and the conductor exposed part are closed with the waterproof sheet. There is a connection structure (Patent Document 1).
特許文献1のように、電線導体圧着部と導体露出部との圧着部の前後に止水シートを配置することで、電線導体と端子との接合部分が密封され、接続部への水等の浸入を防止することができる。 Like patent document 1, the junction part of an electric wire conductor and a terminal is sealed by arrange | positioning a water stop sheet | seat before and after the crimping part of an electric wire conductor crimping part and an exposed conductor part, and water etc. to a connection part Intrusion can be prevented.
一方、止水シートによる防水が確実に行われていることを確認するために、特許文献1では、止水シートを配置する際に、端子の圧着部の前後から、止水シートがはみ出すように配置される。このように、止水シートがはみ出していることで、止水シートが確実に配置されたことを外部から確認することができる。 On the other hand, in order to confirm that the waterproofing by the waterproof sheet is performed reliably, in Patent Document 1, when the waterproof sheet is disposed, the waterproof sheet protrudes from the front and rear of the crimping portion of the terminal. Be placed. Thus, it can confirm from the exterior that the water stop sheet | seat was reliably arrange | positioned because the water stop sheet | seat protrudes.
しかし、止水シートを圧着部からはみ出すように配置すると、その後の取扱い時や、電線の圧着作業の際に、はみ出した止水シートの破れや破損の恐れがある。また、止水シートが圧着部からはみ出していても、適切な圧着が行われているかどうかを判断することは困難である。特に、端子の金属部分同士の重なり部だけではなく、被覆導線の被覆部の外周面と、端子内面との間の止水性が、圧着時に確実に得られたかどうかを確認することは困難である。 However, if the waterproof sheet is disposed so as to protrude from the crimping portion, the protruding waterproof sheet may be torn or damaged during subsequent handling or when the electric wire is crimped. Moreover, even if the water-stop sheet protrudes from the pressure-bonding portion, it is difficult to determine whether or not appropriate pressure-bonding has been performed. In particular, it is difficult to confirm whether or not water tightness between the outer peripheral surface of the covered portion of the coated conductor and the inner surface of the terminal is obtained at the time of crimping as well as the overlapping portion of the metal portions of the terminal. .
本発明は、このような問題に鑑みてなされたもので、確実に防水処理を行うことが可能であり、適切な圧着が行われていることを判断することが可能な端子等を提供することを目的とする。 The present invention has been made in view of such a problem, and provides a terminal or the like that can reliably perform waterproofing and can determine that appropriate crimping has been performed. With the goal.
前述した目的を達するために第1の発明は、被覆導線と接続される端子であって、前記被覆導線が圧着される圧着部と、端子本体とを有し、前記圧着部は、前記被覆導線の被覆部を圧着する被覆圧着部と、前記被覆部から露出する導線を圧着する導線圧着部と、が一体で形成されており、少なくも、前記被覆圧着部の後端部近傍に、樹脂が配置され、前記樹脂は、端子表面上に配置され、前記被覆圧着部の後端部から前記樹脂が形成される位置までの距離が、0mmを超えて前記樹脂の厚みの5倍以下であることを特徴とする端子である。 In order to achieve the above-described object, a first invention is a terminal connected to a coated conductor, and includes a crimping portion to which the coated conductor is crimped, and a terminal main body, and the crimping portion includes the coated conductor. And a lead wire crimping part for crimping a conductor exposed from the cover part, and at least a resin is provided in the vicinity of the rear end of the coat crimping part. The resin is disposed on the terminal surface, and the distance from the rear end portion of the coated crimping portion to the position where the resin is formed is more than 0 mm and not more than 5 times the thickness of the resin. It is a terminal characterized by.
第1の発明によれば、被覆圧着部の後端部近傍に、樹脂が配置されるが、樹脂が、圧着部からはみ出していないため、作業時に樹脂が剥がれたり損傷することを抑制することができる。また、被覆圧着部の後端部から樹脂が形成される位置までの距離が、0mmを超えて樹脂の厚みの5倍以下であり、圧着する際には、端子と被覆部との間から、樹脂がはみ出すように樹脂の配置が設計される。したがって、圧着によって、被覆部と端子との間が樹脂で密封されたことを把握することができるとともに、適切な圧着時には、所定の量の樹脂がはみ出すことから、樹脂のはみ出し量によって、圧着が適切に行われたことを把握することができる。 According to the first invention, the resin is disposed in the vicinity of the rear end portion of the coated crimping portion, but since the resin does not protrude from the crimping portion, it is possible to prevent the resin from peeling off or being damaged during work. it can. In addition, the distance from the rear end portion of the coated crimping portion to the position where the resin is formed is more than 0 mm and not more than 5 times the thickness of the resin, and when crimping, from between the terminal and the coated portion, The arrangement of the resin is designed so that the resin protrudes. Accordingly, it is possible to grasp that the space between the covering portion and the terminal is sealed with resin by crimping, and since a predetermined amount of resin protrudes at the time of appropriate crimping, the crimping is performed depending on the amount of the resin protruding. Know what was done properly.
第2の発明は、第1の発明にかかる端子と、被覆導線とが接続された端子付き電線であって、前記被覆導線が、前記圧着部で圧着され、前記被覆圧着部の後端から、前記被覆導線の前記被覆部の外周に前記樹脂がはみだしていることを特徴とする端子付き電線である。 A second invention is a terminal-attached electric wire to which the terminal according to the first invention and a coated conductor are connected, wherein the coated conductor is crimped by the crimp portion, and from the rear end of the coated crimp portion, The electric wire with a terminal is characterized in that the resin protrudes from an outer periphery of the covering portion of the coated conductor.
前記端子は、銅又は銅合金製であり、前記被覆導線の導線は、アルミニウムまたはアルミニウム合金製であってもよい。 The terminal may be made of copper or a copper alloy, and the conductor of the coated conductor may be made of aluminum or an aluminum alloy.
第2の発明によれば、圧着する際には、被覆圧着部の後端から、樹脂がはみ出すようにすることで、樹脂によって接続部が密封されたことを把握することができるとともに、樹脂のはみ出し量によって、圧着が適切に行われたことを把握することができる。 According to the second invention, when crimping, the resin protrudes from the rear end of the coated crimping portion, so that the connection portion is sealed by the resin, and the resin It is possible to grasp that the crimping has been appropriately performed by the amount of protrusion.
また、樹脂によって、電線導体と圧着部との接続部を確実に密封することができるため、異種金属の接続時にも、電食の発生を抑制することができる。 Moreover, since the connection part of an electric wire conductor and a crimping | compression-bonding part can be reliably sealed with resin, generation | occurrence | production of electrolytic corrosion can be suppressed also at the time of the connection of a dissimilar metal.
第3の発明は、第2の発明にかかる端子付き電線が複数本束ねられたことを特徴とするワイヤハーネスである。 A third invention is a wire harness in which a plurality of electric wires with terminals according to the second invention are bundled.
本発明では、複数本の端子付き電線を束ねて用いることもできる。 In the present invention, a plurality of electric wires with terminals can be bundled and used.
第4の発明は、被覆導線と端子との接続方法であって、前記端子は、前記被覆導線が圧着される圧着部と、端子本体とを有し、前記圧着部は、前記被覆導線の被覆部を圧着する被覆圧着部と、前記被覆部から露出する導線を圧着する導線圧着部と、が一体で形成されており、前記圧着部に前記被覆導線の先端を配置した状態で、前記被覆圧着部の後端部近傍において、前記被覆圧着部と前記被覆導線の前記被覆部の間に樹脂が配置され、前記樹脂は、端子表面上に配置され、前記被覆圧着部で前記被覆導線の前記被覆部を圧着するとともに、前記導線圧着部で前記被覆部から露出する前記導線を圧着し、前記被覆圧着部の後端から、前記被覆導線の前記被覆部の外周に前記樹脂をはみださせることを特徴とする被覆導線と端子との接続方法である。 A fourth invention is a method for connecting a coated conductor and a terminal, wherein the terminal has a crimping portion to which the coated conductor is crimped, and a terminal body, and the crimping portion is coated with the coated conductor. A cover crimping part for crimping the part and a conductor crimping part for crimping the conductor exposed from the coating part are integrally formed, and the coated crimping part is disposed in a state where the tip of the coated conductor is disposed in the crimping part. In the vicinity of the rear end portion of the part, a resin is disposed between the coated crimping part and the coated part of the coated conducting wire, the resin is disposed on the terminal surface, and the coating of the coated conducting wire by the coated crimping part Crimping a portion, crimping the conductor exposed from the covering portion at the conductor crimping portion, and protruding the resin from the rear end of the covering crimp portion to the outer periphery of the covering portion of the coated conductor With the connection method of coated conductor and terminal That.
前記樹脂は、前記被覆導線の外周に設けられ、前記樹脂が設けられた前記被覆導線を前記圧着部に配置して圧着してもよい。 The resin may be provided on an outer periphery of the coated conducting wire, and the coated conducting wire provided with the resin may be disposed and crimped on the crimping portion.
前記樹脂は、前記被覆圧着部の内面に設けられ、前記樹脂が設けられた前記圧着部に前記被覆導線を配置して圧着してもよい。 The resin may be provided on an inner surface of the coated crimping portion, and the coated conducting wire may be disposed and crimped on the crimped portion provided with the resin.
第4の発明によれば、圧着前には、樹脂のはみ出しがないため、圧着作業時等に樹脂が破損することを防止することができ、取扱いが容易であるとともに、圧着後には、樹脂をはみ出させることで、確実に樹脂で接続部が密封されたことを把握することができる。 According to the fourth invention, since the resin does not protrude before the crimping, the resin can be prevented from being damaged during the crimping operation and the like, and the handling is easy. By making it protrude, it can be grasped | ascertained that the connection part was sealed with resin reliably.
この際、樹脂をあらかじめ被覆導線の外周に設けておくことで、端子へ被覆導線を配置する際等に、当該樹脂が破損することを抑制することができる。 At this time, by providing the resin in advance on the outer periphery of the coated conductor, it is possible to prevent the resin from being damaged when the coated conductor is disposed on the terminal.
また、樹脂をあらかじめ被覆圧着部の内面に設けておくことで、被覆導線の挿入代によらず、被覆圧着部の後端部からの距離を一定にすることができる。 Moreover, by providing the resin on the inner surface of the coated crimping portion in advance, the distance from the rear end portion of the coated crimped portion can be made constant regardless of the insertion allowance of the coated conductor.
第5の発明は、被覆導線と端子との圧着管理方法であって、前記端子は、前記被覆導線が圧着される圧着部と、端子本体とを有し、前記圧着部は、前記被覆導線の被覆部を圧着する被覆圧着部と、前記被覆部から露出する導線を圧着する導線圧着部と、が一体で形成されており、前記圧着部に前記被覆導線の先端を配置した状態で、前記被覆圧着部の後端部近傍において、前記被覆圧着部と前記被覆導線の前記被覆部の間に樹脂が配置され、前記樹脂は、端子表面上に配置され、前記被覆圧着部で前記被覆導線の前記被覆部を圧着するとともに、前記導線圧着部で前記被覆部から露出する前記導線を圧着し、前記被覆圧着部の後端から、前記被覆部の外周に前記樹脂をはみださせ、前記樹脂のはみ出し量によって、圧着の良否を判定することを特徴とする被覆導線と端子との圧着管理方法である。 5th invention is a crimping | crimping management method of a covered conducting wire and a terminal, Comprising: The said terminal has a crimping | compression-bonding part to which the said covered conducting wire is crimped | bonded, and a terminal main body, The said crimping | compression-bonding part is the said covered conducting wire. A covering crimping part for crimping the covering part and a conductor crimping part for crimping the conductor exposed from the covering part are integrally formed, and the covering is performed in a state where the tip of the covering conducting wire is arranged in the crimping part. In the vicinity of the rear end portion of the crimping portion, a resin is disposed between the coated crimping portion and the coated portion of the coated conducting wire, the resin is disposed on a terminal surface, and the coated crimping portion includes the resin of the coated conducting wire. Crimping the coating portion, crimping the conductor exposed from the coating portion at the lead wire crimping portion, protruding the resin from the rear end of the coating crimping portion to the outer periphery of the coating portion, Judge the quality of crimping by the amount of protrusion A compression method for managing the coated conductive wire and the terminal, characterized.
第5の発明によれば、圧着前には、樹脂のはみ出しがないため被覆導線の圧着時等に樹脂が破損することを防止することができ、取扱いが容易であるとともに、圧着後には、樹脂をはみ出させることで、確実に樹脂で密封されたことを把握することができる。この際、樹脂のはみ出し量によって、圧着の良否を判定することで、圧着が適切に行われたことを確実に把握することができる。 According to the fifth aspect of the present invention, since the resin does not protrude before crimping, the resin can be prevented from being damaged when the coated conductor is crimped, and the handling is easy. By protruding, it can be ascertained that the resin is reliably sealed with resin. At this time, it is possible to reliably grasp that the pressure bonding has been properly performed by determining whether the pressure bonding is good or not based on the amount of protrusion of the resin.
本発明によれば、確実に防水処理を行うことが可能であり、適切な圧着が行われていることを判断することが可能な端子等を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the terminal etc. which can perform waterproofing reliably and can judge that appropriate crimping | compression-bonding are performed can be provided.
以下、図面を参照しながら、本発明の実施形態について説明する。図1は、被覆導線と接続される端子1を示す斜視図であり、図2は、端子1の展開平面図である。端子1は、例えば銅または銅合金製であり、端子本体3と圧着部5とからなる。端子本体3は、所定の形状の板状素材を、断面が矩形の筒体に形成したものである。端子本体3は、内部に、板状素材を矩形の筒体内に折り込んで形成される弾性接触片を有する。端子本体3は、前端部から雄端子などが挿入されて接続される。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing a terminal 1 connected to a coated conductor, and FIG. 2 is a developed plan view of the terminal 1. The terminal 1 is made of, for example, copper or a copper alloy, and includes a terminal body 3 and a crimping portion 5. The terminal body 3 is formed by forming a plate-shaped material having a predetermined shape into a cylindrical body having a rectangular cross section. The terminal body 3 has an elastic contact piece formed by folding a plate-shaped material into a rectangular cylinder. The terminal body 3 is connected by inserting a male terminal or the like from the front end.
圧着部5は、被覆導線と圧着される部位であり、端子1の長手方向に垂直な断面形状が略U字状のバレル形状を有する。圧着部5は、被覆導線の先端側の導線部を圧着する導線圧着部7と、被覆導線の被覆部の一部を圧着する被覆圧着部9とからなる。導線圧着部7と被覆圧着部9とは、一体で形成される。 The crimping part 5 is a part to be crimped to the coated conductor, and has a barrel shape in which a cross-sectional shape perpendicular to the longitudinal direction of the terminal 1 is substantially U-shaped. The crimping part 5 includes a lead crimping part 7 for crimping the lead part on the tip side of the coated conductor and a covering crimping part 9 for crimping a part of the covering part of the coated conductor. The lead wire crimping part 7 and the covering crimping part 9 are integrally formed.
導線圧着部7の内面の一部には、幅方向(後述する圧着部5を丸めた際の周方向)にセレーション11が設けられる。このようにセレーション11を形成することで、導線を圧着した際に、導線の表面の酸化膜を破壊しやすく、また、導線との接触面積を増加させることができる。
A
導線圧着部7の端子本体3側の前端部の少なくとも一部(図では、前端部近傍の圧着部5の略全幅)には、樹脂13aが配置される。また、被覆圧着部9の幅方向端部近傍の少なくとも一部(図では、圧着部5の幅方向の一方の側の端部近傍の略全長)には、樹脂13bが配置される。なお、本発明では、端子本体3側の前端部および圧着部5の幅方向の端部を合わせて縁部15とする。 Resin 13a is disposed on at least a part of the front end portion of the lead wire crimping portion 7 on the terminal main body 3 side (in the drawing, substantially the full width of the crimping portion 5 near the front end portion). In addition, the resin 13b is disposed at least in the vicinity of the end portion in the width direction of the covering crimp portion 9 (in the drawing, the substantially entire length near the end portion on one side in the width direction of the crimp portion 5). In the present invention, the front end portion on the terminal body 3 side and the end portion in the width direction of the crimping portion 5 are combined to form the edge portion 15.
また、被覆圧着部9の後端部15a近傍の少なくとも一部(図では、後端部15a近傍の圧着部5の略全幅)には、樹脂13cが配置される。樹脂13cは、被覆導線の被覆部の樹脂の硬度と同じか、またはそれよりも軟らかい樹脂であることが望ましく、例えばポリアミドイミドである。なお、樹脂13a、13b、13cは、同じ材質であることが望ましい。樹脂13a、13b、13cは、端子1の所定の部位に塗布によって設けてもよく、予め所定の形状に形成されたブチルゴム、シリコーンゴム、エポキシ樹脂、ウレタンゴム等の樹脂シートを所定の位置に貼り付けてもよい。また、樹脂13a、13b、13cは、端子形状に成形する前の展開状態に配置してもよく、または端子形状に成形した後に配置してもよい。 In addition, the resin 13c is disposed in at least part of the vicinity of the rear end portion 15a of the cover crimping portion 9 (in the drawing, substantially the entire width of the crimp portion 5 near the rear end portion 15a). The resin 13c is desirably a resin that is the same as or softer than the hardness of the resin of the coating portion of the coated conductor, and is, for example, polyamideimide. The resins 13a, 13b, and 13c are preferably made of the same material. The resins 13a, 13b, and 13c may be provided on predetermined portions of the terminal 1 by application, and a resin sheet such as butyl rubber, silicone rubber, epoxy resin, or urethane rubber formed in a predetermined shape is pasted in a predetermined position. May be attached. Moreover, resin 13a, 13b, 13c may be arrange | positioned in the expansion | deployment state before shape | molding in a terminal shape, or may be arrange | positioned after shape | molding in a terminal shape.
樹脂13a、13b、13cは、圧着部5の縁部15および後端部15aからはみ出さないように配置(すなわち、端子表面上にのみ配置)される。すなわち、圧着部5の縁部15から樹脂13a、13bが形成される位置までの距離Xは、0mm<X≦5t(但し、tは樹脂の厚み)であることが望ましく、圧着部5の後端部15aから樹脂13cが形成される位置までの距離Aは、0mm<A≦5t(但し、tは樹脂の厚み)であることが望ましい。さらに望ましくは、0mm<X≦t、0mm<A≦tである。なお、樹脂の厚みtは0.01mm〜0.2mmであることが望ましい。樹脂の厚みtが薄すぎると、圧着時に破壊や切断する恐れがあり、樹脂の厚みtが厚すぎると、コネクタハウジングキャビティに収まらなくなる可能性がある。 The resins 13a, 13b, and 13c are arranged so as not to protrude from the edge 15 and the rear end 15a of the crimping part 5 (that is, arranged only on the terminal surface). That is, the distance X from the edge 15 of the crimping part 5 to the position where the resins 13a and 13b are formed is preferably 0 mm <X ≦ 5t (where t is the thickness of the resin). The distance A from the end 15a to the position where the resin 13c is formed is preferably 0 mm <A ≦ 5t (where t is the thickness of the resin). More desirably, 0 mm <X ≦ t and 0 mm <A ≦ t. The resin thickness t is preferably 0.01 mm to 0.2 mm. If the resin thickness t is too thin, the resin may be broken or cut at the time of pressure bonding. If the resin thickness t is too thick, the resin housing t may not fit in the connector housing cavity.
樹脂13a、13b、13cの位置が、圧着部5の縁部15または後端部15aと一致するか、縁部15または後端部15aからはみ出していると、端子1と被覆導線との圧着作業時などにおいて、樹脂13a、13b、13cが他の部材や被覆導線などと干渉して、剥がれや破損するおそれがある。 When the position of the resin 13a, 13b, 13c coincides with the edge 15 or the rear end 15a of the crimping part 5 or protrudes from the edge 15 or the rear end 15a, the crimping operation between the terminal 1 and the coated conductor In some cases, the resins 13a, 13b, and 13c may interfere with other members, coated conductors, and the like, and may be peeled off or damaged.
これに対し、圧着部5の縁部15または後端部15aから、樹脂13a、13b、13cがはみ出さないようにすることで、樹脂13a、13b、13cの破損等を抑制することができる。また、圧着部5の縁部15または後端部15aから樹脂13a、13b、13cが形成される位置までの距離X、Aが、樹脂厚みtの5倍を超えると、後述する端子の圧着時に、樹脂13a、13b、13cを所定の量だけはみ出させることが困難となる。 On the other hand, the resin 13a, 13b, 13c can be prevented from being damaged by preventing the resins 13a, 13b, 13c from protruding from the edge 15 or the rear end 15a of the crimping part 5. Further, when the distances X and A from the edge 15 or the rear end 15a of the crimping part 5 to the positions where the resins 13a, 13b, and 13c are formed exceed 5 times the resin thickness t, the terminal is crimped as described later. It becomes difficult to protrude the resin 13a, 13b, 13c by a predetermined amount.
次に、被覆導線と端子1との接続方法について説明する。まず、図3に示すように、被覆導線17の先端の所定長さの被覆部21を除去して、導線19を露出させる。なお、被覆導線17の導線19は、アルミニウムまたはアルミニウム合金製であることが望ましい。 Next, a method for connecting the coated conductor and the terminal 1 will be described. First, as shown in FIG. 3, the covering portion 21 having a predetermined length at the tip of the covered conducting wire 17 is removed to expose the conducting wire 19. Note that the conductive wire 19 of the covered conductive wire 17 is preferably made of aluminum or an aluminum alloy.
次に、圧着部5に、被覆導線17の先端を配置する。この際、被覆部21から露出する導線19は、導線圧着部7(セレーション11の形成部)に配置され、被覆部21が被覆圧着部9に配置される。 Next, the tip of the coated conducting wire 17 is disposed on the crimping part 5. Under the present circumstances, the conducting wire 19 exposed from the coating | coated part 21 is arrange | positioned at the conducting wire crimping | compression-bonding part 7 (formation part of the serration 11), and the coating | coated part 21 is arrange | positioned at the covering crimping | compression-bonding part 9. FIG.
次に、図4に示すように、圧着部5は、対向するバレルの先端同士が互いに重なりあうように、断面が円形の筒体となるように板状素材が丸められる。すなわち、端子1は、圧着時に、対向するバレルの先端同士が互いに重なりあうオーバーラップ型である。なお、圧着部5が丸められた際、被覆圧着部9は、導線圧着部7よりも径が大きい。 Next, as shown in FIG. 4, in the crimping portion 5, the plate-like material is rounded so as to form a cylindrical body having a circular cross section so that the tips of the opposing barrels overlap each other. That is, the terminal 1 is an overlap type in which the tips of the opposing barrels overlap each other during crimping. In addition, when the crimping | compression-bonding part 5 is rounded, the diameter of the covering crimping part 9 is larger than that of the conductor crimping part 7.
この際、前述した、圧着部5の樹脂13bが配置された側の縁部15が、外側に位置するように、圧着部5が丸められる。すなわち、圧着部5を丸めると、圧着部5を構成する金属同士の重なり部において、内周側の金属部と外周側の金属部との間に樹脂13bが配置される。また、圧着部5に被覆導線17の先端を配置した状態で、被覆圧着部9の後端部15a近傍において、被覆圧着部9と被覆導線17の被覆部21の間に樹脂13cが配置される。 At this time, the crimping portion 5 is rounded so that the edge portion 15 on the side where the resin 13b of the crimping portion 5 is disposed is located outside. That is, when the crimping part 5 is rounded, the resin 13b is arranged between the metal part on the inner peripheral side and the metal part on the outer peripheral side in the overlapping part of the metals constituting the crimping part 5. Further, the resin 13 c is disposed between the coated crimping portion 9 and the coated portion 21 of the coated conducting wire 17 in the vicinity of the rear end portion 15 a of the coated crimped portion 9 with the tip of the coated conducting wire 17 disposed in the crimped portion 5. .
次に、図5に示すように、圧着部5を、図示を省略した金型で一括して圧縮して、被覆圧着部9で被覆導線17の被覆部21を圧着するとともに、導線圧着部7で被覆部21から露出する導線19を圧着する。 Next, as shown in FIG. 5, the crimping portion 5 is collectively compressed with a mold (not shown) to crimp the covering portion 21 of the coated conductor 17 with the covering crimping portion 9, and the lead crimping portion 7. Then, the conductive wire 19 exposed from the covering portion 21 is crimped.
図6に示すように、圧着部5を圧縮して(図中矢印C)、端子1と被覆導線17とを圧着すると、被覆圧着部9の後端部15aから、被覆導線17の被覆部21の外周に樹脂13cをはみださせることができる(図中矢印B)。 As shown in FIG. 6, when the crimping portion 5 is compressed (arrow C in the figure) and the terminal 1 and the coated conductor 17 are crimped, the covering portion 21 of the coated conductor 17 is formed from the rear end portion 15 a of the coated crimping portion 9. The resin 13c can be protruded from the outer periphery (arrow B in the figure).
また、同様に、圧着部5を圧縮して、端子1と被覆導線17とを圧着すると、圧着部5を構成する金属同士の重なり部(圧着部5の端子本体3側の端部であって、丸められた圧着部がつぶされて封止される部位)において、樹脂13aを外部にはみださせることができる(図中矢印E)。さらに、圧着部5を構成する金属同士の重なり部(対向するバレル部の端部同士の重なり部)において、樹脂13bを外部にはみださせることができる。 Similarly, when the crimping portion 5 is compressed and the terminal 1 and the coated conductor 17 are crimped, the overlapping portion of the metals constituting the crimping portion 5 (the end portion of the crimping portion 5 on the terminal body 3 side) In the portion where the rounded crimped portion is crushed and sealed), the resin 13a can protrude outside (arrow E in the figure). Furthermore, the resin 13b can be protruded to the outside in the overlapping part of the metals composing the crimping part 5 (the overlapping part of the opposite ends of the barrel part).
すなわち、適切な圧着が行われた場合には、圧着部5の端子本体3側の端部の金属同士の重なり部に、樹脂13aを外部にはみ出させ、圧着部5の長手方向に沿って形成される金属同士の重なり部に沿って、樹脂13bを外部にはみ出させ、さらに、被覆圧着部9の後端部15aから、被覆部21の外周に樹脂13cをはみ出させることができる。 That is, when appropriate crimping is performed, the resin 13a is protruded to the outside at the end portion of the crimping portion 5 on the terminal body 3 side, and is formed along the longitudinal direction of the crimping portion 5. The resin 13b can be protruded to the outside along the overlapping portion of the metal to be formed, and further, the resin 13c can be protruded from the rear end portion 15a of the covering crimping portion 9 to the outer periphery of the covering portion 21.
ここで、適切な圧着条件としては、導線圧着部の圧縮率が40〜70%であり、被覆圧着部の圧縮率が60〜90%である。ここで、圧着部の圧縮率とは、(圧縮後の断面積)/(圧縮前の断面積)で算出される。すなわち、導線圧着部の圧縮率とは、(圧縮後の導線19の断面積)/(圧縮前の導線19断面積)であり、被覆圧着部の圧縮率とは、(圧縮後の被覆部21における被覆導線17の断面積)/(圧縮前の被覆部21における被覆導線17の断面積)である。圧縮率が適切ではないと、十分な止水性や引き抜き強度を得ることができない。 Here, as suitable crimping | compression-bonding conditions, the compression rate of a conducting-wire crimping | compression-bonding part is 40 to 70%, and the compression rate of a covering crimping part is 60 to 90%. Here, the compression ratio of the crimping part is calculated by (cross-sectional area after compression) / (cross-sectional area before compression). That is, the compression rate of the lead wire crimping portion is (cross-sectional area of the lead wire 19 after compression) / (cross-sectional area of the lead wire 19 before compression), and the compression rate of the covering crimping portion is (the coating portion 21 after compression). Is the cross-sectional area of the coated conducting wire 17) / (the cross-sectional area of the coated conducting wire 17 in the coated portion 21 before compression). If the compression rate is not appropriate, sufficient water stoppage and pull-out strength cannot be obtained.
このように、被覆導線17が、端子1の圧着部5で圧着され、圧着部5を構成する金属同士の重なり部において、樹脂13a、13bが外部にはみだしており、被覆圧着部9の後端部15aから、被覆部21の外周に樹脂13cがはみだしている端子付き電線20を得ることができる。 Thus, the coated conductor 17 is crimped by the crimping portion 5 of the terminal 1, and the resins 13 a and 13 b protrude to the outside at the overlapping portion of the metals constituting the crimping portion 5, and the rear end of the coated crimping portion 9. From the part 15a, the terminal-attached electric wire 20 in which the resin 13c protrudes from the outer periphery of the covering part 21 can be obtained.
図7は、被覆導線17と端子1とが接続された端子付き電線20の平面図である。圧着部5の圧縮量は、端子1の長手方向の位置によって異なる。例えば、圧着部5の端子本体3側の端部(封止部)と、導線圧着部7は強圧着部(図中F)となり、強圧着部同士の間と、被覆圧着部9は、中圧着部(図中G)となり、導線圧着部7と被覆圧着部9との境界部近傍のテーパ部は弱圧着部(図中H)となる。 FIG. 7 is a plan view of the terminal-attached electric wire 20 to which the coated conducting wire 17 and the terminal 1 are connected. The amount of compression of the crimping portion 5 varies depending on the position of the terminal 1 in the longitudinal direction. For example, the end (sealing part) on the terminal body 3 side of the crimping part 5 and the conductor crimping part 7 are strong crimping parts (F in the figure), and between the strong crimping parts and the covering crimping part 9 are A taper portion in the vicinity of the boundary between the conductor crimp portion 7 and the cover crimp portion 9 becomes a weak crimp portion (H in the drawing).
この場合には、圧縮量に応じて、各部位の樹脂13a、13b、13cの縁部15または後端部15aからのはみ出し量(図中K)が異なる。例えば、圧縮量の大きな強圧着部では、樹脂13a、13b、13cの縁部15または後端部15aからのはみ出し量が大きくなり、弱圧着部では、樹脂13a、13b、13cの縁部15または後端部15aからのはみ出し量が小さくなる。このように、各部における樹脂13a、13b、13cのはみ出し量をそれぞれ測定し、基準と比較することによって、圧着の良否を判定することができる。 In this case, the amount of protrusion (K in the figure) from the edge 15 or the rear end 15a of the resin 13a, 13b, 13c of each part varies depending on the compression amount. For example, the amount of protrusion of the resin 13a, 13b, 13c from the edge 15 or the rear end portion 15a is large in the strong pressure-bonding portion having a large compression amount, and the edge 15 of the resin 13a, 13b, 13c is selected in the weak pressure-bonding portion. The amount of protrusion from the rear end portion 15a is reduced. Thus, the quality of crimping | compression-bonding can be determined by measuring the protrusion amount of resin 13a, 13b, 13c in each part, respectively, and comparing with a reference | standard.
なお、圧着の良否を判定するためには、縁部15または後端部15aのいずれの部位からも0mmを超える樹脂13a、13b、13cのはみ出し量がある必要がある。また、樹脂13a、13b、13cのはみ出し量が多すぎると、圧着が強すぎて、導線や被覆部の破れ、樹脂の破れや剥がれの恐れがある。このため、樹脂13a、13b、13cのはみ出し量は、樹脂13a、13b、13cの厚みt以下であって、各部それぞれに設定される所定の量以下の場合に合格と判断される。なお、樹脂13a、13b、13cのはみ出し量は、目視で判断してもよく、カメラ画像から自動判断してもよい。 In addition, in order to determine the quality of the crimping, it is necessary that there is a protruding amount of the resins 13a, 13b, 13c exceeding 0 mm from any part of the edge 15 or the rear end 15a. Further, if the amount of protrusion of the resins 13a, 13b, and 13c is too large, the pressure bonding is too strong, and there is a risk that the lead wire or the covering portion will be broken, and the resin may be broken or peeled off. For this reason, the protruding amounts of the resins 13a, 13b, and 13c are equal to or less than the thickness t of the resins 13a, 13b, and 13c, and are determined to be acceptable when the amount is not more than a predetermined amount set for each part. In addition, the amount of protrusion of the resins 13a, 13b, and 13c may be determined visually or automatically from a camera image.
以上説明したように、本実施の形態によれば、圧着後の樹脂13a、13b、13cのはみ出し量から、圧着の良否を判定することができる。このため、金属の重なり部が確実に密封されるとともに、被覆部21と被覆圧着部9との間が確実に密封されて、内部へ水分が浸入することを防止することができる。すなわち、被覆導線17と端子1との圧着管理方法を提供することができる。 As described above, according to the present embodiment, it is possible to determine whether the pressure is good or not based on the amount of protrusion of the resin 13a, 13b, 13c after pressure bonding. For this reason, while the overlapping part of a metal is sealed reliably, between the coating | coated part 21 and the coating | coated crimping | compression-bonding part 9 is sealed reliably, it can prevent that a water | moisture content permeates into the inside. That is, it is possible to provide a method for managing crimping between the coated conductor 17 and the terminal 1.
また、樹脂13a、13b、13cは、圧着前では、端子1の縁部15または後端部15aからはみ出さないため、取扱い時や圧着作業時に、樹脂13a、13b、13cが破損することを抑制することができる。 In addition, since the resins 13a, 13b, and 13c do not protrude from the edge 15 or the rear end 15a of the terminal 1 before crimping, the resins 13a, 13b, and 13c are prevented from being damaged during handling or crimping. can do.
次に、第2の実施形態について説明する。図8は、第2の実施の形態にかかる端子1aを用いた例を示す斜視図である。なお、以下の説明において、端子1等と同一の機能を奏する構成については、図1〜図7と同一の符号を付し、重複する説明を省略する。 Next, a second embodiment will be described. FIG. 8 is a perspective view showing an example using the terminal 1a according to the second embodiment. In the following description, components having the same functions as those of the terminal 1 and the like are denoted by the same reference numerals as those in FIGS. 1 to 7 and redundant description is omitted.
端子1aは、端子1とほぼ同様の構成であるが、圧着部5の形態が異なる。端子1aの圧着部5は、断面が円形の筒体となるように板状素材が丸められ、板状素材の縁部15同士を突き合わせて溶接部23で接合して一体化することにより形成される。なお、溶接部23は、例えばレーザ溶接等によって溶接される。筒状に形成された圧着部5の後端部から、被覆導線17が挿入される。 The terminal 1a has substantially the same configuration as the terminal 1, but the form of the crimping part 5 is different. The crimping portion 5 of the terminal 1a is formed by rounding a plate-like material so as to form a cylindrical body having a circular section, butting the edges 15 of the plate-like material together and joining them together by a welded portion 23. The In addition, the welding part 23 is welded by laser welding etc., for example. The covered conducting wire 17 is inserted from the rear end portion of the crimp portion 5 formed in a cylindrical shape.
この場合には、圧着部5の長手方向に対して、圧着部を構成する金属部の重なり部が形成されない。このため、図2における樹脂13bは不要である。したがって、端子1aでは、圧着部5の端子本体3側の端部近傍の内面全周に配置される樹脂13aと、圧着部5の後端部15a近傍に内面全周に配置される樹脂13cのみでよい。 In this case, the overlapping part of the metal part which comprises a crimping | compression-bonding part with respect to the longitudinal direction of the crimping | compression-bonding part 5 is not formed. For this reason, the resin 13b in FIG. 2 is unnecessary. Therefore, in the terminal 1a, only the resin 13a disposed around the inner surface near the end of the crimping portion 5 on the terminal body 3 side, and the resin 13c disposed around the entire inner surface near the rear end portion 15a of the crimping portion 5. It's okay.
第2の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。この場合でも、樹脂13a、13cの圧着後のはみ出し量から、圧着の良否判定を行うことができる。 According to the second embodiment, an effect similar to that of the first embodiment can be obtained. Even in this case, it is possible to determine whether or not the pressure bonding is good from the amount of protrusion of the resins 13a and 13c after the pressure bonding.
次に、第3の実施の形態について説明する。図9は、第3の実施の形態にかかる端子1bを用いた例を示す斜視図である。端子1bは端子1aとほぼ同様の構成であるが、圧着部5の端子本体3側の端部が封止された封止部25が設けられる点で異なる。 Next, a third embodiment will be described. FIG. 9 is a perspective view showing an example using the terminal 1b according to the third embodiment. The terminal 1b has substantially the same configuration as the terminal 1a, but differs in that a sealing portion 25 is provided in which the end of the crimping portion 5 on the terminal body 3 side is sealed.
端子1bの圧着部5は、断面が円形の筒体となるように板状素材が丸められ、板状素材の側縁部同士を突き合わせて溶接部23で接合して一体化することにより形成される。また、圧着部5の前端部(端子本体3側)には封止部25が設けられる。すなわち、圧着部5は、一方が閉じた略筒状で、被覆導線が挿入される後端部15a以外は、封止される。筒状に形成された圧着部5の後端部から、被覆導線17が挿入される。なお、溶接部23および封止部25は、例えばレーザ溶接等によって溶接される。 The crimping portion 5 of the terminal 1b is formed by rounding a plate-like material so as to form a cylindrical body having a circular cross section, butting the side edges of the plate-like material together and joining them together by a welded portion 23. The A sealing portion 25 is provided at the front end portion (terminal body 3 side) of the crimping portion 5. That is, the crimping part 5 is substantially cylindrical with one side closed, and is sealed except for the rear end part 15a into which the covered conducting wire is inserted. The covered conducting wire 17 is inserted from the rear end portion of the crimp portion 5 formed in a cylindrical shape. In addition, the welding part 23 and the sealing part 25 are welded by laser welding etc., for example.
この場合には、圧着部を構成する金属部の重なり部(溶接されていない重なり部)が形成されない。このため、図2における樹脂13a、13bともに不要である。したがって、端子1bでは、圧着部5の後端部15a近傍に配置される樹脂13cのみでよい。 In this case, the overlapping part (the overlapping part which is not welded) of the metal part which comprises a crimping | compression-bonding part is not formed. Therefore, both the resins 13a and 13b in FIG. 2 are unnecessary. Therefore, in the terminal 1b, only the resin 13c disposed in the vicinity of the rear end portion 15a of the crimping portion 5 is required.
第3の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。このように、本発明では、樹脂13aと樹脂13bは、必ずしも必要ではない。端子に、溶接されていない金属の重なり部が生じる場合に、必要に応じて、圧着部5の幅方向の縁部近傍の少なくとも一部または導線圧着部7の端子本体3側の端部の少なくとも一部に、それぞれ樹脂13a、13bを配置すればよい。 According to the third embodiment, an effect similar to that of the first embodiment can be obtained. Thus, in the present invention, the resin 13a and the resin 13b are not necessarily required. When an overlapping portion of unwelded metal occurs in the terminal, if necessary, at least a part in the vicinity of the edge in the width direction of the crimping portion 5 or at least an end portion of the conductor crimping portion 7 on the terminal main body 3 side. The resin 13a and 13b may be disposed in part.
次に、第4の実施の形態について説明する。図10(a)は、第4の実施の形態にかかる端子1cを用いた例を示す平面図である。端子1cは端子1bとほぼ同様の構成であるが、圧着部5の内面の後端部15a近傍に、樹脂13cが配置されていない点で異なる。 Next, a fourth embodiment will be described. FIG. 10A is a plan view showing an example using the terminal 1c according to the fourth embodiment. The terminal 1c has substantially the same configuration as the terminal 1b, but differs in that the resin 13c is not disposed in the vicinity of the rear end portion 15a of the inner surface of the crimping portion 5.
端子1cの圧着部5は、端子1bと同様に、一方が閉じた略筒状で、被覆導線が挿入される後端部15a以外は封止される。筒状に形成された圧着部5の後端部から、被覆導線17が挿入される。 The crimp part 5 of the terminal 1c is substantially cylindrical with one side closed like the terminal 1b, and is sealed except for the rear end part 15a into which the covered conductor is inserted. The covered conducting wire 17 is inserted from the rear end portion of the crimp portion 5 formed in a cylindrical shape.
端子1cに挿入される被覆導線17の被覆部21の外周には、樹脂13dが設けられる。樹脂13dは、被覆部21の端部近傍(露出する導線19との境界部近傍)に所定の幅、所定の厚みで、被覆部21の外面全周に設けられる。 Resin 13d is provided on the outer periphery of the covering portion 21 of the covered conducting wire 17 to be inserted into the terminal 1c. The resin 13d is provided on the entire outer surface of the covering portion 21 with a predetermined width and a predetermined thickness in the vicinity of the end portion of the covering portion 21 (near the boundary portion with the exposed conductor 19).
図10(b)に示すように、圧着部5に被覆導線17の先端を配置した状態で、樹脂13dは、被覆圧着部9の後端部15a近傍において、被覆圧着部9と被覆部21の間に配置され、圧着部5の内部に完全に隠れる。すなわち、圧着前において、樹脂13dは、圧着部5からはみ出さない。 As shown in FIG. 10 (b), the resin 13d is placed between the coated crimping portion 9 and the coated portion 21 in the vicinity of the rear end portion 15a of the coated crimped portion 9 in a state where the tip of the coated conducting wire 17 is arranged in the crimped portion 5. It is arranged between them and completely hidden inside the crimping part 5. That is, the resin 13d does not protrude from the crimping part 5 before the crimping.
この状態から、図10(c)に示すように、圧着部5を、図示を省略した金型で一括して圧縮して、被覆圧着部9で被覆部21を圧着するとともに、導線圧着部7で被覆部21から露出する導線19を圧着する。圧着部5を圧縮して、端子1と被覆導線17とを圧着すると、被覆圧着部9の後端部15aから、被覆導線17の被覆部21の外周に樹脂13dをはみださせることができる。 From this state, as shown in FIG. 10 (c), the crimping portion 5 is compressed together with a mold (not shown) and the covering portion 21 is crimped by the covering crimping portion 9, and the lead wire crimping portion 7. Then, the conductive wire 19 exposed from the covering portion 21 is crimped. By compressing the crimping part 5 and crimping the terminal 1 and the coated conductor 17, the resin 13 d can be protruded from the rear end part 15 a of the coated crimping part 9 to the outer periphery of the coated part 21 of the coated conductor 17. .
第4の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。この場合でも、樹脂13dの圧着後のはみ出し量から、圧着の良否判定を行うことができる。 According to the fourth embodiment, an effect similar to that of the first embodiment can be obtained. Even in this case, it is possible to determine whether or not the pressure bonding is good from the amount of protrusion of the resin 13d after the pressure bonding.
なお、樹脂13dを被覆導線17の被覆部21の外周に配置することで、端子1cの内部に樹脂を配置する必要がない。このため、被覆導線17を圧着部5に挿入する際に、圧着部内面の樹脂が破損することを防止することができる。一方、前述した実施形態のように、圧着部5の内面にあらかじめ樹脂13cを配置しておけば、樹脂13cと後端部15aの距離を制御しやすい。このため、圧着管理を行う場合には、圧着部5の内面にあらかじめ樹脂13cを配置することが望ましい。 In addition, it is not necessary to arrange | position resin inside the terminal 1c by arrange | positioning resin 13d in the outer periphery of the coating | coated part 21 of the covering conducting wire 17. FIG. For this reason, it is possible to prevent the resin on the inner surface of the crimping part from being damaged when the coated conductor 17 is inserted into the crimping part 5. On the other hand, if the resin 13c is previously arranged on the inner surface of the crimping part 5 as in the above-described embodiment, the distance between the resin 13c and the rear end part 15a can be easily controlled. For this reason, when performing crimping management, it is desirable to arrange the resin 13c on the inner surface of the crimping portion 5 in advance.
次に、第5の実施の形態について説明する。図11は、第5の実施の形態にかかる端子1dの展開平面図である。端子1dは端子1とほぼ同様の構成であるが、樹脂の配置が異なる。 Next, a fifth embodiment will be described. FIG. 11 is a developed plan view of a terminal 1d according to the fifth embodiment. The terminal 1d has substantially the same configuration as the terminal 1, but the resin arrangement is different.
端子1dでは、樹脂13eが、圧着部5の幅方向の縁部15近傍、導線圧着部7の端子本体3側の端部近傍、および後端部15a近傍のみではなく、セレーション11(導線19と端子1bとの導通をとる部分)以外の略全面に対して配置される。なお、樹脂13eも、圧着部5の縁部15および後端部15aから所定の距離だけ離して配置される。このため、圧着前においては、樹脂13eは、圧着部5の縁部からはみ出すことがない。 In the terminal 1d, the resin 13e is not only in the vicinity of the edge 15 in the width direction of the crimping part 5, in the vicinity of the end of the conductor crimping part 7 on the terminal body 3 side, and in the vicinity of the rear end 15a. It is arranged on substantially the entire surface other than the portion that conducts with the terminal 1b. The resin 13e is also arranged at a predetermined distance from the edge 15 and the rear end 15a of the crimping part 5. For this reason, the resin 13e does not protrude from the edge of the crimping part 5 before the crimping.
第5の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。このように、本発明では、被覆圧着部9の後端部15a近傍の少なくとも一部に樹脂が配置されれば、その他の部位にも樹脂が配置されていてもよい。 According to the fifth embodiment, an effect similar to that of the first embodiment can be obtained. Thus, in this invention, if resin is arrange | positioned to at least one part of the rear-end part 15a vicinity of the covering crimping | compression-bonding part 9, resin may be arrange | positioned also at another site | part.
以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 As mentioned above, although embodiment of this invention was described referring an accompanying drawing, the technical scope of this invention is not influenced by embodiment mentioned above. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.
前述した実施の形態では、雌端子について説明したが、雄端子でも同様に使用することができる。また、各端子の形状と、樹脂の配置は、それぞれ組み合わせることができる。また、本発明にかかる端子付き電線を複数本束ねてワイヤハーネスとして使用することもできる。 In the above-described embodiment, the female terminal has been described. However, the male terminal can be used similarly. Moreover, the shape of each terminal and the arrangement of the resin can be combined. Moreover, a plurality of electric wires with terminals according to the present invention can be bundled and used as a wire harness.
1、1a、1b、1c、1d………端子
3………端子本体
5………圧着部
7………導線圧着部
9………被覆圧着部
11………セレーション
13a、13b、13c、13d、13e………樹脂
15………縁部
15a………後端部
17………被覆導線
19………導線
20………端子付き電線
21………被覆部
23………溶接部
25………封止部
1, 1 a, 1 b, 1 c, 1 d ...... Terminal 3 ...... Terminal body 5 ...... Crimp section 7 ...... Conductor crimp section 9 ......
Claims (8)
前記被覆導線が圧着される圧着部と、端子本体とを有し、
前記圧着部は、前記被覆導線の被覆部を圧着する被覆圧着部と、前記被覆部から露出する導線を圧着する導線圧着部と、が一体で形成されており、
少なくとも、前記被覆圧着部の後端部近傍に、樹脂が配置され、
前記樹脂は、端子表面上に配置され、
前記被覆圧着部の後端部から前記樹脂が形成される位置までの距離が、0mmを超えて前記樹脂の厚みの5倍以下であることを特徴とする端子。 A terminal connected to the coated conductor,
A crimping portion to which the coated conductor is crimped, and a terminal body;
The crimping part is integrally formed with a coating crimping part that crimps the coating part of the coated conductor and a conductor crimping part that crimps the conductor exposed from the coating part,
At least the resin is disposed in the vicinity of the rear end portion of the covering crimping portion,
The resin is disposed on the terminal surface,
A terminal, wherein a distance from a rear end portion of the coated crimping portion to a position where the resin is formed is more than 0 mm and not more than 5 times the thickness of the resin.
前記被覆導線が、前記圧着部で圧着され、前記被覆圧着部の後端から、前記被覆導線の前記被覆部の外周に前記樹脂がはみだしていることを特徴とする端子付き電線。 A terminal-attached electric wire to which the terminal according to claim 1 and a coated conductor are connected,
The coated conductor is crimped by the crimping section, and the resin protrudes from the rear end of the coated crimping section to the outer periphery of the coated section of the coated conductor.
前記端子は、前記被覆導線が圧着される圧着部と、端子本体とを有し、
前記圧着部は、前記被覆導線の被覆部を圧着する被覆圧着部と、前記被覆部から露出する導線を圧着する導線圧着部と、が一体で形成されており、
前記圧着部に前記被覆導線の先端を配置した状態で、前記被覆圧着部の後端部近傍において、前記被覆圧着部と前記被覆導線の前記被覆部の間に樹脂が配置され、前記樹脂は、端子表面上に配置され、
前記被覆圧着部で前記被覆導線の前記被覆部を圧着するとともに、前記導線圧着部で前記被覆部から露出する前記導線を圧着し、前記被覆圧着部の後端部から、前記被覆導線の前記被覆部の外周に前記樹脂をはみださせることを特徴とする被覆導線と端子との接続方法。 A method of connecting a coated conductor and a terminal,
The terminal has a crimping portion to which the coated conductor is crimped, and a terminal body,
The crimping part is integrally formed with a coating crimping part that crimps the coating part of the coated conductor and a conductor crimping part that crimps the conductor exposed from the coating part,
In the state where the tip of the coated conductor is disposed in the crimp portion, in the vicinity of the rear end portion of the coated crimp portion, a resin is disposed between the coated crimp portion and the coated portion of the coated conductor, Placed on the terminal surface,
The coated crimping portion crimps the coated portion of the coated conducting wire, the conductive wire crimping portion crimps the conductive wire exposed from the coating portion, and the coating of the coated conductive wire from the rear end portion of the coated crimped portion. A method of connecting a coated conductive wire and a terminal, wherein the resin protrudes from the outer periphery of the portion.
前記端子は、前記被覆導線が圧着される圧着部と、端子本体とを有し、
前記圧着部は、前記被覆導線の被覆部を圧着する被覆圧着部と、前記被覆部から露出する導線を圧着する導線圧着部と、が一体で形成されており、
前記圧着部に前記被覆導線の先端を配置した状態で、前記被覆圧着部の後端部近傍において、前記被覆圧着部と前記被覆導線の前記被覆部の間に樹脂が配置され、前記樹脂は、端子表面上に配置され、
前記被覆圧着部で前記被覆導線の前記被覆部を圧着するとともに、前記導線圧着部で前記被覆部から露出する前記導線を圧着し、前記被覆圧着部の後端部から、前記被覆部の外周に前記樹脂をはみださせ、
前記樹脂のはみ出し量によって、圧着の良否を判定することを特徴とする被覆導線と端子との圧着管理方法。
A method for managing crimping between a coated conductor and a terminal,
The terminal has a crimping portion to which the coated conductor is crimped, and a terminal body,
The crimping part is integrally formed with a coating crimping part that crimps the coating part of the coated conductor and a conductor crimping part that crimps the conductor exposed from the coating part,
In the state where the tip of the coated conductor is disposed in the crimp portion, in the vicinity of the rear end portion of the coated crimp portion, a resin is disposed between the coated crimp portion and the coated portion of the coated conductor, Placed on the terminal surface,
While crimping | bonding the said coating | coated part of the said covered conducting wire with the said crimping | compression-bonding part, the said conducting wire exposed from the said coating | coated part is crimped | bonded with the said conductor crimping | compression-bonding part. Let the resin stick out,
A method for managing crimping of a coated conductor and a terminal, wherein the quality of crimping is determined by the amount of protrusion of the resin.
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JP2018063869A (en) * | 2016-10-13 | 2018-04-19 | 矢崎総業株式会社 | Method of manufacturing crimp terminal |
US10490964B2 (en) | 2016-10-13 | 2019-11-26 | Yazaki Corporation | Method of manufacturing crimping terminal |
JP2018195536A (en) * | 2017-05-22 | 2018-12-06 | 古河電気工業株式会社 | Electric wire with terminal and manufacturing method thereof |
JP2019036461A (en) * | 2017-08-14 | 2019-03-07 | 矢崎総業株式会社 | Crimp terminal, and, electric wire with terminal |
JP2019036462A (en) * | 2017-08-14 | 2019-03-07 | 矢崎総業株式会社 | Crimp terminal, and, electric wire with terminal |
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