JP2015148387A - Air conditioning device - Google Patents

Air conditioning device Download PDF

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JP2015148387A
JP2015148387A JP2014021636A JP2014021636A JP2015148387A JP 2015148387 A JP2015148387 A JP 2015148387A JP 2014021636 A JP2014021636 A JP 2014021636A JP 2014021636 A JP2014021636 A JP 2014021636A JP 2015148387 A JP2015148387 A JP 2015148387A
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temperature
compressor
discharge temperature
refrigerant
control
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JP6191490B2 (en
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将弘 近藤
Masahiro Kondo
将弘 近藤
和也 船田
Kazuya Funada
和也 船田
藤 利行
Toshiyuki Fuji
利行 藤
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Fujitsu General Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an air conditioning device capable of being operated at a discharge temperature lower than a compressor heatproof temperature and at a discharge temperature at which excess performance deterioration does not occur, and controlling an expansion valve capable of coping with discharge temperature change due to a load.SOLUTION: When a theoretical discharge temperature exceeds a target discharge temperature upper limit value and the difference therebetween is made large, an air conditioning device controls the opening of an expansion valve 27 so as to make it large in an opened direction, and controls the opening of the expansion valve 27 so as to make it small in the opened direction when the difference between the theoretical discharge temperature and a threshold is made small.

Description

本発明は空気調和装置に係り、特に、冷房能力及び暖房能力の向上のための膨張弁制御に関するものである。   The present invention relates to an air conditioner, and more particularly to expansion valve control for improving cooling capacity and heating capacity.

従来、空気調和装置の運転性能及び効率の向上のため、又は、圧縮機の信頼性を維持するために膨張弁の吐出温度制御を行っている。膨張弁の吐出温度制御とは、圧縮機の吸入冷媒の状態が最適となるよう冷凍サイクルの凝縮圧と蒸発圧から目標吐出温度を予測し、現吐出温度が該目標吐出温度になるように膨張弁を制御(以下、フィードバック開度制御)するものである(例えば、特許文献1)。   Conventionally, discharge temperature control of an expansion valve is performed in order to improve the operating performance and efficiency of the air conditioner or to maintain the reliability of the compressor. The discharge temperature control of the expansion valve means that the target discharge temperature is predicted from the condensation pressure and evaporation pressure of the refrigeration cycle so that the state of the refrigerant sucked in the compressor is optimal, and the expansion is performed so that the current discharge temperature becomes the target discharge temperature. The valve is controlled (hereinafter, feedback opening degree control) (for example, Patent Document 1).

特許文献1は、蒸発器出口乾き度=1付近となる吐出温度を最適な目標吐出温度としている。一方、R32等のR22やR410Aより温暖化係数が小さく、断熱圧縮指数の高い冷媒を空気調和機に使用する場合は、従来に比べ冷媒の吐出温度が高くなりやすい。これに対し、圧縮機は内部のモータ巻線が耐熱温度を超えると絶縁部の劣化や焼損等が発生してしまうため、使用上限温度が設定されている。そのため、特許文献1のように目標吐出温度を算出し、フィードバック開度制御をしたとしても、圧縮機の使用上限温度が問題となり、実際はモータ巻線の耐熱温度以上に目標吐出温度を設定できない。したがって算出した目標吐出温度をそのまま使用すると、吐出温度を耐熱温度以下に抑制するための保護動作がしばしば起こり、安定的な運転が阻害される。   In Patent Document 1, the discharge temperature at which the evaporator outlet dryness = 1 is set as the optimum target discharge temperature. On the other hand, when a refrigerant having a warming coefficient smaller than that of R22 or R410A such as R32 and having a high adiabatic compression index is used for an air conditioner, the discharge temperature of the refrigerant is likely to be higher than in the past. On the other hand, in the compressor, when the internal motor winding exceeds the heat resistance temperature, the insulating portion is deteriorated or burned out. Therefore, even if the target discharge temperature is calculated and the feedback opening degree control is performed as in Patent Document 1, the upper limit temperature of the compressor is a problem, and the target discharge temperature cannot actually be set higher than the heat resistance temperature of the motor winding. Therefore, if the calculated target discharge temperature is used as it is, a protective operation for suppressing the discharge temperature to the heat resistant temperature or less often occurs, and stable operation is hindered.

ここで、目標吐出温度を設定するにあたり、圧縮機の故障を回避するために耐熱温度よりも低い温度とする必要がある。この場合、通常の目標吐出温度(蒸発器出口乾き度=1)より低い温度(蒸発器出口乾き度<1)を目標値として設定する運転(以後、湿り運転)となる。このとき、過度に吐出温度を下げるような運転を行うと、蒸発器で十分に熱交換されなかった冷媒が圧縮機に吸入されることになり、蒸発器の熱交換量が低下する。これによって、空気調和機の冷房能力及び暖房能力が低下してしまう。また、過度な湿り運転を行うと、圧縮機が液冷媒を吸入して液圧縮してしまい、故障を誘発することになる。したがって、性能低下及び圧縮機故障の防止のためにはなるべく高い温度で運転させる必要がある。  Here, in setting the target discharge temperature, it is necessary to set the temperature lower than the heat resistant temperature in order to avoid failure of the compressor. In this case, an operation (hereinafter referred to as a wet operation) is performed in which a temperature (evaporator outlet dryness <1) lower than a normal target discharge temperature (evaporator outlet dryness = 1) is set as a target value. At this time, if an operation that excessively lowers the discharge temperature is performed, the refrigerant that has not been sufficiently heat-exchanged by the evaporator is sucked into the compressor, and the heat exchange amount of the evaporator is reduced. As a result, the cooling capacity and heating capacity of the air conditioner are reduced. In addition, when the wet operation is excessive, the compressor sucks the liquid refrigerant and compresses the liquid refrigerant, which causes a failure. Therefore, it is necessary to operate at a temperature as high as possible in order to prevent performance degradation and compressor failure.

湿り運転をしつつなるべく高い吐出温度で運転させる手段として、膨張弁の回転数パルス制御がある。膨張弁の回転数パルス制御とは、運転開始時など圧縮機の回転数が変化する時などの目標吐出温度が変化する過渡期に行う制御である。前述したフィードバック開度制御は実吐出温度に基づいて開度制御を行っていたが、実吐出温度は圧縮機の回転数の変化に対して追従性が悪い。これに対し、回転数パルス制御は圧縮機の回転数の変化から吐出温度の変化を予測し膨張弁の開度を調整する制御方法である。これによって、圧縮機の耐熱温度付近での運転中に圧縮機の回転数変化によって目標吐出温度に変化が生じる場合であっても、目標吐出温度の変化を予測して膨張弁を制御できるので、吐出温度が耐熱温度を超過することを防止できる。   As means for operating at a discharge temperature as high as possible while performing a wet operation, there is rotation speed pulse control of an expansion valve. The rotation speed pulse control of the expansion valve is control performed in a transition period in which the target discharge temperature changes, such as when the rotation speed of the compressor changes, such as at the start of operation. In the feedback opening degree control described above, the opening degree control is performed based on the actual discharge temperature. However, the actual discharge temperature has poor followability to changes in the rotation speed of the compressor. On the other hand, the rotational speed pulse control is a control method for predicting a change in the discharge temperature from a change in the rotational speed of the compressor and adjusting the opening of the expansion valve. As a result, even when the target discharge temperature changes due to a change in the rotational speed of the compressor during operation near the heat resistant temperature of the compressor, the expansion valve can be controlled by predicting the change in the target discharge temperature. It is possible to prevent the discharge temperature from exceeding the heat resistance temperature.

しかし、圧縮機の目標吐出温度は圧縮機の回転数だけではなく、負荷(気温、室温、風量等)によっても変化する。上述した回転数パルス制御では、圧縮機の回転数変化による目標吐出温度の変化には対応できるが、圧縮機の回転数変化を伴わない他の要因(負荷)による目標吐出温度の変化には対応できない。したがって、圧縮機の耐熱温度付近での運転中に負荷によって目標吐出温度に変化が生じた場合、耐熱温度を超過する恐れがあり、これによって、空気調和装置の安定的な運転が阻害され、また、場合によっては圧縮機が故障してしまう恐れがある。R22やR410A等では、冷凍サイクルとして最適な目標吐出温度が従来の圧縮機の耐熱温度よりも低かった。そのため、R22やR410A等では圧縮機の耐熱温度付近という高温で吐出温度を維持させる運転をする必要が無かった。したがって、運転中に吐出温度が耐熱温度を超えてしまうリスクが低く、負荷変動による影響まで考慮する必要はなかった。しかし、R32等の断熱圧縮指数の高い冷媒では、R32を使用した空気調和機の性能を引き出すためには耐熱温度に近い温度で安定した運転をすることが求められ、従来と同じ耐熱温度の圧縮機を使用すると、空気調和装置の運転中に吐出温度が耐熱温度を超えてしまうリスクが高くなる。したがって、R32等の断熱圧縮指数の高い冷媒を用いた場合は、負荷変動による影響まで考慮した膨張弁開度制御をする必要がある。   However, the target discharge temperature of the compressor varies depending not only on the rotational speed of the compressor but also on the load (air temperature, room temperature, air volume, etc.). The above-described rotation speed pulse control can cope with changes in the target discharge temperature due to changes in the rotation speed of the compressor, but it can cope with changes in the target discharge temperature due to other factors (loads) that do not involve changes in the rotation speed of the compressor. Can not. Therefore, if the target discharge temperature changes due to the load during operation near the heat resistant temperature of the compressor, the heat resistant temperature may be exceeded, which hinders stable operation of the air conditioner. In some cases, the compressor may break down. In R22, R410A, etc., the target discharge temperature optimum for the refrigeration cycle was lower than the heat resistance temperature of the conventional compressor. Therefore, in R22, R410A, etc., it was not necessary to perform an operation for maintaining the discharge temperature at a high temperature near the heat resistant temperature of the compressor. Therefore, the risk that the discharge temperature exceeds the heat-resistant temperature during operation is low, and it is not necessary to consider the influence of load fluctuations. However, a refrigerant with a high adiabatic compression index such as R32 is required to operate stably at a temperature close to the heat-resistant temperature in order to bring out the performance of the air conditioner using R32, and the compression at the same heat-resistant temperature as before is required. When the machine is used, there is a high risk that the discharge temperature exceeds the heat resistance temperature during the operation of the air conditioner. Therefore, when a refrigerant with a high adiabatic compression index such as R32 is used, it is necessary to control the opening of the expansion valve in consideration of the influence of load fluctuation.

特開昭54−49661号公報JP 54-49661 A

本願発明は、このような問題を解決するためになされたもので、断熱圧縮指数の高い冷媒を使用する空気調和機において、圧縮機耐熱温度よりも低い吐出温度で、かつ、過度な空調能力低下を生じさせない吐出温度で運転することができ、負荷変動による吐出温度変化にも対応できる膨張弁の制御を行う空気調和装置を提供することを目的とするものである。   The present invention was made to solve such problems, and in an air conditioner using a refrigerant with a high adiabatic compression index, the discharge temperature is lower than the heat resistant temperature of the compressor and the air conditioning capacity is excessively lowered. It is an object of the present invention to provide an air conditioner that can be operated at a discharge temperature that does not cause a discharge, and that controls an expansion valve that can cope with a change in discharge temperature due to load fluctuations.

本発明の空気調和装置は、圧縮機、凝縮器、膨張弁、蒸発器と、前記凝縮器での凝縮温度を検出する凝縮温度センサと、前記蒸発器での蒸発温度を検出する蒸発温度センサと、前記圧縮機からの冷媒吐出温度を検出する吐出温度センサを有し、前記凝縮温度、前記蒸発温度とに基づいて予め定められた前記圧縮機の吸入冷媒が乾き度=1となる時の前記圧縮機からの吐出冷媒の温度となる理論吐出温度に前記冷媒吐出温度が近づくように前記膨張弁の開度を制御するフィードバック開度制御と、前記冷媒吐出温度が前記圧縮機の耐熱温度を超えた場合に前記圧縮機の運転を停止する圧縮機保護停止制御とを行う空気調和装置であって、前記空気調和装置は、予め前記耐熱温度よりも低く定めた目標吐出温度上限値を前記理論吐出温度が超えた場合、前記フィードバック開度制御に加えて、前記理論吐出温度と前記目標吐出温度上限値との温度差の大きさに応じて前記膨張弁の開度を開制御する湿り制御を行うことを特徴としている。   An air conditioner of the present invention includes a compressor, a condenser, an expansion valve, an evaporator, a condensation temperature sensor that detects a condensation temperature in the condenser, and an evaporation temperature sensor that detects an evaporation temperature in the evaporator. And a discharge temperature sensor for detecting a refrigerant discharge temperature from the compressor, and when the refrigerant sucked into the compressor determined in advance based on the condensation temperature and the evaporation temperature is dryness = 1 Feedback opening degree control that controls the opening degree of the expansion valve so that the refrigerant discharge temperature approaches the theoretical discharge temperature that is the temperature of refrigerant discharged from the compressor, and the refrigerant discharge temperature exceeds the heat resistant temperature of the compressor. An air conditioner that performs compressor protection stop control for stopping the operation of the compressor when the air conditioner has a target discharge temperature upper limit that is set in advance lower than the heat-resistant temperature. Temperature exceeded In addition, in addition to the feedback opening degree control, wetness control is performed to open the opening degree of the expansion valve in accordance with the magnitude of the temperature difference between the theoretical discharge temperature and the target discharge temperature upper limit value. Yes.

また、請求項1に記載の空気調和装置において、前記湿り制御は、前記理論吐出温度と前記目標吐出温度上限値との温度差が大きくなるにつれて前記膨張弁の開度を開く方向へ制御する制御量の加算率が大きくなるように調節することを特徴としている。   2. The air conditioner according to claim 1, wherein the wetness control is a control for opening the expansion valve in an opening direction as a temperature difference between the theoretical discharge temperature and the target discharge temperature upper limit value increases. It is characterized by adjusting the amount addition rate to be large.

また、請求項1ないし2に記載の空気調和装置において、冷媒はR32を使用することを特徴としている。   Further, in the air conditioner according to claim 1 or 2, R32 is used as the refrigerant.

本発明によれば、圧縮機の回転数変化に伴わない吐出温度の変化にも対応できるため、圧縮機の耐熱温度を超えない吐出温度で、且つ、空気調和機の冷房能力及び暖房能力の低下を抑えた吐出温度で安定的に運転させることができる。   According to the present invention, since it is possible to cope with a change in discharge temperature that does not accompany changes in the rotational speed of the compressor, the discharge temperature does not exceed the heat resistance temperature of the compressor, and the cooling capacity and heating capacity of the air conditioner are reduced. It is possible to stably operate at a discharge temperature with suppressed.

本実施形態の空気調和装置の冷凍サイクル全体を示す概略図である。It is the schematic which shows the whole refrigerating cycle of the air conditioning apparatus of this embodiment. R32とR410Aとの理論吐出温度の比較を示す図である。It is a figure which shows the comparison of the theoretical discharge temperature of R32 and R410A. 本実施形態の目標吐出温度上限値と理論吐出温度との差に応じた湿りレベルの変化を示す図である。It is a figure which shows the change of the wet level according to the difference of the target discharge temperature upper limit of this embodiment, and theoretical discharge temperature. 本実施形態の湿りレベルの変化とパルス加算率の関係を示した図である。It is the figure which showed the relationship between the change of the wet level of this embodiment, and a pulse addition rate. 本実施例の空気調和装置の膨張弁の開度制御を示すフローチャートである。It is a flowchart which shows the opening degree control of the expansion valve of the air conditioning apparatus of a present Example. 本実施例の空気調和装置の初期パルス制御及び回転数パルス制御を示すフローチャートである。It is a flowchart which shows the initial stage pulse control and rotation speed pulse control of the air conditioning apparatus of a present Example. 本実施例の空気調和装置のフィードバック開度制御を示すフローチャートである。It is a flowchart which shows the feedback opening degree control of the air conditioning apparatus of a present Example. 本実施例の空気調和装置の湿り制御を示すフローチャートである。It is a flowchart which shows the wetness control of the air conditioning apparatus of a present Example.

以下、本発明の実施の形態を、添付図面に基づいて詳細に説明する。尚、本発明は以下の実施形態に限定されることはなく、本発明の主旨を逸脱しない範囲で種々変形することが可能である。   Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. The present invention is not limited to the following embodiments, and can be variously modified without departing from the gist of the present invention.

図1(A)に示すように、本実施例における空気調和機1は、屋外に設置される室外機2と、室外機2に液管4およびガス管5で接続された室内機3とを備えている。詳細には、液管4は、一端が室外機2の閉鎖弁25に、他端が室内機3の液管接続部34に接続されている。また、ガス管5は、一端が室外機2の閉鎖弁26に、他端が室内機3のガス管接続部35に接続されている。以上により、空気調和機1の冷媒回路10が構成されている。   As shown in FIG. 1A, an air conditioner 1 according to this embodiment includes an outdoor unit 2 installed outdoors, and an indoor unit 3 connected to the outdoor unit 2 with a liquid pipe 4 and a gas pipe 5. I have. Specifically, the liquid pipe 4 has one end connected to the closing valve 25 of the outdoor unit 2 and the other end connected to the liquid pipe connecting portion 34 of the indoor unit 3. The gas pipe 5 has one end connected to the closing valve 26 of the outdoor unit 2 and the other end connected to the gas pipe connecting portion 35 of the indoor unit 3. The refrigerant circuit 10 of the air conditioner 1 is configured as described above.

まずは、室外機2について説明する。室外機2は、圧縮機20と、四方弁22と、室外熱交換器23と、液管4の一端が接続された閉鎖弁25と、ガス管5の一端が接続された閉鎖弁26と、アキュムレータ21と、室外ファン24とを備えている。そして、室外ファン24を除くこれら各装置が以下で詳述する各冷媒配管で相互に接続されて、冷媒回路10の一部をなす室外機冷媒回路10aを構成している。   First, the outdoor unit 2 will be described. The outdoor unit 2 includes a compressor 20, a four-way valve 22, an outdoor heat exchanger 23, a closing valve 25 to which one end of the liquid pipe 4 is connected, a closing valve 26 to which one end of the gas pipe 5 is connected, An accumulator 21 and an outdoor fan 24 are provided. And these each apparatus except the outdoor fan 24 is mutually connected by each refrigerant | coolant piping explained in full detail below, and the outdoor unit refrigerant circuit 10a which makes a part of the refrigerant circuit 10 is comprised.

圧縮機20は、図示しないインバータにより回転数が制御されるモータ201によって駆動されることで、運転能力を可変できる能力可変型圧縮機である。圧縮機20の冷媒吐出側は、四方弁22のポートaに吐出管61で接続されており、また、圧縮機20の冷媒吸入側は、アキュムレータ21の冷媒流出側に吸入管66で接続されている。   The compressor 20 is a variable-capacity compressor that can vary the operation capacity by being driven by a motor 201 whose rotational speed is controlled by an inverter (not shown). The refrigerant discharge side of the compressor 20 is connected to the port a of the four-way valve 22 by a discharge pipe 61, and the refrigerant suction side of the compressor 20 is connected to the refrigerant outflow side of the accumulator 21 by a suction pipe 66. Yes.

四方弁22は、冷媒の流れる方向を切り換えるための弁であり、a、b、c、dの4つのポートを備えている。ポートaは、上述したように圧縮機20の冷媒吐出側に吐出管61で接続されている。ポートbは、室外熱交換器23の一方の冷媒出入口と冷媒配管62で接続されている。ポートcは、アキュムレータ21の冷媒流入側と冷媒配管65で接続されている。そして、ポートdは、閉鎖弁26と室外機ガス管64で接続されている。   The four-way valve 22 is a valve for switching the direction in which the refrigerant flows, and includes four ports a, b, c, and d. The port a is connected to the refrigerant discharge side of the compressor 20 by the discharge pipe 61 as described above. The port b is connected to one refrigerant inlet / outlet of the outdoor heat exchanger 23 by a refrigerant pipe 62. The port c is connected to the refrigerant inflow side of the accumulator 21 by a refrigerant pipe 65. The port d is connected to the shutoff valve 26 and the outdoor unit gas pipe 64.

室外熱交換器23は、冷媒と、後述する室外ファン24の回転により室外機2内部に取り込まれた外気とを熱交換させるものである。室外熱交換器23の一方の冷媒出入口は、上述したように四方弁22のポートbに冷媒配管62で接続され、他方の冷媒出入口は室外機液管63で閉鎖弁25に接続されている。   The outdoor heat exchanger 23 exchanges heat between the refrigerant and the outside air taken into the outdoor unit 2 by the rotation of the outdoor fan 24 described later. As described above, one refrigerant inlet / outlet of the outdoor heat exchanger 23 is connected to the port b of the four-way valve 22 by the refrigerant pipe 62, and the other refrigerant inlet / outlet is connected to the closing valve 25 by the outdoor unit liquid pipe 63.

膨張弁27は、室外機液管63に設けられている。膨張弁27は電子膨張弁である。膨張弁27の開度制御の詳細な説明は、後述する。   The expansion valve 27 is provided in the outdoor unit liquid pipe 63. The expansion valve 27 is an electronic expansion valve. A detailed description of the opening degree control of the expansion valve 27 will be described later.

室外ファン24は樹脂材で形成されており、室外熱交換器23の近傍に配置されている。室外ファン24は、図示しないファンモータによって回転することで図示しない吸込口から室外機2内部へ外気を取り込み、室外熱交換器23において冷媒と熱交換した外気を図示しない吹出口から室外機2外部へ放出する。   The outdoor fan 24 is formed of a resin material and is disposed in the vicinity of the outdoor heat exchanger 23. The outdoor fan 24 is rotated by a fan motor (not shown) to take outside air into the outdoor unit 2 from a suction port (not shown), and the outdoor air exchanged heat with the refrigerant in the outdoor heat exchanger 23 from the blower outlet (not shown) to the outside of the outdoor unit 2. To release.

アキュムレータ21は、上述したように、冷媒流入側が四方弁22のポートcと冷媒配管65で接続され、冷媒流出側が圧縮機20の冷媒吸入側と吸入管66で接続されている。アキュムレータ21は、冷媒配管65からアキュムレータ21内部に流入した冷媒をガス冷媒と液冷媒とに分離してガス冷媒のみを圧縮機20に吸入させる。   As described above, in the accumulator 21, the refrigerant inflow side is connected to the port c of the four-way valve 22 by the refrigerant pipe 65, and the refrigerant outflow side is connected to the refrigerant intake side of the compressor 20 by the intake pipe 66. The accumulator 21 separates the refrigerant flowing into the accumulator 21 from the refrigerant pipe 65 into a gas refrigerant and a liquid refrigerant and causes the compressor 20 to suck only the gas refrigerant.

以上説明した構成の他に、室外機2には各種のセンサが設けられている。図1(A)に示すように、吐出管61には、圧縮機20から吐出される冷媒の温度を検出する吐出温度センサ73が設けられている。   In addition to the configuration described above, the outdoor unit 2 is provided with various sensors. As shown in FIG. 1A, the discharge pipe 61 is provided with a discharge temperature sensor 73 that detects the temperature of the refrigerant discharged from the compressor 20.

室外熱交換器23には、室外熱交換器23から流出、または、室外熱交換器23に流入する冷媒の温度を検知するための室外熱交換器温度センサ75が設けられている。そして、室外機2の図示しない吸込口付近には、室外機2内に流入する外気の温度、すなわち外気温度を検出する外気温度センサ76が備えられている。   The outdoor heat exchanger 23 is provided with an outdoor heat exchanger temperature sensor 75 for detecting the temperature of the refrigerant flowing out of the outdoor heat exchanger 23 or flowing into the outdoor heat exchanger 23. An outdoor air temperature sensor 76 that detects the temperature of the outside air flowing into the outdoor unit 2, that is, the outside air temperature, is provided in the vicinity of a suction port (not shown) of the outdoor unit 2.

また、室外機2には、室外機制御手段100が備えられている。室外機制御手段100は、室外機2の図示しない電装品箱に格納されている制御基板に搭載されている。図1(B)に示すように、室外機制御手段100は、CPU110と、記憶部120と、通信部130と、検出値入力部140と、膨張弁制御部150とを備えている。   Further, the outdoor unit 2 is provided with an outdoor unit control means 100. The outdoor unit control means 100 is mounted on a control board stored in an electrical component box (not shown) of the outdoor unit 2. As shown in FIG. 1B, the outdoor unit control means 100 includes a CPU 110, a storage unit 120, a communication unit 130, a detection value input unit 140, and an expansion valve control unit 150.

記憶部120は、ROMやRAMで構成されており、室外機2の制御プログラムや各種センサからの検出信号に対応した検出値、圧縮機20や室外ファン24の制御状態等を記憶している。通信部130は、室内機3との通信を行うためのインターフェイスである。検出値入力部140は、室外機2の各種センサでの検出結果を取り込んでCPU110に出力する。膨張弁制御部150は、後述する膨張弁27の開度制御を行う。   The storage unit 120 includes a ROM and a RAM, and stores a control program for the outdoor unit 2, detection values corresponding to detection signals from various sensors, control states of the compressor 20 and the outdoor fan 24, and the like. The communication unit 130 is an interface for performing communication with the indoor unit 3. The detection value input unit 140 captures detection results from various sensors of the outdoor unit 2 and outputs them to the CPU 110. The expansion valve control unit 150 controls the opening degree of the expansion valve 27 described later.

CPU110は、前述した室外機2の各種センサでの検出結果を検出値入力部140を介して取り込む。また、CPU110は、室内機3から送信される制御信号を通信部130を介して取り込む。また、CPU110は、取り込んだ検出結果や制御信号に基づいて、圧縮機20や室外ファン24の駆動制御を行う。さらには、CPU110は、取り込んだ検出結果や制御信号に基づいて、四方弁22の切り換え制御を行う。   The CPU 110 takes in the detection results of the various sensors of the outdoor unit 2 described above via the detection value input unit 140. Further, the CPU 110 takes in a control signal transmitted from the indoor unit 3 via the communication unit 130. In addition, the CPU 110 performs drive control of the compressor 20 and the outdoor fan 24 based on the detection results and control signals taken in. Furthermore, the CPU 110 performs switching control of the four-way valve 22 based on the acquired detection result and control signal.

次に、図1(A)を用いて、室内機3について説明する。室内機3は、室内熱交換器31と、液管4の他端が接続された液管接続部34と、ガス管5の他端が接続されたガス管接続部35と、室内ファン33とを備えている。そして、室内ファン33を除くこれら各装置が以下で詳述する各冷媒配管で相互に接続されて、冷媒回路10の一部をなす室内機冷媒回路10bを構成している。   Next, the indoor unit 3 will be described with reference to FIG. The indoor unit 3 includes an indoor heat exchanger 31, a liquid pipe connection part 34 to which the other end of the liquid pipe 4 is connected, a gas pipe connection part 35 to which the other end of the gas pipe 5 is connected, an indoor fan 33, It has. And these each apparatus except the indoor fan 33 is mutually connected by each refrigerant | coolant piping explained in full detail below, and the indoor unit refrigerant circuit 10b which comprises a part of refrigerant circuit 10 is comprised.

室内熱交換器31は、冷媒と後述する室内ファン33により図示しない吸込口から室内機3内部に取り込まれた室内空気とを熱交換させるものであり、一方の冷媒出入口が液管接続部34に室内機液管68で接続され、他方の冷媒出入口がガス管接続部35に室内機ガス管69で接続されている。室内熱交換器31は、室内機3が冷房運転を行う場合は蒸発器として機能し、室内機3が暖房運転を行う場合は凝縮器として機能する。尚、液管接続部34やガス管接続部35では、各冷媒配管が溶接やフレアナット等により接続されている。   The indoor heat exchanger 31 exchanges heat between the refrigerant and indoor air taken into the indoor unit 3 from a suction port (not shown) by an indoor fan 33 to be described later, and one refrigerant inlet / outlet is connected to the liquid pipe connecting portion 34. The other refrigerant inlet / outlet is connected to the gas pipe connecting portion 35 via the indoor unit gas pipe 69. The indoor heat exchanger 31 functions as an evaporator when the indoor unit 3 performs a cooling operation, and functions as a condenser when the indoor unit 3 performs a heating operation. In addition, in the liquid pipe connection part 34 and the gas pipe connection part 35, each refrigerant | coolant piping is connected by welding, a flare nut, etc.

室内ファン33は樹脂材で形成されており、室内熱交換器31の近傍に配置されている。室内ファン31は、図示しないファンモータによって回転することで、図示しない吸込口から室内機3内に室内空気を取り込み、室内熱交換器31において冷媒と熱交換した室内空気を図示しない吹出口から室内へ吹き出す。   The indoor fan 33 is formed of a resin material and is disposed in the vicinity of the indoor heat exchanger 31. The indoor fan 31 is rotated by a fan motor (not shown) so that indoor air is taken into the indoor unit 3 from a suction port (not shown), and the indoor air heat exchanged with the refrigerant in the indoor heat exchanger 31 is sent from the blower outlet (not shown) to the room. Blow out.

以上説明した構成の他に、室内機3には各種のセンサが設けられている。室内熱交換器31には、室内熱交換器31を通過する冷媒の温度を検出する室内熱交換器温度センサ78が設けられている。そして、室内機3の図示しない吸込口付近には、室内機3内に流入する室内空気の温度、すなわち室内温
度を検出する室内温度センサ79が備えられている。
In addition to the configuration described above, the indoor unit 3 is provided with various sensors. The indoor heat exchanger 31 is provided with an indoor heat exchanger temperature sensor 78 that detects the temperature of the refrigerant passing through the indoor heat exchanger 31. An indoor temperature sensor 79 for detecting the temperature of the indoor air flowing into the indoor unit 3, that is, the indoor temperature is provided near the suction port (not shown) of the indoor unit 3.

次に、本実施形態における空気調和機1の空調運転時の冷媒回路10における冷媒の流れや各部の動作について、図1(A)を用いて説明する。尚、以下の説明では、室内機3が冷房運転を行う場合について説明し、暖房運転を行う場合については詳細な説明を省略する。また、図1(A)における矢印は冷房運転時の冷媒の流れを示している。   Next, the flow of the refrigerant and the operation of each part in the refrigerant circuit 10 during the air conditioning operation of the air conditioner 1 in the present embodiment will be described with reference to FIG. In the following description, the case where the indoor unit 3 performs the cooling operation will be described, and the detailed description of the case where the indoor operation 3 performs the heating operation will be omitted. Moreover, the arrow in FIG. 1 (A) has shown the flow of the refrigerant | coolant at the time of air_conditionaing | cooling operation.

図1(A)に示すように、室内機3が冷房運転を行う場合、室外機制御手段100は、四方弁22を実線で示す状態、すなわち、四方弁22のポートaとポートbとが連通するよう、また、ポートcとポートdとが連通するよう、切り換える。これにより、室外熱交換器23が凝縮器として機能するとともに、室内熱交換器31が蒸発器として機能する。   As shown in FIG. 1 (A), when the indoor unit 3 performs a cooling operation, the outdoor unit control means 100 is in a state where the four-way valve 22 is indicated by a solid line, that is, the port a and the port b of the four-way valve 22 communicate with each other. In addition, switching is performed so that port c and port d communicate with each other. Thereby, the outdoor heat exchanger 23 functions as a condenser, and the indoor heat exchanger 31 functions as an evaporator.

圧縮機20から吐出された高圧の冷媒は、吐出管61を流れて四方弁22に流入し、四方弁22から冷媒配管62を流れて室外熱交換器23に流入する。室外熱交換器23に流入した冷媒は、室外ファン24の回転により室外機2内部に取り込まれた外気と熱交換を行って凝縮する。室外熱交換器23から流出した冷媒は室外機液管63を流れ、膨張弁27を通過するときに減圧されて低圧の冷媒となる。その後、閉鎖弁25を介して液管4に流入する。   The high-pressure refrigerant discharged from the compressor 20 flows through the discharge pipe 61 and flows into the four-way valve 22, and flows from the four-way valve 22 through the refrigerant pipe 62 and flows into the outdoor heat exchanger 23. The refrigerant flowing into the outdoor heat exchanger 23 is condensed by exchanging heat with the outside air taken into the outdoor unit 2 by the rotation of the outdoor fan 24. The refrigerant flowing out of the outdoor heat exchanger 23 flows through the outdoor unit liquid pipe 63 and is reduced in pressure when passing through the expansion valve 27 to become a low-pressure refrigerant. Thereafter, the liquid flows into the liquid pipe 4 through the closing valve 25.

液管4を流れて液管接続部34を介して室内機3に流入した冷媒は、室内機液管68を流れ、室内機液管68から室内熱交換器31に流入し、室内ファン33の回転により室内機3内部に取り込まれた室内空気と熱交換を行って蒸発する。このように、室内熱交換器31が蒸発器として機能し、室内熱交換器31で冷媒と熱交換を行い冷却された室内空気が図示しない吹出口から室内に吹き出されることによって、室内機3が設置された室内の冷房が行われる。   The refrigerant flowing through the liquid pipe 4 and flowing into the indoor unit 3 through the liquid pipe connecting portion 34 flows through the indoor unit liquid pipe 68, flows into the indoor heat exchanger 31 from the indoor unit liquid pipe 68, and flows into the indoor fan 33. It evaporates by exchanging heat with the indoor air taken into the interior of the indoor unit 3 by rotation. As described above, the indoor heat exchanger 31 functions as an evaporator, and the indoor heat exchanger 31 performs heat exchange with the refrigerant to cool the indoor air, which is then blown into the room through a blowout port (not shown), whereby the indoor unit 3 Cooling of the room where is installed.

室内熱交換器31から流出した冷媒は室内機ガス管69を流れガス管接続部35ガス管5に流入する。ガス管5を流れ閉鎖弁26を介して室外機2に流入した冷媒は、順に室外機ガス管64、四方弁22、冷媒配管65、アキュムレータ21、吸入管66を流れ、圧縮機20に吸入されて再び圧縮される。
以上説明したように冷媒回路10を冷媒が循環することで、空気調和機1の冷房運転が行われる。
The refrigerant flowing out of the indoor heat exchanger 31 flows through the indoor unit gas pipe 69 and flows into the gas pipe connecting portion 35 gas pipe 5. Refrigerant flowing through the gas pipe 5 and flowing into the outdoor unit 2 through the shut-off valve 26 sequentially flows through the outdoor unit gas pipe 64, the four-way valve 22, the refrigerant pipe 65, the accumulator 21, and the suction pipe 66 and is sucked into the compressor 20. And compressed again.
As described above, the cooling operation of the air conditioner 1 is performed by circulating the refrigerant through the refrigerant circuit 10.

尚、室内機3が暖房運転を行う場合、室外機制御手段100は、四方弁22が破線で示す状態、すなわち、四方弁22のポートaとポートdとが連通するよう、また、ポートbとポートcとが連通するよう、切り換える。これにより、室外熱交換器23が蒸発器として機能するとともに、室内熱交換器31が凝縮器として機能する。   When the indoor unit 3 performs the heating operation, the outdoor unit control means 100 is configured so that the four-way valve 22 is indicated by a broken line, that is, the port a and the port d of the four-way valve 22 communicate with each other. Switch so that port c communicates. Thereby, the outdoor heat exchanger 23 functions as an evaporator, and the indoor heat exchanger 31 functions as a condenser.

次に、膨張弁27の制御方法について詳細に説明する。   Next, a method for controlling the expansion valve 27 will be described in detail.

膨張弁27の制御は冷媒回路10内の冷媒循環量を調節するために行う。冷媒循環量を調節することで冷房・暖房能力を調整し、且つ、圧縮機20の適正な冷媒吸入状態を保っている。これによって、蒸発器(暖房時は室外熱交換器23、冷房時は室内熱交換器31)の熱交換効率及び圧縮機20の信頼性を向上させることができる。   The expansion valve 27 is controlled to adjust the refrigerant circulation amount in the refrigerant circuit 10. The cooling / heating capacity is adjusted by adjusting the refrigerant circulation amount, and the proper refrigerant suction state of the compressor 20 is maintained. Thereby, the heat exchange efficiency of the evaporator (the outdoor heat exchanger 23 during heating and the indoor heat exchanger 31 during cooling) and the reliability of the compressor 20 can be improved.

一方、圧縮機20は、前述したように内部にモータ201を備えており、モータ201の巻線には使用上限温度がある。巻線が使用上限温度を超えると絶縁部の劣化や焼損等が発生するおそれがある。巻線は圧縮機20内の吐出側で冷媒に晒されているため、圧縮機の信頼性を保つためには冷媒の吐出温度が巻線の使用上限温度のような高温にならないようにする必要がある。そこで、記憶部120は圧縮機20の吐出温度が所定温度(耐熱温度)を超えた場合に圧縮機20の運転を停止する圧縮機保護制御を組み込んでいる。   On the other hand, the compressor 20 includes the motor 201 inside as described above, and the winding of the motor 201 has a use upper limit temperature. If the winding exceeds the upper limit temperature, the insulation part may be deteriorated or burned out. Since the winding is exposed to the refrigerant on the discharge side in the compressor 20, in order to maintain the reliability of the compressor, it is necessary that the discharge temperature of the refrigerant does not become as high as the upper limit temperature of the winding. There is. Therefore, the storage unit 120 incorporates compressor protection control that stops the operation of the compressor 20 when the discharge temperature of the compressor 20 exceeds a predetermined temperature (heat-resistant temperature).

膨張弁27の開度制御は、要求される冷房又は暖房能力に応じて行われる。一般的な制御方法として、圧縮機20の吸入冷媒が乾き度=1になるように制御する制御方法がある。これは、圧縮機20の吸入冷媒が完全に気相となり、さらに過熱度も取れた状態となると圧縮機20の吐出温度が上昇して信頼性を損なうためである。また、圧縮機20の吸入冷媒が乾き度<1の場合でも、蒸発器における熱交換効率が低下し、さらに、圧縮機20に蒸発しきれなかった液冷媒が吸入され液圧縮を引き起こしてしまう。したがって、吸入乾き度=1の状態を目標として膨張弁を制御している。   The opening degree control of the expansion valve 27 is performed according to the required cooling or heating capacity. As a general control method, there is a control method in which the suction refrigerant of the compressor 20 is controlled to be dryness = 1. This is because if the refrigerant sucked into the compressor 20 is completely in a gas phase and further in a superheated state, the discharge temperature of the compressor 20 rises and the reliability is impaired. Further, even when the suction refrigerant of the compressor 20 has a dryness <1, the heat exchange efficiency in the evaporator decreases, and the liquid refrigerant that could not be evaporated by the compressor 20 is sucked and causes liquid compression. Therefore, the expansion valve is controlled with the target of the suction dryness = 1.

本実施例の記憶部120は、圧縮機20の吐出温度が理論吐出温度(吸入乾き度=1の時の吐出温度)に近づくように膨張弁27の開度制御を行うフィードバック開度制御を組み込んでいる。   The storage unit 120 of this embodiment incorporates a feedback opening degree control that controls the opening degree of the expansion valve 27 so that the discharge temperature of the compressor 20 approaches the theoretical discharge temperature (discharge temperature when the suction dryness = 1). It is out.

フィードバック開度制御とは、凝縮温度と蒸発温度とから圧縮機の吸入冷媒の乾き度が最適(乾き度=1)となるような理論吐出温度を算出し、検出吐出温度が理論吐出温度に近づくように膨張弁27の開度を調整する制御のことをいう。具体的には、理論吐出温度と検出吐出温度との温度差が大きいときは開度の絞り量を大きく、温度差が小さいときは開度の絞り量を小さくしている。   The feedback opening degree control calculates a theoretical discharge temperature at which the dryness of the refrigerant sucked in the compressor is optimal (dryness = 1) from the condensation temperature and the evaporation temperature, and the detected discharge temperature approaches the theoretical discharge temperature. In this way, the control is to adjust the opening degree of the expansion valve 27. Specifically, when the temperature difference between the theoretical discharge temperature and the detected discharge temperature is large, the throttle amount of the opening is increased, and when the temperature difference is small, the throttle amount of the opening is decreased.

このとき、理論吐出温度の温度域の高さは冷媒の断熱圧縮指数によって左右される。例えば、R32はR410Aに比べて断熱圧縮指数が高いので理論吐出温度が高くなる。したがって、R410Aを用いた場合では異常な運転条件でない限り理論吐出温度が耐熱温度を超えることはない圧縮機であっても、R32を用いた場合だとR410Aに比べて理論吐出温度が耐熱温度に近くなるか、若しくは耐熱温度を超えてしまう。図2には、同じ圧縮機を用いた場合のR410Aの理論吐出温度の温度範囲(1)とR32の理論吐出温度の温度範囲(2)の比較が示されている。R410A(1)では、理論吐出温度は耐熱温度b℃よりも低いd℃が上限である。それに対してR32(2)では、理論吐出温度は耐熱温度b℃を上回るa℃まで上昇してしまう。   At this time, the height of the theoretical discharge temperature range depends on the adiabatic compression index of the refrigerant. For example, R32 has a higher adiabatic compression index than R410A, so the theoretical discharge temperature is higher. Therefore, when R410A is used, the theoretical discharge temperature does not exceed the heat resistance temperature unless the operating condition is abnormal. Even when R32 is used, the theoretical discharge temperature is higher than the heat resistance temperature when R32 is used. It approaches or exceeds the heat resistance temperature. FIG. 2 shows a comparison between the temperature range (1) of the theoretical discharge temperature of R410A and the temperature range (2) of the theoretical discharge temperature of R32 when the same compressor is used. In R410A (1), the upper limit of the theoretical discharge temperature is d ° C. lower than the heat-resistant temperature b ° C. On the other hand, in R32 (2), the theoretical discharge temperature rises to a ° C. exceeding the heat resistance temperature b ° C.

吐出温度が耐熱温度を超えてしまうと、圧縮機保護制御によって圧縮機20が運転停止してしまう。これを避けるため、耐熱温度よりも十分に低い温度域で安定させて運転させることが望ましい。一方、吐出温度が理論吐出温度(吸入乾き度=1のときの吐出温度)となる運転が最適な状態である。したがって、理論吐出温度が耐熱温度に近い値であるか、若しくは耐熱温度以上である場合であっても、少しでも理論吐出温度に近づくような高い吐出温度で安定した運転をさせたいという要求がある。図2を用いて説明すると、耐熱温度b℃に近いc℃で安定させた運転が好ましい。この場合、耐熱温度よりも低く、耐熱温度に近い温度域で理論吐出温度を安定させることによって、圧縮機20の信頼性を保ちつつ、空気調和機1の能力低下の抑制を図れることになる。しかし、圧縮機20の回転数の上昇や負荷(室温や室内風量)の変動などにより凝縮温度と蒸発温度は変化するため、理論吐出温度もそれに伴って変化し、理論吐出温度が耐熱温度を超えることがある。このとき、フィードバック開度制御では実吐出温度は理論吐出温度に追従するため、実吐出温度が耐熱温度を超えてしまい、圧縮機20が停止してしまう。なお、圧縮機の耐熱温度を上げることでも本課題を解決することは可能だが、製品コストの増大に繋がってしまう。   If the discharge temperature exceeds the heat resistance temperature, the compressor 20 is shut down due to compressor protection control. In order to avoid this, it is desirable to operate stably in a temperature range sufficiently lower than the heat-resistant temperature. On the other hand, the operation in which the discharge temperature becomes the theoretical discharge temperature (discharge temperature when the suction dryness = 1) is the optimum state. Therefore, even when the theoretical discharge temperature is a value close to or higher than the heat resistance temperature, there is a demand for stable operation at a high discharge temperature that is as close to the theoretical discharge temperature as possible. . If it demonstrates using FIG. 2, the driving | operation stabilized at c degree C close | similar to heat-resistant temperature b degree C is preferable. In this case, by stabilizing the theoretical discharge temperature in a temperature range lower than the heat-resistant temperature and close to the heat-resistant temperature, it is possible to suppress the performance degradation of the air conditioner 1 while maintaining the reliability of the compressor 20. However, since the condensation temperature and the evaporation temperature change due to an increase in the rotational speed of the compressor 20 and fluctuations in the load (room temperature and indoor air volume), the theoretical discharge temperature also changes accordingly, and the theoretical discharge temperature exceeds the heat resistance temperature. Sometimes. At this time, since the actual discharge temperature follows the theoretical discharge temperature in the feedback opening degree control, the actual discharge temperature exceeds the heat resistance temperature, and the compressor 20 stops. It is possible to solve this problem by raising the heat-resistant temperature of the compressor, but this leads to an increase in product cost.

このように、R32等の断熱圧縮指数が高い冷媒を使用した空気調和装置であって、理論吐出温度が耐熱温度に近い温度域で運転するものにおいて、負荷変動等により理論吐出温度が変化する場合でも、変化を予測して吐出温度が耐熱温度以上にならないようにする制御が望まれていた。よって、本発明の制御を行う。   As described above, in an air conditioner using a refrigerant having a high adiabatic compression index, such as R32, that operates in a temperature range where the theoretical discharge temperature is close to the heat-resistant temperature, the theoretical discharge temperature changes due to load fluctuation or the like. However, a control that predicts the change and prevents the discharge temperature from exceeding the heat-resistant temperature has been desired. Therefore, the control of the present invention is performed.

図5は、圧縮機20起動後の膨張弁27の開度制御方法を示すフローチャートである。   FIG. 5 is a flowchart showing a method for controlling the opening degree of the expansion valve 27 after the compressor 20 is started.

まず、圧縮機20起動後、初期パルス制御を行う(ST1)。圧縮機20起動直後は圧縮機20の回転数が目標回転数に向かって増加しており、冷凍サイクル中の凝縮温度及び蒸発温度が安定しておらず、理論吐出温度が算出できないため、フィードバック開度制御を行うことはできない。その代りに、膨張弁27の開度を適正な冷媒流量が確保できる開度に予め調整しておく初期パルス制御を行っている。これによって、圧縮機20の回転数が目標値に到達したときに膨張弁27の開度が不十分だと吐出温度が急激に上昇し、耐熱温度をオーバーシュートすることを防止している。初期パルス制御を開始したら、図6に示すように、記憶部120から初期パルスの情報をCPU110に出力し、CPU110は取り込んだ初期パルスの情報を膨張弁27に送信し開度制御を行う(ST1−1)。その後、初期パルス制御を終了する。なお、パルスとは膨張弁27の開度を制御する際の制御量であり、加算されると膨張弁27の開度は開方向に制御される、減算されると膨張弁27の開度は閉方向に制御される。   First, after starting the compressor 20, initial pulse control is performed (ST1). Immediately after the compressor 20 starts up, the rotational speed of the compressor 20 increases toward the target rotational speed, the condensation temperature and evaporation temperature in the refrigeration cycle are not stable, and the theoretical discharge temperature cannot be calculated. Degree control is not possible. Instead, initial pulse control is performed in which the opening degree of the expansion valve 27 is adjusted in advance to an opening degree that can ensure an appropriate refrigerant flow rate. As a result, if the opening degree of the expansion valve 27 is insufficient when the rotation speed of the compressor 20 reaches the target value, the discharge temperature rises rapidly, and the heat resistant temperature is prevented from overshooting. When the initial pulse control is started, the initial pulse information is output from the storage unit 120 to the CPU 110 as shown in FIG. 6, and the CPU 110 transmits the acquired initial pulse information to the expansion valve 27 to control the opening (ST1). -1). Thereafter, the initial pulse control is terminated. The pulse is a control amount for controlling the opening degree of the expansion valve 27. When the pulse is added, the opening degree of the expansion valve 27 is controlled in the opening direction, and when subtracted, the opening degree of the expansion valve 27 is Controlled in the closing direction.

次に、圧縮機20の目標回転数(要求rps)が変化したかどうかを判定し(ST2)、変化があった場合は回転数パルス制御を行う(ST3)。なお、回転数パルス制御(ST3)については後述する。回転数変化がなかった場合、圧縮機20の起動から所定時間t1(分)経過したかどうかを判定する(ST4)。なお、この所定時間t1は、圧縮機20が室外機制御手段100の要求した回転数に到達するための予め設定した時間である。所定時間を経過していない場合はST2に戻る。   Next, it is determined whether or not the target rotational speed (required rps) of the compressor 20 has changed (ST2). If there has been a change, rotational speed pulse control is performed (ST3). The rotation speed pulse control (ST3) will be described later. If there is no change in the rotational speed, it is determined whether or not a predetermined time t1 (minutes) has elapsed since the start of the compressor 20 (ST4). The predetermined time t1 is a preset time for the compressor 20 to reach the rotational speed requested by the outdoor unit control means 100. If the predetermined time has not elapsed, the process returns to ST2.

次に、回転数パルス制御(ST3)について説明する。圧縮機20の回転数(rps)変化があった場合、本制御を行う。検出吐出温度(Td)は、理論吐出温度(Tdi)の短時間での変化に対して追従性が悪い。したがって、検出吐出温度(Td)に基づいて行うフィードバック開度制御では検出吐出温度(Td)を安定させるのに時間が掛かってしまい、検出吐出温度(Td)が圧縮機20の耐熱温度に到達する場合がある。よって、冷媒循環量が変化した時点で膨張弁27の開度を制御する必要があり、この場合には圧縮機20の回転数変化毎に変化量に応じて開度制御を行う。回転数パルス制御では、図6に示すように、圧縮機20の回転数(rps)を検出し(ST3−1)、CPU110は検出した回転数(rps)の大きさに応じて予め定められた加算パルスを記憶部120から取り出す(ST3−2)。その後、CPU110は取り込んだ加算パルスの情報を膨張弁27に送信し開度制御を行う(ST3−3)。その後、回転数パルス制御を終了する。   Next, the rotation speed pulse control (ST3) will be described. This control is performed when there is a change in the rotational speed (rps) of the compressor 20. The detected discharge temperature (Td) has poor followability to changes in the theoretical discharge temperature (Tdi) in a short time. Therefore, in the feedback opening degree control performed based on the detected discharge temperature (Td), it takes time to stabilize the detected discharge temperature (Td), and the detected discharge temperature (Td) reaches the heat resistant temperature of the compressor 20. There is a case. Therefore, it is necessary to control the opening degree of the expansion valve 27 at the time when the refrigerant circulation amount changes. In this case, the opening degree control is performed in accordance with the change amount every time the rotation speed of the compressor 20 changes. In the rotational speed pulse control, as shown in FIG. 6, the rotational speed (rps) of the compressor 20 is detected (ST3-1), and the CPU 110 is predetermined according to the detected rotational speed (rps). The addition pulse is extracted from the storage unit 120 (ST3-2). Thereafter, the CPU 110 transmits information on the added addition pulse to the expansion valve 27 to perform opening degree control (ST3-3). Thereafter, the rotational speed pulse control is terminated.

ST4において圧縮機起動開始から所定時間t1が経過した場合、CPU110は検出値入力部140から凝縮温度(Tc)、蒸発温度(Te)、吐出温度(Td)、圧縮機回転数(rps)を取り込む(ST5)。空気調和機1が暖房運転の場合、室外熱交換器23は蒸発器、室内熱交換器31は凝縮器として機能するため、室外機制御手段100の検出値入力部140は、室内熱交換器温度センサ78と室外熱交換器温度センサ75とからそれぞれが検出した凝縮温度と蒸発温度を取り込んでCPU110に出力する。その後、凝縮温度(Tc)、蒸発温度(Te)および圧縮機回転数(rps)に基づいて理論吐出温度(Tdi)を算出する(ST6)。理論吐出温度(Tdi)を算出した後、フィードバック(FB)開度制御を行う(ST7)。   When the predetermined time t1 has elapsed since the start of the compressor start in ST4, the CPU 110 takes in the condensation temperature (Tc), the evaporation temperature (Te), the discharge temperature (Td), and the compressor rotation speed (rps) from the detection value input unit 140. (ST5). When the air conditioner 1 is in the heating operation, the outdoor heat exchanger 23 functions as an evaporator, and the indoor heat exchanger 31 functions as a condenser. Therefore, the detection value input unit 140 of the outdoor unit control means 100 determines the indoor heat exchanger temperature. The condensation temperature and evaporation temperature detected by the sensor 78 and the outdoor heat exchanger temperature sensor 75 are taken in and output to the CPU 110. Thereafter, the theoretical discharge temperature (Tdi) is calculated based on the condensation temperature (Tc), the evaporation temperature (Te), and the compressor rotational speed (rps) (ST6). After calculating the theoretical discharge temperature (Tdi), feedback (FB) opening degree control is performed (ST7).

フィードバック開度制御の態様は前述のとおり、凝縮温度と蒸発温度とから圧縮機の吸入冷媒の乾き度が最適(乾き度=1)となるような理論吐出温度に検出吐出温度が近づくように膨張弁27の開度調整を行う制御である。まず、フィードバック開度制御では図7に示すように、前回のフィードバック開度制御から所定時間t2が経過したかを判定する(ST7−1)。なお、この所定時間t2がはフィードバック開度制御の制御間隔であり、圧縮機20起動後初めてのフィードバック開度制御であった場合もt2が経過したものとみなす。所定時間t2がを経過していない場合はそのままフィードバック開度制御を終了し、所定時間t2がを経過した場合は、CPU110はST5で検出した吐出温度(Td)とST6で算出した理論吐出温度(Tdi)の差(Tdx=Tdi−Td)を算出し、差(Tdx)の大きさに応じて予め定められた加算パルスを記憶部120から取り出す(ST7−2)。その後、CPU110は取り込んだ加算パルスの情報を膨張弁27に送信し開度制御を行う(ST7−3)。その後、フィードバック開度制御を終了する。   As described above, the feedback opening degree control is expanded so that the detected discharge temperature approaches the theoretical discharge temperature at which the dryness of the refrigerant sucked in the compressor is optimum (dryness = 1) from the condensation temperature and the evaporation temperature. This is control for adjusting the opening degree of the valve 27. First, as shown in FIG. 7, in the feedback opening degree control, it is determined whether a predetermined time t2 has elapsed since the previous feedback opening degree control (ST7-1). This predetermined time t2 is a control interval of feedback opening degree control, and it is also considered that t2 has elapsed even when it is the first feedback opening degree control after starting up the compressor 20. When the predetermined time t2 has not elapsed, the feedback opening degree control is terminated as it is, and when the predetermined time t2 has elapsed, the CPU 110 detects the discharge temperature (Td) detected in ST5 and the theoretical discharge temperature calculated in ST6 ( Tdi) difference (Tdx = Tdi−Td) is calculated, and an addition pulse predetermined according to the magnitude of the difference (Tdx) is extracted from the storage unit 120 (ST7-2). Thereafter, the CPU 110 transmits information on the added addition pulse to the expansion valve 27 to perform opening degree control (ST7-3). Then, feedback opening degree control is complete | finished.

その後、湿り制御を行う(ST8)。理論吐出温度(Tdi)が短時間に変化する要因は回転数(rps)の変化だけではなく、室内風量や室温等の負荷変動によっても変化が発生する。上述した圧縮機20の回転数(rps)に応じた開度制御では負荷変動による理論吐出温度(Tdi)の変化には対応できない。よって、現在の吐出温度(Td)が耐熱温度に近い場合には不要な圧縮機保護停止制御が発生するおそれがある。これを避けるため、膨張弁27の開度調節が必要になる状況の発生を検出した時点で予め膨張弁27の開度を調整する予測制御が必要となる。そこで、理論吐出温度(Tdi)がある閾値を超えた場合、その閾値との差の大きさに応じて膨張弁27の開度を開く方向に制御する。本実施例において、これを湿り制御と呼ぶ。   Thereafter, wetting control is performed (ST8). The reason why the theoretical discharge temperature (Tdi) changes in a short time is not only the change in the rotation speed (rps), but also the change due to the load variation such as the indoor air volume and room temperature. The opening degree control according to the rotation speed (rps) of the compressor 20 described above cannot cope with a change in the theoretical discharge temperature (Tdi) due to load fluctuation. Therefore, when the current discharge temperature (Td) is close to the heat resistant temperature, unnecessary compressor protection stop control may occur. In order to avoid this, predictive control for adjusting the opening degree of the expansion valve 27 in advance when the occurrence of a situation that requires adjustment of the opening degree of the expansion valve 27 is detected is necessary. Therefore, when the theoretical discharge temperature (Tdi) exceeds a certain threshold value, the opening degree of the expansion valve 27 is controlled to open in accordance with the magnitude of the difference from the threshold value. In the present embodiment, this is called wetness control.

次に、湿り制御の具体的な制御態様について、図2、図3、図4及び図8を用いて詳細に説明する。   Next, a specific control mode of wetness control will be described in detail with reference to FIGS. 2, 3, 4, and 8.

湿り制御では、耐熱温度(図2におけるb℃を指す)より低い温度の目標吐出温度上限値(Tdl)という閾値を設けており(図2におけるc℃を指す)、この目標吐出温度上限値(Tdl)と理論吐出温度(Tdi)との差から湿らせ度合い(湿りレベル)を算出する(図8のST8−1)。湿りレベル(n)の算出方法は、
n=(Tdi−Tdl)/d+1(Tdi<Tdlのときn=0、それ以外のときnは整数:小数点以下切り捨て)
とする。このとき、dは湿りレベルの幅であって、例えばd=2とした場合(図3)、2℃毎にレベルが変化することを意味する。図3は目標吐出温度上限値(Tdl)と理論吐出温度(Tdi)の差に応じた湿りレベル(n)の変化を表した図である。
In the wetness control, a threshold value called a target discharge temperature upper limit value (Tdl) that is lower than the heat-resistant temperature (points to b ° C. in FIG. 2) is set (points to c ° C. in FIG. 2). The wetting degree (wetting level) is calculated from the difference between Tdl) and the theoretical discharge temperature (Tdi) (ST8-1 in FIG. 8). The calculation method of the wet level (n) is:
n = (Tdi−Tdl) / d + 1 (when Tdi <Tdl, n = 0, otherwise n is an integer: rounded down to the nearest decimal place)
And At this time, d is the width of the wet level. For example, when d = 2 (FIG. 3), it means that the level changes every 2 ° C. FIG. 3 is a diagram showing the change in the wet level (n) according to the difference between the target discharge temperature upper limit (Tdl) and the theoretical discharge temperature (Tdi).

図3に示すように、目標吐出温度上限値(Tdl)と理論吐出温度(Tdi)の差(Tdx)が上昇している場合は、当該差が0、+2、+4、+6を超える時に湿りレベル(n)がI、II、III、IVとそれぞれ変化する。湿りレベル(n)が変化した場合、図4に示すように、変化後の湿りレベルに応じて予め定められた加算パルスを記憶部120から取り出す(図8のST8−2)。その後、CPU110は取り込んだ加算パルスの情報を膨張弁27に送信し開度制御を行う(図8のST8−3)。その後、湿り制御を終了する。このとき、例えば湿りレベルが0からIに変化した場合、制御パルスは2%加算される。
また、ハンチングを防止するために上昇時と下降時とでヒステリシスを設けている(3℃)。
As shown in FIG. 3, when the difference (Tdx) between the target discharge temperature upper limit (Tdl) and the theoretical discharge temperature (Tdi) is increased, the wetness level when the difference exceeds 0, +2, +4, +6 (N) changes to I, II, III, and IV, respectively. When the wet level (n) changes, as shown in FIG. 4, a predetermined addition pulse corresponding to the changed wet level is taken out from the storage unit 120 (ST8-2 in FIG. 8). Thereafter, the CPU 110 transmits information of the added addition pulse to the expansion valve 27 to perform opening degree control (ST8-3 in FIG. 8). Thereafter, the wetness control is terminated. At this time, for example, when the wet level changes from 0 to I, the control pulse is added by 2%.
Further, in order to prevent hunting, hysteresis is provided at the time of ascent and descent (3 ° C.).

上記した湿り制御によれば、負荷変動によって短時間に理論吐出温度の変化が発生した場合でも、湿りレベルの大きさに応じて膨張弁27の開度調整を行える。よって、圧縮機20の吐出温度を耐熱温度よりも低く、且つ、耐熱温度に近い温度で安定させることができ、圧縮機20の信頼性を保ちつつ、空気調和機1の暖房能力及び冷房能力の向上が図れることになる。   According to the above-described wetting control, the opening degree of the expansion valve 27 can be adjusted according to the level of the wetting level even when the theoretical discharge temperature changes in a short time due to load fluctuation. Accordingly, the discharge temperature of the compressor 20 can be stabilized at a temperature lower than the heat resistant temperature and close to the heat resistant temperature, and the heating capacity and the cooling capacity of the air conditioner 1 can be maintained while maintaining the reliability of the compressor 20. Improvement can be achieved.

図5において、湿り制御(ST8)が終了した後、圧縮機20の停止指令があるか判定(ST9)し、指令がなければST2まで戻って回転数パルス制御、フィードバック開度制御及び湿り制御を各ステップに従って行う。停止指令がある場合は圧縮機20を停止する。   In FIG. 5, after the wetting control (ST8) is finished, it is determined whether there is a command to stop the compressor 20 (ST9). If there is no command, the process returns to ST2 to perform the rotation speed pulse control, feedback opening degree control and wetting control. Follow each step. If there is a stop command, the compressor 20 is stopped.

また、本実施形態では、湿りレベルの幅を2℃、ヒステリシスを3℃に設定しているが、本発明の実施形態はこの限りでなく、試験結果等に基づいて適宜設定するものとしている。なお、図4における、パルス加算率についても、本実施形態では、湿りレベルが0からIに上昇した場合+2%、IからIIに上昇した場合+2%等に設定しているが、湿りレベルの幅やヒステリシスと同様に、本発明の要旨を逸脱しない範囲において種々変形実施可能である。   Further, in this embodiment, the wet level width is set to 2 ° C. and the hysteresis is set to 3 ° C. However, the embodiment of the present invention is not limited to this, and is appropriately set based on the test results and the like. In this embodiment, the pulse addition rate in FIG. 4 is also set to + 2% when the wet level increases from 0 to I, + 2% when the wet level increases from I to II, etc. Like the width and hysteresis, various modifications can be made without departing from the scope of the present invention.

1 空気調和機
2 室外機
3 室内機
4 液管
5 ガス管
10 冷媒回路
20 圧縮機
201 モータ
21 アキュムレータ
22 四方弁
23 室外熱交換器
24 室外ファン
27 膨張弁
31 室内熱交換器
33 室内ファン
61 吐出管
62 冷媒配管
63 室外気液管
64 室外機ガス管
65 冷媒配管
66 吸入管
68 室内機液管
69 室内機ガス管
73 吐出温度センサ
75 室外熱交換器温度センサ
78 室内熱交換器温度センサ
79 室内温度センサ
100 室外機制御手段






DESCRIPTION OF SYMBOLS 1 Air conditioner 2 Outdoor unit 3 Indoor unit 4 Liquid pipe 5 Gas pipe 10 Refrigerant circuit 20 Compressor 201 Motor 21 Accumulator 22 Four-way valve 23 Outdoor heat exchanger 24 Outdoor fan 27 Expansion valve 31 Indoor heat exchanger 33 Indoor fan 61 Discharge Pipe 62 Refrigerant pipe 63 Outdoor air-liquid pipe 64 Outdoor unit gas pipe 65 Refrigerant pipe 66 Suction pipe 68 Indoor unit liquid pipe 69 Indoor unit gas pipe 73 Discharge temperature sensor 75 Outdoor heat exchanger temperature sensor 78 Indoor heat exchanger temperature sensor 79 Indoor Temperature sensor 100 outdoor unit control means






Claims (3)

圧縮機、凝縮器、膨張弁、蒸発器と、前記凝縮器での凝縮温度を検出する凝縮温度センサと、前記蒸発器での蒸発温度を検出する蒸発温度センサと、前記圧縮機からの冷媒吐出温度を検出する吐出温度センサを有し、前記凝縮温度、前記蒸発温度とに基づいて予め定められた前記圧縮機の吸入冷媒が乾き度=1となる時の前記圧縮機からの吐出冷媒の温度となる理論吐出温度に前記冷媒吐出温度が近づくように前記膨張弁の開度を制御するフィードバック開度制御と、前記冷媒吐出温度が前記圧縮機の耐熱温度を超えた場合に前記圧縮機の運転を停止する圧縮機保護停止制御とを行う空気調和装置であって、前記空気調和装置は、予め前記耐熱温度よりも低く定めた目標吐出温度上限値を前記理論吐出温度が超えた場合、前記フィードバック開度制御に加えて、前記理論吐出温度と前記目標吐出温度上限値との温度差の大きさに応じて前記膨張弁の開度を開制御する湿り制御を行うことを特徴とする空気調和装置。  Compressor, condenser, expansion valve, evaporator, condensation temperature sensor for detecting the condensation temperature in the condenser, evaporation temperature sensor for detecting the evaporation temperature in the evaporator, and refrigerant discharge from the compressor A discharge temperature sensor for detecting temperature, and a temperature of the discharge refrigerant from the compressor when the intake refrigerant of the compressor determined in advance based on the condensation temperature and the evaporation temperature becomes dryness = 1 Feedback opening degree control for controlling the opening degree of the expansion valve so that the refrigerant discharge temperature approaches the theoretical discharge temperature, and the operation of the compressor when the refrigerant discharge temperature exceeds the heat resistant temperature of the compressor An air conditioner that performs compressor protection stop control for stopping the compressor, wherein the air conditioner performs feedback when the theoretical discharge temperature exceeds a target discharge temperature upper limit value that is set in advance lower than the heat-resistant temperature. In addition to the time control, the air conditioner which is characterized in that the wet control for opening control an opening degree of the expansion valve according to the magnitude of the temperature difference between the theoretical discharge temperature and the target discharge temperature limit. 前記湿り制御は、前記理論吐出温度と前記目標吐出温度上限値との温度差が大きくなるにつれて前記膨張弁の開度を開く方向へ制御する制御量の加算率が大きくなるように調節することを特徴とする請求項1に記載の空気調和装置。



The wetness control is performed such that an addition rate of a control amount for controlling the opening degree of the expansion valve to increase is increased as a temperature difference between the theoretical discharge temperature and the target discharge temperature upper limit value increases. The air conditioning apparatus according to claim 1, wherein



冷媒はR32を使用することを特徴とする請求項1または2に記載の空気調和装置。   The air conditioner according to claim 1 or 2, wherein R32 is used as the refrigerant.
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