JP2013182823A - Manufacturing method of connection body and anisotropic conductive adhesive - Google Patents

Manufacturing method of connection body and anisotropic conductive adhesive Download PDF

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JP2013182823A
JP2013182823A JP2012046983A JP2012046983A JP2013182823A JP 2013182823 A JP2013182823 A JP 2013182823A JP 2012046983 A JP2012046983 A JP 2012046983A JP 2012046983 A JP2012046983 A JP 2012046983A JP 2013182823 A JP2013182823 A JP 2013182823A
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conductive adhesive
conductive
conductive particles
adhesive layer
particles
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Yoshihito Tanaka
芳人 田中
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Dexerials Corp
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Dexerials Corp
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Priority to PCT/JP2013/055044 priority patent/WO2013129437A1/en
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    • C—CHEMISTRY; METALLURGY
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    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02—Electrically-conducting adhesives
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
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    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/10—Adhesives in the form of films or foils without carriers
    • H—ELECTRICITY
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    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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    • H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
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    • H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
    • C09J2301/1242—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape the opposite adhesive layers being different
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    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/208—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive layer being constituted by at least two or more adjacent or superposed adhesive layers, e.g. multilayer adhesive
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    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/314—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive layer and/or the carrier being conductive
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    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Dispersion Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Wire Bonding (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Conductive Materials (AREA)
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  • Adhesive Tapes (AREA)

Abstract

PROBLEM TO BE SOLVED: To secure the conductivity for an electrode terminal where an oxide film is formed on its surface and include the insulation properties between adjacent wiring.SOLUTION: In a manufacturing method of a connection body 10 formed by connecting an electronic component 18 onto a terminal electrode 17 formed on a substrate through an anisotropic conductive adhesive 1, the anisotropic conductive adhesive 1 includes a first conductive adhesive layer 3 having a binder resin 3a and first conductive particles 4 dispersed in the binder resin 3a; and a second conductive adhesive layer 5 laminated on one surface of the first conductive adhesive layer 3 and where second conductive particles 6 having a particle size smaller than a particle size of the first conductive particles 4 are dispersed in the binder resin 5a. The second conductive adhesive layer 5 is adhered to the substrate 12 side.

Description

本発明は、異方性導電接着剤に関し、高い導通性能と高い絶縁性能との両立が図られた異方性導電接着剤と、この異方性導電接着剤を用いた接続体の製造方法に関する。   The present invention relates to an anisotropic conductive adhesive, and relates to an anisotropic conductive adhesive that achieves both high conduction performance and high insulation performance, and a method of manufacturing a connection body using the anisotropic conductive adhesive. .

従来から、テレビやＰＣモニタ、携帯電話、携帯型ゲーム機、タブレットＰＣあるいは車載用モニタ等の各種表示手段として、液晶表示装置が多く用いられている。近年、このような液晶表示装置においては、ファインピッチ化、軽量薄型化等の観点から、液晶駆動用ＩＣを直接液晶表示パネルの基板上に実装するいわゆるＣＯＧ（chip on glass）や、液晶駆動回路が形成されたフレキシブル基板を直接液晶表示パネルの基板上に実装するいわゆるＦＯＧ（film on glass）が採用されている。   Conventionally, a liquid crystal display device has been widely used as various display means such as a television, a PC monitor, a mobile phone, a portable game machine, a tablet PC, or an in-vehicle monitor. In recent years, in such liquid crystal display devices, so-called COG (chip on glass) in which a liquid crystal driving IC is directly mounted on a substrate of a liquid crystal display panel or a liquid crystal driving circuit from the viewpoints of fine pitch, light weight, and thinning. A so-called FOG (film on glass) that directly mounts the flexible substrate on which the substrate is formed on the substrate of the liquid crystal display panel is employed.

例えばＣＯＧ実装方式が採用された液晶表示装置１００は、図１１に示すように、液晶表示のための主機能を果たす液晶表示パネル１０４を有しており、この液晶表示パネル１０４は、ガラス基板等からなる互いに対向する二枚の透明基板１０２，１０３を有している。そして、液晶表示パネル１０４は、これら両透明基板１０２，１０３が枠状のシール１０５によって互いに貼り合わされるとともに、両透明基板１０２，１０３およびシール１０５によって囲繞された空間内に液晶１０６が封入されたパネル表示部１０７が設けられている。   For example, as shown in FIG. 11, a liquid crystal display device 100 employing a COG mounting system has a liquid crystal display panel 104 that performs a main function for liquid crystal display. The liquid crystal display panel 104 is a glass substrate or the like. And two transparent substrates 102 and 103 facing each other. In the liquid crystal display panel 104, the transparent substrates 102 and 103 are bonded to each other by a frame-shaped seal 105, and the liquid crystal 106 is sealed in a space surrounded by the transparent substrates 102 and 103 and the seal 105. A panel display unit 107 is provided.

透明基板１０２，１０３は、互いに対向する両内側表面に、ＩＴＯ（Indium Tin Oxide：酸化インジウムスズ）やＩＺＯ（Indium Zinc Oxide：酸化インジウム亜鉛）等からなる縞状の一対の透明電極１０８，１０９が、互いに交差するように形成されている。そして、両透明基板１０２，１０３は、これら両透明電極１０８，１０９の当該交差部位によって液晶表示の最小単位としての画素が構成されるようになっている。   The transparent substrates 102 and 103 have a pair of striped transparent electrodes 108 and 109 made of ITO (Indium Tin Oxide) or IZO (Indium Zinc Oxide) on both inner surfaces facing each other. Are formed so as to cross each other. The transparent substrates 102 and 103 are configured such that a pixel as a minimum unit of liquid crystal display is constituted by the intersection of the transparent electrodes 108 and 109.

両透明基板１０２，１０３のうち、一方の透明基板１０３は、他方の透明基板１０２よりも平面寸法が大きく形成されており、この大きく形成された透明基板１０３の縁部１０３ａには、透明電極１０９の端子部１０９ａが形成されている。また、両透明電極１０８，１０９上には、所定のラビング処理が施された配向膜１１１，１１２が形成されており、この配向膜１１１，１１２によって液晶分子の初期配向が規制されるようになっている。さらに、両透明電極１０８，１０９の外側には、一対の偏光板１１８，１１９が配設されており、これら両偏光板１１８，１１９によってバックライト等の光源１２０からの透過光の振動方向が規制されるようになっている。   Of the two transparent substrates 102 and 103, one transparent substrate 103 is formed to have a larger planar dimension than the other transparent substrate 102, and the transparent electrode 109 is formed on the edge 103a of the transparent substrate 103 formed to be large. Terminal portion 109a is formed. Further, alignment films 111 and 112 subjected to a predetermined rubbing process are formed on both transparent electrodes 108 and 109, and the initial alignment of liquid crystal molecules is regulated by the alignment films 111 and 112. ing. Further, a pair of polarizing plates 118 and 119 are disposed outside the transparent electrodes 108 and 109, and the vibration direction of transmitted light from the light source 120 such as a backlight is regulated by the polarizing plates 118 and 119. It has come to be.

ＩＴＯやＩＺＯからなる端子部１０９ａ上には、異方性導電フィルム１１４を介して液晶駆動用ＩＣ１１５が熱圧着されている。異方性導電フィルム１１４は、熱硬化型のバインダー樹脂に導電性粒子を混ぜ込んでフィルム状としたもので、２つの導体間で加熱圧着されることにより導電性粒子で導体間の電気的導通がとられ、バインダー樹脂にて導体間の機械的接続が保持される。液晶駆動用ＩＣ１１５は、画素に対して液晶駆動電圧を選択的に印加することにより、液晶の配向を部分的に変化させて所定の液晶表示を行うことができるようになっている。なお、異方性導電フィルム１１４を構成する接着剤としては、通常、最も信頼性の高い熱硬化性の接着剤が用いられる。   On the terminal portion 109a made of ITO or IZO, a liquid crystal driving IC 115 is thermocompression bonded via an anisotropic conductive film 114. The anisotropic conductive film 114 is a film formed by mixing conductive particles in a thermosetting binder resin, and is electrically connected between the conductors by the conductive particles by thermocompression bonding between the two conductors. And the mechanical connection between the conductors is maintained by the binder resin. The liquid crystal driving IC 115 can perform predetermined liquid crystal display by selectively changing the alignment of the liquid crystal by selectively applying a liquid crystal driving voltage to the pixels. As the adhesive constituting the anisotropic conductive film 114, the most reliable thermosetting adhesive is usually used.

このような異方性導電フィルム１１４を介して液晶駆動用ＩＣ１１５を端子部１０９ａへ接続する場合は、先ず、透明電極１０９の端子部１０９ａ上に異方性導電フィルム１１４を図示しない仮圧着手段によって仮圧着する。続いて、異方性導電フィルム１１４上に液晶駆動用ＩＣ１１５を載置した後、図１２に示すように熱圧着ヘッド等の熱圧着手段１２１によって液晶駆動用ＩＣ１１５を異方性導電フィルム１１４とともに端子部１０９ａ側へ押圧しつつ熱圧着手段１２１を発熱させる。この熱圧着手段１２１による発熱によって、軟化したバインダー樹脂が端子部１０９ａと液晶駆動用ＩＣ１１５の端子部との間から流出するとともに、両端子部間で導電性粒子が挟持され、この状態でバインダー樹脂が熱硬化する。これにより、異方性導電フィルム１１４を介して液晶駆動用ＩＣ１１５が端子部１０９ａ上に導通接続される。   When the liquid crystal driving IC 115 is connected to the terminal portion 109a through such an anisotropic conductive film 114, first, the anisotropic conductive film 114 is attached to the terminal portion 109a of the transparent electrode 109 by a temporary crimping means (not shown). Temporarily crimp. Subsequently, after the liquid crystal driving IC 115 is mounted on the anisotropic conductive film 114, the liquid crystal driving IC 115 is connected to the terminal together with the anisotropic conductive film 114 by the thermocompression bonding means 121 such as a thermocompression bonding head as shown in FIG. The thermocompression bonding means 121 is caused to generate heat while being pressed toward the portion 109a. Due to the heat generated by the thermocompression bonding means 121, the softened binder resin flows out between the terminal portion 109a and the terminal portion of the liquid crystal driving IC 115, and the conductive particles are sandwiched between the two terminal portions. Is thermoset. Accordingly, the liquid crystal driving IC 115 is conductively connected to the terminal portion 109a through the anisotropic conductive film 114.

特開２０１０−２７５６９号公報JP 2010-27569 A

ここで、ＩＴＯやＩＺＯからなる端子部１０９ａは、表面に酸化金属が形成されており、異方性導電フィルム１１４に含有されている導電性粒子が端子部１０９ａ表面に形成された酸化金属を突き破って充分に食い込むことができず、導通信頼性が不十分となるおそれがあった。   Here, the terminal portion 109a made of ITO or IZO has a metal oxide formed on the surface, and the conductive particles contained in the anisotropic conductive film 114 break through the metal oxide formed on the surface of the terminal portion 109a. Insufficient conduction could result in insufficient conduction reliability.

このような問題に対しては、例えば表面に突起を形成した導電性粒子を用いて、酸化膜を突き破ることにより導通性を確保する技術が提案されている。しかし、表面に突起を設けた導電性粒子は、突起の数が少ないと当該突起が端子部１０９ａへ向かずかえって接続抵抗が高くなるおそれがある。また、突起の数を増やした場合、端子部１０９ａとの導通性は改善できるが、突起の分だけ粒径が大きくなり、そのため、ファインピッチ化された配線間において絶縁性が悪くなるという欠点がある。   For such a problem, for example, a technique has been proposed in which electrical conductivity is ensured by breaking through an oxide film using conductive particles having protrusions formed on the surface. However, if the conductive particles having protrusions on the surface have a small number of protrusions, the protrusions may not be directed to the terminal portion 109a and connection resistance may be increased. In addition, when the number of protrusions is increased, the continuity with the terminal portion 109a can be improved, but the particle size is increased by the amount of the protrusions, so that there is a disadvantage that the insulating property is deteriorated between the fine pitched wirings. is there.

そこで、本発明は、表面に酸化膜が形成された電極端子に対しても導通性を確保するとともに、隣接する配線間の絶縁性も備える異方性導電接着剤を用いた接続体の製造方法、及び異方性導電接着剤を提供することを目的とする。   Therefore, the present invention provides a method for manufacturing a connection body using an anisotropic conductive adhesive that ensures conductivity even for electrode terminals having an oxide film formed on the surface and also has insulation between adjacent wires. And an anisotropic conductive adhesive.

上述した課題を解決するために、本発明に係る接続体の製造方法は、異方性導電接着剤を介して基板に形成された端子電極上に電子部品を配置し、上記電子部品の上から熱加圧することにより上記異方性導電接着剤を軟化させ、上記異方性導電接着剤を硬化させて上記基板と上記電子部品とを接続させた接続体の製造方法において、上記導電性接着剤は、バインダー樹脂と、上記バインダー樹脂に分散された第１の導電性粒子とを有する第１の導電性接着剤層と、上記第１の導電性接着剤層の一方の面に積層され、バインダー樹脂中に上記第１の導電性粒子の粒子径よりも小さな粒子径の第２の導電性粒子が分散された第２の導電性接着剤層とを有し、上記第２の導電性接着剤層を上記基板側に貼着するものである。   In order to solve the above-described problems, a method for manufacturing a connection body according to the present invention includes disposing an electronic component on a terminal electrode formed on a substrate via an anisotropic conductive adhesive, and from above the electronic component. In the method of manufacturing a connection body in which the anisotropic conductive adhesive is softened by heat pressing and the anisotropic conductive adhesive is cured to connect the substrate and the electronic component, the conductive adhesive Is laminated on one surface of the first conductive adhesive layer having a binder resin and first conductive particles dispersed in the binder resin, and on the one surface of the first conductive adhesive layer. A second conductive adhesive layer in which second conductive particles having a particle diameter smaller than the particle diameter of the first conductive particles are dispersed in a resin, and the second conductive adhesive The layer is attached to the substrate side.

また、本発明に係る異方性導電接着剤は、バインダー樹脂と、上記バインダー樹脂に分散された第１の導電性粒子とを有する第１の導電性接着剤層と、上記第１の導電性接着剤層の一方の面に積層され、バインダー樹脂中に上記第１の導電性粒子の粒子径よりも小さな粒子径の第２の導電性粒子が分散された第２の導電性接着剤層とを有するものである。   The anisotropic conductive adhesive according to the present invention includes a first conductive adhesive layer having a binder resin and first conductive particles dispersed in the binder resin, and the first conductive A second conductive adhesive layer laminated on one surface of the adhesive layer, wherein second conductive particles having a particle diameter smaller than the particle diameter of the first conductive particles are dispersed in a binder resin; It is what has.

本発明によれば、異方性導電フィルムは、基板の端子電極に、第１の導電性粒子よりも粒子径の小さい第２の導電性粒子を含有する第２の導電性接着剤層が貼着されているため、この第２の導電性粒子が端子電極と接し、第２の導電性粒子を介して第１の導電性粒子及び電子部品の電極端子が端子電極と接続される。   According to the present invention, the anisotropic conductive film has the second conductive adhesive layer containing the second conductive particles having a particle diameter smaller than that of the first conductive particles attached to the terminal electrode of the substrate. Since the second conductive particles are in contact with the terminal electrode, the first conductive particles and the electrode terminals of the electronic component are connected to the terminal electrode through the second conductive particles.

これにより、異方性導電フィルムは、電子部品を介して圧力が第２の導電性粒子に掛かることから、端子電極の表面に酸化金属（酸化膜）が形成された場合にも、第２の導電性粒子によって端子電極表面に形成された酸化金属を突き破って充分に食い込むことができ、導通信頼性を向上させることができる。   Thereby, since an anisotropic conductive film applies a pressure to the 2nd electroconductive particle through an electronic component, even when a metal oxide (oxide film) is formed in the surface of a terminal electrode, the 2nd The metal oxide formed on the surface of the terminal electrode by the conductive particles can be penetrated sufficiently and the conduction reliability can be improved.

本発明が適用された接続工程を示す断面図である。It is sectional drawing which shows the connection process to which this invention was applied. 本発明が適用された異方性導電フィルムを示す断面図である。It is sectional drawing which shows the anisotropic conductive film to which this invention was applied. 異方性導電フィルムを用いて電子部品を接続する状態を示す断面図である。It is sectional drawing which shows the state which connects an electronic component using an anisotropic conductive film. 第１の導電性粒子の粒子径よりも第２の導電性接着剤層の厚みを厚くした場合における電子部品を接続する状態を示す断面図である。It is sectional drawing which shows the state which connects an electronic component in case the thickness of the 2nd conductive adhesive layer is thicker than the particle diameter of the 1st conductive particle. 第１の導電性粒子と第２の導電性粒子との粒子径の関係を説明する図である。It is a figure explaining the relationship of the particle diameter of 1st electroconductive particle and 2nd electroconductive particle. 実施例を示す断面図である。It is sectional drawing which shows an Example. 比較例１を示す断面図である。6 is a cross-sectional view showing a comparative example 1. FIG. 比較例２を示す断面図である。6 is a cross-sectional view showing a comparative example 2. FIG. 比較例３を示す断面図である。10 is a cross-sectional view showing a comparative example 3. FIG. 比較例４を示す断面図である。10 is a cross-sectional view showing a comparative example 4. FIG. 従来の液晶表示パネルを示す断面図である。It is sectional drawing which shows the conventional liquid crystal display panel. 従来の液晶表示パネルのＣＯＧ実装工程を示す断面図である。It is sectional drawing which shows the COG mounting process of the conventional liquid crystal display panel.

以下、本発明が適用された接続体の製造方法及び異方性導電接着剤について、図面を参照しながら詳細に説明する。なお、本発明は、以下の実施形態のみに限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更が可能であることは勿論である。また、図面は模式的なものであり、各寸法の比率等は現実のものとは異なることがある。具体的な寸法等は以下の説明を参酌して判断すべきものである。また、図面相互間においても互いの寸法の関係や比率が異なる部分が含まれていることは勿論である。   Hereinafter, a method for manufacturing a connection body and an anisotropic conductive adhesive to which the present invention is applied will be described in detail with reference to the drawings. It should be noted that the present invention is not limited to the following embodiments, and various modifications can be made without departing from the scope of the present invention. Further, the drawings are schematic, and the ratio of each dimension may be different from the actual one. Specific dimensions should be determined in consideration of the following description. Moreover, it is a matter of course that portions having different dimensional relationships and ratios are included between the drawings.

以下では、接続対象物及び被接続対象物として、電子部品を基板に接続する場合を例に説明するが、本技術は、電子部品と基板との接続以外にも適用することができる。図１に示すように、例えば、液晶表示パネルのガラス基板に液晶駆動用のＩＣチップを実装するいわゆるＣＯＧ（chip on glass）実装を行う。この液晶表示パネル１０は、ガラス基板等からなる二枚の透明基板１１，１２が対向配置され、これら透明基板１１，１２が枠状のシール１３によって互いに貼り合わされている。そして、液晶表示パネル１０は、透明基板１１，１２によって囲繞された空間内に液晶１４が封入されることによりパネル表示部１５が形成されている。   Hereinafter, a case where an electronic component is connected to a substrate will be described as an example of the connection target and the connection target. However, the present technology can be applied to other than the connection between the electronic component and the substrate. As shown in FIG. 1, for example, so-called COG (chip on glass) mounting is performed in which an IC chip for driving a liquid crystal is mounted on a glass substrate of a liquid crystal display panel. In the liquid crystal display panel 10, two transparent substrates 11 and 12 made of a glass substrate or the like are arranged to face each other, and the transparent substrates 11 and 12 are bonded to each other by a frame-shaped seal 13. In the liquid crystal display panel 10, the liquid crystal 14 is sealed in a space surrounded by the transparent substrates 11 and 12 to form a panel display unit 15.

透明基板１１，１２は、互いに対向する両内側表面に、ＩＴＯ（Indium Tin Oxide：酸化インジウムスズ）やＩＺＯ（Indium Zinc Oxide：酸化インジウム亜鉛）等からなる縞状の一対の透明電極１６，１７が、互いに交差するように形成されている。そして、両透明電極１６，１７は、これら両透明電極１６，１７の当該交差部位によって液晶表示の最小単位としての画素が構成されるようになっている。   The transparent substrates 11 and 12 have a pair of striped transparent electrodes 16 and 17 made of ITO (Indium Tin Oxide) or IZO (Indium Zinc Oxide) on both inner surfaces facing each other. Are formed so as to cross each other. The transparent electrodes 16 and 17 are configured such that a pixel as a minimum unit of liquid crystal display is configured by the intersection of the transparent electrodes 16 and 17.

両透明基板１１，１２のうち、一方の透明基板１２は、他方の透明基板１１よりも平面寸法が大きく形成されており、この大きく形成された透明基板１２の縁部１２ａには、液晶駆動用ＩＣ等の電子部品１８が実装されるＣＯＧ実装部２０が設けられ、またＣＯＧ実装部２０の外側近傍には、液晶駆動回路が形成されたフレキシブル基板２１が実装されるＦＯＧ実装部２２が設けられている。   Of the transparent substrates 11 and 12, one transparent substrate 12 is formed to have a larger planar dimension than the other transparent substrate 11, and a liquid crystal driving edge is formed on the edge 12a of the formed transparent substrate 12. A COG mounting unit 20 on which an electronic component 18 such as an IC is mounted is provided, and an FOG mounting unit 22 on which a flexible substrate 21 on which a liquid crystal driving circuit is formed is mounted near the outside of the COG mounting unit 20. ing.

なお、液晶駆動用ＩＣや液晶駆動回路は、画素に対して液晶駆動電圧を選択的に印加することにより、液晶の配向を部分的に変化させて所定の液晶表示を行うことができるようになっている。   Note that the liquid crystal driving IC and the liquid crystal driving circuit can perform predetermined liquid crystal display by selectively changing the alignment of the liquid crystal by selectively applying the liquid crystal driving voltage to the pixels. ing.

各実装部２０，２２には、透明電極１７の端子部１７ａが形成されている。端子部１７ａ上には、異方性導電接着剤として異方性導電フィルム１を用いて液晶駆動用ＩＣ等の電子部品１８やフレキシブル基板２１が接続される。異方性導電フィルム１は、第１の導電性粒子４及び第２の導電性粒子６を含有しており、電子部品１８やフレキシブル基板２１の電極と透明基板１２の縁部１２ａに形成された透明電極１７の端子部１７ａとを、第１の導電性粒子４及び第２の導電性粒子６を介して電気的に接続させるものである。この異方性導電フィルム１は、後述するように、例えば熱硬化型の接着剤であり、加熱押圧ヘッド３０により熱圧着されることにより流動化して第１の導電性粒子４及び第２の導電性粒子６が端子部１７ａと電子部品１８やフレキシブル基板２１の各電極端子との間で押し潰され、熱硬化反応を起こす所定温度で加熱されることにより、第１の導電性粒子４及び第２の導電性粒子６が押し潰された状態で硬化する。これにより、異方性導電フィルム１は、透明基板１２と電子部品１８やフレキシブル基板２１とを電気的、機械的に接続する。   In each of the mounting portions 20 and 22, a terminal portion 17a of the transparent electrode 17 is formed. On the terminal portion 17a, an electronic component 18 such as a liquid crystal driving IC and a flexible substrate 21 are connected using the anisotropic conductive film 1 as an anisotropic conductive adhesive. The anisotropic conductive film 1 contains the first conductive particles 4 and the second conductive particles 6, and is formed on the electrodes of the electronic component 18 and the flexible substrate 21 and the edge 12 a of the transparent substrate 12. The terminal portion 17 a of the transparent electrode 17 is electrically connected through the first conductive particles 4 and the second conductive particles 6. As will be described later, the anisotropic conductive film 1 is, for example, a thermosetting adhesive, and is fluidized by being thermocompression-bonded by the heating and pressing head 30 so that the first conductive particles 4 and the second conductive film 1 are conductive. The conductive particles 6 are crushed between the terminal portion 17a and each electrode terminal of the electronic component 18 or the flexible substrate 21 and heated at a predetermined temperature causing a thermosetting reaction, whereby the first conductive particles 4 and the first conductive particles 4 It hardens | cures in the state by which the electroconductive particle 6 of 2 was crushed. Thereby, the anisotropic conductive film 1 electrically and mechanically connects the transparent substrate 12 to the electronic component 18 and the flexible substrate 21.

また、両透明電極１６，１７上には、所定のラビング処理が施された配向膜２４が形成されており、この配向膜２４によって液晶分子の初期配向が規制されるようになっている。さらに、両透明基板１１，１２の外側には、一対の偏光板２５，２６が配設されており、これら両偏光板２５，２６によってバックライト等の光源（図示せず）からの透過光の振動方向が規制されるようになっている。   Further, an alignment film 24 subjected to a predetermined rubbing process is formed on both the transparent electrodes 16 and 17, and the initial alignment of liquid crystal molecules is regulated by the alignment film 24. In addition, a pair of polarizing plates 25 and 26 are disposed outside the transparent substrates 11 and 12, and these polarizing plates 25 and 26 allow transmitted light from a light source (not shown) such as a backlight to be transmitted. The vibration direction is regulated.

［異方性導電フィルム］
本発明が適用された異方性導電フィルム（ＡＣＦ：anisotropic conductive film）１は、図２に示すように、基材となる剥離フィルム２上に第１の導電性接着剤層３と第２の導電性接着剤層５とが、この順に積層されたものである。異方性導電フィルム１は、図１に示すように、液晶表示パネル１０の透明基板１２に形成された透明電極１７と電子部品１８やフレキシブル基板２１との間に第１、第２の導電性接着剤層３，５を介在させることで、液晶表示パネル１０と電子部品１８あるいはフレキシブル基板２１とを接続し、導通させるために用いられる。 [Anisotropic conductive film]
As shown in FIG. 2, an anisotropic conductive film (ACF) 1 to which the present invention is applied includes a first conductive adhesive layer 3 and a second conductive film on a release film 2 serving as a base material. The conductive adhesive layer 5 is laminated in this order. As shown in FIG. 1, the anisotropic conductive film 1 includes first and second conductive materials between a transparent electrode 17 formed on a transparent substrate 12 of the liquid crystal display panel 10 and an electronic component 18 or a flexible substrate 21. By interposing the adhesive layers 3, 5, the liquid crystal display panel 10 and the electronic component 18 or the flexible substrate 21 are connected and used for electrical connection.

剥離フィルム２としては、異方性導電フィルムにおいて一般に用いられている例えばポリエチレンテレフタレートフィルム等の基材を使用することができる。   As the release film 2, a base material such as a polyethylene terephthalate film generally used in anisotropic conductive films can be used.

［第１の導電性接着剤層］
第１の導電性接着剤層３は、バインダー樹脂３ａ中に第１の導電性粒子４を分散してなるものである。バインダー樹脂３ａは、膜形成樹脂、硬化性樹脂、硬化剤、シランカップリング剤等を含有するものであり、通常の異方性導電フィルムに用いられるバインダーと同様である。 [First conductive adhesive layer]
The first conductive adhesive layer 3 is formed by dispersing first conductive particles 4 in a binder resin 3a. The binder resin 3a contains a film-forming resin, a curable resin, a curing agent, a silane coupling agent, and the like, and is the same as the binder used for a normal anisotropic conductive film.

膜形成樹脂としては、平均分子量が１００００〜８００００程度の樹脂が好ましい。膜形成樹脂としては、フェノキシ樹脂、エポキシ樹脂、変形エポキシ樹脂、ウレタン樹脂、等の各種の樹脂が挙げられる。中でも、膜形成状態、接続信頼性等の観点からフェノキシ樹脂が特に好ましい。   As the film-forming resin, a resin having an average molecular weight of about 10,000 to 80,000 is preferable. Examples of the film forming resin include various resins such as a phenoxy resin, an epoxy resin, a modified epoxy resin, and a urethane resin. Among these, phenoxy resin is particularly preferable from the viewpoint of film formation state, connection reliability, and the like.

硬化性樹脂としては、特に限定されず、エポキシ樹脂、アクリル樹脂等が挙げられる。   It does not specifically limit as curable resin, An epoxy resin, an acrylic resin, etc. are mentioned.

エポキシ樹脂としては、特に制限はなく、目的に応じて適宜選択することができる。具体例として、例えば、ナフタレン型エポキシ樹脂、ビフェニル型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ビスフェノール型エポキシ樹脂、スチルベン型エポキシ樹脂、トリフェノールメタン型エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトール型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリフェニルメタン型エポキシ樹脂等が挙げられる。これらは単独でも、２種以上の組み合わせであってもよい。   There is no restriction | limiting in particular as an epoxy resin, According to the objective, it can select suitably. As specific examples, for example, naphthalene type epoxy resin, biphenyl type epoxy resin, phenol novolac type epoxy resin, bisphenol type epoxy resin, stilbene type epoxy resin, triphenolmethane type epoxy resin, phenol aralkyl type epoxy resin, naphthol type epoxy resin, A dicyclopentadiene type epoxy resin, a triphenylmethane type epoxy resin, etc. are mentioned. These may be used alone or in combination of two or more.

アクリル樹脂としては、特に制限はなく、目的に応じて適宜選択することができ、具体例として、例えば、メチルアクリレート、エチルアクリレート、イソプロピルアクリレート、イソブチルアクリレート、エポキシアクリレート、エチレングリコールジアクリレート、ジエチレングリコールジアクリレート、トリメチロールプロパントリアクリレート、ジメチロールトリシクロデカンジアクリレート、テトラメチレングリコールテトラアクリレート、２−ヒドロキシ−１，３−ジアクリロキシプロパン、２，２−ビス［４−（アクリロキシメトキシ）フェニル］プロパン、２，２−ビス［４−（アクリロキシエトキシ）フェニル］プロパン、ジシクロペンテニルアクリレート、トリシクロデカニルアクリレート、トリス（アクリロキシエチル）イソシアヌレート、ウレタンアクリレート、エポキシアクリレート等が挙げられる。これらは単独でも、２種以上の組み合わせであってもよい。   There is no restriction | limiting in particular as an acrylic resin, According to the objective, it can select suitably, For example, methyl acrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, epoxy acrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, for example , Trimethylolpropane triacrylate, dimethyloltricyclodecane diacrylate, tetramethylene glycol tetraacrylate, 2-hydroxy-1,3-diaacryloxypropane, 2,2-bis [4- (acryloxymethoxy) phenyl] propane 2,2-bis [4- (acryloxyethoxy) phenyl] propane, dicyclopentenyl acrylate, tricyclodecanyl acrylate, tris (acryloxyethyl) ) Isocyanurate, urethane acrylate, epoxy acrylate. These may be used alone or in combination of two or more.

硬化剤としては、特に制限はなく、目的に応じて適宜選択することができるが、硬化性樹脂がエポキシ樹脂の場合はカチオン系硬化剤が好ましく、硬化性樹脂がアクリル樹脂の場合はラジカル系硬化剤が好ましい。   The curing agent is not particularly limited and may be appropriately selected depending on the purpose. However, when the curable resin is an epoxy resin, a cationic curing agent is preferable, and when the curable resin is an acrylic resin, radical curing is performed. Agents are preferred.

カチオン系硬化剤としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、スルホニウム塩、オニウム塩等を挙げることができ、これらの中でも、芳香族スルホニウム塩が好ましい。ラジカル系硬化剤としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、有機過酸化物を挙げることができる。   There is no restriction | limiting in particular as a cationic hardening | curing agent, According to the objective, it can select suitably, For example, a sulfonium salt, onium salt, etc. can be mentioned, Among these, an aromatic sulfonium salt is preferable. There is no restriction | limiting in particular as a radical type hardening | curing agent, According to the objective, it can select suitably, For example, an organic peroxide can be mentioned.

シランカップリング剤としては、エポキシ系、アミノ系、メルカプト・スルフィド系、ウレイド系等を挙げることができる。シランカップリング剤を添加することにより、有機材料と無機材料との界面における接着性が向上される。   Examples of the silane coupling agent include epoxy-based, amino-based, mercapto-sulfide-based, and ureido-based agents. By adding the silane coupling agent, the adhesion at the interface between the organic material and the inorganic material is improved.

［第１の導電性粒子］
第１の導電性粒子４としては、異方性導電フィルムにおいて使用されている公知の何れの導電性粒子を挙げることができる。第１の導電性粒子４としては、例えば、ニッケル、鉄、銅、アルミニウム、錫、鉛、クロム、コバルト、銀、金等の各種金属や金属合金の粒子、金属酸化物、カーボン、グラファイト、ガラス、セラミック、プラスチック等の粒子の表面に金属をコートしたもの、或いは、これらの粒子の表面に更に絶縁薄膜をコートしたもの等が挙げられる。樹脂粒子の表面に金属をコートしたものである場合、樹脂粒子としては、例えば、エポキシ樹脂、フェノール樹脂、アクリル樹脂、アクリロニトリル・スチレン（ＡＳ）樹脂、ベンゾグアナミン樹脂、ジビニルベンゼン系樹脂、スチレン系樹脂等の粒子を挙げることができる。このような、第１の導電性粒子４としては、例えば平均粒径が４μｍの導電性粒子を用いることができる。 [First conductive particles]
As the 1st electroconductive particle 4, any well-known electroconductive particle currently used in the anisotropic conductive film can be mentioned. Examples of the first conductive particles 4 include particles of various metals and metal alloys such as nickel, iron, copper, aluminum, tin, lead, chromium, cobalt, silver, gold, metal oxide, carbon, graphite, and glass. In addition, the surface of particles such as ceramics and plastics may be coated with a metal, or the surface of these particles may be further coated with an insulating thin film. In the case where the surface of the resin particle is coated with metal, examples of the resin particle include epoxy resin, phenol resin, acrylic resin, acrylonitrile / styrene (AS) resin, benzoguanamine resin, divinylbenzene resin, styrene resin, and the like. Can be mentioned. As such first conductive particles 4, for example, conductive particles having an average particle diameter of 4 μm can be used.

［第２の導電性接着剤層］
第２の導電性接着剤層５は、バインダー樹脂５ａ中に第２の導電性粒子６を分散してなるものである。バインダー樹脂５ａは、第１の導電性接着剤層３のバインダー樹脂３ａと同様である。 [Second conductive adhesive layer]
The second conductive adhesive layer 5 is formed by dispersing second conductive particles 6 in a binder resin 5a. The binder resin 5 a is the same as the binder resin 3 a of the first conductive adhesive layer 3.

［第２の導電性粒子］
第２の導電性粒子６は、異方性導電フィルムにおいて使用されている公知の何れの導電性粒子を挙げることができるが、第１の導電性粒子４の粒子径よりも小さな粒子径の導電性粒子が用いられる。第２の導電性粒子６は、例えば、平均粒径が０．２μｍのニッケル微粉末を用いることができる。 [Second conductive particles]
Examples of the second conductive particles 6 include any of the known conductive particles used in anisotropic conductive films. However, the second conductive particles 6 have a particle size smaller than that of the first conductive particles 4. Sex particles are used. As the second conductive particles 6, for example, nickel fine powder having an average particle diameter of 0.2 μm can be used.

［異方性導電フィルムの製造方法］
異方性導電フィルム１は、何れの方法で作製するようにしてもよいが、例えば以下の方法によって作製することができる。 [Method for producing anisotropic conductive film]
Although the anisotropic conductive film 1 may be produced by any method, for example, it can be produced by the following method.

先ず、第１の導電性接着剤層３を構成するバインダー樹脂３ａの組成物及び第１の導電性粒子４を溶剤に溶解させる。溶剤としては、トルエン、酢酸エチルなど、又はこれらの混合溶剤を用いることができる。溶解させて得られた接着剤層生成用溶液をバーコーターによって剥離フィルム２上に塗布し、オーブンで加熱することによって溶剤を揮発させ、第１の導電性接着剤層３を得る。   First, the composition of the binder resin 3a that constitutes the first conductive adhesive layer 3 and the first conductive particles 4 are dissolved in a solvent. As the solvent, toluene, ethyl acetate or the like, or a mixed solvent thereof can be used. The adhesive layer generation solution obtained by dissolution is applied onto the release film 2 by a bar coater, and the solvent is volatilized by heating in an oven to obtain the first conductive adhesive layer 3.

次いで、第２の導電性接着剤層５を構成するバインダー樹脂５ａの組成物及び第２の導電性粒子６を溶剤に溶解させ、溶解させて得られた接着剤層生成用溶液をバーコーターによって、第１の導電性接着剤層３上に塗布する。そして、この塗布物からなる層をオーブンで加熱することによって溶剤を揮発させ、第１の導電性接着剤層３上に第２の導電性接着剤層５を得る。   Next, the composition of the binder resin 5a constituting the second conductive adhesive layer 5 and the second conductive particles 6 are dissolved in a solvent, and the resulting solution for generating the adhesive layer is dissolved by a bar coater. Then, it is applied on the first conductive adhesive layer 3. And the solvent is volatilized by heating the layer which consists of this coating material in oven, and the 2nd conductive adhesive layer 5 is obtained on the 1st conductive adhesive layer 3. FIG.

［接続体の製造方法］
次いで、異方性導電フィルム１を介して電子部品１８やフレキシブル基板２１が透明基板１２の透明電極１７上に接続された接続体の製造工程について説明する。先ず、異方性導電フィルム１を透明電極１７上に仮圧着する。異方性導電フィルム１を仮圧着する方法は、液晶表示パネル１０の透明基板１２の透明電極１７上に、第２の導電性接着剤層５が透明電極１７側となるように、異方性導電フィルム１を配置する。 [Manufacturing method of connected body]
Next, a manufacturing process of a connection body in which the electronic component 18 and the flexible substrate 21 are connected to the transparent electrode 17 of the transparent substrate 12 through the anisotropic conductive film 1 will be described. First, the anisotropic conductive film 1 is temporarily pressure-bonded onto the transparent electrode 17. The method of temporarily press-bonding the anisotropic conductive film 1 is anisotropic so that the second conductive adhesive layer 5 is on the transparent electrode 17 side on the transparent electrode 17 of the transparent substrate 12 of the liquid crystal display panel 10. Conductive film 1 is disposed.

そして、異方性導電フィルム１を透明電極１７上に配置した後、剥離フィルム２側から異方性導電フィルム１を例えば加熱押圧ヘッド３０で加熱及び加圧し、加熱押圧ヘッド３０を剥離フィルム２から離し、剥離フィルム２を第１の導電性接着剤層３から剥離することによって、第１、第２の導電性接着剤層３，５のみが透明電極１７上に仮圧着される。加熱押圧ヘッド３０による仮圧着は、剥離フィルム２の上面を僅かな圧力（例えば０．１ＭＰａ〜２ＭＰａ程度）で透明電極１７側に押圧しながら加熱する。ただし、加熱温度は、異方性導電フィルム１中のエポキシ樹脂やアクリル樹脂等の熱硬化性樹脂が硬化しない程度の温度（例えば７０〜１００℃程度）とする。   And after arrange | positioning the anisotropic conductive film 1 on the transparent electrode 17, the anisotropic conductive film 1 is heated and pressurized with the heating press head 30, for example from the peeling film 2 side, and the heating press head 30 is peeled from the peeling film 2. Release the release film 2 from the first conductive adhesive layer 3 to temporarily press-bond the first and second conductive adhesive layers 3 and 5 onto the transparent electrode 17. Temporary pressure bonding by the heating and pressing head 30 heats the upper surface of the release film 2 while pressing it against the transparent electrode 17 side with a slight pressure (for example, about 0.1 MPa to 2 MPa). However, the heating temperature is set to such a temperature that the thermosetting resin such as epoxy resin or acrylic resin in the anisotropic conductive film 1 is not cured (for example, about 70 to 100 ° C.).

次に、透明基板１２の透明電極１７と電子部品１８の電極端子１８ａとが第１、第２の導電性接着剤層３，５を介して対向するように、電子部品１８を配置する。   Next, the electronic component 18 is disposed so that the transparent electrode 17 of the transparent substrate 12 and the electrode terminal 18a of the electronic component 18 face each other with the first and second conductive adhesive layers 3 and 5 therebetween.

次に、電子部品１８の上面を所定の加熱温度に昇温された加熱押圧ヘッド３０により、所定の温度及び所定の圧力で所定時間、熱加圧する。これにより第１、第２の導電性接着剤層３，５は、各バインダー樹脂が軟化した後、熱硬化反応によって硬化する。このとき、図３に示すように、透明電極１７の端子部１７ａと電子部品１８の電極端子１８ａとの間から流動性を示したバインダー樹脂３ａ，５ａが流出し、透明電極１７の端子部１７ａ及び電子部品１８の電極端子１８ａの間で第１、第２の導電性粒子４，６が押し潰された状態とされ、この状態で第１、第２の導電性接着剤層３，５の各バインダー樹脂３ａ，５ａが熱硬化する。   Next, the upper surface of the electronic component 18 is heat-pressed at a predetermined temperature and a predetermined pressure for a predetermined time by the heating and pressing head 30 heated to a predetermined heating temperature. Thus, the first and second conductive adhesive layers 3 and 5 are cured by a thermosetting reaction after each binder resin is softened. At this time, as shown in FIG. 3, the binder resins 3 a and 5 a showing fluidity flow out from between the terminal portion 17 a of the transparent electrode 17 and the electrode terminal 18 a of the electronic component 18, and the terminal portion 17 a of the transparent electrode 17. In addition, the first and second conductive particles 4 and 6 are crushed between the electrode terminals 18a of the electronic component 18 and the first and second conductive adhesive layers 3 and 5 are in this state. Each binder resin 3a, 5a is thermally cured.

［異方性導電フィルムの作用・効果］
ここで、異方性導電フィルム１は、透明基板１２の透明電極１７に、第１の導電性粒子４よりも粒子径の小さい第２の導電性粒子６を含有する第２の導電性接着剤層３が貼着されているため、この第２の導電性粒子６が透明電極１７の端子部１７ａと接し、第２の導電性粒子６を介して第１の導電性粒子４及び電子部品１８の電極端子１８ａが端子部１７ａと接続される。 [Operation and effect of anisotropic conductive film]
Here, the anisotropic conductive film 1 includes a second conductive adhesive containing second conductive particles 6 having a particle diameter smaller than that of the first conductive particles 4 in the transparent electrode 17 of the transparent substrate 12. Since the layer 3 is adhered, the second conductive particles 6 are in contact with the terminal portions 17 a of the transparent electrode 17, and the first conductive particles 4 and the electronic component 18 are interposed via the second conductive particles 6. The electrode terminal 18a is connected to the terminal portion 17a.

これにより、異方性導電フィルム１は、加熱押圧ヘッド３０による圧力が第２の導電性粒子６に掛かることから、ＩＴＯやＩＺＯからなる透明電極１７の端子部１７ａの表面に酸化金属が形成された場合にも、第２の導電性粒子６によって端子部１７ａ表面に形成された酸化金属を突き破って充分に食い込むことができ、導通信頼性を向上させることができる。   Thereby, in the anisotropic conductive film 1, since the pressure by the heating and pressing head 30 is applied to the second conductive particles 6, metal oxide is formed on the surface of the terminal portion 17a of the transparent electrode 17 made of ITO or IZO. Also in this case, the metal oxide formed on the surface of the terminal portion 17a by the second conductive particles 6 can be penetrated sufficiently and the conduction reliability can be improved.

［第２の導電性接着剤層の層厚と第１の導電性粒子の粒子径］
ここで、第１の導電性接着剤層３に積層される第２の導電性接着剤層５の膜厚は、第１の導電性粒子４の平均粒径未満とすることが好ましい。 [Layer thickness of second conductive adhesive layer and particle diameter of first conductive particles]
Here, the film thickness of the second conductive adhesive layer 5 laminated on the first conductive adhesive layer 3 is preferably less than the average particle diameter of the first conductive particles 4.

図４に示すように、第２の導電性接着剤層５の膜厚が第１の導電性粒子４の平均粒径よりも厚いと、電極端子１８ａ間に第２の導電性粒子６が分散し、従来技術において導電性粒子に設けられた突起のごとく作用して、第１の導電性粒子４間に介在することにより、隣接する電極端子１８ａ間を連続させ、短絡を引き起こすおそれが生じるためである。   As shown in FIG. 4, when the thickness of the second conductive adhesive layer 5 is larger than the average particle size of the first conductive particles 4, the second conductive particles 6 are dispersed between the electrode terminals 18a. In addition, since it acts like a protrusion provided on the conductive particles in the prior art and is interposed between the first conductive particles 4, the adjacent electrode terminals 18 a may be continuous to cause a short circuit. It is.

［第２の導電性粒子の粒子径と第１の導電性粒子の粒子径］
また、第２の導電性粒子６の平均粒径は、第１の導電性粒子４の平均粒径の２０％以下とすることが好ましい。これにより、第２の導電性粒子６を介して第１の導電性粒子４同士が接続されることを防止することができる。 [Particle size of second conductive particles and particle size of first conductive particles]
The average particle diameter of the second conductive particles 6 is preferably 20% or less of the average particle diameter of the first conductive particles 4. Thereby, it is possible to prevent the first conductive particles 4 from being connected to each other through the second conductive particles 6.

すなわち、図５に２つの第１の導電性粒子４と１つの第２の導電性粒子６とが接している状態を示す。第２の導電性粒子６は、図５に示す径以上の径を備えると、第１の導電性粒子４同士を接続させるおそれがある。反対に、図５に示す径より小さな径を備える場合、第２の導電性粒子６が第１の導電性粒子４同士の接続を媒介するおそれは殆どない。   That is, FIG. 5 shows a state where two first conductive particles 4 and one second conductive particle 6 are in contact with each other. If the second conductive particles 6 have a diameter equal to or larger than the diameter shown in FIG. 5, the first conductive particles 4 may be connected to each other. On the other hand, when the diameter is smaller than the diameter shown in FIG. 5, there is almost no possibility that the second conductive particles 6 mediate the connection between the first conductive particles 4.

このような第２の導電性粒子６の径は、図５に示す三角形から、
（ｒ−ｘ）２＋ｒ２＝（ｒ＋ｘ）２
との式を得る。これを解くと、
ｘ＝０．２５ｒ
すなわち、第２の導電性粒子６は第１の導電性粒子４の平均粒径の２５％未満とすることが好ましい。さらに、各導電性粒子４，６の粒径のバラツキや、バインダー樹脂５ａ内での分散性等を考慮すると、第２の導電性粒子６の平均粒径は、第１の導電性粒子４の平均粒径の２０％以下とすることがより好ましい。 The diameter of such second conductive particles 6 is from the triangle shown in FIG.
(R−x) 2 + r 2 = (r + x) 2
And get the formula. Solving this,
x = 0.25r
That is, the second conductive particles 6 are preferably less than 25% of the average particle size of the first conductive particles 4. Furthermore, in consideration of variation in the particle diameters of the conductive particles 4 and 6, dispersibility in the binder resin 5 a, the average particle diameter of the second conductive particles 6 is the same as that of the first conductive particles 4. More preferably, the average particle size is 20% or less.

［第２の導電性粒子の硬度と第１の導電性粒子の硬度］
また、第２の導電性粒子６の硬度は、第１の導電性粒子４の硬度と同等以上とすることが好ましい。上述したように、第２の導電性粒子６は、電極端子１８ａ及び第１の導電性粒子４を介して加熱押圧ヘッド３０による圧力を受け、ＩＴＯやＩＺＯからなる透明電極１７の端子部１７ａの表面に形成された酸化金属を突き破る必要がある。このため、第２の導電性粒子６は、圧力を吸収することなく、端子部１７ａの酸化金属に圧力を充分に掛けるために、第１の導電性粒子４の硬度と同等以上とすることが好ましい。 [Hardness of second conductive particles and hardness of first conductive particles]
The hardness of the second conductive particles 6 is preferably equal to or higher than the hardness of the first conductive particles 4. As described above, the second conductive particle 6 receives pressure from the heating and pressing head 30 via the electrode terminal 18a and the first conductive particle 4, and the terminal portion 17a of the transparent electrode 17 made of ITO or IZO. It is necessary to break through the metal oxide formed on the surface. For this reason, the second conductive particles 6 should be equal to or higher than the hardness of the first conductive particles 4 in order to sufficiently apply pressure to the metal oxide of the terminal portion 17a without absorbing the pressure. preferable.

なお、異方性導電フィルム１は、熱硬化型の第１、第２の導電性接着剤層３，５を用いる他に、紫外線硬化型の第１、第２の導電性接着剤層３，５であってもよい。   The anisotropic conductive film 1 uses the thermosetting first and second conductive adhesive layers 3 and 5 as well as the ultraviolet curable first and second conductive adhesive layers 3 and 5. 5 may be sufficient.

［第１の実施例］
次いで、本発明の実施例について説明する。第１の実施例では、以下の実施例及び比較例に係る異方性導電フィルムを用いて、ガラス基板上にＩＣを熱圧着して接続体を形成し、各接続体について、ショート数及び導通抵抗値を測定した。 [First embodiment]
Next, examples of the present invention will be described. In the first example, using the anisotropic conductive films according to the following examples and comparative examples, ICs are thermocompression-bonded on a glass substrate to form a connection body. The resistance value was measured.

接続体を構成するガラス基板１２は、厚み０．５ｍｍで、表面にＩＴＯ膜からなる配線電極１７ａ（５０μｍピッチ：ライン３０μｍ／スペース２０μｍ／厚さ０．５ｍｍ）が形成されている。ガラス基板１２に接続されるＩＣは、バンプ１８ａの高さが１５μｍでバンプ１８ａ間のスペースが７．５μｍである。   The glass substrate 12 constituting the connection body has a thickness of 0.5 mm, and wiring electrodes 17a (50 μm pitch: line 30 μm / space 20 μm / thickness 0.5 mm) made of an ITO film are formed on the surface. In the IC connected to the glass substrate 12, the height of the bumps 18a is 15 μm, and the space between the bumps 18a is 7.5 μm.

実施例１では、第１の導電性接着剤層３は、
フェノキシ樹脂（ＹＰ５０：新日鐵化学株式会社製）；３０質量部
エポキシ樹脂（ｊＥＲ８２８：三菱化学株式会社製）；３０質量部
イミダゾール系硬化剤（ＨＸ３９４１ＨＰ：旭化成イーマテリアルズ株式会社製）；３０質量部
突起無し導電性粒子（第１の導電性粒子４）（ＡＵＬ−７０４：積水化学株式会社製：平均粒径４μｍ）；３０質量部
からなる接着剤組成物を剥離フィルム上に塗布し、８０℃オーブンにて５分間乾燥し、厚さ１８μｍの導電性接着剤層３を作成した。 In Example 1, the first conductive adhesive layer 3 is
Phenoxy resin (YP50: manufactured by Nippon Steel Chemical Co., Ltd.); 30 parts by mass epoxy resin (jER828: manufactured by Mitsubishi Chemical Co., Ltd.); Particulate-free conductive particles (first conductive particles 4) (AUL-704: manufactured by Sekisui Chemical Co., Ltd .: average particle size 4 μm); an adhesive composition consisting of 30 parts by mass was applied onto a release film, and 80 The conductive adhesive layer 3 having a thickness of 18 μm was prepared by drying in an oven at 5 ° C. for 5 minutes.

また、第２の導電性接着剤層５は、
フェノキシ樹脂（ＹＰ５０：新日鐵化学株式会社製）；３０質量部
エポキシ樹脂（ｊＥＲ８２８：三菱化学株式会社製）；３０質量部
イミダゾール系硬化剤（ＨＸ３９４１ＨＰ：旭化成イーマテリアルズ株式会社製）；３０質量部
Ｎｉ微粉末（第２の導電性粒子６）（ＮＦＰ２０１：ＪＦＥミネラル株式会社製：平均粒径０．２μｍ）；１０質量部
からなる接着剤組成物を剥離フィルム上に塗布し、８０℃オーブンにて５分間乾燥し、厚さ２μｍの導電性接着剤層５を作成した。 The second conductive adhesive layer 5 is
Phenoxy resin (YP50: manufactured by Nippon Steel Chemical Co., Ltd.); 30 parts by mass epoxy resin (jER828: manufactured by Mitsubishi Chemical Co., Ltd.); Part Ni fine powder (second conductive particles 6) (NFP201: manufactured by JFE Mineral Co., Ltd .: average particle size 0.2 μm); an adhesive composition consisting of 10 parts by mass was applied onto a release film, and an oven at 80 ° C. Was dried for 5 minutes to prepare a conductive adhesive layer 5 having a thickness of 2 μm.

そして、図６に示すように、これら第１の導電性接着剤層３及び第２の導電性接着剤層５を、第２の導電性接着剤層５がガラス基板１２側となるようにラミネータで貼り合わせ、ＩＣを搭載後、加熱押圧ヘッドにて２００℃−８０ＭＰａ−５ｓｅｃの条件にて熱加圧し、接続体サンプルを得た。   Then, as shown in FIG. 6, the first conductive adhesive layer 3 and the second conductive adhesive layer 5 are made into a laminator so that the second conductive adhesive layer 5 is on the glass substrate 12 side. After mounting the IC and mounting the IC, it was hot-pressed under the condition of 200 ° C.-80 MPa-5 sec with a heating press head to obtain a connected body sample.

比較例１では、図７に示すように、第１の導電性接着剤層３及び第２の導電性接着剤層５を、第１の導電性接着剤層３がガラス基板１２側となるようにラミネータで貼り合わせた以外は、実施例１と同様の条件とした。   In Comparative Example 1, as shown in FIG. 7, the first conductive adhesive layer 3 and the second conductive adhesive layer 5 are arranged so that the first conductive adhesive layer 3 is on the glass substrate 12 side. The conditions were the same as in Example 1 except that the film was laminated with a laminator.

比較例２では、図８に示すように、第２の導電性接着剤層５を設けず、第１の導電性接着剤層３のみをガラス基板１２に貼り合わせた。また、比較例２では、実施例１に係る第１の導電性接着剤層３の成分に加え、Ｎｉ微粉末（第２の導電性粒子６）（ＮＦＰ２０１：ＪＦＥミネラル株式会社製：平均粒径０．２μｍ）を１０質量部配合した接着剤組成物をフィルム上に塗布し、８０℃オーブンにて５分間乾燥し、厚さ２０μｍの導電性接着剤層３を作成した。ＩＣの熱加圧条件は実施例１と同様である。   In Comparative Example 2, as shown in FIG. 8, the second conductive adhesive layer 5 was not provided, and only the first conductive adhesive layer 3 was bonded to the glass substrate 12. In Comparative Example 2, in addition to the components of the first conductive adhesive layer 3 according to Example 1, Ni fine powder (second conductive particles 6) (NFP201: manufactured by JFE Mineral Co., Ltd .: average particle diameter) An adhesive composition containing 10 parts by mass of 0.2 μm) was applied onto the film and dried in an oven at 80 ° C. for 5 minutes to prepare a conductive adhesive layer 3 having a thickness of 20 μm. The IC heat pressurizing conditions are the same as in Example 1.

比較例３では、図９に示すように、第２の導電性接着剤層５を設けず、第１の導電性接着剤層３のみをガラス基板１２に貼り合わせた。また、比較例３では、実施例１と同様の接着剤組成物をフィルム上に塗布し、８０℃オーブンにて５分間乾燥し、厚さ２０μｍの導電性接着剤層３を作成した。ＩＣの熱加圧条件は実施例１と同様である。   In Comparative Example 3, as shown in FIG. 9, the second conductive adhesive layer 5 was not provided, and only the first conductive adhesive layer 3 was bonded to the glass substrate 12. In Comparative Example 3, the same adhesive composition as in Example 1 was applied on the film and dried in an oven at 80 ° C. for 5 minutes to form a conductive adhesive layer 3 having a thickness of 20 μm. The IC heat pressurizing conditions are the same as in Example 1.

比較例４では、図１０に示すように、第２の導電性接着剤層５を設けず、第１の導電性接着剤層３のみをガラス基板１２に貼り合わせた。また、比較例４では、実施例１に係る第１の導電性接着剤層３の成分中、突起無し導電性粒子（第１の導電性粒子４）（ＡＵＬ−７０４：積水化学株式会社製）に代えて、突起有り導電性粒子（第１の導電性粒子４ａ）（ＡＵＬＢ−７０４：積水化学株式会社製）を３０質量部配合した接着剤組成物を用い、これをフィルム上に塗布し、８０℃オーブンにて５分間乾燥し、厚さ２０μｍの導電性接着剤層３を作成した。ＩＣの熱加圧条件は実施例１と同様である。   In Comparative Example 4, as shown in FIG. 10, the second conductive adhesive layer 5 was not provided, and only the first conductive adhesive layer 3 was bonded to the glass substrate 12. Moreover, in the comparative example 4, the protrusion-less electroconductive particle (1st electroconductive particle 4) (AUL-704: product made from Sekisui Chemical Co., Ltd.) is contained in the component of the 1st electroconductive adhesive layer 3 which concerns on Example 1. FIG. Instead of using an adhesive composition containing 30 parts by mass of conductive particles with protrusions (first conductive particles 4a) (AULB-704: manufactured by Sekisui Chemical Co., Ltd.), this was applied onto a film, It dried for 5 minutes in 80 degreeC oven, and produced the electroconductive adhesive layer 3 of thickness 20 micrometers. The IC heat pressurizing conditions are the same as in Example 1.

以上のようにして製造した各接続体サンプルについて、ショート数及び導通抵抗値を測定した。ショート数の測定は、各接続体サンプルについて、１６ＣＨの端子間の抵抗値（Ω）を２端子法によって測定し、ショート数（個）を評価した。また、導通抵抗値の測定は、各接続体サンプルについて、３０ｃｈの端子間の抵抗値（Ω）を４端子法によって測定し、最大値及び平均値を求めた。測定結果を表１に示す。   About each connection body sample manufactured as mentioned above, the number of shorts and a conduction resistance value were measured. For the measurement of the number of shorts, the resistance value (Ω) between the terminals of 16CH was measured by the two-terminal method for each connected body sample, and the number of shorts (pieces) was evaluated. Moreover, the measurement of a conduction resistance value measured the resistance value ((ohm)) between the terminals of 30ch about each connection body sample by the 4-terminal method, and calculated | required the maximum value and the average value. The measurement results are shown in Table 1.

Figure 2013182823
Figure 2013182823

表１に示すように、実施例１によれば、ガラス基板１２側に配された第２の導電性接着剤層５のＮｉ微粉末６がＩＴＯ電極１７ａ表面に形成された酸化金属を突き破り、充分な導通を得ることができ、最大導通抵抗値、平均導通抵抗値のいずれも低いものとなった。また、実施例１によれば、ガラス基板１２側に第１の導電性接着剤層３に含有された第１の導電性粒子４よりも厚さの薄い第２の導電性接着剤層５を設けたため、ＩＣバンプ１８ａ間でＮｉ微粉末６が介在することによる第１の導電性粒子４の接続も防止され、ショート数も０であった。   As shown in Table 1, according to Example 1, the Ni fine powder 6 of the second conductive adhesive layer 5 disposed on the glass substrate 12 side penetrates the metal oxide formed on the surface of the ITO electrode 17a. Sufficient conduction was obtained, and both the maximum conduction resistance value and the average conduction resistance value were low. Moreover, according to Example 1, the 2nd conductive adhesive layer 5 thinner than the 1st conductive particle 4 contained in the 1st conductive adhesive layer 3 on the glass substrate 12 side is provided. Since it was provided, the connection of the first conductive particles 4 due to the Ni fine powder 6 intervening between the IC bumps 18a was prevented, and the number of short circuits was zero.

一方、比較例１では、第２の導電性接着剤層５をＩＣ側に配したため、また、比較例２では、Ｎｉ微粉末６が第１の導電性接着剤層３の全体に亘って分散されているため、いずれもＮｉ微粉末６によるＩＴＯ電極１７ａとの導通が不十分となり、最大導通抵抗値、平均導通抵抗値が上昇した。また、ＩＣバンプ１８ａ間でＮｉ微粉末６が介在することによる第１の導電性粒子４の接続が生じ、ショート数も増えた。   On the other hand, in Comparative Example 1, the second conductive adhesive layer 5 was disposed on the IC side. In Comparative Example 2, Ni fine powder 6 was dispersed throughout the first conductive adhesive layer 3. Therefore, in any case, the conduction with the ITO electrode 17a by the Ni fine powder 6 became insufficient, and the maximum conduction resistance value and the average conduction resistance value increased. Moreover, the connection of the 1st electroconductive particle 4 by the Ni fine powder 6 interposing between IC bumps 18a arose, and the number of shorts also increased.

また、比較例３、４では、Ｎｉ微粉末６を含有しないために、Ｎｉ微粉末６によるＩＴＯ電極１７ａとの導通の効果が得られず、最大導通抵抗値、平均導通抵抗値が上昇した。また、比較例４では、突起が形成された導電性粒子４ａが第１の導電性接着剤層３の全体に亘って分散されているため、突起の分だけ粒径が大きくなり、そのため、ファインピッチ化されたＩＣバンプ１８ａ間においてショート数が増えた。   In Comparative Examples 3 and 4, since the Ni fine powder 6 was not contained, the effect of conduction with the ITO electrode 17a by the Ni fine powder 6 was not obtained, and the maximum conduction resistance value and the average conduction resistance value increased. Further, in Comparative Example 4, since the conductive particles 4a on which the protrusions are formed are dispersed throughout the first conductive adhesive layer 3, the particle diameter is increased by the amount of the protrusions. The number of shorts increased between the pitched IC bumps 18a.

［第２の実施例］
次いで、上記実施例１にかかる異方性導電フィルムにおいて、第２の導電性接着剤層５の厚さを変えた第２の実施例について説明する。第２の実施例に係る各異方性導電フィルムは、第２の導電性接着剤層５の厚さを変えた以外は、実施例１に係る異方性導電フィルムと同一の構成、製法である。 [Second Embodiment]
Next, in the anisotropic conductive film according to Example 1, a second example in which the thickness of the second conductive adhesive layer 5 is changed will be described. Each anisotropic conductive film according to the second example has the same configuration and manufacturing method as the anisotropic conductive film according to Example 1 except that the thickness of the second conductive adhesive layer 5 is changed. is there.

実施例２では、第２の導電性接着剤層５の厚さを１μｍとした。実施例２にかかる第２の導電性接着剤層５はガラス基板１２への仮貼り温度が１２０℃である。これは、薄いバインダー樹脂層にＮｉ微粉末が多すぎ、樹脂分が減少し、仮貼り性が低下したためである。   In Example 2, the thickness of the second conductive adhesive layer 5 was 1 μm. The second conductive adhesive layer 5 according to the example 2 has a temporary sticking temperature to the glass substrate 12 of 120 ° C. This is because the Ni binder is too much in the thin binder resin layer, the resin content is reduced, and the temporary sticking property is lowered.

実施例３では、第２の導電性接着剤層５の厚さを２μｍとした。実施例３にかかる第２の導電性接着剤層５はガラス基板１２への仮貼り温度が８０℃である。その他は、実施例２と同様である。   In Example 3, the thickness of the second conductive adhesive layer 5 was 2 μm. The second conductive adhesive layer 5 according to Example 3 has a temporary sticking temperature to the glass substrate 12 of 80 ° C. Others are the same as in the second embodiment.

実施例４では、第２の導電性接着剤層５の厚さを３μｍとした他は、実施例３と同様である。   Example 4 is the same as Example 3 except that the thickness of the second conductive adhesive layer 5 is 3 μm.

比較例５では、第２の導電性接着剤層５の厚さを４μｍとした他は、実施例３と同様である。比較例５は、第１の導電性接着剤層３に含有されている突起無し導電性粒子（第１の導電性粒子４）（ＡＵＬ−７０４：積水化学株式会社製）の平均粒径４μｍと同じ厚さを有する。   Comparative Example 5 is the same as Example 3 except that the thickness of the second conductive adhesive layer 5 is 4 μm. Comparative Example 5 has an average particle size of 4 μm of the protrusion-free conductive particles (first conductive particles 4) (AUL-704: manufactured by Sekisui Chemical Co., Ltd.) contained in the first conductive adhesive layer 3. Have the same thickness.

比較例６では、第２の導電性接着剤層５の厚さを５μｍとした他は、実施例３と同様である。比較例６は、第１の導電性接着剤層に含有されている突起無し導電性粒子（第１の導電性粒子４）（ＡＵＬ−７０４：積水化学株式会社製）の平均粒径４μｍ以上の厚さを有する。   Comparative Example 6 is the same as Example 3 except that the thickness of the second conductive adhesive layer 5 is set to 5 μm. In Comparative Example 6, the conductive particles without protrusions (first conductive particles 4) (AUL-704: manufactured by Sekisui Chemical Co., Ltd.) contained in the first conductive adhesive layer have an average particle size of 4 μm or more. Has a thickness.

これら第２の実施例に係る各異方性導電フィルムを用いて、実施例１と同様に、ガラス基板１２にＩＣを異方性導電接続した接続体サンプルを作成した後、ショート数及び導通抵抗値を測定した。測定結果を表２に示す。   Using each of the anisotropic conductive films according to the second example, a connection sample in which an IC was anisotropically conductively connected to the glass substrate 12 was prepared in the same manner as in Example 1. The value was measured. The measurement results are shown in Table 2.

Figure 2013182823
Figure 2013182823

表２に示すように、第２の導電性接着剤層５の膜厚が、第１の導電性接着剤層３に含有されている第１の導電性粒子４の平均粒径より小さい実施例２〜４では、最大導通抵抗及び平均導通抵抗のいずれも低く、かつショート数も０であった。   As shown in Table 2, Examples in which the film thickness of the second conductive adhesive layer 5 is smaller than the average particle diameter of the first conductive particles 4 contained in the first conductive adhesive layer 3 In 2 to 4, both the maximum conduction resistance and the average conduction resistance were low, and the number of short circuits was zero.

一方、第２の導電性接着剤層５の膜厚が、第１の導電性接着剤層３の第１の導電性粒子４の平均粒径と同等の比較例５ではショートが生じ、第１の導電性接着剤層３の第１の導電性粒子４の平均粒径より厚い比較例６ではショート数が増加した。   On the other hand, in the comparative example 5 in which the film thickness of the second conductive adhesive layer 5 is equal to the average particle diameter of the first conductive particles 4 of the first conductive adhesive layer 3, a short circuit occurs. In Comparative Example 6, which was thicker than the average particle diameter of the first conductive particles 4 of the conductive adhesive layer 3, the number of shorts increased.

これは、第２の導電性接着剤層５の膜厚が第１の導電性接着剤層３の第１の導電性粒子４の径よりも厚いと、ＩＣバンプ１８ａ間にＮｉ微粉末（第２の導電性粒子６）が分散し、従来技術において導電性粒子に設けられた突起のごとく作用して、第１の導電性接着剤層３の第１の導電性粒子４間に介在することにより、隣接するＩＣバンプ１８ａ間を連続させ、短絡を引き起こしたためと考えられる。これより、第１の導電性接着剤層３に積層される第２の導電性接着剤層５の膜厚は、第１の導電性接着剤層３に含有された第１の導電性粒子４の平均粒径未満とすることが好ましいことがわかる。   This is because when the film thickness of the second conductive adhesive layer 5 is larger than the diameter of the first conductive particles 4 of the first conductive adhesive layer 3, Ni fine powder (first powder) is formed between the IC bumps 18 a. 2 conductive particles 6) are dispersed and act like projections provided on the conductive particles in the prior art, and are interposed between the first conductive particles 4 of the first conductive adhesive layer 3. Therefore, it is considered that the adjacent IC bumps 18a are made continuous to cause a short circuit. From this, the film thickness of the 2nd conductive adhesive layer 5 laminated | stacked on the 1st conductive adhesive layer 3 is 1st conductive particle 4 contained in the 1st conductive adhesive layer 3. It can be seen that the average particle size is preferably less than the average particle size.

［第３の実施例］
次いで、上記実施例１に係る異方性導電フィルムにおいて、第２の導電性接着剤層５に含有させる第２の導電性粒子６の平均粒径を変えた第３の実施例について説明する。第３の実施例に係る各異方性導電フィルムは、第２の導電性接着剤層３のＮｉ微粉末（第２の導電性粒子６）の平均粒径を変えた以外は、実施例１に係る異方性導電フィルムと同一の構成、製法である。 [Third embodiment]
Next, a third example in which the average particle diameter of the second conductive particles 6 contained in the second conductive adhesive layer 5 in the anisotropic conductive film according to Example 1 is changed will be described. Each anisotropic conductive film according to the third example is different from the example 1 except that the average particle diameter of the Ni fine powder (second conductive particle 6) of the second conductive adhesive layer 3 is changed. It is the same structure and manufacturing method as the anisotropic conductive film which concerns on this.

実施例５では、第２の導電性接着剤層５に含有させる第２の導電性粒子６として、平均粒径が０．２μｍのＮｉ微粉末（ＮＦＰ２０１：ＪＦＥミネラル株式会社製）を用いた以外は、実施例１と同様である。   In Example 5, except that Ni fine powder (NFP201: manufactured by JFE Mineral Co., Ltd.) having an average particle diameter of 0.2 μm was used as the second conductive particles 6 to be contained in the second conductive adhesive layer 5. These are the same as in Example 1.

実施例６では、第２の導電性接着剤層５に含有させる第２の導電性粒子６として、平均粒径が０．４μｍのＮｉ微粉末（ＮＦＰ４０１：ＪＦＥミネラル株式会社製）を用いた以外は、実施例１と同様である。   In Example 6, Ni fine powder (NFP401: manufactured by JFE Mineral Co., Ltd.) having an average particle diameter of 0.4 μm was used as the second conductive particles 6 to be included in the second conductive adhesive layer 5. These are the same as in Example 1.

実施例７では、第２の導電性接着剤層５に含有させる第２の導電性粒子６として、Ｎｉ微粉末（Ｔ−２５５：バーレインコ社製）を篩で分級して得た平均粒径が０．８μｍのＮｉ微粉末を用いた以外は、実施例１と同様である。実施例５〜７は、Ｎｉ微粉末６の粒径が、第１の導電性接着剤層３の第１の導電性粒子４（ＡＵＬ−７０４：積水化学株式会社製：平均粒径４μｍ）の平均粒径の２０％以下である。   In Example 7, as the second conductive particles 6 contained in the second conductive adhesive layer 5, the average particle diameter obtained by classifying Ni fine powder (T-255: manufactured by Bahrainco) with a sieve is used. The same as Example 1 except that 0.8 μm Ni fine powder was used. In Examples 5 to 7, the particle diameter of the Ni fine powder 6 is the first conductive particle 4 of the first conductive adhesive layer 3 (AUL-704: manufactured by Sekisui Chemical Co., Ltd .: average particle diameter of 4 μm). It is 20% or less of the average particle diameter.

比較例７では、第２の導電性接着剤層５に含有させる第２の導電性粒子６として、Ｎｉ微粉末（Ｔ−２５５：バーレインコ社製）を篩で分級して得た平均粒径が１．２μｍのＮｉ微粉末を用いた以外は、実施例１と同様である。   In Comparative Example 7, as the second conductive particles 6 contained in the second conductive adhesive layer 5, the average particle size obtained by classifying Ni fine powder (T-255: manufactured by Bahrainco) with a sieve is used. The same as Example 1 except that 1.2 μm Ni fine powder was used.

比較例８では、第２の導電性接着剤層５に含有させる第２の導電性粒子６として、平均粒径が２．５μｍのＮｉ微粉末（Ｔ−２５５：バーレインコ社製）を用いた以外は、実施例１と同様である。   In Comparative Example 8, except that Ni fine powder (T-255: manufactured by Bahrainco) having an average particle diameter of 2.5 μm was used as the second conductive particles 6 to be contained in the second conductive adhesive layer 5. These are the same as in Example 1.

これら第３の実施例に係る各異方性導電フィルムを用いて、実施例１と同様に、ガラス基板１２にＩＣを異方性導電接続した接続体サンプルを作成した後、ショート数及び導通抵抗値を測定した。測定結果を表３に示す。   Using each of the anisotropic conductive films according to the third example, a connection sample in which an IC was anisotropically conductively connected to the glass substrate 12 was prepared in the same manner as in Example 1, and then the number of shorts and the conductive resistance were obtained. The value was measured. Table 3 shows the measurement results.

Figure 2013182823
Figure 2013182823

表３に示すように、上記実施例１に係る異方性導電フィルムにおいて、第２の導電性接着剤層５に含有させるＮｉ微粉末（第２の導電性粒子６）の平均粒径が第１の導電性接着剤層３の第１の導電性粒子４の平均粒径の２０％以下とされている実施例５〜７では、Ｎｉ微粉末６が第１の導電性接着剤層３の第１の導電性粒子４同士の接続を媒介するおそれは殆どなく、ショート数は０であった。   As shown in Table 3, in the anisotropic conductive film according to Example 1 described above, the average particle diameter of the Ni fine powder (second conductive particles 6) contained in the second conductive adhesive layer 5 is the first. In Examples 5 to 7 in which the average particle diameter of the first conductive particles 4 of the one conductive adhesive layer 3 is 20% or less, the Ni fine powder 6 is the first conductive adhesive layer 3. There was almost no possibility of mediating the connection between the first conductive particles 4, and the number of shorts was zero.

一方、比較例７及び比較例８では、Ｎｉ微粉末６の平均粒径が第１の導電性接着剤層３の第１の導電性粒子４の平均粒径の３０％及び６２．５％と大きいため、これらＮｉ微粉末６を介して第１の導電性粒子４同士を接続させるおそれが生じ、ショート数も増えた。これより、第２の導電性接着剤層５の第２の導電性粒子６の平均粒径は、第１の導電性接着剤層３の第１の導電性粒子４の平均粒径の２０％以下とすることが好ましいことがわかる。   On the other hand, in Comparative Example 7 and Comparative Example 8, the average particle diameter of the Ni fine powder 6 is 30% and 62.5% of the average particle diameter of the first conductive particles 4 of the first conductive adhesive layer 3. Since it is large, there is a possibility that the first conductive particles 4 may be connected to each other through the Ni fine powder 6, and the number of shorts also increases. Accordingly, the average particle diameter of the second conductive particles 6 of the second conductive adhesive layer 5 is 20% of the average particle diameter of the first conductive particles 4 of the first conductive adhesive layer 3. It can be seen that the following is preferable.

１ 異方性導電フィルム、２ 剥離フィルム、３ 第１の導電性接着剤層、３ａ バインダー樹脂、４ 第１の導電性粒子、５ 第２の導電性接着剤層、５ａ バインダー樹脂、６ 第２の導電性粒子、１０ 液晶表示パネル、１１，１２ 透明基板、１３ シール、１４ 液晶、１５ パネル表示部、１６，１７ 透明電極、１７ａ 端子部、１８ 電子部品、１８ａ 電極端子、２０ ＣＯＧ実装部、２１ フレキシブル基板、２２ ＦＯＧ実装部、２４ 配向膜、１５，２６ 偏光板、３０ 加熱押圧ヘッド DESCRIPTION OF SYMBOLS 1 Anisotropic conductive film, 2 Release film, 3 1st electroconductive adhesive layer, 3a Binder resin, 4 1st electroconductive particle, 5 2nd electroconductive adhesive layer, 5a Binder resin, 6 2nd Conductive particles, 10 liquid crystal display panel, 11, 12 transparent substrate, 13 seal, 14 liquid crystal, 15 panel display part, 16, 17 transparent electrode, 17a terminal part, 18 electronic component, 18a electrode terminal, 20 COG mounting part, 21 Flexible substrate, 22 FOG mounting part, 24 Alignment film, 15, 26 Polarizing plate, 30 Heating press head

Claims (8)

異方性導電接着剤を介して基板に形成された端子電極上に電子部品を配置し、
上記電子部品の上から熱加圧することにより上記異方性導電接着剤を軟化させ、
上記異方性導電接着剤を硬化させて上記基板と上記電子部品とを接続させた接続体の製造方法において、
上記導電性接着剤は、
バインダー樹脂と、上記バインダー樹脂に分散された第１の導電性粒子とを有する第１の導電性接着剤層と、
上記第１の導電性接着剤層の一方の面に積層され、バインダー樹脂中に上記第１の導電性粒子の粒子径よりも小さな粒子径の第２の導電性粒子が分散された第２の導電性接着剤層とを有し、
上記第２の導電性接着剤層を上記基板側に貼着する接続体の製造方法。 Place electronic components on the terminal electrodes formed on the substrate via an anisotropic conductive adhesive,
Softening the anisotropic conductive adhesive by applying heat and pressure from above the electronic component,
In the method of manufacturing a connection body in which the anisotropic conductive adhesive is cured and the substrate and the electronic component are connected,
The conductive adhesive is
A first conductive adhesive layer having a binder resin and first conductive particles dispersed in the binder resin;
The second conductive particles are laminated on one surface of the first conductive adhesive layer, and second conductive particles having a particle size smaller than the particle size of the first conductive particles are dispersed in a binder resin. A conductive adhesive layer,
The manufacturing method of the connection body which sticks the said 2nd conductive adhesive layer to the said board | substrate side. 上記第２の導電性接着剤層の層厚は、上記第１の導電性粒子の粒子径未満である請求項１記載の接続体の製造方法。   The method for manufacturing a connection body according to claim 1, wherein a thickness of the second conductive adhesive layer is less than a particle diameter of the first conductive particles. 上記第２の導電性粒子の粒子径は、上記第１の導電性粒子の粒子径の２０％以下である請求項１又は請求項２記載の接続体の製造方法。   The method for producing a connection body according to claim 1 or 2, wherein a particle diameter of the second conductive particles is 20% or less of a particle diameter of the first conductive particles. 上記第２の導電性粒子の硬度は、上記第１の導電性粒子の硬度と同等以上である請求項１〜請求項３の何れか１項に記載の接続体の製造方法。   The method for manufacturing a connection body according to any one of claims 1 to 3, wherein the hardness of the second conductive particles is equal to or higher than the hardness of the first conductive particles. バインダー樹脂と、上記バインダー樹脂に分散された第１の導電性粒子とを有する第１の導電性接着剤層と、
上記第１の導電性接着剤層の一方の面に積層され、バインダー樹脂中に上記第１の導電性粒子の粒子径よりも小さな粒子径の第２の導電性粒子が分散された第２の導電性接着剤層とを有する異方性導電接着剤。 A first conductive adhesive layer having a binder resin and first conductive particles dispersed in the binder resin;
The second conductive particles are laminated on one surface of the first conductive adhesive layer, and second conductive particles having a particle size smaller than the particle size of the first conductive particles are dispersed in a binder resin. An anisotropic conductive adhesive having a conductive adhesive layer. 上記第２の導電性接着剤層の層厚は、上記第１の導電性粒子の粒子径未満である請求項５記載の異方性導電接着剤。   The anisotropic conductive adhesive according to claim 5, wherein a layer thickness of the second conductive adhesive layer is less than a particle diameter of the first conductive particles. 上記第２の導電性粒子の粒子径は、上記第１の導電性粒子の粒子径の２０％以下である請求項５又は請求項６記載の異方性導電接着剤。   The anisotropic conductive adhesive according to claim 5 or 6, wherein a particle diameter of the second conductive particles is 20% or less of a particle diameter of the first conductive particles. 上記第２の導電性粒子の硬度は、上記第１の導電性粒子の硬度と同等以上である請求項５〜請求項７の何れか１項に記載の異方性導電接着剤。   The anisotropic conductive adhesive according to any one of claims 5 to 7, wherein the hardness of the second conductive particles is equal to or higher than the hardness of the first conductive particles.
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