JP2009299180A - High strength steel having excellent delayed fracture resistance, high strength bolt, and method for producing the same - Google Patents

High strength steel having excellent delayed fracture resistance, high strength bolt, and method for producing the same Download PDF

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JP2009299180A
JP2009299180A JP2009061544A JP2009061544A JP2009299180A JP 2009299180 A JP2009299180 A JP 2009299180A JP 2009061544 A JP2009061544 A JP 2009061544A JP 2009061544 A JP2009061544 A JP 2009061544A JP 2009299180 A JP2009299180 A JP 2009299180A
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delayed fracture
fracture resistance
nitrogen concentration
high strength
steel material
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JP5251632B2 (en
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Daisuke Hiragami
大輔 平上
Tetsushi Senda
徹志 千田
Toshizo Tarui
敏三 樽井
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a high strength steel having excellent delayed fracture resistance even in an environment where corrosion is severe, and to provide a method for producing the high strength steel. <P>SOLUTION: The high strength steel having excellent delayed fracture resistance is characterized in that the depth of a nitrided layer in the surface is ≥200 μm. Particularly, in the case the compressive residual quantity of the surface is ≥200 MPa, its delayed fracture resistance improves. The steel comprises proper amounts of C, Si and Mn, comprises one or two kinds selected from V and Mo, also satisfies the relation of V+Mo/2>0.4%, and further comprises one or more kinds selected from Cr, Nb, Cu, Ni and B. By increasing the nitrogen concentration by ≥0.02% than the average nitrogen concentration to a depth of at least ≥200 μm from the surface of the steel, the intrusion of diffusible hydrogen is remarkably suppressed, and its delayed fracture resistance improves. Further, since the carbides, nitrides and carbonitrides of V and Mo are finely precipitated, intruded diffusible hydrogen is made harmless, so as to increase a limit diffusible hydrogen content. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、耐遅れ破壊特性の優れた鋼材、ボルト、特に1300MPa以上の引張強度を有する、耐遅れ破壊特性の優れた高強度鋼材(線材、PC鋼棒)、高強度ボルト、及びその製造方法に関するものである。   The present invention relates to a steel material and a bolt excellent in delayed fracture resistance, particularly a high strength steel material (wire rod, PC steel rod) having a tensile strength of 1300 MPa or more and excellent in delayed fracture resistance, a high strength bolt, and a method for producing the same. It is about.

機械、自動車、橋梁、建築物に多数使用されている高強度鋼は、C量が0.20〜0.35%の中炭素鋼、例えばJIS G 4104、JIS G 4105に規定されている、SCr、SCM等を用いて、調質処理を施すことによって製造されている。しかし、どの鋼種についても引張強度が1300MPaを超えると遅れ破壊の危険性が高まることがよく知られている。   High strength steels used in many machines, automobiles, bridges, and buildings are medium carbon steels with a C content of 0.20 to 0.35%, such as JIS G 4104 and JIS G 4105, SCr. , SCM or the like is used to perform a tempering process. However, it is well known that the risk of delayed fracture increases when the tensile strength exceeds 1300 MPa for any steel type.

高強度鋼の耐遅れ破壊特性を向上させる技術として、組織をベイナイト化させる方法が有効であり、更に旧オーステナイト粒を微細化させた鋼が特許文献1に、鋼成分の偏析を抑制した鋼が特許文献2、3に開示されている。しかし、ベイナイト組織は耐遅れ破壊特性向上に寄与する一方、ベイナイト組織を作りこむためには、合金コストや熱処理コストが高くなる問題がある。また、旧オーステナイト粒の微細化、成分偏析の抑制により、大幅な耐遅れ破壊特性の改善には至っていない。   As a technique for improving the delayed fracture resistance of high-strength steel, a method of making the structure bainite is effective, and steel in which the prior austenite grains are further refined is disclosed in Patent Document 1, and steel in which segregation of steel components is suppressed. It is disclosed in Patent Documents 2 and 3. However, while the bainite structure contributes to the improvement of delayed fracture resistance, there is a problem that the alloy cost and the heat treatment cost are increased in order to form the bainite structure. In addition, due to the refinement of prior austenite grains and the suppression of component segregation, the delayed fracture resistance has not been significantly improved.

また、特許文献4〜6には、強伸線加工パーライトによる耐遅れ破壊特性の改善が開示されているが、伸線加工によりコストが高くなることや、線径の大きなものを製造することが困難である。   Further, Patent Documents 4 to 6 disclose improvement in delayed fracture resistance by strong wire drawing pearlite. However, it is possible to increase the cost by wire drawing or to manufacture a wire having a large diameter. Have difficulty.

以上のように、従来の技術では安価に耐遅れ破壊特性を大幅に向上させた高強度鋼を製造することには限界があった。   As described above, the conventional technology has a limit in producing high-strength steel with greatly improved delayed fracture resistance at low cost.

特公昭64−4566号公報Japanese Patent Publication No. 64-4566 特開平3−243744号公報JP-A-3-243744 特開平3−243745号公報JP-A-3-243745 特開2000−337332号公報JP 2000-337332 A 特開2000−337333号公報JP 2000-337333 A 特開2000−337334号公報JP 2000-337334 A

また、微細な析出物を分散させ、水素トラップしても、外部から進入する水素が多い腐食環境下では、耐遅れ破壊を抑制することは困難であった。   In addition, even if fine precipitates are dispersed and hydrogen trapped, it is difficult to suppress delayed fracture resistance in a corrosive environment where there is a large amount of hydrogen entering from the outside.

本発明は、上記の課題に鑑みてなされたものであって、優れた耐遅れ破壊特性を有する高強度鋼材(線材、PC鋼棒)、高強度ボルト及びその製造方法の提供を目的とするものである。   This invention is made in view of said subject, Comprising: It aims at provision of the high strength steel materials (wire rod, PC steel bar), the high strength bolt which have the outstanding delayed fracture resistance, and its manufacturing method. It is.

本発明の要旨とするところは、以下のとおりである。
(1) 質量%で、
C :0.10〜0.55%、
Si:0.01〜3%、
Mn:0.1〜2%、
を含有し、さらに、
V :1.5%以下、
Mo:3.0%以下、
の1種又は2種を含有し、かつVとMoの含有量が、
V+1/2Mo>0.4%
の条件を満たし、さらに、
Cr:0.05〜1.5%、
Nb:0.001〜0.05%、
Cu:0.01〜4%、
Ni:0.01〜4%、
B :0.0001〜0.005%、
の1種又は2種以上を含有し、残部がFe及び不可避的不純物からなり、焼戻しマルテンサイト主体の組織で、表面から少なくとも200μm深さまでの窒素濃度が平均窒素濃度より0.02%以上高いことを特徴とする耐遅れ破壊特性に優れた高強度鋼材。
(2) さらに、
Al:0.003〜0.1%、
Ti:0.003〜0.05%、
Mg:0.0003〜0.01%、
Ca:0.0003〜0.01%、
Zr:0.0003〜0.01%、
の1種又は2種以上を含有することを特徴とする(1)記載の耐遅れ破壊特性に優れた高強度鋼材。
(3) 表面に、窒素濃度が平均窒素濃度より0.02%以上高い窒化層を有し、該窒化層の深さが表面から200μm以上、1000μm以下であることを特徴とする(1)又は(2)に記載の耐遅れ破壊特性に優れた高強度鋼材。
(4) 焼戻しマルテンサイトの面積率が85%以上であることを特徴とする(1)〜(3)の何れか1項に記載の耐遅れ破壊特性に優れた高強度鋼材。
(5) 鋼材表面の圧縮残留応力が200MPa以上であることを特徴とする(1)〜(4)の何れか1項に記載の耐遅れ破壊特性に優れた高強度鋼材。
(6) 質量%で、
C :0.10〜0.55%、
Si:0.01〜3%、
Mn:0.1〜2%、
を含有し、さらに、
V :1.5%以下、
Mo:3.0%以下、
の1種又は2種を含有し、かつVとMoの含有量が、
V+1/2Mo>0.4%
の条件を満たし、さらに、
Cr:0.05〜1.5%、
Nb:0.001〜0.05%、
Cu:0.01〜4%、
Ni:0.01〜4%、
B :0.0001〜0.005%、
の1種又は2種以上を含有し、残部がFe及び不可避的不純物からなり、焼戻しマルテンサイト主体の組織で、表面から少なくとも200μm深さまでの窒素濃度が平均窒素濃度より0.02%以上高いことを特徴とする耐遅れ破壊特性に優れた高強度ボルト。
(7) さらに、
Al:0.003〜0.1%、
Ti:0.003〜0.05%、
Mg:0.0003〜0.01%、
Ca:0.0003〜0.01%、
Zr:0.0003〜0.01%、
の1種又は2種以上を含有することを特徴とする(6)記載の耐遅れ破壊特性に優れた高強度ボルト。
(8) 表面に、窒素濃度が平均窒素濃度より0.02%以上高い窒化層を有し、該窒化層の深さが表面から200μm以上、1000μm以下であることを特徴とする(6)又は(7)に記載の耐遅れ破壊特性に優れた高強度ボルト。
(9) 焼戻しマルテンサイトの面積率が85%以上であることを特徴とする(6)〜(8)の何れか1項に記載の耐遅れ破壊特性に優れた高強度ボルト。
(10) 鋼材表面の圧縮残留応力が200MPa以上であることを特徴とする(6)〜(9)の何れか1項に記載の耐遅れ破壊特性に優れた高強度ボルト。
(11) (1)〜(5)の何れか1項に記載の高強度鋼材の製造方法であって、(1)又は(2)に記載の成分を有する鋼材を所望の形状に加工した後、該鋼材を窒化処理温度が500℃を超え650℃以下で窒化処理することを特徴とする耐遅れ破壊特性に優れた高強度鋼材の製造方法。
(12) (6)〜(10)の何れか1項に記載のボルトの製造方法であって、(5)又は(6)に記載の成分を有する鋼材をボルトに加工した後、該ボルトを窒化処理温度が500℃を超え650℃以下で窒化処理することを特徴とする耐遅れ破壊特性に優れた高強度ボルトの製造方法。
The gist of the present invention is as follows.
(1) In mass%,
C: 0.10 to 0.55%,
Si: 0.01 to 3%,
Mn: 0.1 to 2%,
In addition,
V: 1.5% or less,
Mo: 3.0% or less,
1 type or 2 types, and the contents of V and Mo are
V + 1 / 2Mo> 0.4%
Meets the requirements of
Cr: 0.05 to 1.5%,
Nb: 0.001 to 0.05%,
Cu: 0.01 to 4%,
Ni: 0.01-4%,
B: 0.0001 to 0.005%,
In which the balance is composed of Fe and inevitable impurities, and the structure is mainly tempered martensite, and the nitrogen concentration from the surface to at least 200 μm depth is 0.02% or more higher than the average nitrogen concentration. High strength steel with excellent delayed fracture resistance.
(2) Furthermore,
Al: 0.003 to 0.1%,
Ti: 0.003 to 0.05%,
Mg: 0.0003 to 0.01%
Ca: 0.0003 to 0.01%,
Zr: 0.0003 to 0.01%
The high strength steel material having excellent delayed fracture resistance according to (1), characterized by containing one or more of the following.
(3) The surface has a nitride layer having a nitrogen concentration of 0.02% or more higher than the average nitrogen concentration, and the depth of the nitride layer is 200 μm or more and 1000 μm or less from the surface (1) or A high-strength steel material having excellent delayed fracture resistance as described in (2).
(4) The high strength steel material having excellent delayed fracture resistance according to any one of (1) to (3), wherein the area ratio of tempered martensite is 85% or more.
(5) The high-strength steel material having excellent delayed fracture resistance according to any one of (1) to (4), wherein the compressive residual stress on the steel material surface is 200 MPa or more.
(6) In mass%,
C: 0.10 to 0.55%,
Si: 0.01 to 3%,
Mn: 0.1 to 2%,
In addition,
V: 1.5% or less,
Mo: 3.0% or less,
1 type or 2 types, and the contents of V and Mo are
V + 1 / 2Mo> 0.4%
Meets the requirements of
Cr: 0.05 to 1.5%,
Nb: 0.001 to 0.05%,
Cu: 0.01 to 4%,
Ni: 0.01-4%,
B: 0.0001 to 0.005%,
In which the balance is composed of Fe and inevitable impurities, and the structure is mainly tempered martensite, and the nitrogen concentration from the surface to at least 200 μm depth is 0.02% or more higher than the average nitrogen concentration. High strength bolt with excellent delayed fracture resistance.
(7) Furthermore,
Al: 0.003 to 0.1%,
Ti: 0.003 to 0.05%,
Mg: 0.0003 to 0.01%
Ca: 0.0003 to 0.01%,
Zr: 0.0003 to 0.01%
The high-strength bolt excellent in delayed fracture resistance according to (6), characterized by containing one or more of the above.
(8) The surface has a nitride layer having a nitrogen concentration of 0.02% or more higher than the average nitrogen concentration, and the depth of the nitride layer is 200 μm or more and 1000 μm or less from the surface (6) or A high-strength bolt excellent in delayed fracture resistance as described in (7).
(9) The high-strength bolt excellent in delayed fracture resistance according to any one of (6) to (8), wherein the area ratio of tempered martensite is 85% or more.
(10) The high-strength bolt excellent in delayed fracture resistance according to any one of (6) to (9), wherein the compressive residual stress on the surface of the steel material is 200 MPa or more.
(11) The method for producing a high-strength steel material according to any one of (1) to (5), wherein the steel material having the component according to (1) or (2) is processed into a desired shape. A method for producing a high-strength steel material excellent in delayed fracture resistance, characterized by nitriding the steel material at a nitriding temperature exceeding 500 ° C. and not exceeding 650 ° C.
(12) The method for manufacturing a bolt according to any one of (6) to (10), wherein after the steel material having the component according to (5) or (6) is processed into a bolt, the bolt is A method for producing a high-strength bolt excellent in delayed fracture resistance, characterized by performing nitriding at a nitriding temperature exceeding 500 ° C. and not exceeding 650 ° C.

本発明により、腐食の厳しい環境においても、耐遅れ破壊特性を維持する高強度鋼材(線材、PC鋼棒)、高強度ボルト及びその製造方法の提供が可能になり、産業上の貢献が極めて顕著である。   The present invention makes it possible to provide high-strength steel materials (wire rods, PC steel bars), high-strength bolts and manufacturing methods thereof that maintain delayed fracture resistance even in severe corrosion environments, and the industrial contribution is extremely remarkable. It is.

昇温法による水素分析の水素放出曲線である。It is a hydrogen release curve of the hydrogen analysis by a temperature rising method. EDXによる窒素濃度プロファイルである。It is a nitrogen concentration profile by EDX. 鋼材の遅れ破壊試験に用いた試験片平面図である。It is a top view of the test piece used for the delayed fracture test of steel materials. 遅れ破壊試験装置の説明図である。It is explanatory drawing of a delayed fracture test apparatus. 腐食促進試験の温度及び湿度パターンである。It is the temperature and humidity pattern of a corrosion acceleration test. 限界拡散性水素量の説明図である。It is explanatory drawing of the amount of limit diffusible hydrogen.

鋼の遅れ破壊は、鋼中の水素が関与していることが知られている。また、鋼への水素の侵入過程は、実環境使用時における腐食に伴って起こることが知られている。侵入した拡散性水素が引張の応力集中部に拡散して遅れ破壊を発生させる。   It is known that delayed fracture of steel involves hydrogen in steel. In addition, it is known that the process of hydrogen intrusion into steel is accompanied by corrosion during actual environment use. The invading diffusible hydrogen diffuses into the tensile stress concentration part and causes delayed fracture.

図1は、鋼材を100℃/hの昇温速度で加熱した際に得られる温度−水素放出速度曲線を模式的に示したものであるが、拡散性水素は図1の100℃付近にピークを持つものである。本発明では、試料を昇温し、室温から400℃までに測定された水素量を拡散性水素量と定義した。   FIG. 1 schematically shows a temperature-hydrogen release rate curve obtained when a steel material is heated at a rate of temperature increase of 100 ° C./h. Diffusible hydrogen peaks in the vicinity of 100 ° C. in FIG. It has something. In the present invention, the amount of hydrogen measured from room temperature to 400 ° C. is defined as the amount of diffusible hydrogen when the sample is heated.

拡散性水素量が少ないと遅れ破壊は発生せず、拡散性水素量が多くなると遅れ破壊が発生する。遅れ破壊が発生する最少の拡散性水素量をここでは限界拡散性水素量と呼ぶ。限界拡散性水素量は、鋼によって異なる。限界拡散性水素量が高いほど、遅れ破壊が起きづらくなるので好ましい。   When the amount of diffusible hydrogen is small, delayed fracture does not occur, and when the amount of diffusible hydrogen is large, delayed fracture occurs. The minimum amount of diffusible hydrogen at which delayed fracture occurs is referred to herein as the limit diffusible hydrogen amount. The amount of critical diffusible hydrogen varies depending on the steel. A higher limit diffusible hydrogen amount is preferable because delayed fracture is less likely to occur.

本発明者は、種々の高強度の鋼材に様々な窒化処理を行い、腐食促進試験及び暴露試験により水素侵入特性及び耐遅れ破壊特性を検討した。その結果、VもしくはMo又はこれらの炭化物、窒化物及び炭窒化物を微細に析出させた鋼は、侵入した拡散性水素を無害化することで限界拡散性水素量を高くする。しかし、さらに高強度化を図ると環境からの侵入水素量も多くなり、限界拡散性水素量と比較して侵入水素量の方が多くなるため、遅れ破壊が発生するという問題があった。   The present inventor performed various nitriding treatments on various high-strength steel materials, and examined hydrogen penetration characteristics and delayed fracture resistance characteristics through corrosion acceleration tests and exposure tests. As a result, steel in which V or Mo or their carbides, nitrides and carbonitrides are finely precipitated increases the amount of critical diffusible hydrogen by detoxifying the invading diffusible hydrogen. However, when the strength is further increased, the amount of intrusion hydrogen from the environment increases, and the amount of intrusion hydrogen increases compared to the amount of limit diffusible hydrogen, which causes a problem of delayed fracture.

これに対して、鋼材の表面に窒化処理を施して窒化層を形成すること、具体的には、鋼材の表面から少なくとも200μm以上の深さまで平均窒素濃度より0.02%以上窒素濃度を高めることにより、拡散性水素の侵入が大幅に抑制され、耐遅れ破壊特性が向上することが判った。また、窒化処理後に急冷することにより表面に圧縮残留応力が発生し、耐遅れ破壊特性が向上することを見出した。特に、鋼材を加工し、表層に歪みが導入される高強度ボルトでは、窒化層の生成が促進され、また、窒素濃度が高くなるため、耐遅れ破壊特性の向上が顕著である。   On the other hand, the surface of the steel material is nitrided to form a nitrided layer, specifically, the nitrogen concentration is increased by 0.02% or more from the average nitrogen concentration from the surface of the steel material to a depth of at least 200 μm or more. Thus, it was found that invasion of diffusible hydrogen is greatly suppressed and the delayed fracture resistance is improved. Further, it has been found that rapid cooling after nitriding treatment generates compressive residual stress on the surface and improves delayed fracture resistance. In particular, in a high-strength bolt in which a steel material is processed and strain is introduced into the surface layer, the formation of a nitrided layer is promoted and the nitrogen concentration is increased, so that the delayed fracture resistance is significantly improved.

以下、本発明について詳細に説明する。   Hereinafter, the present invention will be described in detail.

本発明の高強度鋼材及び高強度ボルトは、所定成分の鋼からなり、その表面に窒化層を形成したものである。   The high-strength steel material and high-strength bolt of the present invention are made of steel having a predetermined component, and a nitride layer is formed on the surface thereof.

まず、表面の窒化層について説明する。種々の検討の結果、窒素濃度が平均窒素濃度より0.02%以上高い領域が表面から200μm以上になると水素侵入量が大幅に減少することが判明した。そのため、窒素が高い領域として、窒素濃度が平均窒素濃度より0.02%以上高い領域と定めた。そして、窒素濃度の高い領域を表面から200μm以上に限定した。窒化層の厚みの上限は規定しないが、1000μm超とすることは生産性の低下につながり、コストが高くなると言う問題が生じる。   First, the nitride layer on the surface will be described. As a result of various studies, it has been found that the amount of hydrogen intrusion is greatly reduced when a region where the nitrogen concentration is 0.02% or more higher than the average nitrogen concentration is 200 μm or more from the surface. Therefore, the region where nitrogen is high is determined as a region where the nitrogen concentration is 0.02% or more higher than the average nitrogen concentration. And the area | region with high nitrogen concentration was limited to 200 micrometers or more from the surface. The upper limit of the thickness of the nitride layer is not specified, but if it exceeds 1000 μm, there is a problem that the productivity is lowered and the cost is increased.

このような鋼からなり、その表面に窒化層を有する鋼材(線材又はPC鋼棒)、ボルトの断面を研磨して、エネルギー分散型蛍光X線分析装置(EDXと言う)もしくは波長分散型蛍光X線分析装置(WDSと言う)にて線分析すると、図2に示すように表層部から中心部に向かい窒素濃度が減少し、表面からある深さまでの窒素濃度が、平均窒素濃度より0.02%以上高くなるプロファイルを示すため、表面の窒素濃度が平均窒素濃度より0.02%以上高くなっている範囲が判別可能である。図2の窒素濃度が平均窒素濃度より0.02%以上高くなっている領域の表面からの距離を窒化層深さと定義する。   A steel material (wire or PC steel rod) made of such steel and having a nitride layer on its surface, a cross section of a bolt is polished, and an energy dispersive X-ray fluorescence analyzer (referred to as EDX) or wavelength dispersive X-ray fluorescence X When line analysis is performed with a line analyzer (referred to as WDS), the nitrogen concentration decreases from the surface layer portion toward the center portion as shown in FIG. 2, and the nitrogen concentration from the surface to a certain depth is 0.02 from the average nitrogen concentration. Since the profile becomes higher by at least%, it is possible to discriminate a range where the surface nitrogen concentration is 0.02% higher than the average nitrogen concentration. The distance from the surface of the region where the nitrogen concentration in FIG. 2 is 0.02% or more higher than the average nitrogen concentration is defined as the nitrided layer depth.

窒化層深さの測定は、任意の5ヶ所の単純平均として求めることができる。   The measurement of the nitride layer depth can be obtained as a simple average of any five locations.

なお、平均窒素濃度とは、窒化前の鋼材又はボルトに含まれる窒素量である。したがって、窒化後の鋼材又はボルトの平均窒素濃度は、EDXや、WDSによって、表面から窒素濃度を測定し、数値が一定になった深さでの窒素濃度として求めることができる。表面から2000μm以上の深さで、窒素濃度を測定してもよい。また、表面から2000μm以上を研削して、分析試料を採取し、化学分析によって平均窒素濃度を測定することも可能である。   The average nitrogen concentration is the amount of nitrogen contained in the steel material or bolt before nitriding. Therefore, the average nitrogen concentration of the steel material or bolt after nitriding can be obtained as the nitrogen concentration at a depth where the numerical value is constant by measuring the nitrogen concentration from the surface by EDX or WDS. The nitrogen concentration may be measured at a depth of 2000 μm or more from the surface. It is also possible to grind 2000 μm or more from the surface, collect an analytical sample, and measure the average nitrogen concentration by chemical analysis.

次に、鋼材の成分を限定した理由について説明する。   Next, the reason which limited the component of steel materials is demonstrated.

C:Cは、鋼材の強度を確保する上で必須の元素であるが、0.10%未満であると所要の強度が得られず、0.55%を超えると延性、靭性を低下させると共に、耐遅れ破壊特性も低下する。そのため、Cの含有量を0.10〜0.55%の範囲に限定した。   C: C is an essential element for securing the strength of the steel material, but if it is less than 0.10%, the required strength cannot be obtained, and if it exceeds 0.55%, ductility and toughness are reduced. Also, delayed fracture resistance is reduced. Therefore, the C content is limited to a range of 0.10 to 0.55%.

Si:Siは、固溶体硬化作用によって強度を高める元素であるが、Siの含有量が0.01%未満では効果が不十分であり、3%超では効果が飽和する。そのため、Siの含有量を0.01〜3%に限定した。   Si: Si is an element that increases the strength by the solid solution hardening action, but if the Si content is less than 0.01%, the effect is insufficient, and if it exceeds 3%, the effect is saturated. Therefore, the Si content is limited to 0.01 to 3%.

Mn:Mnは、脱酸、脱硫のために必要であるばかりではなく、マルテンサイト組織を得るための焼入れ性を高めることや、パーライト組織、ベイナイト組織の変態温度を下げて高強度を得るために有効な元素である。しかし、Mnの含有量が0.1%未満であると効果が不十分であり、2%を超えるとオーステナイト加熱時に粒界に偏析し、粒界を脆化させると共に、耐遅れ破壊特性を劣化させる。そのため、Mnの含有量を0.1〜2%の範囲に限定した。   Mn: Mn is not only necessary for deoxidation and desulfurization, but also to increase the hardenability for obtaining a martensite structure, and to obtain high strength by lowering the transformation temperature of a pearlite structure and a bainite structure. It is an effective element. However, if the Mn content is less than 0.1%, the effect is insufficient, and if it exceeds 2%, segregation occurs at the grain boundary during austenite heating, embrittles the grain boundary, and degrades delayed fracture resistance. Let Therefore, the Mn content is limited to a range of 0.1 to 2%.

本発明は、V、Moの1種又は2種を下記のとおりに含有する。   The present invention contains one or two of V and Mo as follows.

V:Vは、マルテンサイト組織を得るための焼入れ性を高めること及び焼戻し処理時の軟化抵抗増加させることや、パーライト組織、ベイナイト組織の変態温度を下げて高強度を得るために有効な元素である。また、Vは、焼戻し時に炭化物、窒化物もしくは炭窒化物として微細に析出し鋼材の強度を高めると共に、遅れ破壊に寄与する拡散性水素をトラップして無害化する。Vの含有量が、1.5%を超えるとその効果が飽和してくる。そのため、Vの含有量を1.5%以下の範囲とする。   V: V is an effective element for increasing the hardenability for obtaining a martensite structure and increasing the softening resistance during tempering, and for obtaining high strength by lowering the transformation temperature of a pearlite structure and a bainite structure. is there. Further, V precipitates finely as carbide, nitride or carbonitride during tempering to increase the strength of the steel material, and traps diffusible hydrogen contributing to delayed fracture and renders it harmless. If the V content exceeds 1.5%, the effect becomes saturated. Therefore, the content of V is set to a range of 1.5% or less.

Mo:Moは、Vと同様にマルテンサイト組織を得るための焼入れ性を高めること及び焼戻し処理時の軟化抵抗増加させることや、パーライト組織、ベイナイト組織の変態温度を下げて高強度を得るために有効な元素である。また、Moは、焼戻し時に炭化物、窒化物もしくは炭窒化物として微細に析出し鋼材の強度を高めると共に、遅れ破壊に寄与する拡散性水素をトラップして無害化する。Moの含有量が、3.0%を超えるとその効果が飽和してくる。そのため、Moの含有量を3.0%以下の範囲とする。   Mo: To increase the hardenability for obtaining the martensite structure and increase the softening resistance during the tempering treatment as in the case of V, and to obtain high strength by lowering the transformation temperature of the pearlite structure and the bainite structure. It is an effective element. Moreover, Mo precipitates finely as carbide, nitride, or carbonitride during tempering to increase the strength of the steel material, and traps diffusible hydrogen that contributes to delayed fracture and renders it harmless. If the Mo content exceeds 3.0%, the effect becomes saturated. Therefore, the Mo content is set to a range of 3.0% or less.

更に、V、Moの1種又は2種を含有し、かつVとMoの含有量が、
V+1/2Mo>0.4%
の条件を満たすことが必要である。V、Moは共に、炭化物、窒化物もしくは炭窒化物として析出し、拡散性水素をトラップする。V単独の場合、V含有量0.4質量%以下ではその効果が十分に得られない。Mo単独の場合、Mo含有量0.8質量%未満ではその効果が十分に得られない。そしてVとMoを共に含有する場合、VとMoの含有量が、V+1/2Mo≦0.4%であると、その効果が十分に得られない。そのため、VとMoの含有量は、V+1/2Mo>0.4%とする。
Furthermore, it contains one or two of V and Mo, and the contents of V and Mo are
V + 1 / 2Mo> 0.4%
It is necessary to satisfy the following conditions. Both V and Mo precipitate as carbides, nitrides or carbonitrides, and trap diffusible hydrogen. In the case of V alone, the effect cannot be sufficiently obtained when the V content is 0.4% by mass or less. In the case of Mo alone, if the Mo content is less than 0.8% by mass, the effect cannot be sufficiently obtained. And when it contains both V and Mo, the effect cannot fully be acquired as content of V and Mo is V + 1 / 2Mo <= 0.4%. Therefore, the contents of V and Mo are set to V + 1 / 2Mo> 0.4%.

更に、高強度にすることを目的に、Cr、Nb、Cu、Ni、Bの1種又は2種以上を含有する。   Further, for the purpose of increasing the strength, one or more of Cr, Nb, Cu, Ni and B are contained.

Cr:Crは、マルテンサイト組織を得るための焼入れ性を高めること及び焼戻し処理時の軟化抵抗増加させることや、パーライト組織、ベイナイト組織の変態温度を下げて高強度を得るために有効な元素である。Crの含有量が、0.05%未満ではその効果が十分には得られ難く、1.5%を超えると靭性の劣化を招くことがある。そのため、Crの含有量を0.05〜1.5%の範囲とする。   Cr: Cr is an effective element for increasing the hardenability for obtaining the martensite structure and increasing the softening resistance during the tempering process, and for obtaining high strength by lowering the transformation temperature of the pearlite structure and the bainite structure. is there. If the Cr content is less than 0.05%, it is difficult to obtain the effect sufficiently, and if it exceeds 1.5%, the toughness may be deteriorated. Therefore, the Cr content is in the range of 0.05 to 1.5%.

Nb:Nbは、Cr、V、Moと同様にマルテンサイト組織を得るための焼入れ性を高めること及び焼戻し処理時の軟化抵抗増加させることや、パーライト組織、ベイナイト組織の変態温度を下げて高強度を得るために有効な元素である。Nbの含有量が、0.001%未満ではその効果が十分には得られ難く、0.05%を超えるとその効果が飽和してくる。そのため、Nbの含有量を0.001〜0.05%とする。   Nb: Nb, like Cr, V, and Mo, increases the hardenability for obtaining a martensite structure and increases the softening resistance during tempering, and lowers the transformation temperature of the pearlite structure and bainite structure to increase the strength. It is an effective element to obtain. If the Nb content is less than 0.001%, it is difficult to obtain the effect sufficiently, and if it exceeds 0.05%, the effect is saturated. Therefore, the Nb content is set to 0.001 to 0.05%.

Cu:Cuの添加により、焼入れ性の向上、焼戻し軟化抵抗の増大、及び析出効果による高強度化を図ることができる。しかし、Cuの含有量が0.01%未満では効果が十分には得られ難く、4%を超えると粒界脆化を起こして耐遅れ破壊特性を劣化させることがある。そのため、Cuの含有量を0.01〜4%の範囲とする。   By adding Cu: Cu, it is possible to improve the hardenability, increase the temper softening resistance, and increase the strength by the precipitation effect. However, if the Cu content is less than 0.01%, it is difficult to obtain the effect sufficiently, and if it exceeds 4%, grain boundary embrittlement may occur and the delayed fracture resistance may be deteriorated. Therefore, the Cu content is in the range of 0.01 to 4%.

Ni:Niは、焼入れ性を向上させ、高強度化に伴って低下する延靭性を改善する効果がある。しかし、Niの含有量が0.01%未満であると効果が十分には得られ難く、4%を超えて含有させても効果が飽和する。そのため、Niの含有量を0.01〜4%の範囲とする。   Ni: Ni has the effect of improving hardenability and improving ductility that decreases with increasing strength. However, if the Ni content is less than 0.01%, it is difficult to obtain the effect sufficiently, and even if the content exceeds 4%, the effect is saturated. Therefore, the Ni content is in the range of 0.01 to 4%.

B:Bは、粒界破壊を抑制し、耐遅れ破壊特性を向上させる効果がある。さらに、Bは、オーステナイト粒界に偏析し、焼入れ性を著しく高める。しかし、Bの含有量が0.0001%未満であると効果が十分には得られ難く、0.005%を超えると粒界にB炭化物やFe炭硼化物が生成し粒界脆化を起こして、耐遅れ破壊特性が低下する。そのため、Bの含有量を0.0001〜0.005%の範囲とする。   B: B has an effect of suppressing grain boundary fracture and improving delayed fracture resistance. Further, B segregates at the austenite grain boundaries and remarkably increases the hardenability. However, if the content of B is less than 0.0001%, it is difficult to obtain the effect sufficiently, and if it exceeds 0.005%, B carbide or Fe carbon boride is generated at the grain boundary to cause grain boundary embrittlement. As a result, delayed fracture resistance decreases. Therefore, the B content is in the range of 0.0001 to 0.005%.

更に、組織を微細化することを目的に、Al、Ti、Mg、Ca、Zrの1種又は2種以上を含有することもできる。   Furthermore, for the purpose of refining the structure, one or more of Al, Ti, Mg, Ca and Zr can be contained.

Al:Alは、脱酸及び熱処理により、Al酸化物やAl窒化物を形成して、オーステナイト粒の粗大化を防止する。これにより、耐遅れ破壊特性の劣化を抑制する効果を奏するが、この効果は、Alの含有量が、0.003%未満ではやや不十分であり、0.1%超では飽和する。そのため、Alの含有量を0.003〜0.1%の範囲とすることが好ましい。   Al: Al forms Al oxide and Al nitride by deoxidation and heat treatment, and prevents austenite grains from coarsening. As a result, the effect of suppressing the deterioration of the delayed fracture resistance is exhibited. This effect is slightly insufficient when the Al content is less than 0.003%, and is saturated when the content exceeds 0.1%. Therefore, it is preferable to make Al content into the range of 0.003-0.1%.

Ti:Tiも、Alと同様に酸化物や窒化物を形成してオーステナイト粒の粗大化を防止し、耐遅れ破壊特性の劣化を抑制する元素である。この効果は、Tiの含有量が0.003%未満ではやや不十分であり、0.05%を超えると粗大なTi炭窒化物が圧延や加工あるいは熱処理のための加熱時に粗大化し、靭性が低下する。そのため、Tiの含有量を0.003〜0.05%の範囲とすることが好ましい。   Ti: Ti is an element that forms oxides and nitrides similarly to Al, prevents coarsening of austenite grains, and suppresses deterioration of delayed fracture resistance. This effect is somewhat insufficient if the Ti content is less than 0.003%, and if it exceeds 0.05%, coarse Ti carbonitrides become coarse during heating for rolling, processing or heat treatment, and toughness is increased. descend. Therefore, the Ti content is preferably in the range of 0.003 to 0.05%.

Mg:Mgは、脱酸や脱硫効果を有し、また、Mg酸化物やMg硫化物、Mg−Al、Mg−Ti、Mg−Al−Tiの複合酸化物や複合硫化物等を形成し、オーステナイト粒の粗大化を防止する。これにより、耐遅れ破壊特性の劣化を抑制する効果を奏するが、この効果は、Mgの含有量が0.0003%未満であるとやや不十分であり、0.01%超では飽和する。そのため、Mgの含有量を0.0003〜0.01%の範囲とすることが好ましい。   Mg: Mg has deoxidation and desulfurization effects, and forms Mg oxide, Mg sulfide, Mg-Al, Mg-Ti, Mg-Al-Ti composite oxide and composite sulfide, etc. Prevent coarsening of austenite grains. Thereby, although there exists an effect which suppresses deterioration of a delayed fracture resistance, this effect is a little inadequate when content of Mg is less than 0.0003%, and will be saturated when it exceeds 0.01%. Therefore, the Mg content is preferably in the range of 0.0003 to 0.01%.

Ca:Caは、脱酸や脱硫効果を有し、また、Ca酸化物やCa硫化物、Al、Ti、Mgの複合酸化物や複合硫化物等を形成してオーステナイト粒の粗大化を防止し、耐遅れ破壊特性の劣化を抑制する。この効果は、Caの含有量が0.0003%未満ではやや不十分であり、0.01%超では飽和する。そのため、Caの含有量を0.0003〜0.01%の範囲とすることが好ましい。   Ca: Ca has a deoxidizing and desulfurizing effect, and also prevents the austenite grains from coarsening by forming Ca oxide, Ca sulfide, Al, Ti, Mg composite oxide or composite sulfide. Suppresses the degradation of delayed fracture resistance. This effect is slightly insufficient when the Ca content is less than 0.0003%, and is saturated when it exceeds 0.01%. Therefore, the Ca content is preferably in the range of 0.0003 to 0.01%.

Zr:Zrは、Zr酸化物やZr硫化物、Al、Ti、Mg、Zrの複合酸化物や複合硫化物等を形成し、オーステナイト粒の粗大化を防止して耐遅れ破壊特性の劣化を抑制する。この効果は、Zrの含有量が、0.0003%未満ではやや不十分である。一方、Zrを0.01%を超えて含有させても効果が飽和する。そのため、Zrの含有量を0.0003〜0.01%の範囲とすることが好ましい。   Zr: Zr forms Zr oxides, Zr sulfides, complex oxides and composite sulfides of Al, Ti, Mg, Zr, etc., prevents austenite grains from coarsening and suppresses deterioration of delayed fracture resistance To do. This effect is somewhat insufficient when the Zr content is less than 0.0003%. On the other hand, the effect is saturated even if Zr is contained in excess of 0.01%. Therefore, the Zr content is preferably in the range of 0.0003 to 0.01%.

次に、本発明の組織形態について説明する。   Next, the organization form of the present invention will be described.

本発明の高強度鋼材の組織形態は、焼き戻しマルテンサイト主体の組織である。85%以上焼戻しマルテンサイト組織で、残部が、残留オーステナイト、ベイナイト、パーライト、フェライトの1種又は2種以上からなる組織を焼戻しマルテンサイト主体の組織と規定する。Ac1変態温度〜Ac3変態温度+250℃まで再加熱、もしくは熱間圧延後に焼入れ、500℃超〜650℃の温度で焼戻しすることにより、もしくは窒化処理することによりこのような組織を得ることができる。マルテンサイト組織率の測定は、C断面を研磨したものをナイタールエッチングし、光学顕微鏡で0.04mm2の範囲の5視野測定した平均値を用いることができる。本発明は焼戻しマルテンサイト主体の組織としているので、1300MPa以上の引張強度で延性、靭性が良好である。 The structure form of the high-strength steel material of the present invention is a structure mainly composed of tempered martensite. An tempered martensite structure having a balance of one or more of retained austenite, bainite, pearlite, and ferrite in the tempered martensite structure is defined as a tempered martensite-based structure. It is possible to obtain such a structure by reheating from Ac 1 transformation temperature to Ac 3 transformation temperature + 250 ° C., or by quenching after hot rolling and tempering at a temperature of more than 500 ° C. to 650 ° C. or by nitriding. it can. For the measurement of the martensite structure ratio, an average value obtained by performing nital etching on a polished C cross section and measuring five visual fields in a range of 0.04 mm 2 with an optical microscope can be used. Since the structure of the present invention is mainly tempered martensite, the ductility and toughness are good at a tensile strength of 1300 MPa or more.

鋼材表面の圧縮残留応力は、窒化後に急冷することにより発生し、耐遅れ破壊特性を改善する。特に、200MPa以上の圧縮残留応力が発生すると、耐遅れ破壊特性が著しく向上するため、表面の圧縮残留応力を200MPa以上とすることが好ましい。残留応力は、X線残留応力測定装置を用いて測定することができる。測定では、表面の残留応力測定後、電解研磨にて25μmずつエッチングを行い、深さ方向の残留応力を測定する。残留応力測定は、任意の3箇所を測定し、その平均値を用いる。   The compressive residual stress on the steel surface is generated by rapid cooling after nitriding, and improves delayed fracture resistance. In particular, when a compressive residual stress of 200 MPa or more is generated, the delayed fracture resistance is remarkably improved. Therefore, the surface compressive residual stress is preferably 200 MPa or more. The residual stress can be measured using an X-ray residual stress measuring device. In the measurement, after measuring the residual stress on the surface, etching is performed by 25 μm at a time by electrolytic polishing, and the residual stress in the depth direction is measured. Residual stress measurement measures arbitrary three places and uses the average value.

鋼材の引張強度は、1300MPa以上になると、遅れ破壊の発生頻度が著しく増加するため、鋼材表面に窒化層を形成させることによる、耐遅れ破壊特性を向上させる効果が顕著になる。引張強度の上限は、2200MPaを超えることは、技術的に困難である。引張強度の測定は、JIS Z 2241に準拠して行えば良い。   If the tensile strength of the steel material is 1300 MPa or more, the frequency of occurrence of delayed fracture increases remarkably, so that the effect of improving delayed fracture resistance by forming a nitrided layer on the steel material surface becomes significant. It is technically difficult for the upper limit of the tensile strength to exceed 2200 MPa. The tensile strength may be measured according to JIS Z 2241.

遅れ破壊の限界拡散性水素量は、図3に示した遅れ破壊試験片に水素を侵入させた後、図4に示した試験機で引張強度の90%の荷重を負荷し、100時間以上破断しなかった時の上限の拡散性水素量である。図4に示す試験機では、試験片1に引張加重を付加するに際し、支点3を支点とするテコの一方の端にバランスウェイト2を設置し、他方の端に試験片1を設置して行う。遅れ破壊試験片に水素を侵入させる水素チャージは、電解チャージ法で行う。また、水素チャージ後に、拡散性水素の逃散を防止するため、試験片の表面にCdめっきを施し、試験片内部の水素濃度を均質化するために、室温で3時間放置した。拡散性水素量は、試料を100℃/hで昇温し、室温から400℃までに放出された水素量の積算値を、ガスクロマトグラフにより測定したものである。   The critical diffusible hydrogen content of delayed fracture was determined by injecting hydrogen into the delayed fracture specimen shown in FIG. 3 and then applying a load of 90% of the tensile strength with the tester shown in FIG. The upper limit is the amount of diffusible hydrogen when not. In the testing machine shown in FIG. 4, when applying a tensile load to the test piece 1, the balance weight 2 is installed at one end of the lever having the fulcrum 3 as a fulcrum, and the test piece 1 is installed at the other end. . Hydrogen charging for allowing hydrogen to enter the delayed fracture test piece is performed by an electrolytic charging method. In addition, after hydrogen charging, Cd plating was applied to the surface of the test piece in order to prevent escape of diffusible hydrogen, and the sample was left at room temperature for 3 hours in order to homogenize the hydrogen concentration inside the test piece. The amount of diffusible hydrogen is obtained by measuring the integrated value of the amount of hydrogen released from room temperature to 400 ° C. by gas chromatography using a sample heated at 100 ° C./h.

次に、本発明の高強度鋼材、高強度ボルトの製造方法について説明する。   Next, the manufacturing method of the high strength steel materials and high strength bolts of the present invention will be described.

本発明の高強度鋼材の製造方法は、所定の成分からなる鋼を常法にしたがって溶製、鋳造により鋼片とし、加熱して熱間加工又はこれに加えて冷間加工により鋼材(線材、PC鋼棒)とし、表面に窒化層を形成するものである。熱間加工後、冷間加工、熱処理を適宜行っても良い。また、本発明の高強度ボルトの製造方法は、所定の成分からなる鋼を常法にしたがって線材とし、冷間又は温間加工によりボルトとし、表面に窒化層を形成するものである。   The manufacturing method of the high-strength steel material of the present invention is a method in which steel comprising a predetermined component is melted in accordance with a conventional method, and is cast into a steel piece by casting, and then heated to hot work or in addition to this, a steel material (wire, PC steel rod) and a nitride layer is formed on the surface. After hot working, cold working and heat treatment may be appropriately performed. Moreover, the manufacturing method of the high intensity | strength bolt of this invention uses the steel which consists of a predetermined component as a wire according to a conventional method, makes it a bolt by cold or warm processing, and forms a nitrided layer on the surface.

鋼の表面の窒化層は、「ガス窒化法」、「ガス軟窒化法」、「プラズマ窒化法」、「塩浴窒化法」等の一般的な窒化法を用いて形成することができる。   The nitride layer on the surface of the steel can be formed using a general nitriding method such as “gas nitriding method”, “gas soft nitriding method”, “plasma nitriding method”, “salt bath nitriding method” and the like.

窒化処理時の温度は、V、Moの炭化物、窒化物もしくは炭窒化物を微細に析出させることも併せて行う。500℃以下であると、V、Moの炭化物、窒化物もしくは炭窒化物が十分に析出せず、650℃を超えると、強度が不足してしまうため、窒化処理時の温度は500℃超〜650℃以下に限定した。   The temperature during the nitriding treatment is also performed by finely depositing V, Mo carbide, nitride or carbonitride. If it is 500 ° C. or lower, V, Mo carbide, nitride or carbonitride is not sufficiently precipitated, and if it exceeds 650 ° C., the strength is insufficient. It limited to 650 degrees C or less.

窒化処理時の時間は、1時間未満であると窒素濃度の高い領域が表面から200μm深さまで得られないため、1時間以上とする。また、処理時間の上限は規定しないが、12時間を越えるとコスト的にメリットが得られないため、12時間以下とすることが好ましい。   When the nitriding time is less than 1 hour, a region with a high nitrogen concentration cannot be obtained from the surface to a depth of 200 μm, so that it is 1 hour or longer. Moreover, although the upper limit of processing time is not prescribed | regulated, since a merit is not acquired if it exceeds 12 hours, it is preferable to set it as 12 hours or less.

表1に示す化学組成を有する鋼を常法にしたがって、溶製、熱間加工し、線材とした。その鋼材に、Ac1変態温度〜Ac3変態温度+250℃範囲内の温度である850℃〜1000℃で加熱して焼入れを行い、その後にガス軟窒化法で窒化層を形成した。ガス軟窒化では、500〜650℃の温度範囲、処理ガス雰囲気中のアンモニア体積比を30〜50%、処理時間を1〜12時間の条件での処理を行った。窒化処理温度は表2に示す温度とした。また、熱間加工後の線材をボルトに加工し、同様の条件で、焼入れを行い、ガス軟窒化法で窒化層を形成した。 Steel having the chemical composition shown in Table 1 was melted and hot worked according to a conventional method to obtain a wire rod. The steel material was quenched by heating at 850 ° C. to 1000 ° C., which is a temperature within the range of Ac 1 transformation temperature to Ac 3 transformation temperature + 250 ° C., and then a nitride layer was formed by gas soft nitriding. In gas soft nitriding, the treatment was performed under the conditions of a temperature range of 500 to 650 ° C., an ammonia volume ratio in the treatment gas atmosphere of 30 to 50%, and a treatment time of 1 to 12 hours. The nitriding temperature was the temperature shown in Table 2. Further, the hot-worked wire was processed into a bolt, quenched under the same conditions, and a nitrided layer was formed by gas soft nitriding.

Figure 2009299180
Figure 2009299180

焼戻しマルテンサイト比率の測定は、C断面を研磨したものをナイタールエッチングし、光学顕微鏡で0.04mm2の範囲の5視野測定した平均値を用いた。なお、焼戻しマルテンサイトの残部の組織は、残留オーステナイト、ベイナイト、パーライト、フェライトの1種又は2種以上であった。 The average tempered martensite ratio was obtained by performing nital etching on the polished C cross section and measuring five visual fields in the range of 0.04 mm 2 with an optical microscope. The remaining structure of the tempered martensite was one or more of retained austenite, bainite, pearlite, and ferrite.

引張強度を、JIS Z 2241に準拠して測定した。   The tensile strength was measured according to JIS Z 2241.

試料の断面を研磨し、任意の5箇所をEDXで分析し、表層からの窒素濃度分布を測定し、窒素濃度が平均窒素濃度より0.02%以上高い領域の深さを「窒化層深さ」とした。併せて平均窒素濃度と表層から200μm深さの窒素濃度との差を測定した。いずれも5箇所の平均値を測定値とした。   Polish the cross section of the sample, analyze any five locations with EDX, measure the nitrogen concentration distribution from the surface layer, and determine the depth of the region where the nitrogen concentration is 0.02% or more higher than the average nitrogen concentration as “nitride layer depth” " In addition, the difference between the average nitrogen concentration and the nitrogen concentration at a depth of 200 μm from the surface layer was measured. In all cases, the average value at five locations was taken as the measured value.

残留応力は、X線残留応力測定装置を用いて測定を行った。測定では、表面の残留応力測定後、電解研磨にて25μmずつエッチングを行い、深さ方向の残留応力を測定した。残留応力測定は、任意の3箇所を測定し、その平均値を用いた。   The residual stress was measured using an X-ray residual stress measuring device. In the measurement, after measuring the residual stress on the surface, etching was performed by 25 μm by electrolytic polishing, and the residual stress in the depth direction was measured. Residual stress measurement was performed at three arbitrary locations and the average value was used.

侵入水素量は、図5示したパターンで腐食試験を30サイクル行った後、サンドブラストにて表面の腐食層を除去し、昇温法で水素分析を行い、室温から400℃までに測定された水素量である。   The amount of intrusion hydrogen was determined by measuring 30 cycles of the corrosion test with the pattern shown in FIG. 5, removing the corrosive layer on the surface with sand blasting, performing hydrogen analysis with a temperature rising method, and measuring hydrogen from room temperature to 400 ° C. Amount.

また、遅れ破壊の限界拡散性水素量は、図3の試験片に水素チャージし、表面にCdめっきして、室温で96時間放置し、図4に示す試験機で引張強さの90%の荷重をかけた定荷重遅れ破壊試験を行い、図6に模式的に示した破断時間−拡散性水素量のグラフにおいて、100時間以上で破断しなかった試験片の拡散性水素量の最大値とした。なお、水素チャージは、電解水素チャージ法を用いて行い、チャージ電流によって水素レベルを変化させた。   The critical diffusible hydrogen content of delayed fracture was such that the test piece of FIG. 3 was charged with hydrogen, the surface was Cd-plated, and allowed to stand at room temperature for 96 hours, and 90% of the tensile strength was measured with the tester shown in FIG. A constant load delayed fracture test was performed under load, and in the graph of rupture time-diffusible hydrogen amount schematically shown in FIG. 6, the maximum value of the diffusible hydrogen amount of the test piece that did not break after 100 hours or more did. In addition, hydrogen charge was performed using the electrolytic hydrogen charge method, and the hydrogen level was changed by the charge current.

侵入水素量と遅れ破壊の限界拡散性水素量を比較して、侵入水素量より限界拡散性水素量の多い場合は遅れ破壊が発生せず、逆に、限界拡散性水素量の方が少ない場合は遅れ破壊が発生する。したがって、この侵入水素量と限界拡散性水素量の大小で耐遅れ破壊特性を評価した。   Comparing the amount of penetrating hydrogen and the amount of critical diffusible hydrogen for delayed fracture, if the amount of critical diffusible hydrogen is greater than the amount of penetrating hydrogen, delayed fracture does not occur, and conversely, the amount of critical diffusible hydrogen is smaller Will cause delayed fracture. Therefore, the delayed fracture resistance was evaluated based on the amount of invading hydrogen and the amount of critical diffusible hydrogen.

鋼材の試験結果を表2に示す。表2のNo.1〜15は、表面の窒化層(窒素濃度が平均窒素濃度より0.02%以上高い層)厚さが200μm以上を有し、平均窒素濃度と深さ200μmでの窒素濃度の差が0.02%以上で、何れも引張強度が1300MPa以上であり、腐食促進試験における侵入水素量は1.0ppm以下、限界拡散性水素量が2.0ppm以上であり、侵入水素量よりも限界拡散性水素量の方が多い。   Table 2 shows the test results of the steel materials. No. in Table 2 Nos. 1 to 15 have a surface nitride layer (layer whose nitrogen concentration is 0.02% or more higher than the average nitrogen concentration) thickness of 200 μm or more, and the difference between the average nitrogen concentration and the nitrogen concentration at a depth of 200 μm is 0.1. 02% or more, all have tensile strength of 1300 MPa or more, intrusion hydrogen amount in corrosion promotion test is 1.0 ppm or less, limit diffusible hydrogen amount is 2.0 ppm or more, and limit diffusible hydrogen is more than intrusion hydrogen amount. The amount is larger.

これに対して、比較例であるNo.16は、C量、Si量、Mn量が少なく強度が低い例である。No.17はC量、No.18はMn量、No.19はCr量がそれぞれ多いため、耐遅れ破壊特性が低下した例である。No.20は、V+Mo/2の含有量が0.4%よりも少なく、十分に水素トラップできないため、限界拡散性水素量が侵入水素量より低くなり、耐遅れ破壊特性が低下した例である。No.21はCu量、No.22はNi量、No.23はB量がそれぞれ多いため、耐遅れ破壊特性が低下した例である。No.24は、表面付近の窒素濃度は平均窒素濃度より0.02%以上高いものの、窒化層の厚さが200μm未満であり、侵入水素量が多く、耐遅れ破壊特性が低下した例である。No.25は、窒化処理による窒素濃化層の厚さは200μmに満たなかった例であり、侵入水素量が多く、耐遅れ破壊特性が低下した。   On the other hand, No. which is a comparative example. No. 16 is an example in which the amount of C, Si, and Mn is small and the strength is low. No. 17 is the amount of C. 18 is the amount of Mn. No. 19 is an example in which the delayed fracture resistance is deteriorated due to the large amount of Cr. No. No. 20 is an example in which the content of V + Mo / 2 is less than 0.4% and hydrogen trapping cannot be sufficiently performed, so that the limit diffusible hydrogen amount is lower than the intrusion hydrogen amount and the delayed fracture resistance is deteriorated. No. 21 is the amount of Cu. 22 is the amount of Ni. No. 23 is an example in which the delayed fracture resistance is deteriorated because the amount of B is large. No. No. 24 is an example in which the nitrogen concentration in the vicinity of the surface is 0.02% or more higher than the average nitrogen concentration, but the thickness of the nitride layer is less than 200 μm, the amount of invading hydrogen is large, and the delayed fracture resistance is deteriorated. No. No. 25 is an example in which the thickness of the nitrogen enriched layer by the nitriding treatment was less than 200 μm, and the amount of invading hydrogen was large and the delayed fracture resistance was deteriorated.

Figure 2009299180
Figure 2009299180

更に、ボルトの試験結果を表3に示す。なお、ボルトの焼戻しマルテンサイト比率、引張強度、窒化層深さ、残留応力、水素侵入量、遅れ破壊の限界拡散水素量の測定は、鋼材と同様にして行った。表2及び表3から、No.1〜15の線材をボルトに加工後、窒化したNo.26〜40は、線材に比べて、更に侵入水素量が抑制されていることがわかる。   Furthermore, the test results of the bolts are shown in Table 3. The tempered martensite ratio, tensile strength, nitrided layer depth, residual stress, hydrogen penetration amount, and critical diffusion hydrogen amount of delayed fracture were measured in the same manner as steel materials. From Table 2 and Table 3, No. No. 1 to 15 were processed into bolts and then nitrided. 26 to 40 show that the amount of invading hydrogen is further suppressed as compared with the wire.

Figure 2009299180
Figure 2009299180

1 試験片
2 バランスウェイト
3 支点
1 test piece 2 balance weight 3 fulcrum

Claims (12)

質量%で、
C :0.10〜0.55%、
Si:0.01〜3%、
Mn:0.1〜2%、
を含有し、さらに、
V :1.5%以下、
Mo:3.0%以下、
の1種又は2種を含有し、かつVとMoの含有量が、
V+1/2Mo>0.4%
の条件を満たし、さらに、
Cr:0.05〜1.5%、
Nb:0.001〜0.05%、
Cu:0.01〜4%、
Ni:0.01〜4%、
B :0.0001〜0.005%、
の1種又は2種以上を含有し、残部がFe及び不可避的不純物からなり、焼戻しマルテンサイト主体の組織で、表面から少なくとも200μm深さまでの窒素濃度が平均窒素濃度より0.02%以上高いことを特徴とする耐遅れ破壊特性に優れた高強度鋼材。
% By mass
C: 0.10 to 0.55%,
Si: 0.01 to 3%,
Mn: 0.1 to 2%,
In addition,
V: 1.5% or less,
Mo: 3.0% or less,
1 type or 2 types, and the contents of V and Mo are
V + 1 / 2Mo> 0.4%
Meets the requirements of
Cr: 0.05 to 1.5%,
Nb: 0.001 to 0.05%,
Cu: 0.01 to 4%,
Ni: 0.01-4%,
B: 0.0001 to 0.005%,
In which the balance is composed of Fe and inevitable impurities, and the structure is mainly tempered martensite, and the nitrogen concentration from the surface to at least 200 μm depth is 0.02% or more higher than the average nitrogen concentration. High strength steel with excellent delayed fracture resistance.
さらに、
Al:0.003〜0.1%、
Ti:0.003〜0.05%、
Mg:0.0003〜0.01%、
Ca:0.0003〜0.01%、
Zr:0.0003〜0.01%、
の1種又は2種以上を含有することを特徴とする請求項1記載の耐遅れ破壊特性に優れた高強度鋼材。
further,
Al: 0.003 to 0.1%,
Ti: 0.003 to 0.05%,
Mg: 0.0003 to 0.01%
Ca: 0.0003 to 0.01%,
Zr: 0.0003 to 0.01%
The high-strength steel material having excellent delayed fracture resistance according to claim 1, comprising one or more of the following.
表面に、窒素濃度が平均窒素濃度より0.02%以上高い窒化層を有し、該窒化層の深さが表面から200μm以上、1000μm以下であることを特徴とする請求項1又は2に記載の耐遅れ破壊特性に優れた高強度鋼材。   3. The surface according to claim 1, wherein the surface has a nitride layer having a nitrogen concentration of 0.02% or more higher than the average nitrogen concentration, and the depth of the nitride layer is 200 μm or more and 1000 μm or less from the surface. High strength steel with excellent delayed fracture resistance. 焼戻しマルテンサイトの面積率が85%以上であることを特徴とする請求項1〜3の何れか1項に記載の耐遅れ破壊特性に優れた高強度鋼材。   The high-strength steel material excellent in delayed fracture resistance according to any one of claims 1 to 3, wherein the area ratio of tempered martensite is 85% or more. 鋼材表面の圧縮残留応力が200MPa以上であることを特徴とする請求項1〜4の何れか1項に記載の耐遅れ破壊特性に優れた高強度鋼材。   The high-strength steel material excellent in delayed fracture resistance according to any one of claims 1 to 4, wherein the compressive residual stress on the steel material surface is 200 MPa or more. 質量%で、
C :0.10〜0.55%、
Si:0.01〜3%、
Mn:0.1〜2%、
を含有し、さらに、
V :1.5%以下、
Mo:3.0%以下、
の1種又は2種を含有し、かつVとMoの含有量が、
V+1/2Mo>0.4%
の条件を満たし、さらに、
Cr:0.05〜1.5%、
Nb:0.001〜0.05%、
Cu:0.01〜4%、
Ni:0.01〜4%、
B :0.0001〜0.005%、
の1種又は2種以上を含有し、残部がFe及び不可避的不純物からなり、焼戻しマルテンサイト主体の組織で、表面から少なくとも200μm深さまでの窒素濃度が平均窒素濃度より0.02%以上高いことを特徴とする耐遅れ破壊特性に優れた高強度ボルト。
% By mass
C: 0.10 to 0.55%,
Si: 0.01 to 3%,
Mn: 0.1 to 2%,
In addition,
V: 1.5% or less,
Mo: 3.0% or less,
1 type or 2 types, and the contents of V and Mo are
V + 1 / 2Mo> 0.4%
Meets the requirements of
Cr: 0.05 to 1.5%,
Nb: 0.001 to 0.05%,
Cu: 0.01 to 4%,
Ni: 0.01-4%,
B: 0.0001 to 0.005%,
In which the balance is composed of Fe and inevitable impurities, and the structure is mainly tempered martensite, and the nitrogen concentration from the surface to at least 200 μm depth is 0.02% or more higher than the average nitrogen concentration. High strength bolt with excellent delayed fracture resistance.
さらに、
Al:0.003〜0.1%、
Ti:0.003〜0.05%、
Mg:0.0003〜0.01%、
Ca:0.0003〜0.01%、
Zr:0.0003〜0.01%、
の1種又は2種以上を含有することを特徴とする請求項6記載の耐遅れ破壊特性に優れた高強度ボルト。
further,
Al: 0.003 to 0.1%,
Ti: 0.003 to 0.05%,
Mg: 0.0003 to 0.01%
Ca: 0.0003 to 0.01%,
Zr: 0.0003 to 0.01%
The high-strength bolt excellent in delayed fracture resistance according to claim 6, comprising one or more of the following.
表面に、窒素濃度が平均窒素濃度より0.02%以上高い窒化層を有し、該窒化層の深さが表面から200μm以上、1000μm以下であることを特徴とする請求項6又は7に記載の耐遅れ破壊特性に優れた高強度ボルト。   8. The surface according to claim 6, wherein the surface has a nitride layer having a nitrogen concentration of 0.02% or more higher than the average nitrogen concentration, and the depth of the nitride layer is 200 μm or more and 1000 μm or less from the surface. High strength bolt with excellent delayed fracture resistance. 焼戻しマルテンサイトの面積率が85%以上であることを特徴とする請求項6〜8の何れか1項に記載の耐遅れ破壊特性に優れた高強度ボルト。   The high strength bolt excellent in delayed fracture resistance according to any one of claims 6 to 8, wherein the area ratio of tempered martensite is 85% or more. 鋼材表面の圧縮残留応力が200MPa以上であることを特徴とする請求項6〜9の何れか1項に記載の耐遅れ破壊特性に優れた高強度ボルト。   The high-strength bolt excellent in delayed fracture resistance according to any one of claims 6 to 9, wherein the compressive residual stress on the surface of the steel material is 200 MPa or more. 請求項1〜5の何れか1項に記載の高強度鋼材の製造方法であって、請求項1又は2に記載の成分を有する鋼材を所望の形状に加工した後、該鋼材を窒化処理温度が500℃を超え650℃以下で窒化処理することを特徴とする耐遅れ破壊特性に優れた高強度鋼材の製造方法。   It is a manufacturing method of the high strength steel materials of any one of Claims 1-5, Comprising: After processing the steel materials which have the component of Claim 1 or 2 into a desired shape, this steel materials are nitriding temperature Is a method for producing a high-strength steel material excellent in delayed fracture resistance, characterized by nitriding at a temperature exceeding 500 ° C. and not exceeding 650 ° C. 請求項6〜10の何れか1項に記載のボルトの製造方法であって、請求項5又は6に記載の成分を有する鋼材をボルトに加工した後、該ボルトを窒化処理温度が500℃を超え650℃以下で窒化処理することを特徴とする耐遅れ破壊特性に優れた高強度ボルトの製造方法。   It is a manufacturing method of the volt | bolt of any one of Claims 6-10, Comprising: After processing the steel material which has a component of Claim 5 or 6 into a volt | bolt, the nitriding temperature of this bolt is 500 degreeC. A method for producing a high-strength bolt excellent in delayed fracture resistance, characterized by nitriding at a temperature exceeding 650 ° C.
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