JP2009047017A - Compressor - Google Patents

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JP2009047017A
JP2009047017A JP2007211674A JP2007211674A JP2009047017A JP 2009047017 A JP2009047017 A JP 2009047017A JP 2007211674 A JP2007211674 A JP 2007211674A JP 2007211674 A JP2007211674 A JP 2007211674A JP 2009047017 A JP2009047017 A JP 2009047017A
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hole
valve
compressor
fixing bolt
cylinder body
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Yoshito Taaze
嘉人 田畔
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Daikin Industries Ltd
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Daikin Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a compressor with a structure which hardly generates stress concentration in an end face member as well as enabling thickness of the end face member to be thin. <P>SOLUTION: The compressor 1 is equipped with a cylinder body 21 forming a cylinder chamber 22, the end face member 23 attached to an end face of the cylinder body 21 and including a discharge hole 23a communicating with the cylinder chamber 22, a discharge valve 31 opening and closing the discharge hole 23a of the end face member 23, a valve pressing member 32 arranged so as to sandwich the discharge valve 31 between itself and the end face member 23, and a fixing bolt 33 for fixing the discharge valve 31 and the valve pressing member 32 to the end face member 23. Then, with a bolt shank 33b of the fixing bolt screwed into a threaded hole 21a formed in the cylinder body 21 while penetrating the valve pressing member 32, the discharge valve 31 and the end face member 23, the valve pressing member 32, the discharge valve 31 and the end face member 23 are supported in a sandwiched manner between a fixing bolt head 33a and the cylinder body 21. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、例えば、空気調和機等に使用されるロータリ圧縮機等の圧縮機に関する。   The present invention relates to a compressor such as a rotary compressor used in, for example, an air conditioner.

従来の圧縮機は、図7に示すように、シリンダ内に開口した吐出孔100aを有するシリンダの上部枠体100と、上記上部枠体100の上記吐出孔100aを開閉する吐出弁101と、上記上部枠体100と共働して上記吐出弁101を挟む弁押さえ部材102と、固定ボルト103とを備える。   As shown in FIG. 7, the conventional compressor includes a cylinder upper frame 100 having a discharge hole 100a opened in the cylinder, a discharge valve 101 for opening and closing the discharge hole 100a of the upper frame 100, and the above-described compressor. A valve pressing member 102 that cooperates with the upper frame 100 to sandwich the discharge valve 101 and a fixing bolt 103 are provided.

上記弁押さえ部材102は、貫通孔102aを有し、上記上部枠体100は、ネジ孔100bを有する。   The valve pressing member 102 has a through hole 102a, and the upper frame 100 has a screw hole 100b.

そして、上記固定ボルト103を、上記弁押さえ部材102の上記貫通孔102aに挿通して、上記上部枠体100の上記ネジ孔100bに螺合することで、上記吐出弁101は、上記上部枠体100と上記弁押さえ部材102に挟持される(特許文献1参照)。   Then, the discharge bolt 101 is inserted into the through hole 102a of the valve pressing member 102 and screwed into the screw hole 100b of the upper frame body 100, whereby the discharge valve 101 is connected to the upper frame body. 100 and the valve pressing member 102 (see Patent Document 1).

しかしながら、上記従来の圧縮機では、上記上部枠体100は、上記ネジ孔100bを有しているので、有効ネジ長さを確保するために、上記上部枠体100の厚みを大きくする必要があった。そのため、上記上部枠体100に形成される上記吐出孔100aの容積が大きくなっていた。   However, in the above conventional compressor, the upper frame 100 has the screw hole 100b, and therefore it is necessary to increase the thickness of the upper frame 100 in order to secure an effective screw length. It was. Therefore, the volume of the discharge hole 100a formed in the upper frame 100 is large.

このように、上記吐出孔100aの容積が大きいので、圧縮の終了に上記吐出孔100a内に残存する圧縮ガスの量が多くなり、上記吐出孔100a内からの圧縮ガスの再膨張によって圧縮機の効率低下および運転音の増大を招いていた。   Thus, since the volume of the discharge hole 100a is large, the amount of compressed gas remaining in the discharge hole 100a increases at the end of compression, and the compressor is re-expanded by re-expansion of the compressed gas from the discharge hole 100a. The efficiency was lowered and the driving noise was increased.

具体的に述べると、圧縮機の低速運転では、容積効率が低下し、圧縮機の高速運転では、動力が増加していた。また、圧縮ガスの再膨張により発生する脈動圧が、運転音を増加させていた。   More specifically, volumetric efficiency is reduced during low-speed operation of the compressor, and power is increased during high-speed operation of the compressor. Moreover, the pulsation pressure generated by the re-expansion of the compressed gas has increased the operation sound.

このような問題に鑑み、特許文献2に記載の圧縮機においては、図8に示すように、固定ボルト133を、シリンダ本体21の端面に取り付けられる端面部材123の貫通孔123b及び吐出弁131の孔部131aに挿通して、弁押さえ部材132のネジ孔132aに螺合することで、吐出弁131を、上記端面部材123および上記弁押さえ部材132にて挟持している。これにより、端面部材123へのネジ孔の形成が不要になり、当該端面部材123の厚みを薄くできる。その結果、端面部材123の吐出孔123aの容積を小さくして、運転効率の低下および運転音の増大防止を可能にしている。   In view of such a problem, in the compressor described in Patent Document 2, as shown in FIG. 8, the fixing bolt 133 is inserted into the through hole 123 b of the end surface member 123 attached to the end surface of the cylinder body 21 and the discharge valve 131. The discharge valve 131 is held between the end face member 123 and the valve pressing member 132 by being inserted into the hole 131 a and screwed into the screw hole 132 a of the valve pressing member 132. Thereby, it is not necessary to form screw holes in the end face member 123, and the thickness of the end face member 123 can be reduced. As a result, the volume of the discharge hole 123a of the end face member 123 is reduced, thereby making it possible to reduce the operation efficiency and prevent the operation sound from increasing.

実開昭61−5373号公報(第3図)Japanese Utility Model Publication No. 61-5373 (Fig. 3) 特開2006−189035号公報(図3)JP 2006-189035 A (FIG. 3)

しかしながら、上記特許文献2に開示された圧縮機では、固定ボルト133の頭部133aが端面部材123に直接接触しているため、固定ボルト133の締め付け力が端面部材123における頭部133aとの当接部に集中し、端面部材123の厚みを薄くした場合、端面部材123にひずみを生じるおそれがあった。   However, in the compressor disclosed in Patent Document 2, since the head 133a of the fixing bolt 133 is in direct contact with the end surface member 123, the tightening force of the fixing bolt 133 is applied to the head 133a of the end surface member 123. When the thickness of the end face member 123 is reduced by concentrating on the contact portion, the end face member 123 may be distorted.

そこで、本発明は、上記のような課題を解決するためになされたものであり、端面部材の厚みを薄くできるとともに、端面部材に応力集中しにくい構成の圧縮機を提供することを目的とする。   Therefore, the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a compressor having a configuration in which the thickness of the end face member can be reduced and stress is not easily concentrated on the end face member. .

第1の発明の圧縮機は、シリンダ室を形成するシリンダ本体と、当該シリンダ本体の端面に取り付けられると共に前記シリンダ室に連通する吐出孔を有する端面部材と、当該端面部材の前記吐出孔を開閉する吐出弁と、前記端面部材との間で前記吐出弁を挟みこむように配設される弁押さえ部材と、前記吐出弁と前記弁押さえ部材とを前記端面部材に対して固定するための固定ボルトと、を備え、前記固定ボルトの軸部が、前記弁押さえ部材と前記吐出弁と前記端面部材とに貫通して前記シリンダ本体に形成されたネジ孔に螺合した状態で、前記固定ボルトの頭部と前記シリンダ本体との間で、前記弁押さえ部材と前記吐出弁と前記端面部材とが挟持されていることを特徴とする。   A compressor according to a first aspect of the present invention includes a cylinder body that forms a cylinder chamber, an end surface member that is attached to an end surface of the cylinder body and that communicates with the cylinder chamber, and opens and closes the discharge hole of the end surface member A valve holding member disposed so as to sandwich the discharge valve between the discharge valve and the end surface member, and a fixing bolt for fixing the discharge valve and the valve pressing member to the end surface member The shaft portion of the fixing bolt penetrates through the valve pressing member, the discharge valve, and the end surface member and is screwed into a screw hole formed in the cylinder body. The valve pressing member, the discharge valve, and the end surface member are sandwiched between the head and the cylinder body.

この圧縮機では、シリンダ本体に形成されたネジ孔に対して固定ボルトが螺合される構成であるので、端面部材の厚さを厚くすることなく、固定ボルトの締め付けに必要なネジ孔の長さを確保することができる。その結果、端面部材の厚みを薄くできる。
また、端面部材と固定ボルトの頭部とが直接接触しない構成であるので、固定ボルトの締め付け力は、弁押さえ部材及び吐出弁を介して、端面部材に作用する。これにより、端面部材に作用する力が分散されやすく、端面部材への応力集中を抑制できる。
In this compressor, since the fixing bolt is screwed into the screw hole formed in the cylinder body, the length of the screw hole necessary for tightening the fixing bolt is not increased without increasing the thickness of the end face member. Can be secured. As a result, the thickness of the end face member can be reduced.
Further, since the end face member and the head of the fixing bolt are not in direct contact with each other, the fastening force of the fixing bolt acts on the end face member via the valve pressing member and the discharge valve. Thereby, the force which acts on an end surface member is easy to be disperse | distributed, and the stress concentration to an end surface member can be suppressed.

第2の発明の圧縮機は、第1の発明にかかる圧縮機において、前記弁押さえ部材と前記吐出弁との接触面積が、前記固定ボルトの前記頭部と前記弁押さえ部材との接触面積よりも大きくなるように構成されていることを特徴とする。   A compressor according to a second aspect is the compressor according to the first aspect, wherein a contact area between the valve pressing member and the discharge valve is greater than a contact area between the head of the fixing bolt and the valve pressing member. Is also configured to be large.

この圧縮機では、固定ボルトの締め付けにより、端面部材は吐出弁を介して弁押さえ部材と吐出弁との接触面積に相当する面積を付勢されることになる。ここで、当該弁押さえ部材と吐出弁との接触面積は、固定ボルトの頭部と弁押さえ部材との接触面積よりも大きいため、固定ボルトの頭部で直接付勢される場合に比べて、端面部材への応力集中を確実に抑制できる。   In this compressor, by tightening the fixing bolt, the end face member is biased through the discharge valve to an area corresponding to the contact area between the valve pressing member and the discharge valve. Here, since the contact area between the valve pressing member and the discharge valve is larger than the contact area between the head of the fixing bolt and the valve pressing member, compared to the case where the head is directly urged by the head of the fixing bolt, Stress concentration on the end face member can be reliably suppressed.

第3の発明の圧縮機は、第1又は第2の発明にかかる圧縮機において、前記ネジ孔の前記端面部材側に位置する開口縁部には第1面取り部が形成されており、前記端面部材に形成されて前記固定ボルトの軸部が貫通する第1貫通孔の内径が、前記シリンダ本体の端面における前記第1面取り部の径よりも大きいことを特徴とする。   A compressor according to a third aspect of the present invention is the compressor according to the first or second aspect, wherein a first chamfered portion is formed at an opening edge portion located on the end surface member side of the screw hole, and the end surface The inner diameter of the first through hole formed in the member and through which the shaft portion of the fixing bolt passes is larger than the diameter of the first chamfered portion at the end surface of the cylinder body.

この圧縮機では、シリンダ本体へのネジ孔の加工により、ネジ孔の開口縁部にシリンダ本体の表面から突出するような歪が生じる可能性があるが、当該歪が面取りにより除去されるため、シリンダ本体の表面における端面部材と接触する部分の平面度を高めることができる。また、ネジ孔が面取りされているため、固定ボルトを螺合させたときにシリンダ本体の表面の平面度を悪化させるような歪が生じにくくなる。その結果、端面部材とシリンダ本体との密着性を向上させることができるとともに、固定ボルトの締め付け時に端面部材が変形することを抑制できる。   In this compressor, due to the processing of the screw hole in the cylinder body, there is a possibility that distortion that protrudes from the surface of the cylinder body occurs at the opening edge of the screw hole, but because the distortion is removed by chamfering, The flatness of the portion in contact with the end face member on the surface of the cylinder body can be increased. Further, since the screw hole is chamfered, distortion that deteriorates the flatness of the surface of the cylinder body when the fixing bolt is screwed is less likely to occur. As a result, it is possible to improve the adhesion between the end face member and the cylinder body and to suppress the end face member from being deformed when the fixing bolt is tightened.

第4の発明の圧縮機は、第1又は第2の発明にかかる圧縮機において、第4の発明の圧縮機は、前記第1貫通孔の前記シリンダ本体側に位置する開口縁部には第2面取り部が形成されていることを特徴とする。   A compressor according to a fourth aspect is the compressor according to the first or second aspect, wherein the compressor according to the fourth aspect is provided at the opening edge portion of the first through hole located on the cylinder body side. A two-chamfered portion is formed.

この圧縮機では、シリンダ本体へのネジ孔の加工によりネジ孔の開口縁部においてシリンダ本体の表面から突出するような歪が生じた場合においても、端面部材における当該歪と対面する部分が面取りにより除去されているため、端面部材とシリンダ本体との密着性が悪化することはない。また、固定ボルトを螺合させたときにネジ孔近傍に歪が生じた場合でも、端面部材とシリンダ本体との密着性に影響しにくい。その結果、固定ボルトの締め付け時に端面部材が変形することを抑制できる。   In this compressor, even when a distortion that protrudes from the surface of the cylinder body occurs at the opening edge of the screw hole due to the processing of the screw hole in the cylinder body, the portion of the end face member that faces the distortion is chamfered. Since it is removed, the adhesion between the end face member and the cylinder body does not deteriorate. Further, even when distortion occurs in the vicinity of the screw hole when the fixing bolt is screwed, the adhesion between the end face member and the cylinder body is hardly affected. As a result, it is possible to suppress the end face member from being deformed when the fixing bolt is tightened.

第5の発明の圧縮機は、第1〜第4の発明にかかる圧縮機において、前記第1貫通孔の内径が、前記弁押さえ部材に形成されて前記固定ボルトの軸部が貫通する第2貫通孔の内径よりも大きく、かつ、前記固定ボルトの頭部の外径よりも小さいことを特徴とする。   A compressor according to a fifth aspect of the present invention is the compressor according to the first to fourth aspects of the present invention, wherein the inner diameter of the first through hole is formed in the valve pressing member and the shaft portion of the fixing bolt penetrates the second. It is larger than the inner diameter of the through hole and smaller than the outer diameter of the head of the fixing bolt.

この圧縮機では、端面部材の第1貫通孔の内径が、ネジ孔の内径よりも大きく形成される第2貫通孔の内径よりも大きいため、第1貫通孔におけるシリンダ本体側を向く開口にシリンダ本体のネジ孔の開口が全て含まれるように、端面部材をシリンダ本体に対して位置決めすることが容易になる。その結果、圧縮機の組立てが容易になる。
また、第1貫通孔の内径が、固定ボルトの頭部の外径よりも小さいため、弁押さえ部材において当該頭部により直接付勢される第2貫通孔の周辺部分の少なくとも一部が、端面部材により吐出弁を介して支持されるため、固定ボルトの締め付け時において弁押さえ部材の第2貫通孔の周辺部分に曲げ応力が作用しにくい構成とすることができる。その結果、弁押さえ部材を薄く構成することが可能になる。
In this compressor, since the inner diameter of the first through hole of the end surface member is larger than the inner diameter of the second through hole formed larger than the inner diameter of the screw hole, the cylinder is formed in the opening facing the cylinder body side in the first through hole. It becomes easy to position the end surface member with respect to the cylinder body so that all the openings of the screw holes of the body are included. As a result, the compressor can be easily assembled.
Further, since the inner diameter of the first through hole is smaller than the outer diameter of the head of the fixing bolt, at least a part of the peripheral portion of the second through hole that is directly urged by the head in the valve pressing member is an end surface. Since it is supported by the member via the discharge valve, it can be configured such that bending stress hardly acts on the peripheral portion of the second through hole of the valve pressing member when the fixing bolt is tightened. As a result, the valve pressing member can be made thin.

第6の発明の圧縮機は、第1〜第5の発明にかかる圧縮機において、前記端面部材は、前記吐出孔が形成される位置とは異なる位置において、前記シリンダ本体側とは逆側に向かって突出する凸部を有し、当該凸部には、圧縮機構の駆動軸を貫通させて支持するための軸受用貫通孔が形成されていることを特徴とする。   A compressor of a sixth invention is the compressor according to the first to fifth inventions, wherein the end surface member is on a side opposite to the cylinder body side at a position different from the position where the discharge hole is formed. It has a convex part which protrudes toward, and the through-hole for bearings for penetrating and supporting the drive shaft of a compression mechanism is formed in the convex part.

この圧縮機では、端面部材と駆動軸の軸受とが一体的に形成されるため、圧縮機の部品点数を減少させることができ、組立てが容易になる。また、端面部材に凸部が形成されることで、端面部材全体としての強度を増加させることができる。その結果、端面部材における部分的な薄肉化が可能になる。   In this compressor, since the end face member and the bearing of the drive shaft are integrally formed, the number of parts of the compressor can be reduced, and assembly is facilitated. Moreover, the intensity | strength as the whole end surface member can be increased because a convex part is formed in an end surface member. As a result, partial thinning of the end face member is possible.

第7の発明の圧縮機は、第1〜第6の発明にかかる圧縮機において、前記端面部材には、前記吐出弁及び前記弁押さえ部材を収容する窪み部が形成されており、前記吐出孔及び前記第1貫通孔は、前記窪み部に形成されていることを特徴とする。   A compressor according to a seventh invention is the compressor according to the first to sixth inventions, wherein the end surface member is formed with a recess for accommodating the discharge valve and the valve pressing member, and the discharge hole And the said 1st through-hole is formed in the said hollow part, It is characterized by the above-mentioned.

この圧縮機では、吐出孔が窪み部に形成されているので、端面部材全体として必要な強度を確保しつつ、吐出孔の長さを短く形成することができる。ここで、例えば、窪み部以外の部分にて弁押さえ部材を固定して、当該弁押さえ部材により窪み部内の吐出弁を押さえる構成とすると、弁押さえ部材に段差等を形成する必要が生じ、弁押さえ部材の形状が複雑になってしまう。この点、第7の発明の圧縮機では、窪み部に第2貫通孔と吐出孔が形成されているので、窪み部に弁押さえ部材が全て収納された状態で当該弁押さえ部材を設置することができる。これにより、弁押さえ部材の形状を簡易なものとすることができる。   In this compressor, since the discharge hole is formed in the hollow portion, the length of the discharge hole can be shortened while ensuring the necessary strength as the entire end face member. Here, for example, when the valve pressing member is fixed at a portion other than the hollow portion and the discharge valve in the hollow portion is pressed by the valve pressing member, it is necessary to form a step or the like on the valve pressing member. The shape of the pressing member becomes complicated. In this regard, in the compressor according to the seventh aspect, since the second through hole and the discharge hole are formed in the hollow portion, the valve pressing member is installed in a state where the valve pressing member is entirely accommodated in the hollow portion. Can do. Thereby, the shape of the valve pressing member can be simplified.

第8の発明の圧縮機は、空気調和機に組み込まれて使用されるとともに、当該空気調和機の冷媒として用いられる二酸化炭素を圧縮するために用いることを特徴とする。   The compressor according to an eighth aspect of the invention is characterized by being used to compress carbon dioxide used as a refrigerant of the air conditioner while being used in an air conditioner.

空気調和機において二酸化炭素を冷媒として用いる場合、フロン等を冷媒として用いる場合に比べて圧縮比が高いため、吐出孔に残留する冷媒の再膨張の影響が大きくなる。この圧縮機では、吐出孔の容積を小さくできる構造なので、二酸化炭素を冷媒とする空気調和機で使用することで、吐出孔の容積を小さくする効果を顕著に発揮することができる。   When carbon dioxide is used as a refrigerant in an air conditioner, since the compression ratio is higher than when chlorofluorocarbon or the like is used as a refrigerant, the influence of re-expansion of the refrigerant remaining in the discharge hole is increased. Since this compressor has a structure that can reduce the volume of the discharge hole, the effect of reducing the volume of the discharge hole can be remarkably exhibited by using it in an air conditioner that uses carbon dioxide as a refrigerant.

以上の説明に述べたように、本発明によれば、以下の効果が得られる。   As described above, according to the present invention, the following effects can be obtained.

第1の発明では、端面部材の厚さを厚くすることなく、固定ボルトの締め付けに必要なネジ孔の長さを確保することができる。その結果、端面部材の厚みを薄くできる。また、固定ボルトの締め付けにより端面部材に作用する力が分散されやすく、端面部材への応力集中を抑制できる。   In the first invention, the length of the screw hole necessary for tightening the fixing bolt can be ensured without increasing the thickness of the end face member. As a result, the thickness of the end face member can be reduced. Further, the force acting on the end face member is easily dispersed by tightening the fixing bolt, and the stress concentration on the end face member can be suppressed.

第2の発明では、固定ボルトの頭部で直接付勢される場合に比べて、端面部材への応力集中を確実に抑制できる。   In 2nd invention, compared with the case where it is urged | biased directly by the head of a fixing bolt, the stress concentration to an end surface member can be suppressed reliably.

第3の発明では、シリンダ本体の表面における端面部材と接触する部分の平面度を高めることができる。また、固定ボルトを螺合させたときにシリンダ本体の表面の平面度を悪化させるような歪が生じにくくなる。   In 3rd invention, the flatness of the part which contacts the end surface member in the surface of a cylinder main body can be improved. Further, when the fixing bolt is screwed, distortion that deteriorates the flatness of the surface of the cylinder body is less likely to occur.

第4の発明では、端面部材とシリンダ本体との密着性が悪化することを抑制できる。また、固定ボルトを螺合させたときにネジ孔近傍に歪が生じた場合でも、端面部材とシリンダ本体との密着性に影響しにくい。   In 4th invention, it can suppress that the adhesiveness of an end surface member and a cylinder main body deteriorates. Further, even when distortion occurs in the vicinity of the screw hole when the fixing bolt is screwed, the adhesion between the end face member and the cylinder body is hardly affected.

第5の発明では、第1貫通孔の開口にシリンダ本体のネジ孔の開口が全て含まれるように、端面部材をシリンダ本体に対して位置決めすることが容易になる。その結果、圧縮機の組立てが容易になる。また、固定ボルトの締め付け時において弁押さえ部材の第2貫通孔の周辺部分に曲げ応力が作用しにくい構成とすることができる。   In the fifth aspect, it is easy to position the end face member with respect to the cylinder body so that the openings of the first through holes include all the openings of the screw holes of the cylinder body. As a result, the compressor can be easily assembled. Moreover, it can be set as the structure which a bending stress does not act easily to the peripheral part of the 2nd through-hole of a valve pressing member at the time of fastening of a fixing bolt.

第6の発明では、圧縮機の部品点数を減少させることができ、組立てが容易になる。また、端面部材全体としての強度を増加させることができるので、端面部材における部分的な薄肉化が容易になる。   In the sixth invention, the number of parts of the compressor can be reduced, and assembly is facilitated. In addition, since the strength of the end face member as a whole can be increased, partial thinning of the end face member is facilitated.

第7の発明では、端面部材全体として必要な強度を確保しつつ、吐出孔の長さを短く形成することができる。また、窪み部に弁押さえ部材が全て収納された状態で当該弁押さえ部材を設置することができるので、窪み部以外の部分にて弁押さえ部材を固定する構成に比べて弁押さえ部材の形状を簡易なものとすることができる。   In the seventh invention, the length of the discharge hole can be shortened while ensuring the necessary strength for the entire end face member. In addition, since the valve pressing member can be installed in a state in which all the valve pressing members are housed in the recesses, the shape of the valve pressing member can be compared to a configuration in which the valve pressing member is fixed at a portion other than the recesses. It can be simple.

第8の発明では、吐出孔の容積を小さくする効果を顕著に発揮することができる。   In the eighth invention, the effect of reducing the volume of the discharge hole can be remarkably exhibited.

以下、図面に基づいて、本発明に係る圧縮機の実施形態について説明する。   Hereinafter, an embodiment of a compressor according to the present invention will be described based on the drawings.

(第1実施形態)
図1は、本発明の第1実施形態に係る圧縮機を示す模式的な断面図である。この発明の圧縮機1は、いわゆる高圧ドーム型のロータリ圧縮機であって、ケーシング4内に圧縮部2を下にモータ3を上に配置している。このモータ3のロータ6によって、駆動軸12を介して、圧縮部2を駆動するようにしている。
(First embodiment)
FIG. 1 is a schematic cross-sectional view showing a compressor according to a first embodiment of the present invention. The compressor 1 according to the present invention is a so-called high-pressure dome type rotary compressor, and a compressor 4 is disposed in a casing 4 and a motor 3 is disposed in an upper portion. The compressor 6 is driven by the rotor 6 of the motor 3 via the drive shaft 12.

圧縮部2は、アキュムレータ10から吸入通路11を通して低圧ガス(冷媒)を吸入する。この低圧ガスは、この圧縮機1とともに、冷凍システムの一例としての空気調和機を構成する図示しない凝縮器、膨張機構、蒸発器を制御することによって得られる。   The compression unit 2 sucks low-pressure gas (refrigerant) from the accumulator 10 through the suction passage 11. This low-pressure gas is obtained by controlling a condenser, an expansion mechanism, and an evaporator (not shown) constituting an air conditioner as an example of a refrigeration system together with the compressor 1.

圧縮機1は、圧縮した高温高圧の吐出ガスを、圧縮部2から吐出してケーシング4の内部に満たすと共に、モータ3のステータ5とロータ6との間の隙間を通して、モータ3を冷却した後、吐出管13から外部に吐出するようにしている。ケーシング4内の高圧領域の下部に、潤滑油9を溜めている。   The compressor 1 discharges the compressed high-temperature and high-pressure discharge gas from the compression unit 2 to fill the inside of the casing 4 and cools the motor 3 through the gap between the stator 5 and the rotor 6 of the motor 3. The discharge pipe 13 discharges the outside. Lubricating oil 9 is stored in the lower part of the high pressure region in the casing 4.

図2は、図1におけるシリンダ本体21部分の模式的な平面図である。図1と図2に示すように、圧縮部2は、シリンダ室22を形成するシリンダ本体21と、このシリンダ本体21の上下端面に取り付けられてシリンダ室22に蓋をする上側の端面部材23および下側の端面部材24とを備える。   FIG. 2 is a schematic plan view of the cylinder body 21 in FIG. As shown in FIGS. 1 and 2, the compression unit 2 includes a cylinder body 21 that forms a cylinder chamber 22, an upper end surface member 23 that is attached to the upper and lower end surfaces of the cylinder body 21 and covers the cylinder chamber 22, and And a lower end face member 24.

上側の端面部材23には、中央部において、シリンダ本体21側とは逆側に向かって突出するとともに駆動軸12を挿通する貫通孔14aが形成された軸受部14(凸部)を有している。同様に、下側の端面部材24には、中央部において、シリンダ本体21側とは逆側に向かって突出するとともに駆動軸12を挿通する貫通孔15aが形成された軸受部15を有している。   The upper end face member 23 has a bearing portion 14 (convex portion) formed with a through hole 14a that protrudes toward the side opposite to the cylinder body 21 side and through which the drive shaft 12 is inserted at the center portion. Yes. Similarly, the lower end surface member 24 has a bearing portion 15 that protrudes toward the opposite side of the cylinder body 21 at the center portion and has a through hole 15a through which the drive shaft 12 is inserted. Yes.

駆動軸12は、端面部材23における軸受部14の貫通孔14aをモータ3側から貫通して、シリンダ室22の内部に進入し、軸の先端側を下側の端面部材24における軸受部15の貫通孔15aに貫通して、軸受部14及び軸受部15に支持されている。   The drive shaft 12 penetrates the through hole 14a of the bearing portion 14 in the end surface member 23 from the motor 3 side and enters the inside of the cylinder chamber 22, and the front end side of the shaft is formed on the lower end surface member 24 of the bearing portion 15. It penetrates through the through hole 15 a and is supported by the bearing portion 14 and the bearing portion 15.

シリンダ室22には、駆動軸12に設けられたクランクピン26に嵌合したローラ27を、公転可能に配置し、このローラ27の公転運動で圧縮作用を行うようにしている。   A roller 27 fitted to a crank pin 26 provided on the drive shaft 12 is disposed in the cylinder chamber 22 so as to be able to revolve, and a compression action is performed by the revolving motion of the roller 27.

このローラ27に一体に設けたブレード28でシリンダ室22内を仕切っている。すなわち、図2に示すように、ブレード28の右側の室は、吸入通路11がシリンダ室22の内面に開口して、吸入室22aを形成している。一方、ブレード28の左側の室は、図1に示す吐出孔23aがシリンダ室22の内周面に開口して、吐出室22bを形成している。   The cylinder chamber 22 is partitioned by a blade 28 provided integrally with the roller 27. That is, as shown in FIG. 2, in the chamber on the right side of the blade 28, the suction passage 11 opens to the inner surface of the cylinder chamber 22 to form a suction chamber 22 a. On the other hand, in the chamber on the left side of the blade 28, a discharge hole 23a shown in FIG. 1 is opened on the inner peripheral surface of the cylinder chamber 22 to form a discharge chamber 22b.

ブレード28の両面には、半円形状のブッシュ25,25が密着して、シールを行っている。ブレード28とブッシュ25,25との間は、潤滑油9で潤滑を行っている。   Semi-circular bushes 25 and 25 are in close contact with both surfaces of the blade 28 for sealing. Lubrication is performed between the blade 28 and the bushes 25 and 25 with the lubricating oil 9.

圧縮部2の動作について説明すると、クランクピン26が、駆動軸12と共に、偏心回転して、クランクピン26に嵌合したローラ27が、このローラ27の外周面をシリンダ室22の内周面に潤滑油9を介して、接して、公転する。   The operation of the compression unit 2 will be described. The crank pin 26 rotates eccentrically with the drive shaft 12, and the roller 27 fitted to the crank pin 26 makes the outer peripheral surface of the roller 27 the inner peripheral surface of the cylinder chamber 22. Revolves in contact with the lubricating oil 9.

ローラ27が、シリンダ室22内で公転するに伴って、ブレード28は、このブレード28の両側面をブッシュ25,25によって保持されて進退動する。すると、吸入管11から低圧の冷媒を吸入室22aに吸入して、吐出室22bで圧縮して高圧にした後、吐出孔23aから高圧の冷媒を吐出する。   As the roller 27 revolves in the cylinder chamber 22, the blade 28 moves forward and backward with both side surfaces of the blade 28 being held by the bushes 25 and 25. Then, a low-pressure refrigerant is sucked into the suction chamber 22a from the suction pipe 11, compressed in the discharge chamber 22b to a high pressure, and then the high-pressure refrigerant is discharged from the discharge hole 23a.

図3は、図1における上側の端面部材23近傍部の模式的な平面図である。また、図4は、図3におけるX−X断面図である。図3及び図4に示すように、端面部材23は、部分的に周囲よりも薄肉に形成された窪み部23cを有する。当該窪み部23cには、シリンダ室22に連通する吐出孔23aと、この吐出孔23aよりも当該端面部材23の外周に近い位置において貫通する貫通孔23b(第1貫通孔)とが形成されている。   FIG. 3 is a schematic plan view of the vicinity of the upper end face member 23 in FIG. 4 is a cross-sectional view taken along line XX in FIG. As shown in FIGS. 3 and 4, the end surface member 23 has a hollow portion 23 c that is partially formed thinner than the surroundings. A discharge hole 23a communicating with the cylinder chamber 22 and a through hole 23b (first through hole) penetrating at a position closer to the outer periphery of the end face member 23 than the discharge hole 23a are formed in the hollow portion 23c. Yes.

端面部材23における窪み部23cには、板状の吐出弁31と板状の弁押さえ部材32とが設けられている。吐出弁31は、吐出孔23aを開閉し、弁押さえ部材32は、端面部材23と共働して吐出弁31を挟む。   A plate-like discharge valve 31 and a plate-like valve pressing member 32 are provided in the recess 23 c in the end surface member 23. The discharge valve 31 opens and closes the discharge hole 23a, and the valve pressing member 32 cooperates with the end surface member 23 to sandwich the discharge valve 31.

弁押さえ部材32は、端面部材23の貫通孔23bの内径よりも小さく、かつ、固定ボルト33の頭部33aの外径よりも小さい内径で形成された貫通孔32a(第2貫通孔)を有する。尚、ボルトの頭部の外径とは、多角形状の頭部であれば当該頭部に外接する円の直径を意味する。また、吐出弁31は、弁押さえ部材32の貫通孔32aと略同径の貫通孔31aを有する。また、シリンダ本体21には、ネジ孔21aが形成されている。尚、雄ネジが螺刻された固定ボルト33の軸部33bを挿通可能にするために、弁押さえ部材32及び吐出弁31に形成される貫通孔32a及び貫通孔31aは、少なくともネジ孔21aの内径よりも大きい径となるように形成される。   The valve pressing member 32 has a through hole 32a (second through hole) formed with an inner diameter smaller than the inner diameter of the through hole 23b of the end face member 23 and smaller than the outer diameter of the head 33a of the fixing bolt 33. . The outer diameter of the bolt head means the diameter of a circle circumscribing the head if it is a polygonal head. In addition, the discharge valve 31 has a through hole 31 a having substantially the same diameter as the through hole 32 a of the valve pressing member 32. The cylinder body 21 has a screw hole 21a. In order to allow the shaft portion 33b of the fixing bolt 33 having the male screw threaded to pass therethrough, the through hole 32a and the through hole 31a formed in the valve pressing member 32 and the discharge valve 31 are at least of the screw hole 21a. It is formed to have a diameter larger than the inner diameter.

吐出弁31と弁押さえ部材32とは、固定ボルト33を締め付けることにより端面部材23に対して固定されている。すなわち、固定ボルト33の頭部33aは、弁押さえ部材32の上面側(モータ3側)に配置され、固定ボルト33の軸部33b、は、弁押さえ部材32の貫通孔32a、吐出弁31の貫通孔31a、及び、端面部材23の貫通孔23bに挿通され、シリンダ本体21のネジ孔21aに螺合された状態で、端面部材23と吐出弁31と弁押さえ部材32とが、固定ボルト33の頭部33aとシリンダ本体21とに挟持される。つまり、吐出弁31と弁押さえ部材32とは、固定ボルト33の頭部33aにより端面部材23側に付勢され、当該端面部材23に対して固定される。尚、端面部材23については、図示しない他の複数の固定ボルトを用いてシリンダ本体21に固定されている。   The discharge valve 31 and the valve pressing member 32 are fixed to the end face member 23 by tightening a fixing bolt 33. That is, the head 33 a of the fixing bolt 33 is disposed on the upper surface side (motor 3 side) of the valve pressing member 32, and the shaft portion 33 b of the fixing bolt 33 is connected to the through hole 32 a of the valve pressing member 32 and the discharge valve 31. The end surface member 23, the discharge valve 31, and the valve pressing member 32 are fixed to the fixing bolt 33 while being inserted into the through hole 31 a and the through hole 23 b of the end surface member 23 and screwed into the screw hole 21 a of the cylinder body 21. Between the head 33a and the cylinder body 21. That is, the discharge valve 31 and the valve pressing member 32 are urged toward the end surface member 23 by the head 33 a of the fixing bolt 33 and are fixed to the end surface member 23. The end face member 23 is fixed to the cylinder body 21 using a plurality of other fixing bolts (not shown).

弁押さえ部材32は、貫通孔32aの近傍において平板状に形成されており、吐出孔23aの近傍部において当該吐出孔23aから離れるように反って形成されている。そして、当該弁押さえ部材32の平板状に形成された部分の面積は、固定ボルト33の頭部33aにおける軸部33b側を向く面、即ち、弁押さえ部材32を付勢可能な付勢面の面積よりも大きくなるように形成されている。つまり、固定ボルト33で固定した状態において、弁押さえ部材32と吐出弁31との接触面積が、固定ボルト33の頭部33aと弁押さえ部材32との接触面積よりも大きくなるように構成されている。   The valve pressing member 32 is formed in a flat plate shape in the vicinity of the through hole 32a, and is formed to warp away from the discharge hole 23a in the vicinity of the discharge hole 23a. And the area of the part formed in the flat form of the said valve pressing member 32 is the surface which faces the axial part 33b side in the head 33a of the fixing bolt 33, ie, the biasing surface which can bias the valve pressing member 32. It is formed to be larger than the area. In other words, the contact area between the valve pressing member 32 and the discharge valve 31 is configured to be larger than the contact area between the head 33 a of the fixing bolt 33 and the valve pressing member 32 in a state where the fixing bolt 33 is fixed. Yes.

吐出弁31は、自由状態では、吐出孔23aを閉じている。一方、シリンダ室22内の冷媒(圧縮ガス)が、マフラ室41の圧力より大きくなったときに、この圧縮ガスは、吐出弁31を弾性変形させて、吐出孔23aから吐出される。なお、弁押さえ部材32は、吐出弁31が必要以上に変形(揺動)しないように、吐出弁31の動きを抑制している。   The discharge valve 31 closes the discharge hole 23a in the free state. On the other hand, when the refrigerant (compressed gas) in the cylinder chamber 22 becomes larger than the pressure in the muffler chamber 41, the compressed gas is discharged from the discharge hole 23a by elastically deforming the discharge valve 31. The valve pressing member 32 suppresses the movement of the discharge valve 31 so that the discharge valve 31 is not deformed (oscillated) more than necessary.

図1に示すように、端面部材23には、吐出弁31を覆うように、カップ型のマフラ本体40が取り付けられている。このマフラ本体40は、ボルト等の固定部材によって、端面部材23に固定されている。   As shown in FIG. 1, a cup-type muffler main body 40 is attached to the end surface member 23 so as to cover the discharge valve 31. The muffler main body 40 is fixed to the end surface member 23 by a fixing member such as a bolt.

マフラ本体40および端面部材23によって、マフラ室41が形成される。マフラ室41とシリンダ室22とは、吐出孔23aを介して、連通されている。   A muffler chamber 41 is formed by the muffler body 40 and the end face member 23. The muffler chamber 41 and the cylinder chamber 22 communicate with each other through the discharge hole 23a.

マフラ本体40は、孔部40aを有する。この孔部40aは、マフラ室41とマフラ本体40の外側とを連通する。   The muffler main body 40 has a hole 40a. The hole 40 a communicates the muffler chamber 41 with the outside of the muffler main body 40.

このように、上記圧縮機1は、シリンダ室22を形成するシリンダ本体21と、当該シリンダ本体21の端面に取り付けられると共に前記シリンダ室22に連通する吐出孔23aを有する端面部材23と、当該端面部材23の前記吐出孔23aを開閉する吐出弁31と、前記端面部材23との間で前記吐出弁31を挟みこむように配設される弁押さえ部材32と、前記吐出弁31と前記弁押さえ部材32とを前記端面部材23に対して固定するための固定ボルト33と、を備え、前記固定ボルト33の軸部33bが、前記弁押さえ部材32と前記吐出弁31と前記端面部材23とに貫通して前記シリンダ本体21に形成されたネジ孔21aに螺合した状態で、前記固定ボルト33の頭部33aと前記シリンダ本体21との間で、前記弁押さえ部材32と前記吐出弁31と前記端面部材23とが挟持されている。   As described above, the compressor 1 includes the cylinder body 21 that forms the cylinder chamber 22, the end face member 23 that is attached to the end face of the cylinder body 21 and that has a discharge hole 23 a communicating with the cylinder chamber 22, and the end face A discharge valve 31 for opening and closing the discharge hole 23a of the member 23, a valve pressing member 32 disposed so as to sandwich the discharge valve 31 between the end face member 23, the discharge valve 31 and the valve pressing member And a fixing bolt 33 for fixing the fixing bolt 33 to the end face member 23, and a shaft portion 33 b of the fixing bolt 33 penetrates the valve pressing member 32, the discharge valve 31, and the end face member 23. The valve retainer between the head 33a of the fixing bolt 33 and the cylinder body 21 while being screwed into the screw hole 21a formed in the cylinder body 21. With product 32 and the discharge valve 31 and the end face member 23 is sandwiched.

この構成によると、シリンダ本体21に形成されたネジ孔21aに対して固定ボルト33が螺合される構成であるので、端面部材23の厚さを厚くすることなく、固定ボルト33の締め付けに必要なネジ孔21aの長さを確保することができる。これにより、端面部材23の厚みを薄くできる。その結果、端面部材23の吐出孔23aの容積を小さくでき、圧縮の終了の際に吐出孔23a内に残存する圧縮ガスの量を少なくすることができる。   According to this configuration, since the fixing bolt 33 is screwed into the screw hole 21a formed in the cylinder body 21, it is necessary for tightening the fixing bolt 33 without increasing the thickness of the end face member 23. The length of the simple screw hole 21a can be ensured. Thereby, the thickness of the end surface member 23 can be made thin. As a result, the volume of the discharge hole 23a of the end face member 23 can be reduced, and the amount of compressed gas remaining in the discharge hole 23a at the end of compression can be reduced.

したがって、吐出孔23a内からの圧縮ガスの再膨張によって発生する、運転効率の低下および運転音の増大を、防止することができる。具体的に述べると、圧縮機の低速運転では、容積効率を向上でき、圧縮機の高速運転では、動力を減少できる。また、圧縮ガスの再膨張により発生する脈動圧を減少して、運転音を減少できる。   Therefore, it is possible to prevent a decrease in operation efficiency and an increase in operation sound, which are caused by re-expansion of compressed gas from the discharge hole 23a. Specifically, volumetric efficiency can be improved during low speed operation of the compressor, and power can be reduced during high speed operation of the compressor. Further, the pulsation pressure generated by the re-expansion of the compressed gas can be reduced to reduce the operation sound.

また、固定ボルト33とシリンダ本体21のネジ孔21aとは、ネジ結合であるので、リベットにて固定する場合と比較して、固定ボルト33を締め直すことができ、また、吐出弁31と吐出孔23aとの位置合わせの修正が可能になる。   Further, since the fixing bolt 33 and the screw hole 21a of the cylinder body 21 are screw-coupled, the fixing bolt 33 can be retightened as compared with the case where the fixing bolt 33 is fixed with a rivet. The alignment with the hole 23a can be corrected.

さらに、弁押さえ部材32と端面部材23とをネジとナットにて固定する場合と比較して、部品数が減少して、組み立ての作業効率が向上する。   Furthermore, compared with the case where the valve pressing member 32 and the end surface member 23 are fixed with screws and nuts, the number of parts is reduced and the assembly work efficiency is improved.

また、端面部材23と固定ボルト33の頭部33aとが直接接触しない構成であるので、固定ボルト33の締め付け力は、弁押さえ部材32及び吐出弁31を介して、端面部材23に作用する。これにより、端面部材23に作用する力が分散されやすく、端面部材23への応力集中を抑制できる。したがって、端面部材23における吐出弁31の固定される部位の厚みを薄くしても、端面部材23には、小さい圧縮応力しかかからないので、端面部材23として、比較的もろい材料である鋳物または焼結材を使用することができる。これにより、端面部材23を安価に製造できる。   In addition, since the end surface member 23 and the head portion 33 a of the fixing bolt 33 are not in direct contact, the fastening force of the fixing bolt 33 acts on the end surface member 23 via the valve pressing member 32 and the discharge valve 31. Thereby, the force acting on the end surface member 23 is easily dispersed, and the stress concentration on the end surface member 23 can be suppressed. Therefore, even if the thickness of the portion of the end face member 23 to which the discharge valve 31 is fixed is reduced, the end face member 23 is only subjected to a small compressive stress. Therefore, the end face member 23 is cast or sintered as a relatively brittle material. Material can be used. Thereby, the end surface member 23 can be manufactured at low cost.

また、上記圧縮機は、前記弁押さえ部材32と前記吐出弁31との接触面積が、前記固定ボルト33の前記頭部33aと前記弁押さえ部材32との接触面積よりも大きくなるように構成されている。   The compressor is configured such that the contact area between the valve pressing member 32 and the discharge valve 31 is larger than the contact area between the head 33 a of the fixing bolt 33 and the valve pressing member 32. ing.

この構成によると、固定ボルト33の締め付けにより、端面部材23は吐出弁31を介して弁押さえ部材32と吐出弁31との接触面積に相当する面積を付勢されることになる。ここで、当該弁押さえ部材32と吐出弁31との接触面積は、固定ボルト33の頭部33aと弁押さえ部材32との接触面積よりも大きいため、固定ボルト33の頭部33aで直接付勢される場合に比べて、端面部材23への応力集中を確実に抑制できる。   According to this configuration, by tightening the fixing bolt 33, the end face member 23 is biased through the discharge valve 31 to an area corresponding to the contact area between the valve pressing member 32 and the discharge valve 31. Here, since the contact area between the valve pressing member 32 and the discharge valve 31 is larger than the contact area between the head 33a of the fixing bolt 33 and the valve pressing member 32, the head 33a of the fixing bolt 33 is directly biased. Compared with the case where it does, the stress concentration to the end surface member 23 can be suppressed reliably.

また、上記圧縮機は、端面部材23の貫通孔23bの内径が、弁押さえ部材32に形成されて固定ボルト33の軸部33bが貫通する貫通孔32aの内径よりも大きく、かつ、固定ボルト33の頭部33aの外径よりも小さい。   In the compressor, the inner diameter of the through hole 23b of the end face member 23 is larger than the inner diameter of the through hole 32a formed in the valve pressing member 32 and through which the shaft portion 33b of the fixing bolt 33 passes, and the fixing bolt 33 It is smaller than the outer diameter of the head 33a.

この構成によると、端面部材23の貫通孔23bの内径が、シリンダ本体21のネジ孔21aの内径よりも大きく形成される弁押さえ部材32の貫通孔32aの内径よりも大きいため、端面部材23の貫通孔23bにおけるシリンダ本体21側を向く開口にシリンダ本体21のネジ孔21aの開口が全て含まれるように、端面部材23をシリンダ本体21に対して位置決めすることが容易になる。その結果、圧縮機の組立てが容易になる。   According to this configuration, since the inner diameter of the through hole 23b of the end surface member 23 is larger than the inner diameter of the through hole 32a of the valve pressing member 32 formed larger than the inner diameter of the screw hole 21a of the cylinder body 21, It becomes easy to position the end surface member 23 with respect to the cylinder body 21 so that the openings of the through holes 23b facing the cylinder body 21 include all the openings of the screw holes 21a of the cylinder body 21. As a result, the compressor can be easily assembled.

また、ネジ孔21aの開口が貫通孔23bの開口に全て含まれるとともに、ネジ孔21aの開口縁部から貫通孔23bの開口縁部まで所定の間隔を有するように配置されているので、ネジ孔21aの開口縁部近傍において端面部材23側に突出する歪やバリ等がある場合でもシリンダ本体21と端面部材23との密着性が悪化することはない。   In addition, the openings of the screw holes 21a are all included in the openings of the through holes 23b, and the screw holes 21a are arranged so as to have a predetermined interval from the opening edges of the screw holes 21a to the opening edges of the through holes 23b. Even when there is distortion or burrs protruding toward the end face member 23 near the opening edge of 21a, the adhesion between the cylinder body 21 and the end face member 23 does not deteriorate.

また、弁押さえ部材32の貫通孔32a内径は、端面部材23の貫通孔23bの内径よりも小さく形成され、固定ボルト33の軸部33bとの隙間を小さくすることができる。したがって、弁押さえ部材32の位置ずれを抑制することができる。   Further, the inner diameter of the through hole 32 a of the valve pressing member 32 is formed smaller than the inner diameter of the through hole 23 b of the end face member 23, and the gap between the fixing bolt 33 and the shaft portion 33 b can be reduced. Therefore, the position shift of the valve pressing member 32 can be suppressed.

また、弁押さえ部材32の貫通孔32aと吐出弁31の貫通孔31aとが略同径に形成されているため、吐出弁31の位置ずれも抑制できる。   Further, since the through hole 32a of the valve pressing member 32 and the through hole 31a of the discharge valve 31 are formed to have substantially the same diameter, the displacement of the discharge valve 31 can also be suppressed.

尚、弁押さえ部材32の貫通孔32aと吐出弁31の貫通孔31aとが、略同径に形成され、かつ、固定ボルト33の軸部33bを挿通可能な程度に小さい径となるように形成されることで、弁押さえ部材32と吐出弁31との相対的な位置ずれを抑制することができる。また、窪み部23cを弁押さえ部材32及び吐出弁31に沿った形状とすることで、固定ボルト33の軸部33bを中心軸として弁押さえ部材及び吐出弁31が回転することを抑制できる。   The through-hole 32a of the valve pressing member 32 and the through-hole 31a of the discharge valve 31 are formed to have substantially the same diameter and to have a diameter small enough to allow the shaft portion 33b of the fixing bolt 33 to be inserted. By doing so, relative displacement between the valve pressing member 32 and the discharge valve 31 can be suppressed. Further, by forming the recessed portion 23 c along the valve pressing member 32 and the discharge valve 31, it is possible to prevent the valve pressing member and the discharge valve 31 from rotating around the shaft portion 33 b of the fixing bolt 33.

また、端面部材23の貫通孔23bの内径が、固定ボルト33の頭部33aの外径よりも小さいため、弁押さえ部材32において当該頭部33aにより直接付勢される貫通孔23bの周辺部分の少なくとも一部が、端面部材23により吐出弁31を介して支持されるため、固定ボルト33の締め付け時において弁押さえ部材32の貫通孔32aの周辺部分に曲げ応力が作用しにくい構成とすることができる。その結果、弁押さえ部材32を薄く構成することが可能になる。   Further, since the inner diameter of the through hole 23b of the end face member 23 is smaller than the outer diameter of the head 33a of the fixing bolt 33, the peripheral portion of the through hole 23b that is directly biased by the head 33a in the valve pressing member 32. Since at least a part is supported by the end face member 23 via the discharge valve 31, a bending stress is unlikely to act on the peripheral portion of the through hole 32 a of the valve pressing member 32 when the fixing bolt 33 is tightened. it can. As a result, the valve pressing member 32 can be made thin.

また、上記圧縮機の端面部材23は、前記吐出孔23aが形成される窪み部23cに近い位置において、シリンダ本体21側とは逆側に向かって突出する軸受部14が一体的に形成されている。当該軸受部14には、圧縮機構の駆動軸12を貫通させて支持するための貫通孔14a(軸受用貫通孔)が形成されている。   Further, the end face member 23 of the compressor is integrally formed with a bearing portion 14 that protrudes toward the opposite side to the cylinder body 21 side at a position near the recess portion 23c where the discharge hole 23a is formed. Yes. The bearing portion 14 is formed with a through hole 14a (bearing through hole) for penetrating and supporting the drive shaft 12 of the compression mechanism.

この構成によると、端面部材23と駆動軸12の軸受部14とが一体的に形成されるため、圧縮機の部品点数を減少させることができ、組立てが容易になる。また、端面部材23において表面から突出するように軸受部14が形成されることで、端面部材23全体としての強度を増加させることができる。その結果、端面部材23において窪み部23cを形成する等、部分的な薄肉化が可能になる。   According to this configuration, since the end surface member 23 and the bearing portion 14 of the drive shaft 12 are integrally formed, the number of parts of the compressor can be reduced, and assembly is facilitated. Moreover, the strength of the end face member 23 as a whole can be increased by forming the bearing portion 14 so as to protrude from the surface of the end face member 23. As a result, it is possible to reduce the thickness partially, such as by forming a recess 23c in the end face member 23.

また、上記圧縮機の端面部材23には、吐出弁31及び弁押さえ部材32を収容する窪み部23cが形成されており、吐出孔23a及び貫通孔23bは、窪み部23cに形成されている。   Further, the end face member 23 of the compressor is formed with a recess 23c for accommodating the discharge valve 31 and the valve pressing member 32, and the discharge hole 23a and the through hole 23b are formed in the recess 23c.

この構成によると、吐出孔23aが部分的に薄肉に形成された窪み部23cに形成されているので、窪み部23c以外の厚肉部分において端面部材23において必要な強度を確保しつつ、吐出孔23aの長さを短く形成することができる。   According to this configuration, since the discharge hole 23a is formed in the hollow portion 23c that is partially formed thin, the discharge hole is secured while ensuring the necessary strength in the end face member 23 in the thick portion other than the hollow portion 23c. The length of 23a can be formed short.

また、窪み部23c以外の部分にて弁押さえ部材を固定して、当該弁押さえ部材により窪み部23c内の吐出弁31を押さえる構成とすると、弁押さえ部材に段差等の加工を施す必要が生じ、弁押さえ部材の形状が複雑になってしまうが、上記圧縮機では、窪み部23cに弁押さえ部材32が全部収容されるように構成されているので、簡易形状の弁押さえ部材32で吐出弁31を押さえることができる。   In addition, when the valve pressing member is fixed at a portion other than the recess 23c and the discharge valve 31 in the recess 23c is pressed by the valve pressing member, it is necessary to process the valve pressing member such as a step. Although the shape of the valve pressing member is complicated, the above-described compressor is configured such that the valve pressing member 32 is entirely accommodated in the recess 23c. 31 can be held.

また、上記圧縮機は、空気調和機に組み込まれて、冷媒を圧縮するために使用されているが、特に、冷媒として、特に、二酸化炭素を圧縮する場合は効果的である。通常、二酸化炭素を冷媒として用いる場合は、フロン等を冷媒として用いる場合に比べて高い圧縮比で圧縮することが必要となる。そのため、吐出孔に残留する冷媒の再膨張の影響が大きくなり問題となる。この点、上記圧縮機では、吐出孔23aの容積が小さいので、吐出孔23aに残留する冷媒の再膨張の影響が大きくなることを防ぐことができる。   The compressor is incorporated in an air conditioner and used for compressing a refrigerant, but is particularly effective as a refrigerant, particularly when carbon dioxide is compressed. Usually, when carbon dioxide is used as a refrigerant, it is necessary to compress at a higher compression ratio than when using chlorofluorocarbon or the like as a refrigerant. For this reason, the influence of re-expansion of the refrigerant remaining in the discharge hole becomes large, which causes a problem. In this regard, in the compressor, since the volume of the discharge hole 23a is small, it is possible to prevent the influence of re-expansion of the refrigerant remaining in the discharge hole 23a from increasing.

(第2実施形態)
次に、本発明の第2実施形態に係る圧縮機について説明する。図5は、本発明の第2実施形態に係る圧縮機の要部拡大断面図であり、第1実施形態の説明で用いた図4に相当する部分の断面図である。第2実施形態に係る圧縮機は、シリンダ本体21に形成されたネジ孔21aの開口縁部が面取りされている点で第1実施形態に係る圧縮機と異なる。その他の部分は、第1実施形態と同様であり、同一部材には同一符号を付し説明を省略する。
(Second Embodiment)
Next, a compressor according to a second embodiment of the present invention will be described. FIG. 5 is an enlarged cross-sectional view of a main part of a compressor according to the second embodiment of the present invention, and is a cross-sectional view of a portion corresponding to FIG. 4 used in the description of the first embodiment. The compressor according to the second embodiment differs from the compressor according to the first embodiment in that the opening edge portion of the screw hole 21a formed in the cylinder body 21 is chamfered. The other parts are the same as those in the first embodiment, and the same members are denoted by the same reference numerals and description thereof is omitted.

図5に示すように、シリンダ本体21に形成されたネジ孔21aの開口縁部が面取りされており、テーパ状の面取り部21b(第1面取り部)が形成されている。尚、シリンダ本体21の表面における面取り部21bの開口径(面取り部21bにおける最大径)は、端面部材23の貫通孔23bの内径よりも小さくなるように形成されている。   As shown in FIG. 5, the opening edge part of the screw hole 21a formed in the cylinder main body 21 is chamfered, and the taper-shaped chamfer part 21b (1st chamfer part) is formed. The opening diameter of the chamfered portion 21b on the surface of the cylinder body 21 (the maximum diameter of the chamfered portion 21b) is formed to be smaller than the inner diameter of the through hole 23b of the end surface member 23.

この構成によると、シリンダ本体21へのネジ孔21aの加工により、ネジ孔21aの開口縁部にシリンダ本体21の表面から突出するような歪が生じた場合でも、当該歪が面取りにより除去されるため、シリンダ本体21の表面における端面部材23と接触する部分の平面度を高めることができる。   According to this configuration, even if a distortion that protrudes from the surface of the cylinder body 21 occurs at the opening edge of the screw hole 21a due to the processing of the screw hole 21a in the cylinder body 21, the distortion is removed by chamfering. Therefore, the flatness of the portion in contact with the end face member 23 on the surface of the cylinder body 21 can be increased.

固定ボルトをネジ孔に締め付けることで、ネジ孔の開口縁部近傍にシリンダ本体の表面の平面度を悪化させるような歪が生じ易いが、第2実施形態の構成では、ネジ孔21aの開口縁部が面取りされているため、固定ボルト33を螺合させたときに上記歪が生じにくくなる。その結果、端面部材23とシリンダ本体21との密着性を向上させることができる。   By tightening the fixing bolt in the screw hole, distortion that deteriorates the flatness of the surface of the cylinder body is likely to occur in the vicinity of the opening edge of the screw hole. However, in the configuration of the second embodiment, the opening edge of the screw hole 21a. Since the portion is chamfered, the distortion is less likely to occur when the fixing bolt 33 is screwed together. As a result, the adhesion between the end face member 23 and the cylinder body 21 can be improved.

また、端面部材23に形成されて固定ボルト33の軸部33bが貫通する貫通孔23bの内径が、シリンダ本体21の端面における面取り部21bの径よりも大きいので、貫通孔23bの開口に面取り部21bの開口が全て含まれるように配置することができる。これにより、面取り部21bの近傍部に歪が生じたとしても、貫通孔23bの開口内であれば、端面部材23が変形することを抑制できる。   Further, since the inner diameter of the through hole 23b formed in the end surface member 23 and through which the shaft portion 33b of the fixing bolt 33 passes is larger than the diameter of the chamfered portion 21b on the end surface of the cylinder body 21, the chamfered portion is formed at the opening of the through hole 23b. It can arrange | position so that all the openings of 21b may be included. Thereby, even if distortion occurs in the vicinity of the chamfered portion 21b, the deformation of the end surface member 23 can be suppressed within the opening of the through hole 23b.

また、固定ボルト33をネジ孔21aに挿入するときに、面取り部21bのテーパ形状によって固定ボルト33の軸部33bが調心され、ネジ孔21aに当該軸部33bを確実に導くことができる。   Further, when the fixing bolt 33 is inserted into the screw hole 21a, the shaft portion 33b of the fixing bolt 33 is aligned by the tapered shape of the chamfered portion 21b, and the shaft portion 33b can be reliably guided to the screw hole 21a.

(第3実施形態)
次に、本発明の第3実施形態に係る圧縮機について説明する。図6は、本発明の第3実施形態に係る圧縮機の要部拡大断面図であり、第1実施形態の説明で用いた図4に相当する部分の断面図である。第3実施形態に係る圧縮機は、端面部材23に形成された貫通孔23bのシリンダ本体21側の開口縁部が面取りされている点で第1実施形態に係る圧縮機と異なる。その他の部分は、第1実施形態と同様であり、同一部材には同一符号を付し説明を省略する。
(Third embodiment)
Next, a compressor according to a third embodiment of the present invention will be described. FIG. 6 is an enlarged cross-sectional view of a main part of a compressor according to the third embodiment of the present invention, and is a cross-sectional view of a portion corresponding to FIG. 4 used in the description of the first embodiment. The compressor according to the third embodiment is different from the compressor according to the first embodiment in that the opening edge portion on the cylinder body 21 side of the through hole 23b formed in the end surface member 23 is chamfered. The other parts are the same as those in the first embodiment, and the same members are denoted by the same reference numerals and description thereof is omitted.

図6に示すように、端面部材23に形成された貫通孔23bのシリンダ本体21側の開口縁部が面取りされており、テーパ状の面取り部23d(第2面取り部)が形成されている。   As shown in FIG. 6, the opening edge of the through hole 23b formed in the end face member 23 on the cylinder body 21 side is chamfered, and a tapered chamfer 23d (second chamfer) is formed.

この構成によると、シリンダ本体21へのネジ孔21aの加工によりネジ孔21aの開口縁部においてシリンダ本体21の表面から突出するような歪が生じた場合においても、端面部材23における当該歪と対面する部分が面取りにより除去されているため、端面部材23とシリンダ本体21との密着性が悪化することはない。   According to this configuration, even when a distortion that protrudes from the surface of the cylinder body 21 occurs at the opening edge portion of the screw hole 21 a due to the processing of the screw hole 21 a in the cylinder body 21, the end face member 23 faces the distortion. Since the portion to be removed is removed by chamfering, the adhesion between the end surface member 23 and the cylinder body 21 does not deteriorate.

また、固定ボルト33を螺合させたときにネジ孔21a近傍に歪が生じた場合でも、端面部材23とシリンダ本体21との密着性に影響しにくい。その結果、固定ボルト33の締め付け時に端面部材23が変形することを抑制できる。   Further, even when the fixing bolt 33 is screwed and distortion occurs in the vicinity of the screw hole 21a, the adhesion between the end face member 23 and the cylinder body 21 is hardly affected. As a result, the end face member 23 can be prevented from being deformed when the fixing bolt 33 is tightened.

尚、シリンダ本体21のネジ孔21aの開口縁部を更に面取りした構成としてもよい。これにより、密着性の悪化をより確実に防ぐことができるとともに、固定ボルト33の軸部33bをネジ孔21aに導き易い構成となる。   Note that the opening edge of the screw hole 21a of the cylinder body 21 may be further chamfered. As a result, the deterioration of the adhesion can be prevented more reliably, and the shaft portion 33b of the fixing bolt 33 can be easily guided to the screw hole 21a.

以上、本発明の実施形態について図面に基づいて説明したが、具体的な構成は、これらの実施形態に限定されるものでないと考えられるべきである。本発明の範囲は、上記した実施形態の説明ではなく特許請求の範囲によって示され、さらに特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。   As mentioned above, although embodiment of this invention was described based on drawing, it should be thought that a specific structure is not limited to these embodiment. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and further includes all modifications within the meaning and scope equivalent to the scope of claims for patent.

実施形態においては、ローラ27とブレード28とが一体的に形成された揺動型の圧縮機を例に挙げて説明したが、これに限定されず、ローラとブレードとが別部材として構成されるローリングピストン型の圧縮機に本発明を適用することもできる。また、回転式の圧縮機に限らず、レシプロ等、他形式の圧縮機に本発明を適用することもできる。   In the embodiment, the description has been given by taking the swing type compressor in which the roller 27 and the blade 28 are integrally formed as an example. However, the present invention is not limited to this, and the roller and the blade are configured as separate members. The present invention can also be applied to a rolling piston type compressor. In addition, the present invention can be applied not only to a rotary compressor but also to other types of compressors such as a reciprocator.

本発明を利用すれば、端面部材の厚みを薄くできるとともに、端面部材に応力集中しにくい構成とすることができる。   If the present invention is used, the thickness of the end face member can be reduced and the stress can hardly be concentrated on the end face member.

本発明の第1実施形態に係る圧縮機を示す模式的な断面図である。It is a typical sectional view showing the compressor concerning a 1st embodiment of the present invention. 図1におけるシリンダ本体部分の模式的な平面図である。It is a typical top view of the cylinder main-body part in FIG. 図1における上側の端面部材近傍部の模式的な平面図である。FIG. 2 is a schematic plan view of the vicinity of an upper end face member in FIG. 1. 図3におけるX−X断面図である。It is XX sectional drawing in FIG. 本発明の第2実施形態に係る圧縮機の要部拡大断面図である。It is a principal part expanded sectional view of the compressor which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る圧縮機の要部拡大断面図である。It is a principal part expanded sectional view of the compressor which concerns on 3rd Embodiment of this invention. 従来の圧縮機の要部拡大断面図である。It is a principal part expanded sectional view of the conventional compressor. 従来の圧縮機の要部拡大断面図である。It is a principal part expanded sectional view of the conventional compressor.

符号の説明Explanation of symbols

1 圧縮機
12 駆動軸
14 軸受部
14a 貫通孔
21 シリンダ本体
21a ネジ孔
21b 面取り部(第1面取り部)
22 シリンダ室
23 端面部材
23a 吐出孔
23b 貫通孔(第1貫通孔)
23d 面取り部(第2面取り部)
23c 窪み部
31 吐出弁
31a 貫通孔
32 弁押さえ部材
32a 貫通孔(第2貫通孔)
33 固定ボルト
33a 頭部
33b 軸部
DESCRIPTION OF SYMBOLS 1 Compressor 12 Drive shaft 14 Bearing part 14a Through-hole 21 Cylinder main body 21a Screw hole 21b Chamfering part (1st chamfering part)
22 Cylinder chamber 23 End face member 23a Discharge hole 23b Through hole (first through hole)
23d Chamfered part (second chamfered part)
23c hollow part 31 discharge valve 31a through hole 32 valve pressing member 32a through hole (second through hole)
33 Fixing bolt 33a Head 33b Shaft

Claims (8)

シリンダ室(22)を形成するシリンダ本体(21)と、
当該シリンダ本体の端面に取り付けられると共に前記シリンダ室に連通する吐出孔(23a)を有する端面部材(23)と、
当該端面部材の前記吐出孔を開閉する吐出弁(31)と、
前記端面部材との間で前記吐出弁を挟みこむように配設される弁押さえ部材(32)と、
前記吐出弁と前記弁押さえ部材とを前記端面部材に対して固定するための固定ボルト(33)と、
を備え、
前記固定ボルトの軸部(33b)が、前記弁押さえ部材と前記吐出弁と前記端面部材とに貫通して前記シリンダ本体に形成されたネジ孔(21a)に螺合した状態で、前記固定ボルトの頭部(33a)と前記シリンダ本体との間で、前記弁押さえ部材と前記吐出弁と前記端面部材とが挟持されていることを特徴とする圧縮機。
A cylinder body (21) forming a cylinder chamber (22);
An end face member (23) attached to the end face of the cylinder body and having a discharge hole (23a) communicating with the cylinder chamber;
A discharge valve (31) for opening and closing the discharge hole of the end face member;
A valve pressing member (32) disposed so as to sandwich the discharge valve with the end surface member;
A fixing bolt (33) for fixing the discharge valve and the valve pressing member to the end face member;
With
In the state where the shaft portion (33b) of the fixing bolt penetrates the valve pressing member, the discharge valve, and the end surface member and is screwed into a screw hole (21a) formed in the cylinder body. The compressor is characterized in that the valve pressing member, the discharge valve, and the end face member are sandwiched between the head (33a) of the cylinder and the cylinder body.
前記弁押さえ部材と前記吐出弁との接触面積が、前記固定ボルトの前記頭部と前記弁押さえ部材との接触面積よりも大きくなるように構成されていることを特徴とする請求項1に記載の圧縮機。   The contact area between the valve pressing member and the discharge valve is configured to be larger than the contact area between the head of the fixing bolt and the valve pressing member. Compressor. 前記ネジ孔の前記端面部材側に位置する開口縁部には第1面取り部(21b)が形成されており、
前記端面部材に形成されて前記固定ボルトの軸部が貫通する第1貫通孔(23b)の内径が、前記シリンダ本体の端面における前記第1面取り部の径よりも大きいことを特徴とする請求項1又は請求項2に記載の圧縮機。
A first chamfered portion (21b) is formed on the opening edge portion of the screw hole located on the end surface member side,
The inner diameter of the first through hole (23b) formed in the end surface member and through which the shaft portion of the fixing bolt passes is larger than the diameter of the first chamfered portion in the end surface of the cylinder body. The compressor according to claim 1 or 2.
前記第1貫通孔の前記シリンダ本体側に位置する開口縁部には第2面取り部(23d)が形成されていることを特徴とする請求項1又は請求項2に記載の圧縮機。   The compressor according to claim 1 or 2, wherein a second chamfered portion (23d) is formed at an opening edge portion of the first through hole located on the cylinder body side. 前記第1貫通孔の内径が、前記弁押さえ部材に形成されて前記固定ボルトの軸部が貫通する第2貫通孔(32a)の内径よりも大きく、かつ、前記固定ボルトの頭部の外径よりも小さいことを特徴とする請求項1から請求項4までの何れか一項に記載の圧縮機。   The inner diameter of the first through hole is larger than the inner diameter of the second through hole (32a) formed in the valve pressing member and through which the shaft portion of the fixing bolt passes, and the outer diameter of the head of the fixing bolt The compressor according to any one of claims 1 to 4, wherein the compressor is smaller than the compressor. 前記端面部材は、前記吐出孔が形成される位置とは異なる位置において、前記シリンダ本体側とは逆側に向かって突出する凸部(14)を有し、
当該凸部には、圧縮機構の駆動軸(12)を貫通させて支持するための軸受用貫通孔(14a)が形成されていることを特徴とする請求項1から請求項5までの何れか一項に記載の圧縮機。
The end surface member has a convex portion (14) protruding toward the opposite side to the cylinder body side at a position different from the position where the discharge hole is formed,
6. The through hole for a bearing (14a) for penetrating and supporting the drive shaft (12) of the compression mechanism is formed in the said convex part, The any one of Claim 1 to 5 characterized by the above-mentioned. The compressor according to one item.
前記端面部材には、前記吐出弁及び前記弁押さえ部材を収容する窪み部(23c)が形成されており、
前記吐出孔及び前記第1貫通孔は、前記窪み部に形成されていることを特徴とする請求項1から請求項6までの何れか一項に記載の圧縮機。
The end surface member is formed with a recess (23c) for accommodating the discharge valve and the valve pressing member,
The compressor according to any one of claims 1 to 6, wherein the discharge hole and the first through hole are formed in the hollow portion.
空気調和機に組み込まれて使用されるとともに、
当該空気調和機の冷媒として用いられる二酸化炭素を圧縮するために用いることを特徴とする請求項1から請求項7までの何れか一項に記載の圧縮機。
In addition to being used in air conditioners,
The compressor according to any one of claims 1 to 7, wherein the compressor is used to compress carbon dioxide used as a refrigerant of the air conditioner.
JP2007211674A 2007-08-15 2007-08-15 Compressor Pending JP2009047017A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007211674A JP2009047017A (en) 2007-08-15 2007-08-15 Compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007211674A JP2009047017A (en) 2007-08-15 2007-08-15 Compressor

Publications (1)

Publication Number Publication Date
JP2009047017A true JP2009047017A (en) 2009-03-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007211674A Pending JP2009047017A (en) 2007-08-15 2007-08-15 Compressor

Country Status (1)

Country Link
JP (1) JP2009047017A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102996457A (en) * 2012-12-03 2013-03-27 珠海格力电器股份有限公司 Rotary compressor and exhaust valve
JP2015137580A (en) * 2014-01-22 2015-07-30 カルソニックカンセイ株式会社 gas compressor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102996457A (en) * 2012-12-03 2013-03-27 珠海格力电器股份有限公司 Rotary compressor and exhaust valve
CN102996457B (en) * 2012-12-03 2016-01-20 珠海格力电器股份有限公司 Rotary compressor and exhaust valve
JP2015137580A (en) * 2014-01-22 2015-07-30 カルソニックカンセイ株式会社 gas compressor

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