JP2005167224A - Expansion tank device, its manufacturing method, and liquid-cooled heat radiator - Google Patents

Expansion tank device, its manufacturing method, and liquid-cooled heat radiator Download PDF

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JP2005167224A
JP2005167224A JP2004324892A JP2004324892A JP2005167224A JP 2005167224 A JP2005167224 A JP 2005167224A JP 2004324892 A JP2004324892 A JP 2004324892A JP 2004324892 A JP2004324892 A JP 2004324892A JP 2005167224 A JP2005167224 A JP 2005167224A
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tank
bottom plate
expansion tank
plate
cooling liquid
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JP4533725B2 (en
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Yoshinori Katada
好紀 片田
Kazuo Taga
和夫 多賀
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Resonac Holdings Corp
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Showa Denko KK
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/12Elements constructed in the shape of a hollow panel, e.g. with channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/12Safety or protection arrangements; Arrangements for preventing malfunction for preventing overpressure

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To eliminate air in cooling liquid from a circulation system, to prevent the circulation system from being damaged, and to prevent the decrease in cooling liquid in the circulation system. <P>SOLUTION: The expansion tank device is provided with a tank installation base 16 having a cooling liquid passage 17 and an expansion tank 18 provided on the top surface of the tank installation base 16. The tank installation base 16 has a communication hole 19 for allowing the top surface and the cooling liquid passage 17 to communicate with each other. The expansion tank 18 has a tank body 21 having a bulged part 22 bulged upwards and opened downwards and a bottom plate 23 jointed to the lower end of the tank body 21, closing the lower end opening of the bulged part 22, and jointed to the top surface of the tank installation base 16. A through hole 25 is formed on a part corresponding to the communication hole 19 in the bottom plate 23 so as to communicate with the communication hole 19. A baffle plate 26 inclined to the central part side of the through hole 25 toward the upward direction is provided along the whole circumference on the circumferential edge of the through hole 25 in the bottom plate 23. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、たとえばパーソナルコンピュータやサーバなどのIT機器や、AV機器や、産業機械や、工作機械などが備えている発熱源から発せられる熱を放熱する装置に用いられる膨張タンク装置、膨張タンク装置の製造方法および膨張タンク装置を備えた液冷式放熱装置に関する。   The present invention relates to an expansion tank device and an expansion tank device used for a device for radiating heat generated from a heat source provided in IT equipment such as personal computers and servers, AV equipment, industrial machines, machine tools, etc. And a liquid-cooled heat radiating device including an expansion tank device.

この明細書および特許請求の範囲において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。また、図5の上下を上下というものとする。   In this specification and claims, the term “aluminum” includes aluminum alloys in addition to pure aluminum. In addition, the top and bottom in FIG.

従来、たとえばパーソナルコンピュータやサーバなどが備えている発熱源から発せられる熱を放熱する方法として、片面が受熱面となされたアルミニウム製放熱基板と、放熱基板の他面に一体に設けられた放熱フィンとよりなるものを使用し、放熱基板の受熱面に発熱源を接触させ、ファンにより放熱フィンに風を当てることによって、発熱源から発せられる熱を放熱基板および放熱フィンを介して空気中に逃がす方法が広く採用されていた。   Conventionally, for example, as a method of radiating heat generated from a heat source provided in a personal computer, a server, etc., an aluminum radiating board whose one side is a heat receiving surface and a radiating fin integrally provided on the other side of the radiating board The heat source is brought into contact with the heat receiving surface of the heat dissipation board and the heat is blown to the heat dissipation fin by the fan, so that heat generated from the heat generation source is released into the air through the heat dissipation board and the heat dissipation fin. The method was widely adopted.

しかしながら、最近では、たとえばパーソナルコンピュータやサーバなどにおいては、高速処理が要求されるアプリケーションが増加する一方で、音楽や動画などのマルチメディアアプリケーションも増加している。そのため、たとえば中央演算処理装置(以下、CPUという)の動作周波数も高くなっており、発熱量も著しく増加している。また、これらの機器においては、静粛性も要求されている。したがって、上述した方法では十分な放熱性能が得られなくなってきているとともに、要求される静粛性を満たすこともできない。   However, recently, for example, in personal computers and servers, applications requiring high-speed processing are increasing, and multimedia applications such as music and moving images are increasing. For this reason, for example, the operating frequency of a central processing unit (hereinafter referred to as CPU) is also increased, and the amount of heat generation is also significantly increased. In addition, these devices are required to be quiet. Therefore, sufficient heat dissipation performance cannot be obtained by the above-described method, and the required silence cannot be satisfied.

また、たとえば産業機械や工作機械などの発熱源から発せられる熱を放熱する方法として、フロン系の作動液を用いたヒートパイプを利用して大気中に熱を逃がす方法が広く採用されていた。   For example, as a method of dissipating heat generated from a heat source such as an industrial machine or a machine tool, a method of releasing heat to the atmosphere using a heat pipe using a fluorocarbon working fluid has been widely adopted.

しかしながら、地球環境保護の点からフロンを利用しない冷却方式への転換が求められている。   However, there is a need to switch to a cooling system that does not use CFCs from the viewpoint of protecting the global environment.

このような問題を解決するために、水を主体とする冷却液、たとえば不凍液を用いた液冷式放熱装置が利用されるようになってきている。   In order to solve such a problem, a liquid cooling type heat radiating device using a cooling liquid mainly composed of water, for example, an antifreezing liquid, has come to be used.

たとえば、ノート型パーソナルコンピュータの液冷式放熱装置として、冷却液が満たされたウォータジャケットからなりかつ発熱電子部品に固定された受熱器と、両端が受熱器に接続されかつ冷却液を循環させる冷却液循環チューブとを備え、受熱器内および冷却液循環チューブ内に不凍液が封入されており、受熱器がキーボードを有するパソコン本体部に配置され、冷却液循環チューブがパソコン本体部に開閉自在に設けられたディスプレイ装置まで延ばされ、ディスプレイ装置における開いた際に上方に位置する角部に、冷却液循環チューブに連通したリザーブタンクが設けられたものが提案されている(特許文献1参照)。この液冷式放熱装置においては、リザーブタンクの働きにより、発熱源から受けた熱により冷却液が加熱された際の熱膨張を吸収するとともに、冷却液が減少した際の冷却液の不足分を補充するようになっている。   For example, as a liquid-cooled heat dissipation device for a notebook personal computer, a heat receiver made of a water jacket filled with a coolant and fixed to a heat-generating electronic component, and a cooling device that circulates the coolant with both ends connected to the heat receiver With liquid circulation tube, antifreeze liquid is enclosed in the heat receiver and cooling liquid circulation tube, the heat receiver is placed in the PC main body with keyboard, and the cooling liquid circulation tube is provided in the PC main body so as to be openable and closable There has been proposed one in which a reserve tank connected to a coolant circulation tube is provided at a corner portion that is extended to the display device and is located above when the display device is opened (see Patent Document 1). In this liquid cooling type heat radiating device, the work of the reserve tank absorbs the thermal expansion when the cooling liquid is heated by the heat received from the heat source, and reduces the shortage of the cooling liquid when the cooling liquid decreases. It comes to replenish.

ところで、液冷式放熱装置において冷却効率を向上させるためには、冷却液中の空気をできる限り循環系から排除する必要がある。しかしながら、特許文献1記載の液冷式放熱装置では、ディスプレイ装置を閉じた際にリザーブタンク内の空気が冷却液循環チューブ内に混入し、この空気はディスプレイ装置を開いてもリザーブタンク内に戻りにくいので、冷却効率が低下するという問題がある。
特開2002−182797号公報
By the way, in order to improve the cooling efficiency in the liquid cooling type heat radiating device, it is necessary to remove air in the cooling liquid from the circulation system as much as possible. However, in the liquid-cooled heat dissipation device described in Patent Document 1, when the display device is closed, air in the reserve tank is mixed into the coolant circulation tube, and this air returns to the reserve tank even when the display device is opened. Since it is difficult, there is a problem that the cooling efficiency is lowered.
JP 2002-182797 A

この発明の目的は、上記問題を解決し、冷却液中の空気を循環系から排除するとともに、循環系の破損を防止することができ、しかも循環系内の冷却液の減少を防止することができる膨張タンク装置、膨張タンク装置の製造方法および液冷式放熱装置を提供することにある。   The object of the present invention is to solve the above-mentioned problems, eliminate air in the coolant from the circulation system, prevent damage to the circulation system, and prevent a decrease in the coolant in the circulation system. Another object of the present invention is to provide an expansion tank device, a method for manufacturing the expansion tank device, and a liquid-cooled heat dissipation device.

1)冷却液通路を有するタンク設置ベースと、タンク設置ベースの上面に設けられた膨張タンクとを備えており、タンク設置ベースが、その上面と冷却液通路とを通じさせる連通穴を有しており、膨張タンクが、上方に膨出しかつ下方に開口した膨出部を有するタンク本体と、タンク本体の下端に接合されかつ膨出部の下端開口を塞ぐとともに、タンク設置ベースの上面に接合された底板とを有しており、膨張タンクの底板における連通孔と対応する部分に、タンク設置ベースの連通穴と通じるように貫通穴が形成され、底板における貫通穴の周縁に、上方に向かって貫通穴の中央部側に傾斜した邪魔板が全周にわたって設けられている膨張タンク装置。   1) A tank installation base having a coolant passage and an expansion tank provided on the upper surface of the tank installation base, and the tank installation base has a communication hole through which the upper surface and the coolant passage pass. The tank body has a bulging portion that bulges upward and opens downward, and is joined to the lower end of the tank body and closes the lower end opening of the bulging portion, and is joined to the upper surface of the tank installation base. A through hole is formed in a portion corresponding to the communication hole in the bottom plate of the expansion tank so as to communicate with the communication hole of the tank installation base, and penetrates upward at the periphery of the through hole in the bottom plate. An expansion tank device in which a baffle plate inclined toward the center of the hole is provided over the entire circumference.

2)タンク設置ベースが、上下2枚のベース形成用板を積層状に接合することにより形成されており、下ベース形成用板を下方に膨出させることにより上下両ベース形成用板間に冷却液通路が形成され、上ベース形成用板に連通穴があけられている上記1)記載の膨張タンク装置。   2) The tank installation base is formed by joining two upper and lower base forming plates in a laminated form, and cooling between the upper and lower base forming plates by expanding the lower base forming plate downward The expansion tank device according to 1) above, wherein a liquid passage is formed and a communication hole is formed in the upper base forming plate.

3)上下両ベース形成用板がそれぞれ金属からなり、上下両ベース形成用板がろう付により接合されている上記2)記載の膨張タンク装置。   3) The expansion tank device according to 2) above, wherein the upper and lower base forming plates are each made of metal, and the upper and lower base forming plates are joined by brazing.

4)上下両ベース形成用板がそれぞれアルミニウムからなり、上ベース形成用板の下面および下ベース形成用板の上面のうち少なくともいずれか一方に設けられていたろう材層を利用して上下両ベース形成用板がろう付されている上記2)または3)記載の膨張タンク装置。   4) The upper and lower base forming plates are each made of aluminum, and the upper and lower bases are formed using the brazing material layer provided on at least one of the lower surface of the upper base forming plate and the upper surface of the lower base forming plate. 2. The expansion tank device according to 2) or 3) above, wherein the working plate is brazed.

5)タンク本体の膨出部の頂壁が平坦であり、頂壁における邪魔板先端に囲まれた開口に臨む部分が下方に突出させられている上記1)〜4)のうちのいずれかに記載の膨張タンク装置。   5) The top wall of the bulging part of the tank body is flat, and the part of the top wall facing the opening surrounded by the front end of the baffle plate protrudes downward. The expansion tank apparatus as described.

6)タンク本体および底板がそれぞれ金属からなり、タンク本体における膨出部の周囲の外向きフランジと底板とがろう付されている上記1)〜5)のうちのいずれかに記載の膨張タンク装置。   6) The expansion tank device according to any one of the above 1) to 5), wherein the tank body and the bottom plate are each made of metal, and the outward flange and the bottom plate around the bulging portion of the tank body are brazed. .

7)タンク本体および底板がそれぞれアルミニウムからなり、タンク本体の下面および底板の上面のうちの少なくともいずれか一方に設けられていたろう材層を利用してタンク本体の外向きフランジと底板とがろう付されている上記6)記載の膨張タンク装置。   7) The tank body and the bottom plate are each made of aluminum, and the outward flange of the tank body and the bottom plate are brazed using the brazing material layer provided on at least one of the lower surface of the tank body and the upper surface of the bottom plate. The expansion tank device according to 6) above.

8)底板の下面および上ベース形成用板の上面のうちの少なくともいずれか一方に設けられていたろう材層を利用して底板と上ベース形成用板とがろう付されている上記4)〜7)のうちのいずれかに記載の膨張タンク装置。   8) The above 4) to 7), wherein the bottom plate and the upper base forming plate are brazed using a brazing material layer provided on at least one of the lower surface of the bottom plate and the upper surface of the upper base forming plate. ).

9)上記1)記載の膨張タンク装置を製造する方法であって、下方に膨出した冷却液通路を有する金属製下ベース形成用板と、貫通状の連通穴を有する金属製上ベース形成用板とを用意すること、上方に膨出しかつ下方に開口した膨出部を有する金属製タンク本体と、タンク本体の膨出部の下端開口を塞ぐ金属製底板とを用意すること、底板に貫通穴を形成するとともに、底板における貫通穴の周縁に、上方に向かって貫通穴の中央部側に傾斜した邪魔板を全周にわたって形成しておくこと、下ベース形成用板上に、上ベース形成用板を、連通穴が冷却液通路に臨むように重ね合わせること、上ベース形成用板上に、貫通穴内に連通穴が含まれるように底板を重ね合わせるとともに、底板上に、タンク本体を、邪魔板が上方膨出部内に来るように重ね合わせること、上下両ベース形成用板どうし、上ベース形成用板と底板、および底板とタンク本体とを同時にろう付することを含む膨張タンク装置の製造方法。   9) A method for manufacturing the expansion tank apparatus according to 1) above, wherein the lower metal base forming plate has a coolant passage that swells downward, and the upper metal base has a penetrating communication hole. A metal tank body having a bulging portion that bulges upward and opens downward, and a metal bottom plate that closes the lower end opening of the bulging portion of the tank body, and penetrates the bottom plate In addition to forming a hole, a baffle plate inclined to the center side of the through hole is formed on the periphery of the through hole in the bottom plate over the entire circumference, and the upper base is formed on the lower base forming plate. The base plate is overlaid so that the communication hole faces the coolant passage, the bottom plate is overlaid on the upper base forming plate so that the through hole is included in the through hole, and the tank body is placed on the bottom plate. Heavy so that the baffle is in the upper bulge. A method of manufacturing an expansion tank device, comprising: joining together, upper and lower base forming plates, upper base forming plate and bottom plate, and brazing the bottom plate and tank body simultaneously.

10)上下両ベース形成用板、底板およびタンク本体をアルミニウムで形成し、上ベース形成用板の下面および下ベース形成用板の上面のうち少なくともいずれか一方にろう材層を設けておくとともに、タンク本体の下面および底板の上面のうちの少なくともいずれか一方にろう材層を設けておき、さらに底板の下面および上ベース形成用板の上面のうちの少なくともいずれか一方にろう材層を設けておき、これらのろう材層を利用して上下両ベース形成用板どうし、上ベース形成用板と底板、および底板とタンク本体とをろう付する上記9)記載の膨張タンク装置の製造方法。   10) The upper and lower base forming plates, the bottom plate and the tank body are made of aluminum, and a brazing material layer is provided on at least one of the lower surface of the upper base forming plate and the upper surface of the lower base forming plate, A brazing material layer is provided on at least one of the lower surface of the tank body and the upper surface of the bottom plate, and further, a brazing material layer is provided on at least one of the lower surface of the bottom plate and the upper surface of the upper base forming plate. The method for producing an expansion tank apparatus according to 9) above, wherein the upper and lower base forming plates are brazed to each other using these brazing material layers, and the upper base forming plate and the bottom plate, and the bottom plate and the tank body are brazed.

11)上記1)〜8)のうちのいずれかに記載の膨張タンク装置におけるタンク設置ベースの冷却液通路の両端開口に連なる冷却液循環路と、冷却液循環路の途中に設けられた受熱器と、タンク設置ベースの冷却液通路および冷却液循環路内で冷却液を循環させるポンプとを備えている液冷式放熱装置。   11) A coolant circulation path connected to both ends of the coolant passage of the tank installation base in the expansion tank apparatus according to any one of 1) to 8) above, and a heat receiver provided in the middle of the coolant circulation path And a liquid cooling type heat radiating device provided with a coolant passage in the tank installation base and a pump for circulating the coolant in the coolant circulation path.

12)上記2)〜8)のうちのいずれかに記載の膨張タンク装置におけるタンク設置ベースの冷却液通路の両端開口に連なる冷却液循環路と、冷却液循環路の途中に設けられた受熱器と、タンク設置ベースの冷却液通路および冷却液循環路内で冷却液を循環させるポンプとを備えており、冷却液循環路の少なくとも一部分が、上下両ベース形成用板の延長部分間に形成されている液冷式放熱装置。   12) A coolant circulation path connected to both ends of the coolant passage of the tank installation base in the expansion tank apparatus according to any one of 2) to 8) above, and a heat receiver provided in the middle of the coolant circulation path And a pump for circulating the coolant in the coolant passage of the tank installation base and the coolant circulation path, and at least a part of the coolant circulation path is formed between the extended portions of the upper and lower base forming plates. Liquid-cooled heat dissipation device.

13)積層状に接合された2枚の金属板からなる基板に、冷却液通路を有する受熱器、請求項1〜8のうちのいずれかに記載の膨張タンク装置、および受熱器の冷却液通路と膨張タンク装置の冷却液通路とを接続する冷却液循環路が設けられており、膨張タンク装置のタンク設置ベースが上記2枚の金属板からなる液冷式放熱装置。   13) A heat receiver having a coolant passage on a substrate made of two metal plates joined in a laminated manner, the expansion tank apparatus according to any one of claims 1 to 8, and a coolant passage of the heat receiver A liquid-cooling type heat dissipating device in which a coolant circulation path is provided to connect the coolant passage of the expansion tank device and the tank installation base of the expansion tank device is made of the two metal plates.

14)冷却液循環路および冷却液通路内に封入されている冷却液の量が、膨張タンク装置を垂直状態にした際に、冷却液循環路および冷却液通路内を満たすとともに、膨張タンクの膨出部内の冷却液の液面が膨張タンクの底板における邪魔板先端で囲まれる開口よりも上方に位置し、しかも膨張タンク装置を上下逆向きにした際に、冷却液循環路および冷却液通路内を満たすとともに、膨張タンクの膨出部内の冷却液の液面が膨張タンクの底板における邪魔板先端で囲まれる開口よりも上方に位置するような量である上記11)〜13)のうちのいずれかに記載の液冷式放熱装置。   14) The amount of the cooling liquid sealed in the cooling liquid circulation path and the cooling liquid passage fills the cooling liquid circulation path and the cooling liquid path when the expansion tank device is in the vertical state, and the expansion tank expands. When the liquid level of the cooling liquid in the outlet is located above the opening surrounded by the baffle plate tip in the bottom plate of the expansion tank, and when the expansion tank device is turned upside down, the cooling liquid circulation path and the cooling liquid path Any one of the above-mentioned 11) to 13) that satisfies the above condition and is such that the liquid level of the cooling liquid in the bulging portion of the expansion tank is located above the opening surrounded by the baffle plate tip in the bottom plate of the expansion tank A liquid-cooled heat dissipation device according to claim 1.

15)キーボードを有する本体部と、本体部に開閉自在に設けられたディスプレイ装置とよりなり、本体部のハウジング内に上記11)〜14)のうちのいずれかに記載の液冷式放熱装置が配置されているノート型パーソナルコンピュータ。   15) A main body having a keyboard and a display device provided in the main body so as to be freely opened and closed. The liquid-cooled heat dissipation device according to any one of the above 11) to 14) is provided in the housing of the main body. Notebook personal computer that is located.

上記1)の膨張タンク装置におけるタンク設置ベースの冷却液通路の両端開口に連なって冷却液循環路を形成し、冷却液循環路の途中に受熱器を設け、タンク設置ベースの冷却液通路および冷却液循環路内で冷却液を循環させるポンプを配置しておけば、受熱器において発熱源から発せられる熱を受けて加熱された冷却液は、ポンプにより冷却液循環路およびタンク設置ベースの冷却液通路を通って受熱器に戻る間に冷却される。そして、冷却液中に気泡状態で含まれる空気は、タンク設置ベースの冷却液通路を通過する際に、タンク設置ベースの連通穴および底板の貫通穴を通ってタンク本体の膨出部内に入り、ここに溜められる。しかも、貫通穴の周囲の邪魔板の働きにより、一旦膨出部内に入った空気は冷却液通路に逆流しにくくなる。したがって、空気が冷却液循環路内の冷却液から排除され、冷却効率が向上する。また、発熱源から受けた熱により冷却液が加熱されて熱膨張したとしても、冷却液は膨張タンクの膨出部内に流入するので、内圧上昇による冷却液循環路の破損が防止される。さらに、膨張タンク装置の膨張タンク本体内に余剰の冷却液を入れておけば、冷却液が減少したとしても冷却効率の低下が防止される。   In the expansion tank apparatus of 1) above, a coolant circulation path is formed in continuation with the opening at both ends of the coolant passage of the tank installation base, a heat receiver is provided in the middle of the coolant circulation path, and the coolant passage and cooling of the tank installation base If a pump that circulates the cooling liquid in the liquid circulation path is arranged, the cooling liquid heated and received by the heat generated from the heat generation source in the heat receiver is cooled by the pump in the cooling liquid circulation path and the tank installation base. Cools while returning to the heat receiver through the passage. Then, the air contained in the cooling liquid in a bubble state enters the bulging portion of the tank body through the tank installation base communication hole and the bottom plate through hole when passing through the tank installation base coolant passage, It is stored here. In addition, the air that has once entered the bulging portion is less likely to flow back into the coolant passage due to the baffle plate around the through hole. Therefore, air is excluded from the coolant in the coolant circulation path, and the cooling efficiency is improved. Moreover, even if the coolant is heated and thermally expanded by the heat received from the heat generation source, the coolant flows into the bulging portion of the expansion tank, so that the coolant circulation path is prevented from being damaged due to an increase in internal pressure. Furthermore, if excess cooling liquid is put in the expansion tank main body of the expansion tank apparatus, even if the cooling liquid decreases, the cooling efficiency is prevented from being lowered.

上記2)〜4)の膨張タンク装置によれば、上下両ベース形成用板を簡単な加工方法で製作することができ、その結果タンク設置ベースを比較的簡単に製造することができる。   According to the expansion tank devices 2) to 4), the upper and lower base forming plates can be manufactured by a simple processing method, and as a result, the tank installation base can be manufactured relatively easily.

上記5)の膨張タンク装置によれば、タンク本体の膨出部内に入った空気が、タンク設置ベースの冷却液通路内へ逆流しにくくなる。   According to the expansion tank device of the above 5), the air that has entered the bulging portion of the tank body is less likely to flow back into the coolant passage of the tank installation base.

上記6)および7)の膨張タンク装置によれば、タンク本体および底板を簡単な方法で製作することができ、その結果膨張タンクを比較的簡単に製造することができる。   According to the expansion tank devices of the above 6) and 7), the tank body and the bottom plate can be manufactured by a simple method, and as a result, the expansion tank can be manufactured relatively easily.

上記8)の膨張タンク装置によれば、膨張タンク装置全体を比較的簡単に製造することができる。   According to the expansion tank device of 8), the entire expansion tank device can be manufactured relatively easily.

上記9)および10)の膨張タンク装置の製造方法によれば、膨張タンク装置全体を比較的簡単に製造することができる。   According to the method for manufacturing an expansion tank device of 9) and 10) above, the entire expansion tank device can be manufactured relatively easily.

上記11)〜13)の液冷式放熱装置によれば、受熱器において発熱源から発せられる熱を受けて加熱された冷却液は、ポンプにより冷却液循環路およびタンク設置ベースの冷却液通路を通って受熱器に戻る間に冷却される。そして、冷却液中に気泡状態で含まれる空気は、タンク設置ベースの冷却液通路を通過する際に、タンク設置ベースの連通穴および底板の貫通穴を通ってタンク本体の膨出部内に入り、ここに溜められる。しかも、貫通穴の周囲の邪魔板の働きにより、一旦膨出部内に入った空気は冷却液通路に逆流しにくくなる。したがって、空気が冷却液循環路内の冷却液から排除され、冷却効率が向上する。また、発熱源から受けた熱により冷却液が加熱されて熱膨張したとしても、冷却液は膨張タンクの膨出部内に流入するので、内圧上昇による冷却液循環路の破損が防止される。さらに、膨張タンク装置の膨張タンク本体内に余剰の冷却液を入れておけば、冷却液が減少したとしても冷却効率の低下が防止される。   According to the liquid-cooling type heat dissipating device of the above 11) to 13), the cooling liquid heated by receiving heat generated from the heat source in the heat receiver passes through the cooling liquid circulation path and the cooling liquid path of the tank installation base by the pump. Cools while passing back to the heat receiver. Then, the air contained in the cooling liquid in a bubble state enters the bulging portion of the tank body through the tank installation base communication hole and the bottom plate through hole when passing through the tank installation base coolant passage, It is stored here. In addition, the air that has once entered the bulging portion is less likely to flow back into the coolant passage due to the baffle plate around the through hole. Therefore, air is excluded from the coolant in the coolant circulation path, and the cooling efficiency is improved. Moreover, even if the coolant is heated and thermally expanded by the heat received from the heat generation source, the coolant flows into the bulging portion of the expansion tank, so that the coolant circulation path is prevented from being damaged due to an increase in internal pressure. Furthermore, if excess cooling liquid is put in the expansion tank main body of the expansion tank apparatus, even if the cooling liquid decreases, the cooling efficiency is prevented from being lowered.

上記14)の液冷式放熱装置によれば、膨張タンク装置の姿勢をどのようなものにしたとしても、膨張タンクの膨出部内の空気が冷却液通路内に逆流することが極力防止される。   According to the liquid cooling type heat dissipation device of 14) above, the air in the bulging portion of the expansion tank is prevented from flowing back into the coolant passage as much as possible regardless of the posture of the expansion tank device. .

上記15)のノート型パーソナルコンピュータによれば、CPUなどの発熱電子部品を効率良く冷却することができるとともに、静粛性が向上する。   According to the notebook personal computer of 15) above, heat-generating electronic components such as a CPU can be efficiently cooled, and quietness is improved.

以下、この発明の実施形態を、図面を参照して説明する。なお、以下の説明において、図1に矢印Xで示す方向を左、これと反対方向を右といい、同じく矢印Yで示す方向を前、これと反対方向を後というものとする。   Embodiments of the present invention will be described below with reference to the drawings. In the following description, the direction indicated by the arrow X in FIG. 1 is referred to as the left, the opposite direction is referred to as the right, the direction indicated by the arrow Y is also referred to as the front, and the opposite direction is referred to as the rear.

図1および図2はこの発明による膨張タンク装置を備えた液冷式放熱装置の全体構成を示し、図3〜図7はその要部の構成を示す。また、図8および図9は液冷式放熱装置の製造方法を示す。   1 and 2 show the overall configuration of a liquid-cooled heat radiating device provided with an expansion tank device according to the present invention, and FIGS. 3 to 7 show the configuration of the main part thereof. 8 and 9 show a method for manufacturing a liquid-cooled heat dissipation device.

図1および図2において、液冷式放熱装置(1)は、上下に積層状に接合された2枚の高熱伝導性板、たとえばアルミニウム板(2)(3)からなる左右方向に長い方形状の基板(4)に、冷却液通路(7)を有する受熱器(5)、冷却液通路(17)を有する膨張タンク装置(14)、および両冷却液通路(7)(17)を接続する冷却液循環路(6)が一体に設けられ、両冷却液通路(7)(17)および冷却液循環路(6)内に不凍液などからなるアルミニウムに対して非腐食性の冷却液が封入されたものである。上アルミニウム板(2)は下面にろう材層を有するアルミニウムブレージングシートからなるとともに、下アルミニウム板(3)はベア材からなり、両アルミニウム板(2)(3)は上アルミニウム板(2)のろう材層を利用してろう付されている。   1 and 2, the liquid-cooled heat radiating device (1) is a rectangular shape that is long in the left-right direction, and is composed of two high thermal conductive plates, for example, aluminum plates (2) and (3) joined in a stacked manner. A heat receiver (5) having a coolant passage (7), an expansion tank device (14) having a coolant passage (17), and both coolant passages (7) and (17) are connected to the substrate (4). The coolant circulation path (6) is provided integrally, and both coolant passages (7), (17) and the coolant circulation path (6) contain coolant that is non-corrosive to aluminum made of antifreeze etc. It is a thing. The upper aluminum plate (2) is made of an aluminum brazing sheet having a brazing filler metal layer on the lower surface, the lower aluminum plate (3) is made of a bare material, and both aluminum plates (2) and (3) are made of the upper aluminum plate (2). It is brazed using a brazing material layer.

図3および図4に詳細に示すように、受熱器(5)は、上下のアルミニウム板(2)(3)からなるとともに、両アルミニウム板(2)(3)間に前後方向に伸びる冷却液通路(7)が形成されている受熱器本体(8)と、受熱器本体(8)の冷却液通路(7)内に左右方向に並んで配置されかつ高熱伝導性材、たとえばアルミニウム押出形材からなる2つの偏平チューブ(9)とを備えている。   As shown in detail in FIGS. 3 and 4, the heat receiver (5) is composed of upper and lower aluminum plates (2) and (3), and a coolant extending between the aluminum plates (2) and (3) in the front-rear direction. A heat receiver body (8) in which a passage (7) is formed, and a highly heat conductive material, for example, an aluminum extruded shape, arranged side by side in the left and right direction in the coolant passage (7) of the heat receiver body (8). And two flat tubes (9).

受熱器本体(8)を構成する上アルミニウム板(2)の上面は、発熱体(12)が熱的に接触する受熱部(11)となっている。受熱器本体(8)の冷却液通路(7)は、下アルミニウム板(3)を下方に膨出させることにより形成されており、その前端部は先端に向かって徐々に幅狭となっている。冷却液通路(7)は、前端が開口するとともに後端の右端部が開口している。受熱器本体(8)を構成する上アルミニウム板(2)における偏平チューブ(9)の両端を含む部分は、2つの偏平チューブ(9)の全幅の合計以上の長さにわたって外方に膨出させられ、左右方向に伸びるろう材流入防止用膨出部(13)が形成されている。   The upper surface of the upper aluminum plate (2) constituting the heat receiver body (8) is a heat receiving portion (11) with which the heating element (12) is in thermal contact. The coolant passage (7) of the heat receiver body (8) is formed by causing the lower aluminum plate (3) to bulge downward, and its front end gradually narrows toward the tip. . The coolant passage (7) has a front end opened and a rear right end opened. The portion including both ends of the flat tube (9) in the upper aluminum plate (2) constituting the heat receiver main body (8) is bulged outwardly over the total length of the two flat tubes (9). The brazing material inflow preventing bulging portion (13) extending in the left-right direction is formed.

各偏平チューブ(9)は並列状に形成され、かつ冷却液通路(7)の長さ方向(前後方向)に伸びる複数の穴状通路(9a)を有している。各偏平チューブ(9)の両端は膨出部(13)の幅方向(前後方向)の中間部に位置している。両偏平チューブ(9)の上壁における上アルミニウム板(2)下面に接した部分全体は、それぞれ上アルミニウム板(2)の下面のろう材層を利用して上アルミニウム板(2)にろう付されている。また、両偏平チューブ(9)の下壁は、それぞれその両端部を除いて偏平チューブ(9)よりも短いシート状ろう材を利用して下アルミニウム板(3)にろう付されている。   Each flat tube (9) is formed in parallel and has a plurality of hole-like passages (9a) extending in the length direction (front-rear direction) of the coolant passage (7). Both ends of each flat tube (9) are located in the middle part of the bulging part (13) in the width direction (front-rear direction). The entire portion of the upper wall of both flat tubes (9) in contact with the lower surface of the upper aluminum plate (2) is brazed to the upper aluminum plate (2) using the brazing material layer on the lower surface of the upper aluminum plate (2). Has been. The lower walls of both flat tubes (9) are brazed to the lower aluminum plate (3) using a sheet-like brazing material shorter than the flat tubes (9) except for both ends thereof.

なお、偏平チューブとしては、アルミニウム押出形材製のものに代えて、アルミニウム製電縫管の内部にインナーフィンを挿入することにより複数の穴状通路を形成したものを用いてもよい。また、片面にろう材層を有するアルミニウムブレージングシートに圧延加工を施すことにより形成され、かつ連結部を介して連なった2つの平坦壁形成部と、各平坦壁形成部における連結部とは反対側の側縁より隆起状に一体成形された側壁形成部と、平坦壁形成部の幅方向に所定間隔をおいて両平坦壁形成部よりそれぞれ隆起状に一体成形された複数の仕切壁形成部とを備えた板を、連結部においてヘアピン状に曲げて側壁形成部どうしを突き合わせて相互にろう付し、仕切壁形成部により仕切壁を形成することにより、穴状通路を設けたものを用いてもよい。この場合、側壁形成部と仕切壁形成部とが、アルミニウムブレージングシートのろう材面側に形成される。   In addition, as a flat tube, it may replace with the thing made from an aluminum extruded shape, and may use what formed the several hole-shaped channel | path by inserting an inner fin in the inside of an aluminum electric sewing pipe. Also, two flat wall forming portions formed by rolling an aluminum brazing sheet having a brazing filler metal layer on one side and connected via a connecting portion, and the opposite side of the connecting portion in each flat wall forming portion A side wall forming portion integrally formed in a protruding shape from the side edges of the flat wall forming portion, and a plurality of partition wall forming portions integrally formed in a protruding shape from the two flat wall forming portions at a predetermined interval in the width direction of the flat wall forming portion. Using a plate provided with a hole-like passage by bending a plate with a hairpin shape at the connecting portion, butting the side wall forming portions with each other and brazing each other, and forming the partition wall with the partition wall forming portion Also good. In this case, the side wall forming portion and the partition wall forming portion are formed on the brazing material surface side of the aluminum brazing sheet.

膨張タンク装置(14)は基板(4)の右端部上に設けられており、膨張タンク装置(14)の後方に、受熱器(5)の冷却液通路(7)、冷却液循環路(6)および膨張タンク装置(14)の冷却液通路(17)内で冷却液を循環させるポンプ(15)が設けられている。   The expansion tank device (14) is provided on the right end of the substrate (4), and behind the expansion tank device (14), the coolant passage (7) of the heat receiver (5) and the coolant circulation path (6 ) And a pump (15) for circulating the coolant in the coolant passage (17) of the expansion tank device (14).

膨張タンク装置(14)は、図5に詳細に示すように、上下のアルミニウム板(2)(3)(上下両ベース形成用板)からなるとともに、両アルミニウム板(2)(3)間に前後方向に伸びる冷却液通路(17)が形成されているタンク設置ベース(16)と、タンク設置ベース(16)上に設けられた膨張タンク(18)とを備えている。   As shown in detail in FIG. 5, the expansion tank device (14) is composed of upper and lower aluminum plates (2) and (3) (both upper and lower base forming plates), and between the aluminum plates (2) and (3). A tank installation base (16) in which a coolant passage (17) extending in the front-rear direction is formed, and an expansion tank (18) provided on the tank installation base (16).

タンク設置ベース(16)の冷却液通路(17)は、下アルミニウム板(3)を下方に膨出させることにより形成されている。タンク設置ベース(16)を構成する上アルミニウム板(2)には、冷却液通路(17)をタンク設置ベース(16)上面に通じさせる円形の連通穴(19)が形成されている。連通穴(19)の形状は円形に限定されるものではない。   The coolant passage (17) of the tank installation base (16) is formed by expanding the lower aluminum plate (3) downward. The upper aluminum plate (2) constituting the tank installation base (16) is formed with a circular communication hole (19) for allowing the coolant passage (17) to communicate with the upper surface of the tank installation base (16). The shape of the communication hole (19) is not limited to a circle.

膨張タンク(18)は、上方に膨出しかつ下方に開口した膨出部(22)を有するアルミニウム製タンク本体(21)と、タンク本体(21)の下端開口を閉鎖しかつタンク本体(21)よりも後方に伸びるアルミニウム製底板(23)とからなる。   The expansion tank (18) has an aluminum tank body (21) having a bulge portion (22) that bulges upward and opens downward, and closes the lower end opening of the tank body (21) and tank body (21). And an aluminum bottom plate (23) extending rearward.

タンク本体(21)は、下面にろう材層を有するアルミニウムブレージングシートよりなる円形板の周縁部を除いた部分を上方に膨出させることにより形成されたものであり、膨出部(22)は円錐台状でその周壁(22a)は上方に向かって径方向内方に傾斜している。また、膨出部(22)の頂壁(22b)は平坦であり、その中央部に下方突出部(24)が形成されている。タンク本体(21)における膨出部(22)の周囲の外向きフランジ(21a)は、下方突出部(24)が連通穴(19)の真上に位置するように、上記ろう材層を利用して底板(23)にろう付されている。タンク本体(21)は円形板から形成されるものに限定されず、また膨出部(22)も円錐台状に限定されない。   The tank body (21) is formed by bulging upward a portion excluding the peripheral edge of a circular plate made of an aluminum brazing sheet having a brazing filler metal layer on the lower surface, and the bulging portion (22) It has a truncated cone shape and its peripheral wall (22a) is inclined inward in the radial direction upward. Further, the top wall (22b) of the bulging portion (22) is flat, and a downward projecting portion (24) is formed at the center thereof. The outward flange (21a) around the bulging part (22) in the tank body (21) uses the brazing material layer so that the downward projecting part (24) is located directly above the communication hole (19). Then, it is brazed to the bottom plate (23). The tank body (21) is not limited to one formed from a circular plate, and the bulging portion (22) is not limited to a truncated cone shape.

底板(23)は、下面にろう材層を有するアルミニウムブレージングシートよりなる前後方向に長い方形状であり、上記ろう材層を利用してタンク設置ベース(16)の上アルミニウム板(2)にろう付されている。底板(23)における上アルミニウム板(2)の連通穴(19)と対応する部分には、連通穴(19)よりも大きい円形貫通穴(25)が、連通穴(19)と通じるようにこれと同心状に形成されている。貫通穴(25)は円形に限定されるものではない。底板(23)における貫通穴(25)の周縁部には、上方に向かって径方向内方に傾斜した邪魔板(26)が全周にわたって一体に形成されており、邪魔板(26)の先端に囲まれて開口(27)が形成されている。そして、下方突出部(24)が開口(27)に臨んでいる。   The bottom plate (23) is an aluminum brazing sheet having a brazing filler metal layer on the lower surface and has a long shape in the front-rear direction. The brazing filler metal layer is used to braze the upper aluminum plate (2) of the tank installation base (16). It is attached. In the part of the bottom plate (23) corresponding to the communication hole (19) of the upper aluminum plate (2), a circular through hole (25) larger than the communication hole (19) is communicated with the communication hole (19). It is formed concentrically with. The through hole (25) is not limited to a circular shape. A baffle plate (26) inclined inward in the radial direction toward the upper side is integrally formed on the peripheral edge of the through hole (25) in the bottom plate (23), and the tip of the baffle plate (26) An opening (27) is formed surrounded by. The downward projecting portion (24) faces the opening (27).

ポンプ(15)は、膨張タンク装置(14)の底板(23)におけるタンク本体(21)から後方に突出した部分に取り付けられている。   The pump (15) is attached to a portion of the bottom plate (23) of the expansion tank device (14) protruding rearward from the tank body (21).

液冷式放熱装置(1)の冷却液循環路(6)は、下アルミニウム板(3)を下方に膨出させることにより形成されたものであり、タンク設置ベース(16)を構成する上下アルミニウム板(2)(3)の左方への延長部分間に形成されていることになる。冷却液循環路(6)は、受熱器(5)の冷却液通路(7)の前端開口と膨張タンク装置(14)の冷却液通路(17)の前端開口とを連通させる直線状部分(6a)と、冷却液通路(7)の後端の右端部の開口と冷却液通路(17)の後端開口とを連通させる蛇行状部分(6b)とよりなる。受熱器(5)の冷却液通路(7)、膨張タンク装置(14)の冷却液通路(17)および冷却液循環路(6)に封入されている冷却液の量は、図6に示すように基板(4)を垂直状態にした際に、冷却液通路(7)(17)内および冷却液循環路(6)内を満たすとともに、膨張タンク(18)の膨出部(22)内の冷却液の液面が膨張タンク(18)の底板(23)における邪魔板(26)先端の開口(27)よりも上方に位置し、しかも図7に示すように基板(4)を上下逆向きにした際に、冷却液通路(7)(17)内および冷却液循環路(6)内を満たすとともに、膨張タンク(18)の膨出部(22)内の冷却液の液面が膨張タンク(18)の底板(23)における邪魔板(26)先端の開口(27)よりも上方に位置するような量である。   The coolant circulation path (6) of the liquid cooling type heat radiating device (1) is formed by expanding the lower aluminum plate (3) downward, and the upper and lower aluminum constituting the tank installation base (16). It is formed between the leftward extensions of the plates (2) and (3). The coolant circulation path (6) is a linear portion (6a) that connects the front end opening of the coolant passage (7) of the heat receiver (5) and the front end opening of the coolant passage (17) of the expansion tank device (14). ) And a serpentine portion (6b) that communicates the opening at the right end of the rear end of the coolant passage (7) and the rear end opening of the coolant passage (17). The amount of the coolant sealed in the coolant passage (7) of the heat receiver (5), the coolant passage (17) of the expansion tank device (14), and the coolant circulation path (6) is as shown in FIG. When the substrate (4) is in a vertical state, the coolant passages (7), (17) and the coolant circulation passage (6) are filled, and the expansion portion (22) of the expansion tank (18) The liquid level of the cooling liquid is located above the opening (27) at the tip of the baffle plate (26) in the bottom plate (23) of the expansion tank (18), and the substrate (4) is turned upside down as shown in FIG. The coolant passages (7), (17) and the coolant circulation path (6) are filled, and the liquid level of the coolant in the expansion portion (22) of the expansion tank (18) is The amount is such that it is located above the opening (27) at the tip of the baffle plate (26) in the bottom plate (23) of (18).

上述した液冷式放熱装置(1)は、たとえばキーボードを有するパソコン本体部と、パソコン本体部に開閉自在に設けられたディスプレイ装置とを備えたノート型パーソナルコンピュータにおいて、パソコン本体部のハウジング内に配置され、CPU(発熱源)が液冷式放熱装置(1)の受熱器(5)の受熱部(11)に熱的に接触させられる。ノート型パーソナルコンピュータの起動時には、ポンプ(15)により冷却液が受熱器(5)の冷却液通路(7)、膨張タンク装置(14)の冷却液通路(17)および冷却液循環路(6)内を循環させられる。CPUから発せられた熱は、上アルミニウム板(2)を経て受熱器(5)の冷却液通路(7)内に配置された偏平チューブ(9)の穴状通路(9a)内を流れる冷却液に伝わる。 そして、冷却液が、冷却液循環路(6)および膨張タンク装置(14)の冷却液通路(17)を通って受熱器(5)の冷却液通路(7)に戻るまでの間に、冷却液の有する熱が上下アルミニウム板(2)(3)を経て外部に放熱され、冷却液が冷却される。このような動作を繰り返してCPUから発せられる熱が放熱される。   The liquid-cooled heat dissipation device (1) described above is, for example, a notebook personal computer including a personal computer main body having a keyboard and a display device provided in the personal computer main body so as to be freely opened and closed. It arrange | positions and CPU (heat_generation | fever source) is made to contact thermally with the heat-receiving part (11) of the heat receiver (5) of a liquid cooling type heat radiating device (1). When the notebook personal computer is started, the pump (15) causes the coolant to flow into the coolant passage (7) of the heat receiver (5), the coolant passage (17) of the expansion tank device (14), and the coolant circulation path (6). It can be circulated inside. The heat generated from the CPU flows through the upper aluminum plate (2) through the hole passage (9a) of the flat tube (9) disposed in the coolant passage (7) of the heat receiver (5). It is transmitted to. The cooling liquid passes through the cooling liquid circulation path (6) and the cooling liquid passage (17) of the expansion tank device (14) and returns to the cooling liquid passage (7) of the heat receiver (5). The heat of the liquid is radiated to the outside through the upper and lower aluminum plates (2) and (3), and the cooling liquid is cooled. Heat generated from the CPU is radiated by repeating such operations.

なお、CPUから発せられる熱量が多い場合には、基板(4)における受熱器(5)から離れた場所に放熱フィンを有する放熱器(図示略)を配置しておき、従来の場合よりは出力が小さくて静粛な冷却ファン(図示略)により放熱器の放熱フィンに風を当てるようにしてもよい。   If the amount of heat generated from the CPU is large, a radiator (not shown) with radiation fins is placed in a place away from the heat receiver (5) in the board (4), and the output is higher than in the conventional case. However, a small and quiet cooling fan (not shown) may be used to blow the radiating fins of the radiator.

冷却液中に気泡状態で含まれる空気は、膨張タンク装置(14)の冷却液通路(17)を通過する際に、タンク設置ベース(16)の連通穴(19)および底板(23)の貫通穴(25)を通ってタンク本体(21)の膨出部(22)内に入り、ここに溜められる。しかも、貫通穴(25)の周囲の邪魔板(26)の働きにより、一旦膨出部(22)内に入った空気は冷却液通路(17)に逆流しにくくなる。したがって、冷却液循環路(6)内の冷却液から空気が排除され、冷却効率が向上する。また、CPUから受けた熱により冷却液が加熱されて熱膨張したとしても、冷却液は膨張タンク(18)のタンク本体(21)内に流入するので、内圧上昇による冷却液循環路(6)の破損が防止される。さらに、膨張タンク装置(14)のタンク本体(21)の膨出部(22)内に余剰の冷却液を入れておけば、冷却液が減少したとしても冷却効率の低下が防止される。   When air contained in the coolant in the form of bubbles passes through the coolant passage (17) of the expansion tank device (14), it penetrates the communication hole (19) and the bottom plate (23) of the tank installation base (16). It passes through the hole (25) and enters the bulging portion (22) of the tank body (21) and is stored here. Moreover, the air that has once entered the bulging portion (22) is unlikely to flow back into the coolant passage (17) by the action of the baffle plate (26) around the through hole (25). Therefore, air is excluded from the coolant in the coolant circulation path (6), and the cooling efficiency is improved. Even if the coolant is heated and thermally expanded by the heat received from the CPU, the coolant flows into the tank body (21) of the expansion tank (18). Is prevented from being damaged. Further, if an excess amount of cooling liquid is placed in the bulging portion (22) of the tank body (21) of the expansion tank device (14), a decrease in cooling efficiency is prevented even if the cooling liquid is reduced.

上述した液冷式放熱装置(1)の製造方法について、図8および図9を参照して説明する。   A method for manufacturing the above-described liquid-cooled heat radiating device (1) will be described with reference to FIGS.

下面にろう材層(31)を有するアルミニウムブレージングシートからなる上アルミニウム板(2)にプレス加工を施して、受熱器(5)のろう材流入防止用膨出部(13)および膨張タンク装置(14)の連通穴(19)を同時に形成する。アルミニウムベア材からなる下アルミニウム板(3)にプレス加工を施して、受熱器(5)の冷却液通路(7)、膨張タンク装置(14)の冷却液通路(17)および冷却液循環路(6)を下方膨出状に同時に形成する。下面にろう材層(33)を有するアルミニウムブレージングシートからなる円形板にプレス加工を施して、膨出部(22)および下方突出部(24)を同時に形成し、タンク本体(21)をつくる。さらに、下面にろう材層(32)を有するアルミニウムブレージングシートからなる底板(23)にプレス加工を施して、貫通穴(25)、邪魔板(26)および開口(27)を形成する。   The upper aluminum plate (2) made of an aluminum brazing sheet having a brazing filler metal layer (31) on the lower surface is subjected to press working, a brazing filler inflow preventing bulging portion (13) and an expansion tank device ( The communication hole (19) of 14) is formed at the same time. The lower aluminum plate (3) made of an aluminum bare material is subjected to press working, the coolant passage (7) of the heat receiver (5), the coolant passage (17) of the expansion tank device (14), and the coolant circulation passage ( 6) is simultaneously formed in a downward bulging shape. A circular plate made of an aluminum brazing sheet having a brazing filler metal layer (33) on the lower surface is pressed to form a bulging portion (22) and a downward projecting portion (24) at the same time, thereby forming a tank body (21). Further, the bottom plate (23) made of an aluminum brazing sheet having a brazing filler metal layer (32) on the lower surface is pressed to form a through hole (25), a baffle plate (26), and an opening (27).

ついで、受熱器(5)の冷却液通路(7)内に、2つのアルミニウム押出形材製偏平チューブ(9)を左右方向に並べて配置する。このとき、偏平チューブ(9)の下面と下方膨出部(22)の底面との間に、偏平チューブ(9)よりも短いシート状ろう材(30)を、その両端が偏平チューブ(9)の両端よりも長さ方向の内側に位置するように配置する。   Next, two flat extruded tubes (9) made of extruded aluminum are arranged in the left-right direction in the coolant passage (7) of the heat receiver (5). At this time, between the lower surface of the flat tube (9) and the bottom surface of the downward bulging portion (22), a sheet-like brazing material (30) shorter than the flat tube (9), both ends of the flat tube (9) It arrange | positions so that it may be located inside a length direction rather than the both ends.

その後、上下アルミニウム板(2)(3)を重ね合わせるとともに底板(23)およびタンク本体(21)を配置する。このとき、偏平チューブ(9)の両端は、ろう材流入防止用膨出部(13)の幅方向の中間部に位置する。そして、上下アルミニウム板(2)(3)どうし、上下アルミニウム板(2)(3)と偏平チューブ(9)、上アルミニウム板(2)と底板(23)、および底板(23)とタンク本体(21)とを同時にろう付する。これらのろう付は、上アルミニウム板(2)のろう材層(31)、シート状ろう材(30)、底板(23)のろう材層(32)およびタンク本体(21)のろう材層(33)を利用して行う。こうして、液冷式放熱装置(1)が製造される。   Thereafter, the upper and lower aluminum plates (2) and (3) are overlapped, and the bottom plate (23) and the tank body (21) are arranged. At this time, both ends of the flat tube (9) are positioned in the intermediate portion in the width direction of the brazing material inflow preventing bulging portion (13). The upper and lower aluminum plates (2) and (3), the upper and lower aluminum plates (2) and (3) and the flat tube (9), the upper aluminum plate (2) and the bottom plate (23), and the bottom plate (23) and the tank body ( 21) and brazing at the same time. These brazings are made of the brazing material layer (31) of the upper aluminum plate (2), the brazing material (30) of the sheet, the brazing material layer (32) of the bottom plate (23) and the brazing material layer of the tank body (21) ( 33). Thus, the liquid cooling type heat radiating device (1) is manufactured.

液冷式放熱装置(1)の製造にあたり、上アルミニウム板(2)に膨出部(13)が形成されていること、および偏平チューブ(9)と下アルミニウム板(3)とが偏平チューブ(9)よりも短くかつ両端が偏平チューブ(9)の両端よりも長さ方向の内側に位置するように配置されたシート状ろう材(30)によりろう付されていることにより、上記ろう付の際に、溶融したろう材が偏平チューブ(9)の穴状通路(9a)内に流入することが防止される。   In the production of the liquid cooling type heat radiating device (1), the upper aluminum plate (2) is formed with a bulging portion (13), and the flat tube (9) and the lower aluminum plate (3) are formed into a flat tube ( 9) and brazed by a sheet-like brazing material (30) arranged so that both ends are located on the inner side in the longitudinal direction than both ends of the flat tube (9). At this time, the molten brazing material is prevented from flowing into the hole-like passage (9a) of the flat tube (9).

上記実施形態においては、膨張タンク装置(14)は、受熱器(5)および冷却液循環路(6)とともに液冷式放熱装置(1)の基板(4)に一体に設けられているが、これに代えて、膨張タンク装置のみを基板(4)とは別個に形成し、膨張タンク装置の冷却液通路の両端に、それぞれ膨張タンク装置とは別体のチューブなどの一端部を接続し、これらのチューブの他端部を基板(4)の冷却液循環路(6)に接続することにより、液冷式放熱装置を形成してもよい。また、膨張タンク装置と、上述した構成または他の適当な構成の受熱器とを別個に形成し、膨張タンク装置の冷却液通路と受熱器の冷却液通路とをたとえば別体のチューブなどで接続することにより、液冷式放熱装置を形成してもよい。   In the above embodiment, the expansion tank device (14) is provided integrally with the substrate (4) of the liquid cooling type heat dissipation device (1) together with the heat receiver (5) and the coolant circulation path (6). Instead of this, only the expansion tank device is formed separately from the substrate (4), and one end of a tube separate from the expansion tank device is connected to both ends of the coolant passage of the expansion tank device, By connecting the other end of these tubes to the coolant circulation path (6) of the substrate (4), a liquid-cooled heat dissipation device may be formed. Further, the expansion tank device and the heat receiver having the above-described configuration or other appropriate configuration are formed separately, and the cooling fluid passage of the expansion tank device and the cooling fluid passage of the heat receiver are connected by, for example, separate tubes. By doing so, a liquid-cooled heat dissipation device may be formed.

また、上記実施形態においては、膨張タンク装置(14)のタンク設置ベース(16)を形成する上アルミニウム板(2)と底板(23)とは底板(23)下面のろう材層(32)を利用してろう付されているが、これに代えて、上アルミニウム板(2)の上面にろう材層を形成するとともに、底板(23)下面にはろう材層を形成せず、上アルミニウム板(2)上面のろう材層を利用して上アルミニウム板(2)と底板(23)とをろう付してもよい。また、タンク本体(21)の外向きフランジ(21a)と底板(23)とはタンク本体(21)下面のろう材層(33)を利用してろう付されているが、これに代えて、底板(23)の上面にろう材層を形成するとともに、タンク本体(21)下面にはろう材層を形成せず、底板(23)上面のろう材層を利用してタンク本体(21)の外向きフランジ(21a)と底板(23)とをろう付してもよい。   In the above embodiment, the upper aluminum plate (2) and the bottom plate (23) forming the tank installation base (16) of the expansion tank device (14) are the brazing material layer (32) on the bottom surface of the bottom plate (23). However, instead of this, a brazing material layer is formed on the upper surface of the upper aluminum plate (2) and a brazing material layer is not formed on the lower surface of the bottom plate (23). (2) The upper aluminum plate (2) and the bottom plate (23) may be brazed using the brazing material layer on the upper surface. Further, the outward flange (21a) and the bottom plate (23) of the tank body (21) are brazed using the brazing material layer (33) on the lower surface of the tank body (21), but instead, A brazing material layer is formed on the upper surface of the bottom plate (23), and a brazing material layer is not formed on the lower surface of the tank body (21). The outward flange (21a) and the bottom plate (23) may be brazed.

この発明による膨張タンク装置を備えた液冷式放熱装置の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the liquid cooling type thermal radiation apparatus provided with the expansion tank apparatus by this invention. 同じく分解斜視図である。It is an exploded perspective view similarly. 図1のIII−III線拡大断面図である。It is the III-III line expanded sectional view of FIG. 図1のIV−IV線拡大断面図である。It is the IV-IV line expanded sectional view of FIG. 図1のV−V線拡大断面図である。It is the VV line expanded sectional view of FIG. タンク設置ベースを垂直状態にした図5相当の断面図である。FIG. 6 is a cross-sectional view corresponding to FIG. 5 in which a tank installation base is in a vertical state. タンク設置ベースを上下逆向きにした図5相当の断面図である。It is sectional drawing equivalent to FIG. 5 which made the tank installation base upside down. 液冷式放熱装置の製造方法示す受熱器の部分の断面図である。It is sectional drawing of the part of the heat receiver which shows the manufacturing method of a liquid cooling type thermal radiation apparatus. 液冷式放熱装置の製造方法を示す膨張タンク装置の部分の断面図である。It is sectional drawing of the part of the expansion tank apparatus which shows the manufacturing method of a liquid cooling type thermal radiation apparatus.

符号の説明Explanation of symbols

(1):液冷式放熱装置
(2):上アルミニウム板(上ベース形成用板)
(3):下アルミニウム板(下ベース形成用板)
(5):受熱器
(6):冷却液循環路
(7):冷却液通路
(12):発熱体(発熱源)
(14):膨張タンク装置
(16):タンク設置ベース
(17):冷却液通路
(18):膨張タンク
(19):連通穴
(21):タンク本体
(21a):外向きフランジ
(22):膨出部
(22b):頂壁
(23):底板
(24):下方突出部
(25):貫通穴
(26):邪魔板
(27):開口
(1): Liquid-cooled heat dissipation device
(2): Upper aluminum plate (upper base plate)
(3): Lower aluminum plate (lower base forming plate)
(5): Heat receiver
(6): Coolant circuit
(7): Coolant passage
(12): Heating element (heating source)
(14): Expansion tank device
(16): Tank installation base
(17): Coolant passage
(18): Expansion tank
(19): Communication hole
(21): Tank body
(21a): outward flange
(22): bulge
(22b): Top wall
(23): Bottom plate
(24): Downward protrusion
(25): Through hole
(26): Baffle plate
(27): Opening

Claims (15)

冷却液通路を有するタンク設置ベースと、タンク設置ベースの上面に設けられた膨張タンクとを備えており、タンク設置ベースが、その上面と冷却液通路とを通じさせる連通穴を有しており、膨張タンクが、上方に膨出しかつ下方に開口した膨出部を有するタンク本体と、タンク本体の下端に接合されかつ膨出部の下端開口を塞ぐとともに、タンク設置ベースの上面に接合された底板とを有しており、膨張タンクの底板における連通穴と対応する部分に、タンク設置ベースの連通穴と通じるように貫通穴が形成され、底板における貫通穴の周縁に、上方に向かって貫通穴の中央部側に傾斜した邪魔板が全周にわたって設けられている膨張タンク装置。 A tank installation base having a coolant passage and an expansion tank provided on the upper surface of the tank installation base are provided, and the tank installation base has a communication hole for allowing the upper surface and the coolant passage to pass through. A tank body having a bulging portion that bulges upward and opens downward, and a bottom plate that is joined to the lower end of the tank body and closes the lower end opening of the bulging portion, and is joined to the upper surface of the tank installation base; A through hole is formed in a portion corresponding to the communication hole in the bottom plate of the expansion tank so as to communicate with the communication hole of the tank installation base. An expansion tank device in which a baffle plate inclined toward the center is provided over the entire circumference. タンク設置ベースが、上下2枚のベース形成用板を積層状に接合することにより形成されており、下ベース形成用板を下方に膨出させることにより上下両ベース形成用板間に冷却液通路が形成され、上ベース形成用板に連通穴があけられている請求項1記載の膨張タンク装置。 The tank installation base is formed by joining two upper and lower base forming plates in a laminated manner, and the lower base forming plate bulges downward to provide a coolant passage between the upper and lower base forming plates. The expansion tank apparatus according to claim 1, wherein a communication hole is formed in the upper base forming plate. 上下両ベース形成用板がそれぞれ金属からなり、上下両ベース形成用板がろう付により接合されている請求項2記載の膨張タンク装置。 The expansion tank apparatus according to claim 2, wherein the upper and lower base forming plates are made of metal, and the upper and lower base forming plates are joined by brazing. 上下両ベース形成用板がそれぞれアルミニウムからなり、上ベース形成用板の下面および下ベース形成用板の上面のうち少なくともいずれか一方に設けられていたろう材層を利用して上下両ベース形成用板がろう付されている請求項2または3記載の膨張タンク装置。 Both the upper and lower base forming plates are each made of aluminum, and the upper and lower base forming plates are formed using the brazing material layer provided on at least one of the lower surface of the upper base forming plate and the upper surface of the lower base forming plate. The expansion tank apparatus according to claim 2 or 3, wherein the expansion tank apparatus is brazed. タンク本体の膨出部の頂壁が平坦であり、頂壁における邪魔板先端に囲まれた開口に臨む部分が下方に突出させられている請求項1〜4のうちのいずれかに記載の膨張タンク装置。 The expansion | swelling in any one of Claims 1-4 with which the top wall of the bulging part of a tank main body is flat, and the part which faces the opening enclosed by the baffle plate front-end | tip is protruded below. Tank equipment. タンク本体および底板がそれぞれ金属からなり、タンク本体における膨出部の周囲の外向きフランジと底板とがろう付されている請求項1〜5のうちのいずれかに記載の膨張タンク装置。 The expansion tank device according to any one of claims 1 to 5, wherein the tank main body and the bottom plate are each made of metal, and the outward flange and the bottom plate around the bulging portion of the tank main body are brazed. タンク本体および底板がそれぞれアルミニウムからなり、タンク本体の下面および底板の上面のうちの少なくともいずれか一方に設けられていたろう材層を利用してタンク本体の外向きフランジと底板とがろう付されている請求項6記載の膨張タンク装置。 The tank body and the bottom plate are each made of aluminum, and the outward flange of the tank body and the bottom plate are brazed using a brazing material layer provided on at least one of the lower surface of the tank body and the upper surface of the bottom plate. The expansion tank apparatus according to claim 6. 底板の下面および上ベース形成用板の上面のうちの少なくともいずれか一方に設けられていたろう材層を利用して底板と上ベース形成用板とがろう付されている請求項4〜7のうちのいずれかに記載の膨張タンク装置。 The bottom plate and the upper base forming plate are brazed using a brazing material layer provided on at least one of the lower surface of the bottom plate and the upper surface of the upper base forming plate. An expansion tank device according to any one of the above. 請求項1記載の膨張タンク装置を製造する方法であって、下方に膨出した冷却液通路を有する金属製下ベース形成用板と、貫通状の連通穴を有する金属製上ベース形成用板とを用意すること、上方に膨出しかつ下方に開口した膨出部を有する金属製タンク本体と、タンク本体の膨出部の下端開口を塞ぐ金属製底板とを用意すること、底板に貫通穴を形成するとともに、底板における貫通穴の周縁に、上方に向かって貫通穴の中央部側に傾斜した邪魔板を全周にわたって形成しておくこと、下ベース形成用板上に、上ベース形成用板を、連通穴が冷却液通路に臨むように重ね合わせること、上ベース形成用板上に、貫通穴内に連通穴が含まれるように底板を重ね合わせるとともに、底板上に、タンク本体を、邪魔板が上方膨出部内に来るように重ね合わせること、上下両ベース形成用板どうし、上ベース形成用板と底板、および底板とタンク本体とを同時にろう付することを含む膨張タンク装置の製造方法。 A method for manufacturing an expansion tank device according to claim 1, wherein a metal lower base forming plate having a coolant passage bulging downward, and a metal upper base forming plate having a penetrating communication hole, Preparing a metal tank body having a bulging portion that bulges upward and opens downward, and a metal bottom plate that closes the lower end opening of the bulging portion of the tank body, and has a through-hole in the bottom plate. Forming a baffle plate that is inclined to the center side of the through-hole toward the upper side at the periphery of the through-hole in the bottom plate, and the upper base-forming plate on the lower base-forming plate. Are stacked so that the communication holes face the coolant passage, and the bottom plate is stacked on the upper base forming plate so that the communication holes are included in the through holes, and the tank body is placed on the bottom plate. So that it comes into the upper bulge Keying, upper and lower base-forming plate to each other, the upper base-forming plate and the bottom plate, and the bottom plate and the method of manufacturing the expansion tank apparatus comprising simultaneously brazing the tank body. 上下両ベース形成用板、底板およびタンク本体をアルミニウムで形成し、上ベース形成用板の下面および下ベース形成用板の上面のうち少なくともいずれか一方にろう材層を設けておくとともに、タンク本体の下面および底板の上面のうちの少なくともいずれか一方にろう材層を設けておき、さらに底板の下面および上ベース形成用板の上面のうちの少なくともいずれか一方にろう材層を設けておき、これらのろう材層を利用して上下両ベース形成用板どうし、上ベース形成用板と底板、および底板とタンク本体とをろう付する請求項9記載の膨張タンク装置の製造方法。 Both the upper and lower base forming plates, the bottom plate, and the tank main body are formed of aluminum, and a brazing material layer is provided on at least one of the lower surface of the upper base forming plate and the upper surface of the lower base forming plate, and the tank main body. A brazing material layer is provided on at least one of the lower surface and the upper surface of the bottom plate, and a brazing material layer is provided on at least one of the lower surface of the bottom plate and the upper surface of the upper base forming plate, 10. The method of manufacturing an expansion tank apparatus according to claim 9, wherein the upper and lower base forming plates, the upper base forming plate and the bottom plate, and the bottom plate and the tank body are brazed using these brazing material layers. 請求項1〜8のうちのいずれかに記載の膨張タンク装置におけるタンク設置ベースの冷却液通路の両端開口に連なる冷却液循環路と、冷却液循環路の途中に設けられた受熱器と、タンク設置ベースの冷却液通路および冷却液循環路内で冷却液を循環させるポンプとを備えている液冷式放熱装置。 The expansion tank apparatus according to any one of claims 1 to 8, wherein a coolant circulation path is connected to both ends of the coolant passage of the tank installation base, a heat receiver provided in the middle of the coolant circulation path, and a tank A liquid-cooling type heat radiating device including a cooling liquid passage on an installation base and a pump for circulating the cooling liquid in the cooling liquid circulation path. 請求項2〜8のうちのいずれかに記載の膨張タンク装置におけるタンク設置ベースの冷却液通路の両端開口に連なる冷却液循環路と、冷却液循環路の途中に設けられた受熱器と、タンク設置ベースの冷却液通路および冷却液循環路内で冷却液を循環させるポンプとを備えており、冷却液循環路の少なくとも一部分が、上下両ベース形成用板の延長部分間に形成されている液冷式放熱装置。 The expansion tank apparatus according to any one of claims 2 to 8, wherein a coolant circulation path is connected to both ends of the coolant passage of the tank installation base, a heat receiver provided in the middle of the coolant circulation path, and a tank A cooling liquid passage on the installation base and a pump for circulating the cooling liquid in the cooling liquid circulation path, and at least a part of the cooling liquid circulation path is formed between the extended portions of the upper and lower base forming plates Cold heat dissipation device. 積層状に接合された2枚の金属板からなる基板に、冷却液通路を有する受熱器、請求項1〜8のうちのいずれかに記載の膨張タンク装置、および受熱器の冷却液通路と膨張タンク装置の冷却液通路とを接続する冷却液循環路が設けられており、膨張タンク装置のタンク設置ベースが上記2枚の金属板からなる液冷式放熱装置。 A heat receiver having a coolant passage on a substrate made of two metal plates joined in a laminated manner, the expansion tank device according to any one of claims 1 to 8, and the coolant passage and expansion of the heat receiver A liquid-cooled heat radiating device provided with a coolant circulation path for connecting a coolant passage of the tank device, and a tank installation base of the expansion tank device comprising the two metal plates. 冷却液循環路および冷却液通路内に封入されている冷却液の量が、膨張タンク装置を垂直状態にした際に、冷却液循環路および冷却液通路内を満たすとともに、膨張タンクの膨出部内の冷却液の液面が膨張タンクの底板における邪魔板先端で囲まれる開口よりも上方に位置し、しかも膨張タンク装置を上下逆向きにした際に、冷却液循環路および冷却液通路内を満たすとともに、膨張タンクの膨出部内の冷却液の液面が膨張タンクの底板における邪魔板先端で囲まれる開口よりも上方に位置するような量である請求項11〜13のうちのいずれかに記載の液冷式放熱装置。 When the expansion tank device is placed in a vertical state, the amount of the cooling liquid sealed in the cooling liquid circulation path and the cooling liquid passage fills the cooling liquid circulation path and the cooling liquid passage, and also in the expansion portion of the expansion tank. When the expansion tank device is turned upside down when the liquid level of the cooling liquid is positioned above the opening surrounded by the baffle plate tip in the bottom plate of the expansion tank, the cooling liquid circulation path and the cooling liquid path are filled. In addition, the amount of the coolant in the bulging portion of the expansion tank is such that the liquid level is positioned above the opening surrounded by the baffle plate tip in the bottom plate of the expansion tank. Liquid cooling type heat dissipation device. キーボードを有する本体部と、本体部に開閉自在に設けられたディスプレイ装置とよりなり、本体部のハウジング内に請求項11〜14のうちのいずれかに記載の液冷式放熱装置が配置されているノート型パーソナルコンピュータ。 It consists of a main-body part which has a keyboard, and the display apparatus provided in the main-body part so that opening and closing is possible, The liquid-cooling type thermal radiation apparatus in any one of Claims 11-14 is arrange | positioned in the housing of a main-body part. Notebook personal computer.
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