JP2004133523A - Film production management system and film management system - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a film production management system capable of easily managing film production. <P>SOLUTION: In the system, a production plan is prepared at first (S101), and in the case of producing an original film based on the production plan, the thickness and defect data of respective places of the film are simultaneously and automatically collected (S103). When slit processing is performed, the collected thickness and defect data are allocated to slit-processed product in accordance with the positions of the slits to decide quality (S107). A bar code label including information such as the quality is produced and attached to a commodity (S109). In the case of performing secondary slit processing, the bar code is read out (S113) and a label based on the bar code is newly prepared and attached to the secondary slit-processed product (S119). <P>COPYRIGHT: (C)2004,JPO

Description

[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a film production management system and a film management system, and more particularly, to a film production management system and a film management system for facilitating identification and management of a film in a film production and distribution process.
[0002]
[Prior art]
Conventionally, in the film business, quality control in film production, slit processing, and shipping has been performed.
[0003]
Patent Document 1 below discloses a shipping destination tracking system for performing tracking from the time a product is received in a warehouse until the product is shipped.
[0004]
[Patent Document 1]
JP 2001-278713 A
[0005]
[Problems to be solved by the invention]
However, the conventional film quality control method has a problem that a great deal of human labor is required.
[0006]
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and has as its object to provide a film production management system and a film management system that can easily perform film management.
[0007]
[Means for Solving the Problems]
According to one aspect of the present invention, in order to achieve the above object, a film production management system for managing the production of a film comprises: And a judging means for judging the quality of the film after the slit processing by reading the contents of the database when the slit processing is performed on the original film of the film.
[0008]
According to the present invention, when a raw material is produced, characteristic data of the film for each position of the raw material is recorded, and when slitting is performed, the quality of the film after slitting is determined based on the recorded characteristic data. Is determined. Thus, it is possible to provide a film production management system that can easily perform film quality control.
[0009]
Preferably, the database automatically records the characteristic data automatically read by the sensor.
[0010]
As described above, if the system is configured to automatically read and record the characteristic data, there is an effect that human labor in film management can be further reduced.
[0011]
Preferably, the film production management system further includes printing means for printing the serial number of the film after slit processing and the management barcode as labels.
[0012]
By printing the serial number and the management barcode as labels in this manner, the film can be more easily managed.
[0013]
Preferably, the barcode records the date of production of the film as data.
By recording the production date of the film on the barcode in this manner, it is possible to easily manage the elapsed time from the production of the film.
[0014]
Preferably, the film production management system associates the barcode with the quality of the film specified by the barcode.
[0015]
In this way, by associating the barcode with the quality of the film specified by the barcode, it is possible to more easily manage the quality of the film.
[0016]
According to another aspect of the present invention, there is provided a film production management system for managing production of a film, comprising: reading means for reading a barcode attached to an original film of the film; and a film on which a barcode is read by the reading means. And a printing means for printing a new barcode as a label based on the content of the read barcode and the content of the processing.
[0017]
According to the present invention, when the raw material is processed, the barcode attached to the raw material of the film is read, and a new barcode is printed based on the content and the content of the processing. Thus, since the management of the production of the film is performed via the barcode, there is an effect that the human labor in the management of the film can be reduced.
[0018]
Preferably, the barcode records the date of production of the film as data.
In this way, by recording the date of production of the film on the barcode, it is possible to easily manage the elapsed time from the production of the film.
[0019]
According to still another aspect of the present invention, a film management system is provided for a film stored in a warehouse, the database recording a code of undetermined quality, and a film shipped from the warehouse. Reading means for reading a bar code, comparison means for comparing the bar code read by the reading means with the code recorded in the database, and a film of undetermined quality is likely to be shipped based on the comparison result of the comparison means. Output means for outputting an error when the error occurs.
[0020]
According to the present invention, the code of the film of undetermined quality is recorded, and the film of undetermined quality is likely to be shipped based on the comparison result between the code and the bar code attached to the film shipped from the warehouse. An error is output when the value becomes. This makes it possible to provide a film management system that can easily prevent shipment of undetermined quality films.
[0021]
BEST MODE FOR CARRYING OUT THE INVENTION
[Overview of Film Production Management System]
FIG. 1 is a diagram showing a configuration of a film production management system according to one of the embodiments of the present invention.
[0022]
Referring to FIG. 1, film production management system 1 includes headquarters system 100, production factory system 200, slit processing factory system 300, and warehouse management system 400. In the figure, the flow of the film (product) is indicated by an arrow, and the solid line indicates a communication line using electricity or light.
[0023]
The headquarters system 100, the production factory system 200, the slit processing factory system 300, and the warehouse management system 400 each include a storage device configuring a database, a computer including a CPU, a ROM, a RAM, and the like, an input device connected thereto, a display, It is composed of a printer and hardware such as a network card.
[0024]
Further, as shown in FIG. 2, the film production management system 1 functionally includes a film quality rating system 50 for rating the film to be produced, and a quality management system for managing the quality of the film. 60, a label printing system 70 for printing labels including barcodes, and a warehouse management system 80 for managing films in the warehouse.
[0025]
In a production factory in which the production factory system 200 of FIG. 1 is introduced, production of a raw film is performed. At this time, the thickness of the film according to the film position is automatically measured simultaneously with the production of the raw film, and the position where the defect (dirt, etc.) of the film exists is recorded (recording of characteristic data for each position) ).
[0026]
The thickness and defect data obtained by the production factory system 200 are sent to the headquarters system 100 via a communication line and recorded in a database in the headquarters system 100.
[0027]
The raw film of the film is sent to a slit processing factory in which the slit processing factory system 300 is introduced, and slit (cut) processing (primary slit).
[0028]
At this time, based on the data stored in the database of the headquarters system 100, where the thickness and the defect exist in accordance with the position of the film source, and the position in the film source obtained by slitting, The quality (class) of the film after the slit processing is automatically determined.
[0029]
For the product subjected to the primary slit processing, a secondary slit is further performed as necessary. The product after the primary slit processing or the product after the secondary slit processing is sent to the warehouse where the warehouse management system 400 is installed, managed there, and shipped to the customers 500a and 500b as needed.
[0030]
Note that orders from the customers 500a and 500b are sent to the headquarters system 100 via transmission means indicated by dotted lines in FIG. This transmission means can use electronic mail, telephone, facsimile, the Internet, mail, and the like.
[0031]
When the production of the raw film of the film and the primary slitting process are performed, the date of manufacture of the film, a numerical value indicating the order of production on that day, the machine number (processing machine) number, etc. A label including the recorded serial number and a barcode including the management information is printed, and is attached to the product.
[0032]
When the secondary slit processing is performed, the bar code of the label attached to the product before processing is read by a bar code reader, and a new bar code is created and printed based on the data, and the new bar code is formed. Affixed to processed products.
[0033]
In the warehouse, products are managed by barcodes to prevent erroneous shipments.
[0034]
FIG. 3 is a flowchart showing the process of film production and distribution. Referring to the figure, a film production plan is created in headquarters system 100 in step S101. In step S103, the production factory system 200 receives a production plan from the headquarters system 100, and performs production of an original film based on the plan. At this time, the sensor automatically collects data on the thickness of each portion of the film, the type of defect, and the position where the defect exists.
[0035]
In step S105, a primary slit is performed on the raw material at the slit processing factory.
[0036]
In step S107, based on the thickness and defect data collected in step S103, the quality of the product after the primary slit processing is determined by considering the site where the slit has been made.
[0037]
In step S109, a label on which the serial number and the management barcode are printed is produced and attached to the product after the primary slit processing.
[0038]
Next, the product to which the label is attached in step S111 is packed, stored in a warehouse, and then shipped. Here, if there is demand for the product after the primary slit processing, the product stored in the warehouse in step S111 is directly sent to the customers 500a and 500b.
[0039]
When the secondary slit processing is performed on the product after the primary slit processing, the processing from step S113 is performed. In step S113, the barcode attached to the product after the primary slit processing (here, the raw material before the secondary slit processing) is read. In step S115, secondary slit processing is performed on the raw material. In step S117, the quality of the product after the secondary slit processing is determined (here, only the winding quality is determined). In step S119, a new barcode label is created based on the barcode read in step S113 and the contents of the processing, and attached to the product after the secondary slit processing.
[0040]
In step S121, the product after the secondary slit processing is packed, stored, and shipped.
[0041]
4 to 6 are views for explaining the steps of slit processing.
A film roll (raw material) having a shape as shown in FIG. 4 is manufactured in a production factory and subjected to primary slit processing in a slit processing factory, so that the raw material is divided into a plurality of channels. As required, the product after the primary slit processing is shipped to the customer, or the secondary slit processing as shown in FIG. 5 is performed on the product after the primary slit processing as necessary.
[0042]
Referring to FIG. 5, the wound film is cut in the width direction and / or the flow direction in the secondary slit, and the cut film is used as a new film roll. Here, the position of the film in the width direction is indicated by numbers (1) and (2), and the position of the film in the flow direction is indicated by numbers I, II,.
[0043]
As shown in FIG. 6, data on the position of the defect (dirt) S on the film before the secondary slit processing and the data on the position and the thickness of the primary slit processing shown in FIG. Since the data is recorded in the database at the previous stage, the quality of the film after the slit processing is determined based on the recorded position in consideration of the position of the film after the slit processing.
[0044]
In other words, at the time of the secondary slit processing, by referring to the database, it is possible to read out how much defect is present at the position of the cut film and how much thickness it has, and this data is read. Based on this, the quality of the film after slit processing is automatically determined.
[0045]
Thereby, in the present embodiment, from the production of the raw material to the slit processing, it is possible to automatically manage the thickness and the like according to the position of the dirt and the position of the film, and automatically control the quality of the product. It can be inspected and managed.
[0046]
The production number created in step S109 in FIG. 3 is created in two cases, (1) when production is performed at a production factory and (2) when production is performed at a processing plant.
[0047]
When production is performed at a production factory, the production number is created based on the production year, production month, production date, the number of the product produced on that day, the machine identification number, and the channel number. . In the case of a processing plant, the manufacturing number is the processing plant number, processing date, processing month, processing year, machine identification number, processing No. , Product No. (Length direction), product No. (Width direction).
[0048]
The barcode printed in step S109 in FIG. 3 includes a film number, a film name, a film code, a film thickness, a film width, a film inspection length, an actual film length, an inner winding, an outer winding, an adhesive name, and an adhesive. Code, film category, film detail category, date of manufacture, grade, manufacturer grade, defect detection position (m from the tip), total defect count, expiration date, retesting status, retesting reason, parent lot number, delivery Lot position, defective lot position, number of seams (total), seam position (m from the tip), manufacturer name, manufacturer code, factory name, factory code, line (machine) number, contract number, order number, etc. Including.
[0049]
[Configuration of Film Quality Rating System 50]
FIG. 7 is a diagram showing a configuration of a film quality rating system 50 included in the film production management system. Referring to the drawing, the film quality rating system inputs a sensor S1 for measuring film thickness data at each part during the production of a raw material, a sensor S2 for collecting film defect data, and a roll winding signal. It comprises a sensor S3, a quality rating database D1, and a selection criteria database D2.
[0050]
The sensors S1 and S2 collect film thickness data and defect data on-line in real time, respectively. Further, based on the winding signal input from the sensor S3, thickness and defect data are stored in the quality rating database D1 as data on a roll basis.
[0051]
The selection criterion database D2 records a selection criterion of the film based on the thickness and the defect in advance.
[0052]
The production plan P1 is registered in the quality rating database D1 from the headquarters system 100, and the data based on the thickness data, the defect data, and the winding signal of the product indicated in the production plan are stored in the quality rating database D1. When the slit processing based on the production plan P1 is performed, the quality of the product after the slit processing is rated based on the site of the slit processing and the like, and is output as data. That is, the data of the thickness and the defect based on the position of the film of the raw material are divided based on the slit instruction and collated with the selection criterion in the selection criterion database D2 to perform the quality grading operation. This rating result is stored and managed in the quality rating database D1 as product information.
[0053]
It should be noted that the final determination of quality may be artificially input from an input device such as a keyboard, and the automatic determination by a machine may be used as support for artificial determination.
[0054]
[Configuration of Quality Management System 60]
FIG. 8 is a block diagram showing a configuration of a quality management system included in the film production management system.
[0055]
Referring to the figure, this system manages quality standards and shipping standards for each product brand. In the inspection item determination rule database D4, rules for determining inspection items are registered in advance. Further, the database D5 registers management standards, shipping standards and quality standards in advance. The quality management database D3 inputs inspection result data from the input unit S4. The result of this inspection may be automatically taken in. When the sample information is input from the operation management information P2, the inspection items and the measured values of the sample are read from the quality management database D3, and the quality is determined.
[0056]
[Configuration of Label Printing System 70]
FIG. 9 is a diagram showing a hardware configuration of a label printing system 70 included in the film production management system 1. Referring to the figure, a label printing system 70 includes a production planning system 201 including a computer device, a label printing server 203 that manages data for printing a label, and a product shape (film roll height (product height). ) And a diameter (product thickness and winding length), a shape measuring device 205 for printing a label with a barcode, a label printer 207, and a barcode reader 209 for labeling. And a labeling robot 211.
[0057]
FIG. 10 is a diagram illustrating a configuration of software included in the label printing system. Referring to the figure, the software is largely divided into a label print processing unit and a label sticking processing unit. In the label print processing unit, a production plan reading unit 101 for reading a production plan, a raw data reading unit 103 for reading raw data, a data input / change unit 105 for inputting and changing data, a label data And a label printing unit 107 for printing labels based on the label data.
[0058]
On the other hand, in the label sticking processing section, a label data reading section 109 for reading labels by the barcode reader 209, a database D6 for storing the read label data, and a product shape measurement for measuring the product shape by the shape measuring instrument 205. Unit 111, a database D7 for recording the measured shape as actual measurement data, a data collation / judgment unit 113 for collating and judging data based on the contents of the databases D6 and D7, and an output of the data collation / judgment unit 113 The labeling robot 211 includes a label sticking unit 115 that sticks a label based on the data, and an error processing unit 117 that performs an error process based on the result of data collation / determination.
[0059]
FIG. 11 is a flowchart showing the processing of the label printing system.
Referring to the figure, it is determined in step S101 whether there is production plan data of a product to which a label is to be attached, and if so, in step S103, it is determined whether the production is within the plan.
[0060]
If YES, a data designation of which data is to be printed is accepted in step S105, and label printing is performed in step S107.
[0061]
It is determined in step S109 whether or not the shape of the product can be measured. If YES, the shape is measured in step S111. If the content of the label matches the measured value in step S113, step S115 Then, the label is attached using the labeling robot 211.
[0062]
On the other hand, if the content of the label does not match the measured value in step S113, error processing is performed in step S117.
[0063]
If the shape of the product cannot be measured in step S109, the label is checked in step S119, and the label is attached in step S121.
[0064]
If NO (addition of production) in step S103, the original data is specified in step S123, and the data is changed in step S125. In step S127, the label is printed. After the label is confirmed in step S129, the label is attached in step S131.
[0065]
If there is no production plan data in step S101, it is determined in step S133 whether a label is attached to the processed product. If YES, in step S135, data of the original web before processing is read (reading of a barcode), and in step S137, the read data is changed based on the processing content and the like. Label printing is performed in step S139, and after label confirmation in step S141, label attachment is performed in step S143.
[0066]
If NO in step S133, batch input of data to be labeled is performed in step S145, and data confirmation is performed in step S147. Label printing is performed in step S149, and after label confirmation in step S151, label attachment is performed in step S153.
[0067]
The label printing system described above has the following features.
First, since it can be connected to a production planning system, labels can be automatically produced without manually inputting label data. When the shape of a product can be measured by a shape measuring device, a label can be produced by comparing actual measurement data with label data.
[0068]
In addition, when adding production, labels can be produced based on the original production schedule data, and when producing processed products, etc., data can be produced based on the data read from the barcode on the raw label. To produce a label.
[0069]
The printing of the label when performing the secondary slit processing may be performed according to the processing shown in FIG.
[0070]
FIG. 12 is a flowchart showing label printing processing in the secondary slit processing.
[0071]
Referring to the figure, in step S201, a secondary slit processing instruction is fetched online. In step S203, bar code data of the original is read using a bar code reader.
[0072]
In step S205, information (width, winding length, etc.) of the product after the slit is input, and in step S207, the input data and the instruction are collated. Here, if the collation results are different, the input is performed again in step S205.
[0073]
If the collation results match, in step S209, new management information (the product number of the raw sheet plus the secondary slit information) is added to the product after the slit processing. In step S211, a product label in which product name information (brand information) and management information are converted into a bar code is printed.
[0074]
[Configuration of Warehouse Management System 80]
FIG. 13 is a diagram illustrating a hardware configuration of the warehouse management system. Referring to the figure, the warehouse management system includes a business online system 301 including a computer device, a server device 303, a page printer 305, a client terminal 307, a wireless modem 309, and a wireless modem 309. And a wireless mobile device (including a barcode reader) 311 for performing communication.
[0075]
FIG. 14 is a block diagram illustrating a software configuration of the warehouse management system.
The software mainly includes software on the wireless mobile device 311 side and software on the server 303 and the client terminal 307 side.
[0076]
The wireless mobile device 311 includes a received product barcode reading unit 401, a location barcode reading unit 403, a shipping instruction barcode reading unit 405, a shipping product barcode reading unit 407, a shipping product determining unit 409, and data transmission / reception. A part 411 and databases D8 to D11 for recording data of temporary storage data, temporary shipping data, shipping instructions, and data of prohibited products.
[0077]
In the software on the server and the client terminal side, a data transmitting / receiving unit 503 for communicating with a wireless mobile device, an inventory processing unit 501, various data search / display units 505, a picking list printing unit 507, an inventory allocation unit Unit 509, a shipping instruction receiving / printing unit 511, a shipping prohibition processing unit 513, and databases D12 to D17 for recording receipt history, stock, shipping history, shipping instructions, shipping prohibited items, and picking data. I have.
[0078]
FIG. 15 is a flowchart showing a process for entering a product into a warehouse.
Referring to the figure, a barcode of a stored product is read in step S301, and the product is stored in step S303. In step S305, the location barcode assigned to the place where the product is to be placed is read, and in step S307 inventory is calculated.
[0079]
FIG. 16 is a flowchart showing a process in the shipping process of the warehouse management system.
[0080]
Referring to the figure, when a shipping instruction is received from headquarters system 100 in step S401, an instruction book is printed to an employee based on the shipping instruction in step S403. In step S405, stock allocation processing (described later) is performed, and in step S407, a picking list is printed.
[0081]
In step S409, the product is unloaded, and in step S411, a shipping check (described later) is performed.
[0082]
If the result of the shipment check is abnormal in step S413, the process returns to step S409, and if normal, the product is shipped in step S415.
[0083]
In step S417, the shipping history is stored, and in step S419, a stock withdrawal process is performed.
[0084]
FIG. 17 is a flowchart showing the contents of the stock allocation processing (S405) of FIG.
[0085]
Referring to the figure, the same product as the shipping instruction is searched from the stock in step S501, and the products that can be shipped are narrowed down in step S503. In step S505, a product with an old manufacturing date is extracted from the products within the quality assurance period, and stored in step S507 as a picking result.
[0086]
FIG. 18 is a flowchart showing the contents of the shipping check process (S411) in FIG. Referring to the figure, in step S601, a code of a shipping instruction is read, and in step S603, a barcode of a product to be actually shipped is read.
[0087]
If the data match in step S605, it is determined in step S607 whether the product can be shipped. If YES, the process ends normally, and if NO in either step S605 or S607, the process ends abnormally.
[0088]
In step S607 in FIG. 18, for example, it is checked whether the product to be shipped is a product within the quality guarantee period or a product of undetermined quality.
[0089]
Such a warehouse management system has the following effects.
By inputting shipping instructions and the like via a computer network and entering and leaving data and location data by reading bar codes, manual input of various data can be eliminated, and troubles due to input errors can be eliminated.
[0090]
In addition, since barcodes are read and managed at the time of stocking, it is possible to manage the location in units of single items. In addition, an abnormal quality product can be designated as a shipment banned product on a unit basis.
[0091]
In addition, since shipping allocation is performed on the date of manufacture included in the barcode data read at the time of storage, products within the quality assurance period can be surely shipped. Furthermore, at the time of shipment, the code of the shipping instruction is compared with the barcodes attached to the labels of all items to be shipped, and the shipping destination, shipping items, shipping quantity, etc. are compared to prevent incorrect shipment or outflow of prohibited products. Can be prevented.
[0092]
Furthermore, if the past shipping history is stored as history data in units of single item, there is an effect that after-sales can be accurately performed, for example, it is possible to respond to inquiries from customers and quickly collect products of quality concern.
[0093]
Further, since all on-site operations such as loading and unloading of products, moving of locations, and inspection of shipment can be performed by wireless mobile devices, real-time data and high reliability of data can be guaranteed.
[0094]
[Effects in Embodiment]
The film production management system in the above embodiment has the following features.
[0095]
[Characteristic 1] From which raw material of which factory the film after the slit processing is produced, which machine (processing machine) is used, it is easily understood. In addition, it is possible to easily know from which part of the raw sheet the piece was cut.
[0096]
In other words, the production roll is given a production date that records the production date, the number of the production roll that was produced on that day, the machine that was produced, and the channel number. You. In addition to the information of the serial number, a bar code recording a lot (LOT) for determining a group is attached to a film that takes a predetermined number of days to determine the quality.
[0097]
When the slitting is performed on the raw material, the barcode of the raw material is read, and a code for identifying the factory and a number for identifying the machine that has performed the slitting are included in the barcode data. Then, the position in the width direction with respect to the raw material of the film after the slit processing and the position in the flow direction are added, and a new bar code is printed on the label. The printed label is attached to the film roll after slit processing.
[0098]
By examining the barcode of the film roll after slit processing, information on the raw material of the film roll, information on the factory and machine that was processed, and information on which part of the raw material was cut out And you can know.
[0099]
[Feature 2] The quality (grade) of the film after slit processing can be automatically controlled.
[0100]
That is, when a raw material is produced, information on which position of the film has a defect (dirt, etc.) is checked by the sensor, and the position and the thickness of the film are checked by the sensor. .
[0101]
Thereby, the defect and thickness of the film are managed by the coordinates of the film. When slitting is performed, the defect and thickness existing in the film are examined from the position in the width direction of the film and the position in the flow direction, and the quality is automatically determined based on the defect and thickness.
[0102]
The name, thickness, width, length, and tailoring data, including quality, are bar-coded and printed as labels. Since this is attached to the film roll after the slit processing, the quality and the like of the film can be easily managed.
[0103]
[Characteristic 3] It is possible to ship products from a warehouse in order from products manufactured earlier.
[0104]
That is, conventionally, merchandise management such as shipping in the order of placing in a warehouse has been performed (first-in first-out), and it has been difficult to ship from the oldest one based on the date of manufacture. In, products can be managed on the date of manufacture by using a barcode, so that it is possible to ship products in order from the oldest product (first-in first-out).
[0105]
[Feature 4] It is possible to prevent shipment of undetermined quality products.
Some films have undetermined quality unless several days (about two weeks) have elapsed after production. Such products need to be stored in warehouses and prevented from being shipped out indefinitely.
[0106]
In this system, groups of film rolls of undetermined quality are managed by lots, bar codes of products to be shipped are read, and an error is output when the lot is of undetermined quality. . As a result, it is possible to prevent products of undetermined quality from being erroneously shipped.
[0107]
[Others]
Further, according to the present embodiment, the following effects can be obtained.
[0108]
(1) When the presence of abnormal quality products is confirmed, it is possible to prevent them from being immediately shipped by the system of the headquarters, and the quality control of the shipping business can be strengthened.
[0109]
(2) Since a barcode is assigned to a product, the traceability of the product can be improved, and even if an abnormal quality product reaches a customer, it can be promptly collected.
[0110]
(3) Labor saving can be achieved by standardization and automation of label production and warehouse operations.
[0111]
(4) It is possible to prevent the generation of long-term staying products by allocating shipments in the order of production date.
[0112]
(5) By linking with other systems such as a production management system, production information, processing information, logistics information, and customer information (such as inquiries) can all be related to each other using the production management number as a key. Information after-sales follow-up and information feedback to each business process such as sales, procurement, development and production.
[0113]
Further, by centrally managing information in the production factory, the slit processing factory, and the warehouse, the business can be strengthened. In addition, when information is disclosed using the Internet or the like, it is possible to improve services for customers.
[0114]
The embodiments disclosed this time are to be considered in all respects as illustrative and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
[Brief description of the drawings]
FIG. 1 is a diagram showing a configuration of a film production management system according to one embodiment of the present invention.
FIG. 2 is a diagram functionally showing the configuration of a film production management system.
FIG. 3 is a flowchart showing a process of film production and distribution.
FIG. 4 is a diagram for explaining a primary slit process.
FIG. 5 is a view for explaining secondary slit processing.
FIG. 6 is a view showing information of a raw material recorded in a database.
FIG. 7 is a diagram showing a configuration of a quality rating system.
FIG. 8 is a diagram showing a configuration of a quality management system.
FIG. 9 is a diagram illustrating a hardware configuration of a label printing system.
FIG. 10 is a diagram illustrating a software configuration of the label printing system.
FIG. 11 is a flowchart illustrating processing of the label printing system.
FIG. 12 is a flowchart illustrating another specific example of the processing of the label printing system.
FIG. 13 is a diagram illustrating a hardware configuration of a warehouse management system.
FIG. 14 is a diagram showing a software configuration of a warehouse management system.
FIG. 15 is a flowchart showing a warehousing process in the warehouse management system.
FIG. 16 is a flowchart showing a shipping process in the warehouse management system.
17 is a flowchart showing the contents of a stock allocation process (S405) in FIG.
FIG. 18 is a flowchart showing the contents of a shipping check process (S411) of FIG.
[Explanation of symbols]
1 Film Production Management System, 50 Film Quality Rating System, 60 Quality Management System, 70 Label Printing System, 80 Warehouse Management System, 100 Headquarters System, 101 Production Planning Reading Unit, 103 Raw Material Data Reading Unit, 105 Data Input / Change Unit , 107 label printing section, 109 label data reading section, 111 product shape measuring section, 113 data collation / determination section, 115 label pasting section, 117 error processing section, 200 production factory system, 201 production planning system, 203 label printing server, 205 shape measuring instrument, 207 label printer, 209 barcode reader, 211 labeling robot, 300 slit processing factory system, 301 business online system, 303 server, 305 page printer, 307 client terminal, 309 none Line modem, 311 wireless mobile device, 400 warehouse management system, 401 incoming barcode reading unit, 403 location barcode reading unit, 405 shipping instruction barcode reading unit, 407 shipping barcode reading unit, 409 shipping product determination unit, 411 data transmission / reception unit, 500a, 500b customer, 501 inventory processing unit, 503 data transmission / reception unit, 505 various data search and display unit, 507 picking list printing unit, 509 inventory allocation unit, 511 shipping instruction reception / printing unit, 513 shipping prohibition processing Department, D1-D17 database.

Claims (8)

A film production management system for managing film production,
A database for recording film characteristic data for each position of the film when the film is produced,
A film production management system comprising: a determination unit configured to read the contents of the database when performing slit processing on the original film of the film to determine the quality of the film after slit processing. The film production management system according to claim 1, wherein the database automatically records characteristic data automatically read by a sensor. 3. The film production management system according to claim 1, further comprising a printing unit configured to print the serial number of the film after slit processing and a management barcode as labels. 4. The film production management system according to claim 3, wherein the bar code records a date of production of the film as data. The film production management system according to claim 3, wherein the barcode is associated with a film quality specified by the barcode. A film production management system for managing film production,
Reading means for reading a barcode attached to a raw film of film,
Processing means for processing the raw material of the film from which the bar code has been read by the reading means;
A printing means for printing a new barcode as a label based on the read content of the barcode and the content of the processing. The film production management system according to claim 6, wherein the bar code records a production date of the film as data. A database for recording codes of films stored in warehouses and of undetermined quality;
Reading means for reading a barcode attached to a film shipped from a warehouse;
A bar code read by the reading means, and a comparing means for comparing the code recorded in the database,
An output unit that outputs an error when a film of undetermined quality is about to be shipped based on the comparison result of the comparison unit.

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