JP2004042479A - Nozzle mechanism of injection-molding machine - Google Patents

Nozzle mechanism of injection-molding machine Download PDF

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Publication number
JP2004042479A
JP2004042479A JP2002203763A JP2002203763A JP2004042479A JP 2004042479 A JP2004042479 A JP 2004042479A JP 2002203763 A JP2002203763 A JP 2002203763A JP 2002203763 A JP2002203763 A JP 2002203763A JP 2004042479 A JP2004042479 A JP 2004042479A
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Japan
Prior art keywords
nozzle
nozzle head
head
valve body
check pin
Prior art date
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Granted
Application number
JP2002203763A
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Japanese (ja)
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JP3889680B2 (en
Inventor
Masashi Momotani
百谷 真史
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Piolax Inc
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Piolax Inc
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Priority to JP2002203763A priority Critical patent/JP3889680B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a nozzle mechanism of an injection-molding machine for which a material change can be easily performed. <P>SOLUTION: This nozzle mechanism is equipped with a nozzle main body 3 which is attached to a cylinder head 2 side. The nozzle main body has a nozzle head 4 which is located at the internal front end part, and retracts when coming into contact with a die, a check pin 5 which is fixed to the internal rear end part, a valve body 6 which is longitudinally movably arranged at an internal intermediate part between the check pin and the nozzle head, a coil spring 7 which is provided between the valve body and the nozzle head and urges both of them in separating directions, and a nozzle head cover 8 which restricts the advancing position of the nozzle head. At the time of a material change, when the distal end of the check pin comes into contact with the valve port 6a of the valve body, and a sealed surface is formed, the valve body is pressed by a resin pressure and moves in the nozzle main body to the nozzle head direction, and the sealed surface with the check pin is opened. Thus, a resin channel is automatically ensured, and a molten resin can be made to flow out from the tip of the nozzle head. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、プラスチックの射出成形機におけるノズル機構の改良に関するものである。
【0002】
【従来の技術】
従来のこの種ノズル機構として、例えば、特公昭44−25233号公報に示すものが存する。
該従来のノズル機構は、具体的には図示しないが、加熱シリンダー側に固着されるシリンダーヘッドと、該シリンダーヘッドに進退動可能に支持されるノズルと、該ノズルを前進方向に付勢するばね手段とを備え、ノズルにシリンダーヘッドの材料溜りと連通する斜孔を開設して、通常は、ノズルがばね手段で前進方向に付勢されることにより、その斜孔と材料溜りとの連通を遮断し、逆に、加熱シリンダーの移動を伴ってノズルの先端部が金型側に当接すると、ノズルがばね手段の付勢圧に抗して後退することにより、その斜孔と材料溜りとが連通する構成となっている。
【0003】
そして、実施の射出成形に際しては、加熱シリンダーの移動を伴ってノズルの先端部が金型側に当接して、その斜孔と材料溜りとが連通すると、溶融樹脂は材料溜りから斜孔を通りノズル孔の先から金型内に射出され、射出が完了して、加熱シリンダーが元の位置まで戻ると、再び、ノズルがばね手段の付勢力で前進して、斜孔と材料溜りとの連通が遮断されることとなる。
【0004】
【発明が解決しようとする課題】
然し乍ら、従来のノズル機構にあっては、射出時以外では、上記したノズル側の斜孔とシリンダーヘッド側の材料溜りとが連通しないので、材料替えを行なおうとする場合には、ノズルをばね手段の付勢力に抗して強制的に後退させ、斜孔と材料溜りとを連通させて、樹脂流路を確保するか、或いは、ノズル自体を取り外す以外方法はない。従って、従来のノズル機構においては、特に、材料替えに際して、作業が徒に大変となることは否めなかった。
【0005】
【課題を解決するための手段】
本発明は、斯かる従来のノズル機構が抱える課題を有効に解決するために開発されたもので、シリンダーヘッド側に取り付けられるノズル本体を備え、該ノズル本体は、その内部前端部に位置して金型に当接すると後退するノズルヘッドと、内部後端部に固定されるチェックピンと、該チェックピンとノズルヘッドの間の内部中間部に進退動可能に配される弁体と、該弁体とノズルヘッドとの間に設けられて両者を離間する方向に付勢するコイルスプリングと、ノズルヘッドの前進位置を規制するノズルヘッドカバーとを有し、上記弁体がコイルスプリングで押させて、その弁口にチェックピンの先端部が当接してシール面を形成する構成を採用した。
【0006】
依って、本発明にあって、材料替えの時には、コイルスプリングの付勢力を受けている弁体が、樹脂圧に押されてノズル本体内をノズルヘッド方向に移動して、チェックピンとのシール面を開放するので、これにより、樹脂流路が自動的に確保されて、溶融樹脂をノズルヘッドの先から流出させることが可能となる。従って、従来の如く、ノズルを強制的に後退させたり、或いは、ノズル自体をシリンダーヘッドから取り外す必要が全くなくなるので、材料替え作業が頗る簡単に行なわれることとなる。
【0007】
【発明の実施の形態】
以下、本発明を図示する好適な実施の形態に基づいて詳述すれば、該実施の形態に係るノズル機構は、図示する如く、加熱シリンダー1に固着されたシリンダーヘッド2に取り付けられる筒状のノズル本体3を備え、該ノズル本体3は、その内部前端部に位置して金型に当接すると後退するノズルヘッド4と、内部後端部に固定されるチェックピン5と、該チェックピン5とノズルヘッド4の間の内部中間部に進退動可能に配されるカラー状の弁体6と、該弁体6とノズルヘッド4との間に設けられて両者4・6を離間する方向に付勢するコイルスプリング7と、ノズルヘッド4の前進位置を規制するノズルベッドカバー8とを有する構成となっている。
【0008】
そして、上記ノズルヘッド4は、コイルスプリング7の一方の受け座を形成する後端側を若干大径となして、該大径部をノズルベッドカバー8に当接させることにより、その前進位置を規制し、金型(図示せず)のスプルーブッシュ9に当接した場合には、ノズル本体3内でδ分だけ後退できるように設定されている。
【0009】
又、弁体6は、コイルスプリング7の他方の受け座を形成する後端側に弁口6aを開設して、該弁体6の弁口6aに上記チェックピン5の先端部を当接させることにより、弁体6の弁口6aとチェックピン5の先端部間にシール面を形成できるように設定されている。尚、図中、10は、ノズル本体3とシリンダーヘッド2の取り付け個所に設けられるシール材である。
【0010】
依って、本実施の形態に係るノズル機構の下で、射出時は、加熱シリンダー1の移動を伴って、ノズルヘッド4の先端部が金型側のスプルーブッシュ9に当接すると、ノズルヘッド4がコイルスプリング7の付勢力に抗してδ分だけノズル本体3内で後退することとなるが、斯かる状態にあっては、シリンダーヘッド2側の材料溜りの溶融樹脂圧がコイルスプリング7の付勢圧に打ち勝つので、図1に示す如く、弁体6がコイルスプリング7の付勢力に抗してノズルヘッド4方向に押しやられて、チェックピン5の先端部との間に形成されるシール面を開放する。従って、これにより、樹脂流路が確保されることとなるので、溶融樹脂は弁体6の内部を通ってノズルヘッド4のノズル孔4aから金型内に射出されることとなる。
【0011】
そして、射出が完了して、加熱シリンダー1が元の位置まで戻った計量時は、図2に示す如く、今度は、ノズルヘッド4がコイルスプリング7の付勢力で規制された前進位置に押しやられると同時に、弁体6もコイルスプリング7の付勢力でチェックピン5方向に押しやられて、自身の弁口6aをチェックピン5の先端部に当接して、樹脂流路を完全に遮断する。
【0012】
尚、この場合には、ノズルヘッド4がδ分だけ前進する作動領域が設定されているので、ノズル本体3の内径をDとした場合には、ノズル本体3の前端部側の内容積がπD/4×δ分だけアップして、ノズル本体3の前端部側の内圧をダウンさせて、熱膨張分の樹脂を吸収することが可能となるので、ノズルヘッド4側からの樹脂漏れも有効に防止できる。
【0013】
又、材料替え時は、図3に示す如く、計量時と同様に、ノズルヘッド4自体はコイルスプリング7の付勢力で規制された前進位置に押しやられることとなるが、射出時と同様に、シリンダーヘッド2側の材料溜りの溶融樹脂圧がコイルスプリング7の付勢圧に打ち勝つので、やはり、弁体6がコイルスプリング7の付勢力に抗してノズルヘッド4方向に押しやられて、チェックピン5の先端部との間に形成されるシール面を開放する。
【0014】
従って、これにより、樹脂流路が確保されることとなるので、溶融樹脂は弁体6の内部を通ってノズルヘッド4のノズル孔4aから外部に自動的に流出されて、新しい樹脂が加熱シリンダー1内に流入することとなる。この結果、本実施の形態にあっては、従来の如く、ノズルを強制的に後退させたり、或いは、ノズル自体をシリンダーヘッドから取り外す必要が全くなくなるので、材料替え作業が頗る簡単に行なわれることとなる。
【0015】
【発明の効果】
以上の如く、本発明は、上記構成の採用により、材料替えの時には、コイルスプリングの付勢力を受けている弁体が、樹脂圧に押されてノズル本体内をノズルヘッド方向に移動して、チェックピンとのシール面を開放するので、これにより、樹脂流路が自動的に確保されて、溶融樹脂をノズルヘッドの先から流出させることが可能となる。従って、従来の如く、ノズルを強制的に後退させたり、或いは、ノズル自体をシリンダーヘッドから取り外す必要が全くなくなるので、材料替え作業が頗る簡単に行なわれることとなる。
【図面の簡単な説明】
【図1】本発明の実施の形態に係るノズル機構の射出時の状態を示す要部断面図である。
【図2】同計量時の状態を示す要部断面図である。
【図3】同材料替え時の状態を示す要部断面図である。
【符号の説明】
1  加熱シリンダー
2  シリンダーヘッド
3  ノズル本体
4  ノズルヘッド
4a ノズル孔
5  チェックピン
6  弁体
6a 弁口
7  コイルスプリング
8  ノズルヘッドカバー
9  スプルーブッシュ
10 シール材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an improvement in a nozzle mechanism in a plastic injection molding machine.
[0002]
[Prior art]
As a conventional nozzle mechanism of this type, for example, there is one disclosed in Japanese Patent Publication No. 44-25233.
Although not specifically shown, the conventional nozzle mechanism includes a cylinder head fixed to a heating cylinder side, a nozzle supported by the cylinder head so as to be able to move forward and backward, and a spring for urging the nozzle in a forward direction. Means, the nozzle is provided with an oblique hole communicating with the material reservoir of the cylinder head, and normally, the nozzle is urged in the forward direction by a spring means to thereby establish communication between the oblique hole and the material reservoir. When the end of the nozzle comes into contact with the mold side with the movement of the heating cylinder, the nozzle retreats against the biasing pressure of the spring means, and the oblique hole and the material pool are removed. Are connected to each other.
[0003]
Then, during the injection molding, when the tip of the nozzle comes into contact with the mold side with the movement of the heating cylinder and the oblique hole communicates with the material reservoir, the molten resin passes through the oblique hole from the material reservoir. The nozzle is injected into the mold from the tip of the nozzle hole. When the injection is completed and the heating cylinder returns to the original position, the nozzle advances again by the urging force of the spring means, and the communication between the oblique hole and the material reservoir is resumed. Is cut off.
[0004]
[Problems to be solved by the invention]
However, in the conventional nozzle mechanism, since the above-described oblique hole on the nozzle side and the material reservoir on the cylinder head side do not communicate with each other except at the time of injection, when the material is to be changed, the nozzle must be spring-loaded. There is no other method than forcibly retreating against the urging force of the means and connecting the oblique hole and the material reservoir to secure the resin flow path or remove the nozzle itself. Therefore, in the conventional nozzle mechanism, it was undeniable that the operation was particularly difficult when changing the material.
[0005]
[Means for Solving the Problems]
The present invention has been developed in order to effectively solve the problem of such a conventional nozzle mechanism, and includes a nozzle body attached to a cylinder head side, and the nozzle body is located at an inner front end thereof. A nozzle head that retreats when it comes into contact with the mold, a check pin fixed to the inner rear end, a valve body that is movable forward and backward at an internal intermediate portion between the check pin and the nozzle head, and the valve body. A coil spring provided between the nozzle head and biasing the nozzle head away from the nozzle head; and a nozzle head cover for regulating a forward position of the nozzle head. A configuration is employed in which the tip of the check pin abuts the mouth to form a seal surface.
[0006]
Therefore, according to the present invention, at the time of material change, the valve element receiving the urging force of the coil spring moves in the nozzle body toward the nozzle head by being pressed by the resin pressure, and the sealing surface with the check pin. , The resin flow path is automatically secured, and the molten resin can flow out from the tip of the nozzle head. Therefore, unlike the related art, there is no need to forcibly retract the nozzle or remove the nozzle itself from the cylinder head, so that the material changing operation can be performed very easily.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail with reference to a preferred embodiment. As shown in the drawing, a nozzle mechanism according to the embodiment has a cylindrical shape attached to a cylinder head 2 fixed to a heating cylinder 1. A nozzle body 4 which is located at an inner front end of the nozzle body 3 and retreats when contacting a mold; a check pin 5 fixed to an inner rear end; A collar-shaped valve body 6 movably disposed at an intermediate portion between the nozzle body 4 and the nozzle head 4, and a collar-shaped valve body 6 provided between the valve body 6 and the nozzle head 4 in a direction in which the two are separated from each other. The configuration includes a biasing coil spring 7 and a nozzle bed cover 8 for regulating the forward position of the nozzle head 4.
[0008]
The nozzle head 4 has a slightly larger diameter at the rear end side of the coil spring 7 that forms one of the receiving seats, and the large diameter portion is brought into contact with the nozzle bed cover 8 so that the advanced position of the nozzle head 4 can be adjusted. It is set so as to be able to retreat by δ in the nozzle body 3 when the sprue bush 9 of the mold (not shown) comes into contact with the spout.
[0009]
Further, the valve body 6 has a valve port 6a opened at the rear end side of the coil spring 7 forming the other receiving seat, and the tip of the check pin 5 is brought into contact with the valve port 6a of the valve element 6. Thereby, it is set so that a seal surface can be formed between the valve port 6a of the valve body 6 and the tip of the check pin 5. In the figure, reference numeral 10 denotes a sealing material provided at a place where the nozzle body 3 and the cylinder head 2 are attached.
[0010]
Therefore, under the nozzle mechanism according to the present embodiment, when the tip of the nozzle head 4 comes into contact with the sprue bush 9 on the mold side with the movement of the heating cylinder 1 during injection, the nozzle head 4 Will recede in the nozzle body 3 by δ against the urging force of the coil spring 7. In such a state, the molten resin pressure in the material pool on the cylinder head 2 side As shown in FIG. 1, the valve body 6 is pushed in the direction of the nozzle head 4 against the urging force of the coil spring 7 to overcome the urging pressure, and a seal formed between the valve pin 6 and the tip of the check pin 5 is formed. Release the surface. Accordingly, the resin flow path is secured, whereby the molten resin is injected into the mold from the nozzle hole 4a of the nozzle head 4 through the inside of the valve body 6.
[0011]
Then, when the injection is completed and the heating cylinder 1 returns to the original position at the time of measurement, as shown in FIG. 2, the nozzle head 4 is pushed to the forward position regulated by the urging force of the coil spring 7 as shown in FIG. At the same time, the valve element 6 is also pushed in the direction of the check pin 5 by the urging force of the coil spring 7 so that its valve port 6a abuts on the tip of the check pin 5 to completely shut off the resin flow path.
[0012]
In this case, since the operating area in which the nozzle head 4 advances by δ is set, if the inner diameter of the nozzle body 3 is D, the internal volume at the front end side of the nozzle body 3 is πD By increasing the pressure by 2/4 × δ and reducing the internal pressure at the front end side of the nozzle body 3, it becomes possible to absorb the resin for the thermal expansion, so that the resin leakage from the nozzle head 4 side is also effective. Can be prevented.
[0013]
Also, at the time of material change, as shown in FIG. 3, the nozzle head 4 itself is pushed to the forward position regulated by the urging force of the coil spring 7, as in the case of the metering. Since the molten resin pressure in the material pool on the side of the cylinder head 2 overcomes the urging pressure of the coil spring 7, the valve body 6 is again pushed in the direction of the nozzle head 4 against the urging force of the coil spring 7, and the check pin Then, the sealing surface formed between the front end portion 5 and the front end portion is opened.
[0014]
Accordingly, the resin flow path is secured, so that the molten resin automatically flows out of the nozzle hole 4a of the nozzle head 4 to the outside through the inside of the valve body 6, and a new resin flows into the heating cylinder. 1 will flow. As a result, in the present embodiment, as in the conventional case, there is no need to forcibly retract the nozzle or to remove the nozzle itself from the cylinder head, so that the material change operation can be performed very easily. It becomes.
[0015]
【The invention's effect】
As described above, according to the present invention, by adopting the above configuration, at the time of material change, the valve element receiving the urging force of the coil spring moves in the nozzle body toward the nozzle head by being pressed by the resin pressure, Since the sealing surface with the check pin is opened, the resin flow path is automatically secured, and the molten resin can flow out from the tip of the nozzle head. Therefore, unlike the related art, there is no need to forcibly retract the nozzle or remove the nozzle itself from the cylinder head, so that the material changing operation can be performed very easily.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a main part showing a state of a nozzle mechanism according to an embodiment of the present invention at the time of injection.
FIG. 2 is a sectional view of a main part showing a state at the time of the weighing.
FIG. 3 is a sectional view of a main part showing a state at the time of material replacement.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Heating cylinder 2 Cylinder head 3 Nozzle body 4 Nozzle head 4a Nozzle hole 5 Check pin 6 Valve element 6a Valve port 7 Coil spring 8 Nozzle head cover 9 Sprue bush 10 Seal material

Claims (1)

シリンダーヘッド側に取り付けられるノズル本体を備え、該ノズル本体は、その内部前端部に位置して金型に当接すると後退するノズルヘッドと、内部後端部に固定されるチェックピンと、該チェックピンとノズルヘッドの間の内部中間部に進退動可能に配される弁体と、該弁体とノズルヘッドとの間に設けられて両者を離間する方向に付勢するコイルスプリングと、ノズルヘッドの前進位置を規制するノズルヘッドカバーとを有し、上記弁体がコイルスプリングで押させて、その弁口にチェックピンの先端部が当接してシール面を形成することを特徴とする射出成形機のノズル機構。A nozzle body attached to the cylinder head side, the nozzle body is located at an inner front end thereof and retreats when it comes into contact with a mold; a check pin fixed to the inner rear end; A valve body disposed at an intermediate portion between the nozzle heads so as to be able to advance and retreat, a coil spring provided between the valve body and the nozzle head for urging the two in a direction to separate them, and advancing the nozzle head A nozzle head cover for regulating the position, wherein the valve body is pressed by a coil spring, and the tip of a check pin abuts on the valve port to form a seal surface, the nozzle of the injection molding machine. mechanism.
JP2002203763A 2002-07-12 2002-07-12 Nozzle mechanism of injection molding machine Expired - Fee Related JP3889680B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007223187A (en) * 2006-02-24 2007-09-06 Nissei Plastics Ind Co Control method for injection molding machine
JP2008055613A (en) * 2006-08-29 2008-03-13 Bridgestone Corp Injection molding machine
CN107053593A (en) * 2017-05-31 2017-08-18 泉州三川机械有限公司 A kind of injection head of injection machine
CN116079999A (en) * 2023-01-07 2023-05-09 惠州市庆瑞祥精密部件有限公司 Injection molding machine with self-cooling injection molding machine head

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007223187A (en) * 2006-02-24 2007-09-06 Nissei Plastics Ind Co Control method for injection molding machine
JP4515399B2 (en) * 2006-02-24 2010-07-28 日精樹脂工業株式会社 Control method of injection molding machine
JP2008055613A (en) * 2006-08-29 2008-03-13 Bridgestone Corp Injection molding machine
CN107053593A (en) * 2017-05-31 2017-08-18 泉州三川机械有限公司 A kind of injection head of injection machine
CN116079999A (en) * 2023-01-07 2023-05-09 惠州市庆瑞祥精密部件有限公司 Injection molding machine with self-cooling injection molding machine head

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