JP2002182431A - Electrostatic charge image developing black toner, method for producing the same and image forming method - Google Patents
Electrostatic charge image developing black toner, method for producing the same and image forming methodInfo
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- JP2002182431A JP2002182431A JP2000376328A JP2000376328A JP2002182431A JP 2002182431 A JP2002182431 A JP 2002182431A JP 2000376328 A JP2000376328 A JP 2000376328A JP 2000376328 A JP2000376328 A JP 2000376328A JP 2002182431 A JP2002182431 A JP 2002182431A
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、電子写真法、静電
記録法等により形成される静電潜像を現像剤で現像する
際に用いられる静電荷像現像用黒色トナー及びその製造
方法、静電荷像現像用現像剤、並びに、画像形成方法に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a black toner for developing an electrostatic image used for developing an electrostatic latent image formed by an electrophotographic method, an electrostatic recording method or the like with a developer, and a method for producing the same. The present invention relates to a developer for developing an electrostatic image and an image forming method.
【0002】[0002]
【従来の技術】電子写真法など静電荷像を経て画像情報
を可視化する方法は、現在様々な分野で利用されてい
る。電子写真法は、帯電工程、露光により感光体上に静
電荷像を形成する工程、トナーを含む現像剤で静電潜像
を現像してトナー画像を形成する工程、前記トナー画像
を転写体上に転写する工程、前記トナー画像を定着する
工程を経て可視化される。2. Description of the Related Art Methods for visualizing image information via an electrostatic image, such as electrophotography, are currently used in various fields. Electrophotography includes a charging step, a step of forming an electrostatic charge image on a photoreceptor by exposure, a step of developing an electrostatic latent image with a developer containing toner to form a toner image, and a step of transferring the toner image on a transfer body. The toner image is visualized through a step of transferring the toner image to the toner image and a step of fixing the toner image.
【0003】ここで用いられる現像剤には、トナーとキ
ャリアからなる2成分現像剤と、磁性トナー又は非磁性
トナーを単独で用いる1成分現像剤とが知られている。
トナーは通常、熱可塑性樹脂を顔料、帯電制御剤、ワッ
クスなどの離型剤とともに溶融混練し、冷却後、微粉砕
・分級する混練粉砕法で製造される。そして、必要に応
じて流動性やクリーニング性を改善するために、無機微
粒子や有機微粒子をトナー粒子表面に外添する。これら
の方法はかなり優れたトナーを製造できるが、次のよう
な問題点を有する。As the developer used here, a two-component developer comprising a toner and a carrier and a one-component developer using a magnetic toner or a non-magnetic toner alone are known.
The toner is usually produced by a kneading and pulverizing method in which a thermoplastic resin is melt-kneaded together with a releasing agent such as a pigment, a charge controlling agent and a wax, and after cooling, finely pulverized and classified. Then, in order to improve the fluidity and the cleaning property as needed, inorganic fine particles and organic fine particles are externally added to the surface of the toner particles. Although these methods can produce excellent toners, they have the following problems.
【0004】通常の混練粉砕法で得たトナー形状は不定
形となり、使用する材料の粉砕性や粉砕工程の条件によ
りトナーの形状及び表面構造が微妙に変化するため、こ
れらを意図的に制御することは困難である。また、混練
粉砕法は、混練・粉砕に適さない材料を使用することが
できないため、材料の選択に大きな制約がある。具体的
には、樹脂着色剤混練物が十分に脆く、経済的に可能な
製造装置で微粉砕できる材料でなければ使用することが
できない。一方、このような要求を満たすために、樹脂
着色剤混練物を脆くすると、現像機中でトナーに加わる
機械的せん断力などにより、微粉を発生したり、トナー
形状に変化をきたすことがある。The shape of the toner obtained by the ordinary kneading and pulverizing method is irregular, and the shape and surface structure of the toner are delicately changed depending on the pulverizability of the material to be used and the conditions of the pulverizing process. It is difficult. In addition, the kneading and pulverization method cannot use a material that is not suitable for kneading and pulverization, so that selection of the material is greatly restricted. Specifically, the resin colorant kneaded material is sufficiently brittle and cannot be used unless it is a material that can be finely pulverized by an economically feasible manufacturing apparatus. On the other hand, if the resin colorant kneaded material is made brittle to satisfy such requirements, fine powder may be generated or the toner shape may be changed due to mechanical shearing force applied to the toner in a developing machine.
【0005】これらの影響は、2成分現像剤において
は、前記微粉がキャリア表面に固着して現像剤の帯電劣
化を加速したり、1成分現像剤においては、粒度分布を
拡大してトナー飛散を生じたり、トナー形状の変化によ
る現像性の低下を来し、画質の劣化の要因となる。ま
た、ワックスなどの離型剤を多量に内添するトナーは、
離型剤と熱可塑性樹脂との組み合せによっては、トナー
表面への離型剤の露出が問題になることが多い。特に、
高分子量成分により弾性を増加させたやや粉砕されにく
い樹脂と、ポリエチレンのように脆いワックスとの組み
合せでは、トナー表面にポリエチレンの露出が多く見ら
れる。このようなトナーは、定着時の離型性や感光体上
からの未転写トナーのクリーニング性は有利であるが、
トナー表面のポリエチレンが現像機中で機械力を受けて
現像ロールや感光体、キャリアに容易に移行して汚染し
易くなり、信頼性の低下につながる。In the case of a two-component developer, the fine powder adheres to the surface of the carrier to accelerate the deterioration of the charge of the developer. Or a change in the shape of the toner, resulting in a decrease in developability, which causes deterioration in image quality. In addition, toner containing a large amount of a release agent such as wax
Depending on the combination of a release agent and a thermoplastic resin, exposure of the release agent to the toner surface often becomes a problem. In particular,
In the case of a combination of a resin whose elasticity is increased by a high molecular weight component and which is not easily crushed and a brittle wax such as polyethylene, polyethylene is often exposed on the toner surface. Such toner is advantageous in releasing property at the time of fixing and cleaning property of untransferred toner from the photoreceptor,
The polyethylene on the surface of the toner receives mechanical force in a developing machine and easily migrates to a developing roll, a photoreceptor, and a carrier, and is liable to be contaminated.
【0006】さらに、トナー形状が不定形であると、流
動性助剤を添加しても流動性を充分に確保することがで
きない。また、現像機中の機械的せん断力でトナー表面
の微粒子がトナー凹部分に移動して経時的に流動性を低
下させたり、流動性助剤がトナー内部に埋没して、現像
性、転写性、クリーニング性を悪化する。また、クリー
ニングにより回収されたトナーを再び現像機に戻して使
用するときに、画質の低下を生じやすい。これらを防ぐ
ために、流動性助剤の使用量を増加すると感光体に黒点
が発生したり、助剤粒子が飛散するなどの問題がある。Further, if the toner has an irregular shape, sufficient fluidity cannot be ensured even when a fluidity aid is added. Also, the fine particles on the toner surface move to the toner concave portion due to the mechanical shearing force in the developing machine, and the fluidity decreases over time. , Cleaning performance is deteriorated. Further, when the toner collected by cleaning is returned to the developing machine and used again, the image quality is apt to deteriorate. Increasing the amount of the flow aid used to prevent these problems causes problems such as black spots on the photoreceptor and scattering of the aid particles.
【0007】近年、トナー形状及び表面構造を意図的に
制御する方法として、乳化重合凝集法でトナーの製造方
法が提案されている(特開昭63−282752号公
報、特開平6−250439号公報)。これらは、乳化
重合などにより樹脂微粒子分散液を調製し、他方、着色
剤を溶媒に分散した着色剤分散液を調製した後、これら
を混合し、トナー粒径に相当する凝集粒子を形成し、加
熱して凝集粒子を融合・合一してトナーを製造する方法
である。この方法によって、トナー粒径の小径化を容易
にし、シャープな粒度分布を有する極めて優れたトナー
が得ることができる。In recent years, as a method for intentionally controlling the shape and surface structure of a toner, a method for producing a toner by an emulsion polymerization aggregation method has been proposed (Japanese Patent Application Laid-Open Nos. Sho 63-282752 and Hei 6-250439). ). These are prepared by preparing a resin fine particle dispersion by emulsion polymerization or the like, while preparing a colorant dispersion in which a colorant is dispersed in a solvent, and then mixing them to form aggregated particles corresponding to the toner particle size, This is a method in which the toner is manufactured by heating to fuse and coalesce the aggregated particles. According to this method, the toner particle diameter can be easily reduced, and an extremely excellent toner having a sharp particle size distribution can be obtained.
【0008】また近年は、高画質化への要求の高まり、
特にカラー画像の形成に対応して、高精細な画像を実現
するために、トナーの小径化傾向が著しい。しかし、従
来の粒度分布のままで単純にトナーの小径化を図って
も、微粉側トナーの存在により、キャリアや感光体の汚
染、トナー飛散などの問題が顕著になり、高画質と高信
頼性を同時に実現することは困難であった。これらの問
題を解決するためには、トナーの粒度分布をシャープに
し、かつ小粒径化を可能にすることが重要になる。凝集
融合合一法はこれらの点に応えるものであり、極めて有
利な方法である。In recent years, the demand for higher image quality has increased,
Particularly, in order to realize a high-definition image corresponding to the formation of a color image, the toner tends to have a small diameter. However, even if the diameter of the toner is simply reduced while keeping the conventional particle size distribution, problems such as contamination of the carrier and the photoreceptor and toner scattering become remarkable due to the presence of the fine powder side toner, resulting in high image quality and high reliability. Was difficult to achieve at the same time. In order to solve these problems, it is important to sharpen the particle size distribution of the toner and to reduce the particle size. The agglomeration fusion method meets these points and is a very advantageous method.
【0009】他方近年、デジタルフルカラー複写機やプ
リンターにおいては、カラー画像原稿をB(ブルー)、
R(レッド)、G(グリーン)の各フィルターで色分解
した後、オリジナル原稿に対応した20〜70μmのド
ット径からなる潜像をY(イエロー)、M(マゼン
タ)、C(シアン)、Bk(黒)の各現像剤を用い減色
混合作用を利用して現像する方法がある。この方法は、
従来の白黒機に比して多量の現像剤を転写する必要があ
り、また、潜像の小さなドット径に対応させる必要があ
るため、トナーの均一帯電性、持続性、トナーの強度、
粒度分布のシャープネスがますます重要になりつつあ
る。On the other hand, in recent years, digital full-color copying machines and printers use color image documents of B (blue),
After color separation by each of R (red) and G (green) filters, latent images having a dot diameter of 20 to 70 μm corresponding to the original document are converted into Y (yellow), M (magenta), C (cyan), Bk There is a method of developing using each developer of (black) and utilizing the subtractive color mixing action. This method
It is necessary to transfer a large amount of developer compared to the conventional black and white machine, and it is necessary to correspond to the small dot diameter of the latent image.
The sharpness of the particle size distribution is becoming increasingly important.
【0010】さらに、これらの複写機の高速化や省エネ
ルギー化の傾向を視野に入れると、従来法に比べて一層
の低温定着性が必要となる。これらの点からも、粒度分
布がシャープで小粒子径のトナーの製造に適した凝集融
合合一法が注目されるようになった。そして、凝集融合
合一法は、その構成材料が、例えば、界面活性剤等を用
いて水に容易に分散できればよく、それ以上の制約がな
いため、構成材料の選択範囲が極めて広いという利点か
ある。In view of the trend toward higher speed and energy saving of these copiers, further low-temperature fixability is required as compared with the conventional method. From these points, attention has been paid to an agglutination coalescence method suitable for producing a toner having a sharp particle size distribution and a small particle diameter. The coagulation and coalescence method is advantageous in that the constituent materials need only be easily dispersible in water using, for example, a surfactant, and there is no further restriction. is there.
【0011】従来、黒色を発現する方法としては、黒色
磁性粉を添加する黒色トナーを使用する方法や、フルカ
ラートナーの分野では、溶融混練法で製造したシアン・
マゼンタ・イエローの各色のトナーを画像上で重ね合わ
せ、減色混合作用によってプロセス黒として黒色を発現
させる方法が実用化されている。しかし、3色のトナー
の帯電性は着色剤の違いにより微妙に変化し、ドット再
現性の僅かのずれによっても黒味が変化するという問題
があった。Conventionally, as a method for expressing black, a method using a black toner to which black magnetic powder is added, and in the field of a full-color toner, a cyan toner produced by a melt-kneading method.
A method has been put to practical use in which toner of each color of magenta yellow is superimposed on an image, and black is developed as process black by a subtractive color mixing action. However, there has been a problem that the chargeability of the three color toners is subtly changed due to the difference in the colorant, and the blackness is changed even by a slight shift in the dot reproducibility.
【0012】また、シアン・マゼンタ・イエローの各色
の着色剤を結着樹脂中に溶融混練して黒色トナーを製造
する方法もあるが、それぞれの着色剤の分散性の違いに
より、トナー中の分散径や分散状態が異なるため、適切
な黒色を発現させることが極めて難しく、顔料が表面に
露出して帯電性を損なうこともある。そこで、特開平1
1−194577号公報では、混練粉砕法でトナーを製
造するときに、着色剤に分散助剤を適用し、溶融混練時
間や温度を調整して3色の着色剤の分散性を調整するこ
とが提案された。しかし、溶融混練法では、3色の着色
剤の分散径や分散状態を均一にすることは難しく、着色
剤がトナー表面に露出してトナーの帯電を低下させ、か
つ、帯電分布がブロード化してかぶりや飛散の要因とな
り、また、黒色度も十分には得られず、分散助剤の使用
や混錬時間の延長等によるコストアップを誘発するばか
りでなく、生産性も低下するという問題があった。There is also a method of producing a black toner by melting and kneading a colorant of each color of cyan, magenta and yellow in a binder resin. However, due to a difference in dispersibility of each colorant, a dispersion in the toner is performed. Since the diameter and the dispersion state are different, it is extremely difficult to develop an appropriate black color, and the pigment may be exposed on the surface and impair the chargeability. Therefore, Japanese Patent Application Laid-Open
In Japanese Patent Application Laid-Open No. 1-194577, when a toner is manufactured by a kneading and pulverizing method, a dispersing agent is applied to a colorant, and the dispersibility of the three colorants is adjusted by adjusting the melt-kneading time and temperature. was suggested. However, in the melt-kneading method, it is difficult to make the dispersion diameter and dispersion state of the three colorants uniform, and the colorants are exposed on the toner surface to reduce the charge of the toner, and the charge distribution becomes broad. This may cause fogging and scattering, and may not provide sufficient blackness, which may lead to increased costs due to the use of dispersing aids and prolonged kneading time, as well as reduced productivity. Was.
【0013】[0013]
【発明が解決しようとする課題】そこで、本発明は、上
記の問題点を解消し、3色の着色剤の分散径や分散状態
を均一にし、黒色度及び帯電性に優れた静電荷像現像用
黒色トナー、及びその製造方法、現像剤、並びに、画像
形成方法を提供しようとするものである。SUMMARY OF THE INVENTION Therefore, the present invention solves the above-mentioned problems, makes the dispersion diameter and dispersion state of the three colorants uniform, and develops an electrostatic charge image excellent in blackness and chargeability. It is intended to provide a black toner for use, a method for producing the same, a developer, and an image forming method.
【0014】[0014]
【課題を解決するための手段】本発明は、下記の構成を
採用することにより、上記課題の解決に成功した。 (1) 青色着色剤、赤色着色剤及び黄色着色剤を含有して
なる静電荷像現像用黒色トナーにおいて、青色着色剤と
してフタロシアニン顔料を、赤色着色剤としてキナクリ
ドン系顔料を、黄色着色剤としてアゾ系顔料を用い、前
記赤色着色剤を100重量部に対して前記黄色着色剤及
び前記青色着色剤をそれぞれ20〜70重量部、前記黄
色着色剤と前記青色着色剤の重量混合比を0.75〜
1.00、かつ前記着色剤の総添加量を樹脂100重量
部に対して5〜15重量部で混合してなり、かつ前記ト
ナーの誘電損率が50以下であることを特徴とする静電
荷像現像用黒色トナー。The present invention has succeeded in solving the above-mentioned problems by employing the following constitution. (1) In a black toner for developing an electrostatic image containing a blue colorant, a red colorant and a yellow colorant, a phthalocyanine pigment is used as a blue colorant, a quinacridone pigment is used as a red colorant, and azo is used as a yellow colorant. Using a system pigment, the yellow colorant and the blue colorant are each 20 to 70 parts by weight with respect to 100 parts by weight of the red colorant, and the weight mixing ratio of the yellow colorant and the blue colorant is 0.75. ~
1.00, wherein the total amount of the colorant is 5 to 15 parts by weight with respect to 100 parts by weight of the resin, and the toner has a dielectric loss factor of 50 or less. Black toner for image development.
【0015】(2) 前記トナーの体積平均粒度分布指標G
SDvが1.30以下で、GSDvと個数平均粒度分布
指標GSDpとの比(GSDv/GSDp)が0.95
以上であることを特徴とする前記(1) 記載の静電荷像現
像用黒色トナー。 (3) 前記トナーの表面性指標が2以下であることを特徴
とする前記(1) 又は(2) 記載の静電荷像現像用黒色トナ
ー。 (4) 前記トナーの形状係数SF1が100〜125の範
囲にあることを特徴とする前記(1) 〜(3) のいずれか1
つに記載の静電荷像現像用黒色トナー。(2) Volume average particle size distribution index G of the toner
SDv is 1.30 or less, and the ratio (GSDv / GSDp) between GSDv and the number average particle size distribution index GSDp is 0.95.
The black toner for developing an electrostatic image according to the above (1), characterized in that: (3) The black toner for developing electrostatic images according to (1) or (2), wherein the toner has a surface property index of 2 or less. (4) The toner according to any one of (1) to (3), wherein the shape factor SF1 of the toner is in the range of 100 to 125.
6. A black toner for developing an electrostatic image according to any one of the above.
【0016】(5) 少なくとも1μm以下の樹脂微粒子を
分散した樹脂微粒子分散液と、青色着色剤分散液、赤色
着色剤分散液及び黄色着色剤分散液とを混合し、樹脂微
粒子と3色の着色剤を凝集して凝集粒子分散液を形成し
た後、前記樹脂微粒子のガラス転移点以上の温度に加熱
し融合・合一してトナー粒子を形成する静電荷像現像用
黒色トナーの製造方法において、前記青色着色剤として
フタロシアニン顔料、前記赤色着色剤分散液としてキナ
クリドン系顔料、黄色着色剤分散液としてアゾ系顔料を
使用し、前記赤色着色剤を100重量部に対して前記黄
色着色剤及び前記青色着色剤をそれぞれ20〜70重量
部、前記黄色着色剤と前記青色着色剤の重量混合比を
0.75〜1.00、かつ、前記着色剤の総添加量が樹
脂100重量部に対して5〜15重量部で混合して前記
凝集粒子分散液を調製し、前記融合合一工程を経てトナ
ー粒子の損失誘電率が50以下のトナー粒子を得ること
を特徴とする静電荷像現像用黒色トナーの製造方法。(5) A resin fine particle dispersion in which resin fine particles of at least 1 μm or less is dispersed, a blue colorant dispersion, a red colorant dispersion and a yellow colorant dispersion are mixed, and the resin fine particles and three-color coloring are mixed. After forming an aggregated particle dispersion by aggregating the agent, the method for producing a black toner for electrostatic image development to form toner particles by fusing and coalescing by heating to a temperature equal to or higher than the glass transition point of the resin fine particles, A phthalocyanine pigment is used as the blue colorant, a quinacridone pigment is used as the red colorant dispersion, and an azo pigment is used as the yellow colorant dispersion. The yellow colorant and the blue color are used for 100 parts by weight of the red colorant. Each colorant is 20 to 70 parts by weight, the weight mixing ratio of the yellow colorant and the blue colorant is 0.75 to 1.00, and the total amount of the colorant is 100 parts by weight of the resin. 5 to 15 parts by weight to prepare the agglomerated particle dispersion, and the toner particles having a loss dielectric constant of 50 or less are obtained through the coalescing step. Manufacturing method of toner.
【0017】(6) 前記樹脂微粒子分散液及び前記3色の
着色剤分散液に離型剤分散液を混合し、樹脂微粒子、3
色の着色剤及び離型剤を凝集して凝集粒子分散液を形成
することを特徴とする前記(5) 記載の静電荷像現像用黒
色トナーの製造方法。 (7) 前記樹脂微粒子分散液及び前記3色の着色剤分散液
に、離型剤分散液及び無機化合物微粒子分散液を混合
し、樹脂微粒子、3色の着色剤、離型剤及び無機化合物
微粒子を凝集して凝集粒子分散液を形成することを特徴
とする前記(5) 又は(6) 記載の静電荷像現像用黒色トナ
ーの製造方法。 (8) 前記凝集粒子分散液に樹脂微粒子分散液を加えて前
記凝集粒子表面に樹脂微粒子を付着した後,前記付着粒
子を前記樹脂微粒子のガラス転移点以上の温度に加熱し
融合・合一してトナー粒子を形成するすることを特徴と
する前記(5) 〜(7) のいずれか1つに記載の静電荷像現
像用黒色トナーの製造方法。(6) A dispersion of a release agent is mixed with the dispersion of resin fine particles and the dispersion of colorant of the three colors.
The method for producing a black toner for developing an electrostatic image according to the above (5), wherein the colorant of the color and the release agent are aggregated to form an aggregated particle dispersion. (7) A release agent dispersion and an inorganic compound fine particle dispersion are mixed with the resin fine particle dispersion and the three colorant dispersion, and the resin fine particles, three colorant, release agent and inorganic compound fine particles are mixed. The method for producing a black toner for developing an electrostatic image according to the above (5) or (6), wherein the black toner is aggregated to form an aggregated particle dispersion. (8) After adding the resin fine particle dispersion to the aggregated particle dispersion and attaching the resin fine particles to the surface of the aggregated particles, the adhered particles are heated to a temperature equal to or higher than the glass transition point of the resin fine particles to fuse and coalesce. The method for producing a black toner for developing an electrostatic image according to any one of the above (5) to (7), wherein the toner particles are formed by the following method.
【0018】(9) キャリア及びトナーを含有する静電荷
像現像用現像剤において、前記トナーが前記(1) 〜(4)
のいずれか1つに記載のトナーであることを特徴とする
静電荷像現像用現像剤。 (10)前記キャリアが樹脂被覆層を有することを特徴とす
る前記(9) 記載の静電荷像現像用現像剤。(9) In the developer for developing an electrostatic image containing a carrier and a toner, the toner may be any of the above (1) to (4)
A developer for developing an electrostatic charge image, which is the toner according to any one of the above. (10) The developer for developing an electrostatic image according to (9), wherein the carrier has a resin coating layer.
【0019】(11)静電潜像担持体に静電潜像を形成する
工程、現像剤担持体上の現像剤で前記静電潜像を現像し
てトナー画像を形成する工程、前記トナー画像を転写体
上に転写する工程、前記転写体上のトナー画像を定着す
る工程、及び、前記静電潜像担持体上に残留するトナー
を除去するクリーニング工程を含む画像形成方法におい
て、前記現像剤として前記(9) 又は(10)記載の静電荷像
現像用現像剤を使用することを特徴とする画像形成方
法。(11) a step of forming an electrostatic latent image on the electrostatic latent image carrier, a step of developing the electrostatic latent image with a developer on a developer carrier and forming a toner image, Transferring the toner onto a transfer member, fixing the toner image on the transfer member, and cleaning the toner to remove toner remaining on the electrostatic latent image carrier. An image forming method, comprising using the developer for developing an electrostatic image according to (9) or (10).
【0020】[0020]
【発明の実施の形態】本発明者等は、上記問題点を克服
するために鋭意検討した結果、特定の3色の着色剤を特
定の配合比で組み合わせ、特定濃度で添加し、かつ、ト
ナーの誘電損率を50以下、トナーの含水率を0.5重
量%以下にすることにより、黒色度及び帯電性に優れた
静電荷像現像用黒色トナーの提供を可能にした。BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have conducted intensive studies to overcome the above-mentioned problems, and as a result, have combined three specific colorants at a specific compounding ratio, added at a specific concentration, and By setting the dielectric loss factor of the toner to 50 or less and the water content of the toner to 0.5% by weight or less, it was possible to provide a black toner for developing an electrostatic image having excellent blackness and chargeability.
【0021】本発明で使用する着色剤は、色相角、彩
度、明度、耐候性、トナー中の分散性を考慮し、青色顔
料としてフタロシアニン顔料を、赤色顔料としてキナク
リドン系顔料を、黄色顔料としてアゾ系顔料を選択して
組み合わせた。本発明で使用するフタロシアニン顔料を
例示すると(B15:3)、キナクリドン系顔料を例示
するとPR122、PR202などを、また、アゾ系顔
料を例示するとPY74、PY93などを挙げることが
できる。上記の顔料の組み合わせは、本発明のトナーの
湿式製造方法への適用性に優れ、かつトナー中の顔料の
分散径によって着色力の制御が容易であることから、黒
色再現性が高い。The colorant used in the present invention is preferably a phthalocyanine pigment as a blue pigment, a quinacridone pigment as a red pigment, and a yellow pigment as a red pigment in consideration of hue angle, saturation, lightness, weather resistance and dispersibility in a toner. Azo pigments were selected and combined. Examples of the phthalocyanine pigment used in the present invention (B15: 3) include quinacridone pigments such as PR122 and PR202, and azo pigments such as PY74 and PY93. The combination of the above-mentioned pigments is excellent in applicability to the toner of the present invention in a wet production method, and since the coloring power can be easily controlled by the dispersion diameter of the pigment in the toner, the black reproducibility is high.
【0022】本発明における3色の顔料の配合比は、赤
色着色剤100重量部に対して黄色着色剤及び青色着色
剤を20〜70重量部で、黄色着色剤と青色着色剤の重
量混合比を0.75〜1.00の範囲、これらの着色剤
の総添加量が樹脂100重量部に対して5〜15重量部
添加することにより、黒色度及び帯電性に優れた静電荷
像現像用黒色トナーの提供を可能にした。ここで、黄色
着色剤と青色着色剤の重量混合比とは、(黄色着色剤配
合量)/(青色着色剤配合量)で表される。なお、赤色
着色剤100重量部に対する黄色着色剤及び青色着色剤
の好ましい配合量は25〜70重量部であり、黄色着色
剤と青色着色剤の好ましい重量混合比は0.75〜1.
00の範囲であり、かつ、着色剤の総添加量の好ましい
範囲は5〜15重量部である。The mixing ratio of the three color pigments in the present invention is such that the yellow colorant and the blue colorant are 20 to 70 parts by weight with respect to 100 parts by weight of the red colorant, and the weight mixing ratio of the yellow colorant and the blue colorant is 100 parts by weight. In the range of 0.75 to 1.00, and the total amount of these colorants added is 5 to 15 parts by weight with respect to 100 parts by weight of the resin. Black toner can be provided. Here, the weight mixing ratio of the yellow colorant and the blue colorant is represented by (yellow colorant compounding amount) / (blue colorant compounding amount). The preferred blending amount of the yellow colorant and the blue colorant with respect to 100 parts by weight of the red colorant is 25 to 70 parts by weight, and the preferred weight mixing ratio of the yellow colorant and the blue colorant is 0.75 to 1.
The preferred range of the total amount of the colorant is 5 to 15 parts by weight.
【0023】赤色着色剤100重量部に対する黄色着色
剤及び青色着色剤の配合比が、20重量部を下回ると、
十分な黒色度が得られず、70重量部を超えると、黒色
度が得らないばかりでなく、着色剤が露出して帯電性を
低下させる要因となる。また、黄色着色剤と青色着色剤
の重量混合比が0.75を下回ると、色調が赤味を帯び
て十分な黒色度を得ることができない。また、1.00
を超えると、線方向に色調がずれ、十分な黒色度が得ら
れない。さらに、着色剤の総添加量が5重量部を下回る
と十分な黒色度を得ることができず、15重量部を超え
るとトナー形状の制御性が低下し、着色剤がトナー表面
近傍に偏析して帯電性に悪影響を及ぼすので好ましくな
い。When the mixing ratio of the yellow colorant and the blue colorant to 100 parts by weight of the red colorant is less than 20 parts by weight,
If the degree of blackness is not sufficient and exceeds 70 parts by weight, not only the degree of blackness is not obtained but also the colorant is exposed to cause a reduction in chargeability. On the other hand, when the weight ratio of the yellow colorant to the blue colorant is less than 0.75, the color tone becomes reddish and a sufficient blackness cannot be obtained. Also, 1.00
If it exceeds 3, the color tone shifts in the line direction, and a sufficient blackness cannot be obtained. Further, if the total amount of the coloring agent is less than 5 parts by weight, sufficient blackness cannot be obtained, and if it exceeds 15 parts by weight, the controllability of the toner shape deteriorates, and the coloring agent segregates near the toner surface. It is not preferable because it adversely affects the charging property.
【0024】これらの着色剤は、公知の方法で分散する
ことができるが、例えば、回転せん断型ホモジナイザー
やボールミル、サンドミル、アトライター等のメディア
式分散機、高圧対向衝突式の分散機等が好ましく用いら
れる。また、これらの着色剤は、極性を有する界面活性
剤を用い、前記ホモジナイザーによって水系に分散する
ことが好ましい。These colorants can be dispersed by a known method. For example, a rotary shearing homogenizer, a media type disperser such as a ball mill, a sand mill, an attritor, and a high pressure opposed collision type disperser are preferable. Used. Further, it is preferable that these colorants use a surfactant having polarity and are dispersed in an aqueous system by the homogenizer.
【0025】本発明の黒色トナーは、上記の3色の着色
剤を結着樹脂中に均一に分散させることが重要である。
着色剤の分散性はトナーの誘電損率と相関関係を有す
る。本発明では、トナーの誘電損率を50以下にするこ
とにより、着色剤の均一分散性を確認することができ、
かつ、上記の3色着色剤の配合比及び着色剤の総添加量
を満たすことにより黒色の発現を可能にし、トナーの抵
抗の低下を抑制し、転写性を良好に保ち、トナーの注入
かぶりを防止することができる。なお、トナーの誘電損
率の好ましい範囲は30以下である。In the black toner of the present invention, it is important that the above three colorants are uniformly dispersed in the binder resin.
The dispersibility of the colorant has a correlation with the dielectric loss factor of the toner. In the present invention, by setting the dielectric loss factor of the toner to 50 or less, uniform dispersibility of the colorant can be confirmed,
Further, by satisfying the mixing ratio of the three colorants and the total amount of the colorants, it is possible to develop a black color, suppress a decrease in toner resistance, maintain good transferability, and reduce toner injection fog. Can be prevented. The preferable range of the dielectric loss factor of the toner is 30 or less.
【0026】上記の誘電損率の測定は、トナー粉体を錠
剤に成形し、錠剤の含水率を0.5重量%以下に調整
し、これを誘電体測定用電極に設置し、100kHzま
での交流電場にかけて測定する。具体的には、トナー5
gをペレットに成形し、固体用電極(安藤電気社製、4
274A)間にセットし、電気伝導度計(横川ヒューレ
ットパッカード社製)で5Vの電圧を印加して伝導度を
測定し、下記式で誘電損率を求めた。 誘電損率=〔14.39/(W×D2 )〕×Gx ×Tx
×1010 (式中、W=2πf、f:測定周波数100kHz、
D:電極直径(cm)、Gx :試料の伝導度(s)、T
x :試料のペレットの厚さ(cm)を表す) なお、含水率は1gを精確に秤量してこれをW1 とし、
110℃で1時間乾燥した後の乾燥減量をW2 とすると
きに次式で含水率を求めることができる。 含水率(重量%)=〔(W1 −W2 )/W1 〕×100In the measurement of the dielectric loss factor, the toner powder is formed into a tablet, the water content of the tablet is adjusted to 0.5% by weight or less, and the tablet is placed on a dielectric measurement electrode. Measure under an alternating electric field. Specifically, the toner 5
g into a pellet and an electrode for solid (4
274A), the conductivity was measured by applying a voltage of 5 V with an electric conductivity meter (manufactured by Yokokawa Hewlett-Packard Co.), and the dielectric loss factor was determined by the following equation. Dielectric loss rate = [14.39 / (W × D 2 )] × G x × T x
× 10 10 (where W = 2πf, f: measurement frequency 100 kHz,
D: electrode diameter (cm), G x : conductivity of sample (s), T
x: thickness of the sample of pellets represents a (cm)) Incidentally, the moisture content which was as W 1 and accurately weighed 1g,
When the loss on drying after drying at 110 ° C. for 1 hour is W 2 , the water content can be determined by the following equation. Water content (% by weight) = [(W 1 −W 2 ) / W 1 ] × 100
【0027】本発明の黒色トナーは、体積平均粒径D
50v を3〜9μm、体積平均粒度分布指標GSDvを
1.30以下に制御し、かつ、GSDvと個数平均粒度
分布指標GSDpとの比(GSDv/GSDp)を0.
95以上とし、形状係数SF1を100〜125の範囲
に制御することにより、黒色性、帯電性、安全性に優れ
た静電荷像現像用黒色トナーを容易に得ることができ
る。The black toner of the present invention has a volume average particle diameter D
The 50v is controlled to 3 to 9 μm, the volume average particle size distribution index GSDv is controlled to 1.30 or less, and the ratio (GSDv / GSDp) between GSDv and the number average particle size distribution index GSDp is set to 0.3.
By controlling the shape factor SF1 to be 95 or more and the shape factor SF1 in the range of 100 to 125, it is possible to easily obtain a black toner for developing an electrostatic image, which is excellent in blackness, chargeability and safety.
【0028】D50v が3μmを下回ると、帯電性が不十
分となり、現像性が低下することがある。また、9μm
を超えると、画像の解像性が低下する。GSDvが1.
30を超えると、解像性が低下し、(GSDv/GSD
p)が0.95を下回ると、帯電性が低下してトナー飛
散・かぶり等の画像欠陥の原因となる。また、SF1が
125を超えると、転写性が低下する。なお、体積平均
粒径D50の好ましい範囲は3〜8μmであり、GSDv
の好ましい範囲は1.30以下、(GSDv/GSD
p)の好ましい範囲は0.96以上であり、形状係数S
F1の好ましい範囲は115〜120である。When D50v is less than 3 μm, the chargeability becomes insufficient and the developability may be reduced. Also, 9 μm
When it exceeds, the resolution of the image is reduced. GSDv is 1.
If it exceeds 30, the resolution decreases, and (GSDv / GSD
If the value of p) is less than 0.95, the chargeability is reduced and causes image defects such as toner scattering and fogging. Further, when SF1 exceeds 125, the transferability decreases. The preferred range of the volume average particle size D 50 is 3 to 8 μm, and GSDv
Is preferably 1.30 or less, and (GSDv / GSD
The preferred range of p) is 0.96 or more, and the shape factor S
The preferred range of F1 is 115 to 120.
【0029】本発明の粒径、粒度分布指標は、例えば、
コールターカウンター(日科機社製、TAII)、マルチ
サイザーII(日科機社製)等の測定器を用いて測定され
る粒度分布を分割された粒径範囲(チャネル)に対し、
体積、個数をそれぞれ小径側からの累積分布を描き、累
積16%となる体積平均粒径をD16v 、個数平均粒径を
D16p 、累積50%となる体積平均粒径をD50v 、個数
平均粒径をD50p 、累積84%となる体積平均粒径をD
84v 、個数平均粒径をD84p と定義し、体積平均粒度分
布指標GSDvは(D84v /D16v )0.5 、体積平均粒
度分布指標GSDpは(D84p /D16p )0.5 より算出
される。The particle size and the particle size distribution index of the present invention include, for example,
The particle size distribution measured using a measuring instrument such as a Coulter counter (manufactured by Nikkaki Co., Ltd., TAII) or Multisizer II (manufactured by Nikkaki Co., Ltd.) is divided into particle size ranges (channels)
Draw the cumulative distribution of the volume and the number from the smaller diameter side. D 16v is the volume average particle diameter at 16% cumulative, D 16p is the number average particle diameter at 50%, and D 50v is the volume average particle diameter at 50% cumulative. The particle diameter is D 50p , and the volume average particle diameter at which the cumulative value is 84% is D
84v, a number average particle diameter is defined as D 84p, the volume average particle size distribution index GSDv of (D 84v / D 16v) 0.5 , the volume average particle size distribution index GSDp is calculated from (D 84p / D 16p) 0.5 .
【0030】また、トナーの形状係数SF1は次のよう
にして求める。まず、スライドガラス上に散布したトナ
ーの光学顕微鏡像をビデオカメラを介してルーゼック画
像解析装置に取り込み、100個以上のトナーについて
最大長(ML)及び投影面積(A)を測定し(25π×
ML2 /A)の平均値を求めてトナーの形状係数SF1
とした。The shape factor SF1 of the toner is obtained as follows. First, an optical microscope image of the toner scattered on the slide glass is taken into a Luzec image analyzer via a video camera, and the maximum length (ML) and the projected area (A) of 100 or more toners are measured (25π ×
ML 2 / A) to obtain the toner shape factor SF1
And
【0031】本発明のトナーの表面性指標は2以下であ
ることが好ましい。表面性指標が2を超えると、トナー
表面の平滑性が損なわれ、外添に際して外添剤の埋没等
が発生し、帯電性が低下することがある。表面性指標の
好ましい範囲は1.8以下である。なお、表面性指標は
次のようにして求める。即ち、コールターカウンターの
各チャンネルの粒径とその粒径の粒子数を測定し、各粒
子を球換算して比表面積計算値を求め、粒度分布をかみ
した比表面積計算値で比表面積実測値を割った次式の表
面性指標値を用いた。 (比表面積計算値)=6Σ(n×R2 ) /{ρ×Σ(n
×R3 ) } (式中、nはコールターカウンターにおけるチャンネル
内の粒子数、Rはコールターカウンターにおけるチャン
ネル粒径、ρはトナー密度を表す) 次いで、比表面積実測値は吸着法により求め次式から表
面性指標値を求めた。 (表面性指標値)=(比表面積実測値)/(比表面積計
算値)The surface property index of the toner of the present invention is preferably 2 or less. If the surface property index exceeds 2, the smoothness of the toner surface may be impaired, the external additive may be buried during external addition, and the chargeability may be reduced. A preferable range of the surface property index is 1.8 or less. The surface property index is obtained as follows. That is, the particle diameter of each channel of the Coulter counter and the number of particles of the particle diameter are measured, each particle is converted into a sphere to obtain a calculated specific surface area, and the measured specific surface area is calculated by the specific surface area calculated from the particle size distribution. The divided surface property index value of the following equation was used. (Calculated value of specific surface area) = 6Σ (n × R 2 ) / {ρ × Σ (n
× R 3 )} (where n is the number of particles in the channel in the Coulter counter, R is the channel particle size in the Coulter counter, and ρ is the toner density) Then, the measured specific surface area is determined by the adsorption method and The surface property index value was determined. (Surface index value) = (Measured specific surface area) / (Calculated specific surface area)
【0032】本発明のトナーの帯電量は、20〜40μ
C/gの範囲が好ましい。帯電量が20μC/gを下回
ると、背景汚れ(かぶり)が発生しやすくなり、40μ
C/gを超えると、画像濃度が低下しやすくなる。な
お、帯電量の好ましい範囲は、15〜35μC/gであ
る。また、本発明のトナーの夏場(高温高湿)における
帯電量と、冬場(低温低湿)における帯電量との比率
は、0.5〜1.5の範囲が好ましい。この範囲を外れ
ると、帯電性の環境依存性が強くなり、帯電の安定性に
欠け実用上好ましくない。The charge amount of the toner of the present invention is 20 to 40 μm.
A range of C / g is preferred. If the charge amount is less than 20 μC / g, background stain (fogging) tends to occur, and
If it exceeds C / g, the image density tends to decrease. Note that a preferable range of the charge amount is 15 to 35 μC / g. The ratio of the charge amount of the toner of the present invention in summer (high temperature and high humidity) to the charge amount in winter (low temperature and low humidity) is preferably in the range of 0.5 to 1.5. If the ratio is out of this range, the environment dependency of the charging property becomes strong, and the charging stability is lacking, which is not practically preferable.
【0033】本発明の静電荷像現像用黒色トナーは次の
ようにして製造することができる。少なくとも1ミクロ
ン以下の樹脂微粒子を分散した樹脂微粒子分散液、及
び、フタロシアニン顔料(B15:3)、キナクリドン
系顔料及びアゾ系顔料からなる3色それぞれの着色剤分
散液、必要に応じて離形剤分散液を加えて混合し、樹脂
微粒子と着色剤、又は樹脂微粒子と着色剤と離型剤を凝
集して凝集粒子分散液を形成した後、前記樹脂微粒子の
ガラス転移点以上の温度に加熱せしめ融合・合一してト
ナー粒子を得るか、凝集粒子分散液にさらに樹脂微粒子
分散液を添加して凝集粒子表面に樹脂微粒子を付着した
後、前記樹脂微粒子のガラス転移点以上の温度に加熱せ
しめ融合・合一してトナー粒子を得る。これらの方法に
より、前記3色の着色剤をトナー粒子中に均一に分散さ
せることができるので、前記の物性を備え、黒色度及び
帯電性に優れた静電荷像現像用黒色トナーを確実に製造
することができる。The black toner for developing an electrostatic image of the present invention can be produced as follows. A resin fine particle dispersion in which resin fine particles of at least 1 micron or less are dispersed, and a colorant dispersion of each of three colors including a phthalocyanine pigment (B15: 3), a quinacridone pigment and an azo pigment, and a mold release agent if necessary The dispersion is added and mixed, and the resin fine particles and the colorant, or the resin fine particles and the colorant and the release agent are aggregated to form an aggregated particle dispersion, and then heated to a temperature equal to or higher than the glass transition point of the resin fine particles. Fusing or coalescing to obtain toner particles, or adding a resin fine particle dispersion to the aggregated particle dispersion and attaching the resin fine particles to the surface of the aggregated particles, and then heating to a temperature equal to or higher than the glass transition point of the resin fine particles. Fused and coalesced to obtain toner particles. By these methods, the three colorants can be uniformly dispersed in the toner particles, so that a black toner for electrostatic image development having the above-mentioned physical properties and excellent in blackness and chargeability can be reliably produced. can do.
【0034】前記樹脂微粒子は、一般に乳化重合などに
より製造される。製造された樹脂微粒子はイオン性界面
活性剤で予め樹脂微粒子分散液を調製し、これとは反対
極性のイオン性界面活性剤に分散した前記の青色、赤
色、黄色の着色剤をそれぞれ分散した3つの着色剤分散
液を調製し、これらを混合してヘテロ凝集を生じさせる
ことによりトナー径に相当する凝集粒子を形成し、その
後、樹脂微粒子のガラス転移点以上の温度に加熱するこ
とにより凝集粒子を融合・合一し、洗浄、乾燥してトナ
ー粒子を得る。The fine resin particles are generally produced by emulsion polymerization or the like. The prepared resin fine particles were prepared in advance with a resin fine particle dispersion using an ionic surfactant, and the blue, red, and yellow colorants dispersed in the ionic surfactant having the opposite polarity were dispersed therein. Two colorant dispersions are prepared and mixed to form hetero-aggregation to form aggregated particles corresponding to the toner diameter, and then heated to a temperature equal to or higher than the glass transition point of the resin fine particles to form aggregated particles. Are coalesced, washed and dried to obtain toner particles.
【0035】また、製造プロセスは一括で混合し凝集し
てもよいし、凝集工程の初期において、各極性のイオン
性分散剤量のバランスを予めずらしておき、例えば硝酸
カルシウム等の無機金属塩、若しくはポリ塩化アルミニ
ウム等の無機金属塩の重合体を用いてこれをイオン的に
中和し、ガラス転移点以下の温度で第1段階の母体凝集
を形成し安定化させた後、第2段階としてバランスのず
れを補填するような極性及び量の分散剤で処理した粒子
分散液を添加し、さらに必要に応じて母体又は追加粒子
に含まれる樹脂のガラス転移点以下の温度で僅かに加熱
して、より高温で安定化させた後、ガラス転移点以上に
加熱することにより、凝集形成の第2段階で加えた粒子
を母体凝集粒子の表面に付着させたまま融合合一させて
もよい。さらに、この凝集を段階的操作で複数回くり返
し実施してもよい。In the production process, the amounts of the ionic dispersants of the respective polarities may be shifted in advance in the early stage of the aggregation process by mixing and aggregating them at once. Alternatively, a polymer of an inorganic metal salt such as polyaluminum chloride is ionically neutralized to form a matrix in the first stage at a temperature equal to or lower than the glass transition point and stabilize. Add a particle dispersion treated with a dispersant of the polarity and amount to compensate for the deviation in balance, and further, if necessary, heat slightly at a temperature equal to or lower than the glass transition point of the resin contained in the base or additional particles. After stabilizing at a higher temperature, the particles added in the second stage of agglomeration may be coalesced and coalesced by heating to a temperature equal to or higher than the glass transition temperature while the particles added to the surface of the parent aggregated particles remain attached. Further, this aggregation may be repeatedly performed a plurality of times in a stepwise operation.
【0036】本発明に用いる樹脂微粒子に使用される重
合体には、特に制限はないが、例えば、スチレン、パラ
クロロスチレン、α−メチルスチレン等のスチレン類;
アクリル酸メチル、アクリル酸エチル、アクリル酸n−
プロピル、アクリル酸n−ブチル、アクリル酸ラウリ
ル、アクリル酸2−エチルヘキシル、メタクリル酸メチ
ル、メタクリル酸エチル、メタクリル酸n−プロピル、
メタクリル酸ラウリル、メタクリル酸2−エチルヘキシ
ル等のビニル基を有するエステル類;アクリロニトリ
ル、メタクリロニトリル等のビニルニトリル類;ビニル
メチルエーテル、ビニルイソブチルエーテル等のビニル
エーテル類;ビニルメチルケトン、ビニルエチルケト
ン、ビニルイソプロペニルケトン等のビニルケトン類;
エチレン、プロピレン、ブタジエンなどのポリオレフィ
ン類などの単量体などの重合体又はこれらを2種以上組
み合せて得られる共重合体、それらの混合物、さらには
エポキシ樹脂、ポリエステル樹脂、ポリウレタン樹脂、
ポリアミド樹脂、セルロース樹脂、ポリエーテル樹脂
等、非ビニル縮合系樹脂、あるいは、これらと前記ビニ
ル系樹脂との混合物やこれらの共存下でビニル系単量体
を重合する際に得られるグラフト重合体等を挙げること
ができる。The polymer used for the resin fine particles used in the present invention is not particularly limited. For example, styrenes such as styrene, parachlorostyrene and α-methylstyrene;
Methyl acrylate, ethyl acrylate, acrylic acid n-
Propyl, n-butyl acrylate, lauryl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate,
Esters having a vinyl group such as lauryl methacrylate and 2-ethylhexyl methacrylate; vinyl nitriles such as acrylonitrile and methacrylonitrile; vinyl ethers such as vinyl methyl ether and vinyl isobutyl ether; vinyl methyl ketone, vinyl ethyl ketone and vinyl Vinyl ketones such as isopropenyl ketone;
Ethylene, propylene, polymers such as monomers such as polyolefins such as butadiene or copolymers obtained by combining two or more thereof, and mixtures thereof, further epoxy resin, polyester resin, polyurethane resin,
Polyamide resins, cellulose resins, polyether resins, etc., non-vinyl condensation resins, or mixtures of these with the vinyl resins, or graft polymers obtained when polymerizing vinyl monomers in the presence of these, etc. Can be mentioned.
【0037】ビニル系単量体の場合は、イオン性界面活
性剤などを用いて乳化重合を実施して樹脂微粒子分散液
を調製することができ、その他の樹脂の場合は油性で水
への溶解度の比較的低い溶剤に溶解するものであれば樹
脂をそれらの溶剤に解かして水中にイオン性の界面活性
剤や高分子電解質とともにホモジナイザーなどの分散機
により水中に微粒子を分散させ、その後加熱又は減圧し
て溶剤を蒸散することにより、樹脂微粒子分散液を調製
することができる。得られた樹脂微粒子分散液の粒子径
は、例えばレーザー回析式粒度分布測定装置(LA−7
00堀場製作所製)で測定される。In the case of a vinyl-based monomer, a resin fine particle dispersion can be prepared by carrying out emulsion polymerization using an ionic surfactant or the like, and in the case of other resins, it is oily and has a solubility in water. If it dissolves in a relatively low solvent, dissolve the resin into those solvents and disperse the fine particles in water with a disperser such as a homogenizer together with an ionic surfactant or polymer electrolyte in water, and then heat or reduce the pressure Then, the solvent is evaporated to prepare a resin fine particle dispersion. The particle diameter of the obtained resin fine particle dispersion is measured, for example, by using a laser diffraction type particle size distribution analyzer (LA-7).
00 Horiba Ltd.).
【0038】本発明のトナーにおいては、トナー粒子中
に離型剤を5〜25重量%含有させることができる。離
型剤分散液は、樹脂微粒子分散液及び着色剤分散液とと
もに混合して凝集粒子中に離型剤を分散させる。また、
凝集粒子分散液に離型剤分散液を添加して凝集粒子表面
に離型剤を付着させる場合は、その後に追加粒子分散液
を添加して離型剤がトナー粒子表面に露出しないように
することが、帯電性、耐久性を確保するために好適であ
る。In the toner of the present invention, a release agent can be contained in the toner particles in an amount of 5 to 25% by weight. The release agent dispersion is mixed with the resin fine particle dispersion and the colorant dispersion to disperse the release agent in the aggregated particles. Also,
When the release agent dispersion is added to the aggregated particle dispersion and the release agent is adhered to the surface of the aggregated particles, an additional particle dispersion is added thereafter so that the release agent is not exposed to the toner particle surface. This is suitable for securing the chargeability and durability.
【0039】本発明に使用できる離型剤としては、AS
TMD3418−8に準拠して測定された主体極大ピー
クが50〜140℃にある物質が好ましい。50℃未満
であると定着時にオフセットを生じやすくなる。140
℃を超えると定着温度が高くなり、定着画像表面の平滑
性がえられず光沢性を損なうので好ましくない。本発明
の主体極大ピークの測定には、例えばパーキンエルマー
社製のDSC−7を用いる。装置の検出部の温度補正は
インジウムと亜鉛の融点を用い、熱量の補正にはインジ
ウムの融解熱を用いる。サンプルは、アルミニウム製パ
ンを用い、対照用に空パンをセットし、昇温速度10℃
/minで測定を行う。The release agent that can be used in the present invention is AS
A substance having a main peak at 50 to 140 ° C. measured according to TMD3418-8 is preferred. If the temperature is lower than 50 ° C., offset tends to occur during fixing. 140
When the temperature exceeds ℃, the fixing temperature becomes high, and the smoothness of the surface of the fixed image cannot be obtained, so that the gloss is unfavorably deteriorated. For the measurement of the main peak of the present invention, for example, DSC-7 manufactured by PerkinElmer is used. The temperature correction of the detection unit of the apparatus uses the melting points of indium and zinc, and the heat quantity correction uses the heat of fusion of indium. For the sample, an aluminum pan was used, an empty pan was set as a control, and the heating rate was 10 ° C.
/ Min.
【0040】本発明に使用する離型剤の具体例として
は、ポリエチレン、ポリプロピレン、ポリブテン等の低
分子量ポリオレフィン類、加熱により軟化点を有するシ
リコーン類、オレイン酸アミド、エルカ酸アミド、リシ
ノール酸アミド、ステアリン酸アミド等のような脂肪酸
アミド類や、カルナウバワックス、ライスワックス、キ
ャンデリラワックス、木ロウ、ホホバ油等のような植物
系ワックス、ミツロウのごとき動物系ワックス、モンタ
ンワックス、オゾケライト、セレシン、パラフィンワッ
クス、マイクロクリスタリンワックス、マイクロクリス
タリンワックス、フィッシャートロプシュワックス等の
ような鉱物、石油系ワックス、及びそれらの変性物が使
用できる。Specific examples of the release agent used in the present invention include low molecular weight polyolefins such as polyethylene, polypropylene and polybutene, silicones having a softening point upon heating, oleamide, erucamide, ricinoleamide, and the like. Fatty acid amides such as stearic acid amide and the like, carnauba wax, rice wax, candelilla wax, vegetable wax such as wax, jojoba oil, etc., animal wax such as beeswax, montan wax, ozokerite, ceresin, Minerals such as paraffin wax, microcrystalline wax, microcrystalline wax, Fischer-Tropsch wax, petroleum wax, and modified products thereof can be used.
【0041】これらのワックス類は、水中にイオン性界
面活性剤や高分子酸や高分子塩基などの高分子電解質と
ともに分散し、融点以上に加熱するとともに強い剪断を
かけられるホモジナイザーや圧力吐出型分散機により微
粒子化し、1μm以下の離型剤粒子分散液を作製するこ
とができる。また、得られた離形剤粒子分散液の粒子径
は、例えばレーザー回析式粒度分布測定装置(LA−7
00堀場製作所製)で測定される。These waxes are dispersed in water together with an ionic surfactant or a polymer electrolyte such as a polymer acid or a polymer base, and are heated to a temperature higher than the melting point and subjected to strong shearing or a pressure discharge type dispersion. It can be micronized by a machine to produce a release agent particle dispersion of 1 μm or less. The particle size of the obtained release agent particle dispersion is measured, for example, using a laser diffraction type particle size distribution analyzer (LA-7).
00 Horiba Ltd.).
【0042】本発明のトナーは、帯電性を一層向上安定
化させるために、帯電制御剤を配合することができる。
帯電制御剤としては4級アンモニウム塩化合物、ニグロ
シン系化合物、アルミニウム、鉄、クロムなどの錯体か
らなる染料や、トリフェニルメタン系顔料など通常使用
される種々の帯電制御剤を使用することができるが、凝
集や合一時の安定性に影響するイオン強度の制御と廃水
汚染の減少を図るために、水に溶解しにくい材料を使用
することが好適である。The toner of the present invention may contain a charge controlling agent in order to further improve and stabilize the chargeability.
As the charge control agent, various kinds of charge control agents which are usually used such as a dye composed of a quaternary ammonium salt compound, a nigrosine compound, a complex of aluminum, iron, chromium and the like, and a triphenylmethane pigment can be used. It is preferable to use a material that is hardly soluble in water in order to control ionic strength that affects coagulation and stability at the time of aggregation and reduce wastewater contamination.
【0043】本発明のトナーは、帯電性を安定化するた
めにトナー粒子表面に湿式で無機微粒子を付着させるこ
とができる。添加する無機微粒子の例としては、シリ
カ、アルミナ、チタニア、炭酸カルシウム、炭酸マグネ
シウム、リン酸三カルシウムなど通常トナー表面の外添
剤として使されるすべてのものをイオン性界面活性剤や
高分子酸、高分子塩基で分散して使用することができ
る。In the toner of the present invention, inorganic fine particles can be attached to the surface of the toner particles in a wet manner in order to stabilize the charging property. Examples of the inorganic fine particles to be added include silica, alumina, titania, calcium carbonate, magnesium carbonate, and tricalcium phosphate, which are all commonly used as external additives on the toner surface, such as ionic surfactants and polymer acids. Can be used by dispersing in a high molecular weight base.
【0044】また、本発明のトナーは、流動性付与やク
リーニング性向上の目的で通常のトナーと同様にトナー
粒子乾燥後、シリカ、アルミナ、チタニア、炭酸カルシ
ウムなどの無機粒子や、ビニル系樹脂、ポリエステル、
シリコーンなどの樹脂粒子を乾燥状態でせん断力を加え
てトナー粒子表面に外添することも可能である。Further, the toner of the present invention is prepared by drying the toner particles in the same manner as a normal toner for the purpose of imparting fluidity and improving the cleaning property, and then, inorganic particles such as silica, alumina, titania and calcium carbonate, vinyl resin, polyester,
It is also possible to externally add resin particles such as silicone to the surface of toner particles by applying a shearing force in a dry state.
【0045】本発明のトナーの製造において、乳化重
合、顔料分散、樹脂微粒子分散、離型剤分散、それらの
凝集、又はその安定化などの目的で用いる界面活性剤の
例としては、硫酸エステル塩系、スルホン酸塩系、リン
酸エステル系、せっけん系等のアニオン界面活性剤、ま
た、アミン塩型、4級アンモニウム塩型等のカチオン系
界面活性剤などを使用することができ、さらに、ポリエ
チレングリコール系、アルキルフェノールエチレンオキ
サイド付加物系、多価アルコール系等の非イオン性界面
活性剤を併用することも効果的である。分散手段として
は、回転せん断型ホモジナイザーや、メデイアを有する
ボールミル、サンドミル、ダイノミルなどの一般的なも
のを使用することができる。In the production of the toner of the present invention, examples of the surfactant used for the purpose of emulsion polymerization, pigment dispersion, dispersion of fine resin particles, dispersion of a release agent, aggregation thereof, or stabilization thereof include sulfate ester salts. System, sulfonate system, phosphate ester system, soap system, etc., anionic surfactants such as amine salt type, quaternary ammonium salt type, etc. can be used. It is also effective to use a nonionic surfactant such as a glycol type, an alkylphenol ethylene oxide adduct type or a polyhydric alcohol type in combination. As the dispersing means, general means such as a rotary shearing homogenizer, a ball mill having a media, a sand mill, and a dyno mill can be used.
【0046】凝集・融合終了後、任意の洗浄工程、固液
分離工程、乾燥工程を経て所望のトナー粒子を得るが、
洗浄工程は、帯電性の点からイオン交換水による十分な
置換洗浄を施すことが好ましい。また、固液分離工程に
特に制限はないが、生産性の点から吸引濾過、加圧濾過
等が好ましく用いられる。乾燥工程も特に制限はない
が、生産性の点から凍結乾燥、フラッシュジェット乾
燥、流動乾燥、振動型流動乾燥等が好ましく用いられ
る。After completion of the aggregation and fusion, desired toner particles are obtained through an optional washing step, solid-liquid separation step, and drying step.
In the washing step, it is preferable to perform sufficient replacement washing with ion-exchanged water from the viewpoint of chargeability. The solid-liquid separation step is not particularly limited, but suction filtration, pressure filtration and the like are preferably used from the viewpoint of productivity. Although the drying step is not particularly limited, freeze drying, flash jet drying, fluidized drying, vibration type fluidized drying and the like are preferably used from the viewpoint of productivity.
【0047】[0047]
【実施例】以下、実施例により本発明をより詳しく説明
するが、これらにより本発明が限定されるものではな
い。 (樹脂微粒子分散液の調製) スチレン(和光純薬製) 325重量部 nブチルアクリレート(和光純薬製) 75重量部 βカルボキシエチルアクリレート(ローディア日華製) 9重量部 1'-10-デカンジオールジアクリレート(新中村化学製) 1.5重量部 ドデカンチオール(和光純薬製) 2.7重量部 以上の成分を混合溶解して原料溶液413.2重量部用
意し、アニオン性界面活性剤(ダウファックス、ローデ
ィア社製)4重量部をイオン交換水550重量部に溶解
したものに、前記原料溶液を加えてフラスコ中で分散・
乳化し、10分間ゆっくりと攪拌・混合しながら、過硫
酸アンモニウム6重量部を溶解したイオン交換水50重
量部を投入し、次いで、系内を窒素で十分に置換した
後、フラスコを攪拌しながらオイルバスで系内が70℃
になるまで加熱し、5時間そのまま乳化重合を継続して
アニオン性の樹脂微粒子分散液を得た。得られた樹脂微
粒子の中心粒径は196nm、固形分量は42%、ガラ
ス転移点は51.5℃、重量分子量Mwは32400で
あった。EXAMPLES The present invention will be described in more detail with reference to the following Examples, but it should not be construed that the invention is limited thereto. (Preparation of resin fine particle dispersion) Styrene (manufactured by Wako Pure Chemical) 325 parts by weight n-butyl acrylate (manufactured by Wako Pure Chemical) 75 parts by weight β-carboxyethyl acrylate (manufactured by Rhodia Nika) 9 parts by weight 1'-10-decanediol Diacrylate (manufactured by Shin-Nakamura Chemical) 1.5 parts by weight Dodecanethiol (manufactured by Wako Pure Chemical) 2.7 parts by weight The above components are mixed and dissolved to prepare 413.2 parts by weight of a raw material solution, and an anionic surfactant ( (Dowfax, manufactured by Rhodia Co., Ltd.) 4 parts by weight dissolved in 550 parts by weight of ion-exchanged water, and the raw material solution was added thereto and dispersed in a flask.
While emulsifying and slowly stirring and mixing for 10 minutes, 50 parts by weight of ion-exchanged water in which 6 parts by weight of ammonium persulfate were dissolved was added, and then the system was sufficiently purged with nitrogen. 70 ° C inside the system by bus
And the emulsion polymerization was continued for 5 hours to obtain an anionic resin fine particle dispersion. The obtained resin fine particles had a center particle size of 196 nm, a solid content of 42%, a glass transition point of 51.5 ° C., and a weight molecular weight Mw of 32,400.
【0048】 (赤色着色剤分散液の調製) 赤色顔料(ブリリアントレッドR122:クラリアント社製) 45重量部 イオン性界面活性剤(ネオゲンRK、第一工業製薬製) 5重量部 イオン交換水 200重量部 以上の成分を混合溶解し、ホモジナイザー(IKA社製
ウルトラタラックス)により10分間分散して中心粒径
121nmの赤色着色剤分散液を得た。(Preparation of Red Colorant Dispersion) Red pigment (Brilliant Red R122: manufactured by Clariant) 45 parts by weight Ionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku) 5 parts by weight Ion-exchanged water 200 parts by weight The above components were mixed and dissolved, and dispersed with a homogenizer (Ultra Turrax manufactured by IKA) for 10 minutes to obtain a red colorant dispersion having a central particle diameter of 121 nm.
【0049】 (青色着色剤分散液の調製) 青色顔料(銅フタロシアニンB15:3:大日精化社製) 45重量部 イオン性界面活性剤(ネオゲンRK、第一工業製薬社製) 5重量部 イオン交換水 200重量部 以上の成分を混合溶解し、ホモジナイザー(IKA社製
ウルトラタラックス)により10分間分散して中心粒径
172nmの青色着色剤分散液を得た。(Preparation of Blue Colorant Dispersion) Blue pigment (copper phthalocyanine B15: 3: manufactured by Dainichi Seika) 45 parts by weight Ionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku) 5 parts by weight Exchange water 200 parts by weight The above components were mixed and dissolved, and dispersed with a homogenizer (Ultra Turrax manufactured by IKA) for 10 minutes to obtain a blue colorant dispersion having a center particle diameter of 172 nm.
【0050】 (黄色着色剤分散液の調製) 黄色顔料(ハンザイエローY74:クラリアント社製) 45重量部 イオン性界面活性剤(ネオゲンRK、第一工業製薬社製) 5重量部 イオン交換水 200重量部 以上の成分を混合溶解し、ホモジナイザー(IKA社製
ウルトラタラックス)により10分間分散して中心粒径
112nmの黄色着色剤分散液を得た。(Preparation of Yellow Colorant Dispersion) Yellow pigment (Hanza Yellow Y74: manufactured by Clariant) 45 parts by weight Ionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) 5 parts by weight Ion-exchanged water 200 parts by weight The above components were mixed and dissolved, and dispersed with a homogenizer (Ultra Turrax manufactured by IKA) for 10 minutes to obtain a yellow colorant dispersion having a central particle diameter of 112 nm.
【0051】 (離型剤分散液の調製) ポリエチレン系ワックス(PW725、東洋ペトロライト社製)45重量部 イオン性界面活性剤(ネオゲンRK、第一工業製薬社製) 5重量部 イオン交換水 200重量部 以上の成分を混合し、130℃に加熱した後、ゴーリン
ホモジナイザー(ゴーリン社製)で圧力150kg/c
m2 の下で15分間分散して常温まで冷却し、中心粒径
180nmの離型剤分散液を得た。(Preparation of Release Agent Dispersion) Polyethylene wax (PW725, manufactured by Toyo Petrolite Co., Ltd.) 45 parts by weight Ionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) 5 parts by weight ion-exchanged water 200 Parts by weight The above components were mixed and heated to 130 ° C., and the pressure was 150 kg / c with a Gaulin homogenizer (manufactured by Gorin).
The mixture was dispersed under m 2 for 15 minutes and cooled to room temperature to obtain a release agent dispersion having a center particle diameter of 180 nm.
【0052】 〔実施例1〕 樹脂微粒子分散液 80重量部 赤色着色剤分散液 22.4重量部 青色着色剤分散液 6.4重量部 黄色着色剤分散液 6.4重量部 離型剤分散液 40重量部 以上の成分を丸型ステンレス製フラスコ中においてウル
トラタラックス(IKA社製、T50)で十分に混合・
分散した。Example 1 Resin fine particle dispersion 80 parts by weight Red colorant dispersion 22.4 parts by weight Blue colorant dispersion 6.4 parts by weight Yellow colorant dispersion 6.4 parts by weight Release agent dispersion 40 parts by weight The above components were thoroughly mixed in an ultra-turrax (IKA T50) in a round stainless steel flask.
Dispersed.
【0053】次いで、これにポリ塩化アルミニウム0.
4重量部を加え、ウルトラタラックスで分散操作を継続
した。加熱用オイルバスでフラスコを攪拌しながら49
℃まで加熱し、49℃で60分保持した後、さらに樹脂
微粒子分散液を緩やかに31重量部を追加した。その
後、0.5モル/リットルの水酸化ナトリウム水溶液で
系内のpHを5.4に調整した後、ステンレス製フラス
コを密閉し、磁力シールを用いて攪拌を継続しながら9
6℃まで加熱し、5時間保持した。Then, polyaluminum chloride was added to this.
4 parts by weight were added, and the dispersion operation was continued with an Ultra Turrax. While stirring the flask in an oil bath for heating, 49
After heating to 49 ° C. and holding at 49 ° C. for 60 minutes, 31 parts by weight of the resin fine particle dispersion was gradually added. Thereafter, the pH in the system was adjusted to 5.4 with a 0.5 mol / L sodium hydroxide aqueous solution, and then the stainless steel flask was closed, and stirring was continued using a magnetic seal for 9 hours.
Heated to 6 ° C and held for 5 hours.
【0054】反応終了後、冷却し、濾過、イオン交換水
で十分に洗浄した後、ヌッチェ式吸引濾過により固液分
離を施した。これを更に40℃のイオン交換水3リット
ルに再分散し、15分300rpmで攪拌・洗浄した。
これをさらに5回繰り返し、濾液のpHが7.01、電
気伝導度9.8μS/cm、表面張力が71.1Nmと
なったところで、ヌッチェ式吸引濾過によりNo5Aろ
紙を用いて固液分離を行った。次いで真空乾燥を12時
間継続して実施例1の黒色トナー粒子を得た。After completion of the reaction, the reaction mixture was cooled, filtered, washed sufficiently with ion-exchanged water, and then subjected to solid-liquid separation by Nutsche suction filtration. This was further redispersed in 3 liters of ion-exchanged water at 40 ° C., and stirred and washed at 300 rpm for 15 minutes.
This was repeated five more times, and when the pH of the filtrate became 7.01, the electric conductivity became 9.8 μS / cm, and the surface tension became 71.1 Nm, solid-liquid separation was performed by Nutsche suction filtration using No. 5A filter paper. Was. Then, vacuum drying was continued for 12 hours to obtain black toner particles of Example 1.
【0055】トナー粒子の粒径をコールターカウンター
にて測定したところ、体積平均粒径D50v は6.3μ
m、体積平均粒度分布指標GSDvは1.21、GSD
v/GSDpは0.98、表面性指標は1.57であっ
た。ルーゼックスによる形状観察より求めたトナー粒子
の形状係数SF1は118.3で球形であることが観察
された。また、トナー粒子の着色剤濃度は10.9重量
%、赤色着色剤100重量部に対する青色着色剤及び黄
色着色剤の配合量はいずれも29重量部であり、トナー
粒子の誘電損率は24.2であった。When the particle size of the toner particles was measured with a Coulter counter, the volume average particle size D 50v was 6.3 μm.
m, volume average particle size distribution index GSDv is 1.21, GSD
v / GSDp was 0.98, and the surface property index was 1.57. The shape factor SF1 of the toner particles obtained from shape observation by Luzex was 118.3, and it was observed that the toner particles were spherical. The colorant concentration of the toner particles was 10.9% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were 29 parts by weight, and the dielectric loss factor of the toner particles was 24. It was 2.
【0056】〔実施例2〕実施例1において、赤色着色
剤分散液の配合量を13.4重量部に、青色着色剤分散
液の配合量を3.4重量部に、黄色着色剤分散液の配合
量を3.4重量部に変更した以外は、実施例1と同様に
して実施例2の黒色トナー粒子を得た。得られたは黒色
トナー粒子の体積平均粒径D50v は6.5μm、体積平
均粒度分布指標GSDvは1.21、GSDv/GSD
pは0.97、表面性指標は1.53であり、形状係数
SF1は118.3で球形であった。また、トナー粒子
の着色剤濃度は6.8重量%、赤色着色剤100重量部
に対する青色着色剤及び黄色着色剤の配合量はいずれも
25重量部であり、トナー粒子の誘電損率は14.7で
あった。Example 2 In Example 1, the amount of the red colorant dispersion was changed to 13.4 parts by weight, the amount of the blue colorant dispersion was changed to 3.4 parts by weight, and the amount of the yellow colorant dispersion was changed to 3.4 parts by weight. Was changed to 3.4 parts by weight to obtain black toner particles of Example 2 in the same manner as in Example 1. The obtained black toner particles have a volume average particle size D 50v of 6.5 μm, a volume average particle size distribution index GSDv of 1.21, and GSDv / GSD.
p was 0.97, the surface property index was 1.53, and the shape factor SF1 was 118.3, which was spherical. The colorant concentration of the toner particles was 6.8% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were 25 parts by weight, and the dielectric loss factor of the toner particles was 14. It was 7.
【0057】〔実施例3〕実施例1において、赤色着色
剤分散液の配合量を33.6重量部に、青色着色剤分散
液の配合量を8.6重量部に、黄色着色剤分散液の配合
量を8.6重量部に変更した以外は、実施例1と同様に
して実施例3の黒色トナー粒子を得た。得られたは黒色
トナー粒子の体積平均粒径D50v は6.6μm、体積平
均粒度分布指標GSDvは1.20、GSDv/GSD
pは0.99、表面性指標は1.93であり、形状係数
SF1は116.3で球形であった。また、トナー粒子
の着色剤濃度は14.9重量%、赤色着色剤100重量
部に対する青色着色剤及び黄色着色剤の配合量はいずれ
も26重量部であり、トナー粒子の誘電損率は42.6
であった。Example 3 In Example 1, the compounding amount of the red colorant dispersion was 33.6 parts by weight, the compounding amount of the blue colorant dispersion was 8.6 parts by weight, and the yellow colorant dispersion was Was changed to 8.6 parts by weight in the same manner as in Example 1 to obtain black toner particles of Example 3. The obtained black toner particles have a volume average particle size D 50v of 6.6 μm, a volume average particle size distribution index GSDv of 1.20, and GSDv / GSD.
p was 0.99, the surface property index was 1.93, and the shape factor SF1 was 116.3, which was spherical. The colorant concentration of the toner particles was 14.9% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were 26 parts by weight, and the dielectric loss factor of the toner particles was 42. 6
Met.
【0058】〔実施例4〕実施例1において、赤色着色
剤分散液の配合量を10.7重量部に、青色着色剤分散
液の配合量を7.1重量部に、黄色着色剤分散液の配合
量を5.5重量部に変更した以外は、実施例1と同様に
して実施例4の黒色トナー粒子を得た。得られたは黒色
トナー粒子の体積平均粒径D50v は5.4μm、体積平
均粒度分布指標GSDvは1.23、GSDv/GSD
pは0.96、表面性指標は1.65であり、形状係数
SF1は116.3で球形であった。また、トナー粒子
の着色剤濃度は7.9重量%、赤色着色剤100重量部
に対する青色着色剤及び黄色着色剤の配合量は66重量
部及び51重量部であり、トナー粒子の誘電損率は1
9.2であった。Example 4 In Example 1, the amount of the red colorant dispersion was changed to 10.7 parts by weight, the amount of the blue colorant dispersion was changed to 7.1 parts by weight, and the amount of the yellow colorant dispersion was changed to 7.1 parts by weight. Was changed to 5.5 parts by weight in the same manner as in Example 1 to obtain black toner particles of Example 4. The obtained black toner particles have a volume average particle size D 50v of 5.4 μm, a volume average particle size distribution index GSDv of 1.23, and GSDv / GSD.
p was 0.96, the surface property index was 1.65, and the shape factor SF1 was 116.3, which was spherical. The colorant concentration of the toner particles was 7.9% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were 66 parts by weight and 51 parts by weight, and the dielectric loss factor of the toner particles was 1
9.2.
【0059】〔実施例5〕実施例1において、赤色着色
剤分散液の配合量を7.3重量部に、青色着色剤分散液
の配合量を5.1重量部に、黄色着色剤分散液の配合量
を4.7重量部に変更した以外は、実施例1と同様にし
て実施例5の黒色トナー粒子を得た。得られたは黒色ト
ナー粒子の体積平均粒径D50v は6.4μm、体積平均
粒度分布指標GSDvは1.21、GSDv/GSDp
は0.98、表面性指標は1.76であり、形状係数S
F1は115.7で球形であった。また、トナー粒子の
着色剤濃度は7.9重量%、赤色着色剤100重量部に
対する青色着色剤及び黄色着色剤の配合量は70重量部
及び64重量部であり、トナー粒子の誘電損率は18.
2であった。Example 5 In Example 1, the amount of the red colorant dispersion was changed to 7.3 parts by weight, the amount of the blue colorant dispersion was changed to 5.1 parts by weight, and the amount of the yellow colorant dispersion was changed to 5.1 parts by weight. Was changed to 4.7 parts by weight to obtain black toner particles of Example 5 in the same manner as in Example 1. The obtained black toner particles have a volume average particle size D 50v of 6.4 μm, a volume average particle size distribution index GSDv of 1.21, and GSDv / GSDp.
Is 0.98, the surface property index is 1.76, and the shape factor S
F1 was 115.7 and was spherical. The colorant concentration of the toner particles was 7.9% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were 70 parts by weight and 64 parts by weight, and the dielectric loss factor of the toner particles was 18.
It was 2.
【0060】〔比較例1〕実施例1において、赤色着色
剤分散液の配合量を18.5重量部に、青色着色剤分散
液の配合量を15.5重量部に、黄色着色剤分散液の配
合量を13.5重量部に変更した以外は、実施例1と同
様にして比較例1のトナー粒子を得た。得られたはトナ
ー粒子の体積平均粒径D50v は6.7μm、体積平均粒
度分布指標GSDvは1.31、GSDv/GSDpは
0.94、表面性指標は2.34であり、形状係数SF
1は137.2の不定形であった。また、トナー粒子の
着色剤濃度は15.5重量%、赤色着色剤100重量部
に対する青色着色剤及び黄色着色剤の配合量は84重量
部及び73重量部であり、トナー粒子の誘電損率は5
4.2であった。[Comparative Example 1] In Example 1, the compounding amount of the red colorant dispersion was 18.5 parts by weight, the compounding amount of the blue colorant dispersion was 15.5 parts by weight, and the yellow colorant dispersion was Was changed to 13.5 parts by weight in the same manner as in Example 1 to obtain toner particles of Comparative Example 1. The obtained toner particles had a volume average particle diameter D 50v of 6.7 μm, a volume average particle size distribution index GSDv of 1.31, GSDv / GSDp of 0.94, a surface property index of 2.34, and a shape factor SF.
1 was 137.2 amorphous. The colorant concentration of the toner particles is 15.5% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant are 84 parts by weight and 73 parts by weight, and the dielectric loss factor of the toner particles is 5
4.2.
【0061】〔比較例2〕実施例1において、赤色着色
剤分散液の配合量を3.2重量部に、青色着色剤分散液
の配合量を6.2重量部に、黄色着色剤分散液の配合量
を1.6重量部に変更した以外は、実施例1と同様にし
て比較例2のトナー粒子を得た。得られたはトナー粒子
の体積平均粒径D50v は6.7μm、体積平均粒度分布
指標GSDvは1.21、GSDv/GSDpは0.9
6、表面性指標は1.66であり、形状係数SF1は1
17.2の球形であった。また、トナー粒子の着色剤濃
度は3.9重量%、赤色着色剤100重量部に対する青
色着色剤及び黄色着色剤の配合量は194重量部及び5
0重量部であり、トナー粒子の誘電損率は13.9であ
った。Comparative Example 2 In Example 1, the amount of the red colorant dispersion was changed to 3.2 parts by weight, the amount of the blue colorant dispersion was changed to 6.2 parts by weight, and the amount of the yellow colorant dispersion was changed to 6.2 parts by weight. Was changed to 1.6 parts by weight in the same manner as in Example 1 to obtain toner particles of Comparative Example 2. The obtained toner particles have a volume average particle size D 50v of 6.7 μm, a volume average particle size distribution index GSDv of 1.21, and a GSDv / GSDp of 0.9.
6, the surface property index is 1.66, and the shape factor SF1 is 1
17.2 spherical shape. The concentration of the colorant in the toner particles was 3.9% by weight, and the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were 194 parts by weight and 5 parts by weight, respectively.
0 parts by weight, and the dielectric loss factor of the toner particles was 13.9.
【0062】〔比較例3〕実施例1において、黄色着色
剤をY74からPY180に変更した以外は実施例1と
同様にして比較例3のトナー粒子を得た。得られたはト
ナー粒子の体積平均粒径D50v は6.5μm、体積平均
粒度分布指標GSDvは1.23、GSDv/GSDp
は0.97、表面性指標は1.71であり、形状係数S
F1は120.0であった。また、トナー粒子の着色剤
濃度は10.9重量%、赤色着色剤100重量部に対す
る青色着色剤及び黄色着色剤の配合量はともに29重量
部であり、トナー粒子の誘電損率は25.9であった。Comparative Example 3 Toner particles of Comparative Example 3 were obtained in the same manner as in Example 1, except that the yellow colorant was changed from Y74 to PY180. The obtained toner particles have a volume average particle size D 50v of 6.5 μm, a volume average particle size distribution index GSDv of 1.23, and GSDv / GSDp.
Is 0.97, the surface property index is 1.71, and the shape factor S
F1 was 120.0. Further, the colorant concentration of the toner particles was 10.9% by weight, the blending amounts of the blue colorant and the yellow colorant with respect to 100 parts by weight of the red colorant were both 29 parts by weight, and the dielectric loss factor of the toner particles was 25.9. Met.
【0063】 〔比較例4〕 実施例1で得た樹脂固形分 400重量部 赤色顔料(ブリリアントレッドR122:クラリアント社製)224重量部 青色顔料(銅フタロシアニンB15:3:大日精化社製) 64重量部 黄色顔料(ハンザイエローY74:クラリアント社製) 64重量部 離型剤固形分(ワックスPW850:東洋ペトロライト社製) 40重量部 上記成分を200℃でバンバリーミキサーを用いて溶融
混練し、常温まで冷却した後、粉砕機(100AFG:
ホソカワミクロン社製)で粉砕して比較例4のトナー粒
子を得た。Comparative Example 4 Resin solid content obtained in Example 1 400 parts by weight Red pigment (Brilliant Red R122: manufactured by Clariant) 224 parts by weight Blue pigment (copper phthalocyanine B15: 3: manufactured by Dainichi Seika) 64 Parts by weight Yellow pigment (Hanza Yellow Y74: manufactured by Clariant) 64 parts by weight Release agent solid content (wax PW850: manufactured by Toyo Petrolite) 40 parts by weight The above components are melt-kneaded at 200 ° C using a Banbury mixer, and then room temperature. After cooling to a mill (100AFG:
(Manufactured by Hosokawa Micron Corporation) to obtain toner particles of Comparative Example 4.
【0064】得られたはトナー粒子の体積平均粒径D
50v は7.6μm、体積平均粒度分布指標GSDvは
1.37、GSDv/GSDpは0.89、表面性指標
は2.64であり、形状係数SF1は145.3の不定
形であった。また、トナー粒子の着色剤濃度は10.9
重量%、赤色着色剤100重量部に対する青色着色剤及
び黄色着色剤の配合量はいずれも29重量部であり、ト
ナー粒子の誘電損率は92.0であった。The volume average particle diameter D of the obtained toner particles is as follows.
The 50v was 7.6 μm, the volume average particle size distribution index GSDv was 1.37, the GSDv / GSDp was 0.89, the surface property index was 2.64, and the shape factor SF1 was 145.3, and was amorphous. The colorant concentration of the toner particles was 10.9.
The weight ratio of the blue colorant and the yellow colorant to 100 parts by weight of the red colorant was 29 parts by weight, and the dielectric loss factor of the toner particles was 92.0.
【0065】(現像剤の調製)実施例1〜5及び比較例
1〜4のトナー粒子50gに対し、疎水性シリカ(TS
720、キャボット社製)2.5gを添加し、サンプル
ミルで混合して外添した。この外添トナーを、ポリメチ
ルメタアクリレート(重量平均分子量50000、総研
化学社製)を1%コートした平均粒径50μmのフェラ
イトキャリアに対し、トナー濃度が5%になるように秤
量し、ボールミルで5分間攪拌・混合して実施例1〜5
及び比較例1〜4の現像剤を調製した。(Preparation of Developer) To 50 g of the toner particles of Examples 1 to 5 and Comparative Examples 1 to 4, hydrophobic silica (TS
720, manufactured by Cabot Corporation), and the mixture was externally added by mixing with a sample mill. This externally added toner is weighed to a ferrite carrier coated with 1% of polymethyl methacrylate (weight average molecular weight: 50,000, manufactured by Soken Chemical Co., Ltd.) having an average particle diameter of 50 μm so that the toner concentration becomes 5%, and is weighed with a ball mill. Examples 1 to 5 were stirred and mixed for 5 minutes
And the developer of Comparative Examples 1-4 was prepared.
【0066】(定着性試験)実施例1〜5及び比較例1
〜4の現像剤を富士ゼロックス社製のAカラー改造機に
適用し、トナー載り量を4.5g/m2 に調整し、定着
速度180mm/secで画出して定着画像の黒色度を
目視で確認し、また、トナーのかぶり・飛散を調べて、
結果を表1に示した。(Fixing property test) Examples 1 to 5 and Comparative Example 1
4 to 4 were applied to a Fuji Xerox A color remodeling machine, the amount of applied toner was adjusted to 4.5 g / m 2, an image was formed at a fixing speed of 180 mm / sec, and the blackness of the fixed image was visually observed. And check toner fog and scattering.
The results are shown in Table 1.
【0067】[0067]
【表1】 [Table 1]
【0068】(評価)表1から明らかなように、実施例
1〜5の現像剤は、いずれも定着画像の黒色度は十分で
あり、トナーのかぶり・飛散も認められなかった。一
方、比較例1の現像剤のトナーは青色顔料と黄色顔料の
配合割合が多いため、定着画像は青味が強く、また、着
色剤の総添加量も15.5重量%と多いため、形状係数
SF1も137.2と不定形となり、トナーのかぶり・
飛散が認められ、満足な画像を得ることができなかっ
た。比較例2の現像剤のトナーは青色顔料が193重量
部と非常に多いため、定着画像の黒色度が低く青灰色の
画像となった。比較例3の現像剤のトナーの3色の配合
割合は、本発明の範囲であったが、黄色着色剤をY74
からPY180に変更したため発色性が低下し、定着画
像の黒色度は低く赤味かかった灰色の画像であった。ま
た、比較例4の現像剤のトナーの3色の配合割合は、本
発明の範囲であったため、定着画像は黒色であったが、
注意深く観察すると3色の顔料の分散状態が不均一であ
るため、黒色の中に赤、青、黄色などのさまざまな色が
観察され、かつ、トナー表面への顔料の露出が見られ、
帯電性の分布が広がったため、トナーのかぶり・飛散が
認められた。(Evaluation) As is clear from Table 1, all of the developers of Examples 1 to 5 had a sufficient blackness of the fixed image, and neither fogging nor scattering of the toner was observed. On the other hand, since the toner of the developer of Comparative Example 1 has a large blending ratio of the blue pigment and the yellow pigment, the fixed image has a strong blue tint, and the total amount of the coloring agent is as large as 15.5% by weight. The coefficient SF1 also has an irregular shape of 137.2.
Scattering was observed, and a satisfactory image could not be obtained. Since the toner of the developer of Comparative Example 2 contained a very large amount of 193 parts by weight of blue pigment, the blackness of the fixed image was low and a blue-gray image was obtained. The mixing ratio of the three colors of the toner of the developer of Comparative Example 3 was within the range of the present invention.
Was changed from PY180 to PY180, the color developability was lowered, the blackness of the fixed image was low, and the image was a reddish gray image. The fixed image was black because the mixing ratio of the three colors of the toner of the developer of Comparative Example 4 was within the range of the present invention.
When observed carefully, the dispersion state of the three color pigments is uneven, so that various colors such as red, blue, and yellow are observed in black, and the pigment is exposed on the toner surface.
Since the distribution of the charging property was widened, fogging and scattering of the toner were observed.
【0069】[0069]
【発明の効果】本発明は、上記の構成を採用することに
より、3色の着色剤を均一に分散させることができ、黒
色度及び帯電性に優れた静電荷像現像用黒色トナーを提
供することができ、良好な黒色定着画像の形成を可能に
した。According to the present invention, there is provided a black toner for developing an electrostatic image capable of uniformly dispersing three colorants by adopting the above constitution, and having excellent blackness and chargeability. And a good black fixed image was formed.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 佐藤 修二 神奈川県南足柄市竹松1600番地 富士ゼロ ックス株式会社内 (72)発明者 角倉 康夫 神奈川県南足柄市竹松1600番地 富士ゼロ ックス株式会社内 (72)発明者 二宮 正伸 神奈川県南足柄市竹松1600番地 富士ゼロ ックス株式会社内 (72)発明者 水谷 則之 神奈川県南足柄市竹松1600番地 富士ゼロ ックス株式会社内 (72)発明者 矢野 敏行 神奈川県南足柄市竹松1600番地 富士ゼロ ックス株式会社内 Fターム(参考) 2H005 AB03 BA06 CA02 CA21 EA01 EA07 FA02 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Shuji Sato 1600 Takematsu, Minamiashigara-shi, Kanagawa Prefecture Inside Fuji Xerox Co., Ltd. Inventor Masanobu Ninomiya 1600 Takematsu, Minami Ashigara City, Kanagawa Prefecture Inside Fuji Xerox Co., Ltd. (72) Inventor Noriyuki Mizutani 1600 Takematsu, Minami Ashigara City, Kanagawa Prefecture Inside Fuji Xerox Co., Ltd. 1600 F-term in Fuji Xerox Co., Ltd. (Reference) 2H005 AB03 BA06 CA02 CA21 EA01 EA07 FA02
Claims (4)
を含有してなる静電荷像現像用黒色トナーにおいて、青
色着色剤としてフタロシアニン顔料を、赤色着色剤とし
てキナクリドン系顔料を、黄色着色剤としてアゾ系顔料
を用い、前記赤色着色剤100重量部に対して前記黄色
着色剤及び前記青色着色剤をそれぞれ20〜70重量
部、前記黄色着色剤と前記青色着色剤の重量混合比を
0.75〜1.00、かつ前記着色剤の総添加量を樹脂
100重量部に対して5〜15重量部で混合してなり、
かつ前記トナーの誘電損率が50以下であることを特徴
とする静電荷像現像用黒色トナー。1. A black toner for developing an electrostatic image, comprising a blue colorant, a red colorant and a yellow colorant, wherein a phthalocyanine pigment is used as a blue colorant, a quinacridone pigment is used as a red colorant, and a yellow colorant is used. An azo pigment is used as the colorant, the yellow colorant and the blue colorant are each 20 to 70 parts by weight with respect to 100 parts by weight of the red colorant, and the weight mixing ratio of the yellow colorant and the blue colorant is 0.1. 75 to 1.00, and 5 to 15 parts by weight of the total amount of the coloring agent added to 100 parts by weight of the resin,
And a black toner for developing an electrostatic image, wherein the toner has a dielectric loss factor of 50 or less.
散した樹脂微粒子分散液と、青色着色剤分散液、赤色着
色剤分散液及び黄色着色剤分散液とを混合し、樹脂微粒
子と3色の着色剤を凝集して凝集粒子分散液を形成した
後、前記樹脂微粒子のガラス転移点以上の温度に加熱し
融合・合一してトナー粒子を形成する静電荷像現像用黒
色トナーの製造方法において、前記青色着色剤としてフ
タロシアニン顔料、前記赤色着色剤分散液としてキナク
リドン系顔料、黄色着色剤分散液としてアゾ系顔料を使
用し、前記赤色着色剤を100重量部に対して前記黄色
着色剤及び前記青色着色剤をそれぞれ20〜70重量
部、前記黄色着色剤と前記青色着色剤の重量混合比を
0.75〜1.00、かつ、前記着色剤の総添加量が樹
脂100重量部に対して5〜15重量部で混合して前記
凝集粒子分散液を調製し、前記融合合一工程を経てトナ
ー粒子の損失誘電率が50以下のトナー粒子を得ること
を特徴とする静電荷像現像用黒色トナーの製造方法。2. A resin fine particle dispersion in which at least 1 μm or less of resin fine particles are dispersed, a blue colorant dispersion, a red colorant dispersion and a yellow colorant dispersion are mixed, and the resin fine particles and three colorants are mixed. Agglomerating to form an aggregated particle dispersion, heating to a temperature equal to or higher than the glass transition point of the resin fine particles, and fusing and coalescing to form toner particles, the method for producing a black toner for electrostatic image development, A phthalocyanine pigment is used as a blue colorant, a quinacridone pigment is used as the red colorant dispersion, and an azo pigment is used as a yellow colorant dispersion. The yellow colorant and the blue colorant are used in 100 parts by weight of the red colorant. 20 to 70 parts by weight of each agent, the weight mixing ratio of the yellow colorant and the blue colorant is 0.75 to 1.00, and the total amount of the colorant is 100 parts by weight of the resin. A black toner for developing an electrostatic image, wherein the dispersion of the aggregated particles is prepared by mixing the mixture at 〜15 parts by weight and the toner particles having a loss dielectric constant of 50 or less are obtained through the coalescing step. Manufacturing method.
現像用現像剤において、前記トナーが請求項1記載のト
ナーであることを特徴とする静電荷像現像用現像剤。3. An electrostatic charge image developing developer containing a carrier and a toner, wherein the toner is the toner according to claim 1.
程、現像剤担持体上の現像剤で前記静電潜像を現像して
トナー画像を形成する工程、前記トナー画像を転写体上
に転写する工程、前記転写体上のトナー画像を定着する
工程、及び、前記静電潜像担持体上に残留するトナーを
除去するクリーニング工程を含む画像形成方法におい
て、前記現像剤として請求項3記載の静電荷像現像用現
像剤を使用することを特徴とする画像形成方法。4. A step of forming an electrostatic latent image on an electrostatic latent image carrier, a step of developing the electrostatic latent image with a developer on a developer carrier and forming a toner image, A step of transferring onto a transfer member, a step of fixing a toner image on the transfer member, and a cleaning step of removing toner remaining on the electrostatic latent image carrier, wherein the developer is An image forming method comprising using the developer for developing an electrostatic image according to claim 3.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005346083A (en) * | 2004-06-04 | 2005-12-15 | Xerox Corp | Wax emulsion for emulsion aggregation toner |
CN100377009C (en) * | 2004-07-07 | 2008-03-26 | 夏普株式会社 | Color image forming developer and color image forming apparatus |
US7442478B2 (en) | 2003-07-14 | 2008-10-28 | Canon Kabushiki Kaisha | Toner and method for forming image |
US20100316945A1 (en) * | 2007-04-24 | 2010-12-16 | Xerox Corporation | Methods for making customized black toners |
-
2000
- 2000-12-11 JP JP2000376328A patent/JP3800955B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7442478B2 (en) | 2003-07-14 | 2008-10-28 | Canon Kabushiki Kaisha | Toner and method for forming image |
JP2005346083A (en) * | 2004-06-04 | 2005-12-15 | Xerox Corp | Wax emulsion for emulsion aggregation toner |
CN100377009C (en) * | 2004-07-07 | 2008-03-26 | 夏普株式会社 | Color image forming developer and color image forming apparatus |
US20100316945A1 (en) * | 2007-04-24 | 2010-12-16 | Xerox Corporation | Methods for making customized black toners |
US8232035B2 (en) * | 2007-04-24 | 2012-07-31 | Xerox Corporation | Methods for making customized black toners |
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