GB2464610A - Antimicrobial cable - Google Patents

Antimicrobial cable Download PDF

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GB2464610A
GB2464610A GB0918418A GB0918418A GB2464610A GB 2464610 A GB2464610 A GB 2464610A GB 0918418 A GB0918418 A GB 0918418A GB 0918418 A GB0918418 A GB 0918418A GB 2464610 A GB2464610 A GB 2464610A
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group
cable
active agent
polymer composition
coupling agent
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GB0918418D0 (en
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Ning Yu
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Axon Cable SA
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Axon Cable SA
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/12Chemical modification
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a cable and a cord suitable for use in a hospital environment or in a controlled atmosphere environment, and to the method for the manufacture thereof and to the use thereof. In particular, the invention provides a cable comprising: i) a polymer composition; ii) at least one active agent composed of an antimicrobial or microbicidal inorganic compound; said at least one active agent being coupled to the polymer composition via iii) at least one organosilane coupling agent; wherein ii) is selected from silicate, zeolite, titanate or antimonate substituted with silver, copper, zinc, tin, bismuth, lead, cadmium or chromium, and wherein iii) has the formula R13SiR2, wherein R1is methoxyl or ethoxyl, and R2is a) vinyl, b) phenyl, c) aminoalkylaminoalkyl having independently C2or C3alkyl groups, d) C1-4linear or branched alkyl optionally substituted with suphanyl or halogen.

Description

INTELLECTUAL
. .... PROPERTY OFFICE Application No. GBO9 18418.5 RTM Date:19 February 2010 The following terms are registered trademarks and should be read as such wherever they occur in this document: Santoprene Hostalen Intellectual Property Office is an operating name of the Patent Office www.ipo.gov.uk Cable and/or cord suitable for use in a hospital environment or in a controlled atmosphere environment and method for the manufacture thereof The present invention relates to a cable and a cord suitable for use in a hospital environment or in a controlled atmosphere environment, and to the method for the manufacture thereof and to the use thereof.
It is often critical, in a hospital environment or in a controlled atmosphere environment, such as chambers under positive pressure or under negative pressure, to control the entry and/or the departure of pollutants or contaminants (bacteria, dust, and the like) and necessary to provide an impeccable quality of cleanliness, indeed even sterilization, of the equipment or device used. Controlling these various parameters makes it possible to protect staff and/or patients from any possible contamination and/or to guarantee a healthy environment for the manufacture of products, such as pharmaceuticals or semiconducting devices.
In the specific case of medical centres and hospitals, numerous electronic and computer devices are installed. The disinfecting, which is a regulatory requirement, of the surfaces of these items of equipment and of their peripheral components, such as cables and cords, has to be carried out regularly using disinfectants. It would thus be advantageous to render these surfaces of items of equipment and these peripheral components antibacterial or bactericidal from their manufacture in order to eliminate or reduce disinfecting operations.
Patent Application JP 11-199732 describes a cable composed of an antibacterial external coating, the composition of which is mainly composed of a polymer and of an antibacterial agent. Although this type of cable exhibits antibacterial properties, it is not sufficiently reliable over time.
There thus exists a real need to provide an item of equipment or a device, in particular a cable or a cord, which is more effective than existing cables.
The aim of the invention is to devise a cable or a cord which makes it possible to effectively minimize or to prevent risks of contamination and to provide a method for manufacturing this cable or this cord.
According to its first subject matter, the invention relates to a cable suitable for use in a hospital environment or in a controlled atmosphere environment, said cable comprising: -a polymer composition; -at least one active agent composed of an antimicrobial or microbicidal inorganic compound, said inorganic compound preferably being chosen from the group consisting of silicates, zeolites, titanates and antimonates, in particular calcium silicate, calcium titanate, sodium antimonate and magnesium aluminometasilicate, the ions of which have been replaced by one or more antimicrobial or microbicidal metal ion(s) selected from silver, copper, zinc, tin, bismuth, lead, cadmium or chromium ions; -said at least one active agent being coupled to the polymer composition via at least one organosilane coupling agent, preferably of formula (I): R' R1 (I) in which: * R1 denotes a methoxyl (CH3-O-or MeO-) or ethoxyl (CH3-CH2-O-or EtO-) group; and * R2 is chosen from the group consisting of the vinyl (H2C=CH-) group, the phenyl (C6H5-) group, the aminoalkylaminoalkyl group, in which the alkyls independently have from 2 to 3 carbon atoms, and the linear or branched CC4 alkyl group, optionally substituted by a sulphanyl group or by a halogen atom.
Generally, the term "antimicrobial" is understood to mean an agent which inhibits the growth or prevents the proliferation of microorganisms.
Microorganisms comprise bacteria, viruses, protozoa and fungi, including yeasts and moulds. The term "antimicrobial" thus encompasses the terms "antibacterial", "antifungal" and "antiviral".
Analogously, the expression "microbicidal compound" represents an agent which destroys or kills microorganisms. The expression "microbicidal compound" encompasses, inter alia, bactericidal and fungicidal compounds.
The coupling agent is a compound which makes it possible mainly to connect said at least one active agent of inorganic nature to said polymer composition of organic nature and to disperse said at least one active agent in said polymer composition. This linkage, also known as "coupling", of chemical and/or physical nature is provided, in the present case, by an organosilane which exhibits two types of reactive functional groups: one of the two functional groups will react with the inorganic compound, that is to say with said at least one active agent, and the remaining functional group with the polymer composition.
Said at least one organosilane coupling agent employed in the present invention preferably comprises: -three alkoxyl groups R1 (either methoxyl or ethoxyl) which, after hydrolysis (either by addition of water or by the presence of residual water originating from the active agent), are converted into hydroxyl (-OH) groups. The latter groups then react with the active agent; -a group R2, as defined above, which reacts chemically and/or physically with the polymer composition. The polymer composition is chosen depending on its reactivity with respect to that of the R2 group of the organosilane coupling agent.
According to a particularly advantageous alternative embodiment of the invention, said aminoalkylaminoalkyl group is aminoethylaminopropyl (H2N-CH2-CH2-NH-CH2-CH2--CH2-).
According to another particularly advantageous alternative embodiment of the invention, said C-C4 alkyl group is isobutyl or mercaptopropyl.
According to yet another particularly advantageous alternative embodiment of the invention, said at least one organosifane coupling agent is chosen from the group consisting of: MeQ EtO CH2 CH2 EtO.// OMe OFt (a) (Tb) MeO MeO MeO MeOSH OMe OMe
I I
(Ia) (Id) MeO MeO MeO. NH2 OMe and OMe (Je) (If) According to an advantageous embodiment of the invention, the polymer composition is chosen from polyvinyl chloride (PVC), polyethylene (PE), preferably high density polyethylene (HDPE), polypropylene (PP), polytetrafi uoroethylene (PTFE), poly(styrene/butadiene/acrylonitrile) (ABS), poly(styrene/butadiene/styrene) (SBS), polyca rbonate (PC), polyoxymethylene (POM), poly(ethylenimine) (PEI), polysulphone (PSU), polyetheretherketone (PEEK), polyether block amide (PEBA), thermoplastic polyurethanes (TPU), epoxy polymers (or polyepoxide), silicones (or polysiloxanes), fluorinated ethylene/propylene copolymer (FEP), ethylene/tetrafluoroethylene copolymer (ETFE), thermoplastic elastomers (TPE5) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene, and a blend of at least two of these polymers.
According to a particularly advantageous alternative embodiment of the invention, said polymer composition is chosen from polyvinyl chloride (PVC), high density polyethylene (HDPE) and thermoplastic elastomers (TPE5) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene.
According to a specific embodiment of the invention, said at least one active agent is an antibacterial or bactericidal inorganic compound.
The term "antibacterial" is understood to mean an agent which inhibits the growth or prevents the proliferation of bacteria and the term "bactericidal" is understood to mean an agent which destroys or kills bacteria.
According to an advantageous alternative embodiment of the invention, said at least one active agent comprises silver ions.
According to another advantageous alternative embodiment of the invention, said at least one active agent is a zeolite comprising silver ions and optionally zinc ions.
According to yet another advantageous alternative embodiment of the invention, said zeolite comprises from 1 to 2% by weight of zinc and from 0.2 to 0.8% by weight of silver, with respect to the total weight of the zeolite based on silver and on zinc. Preferably, said zeolite comprises 1.36% by weight of zinc and 0.44% by weight of silver, with respect to the total weight of the zeolite based on silver and on zinc.
According to an advantageous embodiment of the invention, said cable additionally comprises titanium dioxide.
According to another advantageous embodiment of the invention, said cable additionally comprises a dispersant or surface-active agent, preferably chosen from the group consisting of a polyether polyol and an ethoxylated nonionic fluorinated surface-active agent of formula F(CF2CF2)CH2CH2o(CH2CH2o)H where x = 0 to 15 and y = 1 to 7.
According to yet another advantageous embodiment of the invention, said cable comprises: -from 0.1 to 5.0% by weight of said at least one active agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant; and/or -from 0.02 or 0.05 to 1.0% by weight of said at least one organosilane coupling agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant.
Said cable preferably comprises from 0.1 to 1.0%, with 1.0% excluded, and more advantageously from 0.1 to 0.5% by weight of said at least one active agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant.
In the presence of titanium dioxide and/or of dispersant in the cable, the combination to be considered for the total weight is formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent, said titanium dioxide and/or said dispersant.
According to an advantageous alternative embodiment of the invention, said cable comprises: -from 0.02 to 1.0% by weight of said at least one organosilane coupling agent when said at least one coupling agent is chosen from the organosilanes I and Je; or -from 0.05 to 1.0% by weight of said at least one organosilane coupling agent when said at least one coupling agent is chosen from the organosilanes a, Ib, Id and I. According to an advantageous embodiment of the invention, said cable comprises from 0.1 to 1.5% by weight of titanium dioxide, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent, said titanium dioxide and optionally a dispersant, According to its second subject matter, the invention relates to a cord composed of a cable as described above and at least one connecting element, said at least one connecting element preferably comprising an electrical connector, a USB connector, and the like. "Cord" is thus understood to mean a device comprising a cable and one or more connecting elements. The connecting element can comprise any type of connector, in particular a connector for the transmission of data, such as a USB or RJ45 connector; or also a connector for the transmission of current, such as a two-phase or three-phase plug or socket, and the like.
Likewise, the cable can denote any type of cable, in particular a single fibre or multi-fibre cable, a flat cable, and/or a coaxial cable; the cable can also be a cable used for the transfer of fluids (gases, liquids) or for the transmission of optical signals via at least one optical fibre or of pressure signals via a fluid.
Another subject matter of the invention is the use of the cable as described above or of the cord as defined above in a hospital environment or in a controlled atmosphere environment.
According to its fourth subject matter, the invention relates to a method for manufacturing a cable or cord suitable for use in a hospital environment or in a controlled atmosphere environment, characterized in that it comprises the steps consisting in: a. preparing a premix in a mixing device at ambient temperature (15-25°C), said premix comprising: > at least one active agent composed of an antimicrobial or microbicidal inorganic compound, said inorganic compound preferably being chosen from the group consisting of silicates, zeolites, titanates and antimonates, in particular calcium silicate, calcium titanate, sodium antimonate and magnesium aluminometasilicate, the ions of which have been replaced by one or more antimicrobial or microbicidal metal ion(s) selected from silver, copper, zinc, tin, bismuth, lead, cadmium or chromium ions; at least one organosilane coupling agent, preferably of formula (I): R' (I') in which: * R' denotes a methoxyl (CH3-O-) or ethoxyl (CH3-CH2-O-) group; and * R2 is chosen from the group consisting of the vinyl (H2C=CH-) group, the phenyl (C6H5-) group, the aminoalkylaminoalkyl group, in which the alkyls independently have from 2 to 3 carbon atoms, and the linear or branched C1-C4 alkyl group, optionally substituted by a sulphanyl group or by a halogen atom; > optionally titanium dioxide; and > optionally a dispersant or surface-active agent, preferably chosen from the group consisting of a polyether polyol and an ethoxylated nonionic fluorinated surface-active agent of formula F(CF2CF2)yCH2CH2O(CH2CH2o)H where x = 0 to 15 and y 1 to 7; b. continuously compounding: by feeding an extruder with a polymer composition and the premix obtained in the previous step, said extruder kneading the premix with the polymer composition at temperatures of between 150°C and 255°C; and by conditioning the product resulting from the compounding, known as compound or composite, in the form of granules once the composite has cooled; and c. forming the cable by a sheath extrusion operation, or a method of injection moulding using the composite granules.
Compounding is a method which makes possible the melt blending of plastics and additives. This method has the result of modifying certain physical, thermal or indeed even aesthetic features (by the introduction of colouring metal oxide(s)) of the plastic. By incorporating a broad range of additives, fillers and reinforcements, it is possible to obtain a large number of conductivity, flame retardance or wear resistance properties and/or a variety of advantageous structural properties. In our case, the compounding step according to the present invention makes it possible to render the composite antimicrobial or microbicidal. The final product resulting from the compounding step is known as compound or composite.
One of the difficulties encountered in the prior art in manufacturing composites intended for the production of antibacterial cables lies in the complexity of the method employed. When a composite is mainly formed from a polymer and an antibacterial inorganic compound, a good degree of homogeneity of the composite can only be achieved only after multiple passes (at least two passes) through a compounder (machine which makes it possible to carry out the compounding step). Such a method involves the use of numerous devices in series in order to make possible a continuous method or else the use of a single compounder in a noncontinuous method. The method for manufacturing an antibacterial cable or cord of the prior art is consequently relatively expensive.
The method of the present invention effectively solves the problems encountered in the prior art. Said method makes it possible to manufacture an antimicrobial or microbicidal, in particular antibacterial or bactericidal, cable or cord which exhibits a uniform antimicrobial or microbicidal activity. This uniform antimicrobial or microbicidal activity is based on the homogeneity of the blend obtained from the polymer composition and the premix. In other words, said activity depends on the homogeneity of the composite resulting from the compounding step. The achievement of such a homogeneity is made possible by the formulation of the composite (choice of the combination of the compounds constituting the composite) and/or by the step of preparation of the premix, followed by the implementation of the compounding step.
Surprisingly, the inventors have discovered that the method of the invention makes it possible to reduce the amount of the active agent used while retaining the desired antimicrobial or microbicidal activity. The method of the present invention thus provides a solution which is both simple to implement and economically advantageous.
According to a particularly advantageous alternative embodiment of the method, the compounding step is carried out at temperatures of: -between 150°C and 255°C, when the polymer composition is composed of high density polyethylene (HDPE); -between 160°C and 255°C, when the polymer composition is composed of polyvinyl chloride (PVC); -between 170°C and 255°C, when the polymer composition is composed of thermoplastic elastomers (TPEs) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene.
According to an advantageous embodiment of the method, said method additionally comprises a step consisting in: d. forming a cord from the cable obtained in step c and at least one connecting element, said at least one connecting element preferably comprising an electrical connector or a USB connector.
The method can be employed in the manufacture of cables or cords as defined above, according to any one of their embodiments or alternative forms.
According to an advantageous embodiment of the method, said premix comprises titanium dioxide.
According to another advantageous embodiment of the method, said premix comprises a dispersant or surface-active agent, preferably chosen from the group consisting of a polyether polyol and an ethoxylated nonionic fluorinated surface-active agent of formula F(CF2CF2)yCH2CH2O(CH2CH2O)H where x = 0 to 15 and y = 1 to 7.
According to yet another advantageous embodiment of the method, said premix comprises: from 0.1 to 5.0% by weight of said at least one active agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant; and/or -from 0.02 or 0.05 to 1.0% by weight of said at least one organosilane coupling agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant.
According to an advantageous alternative embodiment of the method, said premix comprises: -from 0.02 to 1.0% by weight of said at least one organosilane coupling agent when said at least one coupling agent is chosen from the organosilanes I and Ie or -from 0.05 to 1.0% by weight of said at least one organosilane coupling agent when said at least one coupling agent is chosen from the organosilanes a, Ib, Id and I. According to an advantageous embodiment of the method, said premix comprises from 0.1 to 1.5% by weight of titanium dioxide, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent, said titanium dioxide and optionally a dispersant.
Thus, the invention makes it possible to obtain a cable or a cord suitable for use in a hospital environment or in a controlled atmosphere environment which exhibits a uniform antimicrobial or microbicidal, in particular antibacterial or bactericidal, activity over the surface of the cable or cord, The cable or cord according to the present invention thus effectively solves the technical problems stated by virtue of the combination of the compounds (the polymer composition, the active agent and the organosilane coupling agent) included in the cable or cord. The active agent and the organosilane coupling agent are homogeneously distributed in the polymer composition. The combination of these compounds thus provides an optimum activity of the active agent, in this instance the antimicrobial or microbicidal inorganic compound, which, used in a smatter amount than in the prior art, makes it possible to obtain a cable or cord having antimicrobial or microbicidal properties at least comparable and/or superior to those of the cables or cords of the prior art.
Finally, the invention provides an effective method for manufacturing a cable or cord suitable for use in a hospital environment or in a controlled atmosphere environment. The step of preparation of the premix, followed by the implementation of the compounding step, makes it possible to obtain a homogeneous composite and thus to confer, on the polymer composition, uniform antimicrobial or microbicidal properties.
Other aims, characteristics and advantages of the invention will become clearly apparent to a person skilled in the art subsequent to the reading of the examples, which are given solely by way of illustration and which should not in any way limit the scope of the invention.
The examples form an integral part of the present invention and any feature appearing novel with respect to any state of the prior art from the description taken as a whole, including the examples, forms an integral part of the invention in the function thereof and in the generality thereof. Thus, each example has a general scope.
Furthermore, in the examples, all the percentages are given by weight, unless otherwise indicated, and the temperature is expressed in degrees Celsius, unless otherwise indicated, and the pressure is atmospheric pressure, unless otherwise indicated.
Examoles of the imDlementation of the invention Example 1 Cable or cord 1 A premix is prepared in a mixing device at ambient temperature (15-25°C) from: -a zeolite comprising 1.36% by weight of zinc and 0.44°k by weight of silver, with respect to the total weight of the zeolite based on silver and on zinc. Said zeolite has antimicrobial or microbicidal properties; -one or two organosilane coupling agent(s); -titanium dioxide.
Compounding is carried out continuously: > by feeding an extruder with a polymer composition or a polymer (in this instance PVC) and the premix obtained above, said extruder kneading the premix with the polymer at temperatures of between 160°C and 255°C; and by conditioning the composite in the form of granules once it has cooled.
The cable is formed by a sheath extrusion operation, or a method of injection moulding using the composite granules.
A cord is formed from the cable obtained and at least one connecting element, said at least one connecting element preferably comprising an electrical connector or a USB connector.
Example 1 of the implementation of the invention is illustrated in the following table, the amounts and the natures of the compounds included in the cable or cord being shown.
Zeolite having 136% by weight of zinc and 0.44% Antimicrobial or by weight of silver, with 0 5°! microbicidal compound respect to the total weight ° of the zeolite based on _________________________ silver_and_on_zinc _________________________ 1st organosilane If 0.3% 2' organosilane 0.2% Metal oxide Titanium dioxide 0.3% Type of polymer PVC 98.7% Example 2 -Cable or cord 2 A cable or cord 2 is manufactured as described in Example 1. However, the compounding step is carried out at temperatures of between 170°C and 255°C.
Zeolite having 1.36% by weight of zinc and 0.44% Antimicrobial or by weight of silver, with 0 5°! microbicidal compound respect to the total weight 0 of the zeolite based on _________________________ silver_and_on_zinc _________________________ 1st organosilane If 0.3% 2 organosilane Ic 0.2% Metal oxide Titanium dioxide 0.3% Type of polymer Santoprene*l 98.7% *1 this polymer corresponds to a thermoplastic elastomer (TPE) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene.
Example 3 -Cable or cord 3 A cable or cord 3 is manufactured as described in Example 2.
ZeoUte having 136% by weight of zinc and 0.44% Antimicrobial or by weight of silver, with 0 5°! microbicidal compound respect to the total weight ° of the zeolite based on _________________________ silver_and_on_zinc _________________________ Organosilane Id 0.3% Metal oxide Titanium dioxide 0.2% Type of polymer Santoprene*' 99.0% * this polymer corresponds to a thermoplastic elastomer (TPE) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene.
Example 4 -Cable or cord 4 A cable or cord 4 is manufactured as described in Example 1. However, the compounding step is carried out at temperatures of between 150°C and 255°C.
Zeolite having 1.36% by weight of zinc and 0.44% Antimicrobial or by weight of silver, with 0 5°/ microbicidal compound respect to the total weight 0 of the zeolite based on silver_and_on_zinc _________________________ iorosilan _____________________ 0.3% 2 organosflane le 0.2% Metal oxide Titanium dioxide ___________________ Type of polymer ien 98.7% *2 this polymer corresponds to a high density polyethylene (HDPE).
Example 5 -Cable or cord 5 A cable or cord 5 is manufactured as described in Example 4.
Zeolite having 1.36% by weight of zinc and 0.44% Anttmicrobial or by weight of silver, with 0 50/ microbicidal compound respect to the total weight of the zeolite based on _________________________ silver_and_on_zinc _________________________ 1st organosilane a O.3% 2 organosilane C 0.2% Metal oxide Titanium dioxide O.3% Type of polymer Hostalen*2 98.7% *2 this polymer corresponds to a high density polyethylene (HDPE).
Example 6 -Antibacterial or bactericidal activity of the cable or cord obtained Tests relating to the antibacterial or bactericidal activity are carried out according to Japanese Standard JIS Z 2801: 2000 from the cables or cords of the present invention. The results of these experiments are presented in the two tables below.
The controls are composed of the pure polymers and Tests 1 to 5 correspond respectively to the cables or cords obtained in Examples 1 to 5.
Staphylococcus aureus strain After incubating at 37°C for 24 h Example Type of polymer C4 log (C4)J E4 log (E4) log (C4) -log (E4) Control PVC 14 352 4.16 ____ _________ ________________ 1 PVC ______ ______ 32 1.50 2.66 Control Santoprene*l 482 350 5.68 ____ __________ 2 Santoprene*l _______ _______ 0 Bactericidal Control Santoprene*l 482 255 5.68 3 Santoprene*' _______ _______ 0 __________ Bactericidal Control Hostalen*2 478 465 5.68 4 Hostalen*2 _______ 0 Bactericidal Control Hostaien*2 13 946 4.14 Hostalen*2 ______ ______ 56 1.75 2.39 1) Ct24: the mean number of the bacteria counted in the case of the control, namely nonantibacterial, cable, after incubating for 24 hours.
2) Et24: the mean number of the bacteria counted in the case of the test cable after incubating for 24 hours. When Et24 is zero, the activity is bactericidal.
3) log (Cr24) -log (Et24): the activity is antibacterial when it is greater than 1.00.
Escherichia coil strain After incubating at 37°C for 24 h
______ ____________ _____ ______ _____ ______ _______________
Example Type of polymer! C4 log (C4) E4 log (E4) log (C4) -log (E4) Control PVC 4044 3.60 _____ ______ ________________ 1 PVC ______ ______ 15 1.17 2.43 Control Santoprene*l 20 125 4.30 _____ ______ ________________ 2 Santoprene*' ______ _______ 0 ______ Bactericidal Control Santoprene*' 20 585 4.31 _____ _______ _________________ 3 Santoprene*l ______ _______ 0 _______ Bactericidal Control Hosta$en*2 21 897 4.34 _____ _______ _________________ 4 Hostalen*2 ______ _______ 0 _______ Bactericidal Control Hostalen* 876 526 5.94 ______ _______ __________________ Hostalen*2 _______ 7765 3.87 2.07 1) Cr24: the mean number of the bacteria counted in the case of the control, namely nonantibacterial, cable, after incubating for 24 hours.
2) E4: the mean number of the bacteria counted in the case of the test cable after incubating for 24 hours. When Et24 is zero, the activity is bactericidal.
3) log (Ct24) -log (E24): the antibacterial activity is regarded as effective when it is greater than 1.00.
The homogeneity of the composite included in the cable or cord makes it possible to use a smaller amount of the antibacterial or bactericidal agent in a cable or cord of the present invention. Said cable or cord exhibits either an antibacterial activity or a bactericidal activity at least comparable and/or superior to those of the cables or cords of the
prior art.
Example 7 -Cytotoxicity. sensitivity and irritation tests Cytotoxicity test A cytotoxicity test is carried out according to Standard ISO 10993-5: 1999 from the cable or cord obtained in Example 1.
The cytotoxicity test consists in counting the percentage of living cells after exposure of a culture of mouse fibroblast cells to an extract solution, prepared from the cable or cord of the present invention, at different concentrations. This test thus makes it possible to evaluate the biological reactivity of a culture of mammal cells with regard to the extract solutions prepared from the cable or cord of the present invention.
Results: the response obtained is of level 1 (very low) from the preparation of an undiluted sample and the response is of level 0 (no response) from extract solutions diluted to �, � and 1/8.
The cytotoxicity test from the cable or cord of the present invention is in accordance with the requirements of Standard USP 31 (United States Pharmacopoeia) for a level of response not exceeding 2 (low).
Sensitivity and irritation tests A sensitivity and irritation test is carried out according to Standard ISO 10993-10: 2002 from the cable or cord obtained in Example 1.
These tests make it possible to estimate the sensitization and/or irritation potential of the extracts obtained from the cable or cord of the present invention when the extracts are injected intradermally.
Results: the cable or cord of the present invention was evaluated as being nonsensitizing and nonirritating.

Claims (19)

  1. CLAIMS1. Cable suitable for use in a hospital environment or in a controlled atmosphere environment, characterized in that it comprises: -a polymer composition; -at least one active agent composed of an antimicrobial or microbicidal inorganic compound, said inorganic compound preferably being chosen from the group consisting of silicates, zeolites, titanates and antimonates, in particular calcium silicate, calcium titanate, sodium antimonate and magnesium aluminometasilicate, the ions of which have been replaced by one or more antimicrobial or microbicidal metal ion(s) selected from silver, copper, zinc, tin, bismuth, lead, cadmium or chromium ions; -said at least one active agent being coupled to the polymer composition via at least one organosilane coupling agent, preferably of formula (I): R1 it: (I) in which: * R' denotes a methoxyl (CH3-O-) or ethoxyl (CH3-CH2-O-) group, and * R2 is chosen from the group consisting of the vinyl (H2C=CH-) group, the phenyf (C6H5-) group, the aminoalkylaminoalkyl group, in which the alkyls independently have from 2 to 3 carbon atoms, and the linear or branched C1c4 alkyl group, optionally substituted by a sulphanyl group or by a halogen atom.
  2. 2. Cable according to Claim 1, characterized in that said aminoalkylam inoalkyl group is aminoethylaminopropyl (H2N-CH2-CH2-NH-CH2-CH2-CH2-).
  3. 3. Cable according to Claim 1 or 2, characterized in that said C1-C4 alkyl group is isobutyl or mercaptopropyl.
  4. 4. Cable according to any one of Claims 1 to 3, characterized in that said at least one organosilane coupling agent is chosen from the group consisting of: MeQ EtO OH2 OH2 EtO-
  5. 5.c2 ONe GEtI(Ia) (Ib) MeO MeO MeO MeO.SH OMe OMeF F
    (Ia) (ci) MeG MeO MeO. MeO. NH2 OMe, and OMe GEe) (If) 5. Cable according to any one of Claims ito 4, characterized in that the polymer composition is chosen from polyvinyl chloride (PVC), polyethylene (PE), preferably high density polyethylene (HDPE), polypropylene (PP), polytetrafluoroethylene (PTFE), poly(styrene/butadiene/acrylonitrile) (ABS), poly(styrene/butadiene/styrene) (SBS), polycarbonate (PC), polyoxymethylene (POM), poly(ethylenimine) (PEI), polysul phone (PSU), polyetheretherketone (PEEK), polyether block am ide (PEBA), thermoplastic polyurethanes (TPU), epoxy polymers (or polyepoxide), silicones (or polysiloxanes), fluorinated ethylene/propylene copolymer (FEP), ethylene/tetrafluoroethylene copolymer (ETFE), thermoplastic elastomers (IPEs) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene, and a blend of at least two of these polymers.
  6. 6. Cable according to Claim 5, characterized in that said polymer composition is chosen from polyvinyl chloride (PVC), high density polyethylene (HDPE) and thermoplastic elastomers (IPEs) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene.
  7. 7. Cable according to any one of Claims 1 to 6, characterized in that said at least one active agent comprises silver ions.
  8. 8. Cable according to any one of Claims 1 to 7, characterized in that said at least one active agent is a zeolite comprising silver ions and optionally zinc ions.
  9. 9. Cable according to Claim 8, characterized in that said zeolite comprises from 1 to 2% by weight of zinc and from 0.2 to 08% by weight of silver, with respect to the total weight of the zeolite based on silver and on zinc.
  10. 10. Cable according to any one of Claims 1 to 9, characterized in that it additionally comprises titanium dioxide.
  11. 11. Cable according to any one of Claims 1 to 10, characterized in that it additionally comprises a dispersant or surface-active agent, preferably chosen from the group consisting of a polyether polyol and an ethoxylated nonionic fluorinated surface-active agent of formula F(CF2CF2)YCH2CH2O(CH2CH2O)XH where x = 0 to 15 and y = 1 to 7.
  12. 12. Cable according to any one of Claims 1 to 11, characterized in that it comprises: -from 0.1 to 5.0% by weight of said at least one active agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant; and/or -from 0.02 or 0.05 to 1.0% by weight of said at least one organosilane coupling agent, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent and optionally the titanium dioxide and a dispersant.
  13. 13. Cable according to Claim 12, characterized in that it comprises: -from 0.02 to 1.0% by weight of said at least one organosilane coupling agent when said at least one coupling agent is chosen from the organosilanes I and le; or -from 0.05 to 1.0% by weight of said at least one organosilane coupling agent when said at least one coupling agent is chosen from the organosilanes a, Ib, Id and Jr*
  14. 14. Cable according to any one of Claims 1 to 13, characterized in that it comprises from 0.1 to 1.5% by weight of titanium dioxide, with respect to the total weight of the combination formed by said polymer composition, said at least one active agent, said at least one organosilane coupling agent, said titanium dioxide and optionally a dispersant.
  15. 15. Cord composed of a cable according to any one of Claims 1 to 14 and at least one connecting element, said at least one connecting element preferably comprising an electrical connector or a USB connector.
  16. 16. Use of the cable according to any one of Claims 1 to 14 or of the cord according to Claim 15 in a hospital environment or in a controlled atmosphere environment.
  17. 17. Method for manufacturing a cable or cord suitable for use in a hospital environment or in a controlled atmosphere environment, characterized in that it comprises the steps consisting in: a. preparing a premix in a mixing device at ambient temperature (15-25°C), said premix comprising: > at least one active agent composed of an antimicrobial or microbicidal inorganic compound, said inorganic compound preferably being chosen from the group consisting of silicates, zeolites, titanates and antimonates, in particular calcium silicate, calcium titanate, sodium antimonate and magnesium aluminometasilicate, the ions of which have been replaced by one or more antimicrobial or microbicidal metal ion(s) selected from silver, copper, zinc, tin, bismuth, lead, cadmium or chromium ions; > at least one organosilane coupling agent, preferably of formula (I): R1 R2I R1 (I)in which: R' denotes a methoxyl (CH3O) or ethoxyl (CH3CH2O-) group; and R2 is chosen from the group consisting of the vinyl (H7C=CH-) group, the phenyl (C6H5-) group, the aminoalkylaminoalkyl group, in which the alkyls independently have from 2 to 3 carbon atoms, and the linear or branched C1-C4 alkyl group, optionally substituted by a suiphanyl group or by a halogen atom; > optionally titanium dioxide; and optionally a dispersant or surface-active agent, preferably chosen from the group consisting of a polyether polyol and an ethoxylated nonionic fluorinated surface-active agent of formula F(CF2CF2)CH2CH2O(CH2CH2O)H where x = 0 to 15 and y = I to 7; b. continuously compounding: > by feeding an extruder with a polymer composition and the premix obtained in the previous step, said extruder kneading the premix with the polymer composition at temperatures of between 150°C and 255°C; and > by conditioning the product resulting from the compounding, known as compound or composite, in the form of granules once the composite has cooled; and c. forming the cable by a sheath extrusion operation, or a method of injection moulding using the composite granules.
  18. 18. Method according to Claim 17, characterized in that the compounding step is carried out at temperatures of: -between 150°C and 255°C, when the polymer composition is composed of high density polyethylene (HDPE); -between 160°C and 255°C, when the polymer composition is composed of polyvinyl chloride (PVC); * between 170°C and 255°C, when the polymer composition is composed of thermoplastic elastomers (TPE5) resulting from a blend of EPDM (ethylene/propylene/diene terpolymer) and polypropylene.
  19. 19. Method according to Claim 17 or 18, characterized in that it additionally comprises a step consisting in: d forming a cord from the cable obtained in step c and at least one connecting element, said at least one connecting element preferably comprising an electrical connector or a USB connector.
GB0918418.5A 2008-10-21 2009-10-21 Cable and/or cord suitable for use in a hospital environment or in a controlled atmosphere environment and method for the manufacture thereof Active GB2464610B (en)

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FR0857144A FR2937461B1 (en) 2008-10-21 2008-10-21 CABLE AND / OR CORD FOR USE IN HOSPITAL OR IN A CONTROLLED ATMOSPHERE ENVIRONMENT AND METHOD OF MAKING THE SAME

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CN109754938A (en) * 2019-02-27 2019-05-14 武汉欣泰宇电力电子科技有限公司 A kind of cable surface antibacterial and protective processing method
US10361010B2 (en) 2015-04-22 2019-07-23 Prysmian S.P.A. Energy cable having a crosslinked electrically insulating system, and method for extracting crosslinking by-products therefrom
IT201900002609A1 (en) * 2019-02-22 2020-08-22 Prysmian Spa METHOD FOR EXTRACTING CROSS-LINKING BYPRODUCTS FROM A CROSS-LINKED ELECTRICAL INSULATION SYSTEM OF A POWER CABLE AND ITS POWER CABLE.
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WO2015059520A1 (en) * 2013-10-23 2015-04-30 Prysmian S.P.A. Energy cable having a crosslinked electrically insulating layer, and method for extracting crosslinking by-products therefrom
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WO2016116779A1 (en) * 2015-01-21 2016-07-28 Prysmian S.P.A. Accessory for high voltage direct current energy cables
US10361010B2 (en) 2015-04-22 2019-07-23 Prysmian S.P.A. Energy cable having a crosslinked electrically insulating system, and method for extracting crosslinking by-products therefrom
IT201900002609A1 (en) * 2019-02-22 2020-08-22 Prysmian Spa METHOD FOR EXTRACTING CROSS-LINKING BYPRODUCTS FROM A CROSS-LINKED ELECTRICAL INSULATION SYSTEM OF A POWER CABLE AND ITS POWER CABLE.
EP3699931A1 (en) * 2019-02-22 2020-08-26 Prysmian S.p.A. Method for extracting crosslinking by-products from a crosslinked electrically insulating system of a power cable and related power cable
US10930414B2 (en) 2019-02-22 2021-02-23 Prysmian S.P.A. Method for extracting crosslinking by-products from a crosslinked electrically insulating system of a power cable and related power cable
CN109754938A (en) * 2019-02-27 2019-05-14 武汉欣泰宇电力电子科技有限公司 A kind of cable surface antibacterial and protective processing method
CN109754938B (en) * 2019-02-27 2020-06-02 武汉欣泰宇电力电子科技有限公司 Cable surface antibacterial protection treatment method

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FR2937461A1 (en) 2010-04-23
DE102009045779B4 (en) 2024-01-25
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DE102009045779A1 (en) 2010-05-12
GB0918418D0 (en) 2009-12-09

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