EP3403782B1 - Tool and method for deriving a benefit from cardboard - Google Patents
Tool and method for deriving a benefit from cardboard Download PDFInfo
- Publication number
- EP3403782B1 EP3403782B1 EP17171345.6A EP17171345A EP3403782B1 EP 3403782 B1 EP3403782 B1 EP 3403782B1 EP 17171345 A EP17171345 A EP 17171345A EP 3403782 B1 EP3403782 B1 EP 3403782B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tool
- suction
- channel
- cutting line
- suction channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000011111 cardboard Substances 0.000 title claims description 19
- 238000000034 method Methods 0.000 title description 11
- 230000008901 benefit Effects 0.000 title description 5
- 238000005520 cutting process Methods 0.000 claims description 47
- 239000002699 waste material Substances 0.000 claims description 38
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 description 10
- 238000004080 punching Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000002349 favourable effect Effects 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 230000006735 deficit Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
- B26F2001/4418—Cutters therefor; Dies therefor combining cutting and embossing operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
- B26F2001/4481—Cutters therefor; Dies therefor having special lateral or edge outlines or special surface shapes, e.g. apertures
Definitions
- the invention relates to a tool and a method for producing a blank from a sheet of cardboard according to the preambles of patent claims 1 and 9, respectively.
- first tool part acts as a matrix together with a second tool part as a patrix, between which the respective sheet of cardboard is arranged and the blank is produced by separating the at least one waste part.
- the object of the present invention is to create a tool and a method for producing a panel from a sheet of cardboard, by means of which smaller pieces of waste can be removed from the process in a particularly simple and rapid manner.
- At least one suction channel of a suction device is also provided in the first tool part in which the cutting line contour is arranged, via which the at least one piece of waste separated by means of the cutting line contour can be sucked off.
- a corresponding suction channel can be introduced relatively easily into the corresponding tool part, in particular when this is composed of several carrier plates.
- the suction channel only has to be provided partially within the corresponding tool part. It is also conceivable for the channel to be guided partially on the outside of the tool part, for example by means of appropriate lines. It is a further advantage that the suction channel can be connected relatively easily to the corresponding suction device.
- the suction channel is formed by the cutting line contour at least over a length region.
- the contour of the cutting line thus forms the entrance to the suction channel, so that separated waste parts can be transported away directly from the trimming area to the rear and into the corresponding part of the tool. Since the respective piece of waste is inevitably pressed into the suction channel as a result of the trimming, the suction takes place in a particularly simple and reliable manner.
- the shape of the suction channel is particularly favorably adapted to the corresponding waste part, so that a force generated as a result of the suction acts on the waste part in an optimal manner.
- a further advantageous embodiment of the invention provides that the first tool part has at least one support plate, in particular an upper support plate, in which the suction channel is formed at least over a longitudinal area.
- the suction channel is formed at least over a longitudinal area.
- the first tool part has at least one support plate, in particular a lower one, in which the cutting line contour is accommodated.
- the carrier plate can be provided for the cutting line contour in a simple manner.
- the first tool part has an intermediate plate between the carrier plate, in which the cutting line contour is accommodated, and the carrier plate, in which the suction channel is formed at least over a length area, in which the suction channel is formed at least over a length area is trained.
- the intermediate plate can thus on the one hand the support of Serve cutting line contour and on the other hand are easily provided with one or more suction channels.
- the cutting line contour has at least one circumferentially closed contour area for separating the respective waste part, with the respective adjoining suction channel or partial suction channel having a larger cross section than the associated contour area.
- This cross section, which is preferably slightly larger, of the respective suction channel or partial suction channel in relation to the respective contour area of the cutting line contour ensures that the respectively separated waste parts are removed from the cutting point on the one hand without tilting within the suction channel or partial suction channel and on the other hand with a sufficiently large suction force will.
- the suction channel comprises an end channel which emerges from the corresponding carrier plate on both sides, with a suction element of the suction device being connected to one side of the end channel and to the other side of the end channel a free inflow opening is provided.
- an end channel is very easy to produce and, on the other hand, opens up the simple possibility of generating a continuous air flow for sucking off the waste parts.
- In 1 is shown in a schematic sectional view of a tool for producing a panel, not shown, from a sheet of cardboard, also not shown.
- the tool designed here as a combined cutting, punching and creasing tool basically comprises a first, upper tool part 10 in the manner of a die and a lower tool part 12 in the manner of a patrix.
- Cardboard sheets can be introduced between the two tool parts 10, 12 for the production of corresponding panels in a continuous process, with the separation of waste parts and the introduction of folding grooves in a manner described in more detail below by a relative movement of the two tool parts 10, 12 relative to one another, predominantly by moving the first tool part 10 relative to the second tool part 12.
- the tool is shown at least partially open.
- the upper tool part 10 is composed of a lower support plate 14 and an upper support plate 16 with an intermediate plate 18 arranged between them.
- a frame plate 20 is also provided on top of the upper carrier plate 16 . All plates 14 to 18 are accommodated in a holding device 22 with a lateral holding frame 24 and braced against one another.
- the lower support plate 14 is a multiplex support plate with a central, continuous recess 26, in which a cutting line contour 28 is used, at least essentially with the same shape.
- the cutting line contour 28 is formed from a metal block and essentially comprises three circumferentially closed contour regions 30, by means of which respective waste parts (not shown) arranged parallel to one another can be separated from the cardboard sheet or panel. Consequently, in the present sectional view, six cutting regions 32 of the corresponding cutting line are shown from the cutting line contour 28 .
- the metal block of the cutting line contour 28 terminates flush on the upper side of the lower support plate 14 or on the underside of the intermediate plate 18 on which the cutting line contour 28 is supported.
- the intermediate plate is made of a steel material with a hardness of, for example, about 50 HRC.
- the lower support plate 14 includes further recesses for respective lateral cutting lines 34 for separating the panel from a large piece of waste and a respective scoring line 36 arranged on the inside thereof for producing a folding groove in the panel.
- the lower tool part 12 essentially comprises a counter-plate 38, which interacts with the cutting line contour 28, the respective cutting line 34 and the respective creasing line 36 in such a way that the desired cuts of the waste parts or folding grooves result.
- corresponding grooves 40 are provided in the counter-plate 38 to interact with the scoring lines 36 .
- a suction channel 44 formed by three partial suction channels 42 in this area adjoins the three circumferentially closed contour regions 30 formed by the cutting line contour 28 for separating the respective waste part.
- the partial suction channels 42 or the suction channel 44 formed thereby run within the cutting line contour 28 in the upward direction to the intermediate plate 18, in which the partial suction channels 42 are continued in an identical form.
- the partial suction channels 42 extend over a length in the vertical direction within the upper support plate 16 until they open into an end channel 46 of the suction channel 44 .
- the course of the end channel 46 is particularly favorable, as is the shape of the partial suction channels 42 2 recognizable, which the upper support plate 16 in a schematic plan view along a line through the line II - II in 1 represented cutting plane shows. It is particularly evident here that the end channel 46 emerges from the corresponding carrier plate 16 on both sides 48, 50, with a suction element (not shown) of a suction device being connected to one side 48, 50 of the end channel 46 and to the other side of the end channel 46 a free inflow opening 52 is provided.
- the suction element of the suction device is connected, for example, to a subsequent, further suction channel 54 of the suction device, which runs in the holding frame 24 .
- a continuous flow of suction air can thus be generated within the end channel 46 from the inflow opening 52 to the suction element, ie from one side 48, 50 of the carrier element 16 to the other.
- the force of this suction air flow also acts via the partial suction channels 42 to the area of the respective contour areas 30 of the cutting line contour 28, by means of which the respective waste parts are separated from the benefit.
- the waste parts are pressed into the partial suction channels 42 and transported further upwards by the suction air flow to the end channel 46, from where further removal takes place via the suction device.
- the partial suction channels 42 is designed to be larger in cross section than the associated contour areas 30 of the cutting line contour 28. For this reason, in the top view of Fig.2 double lines can also be seen in the area of the partial suction channels 42, since a respective inner line shows the respective contour area 30 of the cutting line contour 28.
- the end channel 46 is provided on an outer side 56 of the corresponding carrier plate 16 .
- This is therefore particularly easy to produce in that it is closed off at the top by the frame sheet metal 20 .
- the upper carrier plate 16 is presently formed from an aluminum alloy, which allows for easy machining.
- the present tool can be used in particular for processing material sheets made of paper or cardboard with thicknesses between 80 g/m 2 and 500 g/m 2 or with a material thickness between about 80 ⁇ m and 700 ⁇ m.
- the sheets of material can in particular also be both printed and varnished and also coated with a polymer layer or with a plastic film.
- the material sheets can have a coating with a metal film, for example made of an aluminum material.
- combinations of the materials described are also possible are used with a corresponding material sheet.
- the sheets of material can also be formed from a laminate or have a composite structure.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Details Of Cutting Devices (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Description
Die Erfindung betrifft ein Werkzeug und ein Verfahren zur Herstellung eines Nutzens aus einem Kartonbogen gemäß den Oberbegriffen der Patentansprüche 1 beziehungsweise 9.The invention relates to a tool and a method for producing a blank from a sheet of cardboard according to the preambles of patent claims 1 and 9, respectively.
Bei der Herstellung von Nutzen aus Kartonbögen mit einem entsprechenden Werkzeug, welches üblicher Weise als Schneid-, Stanz- und/oder Rillwerkzeuge ausgebildet ist, werden oftmals kleinere Abfallteile mittels einer - an einem ersten Werkzeugteil angeordneten - entsprechenden Schneidlinienkontur vom Nutzen abgetrennt. Dabei wirkt der erste Werkzeugteil als Matrize mit einem zweiten Werkzeugteil als Patrize zusammen, zwischen welchen der jeweilige Kartonbogen angeordnet und der Nutzen durch Abtrennen des wenigstens einen Abfallteils erzeugt wird.When producing blanks from sheets of cardboard with a corresponding tool, which is usually designed as a cutting, punching and/or creasing tool, smaller waste parts are often separated from the blank by means of a corresponding cutting line contour arranged on a first tool part. The first tool part acts as a matrix together with a second tool part as a patrix, between which the respective sheet of cardboard is arranged and the blank is produced by separating the at least one waste part.
Während großer Abfall relativ leicht vom Nutzen des geschnittenen oder gestanzten Kartonbogens entfernt und abtransportiert werden kann, können bislang gerade kleine Stanzabfälle beim Weitertransport des Kartonbogens verloren gehen, was zu Verschmutzungen und weiteren Beeinträchtigungen im Herstellungsprozess führen kann.While large waste can be removed relatively easily from the blank of the cut or punched cardboard sheet and transported away, up to now it has been precisely small punching waste that can be lost during further transport of the cardboard sheet, which can lead to soiling and further impairments in the manufacturing process.
Aus der
Aufgabe der vorliegenden Erfindung ist es, eine Werkzeug und ein Verfahren zur Herstellung eines Nutzens aus einem Kartonbogen zu schaffen, mittels welchen kleinere Abfallteile auf besonders einfache und schnelle Weise aus dem Prozess entfernt werden können.The object of the present invention is to create a tool and a method for producing a panel from a sheet of cardboard, by means of which smaller pieces of waste can be removed from the process in a particularly simple and rapid manner.
Diese Aufgabe wird erfindungsgemäß durch ein Werkzeug und ein Verfahren zur Herstellung eines Nutzens aus einem Kartonbogen mit den Merkmalen der Patentansprüche 1 beziehungsweise 9 gelöst. Vorteilhafte Ausgestaltungen und günstige Weiterbildungen der Erfindung sind Gegenstand der abhängigen Ansprüche.According to the invention, this object is achieved by a tool and a method for producing a blank from a sheet of cardboard with the features of patent claims 1 and 9, respectively. Advantageous configurations and favorable developments of the invention are the subject matter of the dependent claims.
Um ein Werkzeug zu schaffen, mittels welchem kleinere Abfallteile auf besonders einfache und schnelle Weise aus dem Prozess entfernt werden können, ist es erfindungsgemäß vorgesehen, dass in dem ersten Werkzeugteil, in welchem die Schneidlinienkontur angeordnet ist, außerdem wenigstens ein Absaugkanal einer Absaugeinrichtung vorgesehen ist, über welchen das wenigstens eine, mittels der Schneidlinienkontur abgetrennte Abfallteil absaugbar ist. Erfindungsgemäß ist es somit vorgesehen, jeweilige kleine Abfallteile unmittelbar an Ort und Stelle innerhalb des ersten Werkzeugteils beziehungsweise unmittelbar während des Prozessschrittes des Stanzens des Abfallteils vom Nutzen abzusaugen. Hierdurch ist in besonders einfacher und zuverlässiger Weise gewährleistet, dass beim Weitertransport des Bogens beziehungsweise im Weiteren Prozess keine Abfallteile verloren gehen können, welche ansonsten zu Verschmutzungen der Anlage oder zu einer Beeinträchtigung des Prozesses führen könnten.In order to create a tool by means of which smaller waste parts can be removed from the process in a particularly simple and quick manner, it is provided according to the invention that at least one suction channel of a suction device is also provided in the first tool part in which the cutting line contour is arranged, via which the at least one piece of waste separated by means of the cutting line contour can be sucked off. According to the invention, provision is therefore made for the respective small waste parts to be sucked off directly on the spot within the first tool part or directly during the process step of punching the waste part from the panel. This ensures in a particularly simple and reliable manner that no waste parts can be lost during the onward transport of the sheet or in the further process, which could otherwise lead to contamination of the system or to an impairment of the process.
Ein entsprechender Absaugkanal ist dabei relativ einfach in den entsprechenden Werkzeugteil einbringbar, und zwar insbesondere dann, wenn dieser aus mehreren Trägerplatten zusammengesetzt ist. Der Absaugkanal muss dabei nur partiell innerhalb des entsprechenden Werkzeugteils vorgesehen sein. Eine teilweise außen am Werkzeugteil angeordnete Führung des Kanals, beispielsweise mittels entsprechender Leitungen, ist ebenfalls denkbar. Dabei ist es ein weiterer Vorteil, dass der Absaugkanal relativ einfach mit der entsprechenden Absaugeinrichtung verbunden werden kann. Zudem ist der Absaugkanal über einen Längenbereich durch jeweilige Teilabsaugkanäle gebildet. Diese Teilabsaugkanäle können sich an jeweilige, umlaufend geschlossene Konturbereich der Schneidlinienkontur anschließen, so dass gleichzeitig mehrere Abfallteile vom Nutzen abgetrennt und über den jeweils zugeordneten Teilabsaugkanal abgesaugt werden können.A corresponding suction channel can be introduced relatively easily into the corresponding tool part, in particular when this is composed of several carrier plates. The suction channel only has to be provided partially within the corresponding tool part. It is also conceivable for the channel to be guided partially on the outside of the tool part, for example by means of appropriate lines. It is a further advantage that the suction channel can be connected relatively easily to the corresponding suction device. In addition the suction channel formed over a length range by respective partial suction channels. These partial suction channels can adjoin the respective circumferentially closed contour area of the cutting line contour, so that several pieces of waste can be separated from the panel at the same time and sucked off via the assigned partial suction channel.
In weiterer Ausgestaltung der Erfindung hat es sich dabei als vorteilhaft gezeigt, wenn der Absaugkanal zumindest über einen Längenbereich durch die Schneidlinienkontur gebildet ist. Somit bildet die Schneidlinienkontur den Eingang des Absaugkanals, so dass abgetrennte Abfallteile unmittelbar aus dem Beschnittbereich heraus nach hinten in den entsprechenden Werkzeugteil abtransportiert werden können. Da das jeweilige Abfallteil infolge des Beschnitts somit zwangsläufig in den Absaugkanal gedrückt wird, erfolgt die Absaugung auf besonders einfache und zuverlässige Weise. Zudem ist der Absaugkanal in seiner Form besonders günstig auf das korrespondierende Abfallteil angepasst, so dass eine infolge der Absaugung erzeugte Kraft in optimaler Weise auf das Abfallteil wirkt.In a further embodiment of the invention, it has proven to be advantageous if the suction channel is formed by the cutting line contour at least over a length region. The contour of the cutting line thus forms the entrance to the suction channel, so that separated waste parts can be transported away directly from the trimming area to the rear and into the corresponding part of the tool. Since the respective piece of waste is inevitably pressed into the suction channel as a result of the trimming, the suction takes place in a particularly simple and reliable manner. In addition, the shape of the suction channel is particularly favorably adapted to the corresponding waste part, so that a force generated as a result of the suction acts on the waste part in an optimal manner.
Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass der erste Werkzeugteil wenigstens eine, insbesondere obere Trägerplatte aufweist, in welcher der Absaugkanal zumindest über einen Längenbereich ausgebildet ist. Ein derartiger Absaugkanal innerhalb der entsprechenden Trägerplatte ist besonders einfach herstellbar.A further advantageous embodiment of the invention provides that the first tool part has at least one support plate, in particular an upper support plate, in which the suction channel is formed at least over a longitudinal area. Such a suction channel within the corresponding support plate is particularly easy to produce.
In weiterer Ausgestaltung der Erfindung weist der erste Werkzeugteil wenigstens eine, insbesondere untere Trägerplatte auf, in welcher die Schneidlinienkontur aufgenommen ist. Somit kann für die Schneidlinienkontur in einfacher Weise eine durch die Trägerplatte durchgängige Aussparung vorgesehen werden.In a further embodiment of the invention, the first tool part has at least one support plate, in particular a lower one, in which the cutting line contour is accommodated. Thus, a continuous recess through the carrier plate can be provided for the cutting line contour in a simple manner.
Als zudem vorteilhaft hat es sich gezeigt, wenn der erste Werkzeugteil zwischen der Trägerplatte, in der die Schneidlinienkontur aufgenommen ist, und der Trägerplatte, in welcher der Absaugkanal zumindest über einen Längenbereich ausgebildet ist, eine Zwischenplatte aufweist, in welcher der Absaugkanal zumindest über einen Längenbereich ausgebildet ist. Die Zwischenplatte kann somit einerseits der Abstützung der Schneidlinienkontur dienen und andererseits auf einfache Weise mit einem oder mehreren Absaugkanälen versehen werden.It has also been shown to be advantageous if the first tool part has an intermediate plate between the carrier plate, in which the cutting line contour is accommodated, and the carrier plate, in which the suction channel is formed at least over a length area, in which the suction channel is formed at least over a length area is trained. The intermediate plate can thus on the one hand the support of Serve cutting line contour and on the other hand are easily provided with one or more suction channels.
In weiterer Ausgestaltung der Erfindung weist die Schneidlinienkontur wenigstens einen umlaufend geschlossenen Konturbereich zum Abtrennen des jeweiligen Abfallteils auf, wobei der sich jeweils daran anschließende Absaugkanal beziehungsweise Teilabsaugkanal im Querschnitt größer ausgebildet ist als der zugeordnete Konturbereich. Durch diesen, vorzugsweise geringfügig größeren Querschnitt des jeweiligen Absaugkanals beziehungsweise Teilabsaugkanals in Bezug auf den jeweiligen Konturbereich der Schneidlinienkontur wird erreicht, dass die jeweils abgetrennten Abfallteile einerseits ohne innerhalb des Absaugkanals beziehungsweise Teilabsaugkanals zu verkanten, andererseits jedoch mit einer hinreichend großen Absaugkraft, von der Beschnittstelle entfernt werden.In a further embodiment of the invention, the cutting line contour has at least one circumferentially closed contour area for separating the respective waste part, with the respective adjoining suction channel or partial suction channel having a larger cross section than the associated contour area. This cross section, which is preferably slightly larger, of the respective suction channel or partial suction channel in relation to the respective contour area of the cutting line contour ensures that the respectively separated waste parts are removed from the cutting point on the one hand without tilting within the suction channel or partial suction channel and on the other hand with a sufficiently large suction force will.
Als zudem vorteilhaft hat sich eine Ausführungsform der Erfindung erwiesen, bei der der Absaugkanal einen Endkanal umfasst, welcher zu beiden Seiten hin aus der korrespondierenden Trägerplatte austritt, wobei an der einen Seite des Endkanals ein Absaugelement der Absaugeinrichtung angeschlossen ist und an der anderen Seite des Endkanals eine freie Einströmöffnung vorgesehen ist. Ein derartiger Endkanal ist zum einen sehr einfach herstellbar und eröffnet zum anderen die einfache Möglichkeit, einen kontinuierlichen Luftstrom zum Absaugen der Abfallteile zu erzeugen.An embodiment of the invention has also proven to be advantageous in which the suction channel comprises an end channel which emerges from the corresponding carrier plate on both sides, with a suction element of the suction device being connected to one side of the end channel and to the other side of the end channel a free inflow opening is provided. On the one hand, such an end channel is very easy to produce and, on the other hand, opens up the simple possibility of generating a continuous air flow for sucking off the waste parts.
Schließlich hat es sich als vorteilhaft gezeigt, den Endkanal an einer Außenseite der korrespondierenden Trägerplatte vorzusehen, an welcher ein Rahmenblech angeordnet ist. Hierdurch kann der Endkanal besonders kostengünstig erzeugt werden.Finally, it has proven to be advantageous to provide the end channel on an outside of the corresponding carrier plate, on which a frame sheet metal is arranged. As a result, the end channel can be produced in a particularly cost-effective manner.
Die vorstehend im Zusammenhang mit dem erfindungsgemäßen Werkzeug genannten Vorteile ergeben sich in ebensolcher Weise für das Verfahren zur Herstellung eines Nutzens aus einem Kartonbogen mit den Merkmalen des Patentanspruchs 10.The advantages mentioned above in connection with the tool according to the invention result in the same way for the method for producing a panel from a sheet of cardboard with the features of
Weitere Merkmale der Erfindung ergeben sich aus den Ansprüchen, den Figuren und der Figurenbeschreibung. Die vorstehend in der Beschreibung genannten Merkmale und Merkmalskombinationen, sowie die nachfolgend in der Figurenbeschreibung genannten und/oder in den Figuren alleine gezeigten Merkmale und Merkmalskombinationen sind nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen verwendbar, ohne den Rahmen der Erfindung zu verlassen. Es sind somit auch Ausführungen von der Erfindung als umfasst und offenbart anzusehen, die in den Figuren nicht explizit gezeigt und erläutert sind, jedoch durch separierte Merkmalskombinationen aus den erläuterten Ausführungen hervorgehen und erzeugbar sind.Further features of the invention result from the claims, the figures and the description of the figures. The features and feature combinations mentioned above in the description, as well as those mentioned below in the description of the figures and/or features and feature combinations shown alone in the figures can be used not only in the combination specified in each case, but also in other combinations, without departing from the scope of the invention. The invention is therefore also to be considered to include and disclose embodiments that are not explicitly shown and explained in the figures, but that result from the explained embodiments and can be generated by separate combinations of features.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der Zeichnungen näher erläutert. Es zeigen:
- Fig. 1
- eine schematische Schnittansicht auf ein Werkzeug zur Herstellung eines Nutzens aus einem Kartonbogen;
- Fig. 2
- eine schematische Draufsicht auf eine obere Trägerplatte des ersten, oberen Werkzeugteils entlang einer durch die Linie II -II in
Fig. 1 repräsentierten Schnittebene; und in - Fig.3
- eine auschnittsweise und gegenüber
Fig. 1 vergrößerte Darstellung des Werkzeugs im Bereich der der Schneidlinienkontur.
- 1
- a schematic sectional view of a tool for producing a benefit from a sheet of cardboard;
- 2
- a schematic plan view of an upper carrier plate of the first, upper tool part along a line II -II in
1 represented cutting plane; and in - Fig.3
- a sectional and opposite
1 Enlarged representation of the tool in the area of the cutting line contour.
In
Der obere Werkzeugteil 10 ist aus einer unteren Trägerplatte 14 und einer oberen Trägerplatte 16 unter Zwischenanordnung einer Zwischenplatte 18 zusammengesetzt. Oberseitig der oberen Trägerplatte 16 ist überdies ein Rahmenblech 20 vorgesehen. Alle Platten 14 bis 18 sind in einer Halteeinrichtung 22 mit einem seitlichen Halterahmen 24 aufgenommen und gegeneinander verspannt.The
Die untere Trägerplatte 14 ist im vorliegenden Fall eine Multiplex - Trägerplatte mit einer zentralen, durchgängigen Aussparung 26, in welcher eine Schneidlinienkontur 28 zumindest im Wesentlichen formidentisch eingesetzt ist. Die Schneidlinienkontur 28 ist vorliegend aus einem Metallblock gebildet und umfasst im Wesentlichen drei umlaufend geschlossen Konturbereiche 30, mittel welchen jeweilige, parallel zueinander angeordnete Abfallteile (nicht dargestellt) vom Kartonbogen beziehungsweise Nutzen abtrennbar sind. Von der Schneidlinienkontur 28 sind demzufolge in der vorliegenden Schnittansicht sechs Schnittbereiche 32 der entsprechenden Schneidlinie dargestellt. Nach oben hin schließt der Metallblock der Schneidlinienkontur 28 bündig an der Oberseite der unteren Trägerplatte 14 beziehungsweise an der Unterseite der Zwischenplatte 18 ab, an welcher sich die Schneidlinienkontur 28 abstützt. Unter anderem aus diesem Grund ist die Zwischenplatte aus einem Stahlwerkstoff mit einer Härte von beispielsweise etwa 50 HRC gestaltet.In the present case, the
Neben der zentralen Aussparung 26 für die Schneidlinienkontur 28 umfasst die untere Trägerplatte 14 weitere Aussparungen für jeweilige seitliche Schneidlinien 34 zur Abtrennung des Nutzens von einem großen Abfallstück sowie eine innenseitig davon angeordnete jeweilige Rilllinie 36 zur Erzeugung einer Faltrille in dem Nutzen.In addition to the
Der untere Werkzeugteil 12 umfasst vorliegend im Wesentlichen eine Gegenplatte 38, welche mit der Schneidlinienkontur 28, der jeweiligen Schneidlinie 34 und der jeweiligen Rilllinie 36 derart zusammen wirkt, das sich die gewünschten Beschnitte der Abfallteile beziehungsweise Faltrillen ergeben. Hierzu sind in der Gegenplatte 38 entsprechende Nuten 40 zum Zusammenwirken mit den Rilllinien 36 vorgesehen.In the present case, the
An die durch die Schneidlinienkontur 28 gebildeten drei umlaufend geschlossenen Konturbereiche 30 zum Abtrennen des jeweiligen Abfallteils schließt sich vorliegend ein in diesem Bereich durch drei Teilabsaugkanäle 42 gebildeter Absaugkanal 44 an. Die Teilabsaugkanäle 42 beziehungsweise der hierdurch gebildete Absaugkanal 44 verlaufen somit innerhalb der Schneidlinienkontur 28 in Richtung nach oben bis zur Zwischenplatte 18, in welcher formidentisch die Teilabsaugkanäle 42 fortgesetzt sind. Ausgehend von der Zwischenplatte 18 erstrecken sich die Teilabsaugkanäle 42 über einen Längenbereich in Hochrichtung innerhalb der oberen Trägerplatte 16, bis sie in einen Endkanal 46 des Absaugkanals 44 münden.In the present case, a
Der Verlauf des Endkanals 46 ist dabei - wie auch die Form der Teilabsaugkanäle 42 - besonders günstig aus
Es ist klar, dass der Luftstrom innerhalb des Endkanals nicht nur durch Absaugen, sondern auch durch Einblasen von Luft an der einen Seite 48, 50 erzeugt werden könnte. Auch durch einen derart eingeblasenen Luftstrom lässt sich somit ein Absaugeffekt der Absaugeinrichtung an den Konturbereichen 30 der Schneidlinienkontur 28 beziehungsweise innerhalb der Teilabsaugkanäle 42 erzielen.It is clear that the air flow within the end channel could be generated not only by suction but also by blowing in air on one
Die Kraft dieses Absaug-Luftstroms wirkt im Weiteren über die Teilabsaugkanäle 42 bis im Bereich der jeweiligen Konturbereiche 30 der Schneidlinienkontur 28, mittels welchen die jeweiligen Abfallteile vom Nutzen abgetrennt werden. Die Abfallteile werden dabei beim Stanzen beziehungsweise Schneiden in die Teilabsaugkanäle 42 hinein gedrückt und durch den Absaug-Luftstrom weiter nach oben zum Endkanal 46 transportiert, von wo aus der weitere Abtransport über die Absaugeinrichtung erfolgt.The force of this suction air flow also acts via the
Um ein besonders günstiges Absaugen der Abfallteile zu erreichen, sind - wie dies insbesondere aus
In Zusammenschau der
Insgesamt ist somit erkennbar, dass vorliegend ein Verfahren geschaffen werden kann, bei dem mit der Schneidlinienkontur 28 des ersten Werkzeugteils 10 wenigstens ein Abfallteil vom Nutzen durch Zusammenwirken mit dem zweiten Werkzeugteil 12 abgetrennt werden kann, welches hierbei in den entsprechenden Teilabsaugkanal 42 nach hinten beziehungsweise oben gedrückt und von hier aus über dem Absaugkanal 44 abgesaugt wird.Overall, it can therefore be seen that a method can be created in the present case in which at least one piece of waste can be separated from the panel using the
Das vorliegende Werkzeug kann insbesondere zum Bearbeiten von Materialbögen aus Papier oder Karton in Stärken zwischen 80 gr/m2 und 500 gr/m2 beziehungsweise mit einer Materialstärke zwischen etwa 80 µm bis 700 µm zum Einsatz kommen. Die Materialbögen können hierbei insbesondere auch sowohl bedruckt und lackiert sein als auch beschichtet mit einer Polymerschicht oder mit einem Kunststofffilm. Ebenso können die Materialbögen eine Beschichtung mit einen Metallfilm, beispielsweise aus einem Aluminiummaterial, aufweisen. Natürlich sind auch Kombinationen der beschriebenen Materialien bei einem entsprechenden Materialbogen zum Einsatz kommen. Schließlich können die Materialbögen auch aus einem Laminat gebildet sein oder einen Verbundaufbau aufweisen.The present tool can be used in particular for processing material sheets made of paper or cardboard with thicknesses between 80 g/m 2 and 500 g/m 2 or with a material thickness between about 80 μm and 700 μm. The sheets of material can in particular also be both printed and varnished and also coated with a polymer layer or with a plastic film. Likewise, the material sheets can have a coating with a metal film, for example made of an aluminum material. Of course, combinations of the materials described are also possible are used with a corresponding material sheet. Finally, the sheets of material can also be formed from a laminate or have a composite structure.
- 1010
- Werkzeugteiltool part
- 1212
- Werkzeugteiltool part
- 1414
- Untere TrägerplatteLower support plate
- 1616
- Obere TrägerplatteUpper support plate
- 1818
- Zwischenplatteintermediate plate
- 2020
- Rahmenblechframe sheet metal
- 2222
- Halteeinrichtungholding device
- 2424
- Halterahmenholding frame
- 2626
- Aussparungrecess
- 2828
- Schneidlinienkonturcutting line contour
- 3030
- Konturbereichcontour area
- 3232
- Schnittbereichcutting area
- 3434
- Schneidliniecutting line
- 3636
- Rillliniecreasing line
- 3838
- Gegenplattecounter plate
- 4040
- Nutengrooves
- 4242
- Teilabsaugkanälepartial suction channels
- 4444
- Absaugkanalsuction channel
- 4646
- Endkanalend channel
- 4848
- Seiteside
- 5050
- Seiteside
- 5252
- Einströmöffnunginflow opening
- 5454
- Absaugkanalsuction channel
- 5656
- Außenseiteoutside
Claims (9)
- A tool for producing a blank from a cardboard sheet, with a first tool part (10) with at least one cutting line contour (28), by means of which at least one waste part is separable from the blank, and with a second tool part (12), which cooperates with the first tool part (10) for separating the blank from the at least one waste part, wherein at least one suction channel (44) of a suction device, via which the at least one waste part can be sucked off, is provided in the first tool part (10),
characterized in that
the suction channel (44) is formed by respective partial suction channels (42) over a length area. - The tool according to claim 1,
characterized in that
the suction channel (44) is formed by the cutting line contour (28) at least over a length area. - The tool according to any one of claims 1 or 2,
characterized in that
the first tool part (10) comprises at least one support plate (16), in which the suction channel (44) is formed at least over a length area. - The tool according to any one of the preceding claims,
characterized in that
the first tool part (10) comprises at least one support plate (14), in which the cutting line contour (28) is accommodated. - The tool according to any one of claims 3 or 4,
characterized in that
the first tool part (10) comprises an intermediate plate (18), in which the suction channel (44) is formed at least over a length area, between the support plate (14), in which the cutting line contour (28) is accommodated, and the support plate (16), in which the suction channel (44) is formed at least over a length area. - The tool according to any one of the preceding claims,
characterized in that
the cutting line contour (28) comprises at least one circumferentially closed contour area (30) for separating the respective waste part, wherein the suction channel (44) or partial suction channel (42) respectively adjoining thereto is formed larger in cross-section than the associated contour area (30). - The tool according to any one of the preceding claims,
characterized in that
the suction channel (44) includes an end channel (46), which exits the corresponding support plate (16) towards both sides (48, 50), wherein a suction element of the suction device is connected to the one side (48, 50) of the end channel (46) and a free inflow opening (52) is provided on the other side of the end channel. - The tool according to any one of the preceding claims,
characterized in that
the end channel (46) is provided on an outer side (56) of the corresponding support plate (16), on which a frame panel (20) is arranged. - A method for producing a blank from a cardboard sheet by means of a tool, in which at least one waste part is separated from the blank with a cutting line contour (28) of a first tool part (10) by cooperation with a second tool part (12), and
the at least one waste part is sucked off via at least one suction channel (44), provided in the first tool part (10), of a suction device, wherein the suction channel (44) is formed by respective partial suction channels (42) over a length area.
Priority Applications (15)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17171345.6A EP3403782B1 (en) | 2017-05-16 | 2017-05-16 | Tool and method for deriving a benefit from cardboard |
BR112019021236-1A BR112019021236A2 (en) | 2017-05-16 | 2018-05-14 | TOOL AND METHOD TO PRODUCE A MATRIX FROM A CARDBOARD SHEET |
AU2018269129A AU2018269129A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
US16/613,656 US20210023731A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
PCT/EP2018/062326 WO2018210719A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
CN201880030459.2A CN110891747A (en) | 2017-05-16 | 2018-05-14 | Tool and method for manufacturing blanks from cardboard sheets |
JP2019555467A JP2020519455A (en) | 2017-05-16 | 2018-05-14 | Tool and method for manufacturing blanks from cardboard sheets |
MX2019013662A MX2019013662A (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet. |
CA3058698A CA3058698A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
RU2019139246A RU2019139246A (en) | 2017-05-16 | 2018-05-14 | TOOL, AS WELL AS A METHOD FOR PRODUCING BILLETS FROM CARDBOARD SHEET |
KR1020197032913A KR20200032667A (en) | 2017-05-16 | 2018-05-14 | Tools and methods for producing blanks from cardboard sheets |
TNP/2019/000274A TN2019000274A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
PH12019502430A PH12019502430A1 (en) | 2017-05-16 | 2019-10-25 | Tool and method for producing a blank from a cardboard sheet |
CL2019003282A CL2019003282A1 (en) | 2017-05-16 | 2019-11-15 | Tool and method to produce a preform from a cardboard sheet. |
CONC2019/0013656A CO2019013656A2 (en) | 2017-05-16 | 2019-12-03 | Tool and method to produce a preform from a cardboard sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17171345.6A EP3403782B1 (en) | 2017-05-16 | 2017-05-16 | Tool and method for deriving a benefit from cardboard |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3403782A1 EP3403782A1 (en) | 2018-11-21 |
EP3403782B1 true EP3403782B1 (en) | 2022-11-02 |
Family
ID=58738895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17171345.6A Active EP3403782B1 (en) | 2017-05-16 | 2017-05-16 | Tool and method for deriving a benefit from cardboard |
Country Status (15)
Country | Link |
---|---|
US (1) | US20210023731A1 (en) |
EP (1) | EP3403782B1 (en) |
JP (1) | JP2020519455A (en) |
KR (1) | KR20200032667A (en) |
CN (1) | CN110891747A (en) |
AU (1) | AU2018269129A1 (en) |
BR (1) | BR112019021236A2 (en) |
CA (1) | CA3058698A1 (en) |
CL (1) | CL2019003282A1 (en) |
CO (1) | CO2019013656A2 (en) |
MX (1) | MX2019013662A (en) |
PH (1) | PH12019502430A1 (en) |
RU (1) | RU2019139246A (en) |
TN (1) | TN2019000274A1 (en) |
WO (1) | WO2018210719A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017119918A1 (en) * | 2017-08-30 | 2019-02-28 | Karl Marbach Gmbh & Co. Kg | Technology for punching small parts |
KR102483233B1 (en) * | 2021-11-29 | 2023-01-04 | (주)지우텍 | A film bonding device for optical films that does not allow air bubbles and foreign substances to enter |
KR102564518B1 (en) * | 2022-12-22 | 2023-08-04 | (주)지우텍 | A film bonding device for optical films that can adjust the cutting angle and does not allow air bubbles and foreign substances to enter |
Citations (3)
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EP0790110A1 (en) * | 1996-02-16 | 1997-08-20 | Karl Marbach GmbH + Co. | Cutting and creasing die for the production of creased and cut shapes |
US20020092399A1 (en) * | 1999-06-04 | 2002-07-18 | Siegfried Fuchs | Rotary blade roll |
EP2202038A1 (en) * | 2008-12-19 | 2010-06-30 | Karl Marbach GmbH & Co. KG | Carrier plate for a stamping tool |
Family Cites Families (10)
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CH523753A (en) * | 1970-05-21 | 1972-06-15 | Ciba Geigy Ag | Device for producing predetermined tear lines in sheet material |
DE10065457B4 (en) | 2000-12-28 | 2007-04-26 | Karl Marbach Gmbh & Co. Kg | Method and device for separating the use and waste of a stamped or cut sheet of material and plant for producing benefits from a sheet of material |
DE102008000262B4 (en) * | 2008-02-08 | 2010-07-01 | Leica Biosystems Nussloch Gmbh | Apparatus and method for filtering microtome cut waste in airflow |
DE102009056169A1 (en) * | 2009-11-27 | 2011-06-01 | Heidelberger Druckmaschinen Ag | Method of trimming tools |
DE102010061991B4 (en) * | 2010-11-25 | 2016-06-09 | Bayerische Motoren Werke Aktiengesellschaft | Method for punching a fiber mat consisting of fiber material |
CN203156840U (en) * | 2013-04-06 | 2013-08-28 | 宁波市鄞州润金机电科技有限公司 | Operation table board of clothes template machine |
EP2886320B1 (en) * | 2013-12-20 | 2019-11-06 | Mayr-Melnhof Karton AG | Method for the preparation of a cutting and/or punching and/or creasing tool |
JP5923207B2 (en) * | 2014-09-19 | 2016-05-24 | トタニ技研工業株式会社 | Plastic film punching equipment |
CN204221868U (en) * | 2014-09-30 | 2015-03-25 | 上海和鹰机电科技股份有限公司 | Numerical control cutter and table top thereof |
JP5897686B1 (en) * | 2014-10-24 | 2016-03-30 | Towa株式会社 | Workpiece suction plate, work cutting device, work cutting method, and work suction plate manufacturing method |
-
2017
- 2017-05-16 EP EP17171345.6A patent/EP3403782B1/en active Active
-
2018
- 2018-05-14 RU RU2019139246A patent/RU2019139246A/en not_active Application Discontinuation
- 2018-05-14 MX MX2019013662A patent/MX2019013662A/en unknown
- 2018-05-14 KR KR1020197032913A patent/KR20200032667A/en not_active Application Discontinuation
- 2018-05-14 CA CA3058698A patent/CA3058698A1/en not_active Abandoned
- 2018-05-14 BR BR112019021236-1A patent/BR112019021236A2/en not_active Application Discontinuation
- 2018-05-14 JP JP2019555467A patent/JP2020519455A/en active Pending
- 2018-05-14 AU AU2018269129A patent/AU2018269129A1/en not_active Abandoned
- 2018-05-14 WO PCT/EP2018/062326 patent/WO2018210719A1/en active Application Filing
- 2018-05-14 US US16/613,656 patent/US20210023731A1/en not_active Abandoned
- 2018-05-14 TN TNP/2019/000274A patent/TN2019000274A1/en unknown
- 2018-05-14 CN CN201880030459.2A patent/CN110891747A/en active Pending
-
2019
- 2019-10-25 PH PH12019502430A patent/PH12019502430A1/en unknown
- 2019-11-15 CL CL2019003282A patent/CL2019003282A1/en unknown
- 2019-12-03 CO CONC2019/0013656A patent/CO2019013656A2/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0790110A1 (en) * | 1996-02-16 | 1997-08-20 | Karl Marbach GmbH + Co. | Cutting and creasing die for the production of creased and cut shapes |
US20020092399A1 (en) * | 1999-06-04 | 2002-07-18 | Siegfried Fuchs | Rotary blade roll |
EP2202038A1 (en) * | 2008-12-19 | 2010-06-30 | Karl Marbach GmbH & Co. KG | Carrier plate for a stamping tool |
Also Published As
Publication number | Publication date |
---|---|
EP3403782A1 (en) | 2018-11-21 |
RU2019139246A (en) | 2021-06-16 |
PH12019502430A1 (en) | 2020-12-07 |
WO2018210719A1 (en) | 2018-11-22 |
TN2019000274A1 (en) | 2021-01-07 |
BR112019021236A2 (en) | 2020-05-12 |
US20210023731A1 (en) | 2021-01-28 |
CN110891747A (en) | 2020-03-17 |
CL2019003282A1 (en) | 2020-02-28 |
AU2018269129A1 (en) | 2019-11-07 |
MX2019013662A (en) | 2020-01-13 |
CO2019013656A2 (en) | 2020-04-01 |
KR20200032667A (en) | 2020-03-26 |
JP2020519455A (en) | 2020-07-02 |
RU2019139246A3 (en) | 2021-08-05 |
CA3058698A1 (en) | 2018-11-22 |
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