EP2928680B1 - Press brake - Google Patents
Press brake Download PDFInfo
- Publication number
- EP2928680B1 EP2928680B1 EP13820717.0A EP13820717A EP2928680B1 EP 2928680 B1 EP2928680 B1 EP 2928680B1 EP 13820717 A EP13820717 A EP 13820717A EP 2928680 B1 EP2928680 B1 EP 2928680B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- press
- drive means
- press brake
- connecting support
- stand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000002829 reductive effect Effects 0.000 claims description 15
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- 230000007935 neutral effect Effects 0.000 claims description 6
- 238000007373 indentation Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 63
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/04—Frames; Guides
- B30B15/044—Means preventing deflection of the frame, especially for C-frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0272—Deflection compensating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/04—Frames; Guides
- B30B15/041—Guides
Definitions
- the invention relates to a press brake according to the preamble of claim 1.
- Such a press brake is from the document US 3 327 515 A known.
- Such press brakes usually have a vertical working plane, and is located in a conventional embodiment of the adjustable pressing beam above the fixed press table.
- the press table can be performed like a bar beam as well as the sake of simplicity, however, a fixed press beam is referred to as a press table in this application.
- a bending plane deviating from the vertical direction may also be provided and, in the case of a vertical working plane, the adjustable pressing beam may also be arranged below the fixed press table.
- the fixed machine frame must have a high strength and rigidity, including the stand itself are made very stable and they must also be connected to each other stable.
- a guide for the upper pressing beam is arranged and supports a drive means for the pressing beam on the fixed machine frame in the region of the stand or on the upper connection carrier.
- the drive means is formed, for example, as a hydraulic cylinder assembly and the cylinder housing is connected to the fixed connection carrier or the fixed uprights and acts the adjustable piston with a piston rod on the adjustable pressing beam.
- the cylinder housing of the hydraulic cylinder is supported on the underside of the connection carrier or is attached to the front side.
- the object of the invention is to provide a press brake, which simultaneously meets high demands on the bending accuracy with a simple construction of the machine frame and further has a high ease of assembly.
- connection carrier can be positioned closer to the bending plane and exist in the arrangement of the drive means fewer restrictions than in a continuous connection carrier.
- this embodiment of a connection carrier has no adverse effects on the rigidity of the machine frame. Since the drive means are usually arranged in the vicinity of the stand, a high deformation stiffness of the connection carrier is not of primary importance.
- the required installation space for the drive means and the connection carrier in this case are not mutually obstructive, but may overlap and the positioning of the connection carrier can be carried out in a stress-relieving manner, whereby a material saving can also be achieved due to smaller, required profile cross-sections.
- Due to the detachable connection of the drive means with the rest of the connection carrier a modularity of the machine frame is achieved and can thereby the portability and ease of installation of such a press brake can be increased.
- the deformations of the machine frame occurring at high forming forces are partially lower or more easily calculated in advance by the embodiment according to the invention, whereby corrections of the forming process are more easily possible.
- An advantageous embodiment of the press brake is that the longitudinal section or partial section formed by the drive means is arranged on an end section of the connection carrier and has a coupling surface which contacts one of the posts. The large driving forces of the drive means are thereby introduced directly into the stator and result in only low loads for the carrier body.
- the drive means forming a subsection of the connecting carrier is arranged on the side of the connecting carrier facing the pressing beam and the carrier base body has an upper belt bridging the drive means on the side facing away from the pressing beam, the tensile stresses arising upwards during bending of the connecting carrier can be absorbed by the upper belt. Since the drive means on the underside transmits the compressive stresses which occur upward upon deflection of the connecting carrier, only slight stresses of the connecting means used for the detachable connection result. For example, fastening screws in the region of the pressure side, ie on the side facing the pressing beam, can be made smaller. Furthermore, in the case of a continuous carrier main body connecting the two uprights, the drive means can be disassembled without the rest of the carrier main body having to be specially supported and secured against falling down.
- a flexible embodiment of the press brake in which the adverse effects of deformation of the machine frame are reduced at high forming forces is that the stands are in the form of C-stands, wherein the connection carrier at the bending plane facing upper ends of the C-frame. Stand is attached and each formed between the attachment point for the connection carrier on the C-stand and a central part of the C-stand, a deformation section with a locally reduced stator stiffness. The occurring at high forming forces bending of the C-stator and associated misalignment of the connecting carrier with the drive means can be reduced, since the connection carrier indeed initiates the forming forces in the C-stator, by the deformation portion with respect to the deformations partially from the main part of the C. Stand is decoupled and the skewing is reduced thereby.
- a structurally simple way to form a deformation section through which the bending of the C-stator as little as possible to the connection carrier to a C-stator is that the arranged between the attachment point of the connection carrier at the upper end of the C-stand and the middle part deformation portion of the has the upper edge of the C-stand outgoing approximately parallel to the bending plane recess, in particular a parallel to the bending plane slot.
- a good decoupling of the deformations of the attachment point of the main part of the C-stand is achieved when in the region of the recess, the cross section of the C-stator relative to adjacent cross-sections is reduced by at least one third.
- the recess for producing the deformation section is designed in the form of a slot, it can further be provided that the slot can be actively widened by an actuator acting on both sides of the slot. As a result, the plane of the press beam can be adjusted in a direction parallel to the bending plane.
- the attachment point with the adjoining connection carrier can be aligned approximately parallel to the bending plane under the action of the forming forces, if the attachment point for the connection carrier on the C-stand has a greater distance from the press table than the reduced cross-section of the deformation region on the C-stand.
- the guide for the pressing beam with the bending plane has aligned guide rails, they need to absorb only small tilting moments, whereby they are exposed to less wear and may also be smaller in size.
- the guide rails can be mounted on the machine frame, whereby they interact with matching guide elements or guide shoes on the pressing beam, but it is also a reverse arrangement of the guide rails on the pressing beam and the guide elements on the machine frame possible.
- An alternative or additional embodiment may consist in that the guide for the pressing beam on the connection carrier, in particular on the drive means, arranged guide rails comprises. These guide rails may be provided in addition to mounted on the stand guide rails.
- connection carrier comprises two drive means detachably connected to the uprights and a central section detachably arranged between them.
- the drive means form a supporting part of the connection carrier and is only slightly loaded by the direct connection of the drive means to the stator of the carrier body.
- connection carrier A structurally simple and yet rigid design of the connection carrier is given if its middle section comprises two spaced apart, parallel to the bending plane plate elements.
- the height of the plate elements is advantageously at least five times the thickness thereof, whereby a high flexural rigidity of the carrier base body is given with little use of material. Since the connection carrier can be placed by the inventive arrangement of the drive means in the bending plane, the torsional load is low even at high forming forces, which is why a simply constructed carrier body is sufficient.
- connection carrier with two plate elements allows the pressing bar is at least partially positioned between the plate elements of the connecting carrier in its upper end position and thus can be performed with a greater height and thus bending stiffness without the overall height of the press brake must be increased.
- a simple assembly or assembly of the drive means without separate measures for supporting the carrier base body can take place when parallel to the connection support of this two-stand connecting subcarrier is arranged and longitudinal sections and / or sections and / or a support base of the connection carrier by means of fasteners on the subcarrier fastened are.
- articulated bending element is arranged, which causes a pivotability of the press beam relative to the drive means about a right angle to the bending plane pivot axis. Bending moments resulting from a deflection of the press beam on the drive member, for example in the form of a piston rod, are thereby reduced, whereby the drive means, for example in the form of a hydraulic cylinder, is subjected to lower loads.
- the bending joint is compared to a pivot bearing backlash and low maintenance and for the small occurring tilt angle advantage.
- the bending element can be arranged at the end of the drive member and have at right angles to the bending plane extending notches, in which preferably arranged on the pressing beam holding elements, in particular bracket engage.
- the direction of the relative mobility can be adjusted appropriately.
- the remaining residual cross section on the bending element is dimensioned such that sufficient operation against break is given during operation of the press brake.
- the drive means comprises at least two drive elements which are arranged parallel to one another and in particular to the bending plane and act on the pressing beam, a load with lower voltage peaks distributed over several points is produced both on the pressing beam and on the connection carrier. Furthermore, advantageous hydraulic circuits with rapid traverse function (rapid movement of the pressing beam at low force) and pressing function (slow movement of the pressing beam at high force) can be provided, for example, with a plurality of parallel hydraulic cylinders.
- a prediction of the deformations of the connecting carrier occurring during a forming process is facilitated if the latter is formed, at least in sections, symmetrically with respect to a longitudinal center plane of the connecting carrier that is parallel to the bending plane.
- the deformations to be expected are mainly bending deformations, since in this case the torsional moments are small.
- connection carrier it is furthermore of great advantage if the adjustment direction of the at least one drive means lies in the longitudinal center plane of the connection carrier, since tilting moments and torsional moments on the connection carrier are also minimized by this measure.
- a precise guidance of the press beam which is largely independent of the deformations of the stator required for Umformkraftübertragung, is made possible when the machine frame comprises at least two load carrier supporting the connection carrier and two of these different, the guide for the pressing beam having guide post.
- the hinge elements can be arranged at the level of the neutral fiber of the press beam, whereby no constraining forces are transmitted in the longitudinal direction of the press beam on the lateral stand at a deflection of the press beam.
- Fig. 1 shows a perspective view of a possible embodiment of a press brake according to the invention 1.
- This comprises a machine frame 2, which can also be referred to as a machine frame, and are formed on this, the other components of the press brake or mounted or adjustable.
- the machine frame 2 comprises two mutually distanced stand 3, 4, which are designed in the illustrated embodiment as a so-called C-stand 5, 6. These are essentially each with a user-side Recessed vertically standing plates in C-shape, which are connected at their lower ends with a fixed press table 7 and are connected at their upper ends by means of a connecting carrier 8.
- the press table 7 cooperates in the operation of the press brake 1 with an adjustably mounted pressing bar 9 and is defined by press table 7 and 9 pressing beam a bending plane.
- the pressing bar 9 tool holders are formed, which can not be shown bending tools are attached to perform the desired forming operations on workpieces.
- the adjustable pressing beam 9 is mounted on the machine frame 2 by means of a guide 10, wherein the guide 10, for example guide rails 11, may comprise on the uprights 3, 4, which cooperate with guide elements on the pressing beam 9.
- a guide 10 may also be provided on the fixed connection carrier 8.
- drive means 12 acts on the stationary machine frame 2 and on the adjustable pressing beam 9 and generates the forces required during operation of the press brake 1 for the movement of the press beam 9.
- the drive means 12 since largely known from the prior art omitted at this point.
- the drive means 12 forms a detachable module of the connection carrier 8 and thus also of the machine frame 2 and forms an essential supporting component in the construction of the machine frame 2.
- the mechanically supporting component of the drive means 12 may be formed for example in a hydraulic cylinder through the cylinder housing or by another housing the drive means 12.
- the drive means 12 forms a longitudinal section 14 of the connection carrier 8 connecting the uprights 3, 4 and is connected to the rest of the main body of the connection support 8 in FIG Fig. 1 a central portion 15 of the connecting carrier 8 is formed, releasably connected.
- the two hydraulic cylinders 13 form the two ends of the connecting carrier 8 and are further releasably connected to the uprights 3, 4.
- the drive means 12 have for this purpose coupling surfaces that contact the stator 3, 4.
- the detachable connection can be made by a variety of connecting means, for example by screw, pin connections, wedge connections, etc.
- the drive means 12 is not supported on the connection carrier 8 or on one of the stands 3, 4, but is a force-transmitting component of the connection carrier 8.
- the drive means 12 thus passes not only forces in the connection carrier 8, but is an essential part of the machine frame 2 and contributes to its deformation behavior directly.
- FIG. 1 illustrated embodiment of a press brake whose structure could also be described so that the main body of the connecting carrier 8, which is formed essentially from the central portion 15 is connected by means of the drive means 12 with the uprights 3, 4.
- Fig. 1 is a further possible embodiment of the press brake 1 according to the invention, in which the connection carrier 8 is fixed to the bending plane, upper ends of the C-stands 5, 6 and wherein between the attachment points 16 of the connection carrier 8 on the C-stand 5, 6 and a respective central part 17 of the C-stand 5, 6, a deformation section 18 is formed with a locally reduced stator stiffness.
- the connecting carrier 8 connecting the two C-stands 5, 6 to the fastening points 16 thus has a slight mobility with respect to the remainder of the C-stands 5, 6.
- the connecting carrier 8 can be moved even with a slight bending of the C-stands 5, 6 remain a vertical direction, whereby an undesirable relative displacement of the bending tools to each other can be largely prevented.
- the deformation portion 18 is formed by starting from the upper edge of a C-stand 5, 6, a recess 19 extending approximately parallel to the bending plane, in particular in the form of a slot 20, and thereby causes the above-described slight deformability of the attachment point 16 becomes.
- the central portion 15 of the connecting carrier 8 comprise two plate elements 21 parallel to the bending plane. Due to this distance between the two plate elements 21, it is further possible for the pressing beam 9 to have a higher cross section in its middle region and to be positioned at least partially between the plate elements 21 of the connecting carrier 8 when the pressing beam 9 is raised. As a result, the rigidity of the press beam 9 can be further increased without the overall height of the press brake 1 increasing.
- FIGS. 2 and 3 Two alternative embodiments of connecting beams 8 are shown.
- connection carrier 8 When connecting carrier 8 according to Fig. 2 form, similar to the execution according to Fig. 1 , The drive means 12 each have a longitudinal portion 14 of the connecting carrier 8.
- the drive means 12 are arranged in the illustrated embodiment at the ends of the connecting carrier 8 and contact with coupling surfaces 22, the two mutually distanced stator 3, 4, for example in the form of C-stands 5, 6th
- the connection carrier 8 further comprises the middle section 15 extending between the drive elements 12.
- drive means 12 may also be provided in the interior, for example in the central region of the connecting carrier 8 and thereby form further longitudinal sections 14 of the connecting carrier 8.
- connection carrier 8 is also detachably connected with connecting means 23 to the uprights 3, 4.
- connecting means 23 while screws, bolts, pins, wedges, etc. can be used, which allow a stable and backlash-free connection of the drive means 12 with the other parts of the connecting member 8 and the uprights 3, 4.
- Fig. 2 The bending plane runs parallel to the drawing plane.
- Fig. 2 is by double arrows an adjustment 24 of the drive means 12 by means of driven, movable drive members moving, not shown, press bar 9 shown.
- Fig. 3 shows an alternative embodiment of a connecting member 8, in which in a longitudinal portion 25 of the connecting member 8, a drive means 12 forms a portion 26 of the connecting member 8 and this portion 26 forms the majority of the carrier cross section 27 and this portion 26 releasably connected to the rest of the connecting member 8 is.
- Examples of such composed of the drive means 12 and a remainder of the connecting carrier 8 carrier cross sections 27 are in further 10 and 11 shown.
- the formed by the drive means 12 portion 26 of the connecting member 8 is bound by the releasable connection in the power flow between the uprights 3, 4 and thereby a supporting part of the connection support 8.
- the rest of the connecting support 8, which is not formed by a drive means 12 may also be referred to as a carrier body 28, as well as in the Fig. 1 . 2 and 3 in Fig. 1 shown central portion 15 forms a carrier body 28.
- the longitudinal section 14 in the Fig. 1 and 2 or the section 26 in Fig. 3 thus replaces a part of the carrier base body 28 and complement this to form an overall, modularly constructed connection carrier 8.
- Fig. 3 are the drive means 12, which form portions 26 of the connecting carrier 8, arranged at the two end portions of the connecting support 8 and contact as well as in Fig. 2 with coupling surfaces 22, the stand 3, 4 and the C-stand 5, 6. It is also provided between the drive means 12 and the uprights 3, 4, a releasable connection by means of connecting means 23.
- the partial section 26 formed by the drive means 12 is bridged in the longitudinal section 25 of the support base body 28, wherein this is designed in the illustrated embodiment as a top flange 29 with a rectangular cross-section.
- the carrier body 28 may For example, be designed as a 1-carrier and have in the longitudinal sections 25 for insertion of the drive means 12 corresponding notches.
- end plates 30 can be used on the carrier base body 28 in the region of the notch.
- the drive means 12 forming a partial section 26 of the connecting carrier 8 is arranged on the side of the connecting carrier 8 facing the pressing bar 9 and the upper belt 29 bridging the drive means 12 is arranged on the side of the connecting carrier 8 facing away from the pressing bar 9.
- the upper flange 29 is advantageously tension-resistant connected to the uprights 3, 4 and is further arranged at a deflection of the connecting carrier 8 upwards on the tension side.
- the drive means 12 is arranged at a deflection of the connecting carrier 8 upwards on the pressure side and is thus effectively clamped between the carrier base body 28 and the uprights 3, 4 and thereby results in lower stresses on the pressure side for the connecting elements 23.
- the connecting elements 23 are on the connection points between the carrier body 28 and drive means 12 and between the drive means 12 and uprights 3, 4 advantageously arranged at least in pairs and in the direction of deflection of the connecting carrier 8, which also bending moments can be transmitted to this detachable connection and the components of the machine frame 2 characterized stiffen each other.
- Fig. 4 shows a view according to arrow IV in Fig. 1 , in which the region of the fastening point 16 of the connecting support 8 is shown with the stand 3 of the press brake 1 in a further possible embodiment, which emphasizes the modularity of the press brake 1 according to the invention.
- the connecting carrier 8 has at its end portion successively formed by two drive means 12 longitudinal sections 14, wherein the in Fig. 4 left drive means 12 and the in Fig. 4 right drive means 12 are releasably connected to the carrier base body 28 using connection means 23 and the two drive means 12 are also releasably connected to each other by means of connecting elements 23.
- the drive means 12, for example in the form of hydraulic cylinders, are preferably in their action lines
- the longitudinal center plane 31 of the connecting member 8 and is advantageously also the support base 28 and the entire connection support 28 at least partially symmetrical with respect to the longitudinal center plane 31, which further preferably coincides with the plane defined between press table 7 and 9 press beam bending plane 32.
- the carrier body 28 may comprise two mutually parallel, spaced plate members 21.
- the intermediate space between such two plate elements 21 can simultaneously form a movement space for the pressing beam 9.
- Fig. 4 shows, as in the previous one Fig. 1 to 3 , a press brake 1 with a plate-shaped stator 3 in the form of a C-stand 5, but the invention also relates to all possible other stator forms, such as O-stand, pillar stand, hollow profile stand, etc.
- Fig. 5 shows a sectional view of a press brake 1 according to the embodiment Fig. 1 , wherein the cutting plane is vertical and perpendicular to the bending plane 32.
- the sectional view shows that the pressing beam 9 is positioned with its central region in the raised position in the space between the plate elements 21 of the connecting carrier 8 and the pressing bar 9 can be performed by this gap in its central region with a substantially greater height than in its end regions, in which the drive means 12 attack. Since the bending moments have their maximum mostly in the middle region on the pressing beam 9, this enlarged cross section of the pressing beam 9 is advantageous for its rigidity.
- connection carrier 8 is held on the releasable connection between the drive means 12 and stator 3 in its position. Now, if the replacement of a drive means 12 is required on the connection carrier 8, this is to be secured in a suitable manner against an unwanted drop, for example in the one Weight is borne by a temporary support. It is advantageous, however, if an auxiliary carrier 33 is provided parallel to the connection carrier 8, to which during the replacement of individual components of the connection carrier 8, the remaining, remaining components are connected by means of suitable connecting means with the auxiliary carrier 33 and carried by this.
- the carrier body 28, in Fig. 5 in the form of two plate elements 21 are fixed by means of a connecting means 34, for example a bolt 35 in its position with respect to the subcarrier 33 and then the drive means 12 can be dismantled.
- Fig. 6 shows a side view of the press brake 1 according to Fig. 1 from the left.
- the simply constructed machine frame 2 which consists essentially of the two mutually spaced stands 3, 4 in the form of the C-stand 5, 6, which are connected to each other in the region of the bending plane 32 via the press table 7 and the connection carrier 8.
- connection support 8 does not necessarily have to tilt back to the same extent and the connection support 8 and the press beam 9 connected thereto can remain substantially parallel to the bending plane 32.
- Fig. 7 is a partial view of the connection of the press beam 9 shown on the machine frame 2.
- the connection carrier 8 is as in the embodiment according to Fig. 1 from the carrier body 28 and the one longitudinal portion 14 of the connecting member 8 forming drive means 12 together and these are releasably connected to each other by means of connecting means 23.
- the drive means 12 at the end portion of the connecting member 8 contacted with a coupling surface 22, the stator 3 and C-stator 5 and is also releasably connected thereto via connecting means 23.
- the drive means 12 has on the pressing beam 9 acting on adjustable and driven drive members 38 which are formed in the case of a drive means 12 in the form of a hydraulic cylinder 13 by piston rods 39.
- the drive means 12 comprises three mutually parallel and lying in the bending plane 32 piston assemblies and thus engage the illustrated left end portion of the press beam 9 three piston rods 39 at.
- the hydraulic cylinder 13 may also have only a single piston assembly, the generation of the required drive forces by means of several piston arrangements allows drive means 12 with low expansion perpendicular to the bending plane 32, whereby a required for the forming of large workpieces clearance is minimized.
- connection of the press beam 9 on the drive means 12 may be that with the drive means 12, here with the drive members 38 and the pressing bar 9, firmly connected, articulated bending elements 40 are provided, whereby the pressing bar 9 a slight pivotability obtained relative to the drive means 12 about a right angle to the bending plane 32 pivot axis.
- a bending element 40 is formed such that two lateral notches 41 are arranged at the lower end of the piston rods 39, wherein the notches 41 extend at right angles to the bending plane 32. Due to this weakening of the cross section of the bending element 40 at the piston rod end, the bending element 40 has the function of a joint and no high and thus harmful bending moments are transmitted to the drive members 38 and the piston rods 39 at a possible deflection of the press beam 9.
- ends of the flexure 40 can, as in Fig. 7 represented, by means of holding elements 42, for example in the form of brackets 43, a detachable connection of the drive means 12 may be made with the pressing bar 9.
- brackets 43 are arranged to connect the drive members 38 to the pressing beam 9 at right angles to the bending plane 32, whereby during assembly of the press beam 9 this perpendicular to the bending plane 32 on the ends of the drive members 38, here the piston rods 39, can be postponed.
- the assembly and disassembly takes place at the in Fig. 1 and 5 illustrated embodiment in the lowered position of the press beam 9, in which he is no longer between the plate elements 21 of the connecting member 8 in the central region.
- the guide 10 includes guide rails 11 on the stand 3 and additional guide rails 44 which are attached to the drive means 12.
- the guide rails 11 and 44 lie in the bending plane 32, whereby the pressing bar 9 brings on the guide 10 no or only slight tilting moments.
- the guide rails 44 are arranged between the two the carrier base body 28 forming plate members 21 and the pressing bar 9 is thereby guided at its enlarged central region.
- this guide shoes 45 which comprise the guide rails 11, 44 approximately free of play.
- the pressing beam 9 is guided in four points, these four points being guided along straight lines formed by the guide rails 10, 44. Since the pressing beam 9 in the illustrated embodiment has a large height, and 9 may result in a forming process due to the deflection of the press beam 9 different changes in length at the guide points, can further in a Fig. 7 Also shown in the longitudinal direction of the press bar 9 extending length compensation guide 46 may be provided for the guide shoe 45.
- the guide 10 can thus comprise guide rails 11 on the uprights 3, 4 as well as additional guide rails 44 on the connection support 8, which can be arranged on the drive means 12 and / or on the carrier main body 28.
- Fig. 8 shows in a partial view of another possible embodiment of the connection of the press beam 9 on the drive member 38 of the drive means 12, wherein here another embodiment of the flexure 40 is shown, with a slight angular mobility between the drive member 38 and the pressing bar 9 is achieved and thereby in a possible deflection of the press bar 9, no bending moments which might possibly damage the drive means 12 are introduced into the drive member 38.
- the flexure 40 is formed in this embodiment on the pressing bar 9 itself by at the top 47 of the Press beam 9 two mutually facing L-shaped recesses 48 are provided, between which there is a reduced residual cross-section, which causes increased deformability and thus bending mobility.
- a holding element 42 between the drive member 38 and the pressing bar 9 can serve in this embodiment, a screw member.
- Fig. 9 shows a view of a further possible embodiment of a press brake 1 according to the invention with an alternative embodiment of the machine frame 2.
- the C-stand 5, 6 formed stator 3 and 4, which carry the connection carrier 8 with the drive means 12 and the pressing bar 9, are in Essentially composed of two main parts.
- the connecting support 8 is supported by load stands 49, which can also be referred to as a power frame, since the power flow from the press table 7 to the connecting support 8 and subsequently via the drive means 12 to the press beam 9 is produced thereon.
- load stands 49 which can also be referred to as a power frame, since the power flow from the press table 7 to the connecting support 8 and subsequently via the drive means 12 to the press beam 9 is produced thereon.
- These substantially C-shaped load stands 49 are slightly bent at high forming forces due to the inevitable, elastic deformations, whereby the connection carrier 8 undergoes a slight change in position and angle.
- the guide 10 for the pressing beam 9 is arranged on a separate guide stand 50, via which no forming forces must be transmitted and therefore can hold the guide rails 11 of the guide 10 even with large forming forces in an exact largely unchanged position.
- the guide post 50 is made in two parts and lies in the same plane as the load stand 49, wherein a part is located within the load stand 49 and a part outside the load stand 49 and the two parts are connected by parallel to the stator level plates arranged in Fig. Am left C-stand 5 for the purpose of representation of load stand 49 and guide stand 50 are not shown.
- a deformation section 18 is provided, which eliminates or reduces the rigid connection of the connecting member 8 with the rest of the load stand 49 in such a way that even at a bend of the load stand 49 can be an angle matching of the connecting carrier 8 with the drive means 12 to the guide 10.
- connection carrier 8 In the 10 and 11 are shown in sectional views in the region of the drive means 12 possible embodiments of the connection carrier 8.
- the carrier base body 28 is formed by an I-beam 51, which is so disengaged in the region of the drive means 12 that here only the upper flange 29 bridges the drive means 12.
- This version is essentially the same as in Fig. 3 illustrated embodiment of a connection carrier. 8
- Fig. 11 shows a possible embodiment of the connecting carrier 8, in which the carrier base body 28 is designed as a U-profile, in which the drive means 12 is inserted at the open bottom. Due to the not shown, detachable connection of the drive means 12 with the carrier base body 28 and the stator 3, 4 this is despite a continuous support base body 28 is a supporting part of the connection carrier. 8
- Fig. 11 could further be the support body 28 designed as a T-profile with a downwardly projecting central web and in turn the pressing beam 9 two mutually parallel and distant plates comprise, which receive in the raised position of the press bar 9 between them the central web of the support body 29.
- Fig. 6 are still features of additional embodiments of the press brake 1 shown, which may be provided in addition to or alternatively to the above-described embodiments.
- the deformation region 18 can also be formed in such a way that the attachment point 16 of the connecting support 8 is arranged with the stator 3, or the C-stator 5 in a region of the stator 3 with a relatively small deformation stiffness.
- the C-stand 5 may be e.g. be executed without recess 19 or slot 20, but at the height which extend horizontally to the rear of the lower end of the slot 20 shown, as indicated by a dashed line shown at this height upper edge.
- an actuator 51 acting on both sides of the slot can be provided, with which the widening of the slot 20 can be actively influenced.
- This can consist in an active enlargement, a reduction or a limitation of the expansion.
- the orientation of the connecting carrier 8 can be actively influenced and in particular adapted to the bending plane 32.
- Fig. 12 shows yet another possible embodiment of the guide 10 of the press beam 9 on the side uprights 3, 4.
- the cooperating with the guide rails 11 guide shoes 45 are fastened by means of hinge elements 53 on the end faces 52 of the press beam 9, whereby at a deflection of the press beam 9 no harmful Moments are introduced into the guide 10. Since the press beam 9 undergoes an extension at a deflection above its neutral fiber 54 and a shortening below the neutral fiber 54, it is advantageous if, as in FIG Fig. 12 represented the hinge elements 53 are arranged at the height of the neutral fiber 54, since in this case no additional acting in the beam longitudinal direction tensile or compressive forces are introduced into the stand 3.4 by a Pressbalken penbiegung.
- the joint elements may be designed as conventional joints with a pin-shaped joint axis or as a bending joint, similar to the previously described bending elements 40 for connecting the press beam 9 to the drive means 12th
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Description
Die Erfindung betrifft eine Abkantpresse gemäß Oberbegriff des Anspruches 1.The invention relates to a press brake according to the preamble of
Eine solche Abkantpresse ist aus dem Dokument
Derartige Abkantpressen besitzen zumeist eine vertikale Arbeitsebene, und befindet sich bei einer gebräuchlichen Ausführungsform der verstellbare Pressbalken oberhalb des feststehenden Presstisches. Der Presstisch kann dabei ebenso wie der Pressbalken balkenförmig ausgeführt sein, der Einfachheit halber wird in dieser Anmeldung ein feststehender Pressbalken jedoch als Presstisch bezeichnet. Bei einer erfindungsgemäßen Abkantpresse kann auch eine von der vertikalen Richtung abweichende Biegeebene vorgesehen sein und kann bei einer vertikalen Arbeitsebene der verstellbare Pressbalken auch unterhalb des feststehenden Presstisches angeordnet sein.Such press brakes usually have a vertical working plane, and is located in a conventional embodiment of the adjustable pressing beam above the fixed press table. The press table can be performed like a bar beam as well as the sake of simplicity, however, a fixed press beam is referred to as a press table in this application. In a press brake according to the invention, a bending plane deviating from the vertical direction may also be provided and, in the case of a vertical working plane, the adjustable pressing beam may also be arranged below the fixed press table.
Bei solchen Abkantpressen ist es erforderlich, dass vor und hinter der Biegeebene ein ausreichender Freiraum für die Zuführung beziehungsweise das Handling von zu bearbeitenden oder bereits bearbeiteten Werkstücke vorgesehen ist. Aus diesem Grund besitzen gattungsgemäße Abkantpressen zumeist in Richtung der Biegekante zueinander distanzierte Ständer, die den erforderlichen Abstand zwischen dem feststehenden Presstisch und dem verstellbar gelagerten Pressbalken bewirken und an denen häufig auch der verstellbare Pressbalken geführt wird.In such press brakes, it is necessary that before and behind the bending plane sufficient space for the supply or the handling of machined or already machined workpieces is provided. For this reason, generic press brakes usually have in the direction of the bending edge spaced stand, which cause the required distance between the fixed press table and the adjustably mounted pressing beam and where often the adjustable pressing bar is performed.
Da bei größeren Biegenkantenlängen und/oder größeren Werkstückdicken beträchtliche Umformkräfte auf das Werkstück aufgebracht werden müssen, muss der feststehende Maschinenrahmen eine hohe Festigkeit und Steifigkeit besitzen, wozu die Ständer selbst sehr stabil ausgeführt werden und diese auch stabil miteinander verbunden sein müssen. Sehr häufig findet sich eine Bauweise, bei der zwei sogenannte C-Ständer mittels des Presstisches und eines oberen Verbindungsträgers miteinander verbunden sind. An den C-Ständern ist zumeist eine Führung für den oberen Pressbalken angeordnet und stützt sich ein Antriebsmittel für den Pressbalken am feststehenden Maschinenrahmen im Bereich der Ständer oder am oberen Verbindungsträger ab. Das Antriebsmittel ist, beispielsweise als Hydraulikzylinderanordnung ausgebildet und ist das Zylindergehäuse mit dem feststehenden Verbindungsträger oder dem feststehenden Ständern verbunden und wirkt der verstellbare Kolben mit einer Kolbenstange auf den verstellbaren Pressbalken. Das Zylindergehäuse des Hydraulikzylinders stützt sich dabei an der Unterseite des Verbindungsträgers ab oder ist an dessen Vorderseite befestigt. Durch die erstgenannte Anordnung, ergibt sich eine sehr große Maschinenhöhe, ohne dass dadurch die nutzbare Arbeitshöhe vergrößert wird, während sich bei der zweiten Anordnung ein Torsionsmoment auf den Verbindungsträger ergibt, der nachteilige Verformungen des Maschinengestells bzw. Maschinenrahmens bewirkt.As with larger bending edge lengths and / or larger workpiece thicknesses considerable forming forces must be applied to the workpiece, the fixed machine frame must have a high strength and rigidity, including the stand itself are made very stable and they must also be connected to each other stable. Very often there is a construction in which two so-called C-stands are connected to each other by means of the press table and an upper connecting bracket. At the C-stands usually a guide for the upper pressing beam is arranged and supports a drive means for the pressing beam on the fixed machine frame in the region of the stand or on the upper connection carrier. The drive means is formed, for example, as a hydraulic cylinder assembly and the cylinder housing is connected to the fixed connection carrier or the fixed uprights and acts the adjustable piston with a piston rod on the adjustable pressing beam. The cylinder housing of the hydraulic cylinder is supported on the underside of the connection carrier or is attached to the front side. By the former arrangement, results in a very high machine height, without thereby increasing the usable working height, while resulting in the second arrangement, a torsional moment on the connection carrier, which causes adverse deformations of the machine frame or machine frame.
Die Aufgabe der Erfindung besteht darin, eine Abkantpresse bereitzustellen, die bei einem einfachen Aufbau des Maschinenrahmens gleichzeitig hohe Anforderungen an die Biegegenauigkeit erfüllt und weiters eine hohe Montagefreundlichkeit aufweist.The object of the invention is to provide a press brake, which simultaneously meets high demands on the bending accuracy with a simple construction of the machine frame and further has a high ease of assembly.
Die Aufgabe der Erfindung wird durch eine gattungsgemäße Abkantpresse mit den kennzeichnenden Merkmalen des Anspruches 1 gelöst.The object of the invention is achieved by a generic press brake with the characterizing features of
Dadurch, dass zumindest ein Längsabschnitt des Verbindungsträgers oder in zumindest einem Längsabschnitt ein den überwiegenden Anteil des Trägerquerschnitts bildender Teilabschnitt des Verbindungsträgers durch das Antriebsmittel gebildet ist und dieses mit einem Trägergrundkörper des Verbindungsträgers lösbar verbunden ist, kann der Verbindungsträger näher an die Biegeebene positioniert werden und bestehen in der Anordnung des Antriebsmittels weniger Beschränkungen als bei einem durchlaufenden Verbindungsträger. Überraschenderweise hat diese Ausführung eines Verbindungsträgers keine nachteiligen Auswirkungen auf die Steifigkeit des Maschinenrahmens. Da die Antriebsmittel meistens im Nahbereich der Ständer angeordnet sind, ist eine hohe Verformungssteifigkeit des Verbindungsträgers nicht von vorrangiger Bedeutung. Die erforderlichen Bauräume für die Antriebsmittel und den Verbindungsträger behindern sich in diesem Fall nicht gegenseitig, sondern können sich überschneiden und kann die Positionierung des Verbindungsträgers belastungsgerecht erfolgen, wodurch auch aufgrund geringerer, erforderlicher Profilquerschnitte eine Materialersparnis erzielt werden kann. Durch die lösbare Verbindung des Antriebsmittels mit dem Rest des Verbindungsträgers wird eine Modularität des Maschinenrahmens erzielt und kann dadurch die Transportierbarkeit sowie die Montagefreundlichkeit einer derartigen Abkantpresse erhöht werden. Die bei hohen Umformkräften auftretenden Verformungen des Maschinenrahmens sind durch die erfindungsgemäße Ausführung teilweise geringer bzw. im Voraus besser berechenbar, wodurch Korrekturen des Umformvorganges leichter möglich sind.Characterized in that at least one longitudinal portion of the connecting carrier or in at least one longitudinal section a predominant portion of the carrier cross section forming portion of the connecting carrier is formed by the drive means and this is releasably connected to a carrier base body of the connection carrier, the connection carrier can be positioned closer to the bending plane and exist in the arrangement of the drive means fewer restrictions than in a continuous connection carrier. Surprisingly, this embodiment of a connection carrier has no adverse effects on the rigidity of the machine frame. Since the drive means are usually arranged in the vicinity of the stand, a high deformation stiffness of the connection carrier is not of primary importance. The required installation space for the drive means and the connection carrier in this case are not mutually obstructive, but may overlap and the positioning of the connection carrier can be carried out in a stress-relieving manner, whereby a material saving can also be achieved due to smaller, required profile cross-sections. Due to the detachable connection of the drive means with the rest of the connection carrier, a modularity of the machine frame is achieved and can thereby the portability and ease of installation of such a press brake can be increased. The deformations of the machine frame occurring at high forming forces are partially lower or more easily calculated in advance by the embodiment according to the invention, whereby corrections of the forming process are more easily possible.
Eine vorteilhafte Ausführungsform der Abkantpresse besteht darin, dass der von dem Antriebsmittel gebildete Längsabschnitt oder Teilabschnitt an einem Endabschnitt des Verbindungsträgers angeordnet ist und eine Kopplungsfläche aufweist, die einen der Ständer kontaktiert. Die großen Antriebskräfte der Antriebsmittel werden dadurch unmittelbar in die Ständer eingeleitet und ergeben sich nur geringe Belastungen für den Trägergrundkörper.An advantageous embodiment of the press brake is that the longitudinal section or partial section formed by the drive means is arranged on an end section of the connection carrier and has a coupling surface which contacts one of the posts. The large driving forces of the drive means are thereby introduced directly into the stator and result in only low loads for the carrier body.
Falls das einen Teilabschnitt des Verbindungsträgers bildende Antriebsmittel an der dem Pressbalken zugewandten Seite des Verbindungsträgers angeordnet ist und der Trägergrundkörper an der vom Pressbalken abgewandten Seite einen das Antriebsmittel überbrückenden Obergurt aufweist, können die bei einer Durchbiegung des Verbindungsträgers nach oben entstehenden Zugspannungen vom Obergurt aufgenommen werden. Da sich das Antriebsmittel an der Unterseite die bei einer Durchbiegung des Verbindungsträgers nach oben auftretenden Druckspannungen überträgt, ergeben sich nur geringe Beanspruchungen der für die lösbare Verbindung verwendeten Verbindungsmittel. So können beispielsweise Befestigungsschrauben im Bereich der Druckseite, also auf der dem Pressbalken zugewandten Seite, kleiner dimensioniert werden. Weiters kann bei einem die beiden Ständer verbindenden, durchlaufenden Trägergrundkörper eine Demontage des Antriebsmittels erfolgen, ohne dass der restliche Trägergrundkörper eigens abgestützt und gegen Herabfallen gesichert werden muss.If the drive means forming a subsection of the connecting carrier is arranged on the side of the connecting carrier facing the pressing beam and the carrier base body has an upper belt bridging the drive means on the side facing away from the pressing beam, the tensile stresses arising upwards during bending of the connecting carrier can be absorbed by the upper belt. Since the drive means on the underside transmits the compressive stresses which occur upward upon deflection of the connecting carrier, only slight stresses of the connecting means used for the detachable connection result. For example, fastening screws in the region of the pressure side, ie on the side facing the pressing beam, can be made smaller. Furthermore, in the case of a continuous carrier main body connecting the two uprights, the drive means can be disassembled without the rest of the carrier main body having to be specially supported and secured against falling down.
Eine flexibel einsetzbare Ausführungsform der Abkantpresse, bei der die nachteiligen Auswirkungen einer Verformung des Maschinenrahmens bei hohen Umformkräften reduziert sind, besteht darin, dass die Ständer in Form von C-Ständern ausgebildet sind, wobei der Verbindungsträger an den zur Biegeebene weisenden oberen Enden der C-Ständer befestigt ist und jeweils zwischen der Befestigungsstelle für den Verbindungsträger am C-Ständer und einem Mittelteil des C-Ständers ein Verformungsabschnitt mit einer lokal reduzierten Ständersteifigkeit ausgebildet ist. Die bei hohen Umformkräften auftretende Aufbiegung der C-Ständer und damit verbundene Schiefstellung des Verbindungsträgers mit dem Antriebsmittel kann dadurch reduziert werden, da der Verbindungsträger zwar die Umformkräfte in den C-Ständer einleitet, durch den Verformungsabschnitt in Bezug auf die Verformungen teilweise vom Hauptteil des C-Ständer entkoppelt ist und die Schiefstellung dadurch reduziert ist.A flexible embodiment of the press brake in which the adverse effects of deformation of the machine frame are reduced at high forming forces, is that the stands are in the form of C-stands, wherein the connection carrier at the bending plane facing upper ends of the C-frame. Stand is attached and each formed between the attachment point for the connection carrier on the C-stand and a central part of the C-stand, a deformation section with a locally reduced stator stiffness. The occurring at high forming forces bending of the C-stator and associated misalignment of the connecting carrier with the drive means can be reduced, since the connection carrier indeed initiates the forming forces in the C-stator, by the deformation portion with respect to the deformations partially from the main part of the C. Stand is decoupled and the skewing is reduced thereby.
Eine baulich einfache Möglichkeit zur Bildung eines Verformungsabschnittes durch den die Aufbiegung des C-Ständers möglichst wenig an den Verbindungsträger an einem C-Ständer besteht darin, dass der zwischen der Befestigungsstelle des Verbindungsträgers am oberem Ende des C-Ständers und dessen Mittelteil angeordnete Verformungsabschnitt eine vom oberen Rand des C-Ständers ausgehende etwa parallel zur Biegeebene verlaufende Ausnehmung, insbesondere einen zur Biegeebene parallelen Schlitz aufweist.A structurally simple way to form a deformation section through which the bending of the C-stator as little as possible to the connection carrier to a C-stator is that the arranged between the attachment point of the connection carrier at the upper end of the C-stand and the middle part deformation portion of the has the upper edge of the C-stand outgoing approximately parallel to the bending plane recess, in particular a parallel to the bending plane slot.
Eine gute Entkopplung der Verformungen der Befestigungsstelle vom Hauptteil des C-Ständers wird erzielt, wenn im Bereich der Ausnehmung der Querschnitt des C-Ständers gegenüber dazu benachbarten Querschnitten um zumindest ein Drittel reduziert ist.A good decoupling of the deformations of the attachment point of the main part of the C-stand is achieved when in the region of the recess, the cross section of the C-stator relative to adjacent cross-sections is reduced by at least one third.
Wenn die Ausnehmung zur Herstellung des Verformungsabschnitts in Form eines Schlitzes ausgeführt ist, kann weiters vorgesehen sein, dass der Schlitz durch einen beidseits des Schlitzes angreifenden Aktuator aktiv aufgeweitet werden kann. Dadurch kann die Ebene des Pressbalkens in eine zur Biegeebene parallele Richtung verstellt werden.If the recess for producing the deformation section is designed in the form of a slot, it can further be provided that the slot can be actively widened by an actuator acting on both sides of the slot. As a result, the plane of the press beam can be adjusted in a direction parallel to the bending plane.
Die Befestigungsstelle mit dem daran anschließenden Verbindungsträger kann sich unter Einwirkung der Umformkräfte von selbst etwa parallel zur Biegeebene ausrichten, wenn die Befestigungsstelle für den Verbindungsträger am C-Ständer eine größere Distanz zum Presstisch aufweist als der reduzierte Querschnitt des Verformungsbereiches am C-Ständer.The attachment point with the adjoining connection carrier can be aligned approximately parallel to the bending plane under the action of the forming forces, if the attachment point for the connection carrier on the C-stand has a greater distance from the press table than the reduced cross-section of the deformation region on the C-stand.
Wenn die Führung für den Pressbalken mit der Biegeebene fluchtende Führungsschienen aufweist, müssen diese nur geringe Kippmomente aufnehmen, wodurch sie geringerem Verschleiß ausgesetzt sind und evtl. auch kleiner dimensioniert werden können. Die Führungsschienen können dabei am Maschinenrahmen angebracht sein, wobei sie mit passenden Führungselementen bzw. Führungsschuhen am Pressbalken zusammenwirken, es ist jedoch auch eine umgekehrte Anordnung der Führungsschienen am Pressbalken und der Führungselemente am Maschinenrahmen möglich.If the guide for the pressing beam with the bending plane has aligned guide rails, they need to absorb only small tilting moments, whereby they are exposed to less wear and may also be smaller in size. The guide rails can be mounted on the machine frame, whereby they interact with matching guide elements or guide shoes on the pressing beam, but it is also a reverse arrangement of the guide rails on the pressing beam and the guide elements on the machine frame possible.
Eine alternative oder zusätzliche Ausführungsform kann darin bestehen, dass die Führung für den Pressbalken am Verbindungsträger, insbesondere am Antriebsmittel, angeordnete Führungsschienen umfasst. Diese Führungsschienen können zusätzlich zu am Ständer angebrachten Führungsschienen vorgesehen sein. Durch die Lagerung des Pressbalkens an mehreren Punkten werden zur Biegeebene rechtwinkelige Verformungen des Pressbalkens reduziert, was die Umformgenauigkeit fördert.An alternative or additional embodiment may consist in that the guide for the pressing beam on the connection carrier, in particular on the drive means, arranged guide rails comprises. These guide rails may be provided in addition to mounted on the stand guide rails. By the storage of the press beam at several Points are reduced to the bending plane right-angled deformations of the press beam, which promotes the Umformgenauigkeit.
Ein einfacher und modularer Aufbau des Verbindungsträgers ergibt sich, wenn dieser zwei an die Ständer lösbar anschließende Antriebsmittel und einen zwischen diesen lösbar angeordneten Mittelabschnitt umfasst. Die Antriebsmittel bilden dabei einen tragenden Bestandteil des Verbindungsträgers und wird durch die direkte Anbindung der Antriebsmittel an die Ständer der Trägergrundkörper nur gering belastet.A simple and modular construction of the connection carrier results when it comprises two drive means detachably connected to the uprights and a central section detachably arranged between them. The drive means form a supporting part of the connection carrier and is only slightly loaded by the direct connection of the drive means to the stator of the carrier body.
Eine baulich einfache und dennoch biegesteife Ausführung des Verbindungsträgers ist gegeben, wenn dessen Mittelabschnitt zwei voneinander distanzierte, zur Biegeebene parallele Plattenelemente umfasst. Die Höhe der Plattenelemente beträgt dabei vorteilhafterweise zumindest das Fünffache von deren Dicke, wodurch mit wenig Materialeinsatz eine hohe Biegesteifigkeit des Trägergrundkörpers gegeben ist. Da der Verbindungsträger durch die erfindungsgemäße Anordnung der Antriebsmittel in die Biegeebene gelegt werden kann, ist die Torsionsbelastung auch bei hohen Umformkräften gering, weshalb ein einfach aufgebauter Trägergrundkörper ausreichend ist.A structurally simple and yet rigid design of the connection carrier is given if its middle section comprises two spaced apart, parallel to the bending plane plate elements. The height of the plate elements is advantageously at least five times the thickness thereof, whereby a high flexural rigidity of the carrier base body is given with little use of material. Since the connection carrier can be placed by the inventive arrangement of the drive means in the bending plane, the torsional load is low even at high forming forces, which is why a simply constructed carrier body is sufficient.
Die zuvor beschriebene Ausführung des Verbindungsträgers mit zwei Plattenelementen ermöglicht, dass der Pressbalken bei seiner oberen Endstellung zumindest teilweise zwischen die Plattenelemente des Verbindungsträgers positioniert ist und dadurch mit einer größeren Bauhöhe und damit Biegesteifigkeit ausgeführt werden kann, ohne dass die Gesamtbauhöhe der Abkantpresse erhöht werden muss.The above-described embodiment of the connection carrier with two plate elements allows the pressing bar is at least partially positioned between the plate elements of the connecting carrier in its upper end position and thus can be performed with a greater height and thus bending stiffness without the overall height of the press brake must be increased.
Eine einfache Montage bzw. Montage der Antriebsmittel ohne gesonderte Maßnahmen zur Abstützung des Trägergrundkörpers kann erfolgen, wenn parallel zum Verbindungsträger von diesem distanziert ein zwei Ständer verbindender Hilfsträger angeordnet ist und Längsabschnitte und/oder Teilabschnitte und/oder ein Trägergrundkörper des Verbindungsträgers mittels Verbindungselementen am Hilfsträger befestigbar sind.A simple assembly or assembly of the drive means without separate measures for supporting the carrier base body can take place when parallel to the connection support of this two-stand connecting subcarrier is arranged and longitudinal sections and / or sections and / or a support base of the connection carrier by means of fasteners on the subcarrier fastened are.
Zur Vermeidung von Verspannungen zwischen dem Antriebsmittel und dem Pressbalken ist es vorteilhaft, wenn zwischen diesen ein mit einem antreibbaren und verstellbaren Antriebsorgan des Antriebsmittels und dem Pressbalken fest verbundenes, gelenkartig wirkendes Biegeelement angeordnet ist, wobei dieses eine Verschwenkbarkeit des Pressbalkens relativ zum Antriebsmittel um eine zur Biegeebene rechtwinkelige Schwenkachse bewirkt. Aus einer Durchbiegung des Pressbalkens resultierende Biegemomente auf das Antriebsorgan, z.B. in Form einer Kolbenstange, werden dadurch reduziert, wodurch das Antriebsmittel, z.B. in Form eines Hydraulikzylinders, geringeren Belastungen ausgesetzt ist. Das Biegegelenk ist im Vergleich zu einem Schwenklager spielfrei und wartungsarm und für die kleinen auftretenden Schwenkwinkel von Vorteil.To avoid tension between the drive means and the pressing beam, it is advantageous if between these a fixedly connected to a drivable and adjustable drive member of the drive means and the pressing beam, articulated bending element is arranged, which causes a pivotability of the press beam relative to the drive means about a right angle to the bending plane pivot axis. Bending moments resulting from a deflection of the press beam on the drive member, for example in the form of a piston rod, are thereby reduced, whereby the drive means, for example in the form of a hydraulic cylinder, is subjected to lower loads. The bending joint is compared to a pivot bearing backlash and low maintenance and for the small occurring tilt angle advantage.
Dabei kann das Biegeelement am Ende des Antriebsorgans angeordnet sein und rechtwinkelig zur Biegeebene verlaufende Einkerbungen aufweisen, in welche vorzugsweise am Pressbalken angeordnete Halteelemente, insbesondere Haltewinkel eingreifen. So kann allein durch die Richtung der Einkerbungen auf baulich einfache Weise die Richtung der relativen Beweglichkeit passend eingestellt werden. Der verbleibende Restquerschnitt am Biegeelement wird dabei so bemessen, dass im Betrieb der Abkantpresse eine ausreichende Sicherheit gegen Bruch gegeben ist.In this case, the bending element can be arranged at the end of the drive member and have at right angles to the bending plane extending notches, in which preferably arranged on the pressing beam holding elements, in particular bracket engage. Thus, solely by the direction of the notches in a structurally simple manner, the direction of the relative mobility can be adjusted appropriately. The remaining residual cross section on the bending element is dimensioned such that sufficient operation against break is given during operation of the press brake.
Wenn das Antriebsmittel zumindest zwei zueinander, und insbesondere zur Biegeebene, parallel angeordnete und am Pressbalken angreifende Antriebsorgane umfasst ergibt sich sowohl am Pressbalken als auch am Verbindungsträger eine auf mehrere Punkte verteilte Belastung mit geringeren Spannungsspitzen. Weiters können beispielsweise mit mehreren parallel angeordneten Hydraulikzylindern vorteilhafte Hydraulikschaltungen mit Eilgangfunktion (schnelle Bewegung des Pressbalkens bei geringer Kraft) und Pressfunktion (langsame Bewegung des Pressbalkens bei hoher Kraft) vorgesehen werden.If the drive means comprises at least two drive elements which are arranged parallel to one another and in particular to the bending plane and act on the pressing beam, a load with lower voltage peaks distributed over several points is produced both on the pressing beam and on the connection carrier. Furthermore, advantageous hydraulic circuits with rapid traverse function (rapid movement of the pressing beam at low force) and pressing function (slow movement of the pressing beam at high force) can be provided, for example, with a plurality of parallel hydraulic cylinders.
Eine Vorausberechnung der bei einem Umformvorgang auftretenden Verformungen des Verbindungsträgers wird erleichtert, wenn dieser zumindest abschnittsweise symmetrisch bezüglich einer zur Biegeebene parallelen Längsmittelebene des Verbindungsträgers ausgebildet ist.A prediction of the deformations of the connecting carrier occurring during a forming process is facilitated if the latter is formed, at least in sections, symmetrically with respect to a longitudinal center plane of the connecting carrier that is parallel to the bending plane.
Insbesondere, wenn die Längsmittelebene des Verbindungsträgers in der Biegeebene liegt, sind die zu erwartenden Verformungen hauptsächlich Biegeverformungen, da in diesem Fall die Torsionsmomente gering sind.In particular, when the longitudinal center plane of the connection carrier lies in the bending plane, the deformations to be expected are mainly bending deformations, since in this case the torsional moments are small.
In diesem Zusammenhang ist es weiters von großem Vorteil, wenn die Verstellrichtung des zumindest einen Antriebsmittels in der Längsmittelebene des Verbindungsträgers liegt, da auch durch diese Maßnahme Kippmomente und Torsionsmomente am Verbindungsträger minimiert werden.In this context, it is furthermore of great advantage if the adjustment direction of the at least one drive means lies in the longitudinal center plane of the connection carrier, since tilting moments and torsional moments on the connection carrier are also minimized by this measure.
Eine präzise Führung des Pressbalkens, die auch bei hohen Umformkräften weitgehend unabhängig ist von den Verformungen der zur Umformkraftübertragung erforderlichen Ständer, wird ermöglicht, wenn der Maschinenrahmen zumindest zwei den Verbindungsträger tragende Lastständer und zwei von diesen verschiedene, die Führung für den Pressbalken aufweisende Führungsständer umfasst.A precise guidance of the press beam, which is largely independent of the deformations of the stator required for Umformkraftübertragung, is made possible when the machine frame comprises at least two load carrier supporting the connection carrier and two of these different, the guide for the pressing beam having guide post.
Wenn der Pressbalken an seinen gegenüberliegenden Stirnseiten mit Führungsschienen am Maschinenrahmen zusammenwirkende Führungsschuhe aufweist, die mittels eines Gelenkelements am Pressbalken befestigt sind, werden bei einer Durchbiegung des Pressbalkens und dadurch bedingter Schiefstellung an seinen Enden keine schädlichen Momente in die Führungen eingeleitet.When the pressing beam has on its opposite end faces with guide rails on the machine frame cooperating guide shoes which are fastened by means of a hinge element on the pressing beam, no harmful moments are introduced into the guides at a deflection of the press beam and consequent skewed at its ends.
Bei einer derartigen Ausführung können zusätzlich die Gelenkelemente in der Höhe der neutralen Faser des Pressbalkens angeordnet sein, wodurch bei einer Durchbiegung des Pressbalkens keine Zwangskräfte in Längsrichtung des Pressbalkens auf die seitlichen Ständer übertragen werden.In such an embodiment, in addition, the hinge elements can be arranged at the level of the neutral fiber of the press beam, whereby no constraining forces are transmitted in the longitudinal direction of the press beam on the lateral stand at a deflection of the press beam.
Zum besseren Verständnis der Erfindung wird diese anhand der nachfolgenden Figuren näher erläutert.For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
Es zeigen jeweils in stark schematisch vereinfachter Darstellung:
- Fig. 1
- eine perspektivische Ansicht einer möglichen Ausführungsform einer erfindungsgemäßen Abkantpresse;
- Fig. 2
- den Bereich des Verbindungsträgers einer weiteren Ausführungsform einer Abkantpresse;
- Fig. 3
- den Bereich eines Verbindungsträgers einer weiteren, möglichen Ausführungsform einer Abkantpresse;
- Fig. 4
- die Draufsicht auf einen Verbindungsträger einer weiteren, möglichen Ausführungsform einer Abkantpresse;
- Fig. 5
- einen Schnitt durch eine Abkantpresse gemäß
Fig. 1 ; - Fig. 6
- eine Seitenansicht einer Ausführungsform einer Abkantpresse;
- Fig. 7
- eine Teilansicht einer Abkantpresse mit möglichen Ausführungsformen von Führungen und einer möglichen Anbindung eines Antriebsmittels am Pressbalken;
- Fig. 8
- eine alternative Ausführungsform einer Anbindung des Antriebsmittels am Pressbalken;
- Fig. 9
- eine perspektivische Ansicht einer weiteren, möglichen Ausführungsform einer Abkantpresse;
- Fig. 10
- einen Schnitt durch eine mögliche Ausführungsform des
Verbindungsträgers 8; - Fig. 11
- einen Schnitt durch eine weitere mögliche Ausführungsform des
Verbindungsträgers 8; - Fig. 12
- eine Ansicht einer möglichen Ausführungsform der Führung des Pressbalkens am Maschinenrahmen.
- Fig. 1
- a perspective view of a possible embodiment of a press brake according to the invention;
- Fig. 2
- the region of the connection carrier of a further embodiment of a press brake;
- Fig. 3
- the region of a connection carrier of a further possible embodiment of a press brake;
- Fig. 4
- the top view of a connection carrier of another possible embodiment of a press brake;
- Fig. 5
- a section through a press brake according to
Fig. 1 ; - Fig. 6
- a side view of an embodiment of a press brake;
- Fig. 7
- a partial view of a press brake with possible embodiments of guides and a possible connection of a drive means on the pressing beam;
- Fig. 8
- an alternative embodiment of a connection of the drive means on the pressing beam;
- Fig. 9
- a perspective view of another possible embodiment of a press brake;
- Fig. 10
- a section through a possible embodiment of the connecting
carrier 8; - Fig. 11
- a section through another possible embodiment of the connecting
member 8; - Fig. 12
- a view of a possible embodiment of the guide of the press bar on the machine frame.
Der verstellbare Pressbalken 9 ist mittels einer Führung 10 am Maschinenrahmen 2 gelagert, wobei die Führung 10, beispielsweise Führungsschienen 11, an den Ständern 3, 4 umfassen kann, die mit Führungselementen am Pressbalken 9 zusammenwirken. Zusätzlich kann eine Führung 10 auch am feststehenden Verbindungsträger 8 vorgesehen sein.The adjustable
Die Verstellung des Pressbalkens 9 relativ zum Maschinenrahmen 2 erfolgt mittels zumindest eines Antriebsmittels 12, wobei dieses im dargestellten Ausführungsbeispiel zwei Hydraulikzylinder 13 umfasst. Alternativ oder zusätzlich sind neben hydraulisch wirkenden Antriebsmitteln auch elektrisch angetriebene Ausführungen möglich, z.B. mit Elektromotorantrieb. Das Antriebsmittel 12 greift dabei am feststehenden Maschinenrahmen 2 und am verstellbaren Pressbalken 9 an und erzeugt die im Betrieb der Abkantpresse 1 für die Bewegung des Pressbalkens 9 erforderlichen Kräfte. Auf die nähere Ausführung und die Funktionsweise der Antriebsmittel 12 wird, da aus dem Stand der Technik weitgehend bekannt, an dieser Stelle verzichtet.The adjustment of the
Das Antriebsmittel 12 bildet ein lösbares Modul des Verbindungsträgers 8 und damit auch des Maschinenrahmens 2 und bildet einen wesentlichen tragenden Bestandteil im Aufbau des Maschinenrahmens 2. Der mechanisch tragende Bestandteil des Antriebsmittels 12 kann beispielsweise bei einem Hydraulikzylinder durch das Zylindergehäuse gebildet sein oder durch ein sonstiges Gehäuse des Antriebsmittels 12.The drive means 12 forms a detachable module of the
Das Antriebsmittel 12 bildet erfindungsgemäß einen Längsabschnitt 14 des die Ständer 3, 4 verbindenden Verbindungsträgers 8 und ist mit dem restlichen Grundkörper des Verbindungsträgers 8 der in
Im Gegensatz zu aus dem Stand der Technik bekannten Ausführungsformen von Abkantpressen, stützt sich bei der erfindungsgemäßen Ausführungsform das Antriebsmittel 12 nicht am Verbindungsträger 8 oder an einem der Ständer 3, 4 ab, sondern ist ein kraftübertragender Bestandteil des Verbindungsträgers 8. Das Antriebsmittel 12 leitet somit nicht nur Kräfte in den Verbindungsträger 8 ein, sondern ist ein wesentlicher Bestandteil des Maschinenrahmens 2 und trägt zu dessen Verformungsverhalten unmittelbar bei.In contrast to known from the prior art embodiments of press brakes, in the embodiment according to the invention, the drive means 12 is not supported on the
Bei der in
In
Im Ausführungsbeispiel gemäß
In den
Beim Verbindungsträger 8 gemäß
Wie
Die Antriebsmittel 12 sind lösbar mit dem Rest des Verbindungsträgers 8, hier dem Mittelabschnitt 15, verbunden, wobei diese Verbindung mittels symbolisch angedeuteten Verbindungsmitteln 23 erfolgt. Der Verbindungsträger 8 ist ebenfalls mit Verbindungsmitteln 23 mit den Ständern 3, 4 lösbar verbunden. Als Verbindungsmittel 23 können dabei Schrauben, Bolzen, Stifte, Keile usw. verwendet werden, die eine stabile und spielfreie Verbindung des Antriebsmittels 12 mit den weiteren Teilen des Verbindungsträgers 8 bzw. den Ständern 3, 4 ermöglichen. In
Da der Pressbalken 9 beim Umformen eines Werkstückes, insbesondere bei hohen Umformkräften nach oben durchgebogen wird, ist eine zusätzliche Anordnung eines Antriebsmittels 12 im Mittelbereich des Verbindungsträgers 12, das auf den Mittelbereich des Pressbalkens 9 wirkt, geeignet, die Durchbiegungen des Pressbalkens 9 und damit zusammenhängende Geometriefehler am umgeformten Werkstück zu reduzieren oder zu verhindern.Since the
In
Der vom Antriebsmittel 12 gebildete Teilabschnitt 26 des Verbindungsträgers 8 ist durch die lösbare Verbindung in den Kraftfluss zwischen den Ständern 3, 4 eingebunden und dadurch ein tragender Bestandteil des Verbindungsträgers 8. Der Rest des Verbindungsträgers 8, der nicht durch ein Antriebsmittel 12 gebildet ist, kann auch als Trägergrundkörper 28 bezeichnet werden, wie auch der in den
In
In
Bei der Ausführung gemäß
Der Obergurt 29 ist vorteilhafterweise zugfest mit den Ständern 3, 4 verbunden und ist weiters bei einer Durchbiegung des Verbindungsträgers 8 nach oben auf der Zugseite angeordnet. Das Antriebsmittel 12 ist bei einer Durchbiegung des Verbindungsträgers 8 nach oben auf der Druckseite angeordnet und wird dadurch gewissermaßen zwischen dem Trägergrundkörper 28 und den Ständern 3, 4 eingeklemmt und ergeben sich dadurch auf der Druckseite geringere Beanspruchungen für die Verbindungselemente 23. Die Verbindungselemente 23 sind an den Anschlussstellen zwischen Trägergrundkörper 28 und Antriebsmittel 12 bzw. zwischen Antriebsmittel 12 und Ständern 3, 4 vorteilhafterweise jeweils zumindest paarweise und in Richtung der Durchbiegung des Verbindungsträgers 8 angeordnet, wodurch an dieser lösbaren Verbindung auch Biegemomente übertragen werden können und sich die Bestandteile des Maschinenrahmens 2 dadurch gegenseitig versteifen.The
Der Verbindungsträger 8 weist dabei an seinem Endabschnitt nacheinander zwei von Antriebsmitteln 12 gebildete Längsabschnitte 14 auf, wobei das in
Dadurch, dass die Verstellrichtung 24 bzw. die Wirkebene der Antriebsmittel 12 sowohl mit der Längsmittelebene 31 des Verbindungsträgers 8 als auch mit der Biegeebene 32 zusammenfällt, werden durch die Umformkräfte keine bzw. nur sehr geringe Torsionsmomente in den Verbindungsträger 8 eingebracht. Wie bereits in
Die Schnittdarstellung zeigt, dass der Pressbalken 9 mit seinem Mittelbereich in der angehobenen Stellung in den Zwischenraum zwischen den Plattenelementen 21 des Verbindungsträgers 8 positioniert ist und der Pressbalken 9 durch diesen Zwischenraum in seinem Mittelbereich mit einer wesentlich größeren Höhe ausgeführt werden kann als in seinen Endbereichen, in denen die Antriebsmittel 12 angreifen. Da am Pressbalken 9 die Biegemomente ihr Maximum zumeist im Mittelbereich besitzen, ist dieser vergrößerte Querschnitt des Pressbalkens 9 von Vorteil für dessen Steifigkeit.The sectional view shows that the
Wie anhand von den
In
Das Antriebsmittel 12 weist auf den Pressbalken 9 einwirkende verstellbare und angetriebene Antriebsorgane 38 auf, die im Fall eines Antriebsmittels 12 in Form eines Hydraulikzylinders 13 durch Kolbenstangen 39 gebildet sind. In
Eine vorteilhafte, optionale Ausführungsform dieser Anbindung des Pressbalkens 9 am Antriebsmittel 12 kann darin bestehen, dass mit dem Antriebsmittel 12, hier mit den Antriebsorganen 38 und dem Pressbalken 9, fest verbundene, gelenkartig wirkende Biegeelemente 40 vorgesehen sind, wodurch der Pressbalken 9 eine geringfügige Verschwenkbarkeit relativ zum Antriebsmittel 12 um eine zur Biegeebene 32 rechtwinkelige Schwenkachse erlangt.An advantageous, optional embodiment of this connection of the
In
An den am Pressbalken 9 anliegenden Enden des Biegeelements 40 kann, wie in
In
In
Um eine exakte Führung des Pressbalkens 9 zu erreichen, weist dieser Führungsschuhe 45 auf, die die Führungsschienen 11, 44 annähernd spielfrei umfassen. Bei dieser Ausführungsform der Führung 10 wird der Pressbalken 9 in vier Punkten geführt, wobei diese vier Punkte entlang von durch die Führungsschienen 10, 44 gebildete Geraden geführt sind. Da der Pressbalken 9 in der dargestellten Ausführung eine große Höhe besitzt, und sich bei einem Umformvorgang aufgrund der Durchbiegung des Pressbalkens 9 unterschiedliche Längenveränderungen an den Führungspunkten ergeben kann, kann weiters eine in
Die Führung 10 kann somit Führungsschienen 11 am Ständer 3, 4 umfassen als auch zusätzliche Führungsschienen 44 am Verbindungsträger 8, die am Antriebsmittel 12 und/oder am Trägergrundkörper 28 angeordnet sein können.The
Die bei großen Umformkräften zwangsläufig auftretenden, unterschiedlichen Verformungen von Lastständer 49 und Führungsständer 50 würden Verspannungen in der Anbindung zwischen dem am Lastständer 49 angreifenden Antriebsmittel 12 und dem am Führungsständer 50 geführten Pressbalken 9 hervorrufen, die jedoch dadurch vermieden werden können, dass zwischen der Befestigungsstelle 16 und dem Mittelteil 17 des Lastständers 49 ein Verformungsabschnitt 18 vorgesehen ist, der die starre Anbindung des Verbindungsträgers 8 mit dem Rest des Lastständers 49 in der Weise aufhebt oder reduziert, dass auch bei einer Aufbiegung des Lastständers 49 eine Winkelangleichung des Verbindungsträgers 8 mit den Antriebsmitteln 12 an die Führung 10 erfolgen kann.The inevitably occurring at large forming forces, different deformations of load stand 49 and guide
Dies ermöglicht auch, den Pressbalken 9 nicht nur am Führungsständer 50 zu führen, sondern auch zusätzlich am Verbindungsträger 8, wie es bereits anhand von
In den
In
In Abwandlung der Ausführung gemäß
In
Der Verformungsbereich 18 kann auch in der Weise gebildet sind, dass die Befestigungsstelle 16 des Verbindungsträgers 8 mit dem Ständer 3, bzw. dem C-Ständer 5 in einem Bereich des Ständer 3 mit einer relativ kleinen Verformungssteifigkeit angeordnet ist. Dazu kann der C-Ständer 5 z.B. ohne Ausnehmung 19 oder Schlitz 20 ausgeführt sein, sondern auf der Höhe, die dem unteren Ende des dargestellten Schlitzes 20 horizontal nach hinten verlaufen, wie mit einer auf dieser Höhe strichliert dargestellten Oberkante angedeutet ist.The
Weiters kann bei einer Ausführung des C-Ständers 5 mit einem Schlitz 20 ein beidseits des Schlitzes angreifender Aktuator 51 vorgesehen sein, mit dem die Aufweitung des Schlitzes 20 aktiv beeinflusst werden kann. Dies kann dabei in einer aktiven Vergrößerung, einer Verkleinerung oder einer Begrenzung der Aufweitung bestehen. Dadurch kann die Ausrichtung des Verbindungsträgers 8 aktiv beeinflusst werden und insbesondere an die Biegeebene 32 angepasst werden.Furthermore, in one embodiment of the C-stand 5 with a slot 20, an
Die Ausführungsbeispiele zeigen mögliche Ausführungsvarianten der Abkantpresse 1, wobei an dieser Stelle bemerkt sei, dass die Erfindung nicht auf die speziell dargestellten Ausführungsvarianten derselben eingeschränkt ist, sondern vielmehr auch diverse Kombinationen der einzelnen Ausführungsvarianten untereinander möglich sind und diese Variationsmöglichkeit aufgrund der Lehre zum technischen Handeln durch gegenständliche Erfindung im Können des auf diesem technischen Gebiet tätigen Fachmannes liegt. Es sind also auch sämtliche denkbaren Ausführungsvarianten, die durch Kombinationen von Details der dargestellten und beschriebenen Ausführungsvariante möglich sind, vom Schutzumfang mit umfasst.The embodiments show possible embodiments of the
Weiters sei festgehalten, dass in den unterschiedlich beschriebenen Ausführungsformen gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen versehen werden, wobei die in der gesamten Beschreibung enthaltenen Offenbarungen sinngemäß auf gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen übertragen werden können. Auch sind die in der Beschreibung gewählten Lageangaben, wie z.B. oben, unten, seitlich usw. auf die unmittelbar beschriebene sowie dargestellte Figur bezogen und sind bei einer Lageänderung sinngemäß auf die neue Lage zu übertragen. Weiters können auch Einzelmerkmale oder Merkmalskombinationen aus den gezeigten und beschriebenen unterschiedlichen Ausführungsbeispielen für sich eigenständige, erfinderische oder erfindungsgemäße Lösungen darstellen.Furthermore, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or identical component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or the same component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and are to be transferred to the new situation mutatis mutandis when a change in position. Furthermore, individual features or combinations of features from the different exemplary embodiments shown and described can also represent independent, inventive or inventive solutions.
Sämtliche Angaben zu Wertebereichen in gegenständlicher Beschreibung sind so zu verstehen, dass diese beliebige und alle Teilbereiche daraus mit umfassen, z.B. ist die Angabe 1 bis 10 so zu verstehen, dass sämtliche Teilbereiche, ausgehend von der unteren Grenze 1 und der oberen Grenze 10 mitumfasst sind, d.h. sämtliche Teilbereich beginnen mit einer unteren Grenze von 1 oder größer und enden bei einer oberen Grenze von 10 oder weniger, z.B. 1 bis 1,7, oder 3,2 bis 8,1 oder 5,5 bis 10.All statements on ranges of values in the description of the present invention should be understood to include any and all sub-ranges thereof, e.g. the
Der Ordnung halber sei abschließend darauf hingewiesen, dass zum besseren Verständnis des Aufbaus der Abkantpresse 1 diese bzw. deren Bestandteile teilweise unmaßstäblich und/oder vergrößert und/oder verkleinert dargestellt wurden.For the sake of order, it should finally be pointed out that, for a better understanding of the structure of the
Die den eigenständigen erfinderischen Lösungen zugrundeliegende Aufgabe kann der Beschreibung entnommen werden.The task underlying the independent inventive solutions can be taken from the description.
Vor allem können die einzelnen in den
Claims (23)
- A press brake (1) comprising a machine frame (2), a stationary press table (7) which is connected to the machine frame, a press beam (9) mounted on a guide (10) on the machine frame (2) in a linearly movable manner in the direction of the press table (7), and at least one drive means (12) which engages on the press beam (9) and on the machine frame (2), wherein the machine frame (2) comprises at least two stands (3, 4), in particular flat C-stands (5, 6) or O-stands which are arranged transversely to a bending plane (32) extending from the press table (7) to the press beam (9), and the machine frame comprises a connecting support (8) which connects two adjacent stands (3, 4), characterized in that at least one longitudinal portion (14) of the connecting support (8) is formed by the drive means (12) or in at least one longitudinal portion (25) a sub-portion (26) of the connecting support (8), forming the predominant portion of the support cross-section (27), is replaced by the drive means (12) and the latter is removably connected to a support main part (28) of the connecting support (8).
- The press brake (1) according to claim 1, characterized in that the longitudinal portion (14), formed by the drive means (12), or sub-portion (26), is arranged on an end portion of the connecting support (8) and has a coupling surface (22), which contacts one of the stands (3, 4).
- The press brake (1) according to claim 1 or 2, characterized in that the drive means (12) forming a sub-portion (26) of the connecting support (8) is arranged on the side of the connecting support (8) facing the press beam (9), and the support main part (28) has on the side facing away from the press beam (9) an upper belt (29) bridging the drive means (12).
- The press brake (1) according to one of the preceding claims, characterized in that the stands (3,4) are embodied in the form of C-stands (5, 6), wherein the connecting support (8) is fastened to the upper ends of the C-stands (5, 6) pointing to the bending plane (32), and respectively between the fastening point (16) for the connecting support (8) on the C-stand (5, 6) and a central part (17) of the C-stand (5, 6) a deformation portion (18) with a locally reduced stand rigidity is formed.
- The press brake (1) according to claim 4, characterized in that the deformation portion (18), arranged between the fastening point (16) at the upper end of the C-stand (5,6) and its central part (17), has an opening (19) originating from the upper edge of the C-stand (5,6), running approximately parallel to the bending plane (32), in particular a slot (20) parallel to the bending plane (32).
- The press brake (1) according to claim 5, characterized in that in the region of the opening (19), the cross-section (36) of the C-stand (5, 6) is reduced by at least one third compared to cross-sections (37) adjacent thereto.
- The press brake (1) according to claim 5 or 6, characterized in that at the opening (19) in the form of a slot (20) an actuator (51) is provided for the active influencing of the widening of the slot (20).
- The press brake (1) according to one of claims 4 to 7, characterized in that the fastening point (16) for the connecting support (8) on the C-stand (5, 6) has a greater distance to the press table (7) than the reduced cross-section of the deformation region (18) on the C-stand (5, 6).
- The press brake (1) according to one of the preceding claims, characterized in that the guide (10) for the press beam (9) has guide rails (11) aligned with the bending plane (32).
- The press brake (1) according to one of the preceding claims, characterized in that the guide (10) for the press beam (9) comprises guide rails (44) arranged on the connecting support (8), in particular on the drive means (12).
- The press brake (1) according to one of the preceding claims, characterized in that the connecting support (8) comprises two drive means (12) removably adjoining the stands (3, 4), and a central portion (15) removably arranged between these.
- The press brake (1) according to one of the preceding claims, characterized in that the support main part (28) of the connecting support (8) comprises two plate elements (21), distanced from one another, parallel to the bending plane (32).
- The press brake (1) according to claim 12, characterized in that the press beam (9) at its upper end position is positioned at least partially between the plate elements (21) of the connecting support (8).
- The press brake (1) according to one of the preceding claims, characterized in that an auxiliary support (33), connecting two stands (3, 4), is arranged parallel to the connecting support (8), distanced therefrom, and the longitudinal portions (14) and/or sub-portions (26) and/or a support main part (28) of the connecting support (8) are able to be fastened to the auxiliary support (33) by means of connecting elements (34).
- The press brake (1) according to one of the preceding claims, characterized in that between the drive means (12) and the press beam (9) a bending element (40), acting in a joint-like manner, securely connected to a drivable and adjustable drive member (38) of the drive means (12) and the press beam (9), is arranged, wherein said bending element brings about a pivotability of the press beam (9) relative to the drive means (12) about a pivot axis at right angles to the bending plane (32).
- The press brake (1) according to claim 15, characterized in that the bending element (40) is arranged at the end of the drive member (38) and has indentations (41) running at right angles to the bending plane (32), into which holding elements (42), in particular holding angles (43), preferably arranged on the press beam (9), engage.
- The press brake (1) according to one of the preceding claims, characterized in that the drive means (12) comprises at least two drive members (38) arranged parallel to one another, and in particular to the bending plane (32), and engaging on the press beam (9).
- The press brake (1) according to one of the preceding claims, characterized in that the connecting support (8) is embodied at least partially symmetrically with respect to a longitudinal centre plane (31) of the connecting support (8) parallel to the bending plane (32).
- The press brake (1) according to one of the preceding claims, characterized in that the longitudinal centre plane (31) of the connecting support (8) lies in the bending plane (32).
- The press brake (1) according to one of the preceding claims, characterized in that the adjusting direction (24) of the at least one drive means (12) lies in the longitudinal centre plane (31) of the connecting support (8).
- The press brake (1) according to one of the preceding claims, characterized in that the machine frame (2) comprises at least two load stands (49) carrying the connecting support (8) and two guide stands (50), different therefrom, having the guide (10) for the press beam (9).
- The press brake (1) according to one of the preceding claims, characterized in that the press beam (9) has on its opposite face sides (52) guide shoes (45) cooperating with guide rails (11) on the machine frame (2), which guide shoes are fastened to the press beam (9) by means of a joint element (53).
- The press brake (1) according to claim 22, characterized in that the joint elements (53) are arranged in the height of the neutral axis (54) of the press beam (9), in relation to a bending in adjusting direction (24) of the press beam (9).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50566/2012A AT513150B1 (en) | 2012-12-06 | 2012-12-06 | press brake |
PCT/AT2013/050233 WO2014085840A1 (en) | 2012-12-06 | 2013-12-04 | Press brake |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2928680A1 EP2928680A1 (en) | 2015-10-14 |
EP2928680B1 true EP2928680B1 (en) | 2017-01-25 |
Family
ID=49955105
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP13820717.0A Active EP2928680B1 (en) | 2012-12-06 | 2013-12-04 | Press brake |
Country Status (3)
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EP (1) | EP2928680B1 (en) |
AT (1) | AT513150B1 (en) |
WO (1) | WO2014085840A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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AT516493B1 (en) * | 2015-02-25 | 2016-06-15 | Trumpf Maschinen Austria Gmbh & Co Kg | press brake |
AT516718B1 (en) * | 2015-05-18 | 2016-08-15 | Trumpf Maschinen Austria Gmbh & Co Kg | bending machine |
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US2678078A (en) * | 1950-05-24 | 1954-05-11 | Cyril Bath Co | Combined bending brake and press with retractable ram brackets |
CH411755A (en) * | 1964-04-24 | 1966-04-30 | Beyeler Willy | Sheet metal bending press |
DD148323A1 (en) * | 1979-12-27 | 1981-05-20 | Wolf Claus Dieter Dr Ing | PRESS RELEASE IN C STANDARD VERSION |
IT1224044B (en) * | 1988-12-29 | 1990-09-26 | Prima Ind Spa | PRECISION BENDING PRESS FOR LONG SHEET PIECES |
US5134873A (en) * | 1989-04-10 | 1992-08-04 | Yamazaki Mazak Kabushiki Kaisha | Die exchange apparatus for the use of a press brake |
DE4138285C2 (en) * | 1991-11-21 | 1994-04-07 | M & S Brugg Ag Brugg | Hydraulic press brake |
JP2540450B2 (en) * | 1994-08-17 | 1996-10-02 | 日清紡績株式会社 | Pressing machine with C-frame structure |
JPH11226796A (en) * | 1998-02-13 | 1999-08-24 | Komatsu Ltd | High precise c type frame press |
AT413340B (en) * | 2000-02-03 | 2006-02-15 | Trumpf Maschinen Austria Gmbh | MANUFACTURING EQUIPMENT, IN PARTICULAR BUTTING PRESSURE |
DE60327042D1 (en) * | 2003-02-26 | 2009-05-20 | Bystronic Laser Ag | Method for correcting a bending process and bending press |
JP5115158B2 (en) * | 2007-11-19 | 2013-01-09 | 村田機械株式会社 | Press machine |
AT507809B1 (en) * | 2009-01-27 | 2010-11-15 | Trumpf Maschinen Austria Gmbh | BENDING PEG WITH A MULTIPLE PRESSING BAR |
AT508164B1 (en) * | 2009-04-29 | 2011-01-15 | Trumpf Maschinen Austria Gmbh | BENDING PEG WITH ADDITIONAL JIBS |
AT509239B1 (en) * | 2009-12-17 | 2013-03-15 | Trumpf Maschinen Austria Gmbh | DRIVE DEVICE FOR A BEND PRESS |
-
2012
- 2012-12-06 AT ATA50566/2012A patent/AT513150B1/en active
-
2013
- 2013-12-04 EP EP13820717.0A patent/EP2928680B1/en active Active
- 2013-12-04 WO PCT/AT2013/050233 patent/WO2014085840A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
AT513150B1 (en) | 2014-02-15 |
WO2014085840A1 (en) | 2014-06-12 |
AT513150A4 (en) | 2014-02-15 |
EP2928680A1 (en) | 2015-10-14 |
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