EP2715860B1 - Security architecture, battery and motor vehicle having a corresponding battery - Google Patents
Security architecture, battery and motor vehicle having a corresponding battery Download PDFInfo
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- EP2715860B1 EP2715860B1 EP12729890.9A EP12729890A EP2715860B1 EP 2715860 B1 EP2715860 B1 EP 2715860B1 EP 12729890 A EP12729890 A EP 12729890A EP 2715860 B1 EP2715860 B1 EP 2715860B1
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0092—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption with use of redundant elements for safety purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0046—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
- B60L58/21—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules having the same nominal voltage
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
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- H—ELECTRICITY
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- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
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- H—ELECTRICITY
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- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/441—Methods for charging or discharging for several batteries or cells simultaneously or sequentially
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- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/443—Methods for charging or discharging in response to temperature
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/486—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
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- H—ELECTRICITY
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- H04Q—SELECTING
- H04Q9/00—Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/54—Drive Train control parameters related to batteries
- B60L2240/545—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/54—Drive Train control parameters related to batteries
- B60L2240/547—Voltage
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04Q—SELECTING
- H04Q2209/00—Arrangements in telecontrol or telemetry systems
- H04Q2209/10—Arrangements in telecontrol or telemetry systems using a centralized architecture
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04Q—SELECTING
- H04Q2209/00—Arrangements in telecontrol or telemetry systems
- H04Q2209/30—Arrangements in telecontrol or telemetry systems using a wired architecture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention relates to a security architecture, a battery and a motor vehicle with a corresponding battery, which are particularly useful for combining battery packs of a lower safety integrity level to a battery system with a higher safety integrity level.
- lithium-ion batteries For the power supply of electric drives in electric and hybrid vehicles, high-voltage lithium-ion batteries are frequently used. These batteries have a risk potential due to their chemistry. For example, if operating limits are exceeded, a battery fire or leakage of hazardous chemicals may occur.
- BMS battery management system
- Batteries for electric vehicles have to meet a higher ASIL C or D due to their higher hazard potential. This often has a big impact on the software processes and the hardware structure. This is disadvantageous in particular because, for this reason, conventionally different battery systems had to be used depending on the safety requirements.
- each battery in each case comprises at least one electrochemical cell, wherein the at least two batteries are each combined with at least one data processing unit to form a respective module.
- the security architecture is set up such that input signals of at least one second module are processed by the at least one data processing unit of at least one first module.
- the invention therefore provides a security architecture for at least two batteries, allowing the security architecture to switch between an ASIL-B mode and an ASIL-C or D-mode.
- the batteries each comprise at least one electrochemical cell.
- at least a part of the batteries with at least one data processing unit, for.
- the at least one data processing unit and the battery combined with it form a module.
- the data processing unit is preferably part of a BMS.
- the security architecture is set up such that input signals of at least one second module are processed by the at least one data processing unit of at least one first module.
- a particular advantage of such a security architecture is that the input signals can be monitored redundantly, even if the individual modules only a low security requirement, such.
- ASIL B. Preferably can be in a battery system with Switch at least two modules between different security requirements.
- a shutdown path, in particular an actuator, of a module can be activated by output signals of another module. This advantageously ensures that the actuator is designed sufficiently redundant.
- an evaluation of the input signals takes place by redundant data processing units.
- a particular advantage of this embodiment is that a high ASIL is ensured with regard to safety functions, for example when monitoring threshold values.
- a further preferred embodiment provides that the security architecture is set up such that one module receives input signals of all other modules and evaluates them redundantly.
- the security architecture is constructed as a master-slave architecture. It proves to be advantageous if a module is used as a master module.
- the master module receives the sensor signals of all other modules (slave modules).
- the particular advantage of a master-slave architecture is in particular that an evaluation of the input signals by redundant data processing units takes place.
- Yet another preferred embodiment provides that in the transmission of the input signals from the at least one second module to the at least one first module, the data processing unit of At least one second module acts as a "gateway". It proves to be advantageous if it is ensured by suitable measures that the input signals can not or can not be manipulated unrecognized.
- a plausibility check of a current value of a first module to be a current value of the current sensor of at least one second module as a redundancy value.
- the current sensor is plausibilized individually; if the safety requirement is higher, a current value of the at least one second module serves as a redundancy value.
- a further preferred embodiment provides that the security architecture is set up in such a way that minimum and / or maximum values of sensors of the at least one second module are transmitted as plausibility values. This is preferably implemented by an additional logic module in the sensor logic of the at least one second module. The minimum and / or maximum values are evaluated as plausibility values in this embodiment.
- At least a part of the sensors is present redundantly in at least a part of the modules and a signal path of a sensor is evaluated by a first module and a signal path of a redundant sensor by a second module. It proves to be advantageous in this case that the signals of the redundantly present in a first module sensors are evaluated by two different modules.
- each module comprises exactly one actuator and the redundancy of the actuator is achieved in that the actuator of the at least one second module can be controlled by output signals of the at least one first module. This is particularly advantageous because the required redundancy is achieved by the combination of the actuators of the at least one first and second modules is achieved without each module must be equipped with a redundant actuator.
- Another aspect of the invention relates to a battery that is combined with a security architecture, wherein the security architecture is set up such that input signals of at least one second module are processed by the at least one data processing unit of at least one first module.
- the battery is preferably a lithium-ion battery or the battery comprises electrochemical cells which are designed as lithium-ion battery cells.
- Another aspect of the invention relates to a motor vehicle having an electric drive motor for driving the motor vehicle and a battery connected or connectable to the electric drive motor according to the invention aspect described in the preceding paragraph.
- the battery is not limited to such use, but may be used in other electrical systems.
- the invention realizes an extension of the security architecture in which two or more battery packs, that is, BMS low-security batteries such as ASIL B, are combined into a higher-security battery system such as ASIL C or D.
- BMS low-security batteries such as ASIL B
- ASIL C or D higher-security battery system
- the exemplary embodiment describes the invention based on an exemplary combination 200 of two ASIL-B modules to form an ASIL-C or ASIL-D module.
- the invention is not limited to this specific security requirement.
- a security chain 100 with hardware and software exists, consisting at least of electrochemical cells 102, at least one sensor 104, at least one logic 106 and at least one actuator 108, wherein the security chain 100 satisfies ASIL B (cf. FIG. 1 ).
- the software security architecture of the exemplary embodiment allows switching between the ASIL-B mode and the ASIL-C or D-mode.
- the input signals of the second basic module 204 must additionally be processed or monitored in the first basic module 202.
- the shutdown path of the second basic module 204 can be activated via its actuators via outputs of the first basic module 202.
- FIG. 2 is an illustration of an exemplary combination of two ASIL-B modules to an ASIL-C or ASIL-D module reproduced.
- the first basic module 202 must be able to read in the sensor signals of the second basic module 204. This can be done either via a second bus from the sensor 214 of the second basic module 204 or z. B. via the CAN connection between the two basic modules 202, 204, wherein the logic 216 of the second basic module 204 acts as a "gateway". In a preferred embodiment it is provided that it is ensured by additional measures that this "gateway" can not falsify the signals undetected.
- each sensor 104, 214 is plausibilized individually; for ASIL C or ASIL D, the current value of the second basic module 204 serves as a redundancy value.
- a reduced version is also provided in an exemplary embodiment, in which not all cell voltages are transmitted from the first basic module 202 to the second basic module 204, but z. B. via an additional block in the sensor logic of the second basic module 204 only the minimum and maximum values of the voltages (or other measured values) are transmitted. These are then monitored as plausibility values via the redundant logic 106 of the first basic module 202 instead of a complete redundancy.
- a respective signal path 318, 320, 322, 324 is evaluated by the first basic module 202 and the second basic module 204.
- the evaluation of the signals takes place via redundant logic 106, 216.
- redundant logic 106, 216 The evaluation of the signals takes place via redundant logic 106, 216.
- a master-slave architecture 400 is conceivable in which one of n logics operates as master 416, which carries out the redundant evaluation of the sensor signals from at least one part, but preferably from all other slaves 406 (cf. FIG. 4 ). At least when working as a master 416 logic may be a controller.
- a shutdown takes place directly via one or more actuators 408 or additionally via a shutdown request to the slaves 406 via a connecting communication bus.
- the deactivation from the first basic module 202 can also control the actuators (main contactors) of the second basic module 204, it is provided in a preferred embodiment that, depending on the failure rate of the actuators, these per basic module 202, 204 are reduced to one main contactor.
- a main contactor may be sufficient, which would lead to a cost reduction.
- ASIL C and D two main contactors would then be available when combining two basic modules 202, 204, thus ensuring redundancy.
- the invention is not limited in its embodiment to the above-mentioned preferred embodiments. Rather, a number of variants are conceivable that of the security architecture according to the invention, the battery according to the invention and the motor vehicle according to the invention also makes use in fundamentally different versions.
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Description
Die vorliegende Erfindung betrifft eine Sicherheitsarchitektur, eine Batterie sowie ein Kraftfahrzeug mit einer entsprechenden Batterie, welche insbesondere einsetzbar sind, um Batteriepacks eines geringeren Sicherheitsintegritätslevels zu einem Batteriesystem mit einem höheren Sicherheitsintegritätslevel zu kombinieren.The present invention relates to a security architecture, a battery and a motor vehicle with a corresponding battery, which are particularly useful for combining battery packs of a lower safety integrity level to a battery system with a higher safety integrity level.
Für die Energieversorgung von elektrischen Antrieben in Elektro- und Hybridfahrzeugen werden häufig Hochvolt-Lithium-Ionen-Batterien eingesetzt. Diese Batterien weisen durch ihre Chemie ein Gefährdungspotential auf. So kann es beispielsweise bei einer Überschreitung von Betriebsgrenzen zu einem Batteriebrand oder zum Austritt von gefährlichen chemischen Substanzen kommen.For the power supply of electric drives in electric and hybrid vehicles, high-voltage lithium-ion batteries are frequently used. These batteries have a risk potential due to their chemistry. For example, if operating limits are exceeded, a battery fire or leakage of hazardous chemicals may occur.
Sicherheitsrelevante Betriebsgrenzen sind beispielsweise:
- obere Schwelle für die Ladung (Spannung) einer Batteriezelle,
- untere Schwelle für die Ladung (Spannung) einer Batteriezelle,
- obere Schwelle für die Temperatur einer Batteriezelle,
- obere Schwelle für den Ladestrom einer Batterie (temperaturabhängig).
- upper threshold for the charge (voltage) of a battery cell,
- lower threshold for the charge (voltage) of a battery cell,
- upper threshold for the temperature of a battery cell,
- upper threshold for the charging current of a battery (temperature-dependent).
Die Ladung und die Entladung einer Batterie werden durch ein Batteriemanagementsystem (BMS) so geregelt, dass die Sicherheit unter gegebenen Anforderungen gewährleistet wird. Hierfür müssen die Sensorik, die Logik und die Aktuatorik entsprechend den Sicherheitsanforderungen bzw. dem Sicherheitsintegritätslevel (ASIL [= Automotive Safety Integrity Level] der ISO 26262) ausgelegt sein. Eine Überschreitung der Betriebsgrenzen wird üblicherweise durch Überwachungsfunktionen z. B. in der zentralen Logik überwacht.The charge and discharge of a battery are controlled by a battery management system (BMS) to ensure safety under given conditions. For this, the sensors, the Logic and the actuator according to the safety requirements or the safety integrity level (ASIL = ISO 26262). Exceeding the operating limits is usually z. B. monitored in the central logic.
Für Hybridfahrzeuge werden häufig nur kleinere Batterien benötigt. Aufgrund des geringeren Energieinhalts müssen diese unter Umständen nur einem geringen ASIL B genügen.For hybrid vehicles often only smaller batteries are needed. Due to the lower energy content, these may only have to satisfy a low ASIL B.
Batterien für Elektrofahrzeuge müssen hingegen aufgrund ihres höheren Gefährdungspotentials einem höheren ASIL C oder D genügen. Das hat oft große Auswirkungen auf die Softwareprozesse und die Hardwarestruktur. Das ist insbesondere deshalb nachteilig, weil aus diesem Grunde herkömmlicherweise in Abhängigkeit der Sicherheitsanforderungen verschiedene Batteriesysteme eingesetzt werden mussten.Batteries for electric vehicles, on the other hand, have to meet a higher ASIL C or D due to their higher hazard potential. This often has a big impact on the software processes and the hardware structure. This is disadvantageous in particular because, for this reason, conventionally different battery systems had to be used depending on the safety requirements.
Beispielsweise wird in der
Erfindungsgemäß ist daher eine Sicherheitsarchitektur für mindestens zwei Batterien vorgesehen, wobei es die Sicherheitsarchitektur ermöglicht, zwischen einem ASIL-B-Modus und einem ASIL-C- bzw. -D-Modus umzuschalten. Die Batterien umfassen jeweils zumindest eine elektro-chemische Zelle. Darüber hinaus ist zumindest ein Teil der Batterien mit mindestens einer Datenverarbeitungseinheit, z. B. einer Logik, kombiniert. Die mindestens eine Datenverarbeitungseinheit und die mit ihr kombinierte Batterie bilden ein Modul. Die Datenverarbeitungseinheit ist vorzugsweise Teil eines BMS.The invention therefore provides a security architecture for at least two batteries, allowing the security architecture to switch between an ASIL-B mode and an ASIL-C or D-mode. The batteries each comprise at least one electrochemical cell. In addition, at least a part of the batteries with at least one data processing unit, for. As a logic combined. The at least one data processing unit and the battery combined with it form a module. The data processing unit is preferably part of a BMS.
Erfindungsgemäß ist die Sicherheitsarchitektur derart eingerichtet, dass durch die mindestens eine Datenverarbeitungseinheit mindestens eines ersten Moduls Eingangssignale mindestens eines zweiten Moduls verarbeitet werden. Ein besonderer Vorteil einer solchen Sicherheitsarchitektur besteht darin, dass die Eingangssignale redundant überwacht werden können, selbst wenn die einzelnen Module lediglich einer geringen Sicherheitsanforderung, wie z. B. ASIL B, genügen. Vorzugsweise lässt sich in einem Batteriesystem mit mindestens zwei Modulen zwischen verschiedenen Sicherheitsanforderungen umschalten.According to the invention, the security architecture is set up such that input signals of at least one second module are processed by the at least one data processing unit of at least one first module. A particular advantage of such a security architecture is that the input signals can be monitored redundantly, even if the individual modules only a low security requirement, such. B. ASIL B. Preferably can be in a battery system with Switch at least two modules between different security requirements.
Als vorteilhaft erweist es sich, wenn die Eingangssignale des mindestens einen zweiten Moduls dem mindestens einen ersten Modul über einen Bus von einem Sensor des mindestens einen zweiten Moduls oder über eine CAN-Verbindung (CAN = Controlle Area Network) zwischen dem mindestens einen ersten und zweiten Modul bereitgestellt werden.It proves to be advantageous if the input signals of the at least one second module to the at least one first module via a bus from a sensor of the at least one second module or via a CAN connection (CAN = Controlle Area Network) between the at least one first and second Module be provided.
In einer bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass ein Abschaltpfad, insbesondere eine Aktuatorik, eines Moduls durch Ausgangssignale eines anderen Moduls aktivierbar ist. Dadurch wird vorteilhafterweise erreicht, dass die Aktuatorik ausreichend redundant ausgelegt ist.In a preferred embodiment of the invention it is provided that a shutdown path, in particular an actuator, of a module can be activated by output signals of another module. This advantageously ensures that the actuator is designed sufficiently redundant.
In einer anderen bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass eine Auswertung der Eingangssignale durch redundante Datenverarbeitungseinheiten erfolgt. Ein besonderer Vorteil dieser Ausführungsform besteht darin, dass ein hoher ASIL bezüglich Sicherheitsfunktionen, beispielsweise bei der Überwachung von Schwellwerten, gewährleistet wird.In another preferred embodiment of the invention, it is provided that an evaluation of the input signals takes place by redundant data processing units. A particular advantage of this embodiment is that a high ASIL is ensured with regard to safety functions, for example when monitoring threshold values.
Eine weitere bevorzugte Ausführungsform sieht vor, dass die Sicherheitsarchitektur derart eingerichtet ist, dass ein Modul Eingangssignale aller anderen Module erhält und diese redundant auswertet. Mit dieser Ausgestaltung wird vorteilhafterweise erreicht, dass die Sicherheitsarchitektur als Master-Slave-Architektur aufgebaut ist. Hierbei erweist es sich als vorteilhaft, wenn ein Modul als Master-Modul eingesetzt wird. Das Master-Modul empfängt in einer bevorzugten Ausführungsform die Sensorsignale aller anderen Module (Slave-Module). Der besondere Vorteil einer Master-Slave-Architektur besteht insbesondere darin, dass eine Auswertung der Eingangssignale durch redundante Datenverarbeitungseinheiten erfolgt.A further preferred embodiment provides that the security architecture is set up such that one module receives input signals of all other modules and evaluates them redundantly. With this embodiment, it is advantageously achieved that the security architecture is constructed as a master-slave architecture. It proves to be advantageous if a module is used as a master module. In a preferred embodiment, the master module receives the sensor signals of all other modules (slave modules). The particular advantage of a master-slave architecture is in particular that an evaluation of the input signals by redundant data processing units takes place.
Noch eine andere bevorzugte Ausführungsform sieht vor, dass bei der Übertragung der Eingangssignale von dem mindestens einen zweiten Modul zu dem mindestens einen ersten Modul die Datenverarbeitungseinheit des mindestens einen zweiten Moduls als "Gateway" wirkt. Als vorteilhaft erweist es sich, wenn durch geeignete Maßnahmen sichergestellt wird, dass die Eingangssignale nicht oder nicht unerkannt manipuliert werden können.Yet another preferred embodiment provides that in the transmission of the input signals from the at least one second module to the at least one first module, the data processing unit of At least one second module acts as a "gateway". It proves to be advantageous if it is ensured by suitable measures that the input signals can not or can not be manipulated unrecognized.
Als vorteilhaft erweist es sich auch, wenn zur Plausibilisierung eines Stromwerts eines ersten Moduls ein Stromwert des Stromsensors mindestens eines zweiten Moduls als Redundanzwert dient. Dadurch ist es auch bei höherer Sicherheitsanforderung nicht erforderlich, die Module mit mehreren Stromsensoren auszustatten, um die vorgeschriebene Redundanz zu erreichen. Bei geringer Sicherheitsanforderung wird vorzugsweise der Stromsensor einzeln plausibilisiert, bei höherer Sicherheitsanforderung dient ein Stromwert des mindestens einen zweiten Moduls als Redundanzwert.It also proves advantageous for a plausibility check of a current value of a first module to be a current value of the current sensor of at least one second module as a redundancy value. As a result, even with a higher safety requirement, it is not necessary to equip the modules with a plurality of current sensors in order to achieve the prescribed redundancy. In the case of a low safety requirement, preferably the current sensor is plausibilized individually; if the safety requirement is higher, a current value of the at least one second module serves as a redundancy value.
Eine weitere bevorzugte Ausführungsform sieht vor, dass die Sicherheitsarchitektur derart eingerichtet ist, dass von dem mindestens einen zweiten Modul Minimal- und/oder Maximalwerte von Sensoren als Plausibilitätswerte übertragen werden. Vorzugsweise wird das durch einen zusätzlichen Logikbaustein in der Sensorlogik des mindestens einen zweiten Moduls umgesetzt. Die Minimal- und/oder Maximalwerte werden in dieser Ausführungsform als Plausibilitätswerte ausgewertet.A further preferred embodiment provides that the security architecture is set up in such a way that minimum and / or maximum values of sensors of the at least one second module are transmitted as plausibility values. This is preferably implemented by an additional logic module in the sensor logic of the at least one second module. The minimum and / or maximum values are evaluated as plausibility values in this embodiment.
In noch einer anderen bevorzugten Ausführungsform ist vorgesehen, dass zumindest ein Teil der Sensoren in zumindest einem Teil der Module redundant vorhanden ist und ein Signalweg eines Sensors durch ein erstes Modul und ein Signalweg eines redundant vorhandenen Sensors durch ein zweites Modul ausgewertet wird. Als vorteilhaft erweist es sich hierbei, dass die Signale der in einem ersten Modul redundant vorhandenen Sensoren durch zwei verschiedene Module ausgewertet werden.In yet another preferred embodiment, it is provided that at least a part of the sensors is present redundantly in at least a part of the modules and a signal path of a sensor is evaluated by a first module and a signal path of a redundant sensor by a second module. It proves to be advantageous in this case that the signals of the redundantly present in a first module sensors are evaluated by two different modules.
Eine andere bevorzugte Ausführungsform sieht vor, dass jedes Modul genau eine Aktuatorik umfasst und die Redundanz der Aktuatorik dadurch erreicht wird, dass die Aktuatorik des mindestens einen zweiten Moduls durch Ausgangssignale des mindestens einen ersten Moduls ansteuerbar ist. Dies ist insbesondere deshalb von Vorteil, da durch die Kombination der Aktuatoriken der mindestens einen ersten und zweiten Module die erforderliche Redundanz erreicht wird, ohne dass jedes einzelne Modul mit einer redundanten Aktuatorik ausgestattet sein muss.Another preferred embodiment provides that each module comprises exactly one actuator and the redundancy of the actuator is achieved in that the actuator of the at least one second module can be controlled by output signals of the at least one first module. This is particularly advantageous because the required redundancy is achieved by the combination of the actuators of the at least one first and second modules is achieved without each module must be equipped with a redundant actuator.
Ein weiterer Aspekt der Erfindung betrifft eine Batterie, die mit einer Sicherheitsarchitektur kombiniert ist, wobei die Sicherheitsarchitektur derart eingerichtet ist, dass durch die mindestens eine Datenverarbeitungseinheit mindestens eines ersten Moduls Eingangssignale mindestens eines zweiten Moduls verarbeitet werden. Vorzugsweise handelt es sich bei der Batterie um eine Lithium-Ionen-Batterie oder die Batterie umfasst elektrochemische Zellen, die als Lithium-Ionen-Batteriezellen ausgebildet sind.Another aspect of the invention relates to a battery that is combined with a security architecture, wherein the security architecture is set up such that input signals of at least one second module are processed by the at least one data processing unit of at least one first module. The battery is preferably a lithium-ion battery or the battery comprises electrochemical cells which are designed as lithium-ion battery cells.
Ein anderer Aspekt der Erfindung betrifft ein Kraftfahrzeug mit einem elektrischen Antriebsmotor zum Antreiben des Kraftfahrzeugs und einer mit dem elektrischen Antriebsmotor verbundenen oder verbindbaren Batterie gemäß dem im voranstehenden Absatz beschriebenen Erfindungsaspekt. Die Batterie ist jedoch nicht auf einen solchen Einsatzzweck eingeschränkt, sondern kann auch in anderen elektrischen Systemen eingesetzt werden.Another aspect of the invention relates to a motor vehicle having an electric drive motor for driving the motor vehicle and a battery connected or connectable to the electric drive motor according to the invention aspect described in the preceding paragraph. However, the battery is not limited to such use, but may be used in other electrical systems.
Durch die Erfindung wird eine Erweiterung der Sicherheitsarchitektur realisiert, bei der zwei oder mehr Batteriepacks, das heißt Batterien mit BMS, mit geringer Sicherheitsanforderung, wie etwa ASIL B, zu einem Batteriesystem mit höherer Sicherheitsanforderung, wie etwa ASIL C oder D, kombiniert werden. Das hat insbesondere den Vorteil, dass mit den gleichen Modulen Systeme mit verschiedenem ASIL aufgebaut werden können, ohne die Architektur der Grundmodule für jeden ASIL variieren zu müssen.The invention realizes an extension of the security architecture in which two or more battery packs, that is, BMS low-security batteries such as ASIL B, are combined into a higher-security battery system such as ASIL C or D. This has the particular advantage that systems with different ASILs can be constructed with the same modules without having to vary the architecture of the basic modules for each ASIL.
Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben und in der Beschreibung beschrieben.Advantageous developments of the invention are specified in the subclaims and described in the description.
Ausführungsbeispiele der Erfindung werden anhand der Zeichnungen und der nachfolgenden Beschreibung näher erläutert. Es zeigen:
-
Figur 1 eine Sicherheitskette für eine Batterie, -
Figur 2 eine Veranschaulichung einer beispielhaften Kombination zweier ASIL-B-Module zu einem ASIL-C- bzw. ASIL-D-Modul, -
Figur 3 eine Veranschaulichung einer beispielhaften Kombination zweier ASIL-B-Module mit redundanter Sensorik zu einem ASIL-C- bzw. ASIL-D-Modul, und -
Figur 4 eine als Master-Slave-Architektur realisierte Sicherheitsarchitektur.
-
FIG. 1 a safety chain for a battery, -
FIG. 2 an illustration of an exemplary combination of two ASIL-B modules to an ASIL-C or ASIL-D module, -
FIG. 3 an illustration of an exemplary combination of two ASIL-B modules with redundant sensors to an ASIL-C or ASIL-D module, and -
FIG. 4 a security architecture implemented as a master-slave architecture.
Nachfolgend soll die Erfindung anhand von Grundmodulen, die dem Sicherheitsintegritätslevel ASIL B genügen, in größerem Detail beschrieben werden. Das Ausführungsbeispiel beschreibt die Erfindung anhand einer beispielhaften Kombination 200 zweier ASIL-B-Module zu einem ASIL-C- bzw. ASIL-D-Modul. Dabei ist die Erfindung nicht auf diese spezielle Sicherheitsanforderung eingeschränkt.In the following, the invention will be described in greater detail by means of basic modules which satisfy the safety integrity level ASIL B. The exemplary embodiment describes the invention based on an
Im Folgenden wird vorausgesetzt, dass eine Sicherheitskette 100 mit Hard- und Software existiert, bestehend zumindest aus elektro-chemischen Zellen 102, mindestens einem Sensor 104, mindestens einer Logik 106 und mindestens einem Aktor 108, wobei die Sicherheitskette 100 ASIL B genügt (vgl.
Die Software-Sicherheitsarchitektur der beispielhaften Ausführungsform ermöglicht es, zwischen dem ASIL-B-Modus und dem ASIL-C- bzw. -D-Modus umzuschalten. Im Falle des höheren ASIL-Modus müssen im ersten Grundmodul 202 zusätzlich die Eingangssignale des zweiten Grundmoduls 204 verarbeitet bzw. überwacht werden. Zudem ist es von Vorteil, wenn der Abschaltpfad des zweiten Grundmoduls 204 über dessen Aktuatorik über Ausgänge des ersten Grundmoduls 202 aktiviert werden kann.The software security architecture of the exemplary embodiment allows switching between the ASIL-B mode and the ASIL-C or D-mode. In the case of the higher ASIL mode, the input signals of the second
In
Für die Strommessung hat eine solche Kombination der beiden Grundmodule 202, 204 den Vorteil, dass ein Stromsensor pro Grundmodul 202, 204 ausreicht. Für ASIL B wird jeder Sensor 104, 214 einzeln plausibilisiert, für ASIL C oder ASIL D dient der Stromwert des zweiten Grundmoduls 204 als Redundanzwert.For the current measurement, such a combination of the two
Für die Spannungsmessung ist in einer beispielhaften Ausführungsform ebenfalls eine reduzierte Version vorgesehen, bei der nicht alle Zellspannungen vom ersten Grundmodul 202 an das zweite Grundmodul 204 übertragen werden, sondern z. B. über einen zusätzlichen Baustein in der Sensorlogik des zweiten Grundmoduls 204 nur die Minimal- und Maximalwerte der Spannungen (oder anderer Messwerte) übertragen werden. Diese werden dann anstelle einer vollständigen Redundanz als Plausibilitätswerte über die redundante Logik 106 des ersten Grundmoduls 202 überwacht.For the voltage measurement, a reduced version is also provided in an exemplary embodiment, in which not all cell voltages are transmitted from the first
Für die Spannungs- und Temperaturmessung wäre auch eine erweiterte Version denkbar, bei der die Sensorik 304, 314 (CSC = Cell Supervisor Circuit) redundant vorhanden ist, wie in
Die Auswertung der Signale erfolgt über redundante Logiken 106, 216. Damit ist ein hoher ASIL bezüglich der Sicherheitsfunktionen, beispielsweise bei der Überwachung auf Überschreitungen von Schwellwerten, möglich.The evaluation of the signals takes place via
Grundsätzlich ist dabei eine Master-Slave-Architektur 400 denkbar, bei der eine von n Logiken als Master 416 arbeitet, der die redundante Auswertung der Sensorsignale von zumindest einem Teil, vorzugsweise aber von allen anderen Slaves 406 durchführt (vgl.
Bei dieser beispielhaften Ausführungsform erfolgt eine Abschaltung direkt über ein oder mehrere Aktoren 408 oder zusätzlich über eine Abschaltanforderung an die Slaves 406 über einen verbindenden Kommunikationsbus.In this exemplary embodiment, a shutdown takes place directly via one or
Für die Gewährleistung eines hohen ASIL bei der Aktuatorik (Abschaltung über Hauptschütze) muss diese ausreichend redundant ausgelegt sein und/oder deren Funktionalität über Diagnosen abgesichert werden. Das kann z. B. mittels eines Abschaltpfadtests realisiert werden, wie bei EGAS-Systemen (EGAS = Elektronisches Gaspedal).To ensure a high ASIL in the actuator system (shutdown via main contactors), this must be sufficiently redundant and / or its functionality must be safeguarded by means of diagnostics. This can z. B. be realized by means of a Abschaltpfadtests, as in EGAS systems (EGAS = electronic accelerator pedal).
Wenn die Abschaltung aus dem ersten Grundmodul 202 auch die Aktuatorik (Hauptschütze) des zweiten Grundmoduls 204 ansteuern kann, ist in einer bevorzugten Ausführungsform vorgesehen, dass je nach Ausfallrate der Aktuatorik diese je Grundmodul 202, 204 auf ein Hauptschütz reduziert wird. Für ASIL B kann ein Hauptschütz ausreichend sein, was zu einer Kostenreduktion führen würde. Für ASIL C und D wären dann jedoch bei Kombination zweier Grundmodule 202, 204 zwei Hauptschütze verfügbar, womit eine Redundanz sichergestellt wird.If the deactivation from the first
Die Erfindung beschränkt sich in ihrer Ausführungsform nicht auf die vorstehend angegebenen bevorzugten Ausführungsbeispiele. Vielmehr ist eine Anzahl von Varianten denkbar, die von der erfindungsgemäßen Sicherheitsarchitektur, der erfindungsgemäßen Batterie und dem erfindungsgemäßen Kraftfahrzeug auch bei grundsätzlich anders gearteten Ausführungen Gebrauch macht.The invention is not limited in its embodiment to the above-mentioned preferred embodiments. Rather, a number of variants are conceivable that of the security architecture according to the invention, the battery according to the invention and the motor vehicle according to the invention also makes use in fundamentally different versions.
Claims (9)
- Safety architecture for at least two batteries, wherein each battery comprises at least one respective electrochemical cell (102), and wherein the at least two batteries are each combined with at least one data processing unit to form a respective module (202, 204), wherein the safety architecture is set up such that the at least one data processing unit of at least one first module (202, 204) processes input signals for at least one second module (204, 202), wherein a shutdown path for the at least one second module (204, 202) can be activated by output signals from the at least one first module (202, 204).
- Safety architecture according to Claim 1, wherein the safety architecture is set up such that the input signals are delivered by at least one sensor (104, 214, 304, 314) of the at least one second module, and the at least one first module is connected to the at least one sensor (104, 214, 304, 314) by means of a bus.
- Safety architecture according to either of the preceding claims, wherein the safety architecture is set up such that the input signals are evaluated by redundant data processing units.
- Safety architecture according to Claim 3, wherein the safety architecture is set up such that one module receives input signals from all other modules and evaluates them on a redundant basis.
- Safety architecture according to one of the preceding claims, wherein each module has precisely one current sensor and each current sensor is individually plausibilized or a current value from a first module is plausibilized by using a current value from the current sensor of at least one second module as a redundancy value.
- Safety architecture according to one of the preceding claims, wherein at least some of the sensors (304, 314) in at least some of the modules exist on a redundant basis and a signal path (318, 324) for a sensor (304, 314) is evaluated by a first module and a signal path (320, 322) for a redundantly existent sensor (304, 314) is evaluated by a second module.
- Safety architecture according to one of Claims 1 to 6, wherein each module comprises precisely one actuator means, and the redundancy of the actuator means is achieved by virtue of the actuator means of the at least one second module being able to be controlled by output signals from the at least one first module.
- Battery that is combined with the safety architecture according to one of Claims 1 to 7.
- Motor vehicle having an electric drive motor for driving the motor vehicle and a battery according to Claim 8 that is connected to the electric drive motor.
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DE201110076757 DE102011076757A1 (en) | 2011-05-31 | 2011-05-31 | Security architecture, battery and a motor vehicle with a corresponding battery |
PCT/EP2012/058850 WO2012163656A1 (en) | 2011-05-31 | 2012-05-14 | Security architecture, battery and motor vehicle having a corresponding battery |
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GB2546789A (en) * | 2016-01-29 | 2017-08-02 | Bombardier Primove Gmbh | Arrangement with battery system for providing electric energy to a vehicle |
KR102273770B1 (en) * | 2016-07-19 | 2021-07-06 | 삼성에스디아이 주식회사 | battery system |
DE102018201582A1 (en) * | 2018-02-01 | 2019-08-01 | Robert Bosch Gmbh | Measuring module for a vehicle electrical system and associated vehicle electrical system for a vehicle |
CN111326804A (en) * | 2018-12-17 | 2020-06-23 | 张巧玲 | Lithium battery BMS safety chain control system |
DE102019117958A1 (en) * | 2019-07-03 | 2021-01-07 | Avl Software And Functions Gmbh | Energy supply method for operating a processing device |
DE102022002080B3 (en) | 2022-06-10 | 2023-07-27 | Mercedes-Benz Group AG | Battery for a vehicle electrical system |
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