EP2628594B1 - Digital pad printing method - Google Patents
Digital pad printing method Download PDFInfo
- Publication number
- EP2628594B1 EP2628594B1 EP13000288.4A EP13000288A EP2628594B1 EP 2628594 B1 EP2628594 B1 EP 2628594B1 EP 13000288 A EP13000288 A EP 13000288A EP 2628594 B1 EP2628594 B1 EP 2628594B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- cleaning
- substrate
- delivery substrate
- pad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 101
- 238000007649 pad printing Methods 0.000 title claims description 40
- 239000000758 substrate Substances 0.000 claims description 143
- 238000004140 cleaning Methods 0.000 claims description 92
- 238000007639 printing Methods 0.000 claims description 81
- 238000012546 transfer Methods 0.000 claims description 15
- 239000000976 ink Substances 0.000 description 56
- 238000007641 inkjet printing Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 239000003086 colorant Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 150000004703 alkoxides Chemical class 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000002508 contact lithography Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000013404 process transfer Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- -1 steel Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/001—Pad printing apparatus or machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/0057—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material where an intermediate transfer member receives the ink before transferring it on the printing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/0256—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet the transferable ink pattern being obtained by means of a computer driven printer, e.g. an ink jet or laser printer, or by electrographic means
Definitions
- the present invention relates to the field of colored digital ink pad printing.
- Pad printing is a widely used printing technique for printing on workpieces having planar and / or uneven and raised, recessed or generally curved surface areas.
- the areas of application of the pad printing technology are due to the ability to print on even non-planar surfaces by a deformable tampon, very diverse. It can e.g. Cups, buttons of any kind, lighters, pens, levers, tennis and golf balls, cups, tools and other non-flat workpieces are easily printed.
- Pad printing usually use a deformable tampon, which receives in a cliché given as depression and consisting of ink existing print motif by means of pressure contact and transferred in a second step, the recorded motif by means of pressure contact on a workpiece.
- Clichés are the carriers of the chemical, photochemical or laser printed motifs and can be subdivided into different types.
- the clichés can be made of metals such as steel, strip steel, aluminum or chrome as well as ceramics but also of a variety of polymers and alkoxides.
- the print motif in the cliché is etched deepened on metallic surfaces, first photo-exposed on UV-sensitive surfaces and then with a washout medium, the substrate to be removed is washed out.
- Ceramic surfaces and alkoxide surfaces can be prepared by laser imaging.
- colored in the context is to be understood as meaning both the primary colors (red (magenta), blue (cyan), yellow), their mixed colors as well as a "transparent color", individual colors, white and black.
- digital printer should be understood in the context to mean printers such as ink jet printers that enable non-contact printing of a subject.
- digital pad printer is to be understood in the context as meaning a printing device comprising a digital printer and a pad printing device as a combination.
- digital pad printing system and “digital pad printing device” are to be understood as synonyms for "digital pad printing”.
- a conventional digital pad printing system unlike a pad printing system, does not use a cliche but essentially uses a planar release substrate having an ink receiving surface on which an ink motif is printed with a digital printer, the printed ink motif being press contacted onto a tampon in a subsequent operation is transmitted.
- Such a digital tampon printing device is in the document EP 1 053 882 B1 disclosed.
- the document describes a printer comprising a digital printer and a conventional pad printing device.
- This printer includes a substantially planar dispensing substrate having a printing ink receiving surface.
- ink is delivered from the nozzles to the ink receiving surface of the dispensing substrate to print a motif, the printheads and the dispensing substrate being movable relative to one another.
- the printed ink motif is picked up by a print transfer ink from the discharge substrate by means of pressure contact and transferred to an object to be printed by means of pressure contact.
- the dispensing substrate is configured as an endless conveyor that cyclically travels past the printheads in a conveying direction.
- the printing device includes a substantially planar writable dispensing substrate, which may be, for example, a textile tape and a natural or synthetic material, the backing having a certain microporosity to prevent the ink of the inkjet printer from blurring, To be able to pick up streaks or loss of outlines.
- the delivery substrate is thereby unrolled from a supply reel and rolled up again after printing by a take-up reel.
- the image printed on the substantially flat base is picked up by a movable pad by pressure contact and transferred in a subsequent step to a desired location of a workpiece to be printed.
- the conventional digital pad printing systems are generally characterized by a relatively complicated mechanical structure, which is reflected in the printing processes.
- the delivery substrate is an object for receiving and delivering an ink motif, and is part of a delivery device that places the delivery substrate into the area of action of the particular printing device, the digital printing device, and the pad printing device operating at different printing levels.
- a printing method in which the delivery substrate is unrolled by means of a delivery substrate conveying device in a first plane from a supply spool and printed with a digital printer.
- a deflection roller / guide By a deflection roller / guide the dispensing substrate is deflected in a second parallel above or below level, so that the dispensing substrate changes orientation when changing the planes and continues parallel to the first level upside down.
- this second level the transfer of the ink motif from the delivery substrate to the tampon occurs by pressure contact.
- a delivery device configured as an endless conveyor is provided for the delivery substrate.
- the dispensing substrate moves cyclically past the printheads in a conveying direction, the dispensing substrate changing both the plane and the orientation in the printing processes.
- a Dispensing substrate conveying device necessary to perform the printing processes on two levels can.
- the inkjet printer as well as the pad printing device preferably operate on the same plane for the sake of simplicity.
- the dispensing substrate device of the dispensing substrate unlike the conventional digital ink pad printing apparatus, may be simplified in structure so as to function only as a retainer and not to move substantially, with the digital printer, the pad printer, and the dispenser substrate cleaning apparatus moving relative thereto. It is thereby achieved that the dispensing substrate substantially retains orientation during the entire process duration.
- the simplified construction has the advantage that costs can be reduced, and also that accessibility from above is at least partially facilitated because the delivery substrate substantially maintains orientation and because the individual printing devices operate at the same levels.
- digital tampon printing device is particularly suitable by the simplified design to perform the printing method of the invention.
- Another problem with the method is that the quality of cleaning is relatively low, since the receptivity of the ink fountain bar pad, especially for partially dried ink residues, is generally not high enough to completely clean the release substrate after a single cleaning.
- the quality problem resulting from said process could be counteracted by, for example, cleaning the release substrate in several purification steps.
- the tampon itself must be cleaned with, for example, a tampon cleaning device so as not to retransfer the adhering ink residue to the delivery substrate.
- a method for performing at least one printing cycle with a digital ink printing apparatus for printing a colored ink motif on a workpiece, wherein a printing cycle comprises the steps of: (a) disposing a substantially planar release substrate in the sphere of influence of an inkjet printer; Step (b) printing the ink motif on the delivery substrate by means of the inkjet printer; Step (c) placing the printed release substrate in the area of action of a tampon; Step (d) transferring the ink motif to the tampon; Step (e) cleaning operation of the discharge substrate and transferring the ink motif from the tampon to a workpiece; wherein steps (a) to (e) occur successively and step (a) forms the beginning of a further printing cycle, during which the orientation of the dispensing substrate is substantially maintained throughout the process.
- a tampon is shut down on the print material and at the same time sprayed with a color transfer device
- the present invention has for its object to provide a digital ink pad printing machine, with a constant high process speed can be guaranteed while maintaining high print quality.
- cleaning when, in the context of this description, cleaning is mentioned, this does not only mean the execution of the cleaning following the previous working step.
- cleaning operation is intended to mean the arrangement of a device following the previous working step into the area of action of a second device for carrying out the cleaning.
- placing a first device in the area of action of a second device does not only mean the forward movement of the first device into the area of action of the second device.
- arranging or “arrangement” should also be meant the relative movement of the two devices to each other, in the relative movement, for example, move both devices or only the second device is moved towards the first, so that after the arrangement, a device is within the scope of another device, so that the implementation of a desired step can take place.
- the printing method according to the invention is carried out, inter alia, by the fact that the cleaning of the release substrate with the tampon is abandoned and carried out with a dedicated release substrate cleaning device.
- a control unit determines an optimal sequence of process steps in order to greatly reduce interruptions in the process of the printing press, so that the process speed can be increased.
- the procedure according to the invention is such that a transfer process of the ink motif from the tampon to a workpiece is at least partially overlapping in time with a cleaning process of the delivery substrate and preferably within a printing cycle or two consecutive printing cycles at least one cleaning operation of at least one tampon takes place in which the at least one tampon is cleaned by means of a tampon cleaning device, wherein the dispensing substrate (108) relative to the inkjet printer (100), pad printing device (102) and dispensing substrate cleaning device (140 ), wherein the arrangement of the substantially planar delivery substrate (108) in the area of action of the inkjet printer (100) according to step a) at least partially temporally overlapping with the cleaning process and preferably with the cleaning of the delivery substrate (108) in the context of the cleaning process according to step e) of the previous printing cycle takes place.
- a total of two cleaning devices are provided according to the invention, one for the release substrate and one for the at least one tampon. This means that high process stability, process quality and a high process speed can be guaranteed at any time. However, additional cleaning devices for cleaning the dispensing substrate or the tampon may also be provided.
- the dispensing substrate cleaning device is designed such that after a single cleaning operation, even stubborn ink residue can be removed from the dispensing substrate so that a virgin surface can be provided for each new ink motif.
- Fig. 1 shows a schematic representation of a preferred embodiment of the digital ink pad 152 with which the inventive printing method is performed.
- This embodiment comprises an inkjet printing device 100, a pad printing device 102, a dispensing substrate device 104, a dispenser substrate cleaning device 140 and a pad cleaning device 148.
- the dispensing substrate 108 assumes a fixed position during the entire printing process, ie it is not moved.
- the dispensing substrate device 104 with dispensing substrate 108 is mounted on a dispensing substrate holding device 101, for example.
- a substantially flat release substrate 108 is arranged in the area of action of an inkjet printer 100.
- the dispensing substrate 108 assumes a fixed position, i. it is not moved, with the inkjet printer 100 being passed over the delivery substrate 108. It should be noted that in this example, the dispensing substrate 108 assumes a fixed position throughout the printing process.
- the ink motif 112 is printed on the delivery substrate 108 by means of the inkjet printer 100.
- the release substrate 108 is placed in the area of action of a tampon 118 in a method step c).
- step d) the ink motif 112 is transferred from the delivery substrate 108 to the pad 118 by pressure contact, and in a cleaning process, the delivery substrate 108 is placed in the area of action of a delivery substrate cleaning device 140 and cleaned, and in a transfer process, the ink motif 112 is removed from the pad 118 transferred to the workpiece 142.
- the procedure is such that the transfer process of the ink motif 112 from the tampon 118 to a workpiece 142 is at least partially overlapping in time with the cleaning process of the delivery substrate 108, and preferably at least one cleaning process of at least one tampon takes place within one printing cycle or two subsequent printing cycles 118, wherein the at least one tampon 118 is placed and cleaned in the area of action of the tampon cleaning device 148.
- a new printing cycle begins in which the release substrate 108 is again arranged in the area of action of the inkjet printer 100.
- Figures 2 and 3 show schematic representations of different process steps of a preferred embodiment of the digital pad printing 152, which is also particularly suitable to perform the inventive printing method.
- the difference between the dispensing substrate device 104a in FIGS Fig. 2 . 3 and the delivery substrate device 104 in FIG Fig. 1 is that the former is movable and the latter occupies a fixed position, that is not moved.
- the step e) can take place in such a way that the transfer of the ink motif 112 to the workpiece 142 is at least partially overlapping in time with the cleaning process of the delivery substrate 108 in the context of the transfer process.
- the step e) can take place in such a way that the transfer process of the ink motif 112 to the workpiece 142 is at least partially overlapping in time with the cleaning of the delivery substrate 108 as part of the cleaning process.
- the step e) can take place in such a way that at least partially overlapping in time with the cleaning of the delivery substrate 108 in the course of the cleaning process Transfer of the ink motif 112 on the workpiece 142 in the context of the transfer process takes place.
- the at least one cleaning process and preferably the at least one cleaning of the at least one tampon 118, can take place at least partially overlapping in time with the cleaning process or the cleaning during the cleaning process of the dispensing substrate 108.
- An arrangement of the tampon 118 for cleaning can be carried out such that a rotational movement of the tampon carrier 116 is performed about an axis 114.
- the dispensing substrate 108 may occupy a fixed position in the process, i. it is not moved with the inkjet printer 100, the pad printing device 102 and the dispenser substrate cleaning device 140 being moved relative to the dispensing substrate 108.
- the dispensing substrate 108 in another preferred embodiment, may be moved relative to the inkjet printer 100, the pad printing device 102, and the dispenser substrate cleaning device 140.
- the dispensing substrate 108 may change direction between the two printing devices, inkjet printer 100 and pad printing device 102, before and / or during and / or after a printing process in a periodically sequential transport operation with reciprocating motion 110, with back and / or forth originating movement 110 is printed.
- the arrangement of the essentially planar delivery substrate 108 into the effective range of the inkjet printer 100 according to step a) at least partially overlaps with the cleaning process and preferably with the cleaning of the delivery substrate 108 during the cleaning process according to step e) of FIG previous printing cycle done. This can further increase the speed of the digital pad printing machine.
- the digital ink printer includes an inkjet printer 100, a pad printing device 102, a pad cleaning device 148 and a dispensing substrate device 104 / 104a, with the dispensing substrate device 104 / 104a and with an inkjet positioning device, the dispensing substrate 108 and the inkjet printer 100 in a predetermined manner at a constant distance in two dimensions relative to each other and wherein a dispensing substrate cleaning device 140 is provided for cleaning the dispensing substrate 108.
- Pad printing device 102 may include a tampon carrier 116 rotatable incrementally about an axis 114 that supports at least one tampon 118.
- the tampon carrier 116 can perform an up and down stroke 122 in synchronism with the stepwise rotational movement 120.
- the tampon carrier 116 may perform a horizontal reciprocating motion 124 in synchronism with an up and down stroke 122.
- the pad carrier 116 can be moved in all three spatial directions.
- the dispensing substrate device 104 may consist of a plate 400, in particular a metal plate on which, for example, a structure 402 is mounted.
- the dispenser substrate device 104 / 104a has a substantially planar dispensing substrate 108 on the top thereof.
- the substantially planar release substrate 108 may also have a microangled surface to accept certain inks.
- the dispensing substrate device 104a may include a guide device that includes at least one guide rail 150, and preferably at least two guide rails 150.
- the digital pad printing apparatus may include an endless conveyor 144 having a conveyor 154 on which support means 146 for the workpieces 142 to be printed may be provided.
- the endless conveying device 144 may for example be arranged parallel below or next to the guiding device.
- the driving device for moving the discharge substrate device 104a between the inkjet printing device 100 and the pad printing device 102 may be, for example, a linear motor, a spindle motor, or another motor.
- the present invention is not limited to the embodiments of the digital ink pad 152 in FIGS Fig. 1-3 limited to understand. This may include, for example, two dispensing substrate devices 108 and two pad printing devices 102, so that the production capacity may be further increased.
- the dispensing substrate cleaning device 140 may include a cleaning belt wiper device that cleans the dispensing substrate 108.
- the cleaning belt is wetted with a cleaning fluid and is pressed with a pressing device onto the surface of the delivery substrate and guided, for example, by rollers over the delivery substrate.
- surfactants suitable volatile organic compounds or other solvents in which the inks dissolve may be used as cleaning fluids.
- the dispensing substrate 108 may be dried immediately thereafter with a dry tape.
- a tape which is wetted with a volatile organic solvent can be used, whereby the solvent must evaporate as quickly as possible, so that it does not lead to delays in the printing process.
- an air blower can be used for rapid and immediate drying of the dispensing substrate 108.
- the air blower may be integrated in the dispensing substrate cleaning device 140.
- the wetted with the cleaning fluid tape and the belt for drying are formed such that preferably no fiber residues remain on the release substrate 108 after cleaning. Should undesired fiber residues nevertheless remain on the delivery substrate 108, these can be removed with an air blower.
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- Ink Jet (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Description
Die vorliegende Erfindung bezieht sich auf das Gebiet des farbigen Digitaltampondrucks.The present invention relates to the field of colored digital ink pad printing.
Der Tampondruck ist eine weit verbreitete Drucktechnik zum Bedrucken von Werkstücken, die ebene und/oder unebene sowie erhabene, vertiefte oder allgemein gekrümmte Oberflächenbereiche aufweisen. Die Anwendungsgebiete der Tampondrucktechnik sind auf Grund der Möglichkeit auch nicht ebene Flächen durch einen verformbaren Tampon zu bedrucken, sehr vielfältig. Es können z.B. Tassen, Knöpfe jeglicher Art, Feuerzeuge, Kugelschreiber, Hebel, Tennis- und Golfbälle, Becher, Werkzeuge und andere nicht ebene Werkstücke problemlos bedruckt werden.Pad printing is a widely used printing technique for printing on workpieces having planar and / or uneven and raised, recessed or generally curved surface areas. The areas of application of the pad printing technology are due to the ability to print on even non-planar surfaces by a deformable tampon, very diverse. It can e.g. Cups, buttons of any kind, lighters, pens, levers, tennis and golf balls, cups, tools and other non-flat workpieces are easily printed.
Tampondrucksysteme verwenden in der Regel einen verformbaren Tampon, der in einem ersten Arbeitsschritt ein in einem Klischee als Vertiefung vorgegebenes und aus Druckfarbe bestehendes Druckmotiv mittels Druckkontakt aufnimmt und in einem zweiten Arbeitsschritt das aufgenommene Motiv mittels Druckkontakt auf ein Werkstück transferiert.Pad printing usually use a deformable tampon, which receives in a cliché given as depression and consisting of ink existing print motif by means of pressure contact and transferred in a second step, the recorded motif by means of pressure contact on a workpiece.
Klischees sind die Träger der chemisch, photochemisch oder durch einen Laser hergestellten Druckmotive und können in verschiedenen Typen unterteilt werden. Die Klischees können aus Metallen wie Stahl, Bandstahl, Aluminium oder Chrom sowie aus Keramik aber auch aus einer Vielzahl an Polymeren und Alkoxiden gefertigt werden. In der Regel wird das Druckmotiv im Klischee bei metallischen Oberflächen vertieft eingeätzt, bei UV-lichtempfindlichen Oberflächen zuerst photobelichtet und dann mit einem Auswaschmedium wird das zu entfernende Substrat ausgewaschen. Keramische Oberflächen und Alkoxidoberflächen können durch Laserbebilderung hergestellt werden.Clichés are the carriers of the chemical, photochemical or laser printed motifs and can be subdivided into different types. The clichés can be made of metals such as steel, strip steel, aluminum or chrome as well as ceramics but also of a variety of polymers and alkoxides. As a rule, the print motif in the cliché is etched deepened on metallic surfaces, first photo-exposed on UV-sensitive surfaces and then with a washout medium, the substrate to be removed is washed out. Ceramic surfaces and alkoxide surfaces can be prepared by laser imaging.
Der Begriff "farbig" ist im Kontext so zu verstehen, dass sowohl die Grundfarben (rot (magenta), blau (cyan), gelb), deren Mischfarben sowie auch eine "durchsichtige Farbe", individuelle Farben, weiß und schwarz gemeint sind.The term "colored" in the context is to be understood as meaning both the primary colors (red (magenta), blue (cyan), yellow), their mixed colors as well as a "transparent color", individual colors, white and black.
Der Begriff "Digitaldrucker" ist im Kontext so zu verstehen, dass Drucker wie z.B. Tintenstrahldrucker gemeint sind, die ein berührungsloses Drucken eines Motivs ermöglichen.
Der Begriff "Digitaltampondrucker" ist im Kontext so zu verstehen, dass eine Druckvorrichtung gemeint ist, die einen Digitaldrucker und eine Tampondruckvorrichtung als Kombination umfasst.
Die Begriffe "Digitaltampondrucksystem" und "Digitaltampondruckvorrichtung" sind als Synonyme zu "Digitaltampondrucker" zu verstehen.The term "digital printer" should be understood in the context to mean printers such as ink jet printers that enable non-contact printing of a subject.
The term "digital pad printer" is to be understood in the context as meaning a printing device comprising a digital printer and a pad printing device as a combination.
The terms "digital pad printing system" and "digital pad printing device" are to be understood as synonyms for "digital pad printing".
Ein herkömmliches Digitaltampondrucksystem verwendet im Unterschied zu einem Tampondrucksystem kein Klischee, sondern verwendet im Wesentlichen ein ebenes Abgabesubstrat, das eine Tinten aufnehmende Fläche aufweist, auf der ein Tintenmotiv mit einem Digitaldrucker gedruckt wird, wobei das gedruckte Tintenmotiv in einem nachfolgenden Arbeitsschritt auf einen Tampon mittels Druckkontakt übertragen wird.A conventional digital pad printing system, unlike a pad printing system, does not use a cliche but essentially uses a planar release substrate having an ink receiving surface on which an ink motif is printed with a digital printer, the printed ink motif being press contacted onto a tampon in a subsequent operation is transmitted.
Eine solche Digitaltampondruckvorrichtung wird in der Druckschrift
Eine weitere Digitaltampondruckvorrichtung wird in der Druckschrift
Die herkömmlichen Digitaltampondrucksysteme sind allgemein durch einen relativ komplizierten mechanischen Aufbau charakterisiert, der sich in den Druckprozesse widerspiegelt. In den Druckprozessen ist das Abgabesubstrat Gegenstand für die Aufnahme und Abgabe eines Tintenmotivs und ist Teil einer Fördervorrichtung, die das Abgabesubstrat in den Wirkungsbereich der jeweiligen Druckvorrichtung, der Digitaldruckvorrichtung und der Tampondruckvorrichtung, die auf unterschiedlichen Druckebenen operieren, anordnet.The conventional digital pad printing systems are generally characterized by a relatively complicated mechanical structure, which is reflected in the printing processes. In the printing processes, the delivery substrate is an object for receiving and delivering an ink motif, and is part of a delivery device that places the delivery substrate into the area of action of the particular printing device, the digital printing device, and the pad printing device operating at different printing levels.
Bei herkömmlichen Digitaldrucksystemen ist ein Druckverfahren bekannt, bei dem das Abgabesubstrat mit Hilfe einer Abgabesubstratfördervorrichtung in einer ersten Ebene von einer Zuführspule abgerollt und mit einem Digitaldrucker bedruckt wird. Durch eine Umlenkrolle/Führung wird das Abgabesubstrat in eine zweite parallel darüber oder darunter liegende Ebene umgelenkt, sodass das Abgabesubstrat beim Wechsel der Ebenen die Orientierung ändert und parallel zur ersten Ebene kopfüber weiterverläuft. In dieser zweiten Ebene erfolgt durch Druckkontakt die Übertragung des Tintenmotivs vom Abgabesubstrat auf den Tampon. Mit diesem Aufbau wird zwar erreicht, dass der Drucker kompakter konstruiert werden kann, hat aber den Nachteil, dass der Aufbau der Druckmaschine relativ komplex wird, da eine Fördervorrichtung benötigt wird, die das Abgabesubstrat in den Wirkungsbereich der jeweiligen Druckvorrichtung, des Digitaldruckers und der Tampondruckvorrichtung, die auf unterschiedlichen Druckebenen operieren, anordnen muss.In conventional digital printing systems, a printing method is known in which the delivery substrate is unrolled by means of a delivery substrate conveying device in a first plane from a supply spool and printed with a digital printer. By a deflection roller / guide the dispensing substrate is deflected in a second parallel above or below level, so that the dispensing substrate changes orientation when changing the planes and continues parallel to the first level upside down. In this second level, the transfer of the ink motif from the delivery substrate to the tampon occurs by pressure contact. While this construction achieves that the printer can be made more compact, it has the disadvantage that the structure of the printing press becomes relatively complex, because a conveying device is needed which places the discharge substrate in the area of action of the respective printing device, the digital printer and the pad printing device who operate on different pressure levels, must order.
Bei anderen herkömmlichen Digitaltampondrucksystemen wird für das Abgabesubstrat eine Fördervorrichtung vorgesehen, die als Endlosfördervorrichtung konfiguriert ist. Das Abgabesubstrat bewegt sich zyklisch an den Druckköpfen in eine Förderrichtung vorbei, wobei das Abgabesubstrat bei den Druckprozessen sowohl die Ebene als auch die Orientierung ändert. Auch bei einer solchen Druckvorrichtung ist eine Abgabesubstratfördervorrichtung notwendig, um die Druckprozesse auf zwei Ebenen durchführen zu können.In other conventional digital ink pad printing systems, a delivery device configured as an endless conveyor is provided for the delivery substrate. The dispensing substrate moves cyclically past the printheads in a conveying direction, the dispensing substrate changing both the plane and the orientation in the printing processes. Even with such a printing device is a Dispensing substrate conveying device necessary to perform the printing processes on two levels can.
Es ist wünschenswert den Aufbau der Digitaltampondruckvorrichtung und die Druckprozesse zumindest teilweise zu vereinfachen. Dies wird erreicht indem ein im Wesentlichen ebenes Abgabesubstrat, das eine Tinten aufnehmende Oberfläche aufweist, während der Druckverfahren die Orientierung im Wesentlichen beibehält und die Abgabesubstratvorrichtung weder als Endlosfördervorrichtung noch als Fördervorrichtung, die eine Zuführ- und Aufwickelspule umfasst, konfiguriert ist, sodass ein vereinfachter Aufbau der Maschine erreicht wird.It is desirable to at least partially simplify the construction of the digital ink printing apparatus and the printing processes. This is accomplished by substantially maintaining a substantially planar release substrate having an ink-receiving surface while the printing process substantially retains orientation, and the dispensing substrate device is configured neither as an endless conveyor nor as a conveyor comprising a supply and take-up reel, so a simplified construction the machine is reached.
Der Inkjetdrucker sowie die Tampondruckvorrichtung operieren zur Vereinfachung vorzugsweise auf derselben Ebene. Die Abgabesubstratvorrichtung des Abgabesubstrats kann im Unterschied zu den herkömmlichen Digitaltampondruckvorrichtungen so weit vom Aufbau her vereinfacht werden, dass diese nur als Haltevorrichtung fungiert und sich im Wesentlichen nicht bewegt, wobei sich der Digitaldrucker, der Tampondrucker und die Abgabesubstratreinigungsvorrichtung relativ dazu bewegen. Dadurch wird erreicht, dass das Abgabesubstrat während der gesamten Prozessdauer die Orientierung im Wesentlichen beibehält.The inkjet printer as well as the pad printing device preferably operate on the same plane for the sake of simplicity. The dispensing substrate device of the dispensing substrate, unlike the conventional digital ink pad printing apparatus, may be simplified in structure so as to function only as a retainer and not to move substantially, with the digital printer, the pad printer, and the dispenser substrate cleaning apparatus moving relative thereto. It is thereby achieved that the dispensing substrate substantially retains orientation during the entire process duration.
Die vereinfachte Bauweise hat den Vorteil, dass Kosten gesenkt werden können und auch dass die Zugänglichkeit von oben zumindest teilweise erleichtert wird, da das Abgabesubstrat die Orientierung im Wesentlichen beibehält und da die einzelnen Druckvorrichtungen auf der gleichen Ebenen operieren.The simplified construction has the advantage that costs can be reduced, and also that accessibility from above is at least partially facilitated because the delivery substrate substantially maintains orientation and because the individual printing devices operate at the same levels.
Zudem ist die Digitaltampondruckvorrichtung durch die vereinfachte Bauweise besonders dazu geeignet das erfindungsgemäße Druckverfahren durchzuführen.In addition, the digital tampon printing device is particularly suitable by the simplified design to perform the printing method of the invention.
Herkömmliche Digitaltampondrucker haben den Nachteil, dass die Stabilität des gesamten Druckprozesses nicht immer gegeben ist, da mit fortlaufendem Prozessablauf sich kleine Farbreste auf das Abgabesubstrat ablagern, sodass als Folge eine konstant hohe Qualität der Druckmotive nicht mehr gewährleistet werden kann. Eine manuelle Reinigung des Abgabesubstrates muss in Abhängigkeit von der Art der farbigen Motive sowie von der Art der verwendeten Druckfarben nach Notwendigkeit in bestimmten Zeitintervallen erfolgen.Conventional digital tampon printers have the disadvantage that the stability of the entire printing process is not always given, since with the ongoing process, small paint residues deposit on the release substrate, so that as a result, a consistently high quality of the print motifs can no longer be guaranteed. Manual cleaning of the dispensing substrate must be done depending on the Type of colored subjects as well as the type of printing inks used as needed at certain time intervals.
Bei der Übertragung eines Tintenmotivs vom Abgabesubstrat auf den Tampon kommt es vor, dass kleine Farbreste auf dem Abgabesubstrat verbleiben, sodass bei erneutem Bedrucken eines Tintenmotivs mit einem Digitaldrucker ein unsauberes und unscharfes Bild auf dem Abgabesubstrat entstehen kann. Es versteht sich von selbst, dass dunkle auf dem Abgabesubstrat zurückgeblieben Farbreste, ein erneutes Bedrucken derselben Stelle mit einer helleren Farbe zu einer Farbverfälschung des Bildes führt und unscharfe und nicht mehr hochqualitative Gesamtmotive entstehen. Das Bedrucken eines Werkstücks mit dem farbverfälschten Tintenmotiv kann zu hohen Ausfallsraten in der Produktion führen.When transferring an ink motif from the delivery substrate to the tampon, small ink rests remain on the delivery substrate so that re-printing an ink motif with a digital printer may result in a dirty and blurred image on the delivery substrate. It goes without saying that dark ink residues left on the release substrate, re-printing the same spot with a lighter color will result in color falsification of the image and fuzzy and no longer high quality overall motifs. Printing a work piece with the color-corrupted ink motif can lead to high production failure rates.
Eine in der
Bei diesem Vorgehen ergibt sich allerdings das Problem, dass die Zwischenreinigung des Abgabesubstrates mit dem Tampon ein zusätzlicher Arbeitsschritt bedeutet, welcher einer Unterbrechung des Prozessablaufs gleichkommt und in Summe Zeit kostet. Die Druckgeschwindigkeit der Druckmaschine wird in Folge dessen insgesamt deutlich herabgesetzt.In this approach, however, the problem arises that the intermediate cleaning of the release substrate with the tampon means an additional step, which equates to an interruption of the process flow and costs in total time. The printing speed of the printing press is consequently significantly reduced overall.
Ein weiteres sich bei dem Verfahren ergebendes Problem ist, dass die Qualität der Reinigung relativ gering ausfällt, da die Aufnahmefähigkeit des Tampons für Tintenfarbreste, insbesondere für teilweise eingetrocknete Tintenfarbreste, allgemein nicht genügend hoch ist, damit das Abgabesubstrat nach einmaliger Reinigung vollständig sauber wird. Dem sich aus dem genannten Verfahren ergebendes Qualitätsproblem könnte entgegengewirkt werden, indem man beispielsweise das Abgabesubstrat in mehreren Reinigungschritten reinigt. Es ist jedoch klar, dass nach jedem Reinigungsschritt der Tampon selbst beispielsweise mit einer Tamponreinigungsvorrichtung gereinigt werden muss, um die anheftenden Tintenfarbreste nicht wieder auf das Abgabesubstrat zurück zu übertragen. Je mehr Reinigungsschritte notwendig sind, desto langsamer fällt die Druckgeschwindigkeit der Druckmaschine aus.Another problem with the method is that the quality of cleaning is relatively low, since the receptivity of the ink fountain bar pad, especially for partially dried ink residues, is generally not high enough to completely clean the release substrate after a single cleaning. The quality problem resulting from said process could be counteracted by, for example, cleaning the release substrate in several purification steps. However, it will be understood that after each cleaning step, the tampon itself must be cleaned with, for example, a tampon cleaning device so as not to retransfer the adhering ink residue to the delivery substrate. The more Cleaning steps are necessary, the slower the printing speed of the printing press fails.
Es wäre wünschenswert ein Verfahren zur Verfügung zu haben, mit dem einerseits die oben genannten zusätzlichen Schritte vermieden werden können, um zu höheren Druckgeschwindigkeiten zu gelangen und mit dem andererseits auch das oben genannte Problem der Druckqualität minimiert werden kann.It would be desirable to have a method by which, on the one hand, the above-mentioned additional steps can be avoided in order to achieve higher printing speeds and with which, on the other hand, the above-mentioned problem of print quality can be minimized.
Aus dem Dokument
In der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde eine Digitaltampondruckmaschine bereitzustellen, mit der eine konstant hohe Prozessgeschwindigkeit bei gleichzeitig konstant hoher Druckqualität gewährleistet werden kann.The present invention has for its object to provide a digital ink pad printing machine, with a constant high process speed can be guaranteed while maintaining high print quality.
Erfindungsgemäß werden die oben genannten Aufgaben durch das Vorgehen gemäß dem Verfahren nach Anspruch 1 gelöst. Unteransprüche beschreiben bevorzugte Ausführungsformen der vorliegenden Erfindung.According to the invention, the abovementioned objects are achieved by the procedure according to the method according to claim 1. Subclaims describe preferred embodiments of the present invention.
Wenn im Rahmen dieser Beschreibung von Reinigungsvorgang gesprochen wird, so ist damit nicht nur die Ausführung der auf den vorhergehenden Arbeitsschritt folgenden Reinigung gemeint. Im Begriff Reinigungsvorgang soll durchaus auch die auf den vorhergehenden Arbeitsschritt folgende Anordnung einer Vorrichtung in den Wirkungsbereich einer zweiten Vorrichtung zur Durchführung der Reinigung gemeint sein.When, in the context of this description, cleaning is mentioned, this does not only mean the execution of the cleaning following the previous working step. The term cleaning operation is intended to mean the arrangement of a device following the previous working step into the area of action of a second device for carrying out the cleaning.
Wenn im Rahmen dieser Beschreibung von "Anordnen einer ersten Vorrichtung in den Wirkungsbereich einer zweiten Vorrichtung" gesprochen wird, so ist damit nicht nur die Hinbewegung der ersten Vorrichtung in den Wirkungsbereich der zweiten Vorrichtung gemeint. In den Begriffen "Anordnen" oder "Anordnung" soll durchaus auch die relative Bewegung der beiden Vorrichtungen zueinander gemeint sein, bei der relativen Bewegung sich beispielsweise beide Vorrichtungen bewegen oder nur die zweite Vorrichtung hin zur ersten bewegt wird, damit nach der Anordnung sich eine Vorrichtung in den Wirkungsbereich einer anderen Vorrichtung befindet, sodass die Durchführung eines gewünschten Arbeitsschrittes erfolgen kann.If, in the context of this description, "placing a first device in the area of action of a second device" is referred to, this does not only mean the forward movement of the first device into the area of action of the second device. In the terms "arranging" or "arrangement" should also be meant the relative movement of the two devices to each other, in the relative movement, for example, move both devices or only the second device is moved towards the first, so that after the arrangement, a device is within the scope of another device, so that the implementation of a desired step can take place.
Die Durchführung des erfindungsgemäßen Druckverfahrens erfolgt unter anderem dadurch, dass die Reinigung des Abgabesubstrates mit dem Tampon aufgegeben wird und mit einer dafür vorgesehenen Abgabesubstratreinigungsvorrichtung durchgeführt wird.The printing method according to the invention is carried out, inter alia, by the fact that the cleaning of the release substrate with the tampon is abandoned and carried out with a dedicated release substrate cleaning device.
Eine Steuereinheit bestimmt eine optimale Abfolge der Prozessschritte, um Unterbrechungen des Prozessablaufs der Druckmaschine stark zu reduzieren, sodass die Prozessgeschwindigkeit erhöht werden kann.A control unit determines an optimal sequence of process steps in order to greatly reduce interruptions in the process of the printing press, so that the process speed can be increased.
Dabei wird erfindungsgemäß so vorgegangen, dass zumindest teilweise zeitlich überlappend mit einem Reinigungsvorgang des Abgabesubstrates ein Übertragungsvorgang des Tintenmotivs vom Tampon auf ein Werkstück einhergeht und vorzugsweise innerhalb eines Druckzyklus oder zwei aufeinanderfolgender Druckzyklen zumindest ein Reinigungsvorgang zumindest eines Tampons erfolgt, bei dem der zumindest eine Tampon mittels Tamponreinigungsvorrichtung gereinigt wird, wobei das Abgabesubstrat (108) relativ zum Inkjetdrucker (100), Tampondruckvorrichtung (102) und zur Abgabesubstratreinigungsvorrichtung (140) verfahren wird, wobei die Anordnung des im Wesentlichen ebenen Abgabesubstrates (108) in den Wirkungsbereich des Inkjetdruckers (100) gemäß Schritt a) zumindest teilweise zeitlich überlappend mit dem Reinigungsvorgang und vorzugsweise mit der Reinigung des Abgabesubstrates (108) im Rahmen des Reinigungsvorganges gemäß Schritt e) des vorhergehenden Druckzyklus erfolgt.In this case, the procedure according to the invention is such that a transfer process of the ink motif from the tampon to a workpiece is at least partially overlapping in time with a cleaning process of the delivery substrate and preferably within a printing cycle or two consecutive printing cycles at least one cleaning operation of at least one tampon takes place in which the at least one tampon is cleaned by means of a tampon cleaning device, wherein the dispensing substrate (108) relative to the inkjet printer (100), pad printing device (102) and dispensing substrate cleaning device (140 ), wherein the arrangement of the substantially planar delivery substrate (108) in the area of action of the inkjet printer (100) according to step a) at least partially temporally overlapping with the cleaning process and preferably with the cleaning of the delivery substrate (108) in the context of the cleaning process according to step e) of the previous printing cycle takes place.
Dadurch kann die Geschwindigkeit der Digitaltampondruckmaschine noch weiter erhöht werden.This can further increase the speed of the digital pad printing machine.
Für das Druckverfahren sind erfindungsgemäß insgesamt zwei Reinigungsvorrichtungen vorgesehen, eine für das Abgabesubstrat und eine für den zumindest einen Tampon. Dies führt dazu, dass jederzeit eine hohe Prozessstabilität, Prozessqualität und eine hohe Prozessgeschwindigkeit gewährleistet werden kann. Es können aber auch zusätzliche Reinigungsvorrichtungen für die Reinigung des Abgabesubstrates oder des Tampons vorgesehen sein.For the printing process, a total of two cleaning devices are provided according to the invention, one for the release substrate and one for the at least one tampon. This means that high process stability, process quality and a high process speed can be guaranteed at any time. However, additional cleaning devices for cleaning the dispensing substrate or the tampon may also be provided.
Die Abgabesubstratreinigungsvorrichtung ist derart konzipiert, dass nach einem einzigen Reinigungsvorgang auch hartnäckige Tintenfarbreste vom Abgabesubstrat entfernt werden können, sodass für jedes neue Tintenmotiv eine jungfräuliche Oberfläche bereitgestellt werden kann.The dispensing substrate cleaning device is designed such that after a single cleaning operation, even stubborn ink residue can be removed from the dispensing substrate so that a virgin surface can be provided for each new ink motif.
Die Erfindung wird im Folgenden anhand der Figuren beispielhaft beschrieben.
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Fig. 1 zeigt eine schematische Darstellung einer bevorzugten Ausführungsform der neuenDigitaltampondruckvorrichtung 152 der vorliegenden Erfindung, dieeine Tampondruckvorrichtung 102,eine Tamponreinigungsvorrichtung 148,eine Inkjetdruckvorrichtung 100,eine Abgabesubstratreinigungsvorrichtung 140 und eine Abgabesubstratvorrichtung 104 umfasst, welcheAbgabesubstratvorrichtung 104 nicht bewegt wird. -
Fig. 2 zeigt eine schematische Darstellung einer bevorzugten Ausführungsform der Erfindung, bei der eine Anordnung eines imWesentlichen ebenen Abgabesubstrates 108 in denWirkungsbereich einer Inkjetdruckvorrichtung 100 gezeigt wird,wobei die Abgabesubstratvorrichtung 104a relativ zur Tampondruckvorrichtung 102,Inkjetdruckvorrichtung 100 und derAbgabesubstratreinigungsvorrichtung 140 verfahrbar ist. -
Fig. 3 zeigt die eine schematische Darstellung einer bevorzugten Ausführungsform der Erfindung, bei der eine Anordnung des bedruckten Abgabesubstrates 108 in denWirkungsbereich einer Tampondruckvorrichtung 102 gezeigt wird,wobei die Abgabesubstratvorrichtung 104a relativ zur Tampondruckvorrichtung 102,Inkjetdruckvorrichtung 100 und derAbgabesubstratreinigungsvorrichtung 140 verfahrbar ist. -
Fig. 4 zeigt einen bevorzugten perspektivischen Aufbau der erfinderischen Abgabesubstratvorrichtung 104/104a mit der im Wesentlichen ebenen Fläche des Tinten aufnehmenden Abgabesubstrates 108.
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Fig. 1 FIG. 12 is a schematic representation of a preferred embodiment of the new digitalink printing apparatus 152 of the present invention including apad printing apparatus 102, apad cleaning apparatus 148, aninkjet printing apparatus 100, a dispensersubstrate cleaning apparatus 140, and a printerDispensing substrate device 104 includes whichdispenser substrate device 104 is not moved. -
Fig. 2 11 shows a schematic representation of a preferred embodiment of the invention, in which an arrangement of a substantiallyflat release substrate 108 is shown in the area of effect of aninkjet printing device 100, wherein therelease substrate device 104a is movable relative to thepad printing device 102,inkjet printing device 100 and the releasesubstrate cleaning device 140. -
Fig. 3 11 shows a schematic representation of a preferred embodiment of the invention, in which an arrangement of the printedrelease substrate 108 is shown in the area of action of apad printing device 102, wherein thedischarge substrate device 104a is movable relative to thepad printing device 102,inkjet printing device 100 and the releasesubstrate cleaning device 140. -
Fig. 4 FIG. 12 shows a preferred perspective construction of the inventivedelivery substrate device 104 / 104a with the substantially planar surface of the ink receivingdelivery substrate 108.
Anhand der
In einem ersten Verfahrensschritt a) wird ein im Wesentlichen ebenes Abgabesubstrat 108 in den Wirkungsbereich eines Inkjetdruckers 100 angeordnet. Das Abgabesubstrat 108 nimmt dabei eine fixe Position ein, d.h. es wird nicht bewegt, wobei der Inkjetdrucker 100 über das Abgabesubstrat 108 geführt wird. An dieser Stelle sei anzumerken, dass in diesem Beispiel während des gesamten Druckverfahrens das Abgabesubstrat 108 eine fixe Position einnimmt.In a first method step a), a substantially
In einem Verfahrensschritt b) wird das Tintenmotiv 112 auf das Abgabesubstrat 108 mittels des Inkjetdruckers 100 gedruckt.In a method step b), the
Nach der Fertigstellung des Tintenmotivs 112, wird in einem Verfahrensschritt c) das Abgabesubstrat 108 in den Wirkungsbereich eines Tampons 118 angeordnet.After completion of the
Im Verfahrensschritt d) wird das Tintenmotiv 112 vom Abgabesubstrat 108 durch Druckkontakt auf den Tampon 118 übertragen und im Verfahrensschritt e) wird in einem Reinigungsvorgang das Abgabesubstrat 108 in den Wirkungsbereich einer Abgabesubstratreinigungsvorrichtung 140 angeordnet und gereinigt und in einem Übertragungsvorgang wird das Tintenmotiv 112 vom Tampon 118 auf das Werkstück 142 übertragen.In step d), the
Im erfinderischen Verfahren wird so vorgegangen, dass innerhalb eines Druckzyklus zumindest teilweise zeitlich überlappend mit dem Reinigungsvorgang des Abgabesubstrates 108 der Übertragungsvorgang des Tintenmotivs 112 vom Tampon 118 auf ein Werkstück 142 einhergeht und vorzugsweise innerhalb eines Druckzyklus oder zwei darauffolgender Druckzyklen erfolgt zumindest ein Reinigungsvorgang zumindest eines Tampons 118, bei dem der zumindest eine Tampon 118 in den Wirkungsbereich der Tamponreinigungsvorrichtung 148 angeordnet und gereinigt wird. Mit einem weiteren Verfahrensschritt a) beginnt ein neuer Druckzyklus, bei dem das Abgabesubstrat 108 wieder in den Wirkungsbereich des Inkjetdruckers 100 angeordnet wird.In the inventive method, the procedure is such that the transfer process of the
Ein Verfahren wurde beschrieben zur Durchführung von zumindest einem Druckzyklus mit einer Digitaltampondruckvorrichtung 152 zum Bedrucken eines farbigen Tintenmotivs 112 auf ein Werkstück 142, wobei ein Druckzyklus folgende Schritte umfasst:
- a) Anordnung eines im
Wesentlichen ebenen Abgabesubstrates 108 in denWirkungsbereich eines Inkjetdruckers 100 - b) Bedrucken des
Tintenmotivs 112auf das Abgabesubstrat 108 mittels desInkjetdruckers 100 - c) Anordnung des bedruckten Abgabesubstrates 108 in den Wirkungsbereich eines
Tampons 118 - d) Übertragung des
Tintenmotivs 112auf den Tampon 118 - e) Reinigungsvorgang des
Abgabesubstrates 108 und Übertragungsvorgang desTintenmotivs 112vom Tampon 118 aufdas Werkstück 142,
- a) Arrangement of a substantially
flat release substrate 108 in the sphere of action of aninkjet printer 100 - b) Printing the
ink motif 112 on thedelivery substrate 108 by means of the inkjet printer 100th - c) arrangement of the printed
release substrate 108 in the area of action of a tampon 118th - d) Transfer of the
ink motif 112 to thepad 118 - e) cleaning operation of the dispensing
substrate 108 and transferring theink motif 112 from thetampon 118 to theworkpiece 142,
Der Schritt e) kann derart erfolgen, dass zumindest teilweise zeitlich überlappend mit dem Reinigungsvorgang des Abgabesubstrates 108 die Übertragung des Tintenmotivs 112 auf das Werkstück 142 im Rahmen des Übertragungsvorganges einhergeht.The step e) can take place in such a way that the transfer of the
Der Schritt e) kann derart erfolgen, dass zumindest teilweise zeitlich überlappend mit der Reinigung des Abgabesubstrates 108 im Rahmen des Reinigungsvorganges der Übertragungsvorgang des Tintenmotivs 112 auf das Werkstück 142 einhergeht.The step e) can take place in such a way that the transfer process of the
Der Schritt e) kann derart erfolgen, dass zumindest teilweise zeitlich überlappend mit der Reinigung des Abgabesubstrates 108 im Rahmen des Reinigungsvorganges die Übertragung des Tintenmotivs 112 auf das Werkstück 142 im Rahmen des Übertragungsvorganges erfolgt.The step e) can take place in such a way that at least partially overlapping in time with the cleaning of the
Der zumindest eine Reinigungsvorgang und vorzugsweise die zumindest eine Reinigung des zumindest einen Tampons 118 kann zumindest teilweise zeitlich überlappend mit dem Reinigungsvorgang oder der Reinigung im Rahmen des Reinigungsvorganges des Abgabesubstrates 108 erfolgen.The at least one cleaning process, and preferably the at least one cleaning of the at least one
Eine Anordnung des Tampons 118 für die Reinigung kann derart erfolgen, dass eine Rotationsbewegung des Tamponträgers 116 um eine Achse 114 durchgeführt wird.An arrangement of the
Das Abgabesubstrat 108 kann im Verfahren eine feste Position einnehmen, d.h. es wird nicht bewegt, wobei der Inkjetdrucker 100, die Tampondruckvorrichtung 102 und die Abgabesubstratreinigungsvorrichtung 140 relativ zum Abgabesubstrat 108 verfahren werden.The dispensing
Das Abgabesubstrat 108 kann in einer anderen bevorzugten Ausführungsform relativ zum Inkjetdrucker 100, der Tampondruckvorrichtung 102 und zur Abgabesubstratreinigungsvorrichtung 140 verfahren werden.The dispensing
Das Abgabesubstrat 108 kann zwischen den beiden Druckvorrichtungen, Inkjetdruckers 100 und Tampondruckvorrichtung 102, vor und/oder während und/oder nach einem Druckprozess in einem periodisch schrittweise ablaufenden Transportvorgang bei hin- und hergehender Bewegung 110 die Richtung wechseln, wobei bei hin- und/oder hergehender Bewegung 110 gedruckt wird.The dispensing
Die Anordnung des im Wesentlichen ebenen Abgabesubstrates 108 in den Wirkungsbereich des Inkjetdruckers 100 gemäß Schritt a) kann (bei der verfahrbaren Abgabesubstratvorrichtung 104a) zumindest teilweise zeitlich überlappend mit dem Reinigungsvorgang und vorzugsweise mit der Reinigung des Abgabesubstrates 108 im Rahmen des Reinigungsvorganges gemäß Schritt e) des vorhergehenden Druckzyklus erfolgen. Dadurch kann die Geschwindigkeit der Digitaltampondruckmaschine noch weiter erhöht werden.The arrangement of the essentially
Der Digitaltampondrucker umfasst einen Inkjetdrucker 100, eine Tampondruckvorrichtung 102, eine Tamponreinigungsvorrichtung 148 und eine Abgabesubstratvorrichtung 104/104a, wobei mit der Abgabesubstratvorrichtung 104/104a und mit einer Inkjetpositionierungseinrichtung das Abgabesubstrat 108 und der Inkjetdrucker 100 in vorbestimmter Weise bei konstantem Abstand in zwei Dimensionen relativ zueinander bewegt werden können und wobei für die Reinigung des Abgabesubstrates 108 eine Abgabesubstratreinigungsvorrichtung 140 vorgesehen ist.The digital ink printer includes an
Die Tampondruckvorrichtung 102 kann einen schrittweise um eine Achse 114 drehbaren Tamponträger 116, der mindestens einen Tampon 118 haltert, umfassen.
Der der Tamponträger 116 kann synchron zur Schritt-Drehbewegung 120 eine Ab- und Aufwärts-Hubbewegung 122 ausführen.The
In einer bevorzugten Ausführungsform der vorliegenden Erfindung kann der Tamponträger 116 synchron zu einer Ab- und Aufwärts-Hubbewegung 122 eine horizontale Hin- und Herbewegung 124 ausführen.In a preferred embodiment of the present invention, the
In einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung kann der Tamponträger 116 in alle drei Raumrichtungen verfahren werden.In a further preferred embodiment of the present invention, the
Die Abgabesubstratvorrichtung 104 kann aus einer Platte 400, insbesondere einer Metallplatte bestehen, auf der beispielsweise ein Aufbau 402 angebracht ist. Die Abgabesubstratvorrichtung 104/104a weist an dessen Oberseite ein im Wesentlichen ebenes Abgabesubstrat 108 auf.The dispensing
Das im Wesentlichen ebene Abgabesubstrat 108 kann falls erforderlich aber auch eine mikroangeraute Oberfläche aufweisen, um bestimmte Tinten aufnehmen zu können.However, if necessary, the substantially
Die Abgabesubstratvorrichtung 104a kann eine Führungsvorrichtung umfassen, die mindestens eine Führungsschiene 150 und bevorzugt mindestens zwei Führungsschienen 150 umfasst.The dispensing
Die Digitaltampondruckvorrichtung kann eine Endlosfördervorrichtung 144 umfassen, welche einen Förderband 154 aufweist, auf dem Halterungsvorrichtungen 146 für die zu bedruckenden Werkstücke 142 vorgesehen sein können. Die Endlosfördervorrichtung 144 kann beispielsweise parallel unterhalb oder neben der Führungsvorrichtung angeordnet sein.The digital pad printing apparatus may include an
Die Antriebsvorrichtung zum Bewegen der Abgabesubstratvorrichtung 104a zwischen der Inkjetdruckvorrichtung 100 und der Tampondruckvorrichtung 102 kann beispielsweise ein Linearmotor, ein Spindelmotor oder ein anderer Motor sein.The driving device for moving the
Die vorliegende Erfindung ist nicht auf die Ausführungsformen der Digitaltampondruckvorrichtung 152 in den
Die Abgabesubstratreinigungsvorrichtung 140 kann beispielsweise eine Abwischvorrichtung mit Reinigungsband umfassen, mit der das Abgabesubstrat 108 gereinigt wird. Das Reinigungsband ist mit einem Reinigungsfluid benetzt und wird mit einer Anpresseinrichtung auf die Oberfläche des Abgabesubstrates angepresst und beispielsweise von Walzen über das Abgabesubstrat geführt.For example, the dispensing
Als Reinigungsfluide können Tenside, geeignete flüchtige organische Verbindungen oder andere Lösungsmittel, in denen sich die Tinten lösen, verwendet werden.Surfactants, suitable volatile organic compounds or other solvents in which the inks dissolve may be used as cleaning fluids.
Werden für die Reinigung Tenside in einer wässrigen Lösung verwendet, kann das Abgabesubstrat 108 unmittelbar danach mit einem trockenen Band getrocknet werden. Alternativ kann auch ein Band, welches mit einem flüchtigen organischen Lösungsmittel benetzt ist, verwendet werden, wobei das Lösungsmittel möglichst rasch verdunsten muss, damit es nicht zu Verzögerungen im Druckprozess kommt. Für eine rasche und unmittelbare Trocknung des Abgabesubstrates 108 kann beispielsweise ein Luftgebläse zum Einsatz kommen. Das Luftgebläse kann in der Abgabesubstratreinigungsvorrichtung 140 integriert sein.When surfactants are used in an aqueous solution for cleaning, the dispensing
Das mit dem Reinigungsfluid benetzte Band und das Band für die Trocknung sind derart ausgebildet, dass bevorzugt keine Faserreste nach der Reinigung auf dem Abgabesubstrat 108 verbleiben. Sollten dennoch unerwünschte Faserreste auf dem Abgabesubstrat 108 verbleiben, können diese mit einem Luftgebläse entfernt werden.The wetted with the cleaning fluid tape and the belt for drying are formed such that preferably no fiber residues remain on the
Claims (7)
- Method for carrying out at least one printing cycle with a digital pad printing device (152) for printing a colored ink motif (112) on a workpiece (142), wherein a printing cycle comprises the following steps:a) arrangement of an essentially flat delivery substrate (108) into the operating area of an inkjet printer (100)b) printing the ink motif (112) on the delivery substrate (108) by means of the inkjet printer (100)c) arrangement of the printed delivery substrate (108) into the operating area of a pad (118)d) transferring the ink motif (112) onto the pad (118)e) cleaning process of the delivery substrate (108) and transferring process of the ink motif (112) from the pad (118) onto a workpiece (142),wherein the steps (a) to (e) are carried out successively and step (a) constitutes the beginning of another printing cycle, wherein during the whole process the orientation of the delivery substrate (108) is essentially maintained and the procedure is characterized in that step e) is executed in such a manner that the transferring process of the ink motif (112) onto the workpiece (142) overlaps at least partially in time with the cleaning process of the delivery substrate (108) and, preferably within one printing cycle or two successive printing cycles, at least one cleaning process of at least one pad (118) is carried out by a pad cleaning device (148), wherein the delivery substrate (108) is moved relative to the inkjet printer (100), to the pad printing device (102) and to the cleaning device (140), wherein, according to step a), the arrangement of the essentially flat delivery substrate (108) into the operating area of the inkjet printer (100) overlaps at least partially in time with the cleaning process and preferably with the cleaning of the delivery substrate (108) within the framework of the cleaning process according to step e) of the previous printing cycle.
- Method according to claim 1 characterized in that step e) is carried out in such a manner that the transfer of the ink motif (112) onto the workpiece (142) overlaps at least partially in time with the cleaning process of the delivery substrate (108) within the framework of the transferring process.
- Method according to claim 1 or 2 characterized in that step e) is carried out in such a manner that the transferring process of the ink motif (112) onto the workpiece (142) overlaps at least partially in time with the cleaning of the delivery substrate (108) within the framework of the cleaning process.
- Method according to claim 1 characterized in that step e) is carried out in such a manner that the transfer of the ink motif (112) onto the workpiece (142) within the framework of the transferring process overlaps at least partially in time with the cleaning of the delivery substrate (108) within the framework of the cleaning process.
- Method according to one of the claims 1 to 4 characterized in that the at least one cleaning process and preferably the at least one cleaning of the at least one pad (118) overlaps at least partially in time with the cleaning process or the cleaning of the delivery substrate (108) within the framework of the cleaning process.
- Method according to one of the claims 1 to 5 characterized in that the delivery substrate (108) takes a fixed position, i.e. it is not moved, wherein the inkjet printer (100), the pad printing device (102) and the cleaning device (140) for the delivery substrate are moved relative to the delivery substrate (108).
- Method according to one of the claims 1 to 5 characterized in that the delivery substrate (108) changes the direction between the two printing devices, inkjet printer (100) and pad printing device (102), before and/or during and/or after a printing process in a periodically stepwise transporting process while moving back and forth (110), wherein during the back- and-forth movement the printing process is running.
Applications Claiming Priority (1)
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DE102012002808 | 2012-02-15 |
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EP2628594B1 true EP2628594B1 (en) | 2019-07-10 |
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EP13000288.4A Active EP2628594B1 (en) | 2012-02-15 | 2013-01-21 | Digital pad printing method |
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DE (1) | DE102013000835A1 (en) |
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CN103692778B (en) * | 2013-12-25 | 2015-12-09 | 东北大学 | A kind of Full automatic lighter printing machine |
CN103707653B (en) * | 2013-12-25 | 2015-10-21 | 东北大学 | A kind of lighter printer with boxing apparatus |
DE102015209446A1 (en) * | 2015-05-22 | 2016-11-24 | Wilfried Philipp | Pad printing apparatus and method for indirectly printing articles |
CN111674146B (en) * | 2020-05-11 | 2022-08-12 | 黄军 | Equipment for quickly printing trademark on safety helmet |
DE102020116763A1 (en) * | 2020-06-25 | 2021-12-30 | Phoenix Contact Gmbh & Co. Kg | Pad printing device |
IT202100003776A1 (en) * | 2021-02-18 | 2022-08-18 | ROBOPRINT srls | PAD PRINTING DEVICE PERFECTED THROUGH DIGITAL TECHNIQUES |
CN114132070A (en) * | 2021-11-30 | 2022-03-04 | 赣州惠彩印刷有限公司 | Environment-friendly printing device |
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DE3820340C1 (en) * | 1988-06-15 | 1989-06-22 | Tampoflex Gmbh, 7257 Ditzingen, De | Pad printing machine |
FR2642006B1 (en) * | 1989-01-20 | 1995-04-14 | Merlin Gerin | FLEXIBLE PAD PRINTING MACHINE |
DE4020223C1 (en) * | 1990-06-26 | 1991-04-11 | Tampoflex Gmbh, 7257 Ditzingen, De | Method of printing on articles - has section of block with varying information provided with lighter ink |
EP0802051A1 (en) | 1996-04-16 | 1997-10-22 | Palser Officina Meccanica s.n.c. di Palmeri Salvatore e Serra Maria Paola | Pad printer |
DE19706295C2 (en) | 1997-02-18 | 2000-12-21 | Tampoflex Gmbh | Process for printing patterns |
US6276266B1 (en) | 1999-05-20 | 2001-08-21 | Illinois Tool Works, Inc. | Multicolor pad printing system |
DE19926185A1 (en) * | 1999-06-09 | 2000-12-14 | Ulrich Muehlhaeuser | Vario-printing machine has ink-spray system , transfer plate, printing block, tampon and ink-spray appliance |
JP2001026094A (en) * | 1999-07-13 | 2001-01-30 | S M Ii:Kk | Automatic pad printing machine and key tape |
DE19955075A1 (en) * | 1999-11-15 | 2001-05-17 | Ulrich Muehlhaeuser | Tampon printing machine with a rotating, linear-driven tampon holder for flexible selection and transfer of different printing formats includes a revolving tampon drive mechanism and a color unit above a printing block plate |
US6931988B1 (en) * | 2004-02-20 | 2005-08-23 | Illinois Tool Works, Inc. | Rotary head pad printer |
DE102008029558B4 (en) * | 2008-06-21 | 2012-06-21 | Itw Morlock Gmbh | Pad Printing Machine |
-
2013
- 2013-01-21 EP EP13000288.4A patent/EP2628594B1/en active Active
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EP2628594A1 (en) | 2013-08-21 |
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