EP2456346A1 - A surface cleaning appliance - Google Patents
A surface cleaning applianceInfo
- Publication number
- EP2456346A1 EP2456346A1 EP10731788A EP10731788A EP2456346A1 EP 2456346 A1 EP2456346 A1 EP 2456346A1 EP 10731788 A EP10731788 A EP 10731788A EP 10731788 A EP10731788 A EP 10731788A EP 2456346 A1 EP2456346 A1 EP 2456346A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hose
- fabric
- surface cleaning
- cleaning appliance
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004140 cleaning Methods 0.000 title claims description 26
- 239000004744 fabric Substances 0.000 claims abstract description 134
- 239000012530 fluid Substances 0.000 claims abstract description 8
- 230000004888 barrier function Effects 0.000 claims abstract description 5
- 229920003023 plastic Polymers 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 42
- 239000002991 molded plastic Substances 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 238000010407 vacuum cleaning Methods 0.000 description 5
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 238000009954 braiding Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 229920002130 Ripstop polyester Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 239000004592 impregnating sealant Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/24—Hoses or pipes; Hose or pipe couplings
- A47L9/248—Parts, details or accessories of hoses or pipes
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/24—Hoses or pipes; Hose or pipe couplings
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/24—Hoses or pipes; Hose or pipe couplings
- A47L9/242—Hose or pipe couplings
- A47L9/244—Hose or pipe couplings for telescopic or extensible hoses or pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/02—Hoses, i.e. flexible pipes made of fibres or threads, e.g. of textile which may or may not be impregnated, or provided with an impermeable layer, e.g. fire-hoses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/11—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
- F16L11/112—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements embedded in the wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/11—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
- F16L11/115—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements not embedded in the wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/581—Winding and joining, e.g. winding spirally helically using sheets or strips consisting principally of plastics material
- B29C53/582—Winding and joining, e.g. winding spirally helically using sheets or strips consisting principally of plastics material comprising reinforcements, e.g. wires, threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0809—Fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/18—Pleated or corrugated hoses
Definitions
- the present invention relates generally to surface cleaning appliances having an extendable flexible hose, or so-called “stretch” hose, possibly provided as part of a hose and wand assembly for the appliance.
- a main body b of the cleaner a is fluidly connected to a floor tool c via a hose and wand assembly.
- the hose and wand assembly consists of a relatively in-extendable, flexible hose d which is connected at one end to a suction inlet on the main body b, and a rigid, hollow, telescopic wand e which connects the opposite end of the flexible hose d to the floor tool c.
- a user grasps the wand e manually to manoeuvre the floor tool c across the floor, dragging the main body b behind with the in-extendible, flexible hose d.
- a cleaner head g is permanently attached to the main body h of the vacuum cleaner and the user maneouvres the cleaner head g and the main body h together across the floor using a handle i.
- upright cleaners relied solely on the cleaner head permanently attached to the main body of the cleaner.
- manufacturers have started to provide upright vacuum cleaners with a hose and wand assembly, in addition to the cleaner head, so that the upright cleaner can optionally be operated in the manner of a cylinder cleaner.
- Figure 2b shows a particularly compact form of hose and wand assembly, used generally on models from the Dyson range of upright vacuum cleaners, in which a telescopic wandy is integrated with the handle i and can be released from the main body h by operating a catch.
- a so-called “stretch” hose k attaches the wandy to a suction inlet (not shown) on the main body h; the stretch hose k is stored on-board the main body A in a retracted position and can then be manually extended, or “stretched", as desired following release of the wandy (with the handle i) in order to increase the useful reach of the wandy.
- a suitable floor tool / can be attached to the suction inlet on the wandy, as desired.
- Hoses for early models of cylinder cleaner were often constructed using rubber, an example of which is described in UK Patent No. GB836407. These rubber or rubber- based hoses were, however, superseded relatively quickly by plastic suction hoses, typically comprising a moulded thermoplastic hose wall having a series of corrugations to provide the requisite flexibility for the hose, as appropriate.
- plastic suction hoses typically comprising a moulded thermoplastic hose wall having a series of corrugations to provide the requisite flexibility for the hose, as appropriate.
- the use of plastic significantly reduces the weight of the hose compared to a corresponding rubber or rubber-based hose, and the moulded plastic suction hose has become the well- established industry norm for domestic vacuum cleaners, whether in the form of a relatively in-extendible suction hose on a cylinder cleaner or a stretch hose on modern upright cleaners.
- Moulded plastic hoses are also commonly used as a suction or blow pipe in industrial (non-domestic) surface-cleaning appliances, and are used in other fields in which it is likewise desirable to provide a hose which is relatively lightweight and low-cost to produce.
- An object of the present invention is to seek to provide a surface-cleaning appliance incorporating an improved stretch hose, possibly as part of a hose and wand assembly for the appliance, which offers an advantageous alternative to the conventional moulded plastic stretch hose commonly used on upright domestic vacuum cleaners.
- a surface-cleaning appliance preferably a domestic vacuum cleaning appliance, comprising a flexible hose, a length of the hose being extendable lengthways from a retracted length to an extended length under a tensile force applied to the hose, the extended length being at least 25% longer than the retracted length, wherein said length of the hose has an extendable hose wall formed at least in part by one or more layers of fabric, at least one layer of fabric being sealed to form an impermeable barrier for the fluid carried by the hose.
- the present invention is concerned with stretch hoses, which have an extended length which is significantly longer than their retracted length in the context of the use of the hose.
- the extended length will be at least 25% longer than the retracted length (e.g. an extended length of 125cm versus a retracted length of 100cm), but may typically be in the range of 2 to 6 times the retracted length of the hose, and possibly up to 20 times the retracted length of the hose.
- the hose may be extendable in response to a manual tensile force, for example a force exerted manually by the user of a vacuum cleaner.
- a fluid- tight fabric layer in accordance with the present invention is aimed at providing a layer which is both impermeable, highly flexible and has a relatively high tolerance to cyclic fatigue, thus advantageously improving the useful life of the hose as compared to a comparable, conventional plastic hose, without critically affecting the flexibility or weight of the hose.
- the hose wall may be a fabric hose wall i.e. constructed solely from one or more layers of fabric. This sort of relatively simple fabric construction offers a lightweight, highly flexible alternative to a conventional moulded plastic hose offering comparable fatigue life.
- One or more of the layers of fabric may be substantially inelastic, and may incorporate sufficient slack for non-elastic lengthways extension of the hose wall from the retracted length to the extended length. At least some of the slack may conveniently be provided by a series of corrugations or folds in the fabric.
- the fabric hose-wall may comprise woven, braided or knitted plastic or plastic coated filaments.
- the hose wall may incorporate at least one layer of ripstop fabric, being a fabric which is interwoven with a pattern of reinforcing yarns, typically a cross-hatch pattern, and which consequently exhibits high resistance to the formation and spread of tears and runs in the fabric.
- the ripstop fabric may be ripstop nylon or ripstop polyester, but the invention is not limited to any particular fabric.
- the reinforcing yarns in the ripstop fabric do not necessarily need to be the same material as the bulk fabric.
- the layer of ripstop fabric provides a tear and puncture resistance layer in the hose-wall.
- the layer of ripstop fabric itself may be relatively thin, possibly less than 0. lmm in the case of a hose for a domestic vacuum cleaning appliance, and therefore does not add any significant weight to the hose.
- the ripstop fabric is also highly flexible.
- the hose-wall may be supported on one or more frame elements, providing increased crush strength and stiffness for the hose. This helps to maintain an open flow passage through the hose.
- the frame elements are arranged for lengthways movement relative to one another to accommodate extension of the fabric wall from the retracted length to the extended length.
- the frame elements may be resilient Iy connected to one another for providing a restoring force to return the fabric wall from the extended length to the retracted length.
- One or more of the frame elements may be sandwiched radially in-between either two separate layers of fabric in the hose wall or, alternatively, two plies of fabric (which may be formed by doubling over a single layer of fabric), so that the frame element(s) is (are) not exposed on the outside of the hose wall.
- frictional wear of the fabric may occur, principally along the contact interface between the frame elements and the fabric, which may eventually lead to breach of the hose wall (and consequent loss of suction in the case of a suction hose for a surface cleaning appliance).
- the provision of two sandwiching layers or plies of fabric reduces the effect of this frictional wear by increasing the effective thickness of the hose wall.
- providing the inner sandwiching layer (or ply) on the inside of the frame element has the advantage that this inner sandwiching layer is not exposed to the relatively high levels of frictional wear which typically occur around the outside of the frame elements.
- the layers or plies of fabric may be bonded to one another, axially either side of the respective frame element, to encapsulate the frame element between the layers or plies of fabric, thus conveniently retaining the frame elements in their predetermined positions.
- the fabric making up the hose wall may additionally or alternatively be arranged to form a multi-ply or multi-layer overlap around the outside of one or more of the frame elements, further improving the external wear resistance of the hose.
- the frame elements have a significant effect on the wear resistance of the hose.
- a relatively compliant or low-friction material i.e. compliant or low-friction relative to the material making up the frame elements
- the wear resistance of the hose can be improved significantly by coating the frame elements with a plastic e.g. polyurethane (PU), thermoplastic polyurethane (TPU) or polytetrafluoroethylene (PTFE)
- PU polyurethane
- TPU thermoplastic polyurethane
- PTFE polytetrafluoroethylene
- the hose wall may comprise a wound fabric tape.
- the hose wall comprises a wound fabric tape, and one or more of the frame elements are sandwiched radially in-between two axially-overlapping passes of the wound fabric tape.
- the respective overlapping passes of the fabric may be bonded to one another, axially either side of the corresponding frame element in order to encapsulate the frame element.
- the wound fabric tape may be arranged so that two or more axially overlapping passes if the fabric tape form a respective multi-ply overlap around the outside of one or more of the frame elements.
- the hose-wall may be bonded to the frame elements, for example using an adhesive. If the frame elements are formed from an electrically conductive material, the adhesive may be cured by resistance-heating the frame elements.
- the frame elements may be coils on a helical supporting member, which may be a helical metal wire.
- the fabric may conveniently be wrapped around the helical supporting member using any suitable wrapping arrangement.
- Figure 1 is a schematic, perspective view of a conventional cylinder cleaner
- FIGS. 2a and 2b are schematic, side views of a conventional upright cleaner incorporating a flexible suction hose;
- Figure 3 is a schematic perspective view of a retracted length of flexible, extendable hose in accordance with the present invention.
- Figure 4a is a sectional view of the hose shown in Figure 3, taken along the line A-A;
- Figure 4b is a sectional view corresponding to Figure 4a, but showing the hose in an extended configuration
- Figure 5 is a sectional view showing an alternative form of hose in accordance with the present invention, in which the hose wall has a multi- layer fabric construction;
- Figure 6 is a sectional view showing an alternative form of hose, in which the hose wall is constructed from wound fabric tape;
- Figure 7 is a sectional view through part of the fabric hose wall shown in Figure 6;
- Figure 8 is a sectional view through a length of hose, illustrating an alternative hose wall configuration utilizing a wound fabric tape;
- Figure 9 is a sectional view through a length of hose, illustrating a further alternative hose wall configuration utilizing a wound fabric tape.
- an extendable length of hose 1 comprises a hose-wall 2 which is supported on a helical supporting member 3.
- the helical supporting member 3 is resiliently extendable lengthways (along the axis x in Figure 3) from a retracted length L r , shown in Figure 4a, to an extended length L e , shown in Figure 4b.
- the hose wall 2 consists of a single layer of substantially inelastic fabric, which is sealed to prevent escape of fluid through the hose-wall 2.
- the hose-wall 2 thus represents an impermeable barrier for containing a fluid under transport, indicated by the flow arrow A through the hose 1 in Figure 4b.
- the fabric may be ripstop fabric, for example ripstop Nylon or polyester.
- the fabric hose-wall 2 is secured to the helical supporting member 3, but is provided with sufficient axial slack to accommodate substantially non-elastic lengthways extension from the retracted length L r to the extended length L e .
- the fabric hose-wall forms a series of corrugations in between the successive coils of the helical supporting member 3, which corrugations are then taken up during lengthways extension of the hose-wall to the extended length L e , as illustrated in Figure 4b.
- the fabric hose-wall 2 may be arranged to fold along pre-determined lines, so that the hose-wall tends to form a series of tighter, predefined folds between successive coils of the helical supporting member 3 rather than the more 'loose' corrugations shown in Figure 4a.
- the fabric hose wall 2 may be sealed by impregnating, spray-coating or dip-coating the fabric with a sealant such as polyurethane (PU), a thermoplastic polyurethane (TPU) or polyvinyl chloride (PVC), or in general by using any suitable plastif ⁇ cation process.
- a sealant such as polyurethane (PU), a thermoplastic polyurethane (TPU) or polyvinyl chloride (PVC), or in general by using any suitable plastif ⁇ cation process.
- the fabric may be sheet fabric, produced for example by weaving, braiding or knitting, in which case the sheet fabric may be wrapped around the outside of the helical supporting member 3 to form the tubular hose-wall 2.
- the fabric may be wrapped tightly to form a compression- fit on the helical supporting member 3 (but still providing the necessary axial slack for lengthways extension of the hose wall 2).
- the hose-wall 2 may be securely bonded to the helical supporting member 3, for example using a heat- curable adhesive such as a suitable solvent-based or epoxy adhesive, which may be applied to one or both of the hose-wall 2 and the helical supporting member 3, possibly as a pre-coating prior to wrapping of the fabric.
- the adhesive may conveniently be heat-cured by resistance-heating the wire using a suitable electric current.
- the ripstop fabric is produced as a seamless, tubular fabric, produced for example by tubular- weaving, tubular-braiding or tubular-knitting, and the hose-wall 2 is formed by rolling the fabric tube lengthways onto the helical supporting member 3.
- a pre-form fabric tube may also be produced from sheet fabric by initially wrapping the fabric around a cylindrical mandrel and bonding the sheet fabric along a seam to form the tube. Again, the relative diameter of the hose-wall 2 may be controlled to form a slight compression- fit on the helical supporting member 3 and the hose-wall may be securely bonded to the helical supporting member 3 using a heat-curable adhesive.
- FIGs 4a and 4b successive coils 3a, 3b, 3c of the helical supporting member 3 constitute a continuous set of frame elements for supporting the hose-wall 2.
- Figure 5 shows an alternative arrangement, in which a length of stretch hose 10 has a hose-wall 20 supported on a non-continuous set of frame elements, in the form of individual frame rings 30 which are bonded separately to the inside of the hose-wall 20.
- the stretch hose 10 is shown at an extended length Le in Figure 5, with the hose-wall 20 being pulled taut between the frame rings 30, under the tensile force T.
- the frame rings 30 are separate from one another and do not therefore provide any restoring force for returning the hose to a retracted length.
- a suitable restoring force may nevertheless be provided, if desired, by using an elastic fabric in the hose wall 2.
- the hose wall 20 Upon return of the length of hose 10 to its retracted length, the hose wall 20 assumes a corrugated profile, similar to the profile of the hose wall 2 shown in Figure 4a.
- the hose-wall 20 has a multi-layer fabric wall construction, consisting of an
- the layers of fabric 20a, 20b, 20c do not need to consist of the same fabric; for example, layer 20a may be a ripstop fabric, whereas layers 20b and 20c may be some other fabric intended to impart a desirable property to the hose wall e.g. chemical or fire resistance. At least one of the layers 20a, 20b, 20c is sealed to prevent escape of fluid through the hose-wall 20.
- Each of the layers of fabric 20a, 20b, 20c may be formed from either sheet fabric or tubular fabric.
- the fabric layer 20a may be formed as a seamless, tubular fabric, and the layers 20b and 20c may be formed from sheet fabric which is successively wrapped around the inner, tubular fabric layer 20a.
- the fabric layers 20a, 20b, 20c may be bonded to one another using a heat-curable adhesive, which may be cured by resistance-heating each frame ring 30 separately, possibly using some sort of switching circuit.
- the impregnating sealant may also be used effectively to bond the fabric layers 20a, 20b, 20c.
- Figure 6 is a sectional view illustrating a multi-layer fabric hose wall formed using two ripstop fabric tapes 200 and 201.
- Each of the fabric tapes 200 and 201 is wound around to form a respective fabric layer along the length of the helical supporting member 3.
- this forms a respective fabric layer 210 on the outside of the helical supporting member 3 consisting of a series of axially-overlapping passes of fabric 200a, 200b, 200c etc.
- this forms a respective fabric layer 211 on the inside of the helical supporting member 3 consisting of a series of overlapping passes of fabric 201a, 201b, 201c etc.
- the coils 3a, 3b, 3c etc. of the helical supporting member 3 are sandwiched radially in- between the two fabric layers 210, 211.
- the coil 3a is sandwiched between the passes 200a, 201a
- the coil 3b is sandwiched between the passes 200b, 201b and so on.
- overlapping passes of the fabric tape 200 form a series of double-ply overlaps on the outside of the coils 3a, 3b, 3c etc.
- the overlapping passes 200a and 200b form a double-ply overlap on the outside of the coil 3a
- the overlapping passes 200b and 200c form a double-ply overlap on the outside of the coil 3b and so on.
- overlapping passes of the fabric tape 201 additionally form corresponding double-ply overlaps on the inside of the coils 3a, 3b, 3c, but the double-ply-overlaps on the outside of the helical supporting member 3 are considered to be particularly advantageous for a suction hose on a domestic cleaning appliance, because they are associated with regions of the hose-wall that are typically subject to relatively high frictional wear.
- the fabric tapes 200, 201 may be pre-wound on a mandrel and then fitted onto the helical supporting member 3 in similar manner to a pre-form fabric tube, possibly following bonding of the overlapping passes of fabric to consolidate the pre-wound configuration of the fabric tape.
- the overlapping passes 200a, 201a are bonded to one another axially either side of the coil 3a, as indicated by the vertical dotted lines in Figure 7, in order to encapsulate the coil 3a between the fabric tapes 200, 201.
- the passes 200a, 201a are bonded respectively to the passes 200b, 201b.
- the fabric tapes 200, 201 are wound around the helical supporting member 3 with the helical supporting member stretched to its extended length L e , shown in Figure 6, under an applied tensile force. Following winding of the fabric tapes 200, 201 the applied tensile force is then removed, and the helical supporting member returns to its retracted length, with the hose wall assuming a generally corrugated profile, similar to the profile of the hose wall 2 in Figure 4a.
- Figure 6 illustrates one possible winding arrangement using fabric tape, but other arrangements are possible.
- a single ripstop fabric tape 203 is wound onto the helical supporting member 3, along the direction x, with a trailing portion of the fabric tape 203 running around the outside of the coils 3a, 3b, 3c and a leading portion of the fabric tape 203 running around the inside of the coils 3a, 3b, 3c.
- each of the coils 3a, 3b, 3c is sandwiched radially in-between overlapping passes of the single fabric tape 203, without the need for a second fabric tape.
- the coil 3b is sandwiched between overlapping passes 203a and 203b, which may be bonded to one another axially either side of the coil 3b in order to encapsulate the coil 3b in position.
- a single ripstop fabric tape may be wound additionally to form a multi-ply overlap on the outside of a frame element.
- Figure 9 illustrates one such "dual function" winding arrangement; the arrangement shown in Figure 9 is similar to the arrangement shown in Figure 8, but utilises a relatively wide ripstop fabric tape 204 additionally to form a series of double-ply overlaps on the outside of the coils 3a, 3b, 3c.
- the ripstop fabric tape 204 is arranged such that each of the coils 3a, 3b, 3c is sandwiched radially in-between first and second overlapping passes of the fabric tape 204, whilst the second overlapping pass additionally overlaps a third pass of the fabric tape 204 to form a double-ply layer overlap on the outside of the coil.
- the coil 3a is sandwiched between successive overlapping passes 204a and 204b, whilst pass 204b additionally forms a double ply overlap with successive overlapping pass 204c.
- the overlapping passes 204a and 204b may be bonded to one another axially either side of the coil 3 a to encapsulate the coil in position.
- the overlapping passes 204b and 204c may be bonded to one another in the region of the respective double-ply overlap.
- the frame elements are located on the inside, or encapsulated within, the hose-wall, the invention is not intended to be limited to such arrangements and the frame elements may alternatively be provided on the outside of the hose wall.
- the invention concerns a surface-cleaning appliance, preferably a domestic vacuum cleaning appliance.
- the hose may be incorporated as part of a hose and wand assembly for the appliance, and in any event may be fitted to a main body of the appliance using conventional fittings.
- the main body of the appliance may in particular be a conventional upright body on a domestic upright cleaner, such as the main body h in Figures 2a and 2b.
- the hose incorporates a fabric hose-wall i.e. a hose wall constructed entirely from one or more layers of fabric
- the invention is not limited to arrangements wherein the stretch hose has a fabric hose- wall.
- the hose wall may, for example, additionally incorporate an extruded or injection- moulded plastic protective sheath or lining. Nevertheless, it is believed that the use of an impermeable fabric layer in the hose-wall will improve the resistance of the hose wall to cyclic fatigue and thus improve the useful life of the hose as compared to a conventional extruded or injection-moulded plastic stretch hose.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Electric Vacuum Cleaner (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
A flexible hose for carrying fluid under transport, in particular for use with a domestic upright vacuum cleaner. The hose is a stretch hose, which is extendable length ways from a retracted length to an extended length under a tensile force applied to the hose, the extended length being at least 25% longer than the retracted length. A length of the hose has a hose wall formed at least in part by a layer of fabric which is sealed to form an impermeable barrier for the fluid carried by the hose, and which therefore provides a layer which is both impermeable and has a high resistance to cyclic fatigue.
Description
A Surface Cleaning Appliance
The present invention relates generally to surface cleaning appliances having an extendable flexible hose, or so-called "stretch" hose, possibly provided as part of a hose and wand assembly for the appliance.
Domestic vacuum cleaners, namely those vacuum cleaners which are intended for domestic use, generally fall into two categories: "cylinder" cleaners and "upright" cleaners.
In a typical cylinder cleaner a, shown in Figure 1, a main body b of the cleaner a is fluidly connected to a floor tool c via a hose and wand assembly. The hose and wand assembly consists of a relatively in-extendable, flexible hose d which is connected at one end to a suction inlet on the main body b, and a rigid, hollow, telescopic wand e which connects the opposite end of the flexible hose d to the floor tool c. During normal operation of the cleaner a, a user grasps the wand e manually to manoeuvre the floor tool c across the floor, dragging the main body b behind with the in-extendible, flexible hose d. In a typical upright cleaner/, shown in Figure 2a, a cleaner head g is permanently attached to the main body h of the vacuum cleaner and the user maneouvres the cleaner head g and the main body h together across the floor using a handle i. Historically, only cylinder cleaners were provided with a suction hose: upright cleaners relied solely on the cleaner head permanently attached to the main body of the cleaner. More recently, manufacturers have started to provide upright vacuum cleaners with a hose and wand assembly, in addition to the cleaner head, so that the upright cleaner can optionally be operated in the manner of a cylinder cleaner. Figure 2b shows a particularly compact form of hose and wand assembly, used generally on models from the Dyson range of upright vacuum cleaners, in which a telescopic wandy is integrated with the handle i and can be released from the main body h by operating a catch. A so-called "stretch" hose k attaches the wandy to a suction inlet (not shown) on the main body h; the stretch
hose k is stored on-board the main body A in a retracted position and can then be manually extended, or "stretched", as desired following release of the wandy (with the handle i) in order to increase the useful reach of the wandy. A suitable floor tool / can be attached to the suction inlet on the wandy, as desired.
Hoses for early models of cylinder cleaner were often constructed using rubber, an example of which is described in UK Patent No. GB836407. These rubber or rubber- based hoses were, however, superseded relatively quickly by plastic suction hoses, typically comprising a moulded thermoplastic hose wall having a series of corrugations to provide the requisite flexibility for the hose, as appropriate. The use of plastic significantly reduces the weight of the hose compared to a corresponding rubber or rubber-based hose, and the moulded plastic suction hose has become the well- established industry norm for domestic vacuum cleaners, whether in the form of a relatively in-extendible suction hose on a cylinder cleaner or a stretch hose on modern upright cleaners.
Moulded plastic hoses are also commonly used as a suction or blow pipe in industrial (non-domestic) surface-cleaning appliances, and are used in other fields in which it is likewise desirable to provide a hose which is relatively lightweight and low-cost to produce.
An object of the present invention is to seek to provide a surface-cleaning appliance incorporating an improved stretch hose, possibly as part of a hose and wand assembly for the appliance, which offers an advantageous alternative to the conventional moulded plastic stretch hose commonly used on upright domestic vacuum cleaners.
According to the present invention there is provided a surface-cleaning appliance, preferably a domestic vacuum cleaning appliance, comprising a flexible hose, a length of the hose being extendable lengthways from a retracted length to an extended length under a tensile force applied to the hose, the extended length being at least 25% longer than the retracted length, wherein said length of the hose has an extendable hose wall
formed at least in part by one or more layers of fabric, at least one layer of fabric being sealed to form an impermeable barrier for the fluid carried by the hose.
The present invention is concerned with stretch hoses, which have an extended length which is significantly longer than their retracted length in the context of the use of the hose. Thus, the extended length will be at least 25% longer than the retracted length (e.g. an extended length of 125cm versus a retracted length of 100cm), but may typically be in the range of 2 to 6 times the retracted length of the hose, and possibly up to 20 times the retracted length of the hose.
The hose may be extendable in response to a manual tensile force, for example a force exerted manually by the user of a vacuum cleaner.
The use of a fabric stretch hose in particular breaks with the long-established industry norm for domestic vacuum cleaning appliances, which have almost exclusively continued to rely on conventional moulded plastic hoses. In such conventional moulded plastic stretch hoses, it has been found that the hose wall can suffer from cyclic fatigue caused by repeated extension and retraction of the hose, increasing the risk of the hose splitting. The fatigue life of the hose can be increased by increasing the thickness of the hose-wall, but this often carries with it a weight penalty, and may also critically reduce the flexibility and/or extensibility of the hose in certain applications. The use of a fluid- tight fabric layer in accordance with the present invention is aimed at providing a layer which is both impermeable, highly flexible and has a relatively high tolerance to cyclic fatigue, thus advantageously improving the useful life of the hose as compared to a comparable, conventional plastic hose, without critically affecting the flexibility or weight of the hose.
The hose wall may be a fabric hose wall i.e. constructed solely from one or more layers of fabric. This sort of relatively simple fabric construction offers a lightweight, highly
flexible alternative to a conventional moulded plastic hose offering comparable fatigue life.
One or more of the layers of fabric may be substantially inelastic, and may incorporate sufficient slack for non-elastic lengthways extension of the hose wall from the retracted length to the extended length. At least some of the slack may conveniently be provided by a series of corrugations or folds in the fabric.
The fabric hose-wall may comprise woven, braided or knitted plastic or plastic coated filaments.
The hose wall may incorporate at least one layer of ripstop fabric, being a fabric which is interwoven with a pattern of reinforcing yarns, typically a cross-hatch pattern, and which consequently exhibits high resistance to the formation and spread of tears and runs in the fabric. The ripstop fabric may be ripstop nylon or ripstop polyester, but the invention is not limited to any particular fabric. The reinforcing yarns in the ripstop fabric do not necessarily need to be the same material as the bulk fabric.
The layer of ripstop fabric provides a tear and puncture resistance layer in the hose-wall. The layer of ripstop fabric itself may be relatively thin, possibly less than 0. lmm in the case of a hose for a domestic vacuum cleaning appliance, and therefore does not add any significant weight to the hose. The ripstop fabric is also highly flexible.
The hose-wall may be supported on one or more frame elements, providing increased crush strength and stiffness for the hose. This helps to maintain an open flow passage through the hose.
The frame elements are arranged for lengthways movement relative to one another to accommodate extension of the fabric wall from the retracted length to the extended length. The frame elements may be resilient Iy connected to one another for providing a restoring force to return the fabric wall from the extended length to the retracted length.
One or more of the frame elements may be sandwiched radially in-between either two separate layers of fabric in the hose wall or, alternatively, two plies of fabric (which may be formed by doubling over a single layer of fabric), so that the frame element(s) is (are) not exposed on the outside of the hose wall.
During use of the hose, frictional wear of the fabric may occur, principally along the contact interface between the frame elements and the fabric, which may eventually lead to breach of the hose wall (and consequent loss of suction in the case of a suction hose for a surface cleaning appliance). The provision of two sandwiching layers or plies of fabric reduces the effect of this frictional wear by increasing the effective thickness of the hose wall. At the same time, providing the inner sandwiching layer (or ply) on the inside of the frame element has the advantage that this inner sandwiching layer is not exposed to the relatively high levels of frictional wear which typically occur around the outside of the frame elements.
The layers or plies of fabric may be bonded to one another, axially either side of the respective frame element, to encapsulate the frame element between the layers or plies of fabric, thus conveniently retaining the frame elements in their predetermined positions. The fabric making up the hose wall may additionally or alternatively be arranged to form a multi-ply or multi-layer overlap around the outside of one or more of the frame elements, further improving the external wear resistance of the hose.
It has also been found that coating the frame elements with a relatively compliant or low-friction material (i.e. compliant or low-friction relative to the material making up the frame elements) has a significant effect on the wear resistance of the hose. For example, if the frame elements are steel, the wear resistance of the hose can be improved significantly by coating the frame elements with a plastic e.g. polyurethane (PU), thermoplastic polyurethane (TPU) or polytetrafluoroethylene (PTFE)
The hose wall may comprise a wound fabric tape. In a particular embodiment, the hose wall comprises a wound fabric tape, and one or more of the frame elements are sandwiched radially in-between two axially-overlapping passes of the wound fabric tape. The respective overlapping passes of the fabric may be bonded to one another, axially either side of the corresponding frame element in order to encapsulate the frame element. Additionally or alternatively, the wound fabric tape may be arranged so that two or more axially overlapping passes if the fabric tape form a respective multi-ply overlap around the outside of one or more of the frame elements. These winding arrangements are considered to be particularly effective for reducing the effects of factional wear; this is particularly the case during use on a typical domestic vacuum cleaning appliance, where preliminary tests indicate that winding a ripstop fabric tape in the manner described above can dramatically increase the life of the hose compared to a conventional moulded plastic hose. The winding arrangements described above also present a relatively smooth internal surface to the hose, tending to limit the thickness of the boundary layer flow through the hose.
The hose-wall may be bonded to the frame elements, for example using an adhesive. If the frame elements are formed from an electrically conductive material, the adhesive may be cured by resistance-heating the frame elements.
The frame elements may be coils on a helical supporting member, which may be a helical metal wire. The fabric may conveniently be wrapped around the helical supporting member using any suitable wrapping arrangement. Embodiments of the invention will now be described with reference to the
accompanying drawings, in which:
Figure 1 is a schematic, perspective view of a conventional cylinder cleaner
incorporating a flexible suction hose;
Figures 2a and 2b are schematic, side views of a conventional upright cleaner incorporating a flexible suction hose;
Figure 3 is a schematic perspective view of a retracted length of flexible, extendable hose in accordance with the present invention;
Figure 4a is a sectional view of the hose shown in Figure 3, taken along the line A-A;
Figure 4b is a sectional view corresponding to Figure 4a, but showing the hose in an extended configuration;
Figure 5 is a sectional view showing an alternative form of hose in accordance with the present invention, in which the hose wall has a multi- layer fabric construction; Figure 6 is a sectional view showing an alternative form of hose, in which the hose wall is constructed from wound fabric tape;
Figure 7 is a sectional view through part of the fabric hose wall shown in Figure 6; Figure 8 is a sectional view through a length of hose, illustrating an alternative hose wall configuration utilizing a wound fabric tape; and
Figure 9 is a sectional view through a length of hose, illustrating a further alternative hose wall configuration utilizing a wound fabric tape.
Referring first of all to Figure 3, an extendable length of hose 1 comprises a hose-wall 2 which is supported on a helical supporting member 3.
The helical supporting member 3 is resiliently extendable lengthways (along the axis x in Figure 3) from a retracted length Lr, shown in Figure 4a, to an extended length Le, shown in Figure 4b.
The hose wall 2 consists of a single layer of substantially inelastic fabric, which is sealed to prevent escape of fluid through the hose-wall 2. The hose-wall 2 thus represents an impermeable barrier for containing a fluid under transport, indicated by the flow arrow A through the hose 1 in Figure 4b. The fabric may be ripstop fabric, for example ripstop Nylon or polyester.
The fabric hose-wall 2 is secured to the helical supporting member 3, but is provided with sufficient axial slack to accommodate substantially non-elastic lengthways extension from the retracted length Lr to the extended length Le. Thus, with the helical supporting member 3 at its retracted length Lr, the fabric hose-wall forms a series of corrugations in between the successive coils of the helical supporting member 3, which corrugations are then taken up during lengthways extension of the hose-wall to the extended length Le, as illustrated in Figure 4b. The fabric hose-wall 2 may be arranged to fold along pre-determined lines, so that the hose-wall tends to form a series of tighter, predefined folds between successive coils of the helical supporting member 3 rather than the more 'loose' corrugations shown in Figure 4a.
The fabric hose wall 2 may be sealed by impregnating, spray-coating or dip-coating the fabric with a sealant such as polyurethane (PU), a thermoplastic polyurethane (TPU) or polyvinyl chloride (PVC), or in general by using any suitable plastifϊcation process.
The fabric may be sheet fabric, produced for example by weaving, braiding or knitting, in which case the sheet fabric may be wrapped around the outside of the helical supporting member 3 to form the tubular hose-wall 2. The fabric may be wrapped tightly to form a compression- fit on the helical supporting member 3 (but still providing the necessary axial slack for lengthways extension of the hose wall 2). The hose-wall 2 may be securely bonded to the helical supporting member 3, for example using a heat- curable adhesive such as a suitable solvent-based or epoxy adhesive, which may be applied to one or both of the hose-wall 2 and the helical supporting member 3, possibly as a pre-coating prior to wrapping of the fabric. If the helical supporting member 3 is in
the form of a coil of metal wire, the adhesive may conveniently be heat-cured by resistance-heating the wire using a suitable electric current.
In an alternative arrangement, the ripstop fabric is produced as a seamless, tubular fabric, produced for example by tubular- weaving, tubular-braiding or tubular-knitting, and the hose-wall 2 is formed by rolling the fabric tube lengthways onto the helical supporting member 3. A pre-form fabric tube may also be produced from sheet fabric by initially wrapping the fabric around a cylindrical mandrel and bonding the sheet fabric along a seam to form the tube. Again, the relative diameter of the hose-wall 2 may be controlled to form a slight compression- fit on the helical supporting member 3 and the hose-wall may be securely bonded to the helical supporting member 3 using a heat-curable adhesive.
In Figures 4a and 4b, successive coils 3a, 3b, 3c of the helical supporting member 3 constitute a continuous set of frame elements for supporting the hose-wall 2. Figure 5 shows an alternative arrangement, in which a length of stretch hose 10 has a hose-wall 20 supported on a non-continuous set of frame elements, in the form of individual frame rings 30 which are bonded separately to the inside of the hose-wall 20. The stretch hose 10 is shown at an extended length Le in Figure 5, with the hose-wall 20 being pulled taut between the frame rings 30, under the tensile force T. The frame rings 30 are separate from one another and do not therefore provide any restoring force for returning the hose to a retracted length. A suitable restoring force may nevertheless be provided, if desired, by using an elastic fabric in the hose wall 2. Upon return of the length of hose 10 to its retracted length, the hose wall 20 assumes a corrugated profile, similar to the profile of the hose wall 2 shown in Figure 4a.
The hose-wall 20 has a multi-layer fabric wall construction, consisting of an
intermediate layer of fabric 20a sandwiched between an inner and outer layer of fabric 20b, 20c. The layers of fabric 20a, 20b, 20c do not need to consist of the same fabric; for example, layer 20a may be a ripstop fabric, whereas layers 20b and 20c may be
some other fabric intended to impart a desirable property to the hose wall e.g. chemical or fire resistance. At least one of the layers 20a, 20b, 20c is sealed to prevent escape of fluid through the hose-wall 20. Each of the layers of fabric 20a, 20b, 20c may be formed from either sheet fabric or tubular fabric. For example, the fabric layer 20a may be formed as a seamless, tubular fabric, and the layers 20b and 20c may be formed from sheet fabric which is successively wrapped around the inner, tubular fabric layer 20a. The fabric layers 20a, 20b, 20c may be bonded to one another using a heat-curable adhesive, which may be cured by resistance-heating each frame ring 30 separately, possibly using some sort of switching circuit. Alternatively, where surface-sealing of the layer or layers of fabric, 20a, 20b, 20c is by impregnation, the impregnating sealant may also be used effectively to bond the fabric layers 20a, 20b, 20c. Figure 6 is a sectional view illustrating a multi-layer fabric hose wall formed using two ripstop fabric tapes 200 and 201.
Each of the fabric tapes 200 and 201 is wound around to form a respective fabric layer along the length of the helical supporting member 3. In the case of the fabric tape 200, this forms a respective fabric layer 210 on the outside of the helical supporting member 3 consisting of a series of axially-overlapping passes of fabric 200a, 200b, 200c etc. In the case of fabric tape 201, this forms a respective fabric layer 211 on the inside of the helical supporting member 3 consisting of a series of overlapping passes of fabric 201a, 201b, 201c etc.
The coils 3a, 3b, 3c etc. of the helical supporting member 3 are sandwiched radially in- between the two fabric layers 210, 211. For example, the coil 3a is sandwiched between the passes 200a, 201a, the coil 3b is sandwiched between the passes 200b, 201b and so on. In addition, overlapping passes of the fabric tape 200 form a series of double-ply overlaps on the outside of the coils 3a, 3b, 3c etc. For example, the overlapping passes 200a and 200b form a double-ply overlap on the outside of the coil 3a, the overlapping
passes 200b and 200c form a double-ply overlap on the outside of the coil 3b and so on. In the arrangement shown in Figure 6, overlapping passes of the fabric tape 201 additionally form corresponding double-ply overlaps on the inside of the coils 3a, 3b, 3c, but the double-ply-overlaps on the outside of the helical supporting member 3 are considered to be particularly advantageous for a suction hose on a domestic cleaning appliance, because they are associated with regions of the hose-wall that are typically subject to relatively high frictional wear.
The fabric tapes 200, 201 may be pre-wound on a mandrel and then fitted onto the helical supporting member 3 in similar manner to a pre-form fabric tube, possibly following bonding of the overlapping passes of fabric to consolidate the pre-wound configuration of the fabric tape.
The overlapping passes 200a, 201a are bonded to one another axially either side of the coil 3a, as indicated by the vertical dotted lines in Figure 7, in order to encapsulate the coil 3a between the fabric tapes 200, 201. In addition, the passes 200a, 201a are bonded respectively to the passes 200b, 201b.
The fabric tapes 200, 201 are wound around the helical supporting member 3 with the helical supporting member stretched to its extended length Le, shown in Figure 6, under an applied tensile force. Following winding of the fabric tapes 200, 201 the applied tensile force is then removed, and the helical supporting member returns to its retracted length, with the hose wall assuming a generally corrugated profile, similar to the profile of the hose wall 2 in Figure 4a.
Figure 6 illustrates one possible winding arrangement using fabric tape, but other arrangements are possible. Thus, in Figure 8, a single ripstop fabric tape 203 is wound onto the helical supporting member 3, along the direction x, with a trailing portion of the fabric tape 203 running around the outside of the coils 3a, 3b, 3c and a leading portion of the fabric tape 203 running around the inside of the coils 3a, 3b, 3c. In this case, each of the coils 3a, 3b, 3c is sandwiched radially in-between overlapping passes
of the single fabric tape 203, without the need for a second fabric tape. For example, the coil 3b is sandwiched between overlapping passes 203a and 203b, which may be bonded to one another axially either side of the coil 3b in order to encapsulate the coil 3b in position.
A single ripstop fabric tape may be wound additionally to form a multi-ply overlap on the outside of a frame element. Figure 9 illustrates one such "dual function" winding arrangement; the arrangement shown in Figure 9 is similar to the arrangement shown in Figure 8, but utilises a relatively wide ripstop fabric tape 204 additionally to form a series of double-ply overlaps on the outside of the coils 3a, 3b, 3c. In this case, the ripstop fabric tape 204 is arranged such that each of the coils 3a, 3b, 3c is sandwiched radially in-between first and second overlapping passes of the fabric tape 204, whilst the second overlapping pass additionally overlaps a third pass of the fabric tape 204 to form a double-ply layer overlap on the outside of the coil. For example, the coil 3a is sandwiched between successive overlapping passes 204a and 204b, whilst pass 204b additionally forms a double ply overlap with successive overlapping pass 204c. The overlapping passes 204a and 204b may be bonded to one another axially either side of the coil 3 a to encapsulate the coil in position. In addition, the overlapping passes 204b and 204c may be bonded to one another in the region of the respective double-ply overlap.
Although in the embodiments described, the frame elements are located on the inside, or encapsulated within, the hose-wall, the invention is not intended to be limited to such arrangements and the frame elements may alternatively be provided on the outside of the hose wall.
The invention concerns a surface-cleaning appliance, preferably a domestic vacuum cleaning appliance. The hose may be incorporated as part of a hose and wand assembly for the appliance, and in any event may be fitted to a main body of the appliance using conventional fittings. The main body of the appliance may in particular be a
conventional upright body on a domestic upright cleaner, such as the main body h in Figures 2a and 2b.
Although in the embodiments described the hose incorporates a fabric hose-wall i.e. a hose wall constructed entirely from one or more layers of fabric, in its broadest sense the invention is not limited to arrangements wherein the stretch hose has a fabric hose- wall. The hose wall may, for example, additionally incorporate an extruded or injection- moulded plastic protective sheath or lining. Nevertheless, it is believed that the use of an impermeable fabric layer in the hose-wall will improve the resistance of the hose wall to cyclic fatigue and thus improve the useful life of the hose as compared to a conventional extruded or injection-moulded plastic stretch hose.
Claims
1. A surface cleaning appliance comprising a flexible hose, a length of the hose being extendable lengthways from a retracted length to an extended length under a tensile force applied to the hose, the extended length being at least 25% longer than the retracted length, wherein said length of the hose has an extendable hose wall formed at least in part by one or more layers of fabric, at least one layer of fabric being sealed to form an impermeable barrier to fluid carried by the hose.
2. A surface cleaning appliance according to claim 1, wherein the hose wall is a fabric hose-wall consisting of one or more layers of fabric, at least one of the layers of fabric being sealed to form an impermeable barrier to the fluid carried by the hose.
3. A surface cleaning appliance to claim 1 or 2, wherein one or more of said layers of fabric is substantially inelastic and incorporates sufficient slack for non-elastic, lengthways extension of the hose wall from the retracted length to the extended length.
4. A surface cleaning appliance according to claim 3, wherein at least some of the slack is provided by a series of corrugations or folds in the fabric.
5. A surface cleaning appliance according to any of claims 1 to 3, wherein at least one of the layers of fabric is woven, braided or knitted at least in part from plastic filaments.
6. A surface cleaning appliance according to any preceding claim, wherein the hose-wall incorporates at least one layer of ripstop fabric.
7. A surface cleaning appliance according to any preceding claim, wherein the hose-wall is secured to one or more reinforcing frame elements arranged for lengthways movement relative to one another in order to accommodate extension of the hose wall from the retracted length to the extended length.
8. A surface cleaning appliance according to claim 6, wherein the frame
elements are resiliently connected to one another for providing a restoring force to return the hose wall from the extended length to the retracted length.
9. A surface cleaning appliance according to claim 7 or 8, wherein one or more of the frame elements is sandwiched radially in-between layers or plies of fabric forming part of the hose wall.
10. A surface cleaning appliance according to any of claims 7 to 9, wherein said layers or plies of fabric are bonded to one another, axially either side of the respective frame element, to encapsulate the frame element between the layers or plies of fabric.
11. A surface cleaning appliance according to any of claims 7 to 10, wherein the fabric in the hose wall is arranged to form a multi-ply or multi-layer overlap around the outside of one or more of the frame elements.
12. A surface cleaning appliance according to claim 7 or 8, wherein the hose wall comprises a layer consisting of a wound fabric tape.
13. A surface cleaning appliance according to claim 12, wherein one or more of the frame elements is sandwiched radially in-between two axially- overlapping passes of the wound fabric tape.
14. A surface cleaning appliance according to claim 12 or 13, wherein two or more axially overlapping passes of the wound fabric tape form a respective multi-ply overlap around the outside of one or more of the frame elements.
15. A surface cleaning appliance according to any of claims 7 to 14, wherein the frame elements are coils on a resilient helical supporting member.
16. A surface cleaning appliance substantially as herein described with reference either to Figures 4a and 4b; Figure 5; or Figures 6 and 7.
17. A surface cleaning appliance according to any preceding claim, wherein the hose is provided on the appliance as part of a hose and wand assembly.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0912838A GB2472070A (en) | 2009-07-23 | 2009-07-23 | A flexible hose |
PCT/GB2010/051112 WO2011010121A1 (en) | 2009-07-23 | 2010-07-06 | A surface cleaning appliance |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2456346A1 true EP2456346A1 (en) | 2012-05-30 |
Family
ID=41058441
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10731788A Withdrawn EP2456346A1 (en) | 2009-07-23 | 2010-07-06 | A surface cleaning appliance |
Country Status (6)
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US (1) | US20110016657A1 (en) |
EP (1) | EP2456346A1 (en) |
JP (1) | JP5249995B2 (en) |
CN (1) | CN101961229A (en) |
GB (1) | GB2472070A (en) |
WO (1) | WO2011010121A1 (en) |
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-
2009
- 2009-07-23 GB GB0912838A patent/GB2472070A/en not_active Withdrawn
-
2010
- 2010-07-06 EP EP10731788A patent/EP2456346A1/en not_active Withdrawn
- 2010-07-06 WO PCT/GB2010/051112 patent/WO2011010121A1/en active Application Filing
- 2010-07-16 US US12/838,170 patent/US20110016657A1/en not_active Abandoned
- 2010-07-23 CN CN2010102373107A patent/CN101961229A/en active Pending
- 2010-07-23 JP JP2010166316A patent/JP5249995B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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See references of WO2011010121A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20110016657A1 (en) | 2011-01-27 |
GB0912838D0 (en) | 2009-08-26 |
WO2011010121A1 (en) | 2011-01-27 |
JP2011025040A (en) | 2011-02-10 |
GB2472070A (en) | 2011-01-26 |
JP5249995B2 (en) | 2013-07-31 |
CN101961229A (en) | 2011-02-02 |
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