EP2425004B1 - Process for producing sugars from lignocellulosic biomass involving a step of alcohol-alkaline delignification in the presence of H2O2 - Google Patents
Process for producing sugars from lignocellulosic biomass involving a step of alcohol-alkaline delignification in the presence of H2O2 Download PDFInfo
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- EP2425004B1 EP2425004B1 EP10717480A EP10717480A EP2425004B1 EP 2425004 B1 EP2425004 B1 EP 2425004B1 EP 10717480 A EP10717480 A EP 10717480A EP 10717480 A EP10717480 A EP 10717480A EP 2425004 B1 EP2425004 B1 EP 2425004B1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/14—Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase, e.g. by cellulase, hemicellulase
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
- C12P7/08—Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
- C12P7/10—Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/18—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic polyhydric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the present invention relates to a process for the preparation of carbohydrate cleavage products, in particular sugars, such as pentoses and hexoses, from a lignocellulosic material.
- the invention further relates to a process for the production of alcohol from the sugars.
- sugars such as pentoses and hexoses
- the term "sugar” shall also include “sugar oligomers”.
- Lignocellulose In connection with the scarcity of crude oil and the discussion about grain as an energy supplier, the renewable raw material lignocellulose (straw, wood, paper waste, etc.) is gaining in importance as a starting material for fuels or chemical products.
- Lignocellulose can be converted in two fundamentally different ways: 1) the “Thermochemical Platform", in which the lignocellulose is first gasified and the syngas is synthesized into desired products, and 2) the "Sugar Platform", where the main interest is in the Use of the bound in the polymers cellulose and hemicelluloses sugar, while lignin is still mainly used for energy.
- the present invention is to be associated with the second route.
- the sugars of lignocellulose are present in tightly crosslinked, polymeric, crystalline structures of cellulose and hemicelluloses, which are additionally surrounded by a lignin coat, resulting in an extremely dense complex.
- the most obvious way to extract sugar from lignocellulose would be the direct use of cellulases and hemicellulases. However, this is made more difficult on the raw material straw or wood by the density of the above-mentioned complex. Due to their high molecular weight enzymes are unable to penetrate through the narrow pores in the lignocellulose. This means that a first step must be taken which increases the porosity of the lignocellulose and thereby allows further enzymatic saccharification.
- pretreatment This first step is called “pretreatment”. It is very complex throughout, so eg in the production of "second generation biofuels” up to 1/3 of the production costs have to be spent, which has a negative impact on profitability.
- the applied procedures are aimed either at primarily liquefying the hemicelluloses (eg steam explosion, dilute acid-pretreatment) or at increasing the porosity by liquefying lignin (eg lime, ammonia-pretreatment).
- the digested lignocellulose substrate can be treated enzymatically for the recovery of sugars or their oligomers, wherein the type of pretreatment can have a strong influence on the enzyme activity and the yield.
- toxic degradation products eg furfural
- yeasts see, for. B. Chandra et al., Advances in Biochemical Engineering / Biotechnology, 108: 67, 2007 ; Mansfield et al., Biotechnol. Prog. 15: 804, 1999 ,
- a technological improvement in this area e.g. By developing low temperature processes (i.e., at a temperature below 100 ° C), significant progress in any material use of the raw material would be lignocellulose. This is the object of the present invention.
- pages 628-631 disclose processes for the preparation of carbohydrate cleavage products in which lignocellulose-containing material is treated with an aqueous solution containing hydrogen peroxide and a base to oxidatively cleave lignocellulose and separate cleavage products from the material to yield a cellulose-enriched material; the resulting cellulose-enriched material is treated with a carbohydrate-cleaving enzyme to recover the carbohydrate cleavage products.
- a process for producing pulp in which the starting material is subjected to a pretreatment wherein the material is treated with a buffer solution and a delignification catalyst (transition metal).
- the delignification is carried out in the presence of oxygen, hydrogen peroxide or ozone.
- Alcohols which are suitable are aliphatic or cycloaliphatic, mono- or polyhydric C 1-4 -alcohols, such as methanol, ethanol, propanol and butanol, including their isomers; Glycols (ethanediols, propane, butanediols), glycerol, propenol, butenol, but also amino alcohols, such as ethanolamine and methanolamine.
- the alcoholic solution of the lignin extract also offers agreeable options in the further processing of the lignin or xylan cleavage products.
- Hydrogen peroxide is present in an aqueous alcoholic solution, preferably at a level of from 0.1 to 5% by weight, more preferably at a level of from 0.3 to 2% by weight, for example from 0.3 to 1% by weight.
- Alcohol is in an aqueous solution in the inventive method preferably in an amount of 10 to 70 vol%, z. B. 20 to 50 vol%, preferably from 30 to 40 vol% before.
- the lignocellulosic material is preferably present in the aqueous solution in a consistency of 3-40% by weight, such as 5-40% by weight, in particular 5-20% by weight.
- the lignocellulose is at a temperature of below 100 ° C, such as below 80 ° C, z. B. cleaved below 60 ° C.
- the present invention is based on the finding that a lignocellulosic material treated with an aqueous basic hydrogen peroxide solution containing one of the above-mentioned C 1-4 alcohols can be enzymatically processed in higher yield into carbohydrate-cleavage products such as sugars otherwise delignified material, in particular without the addition of alcohol.
- carbohydrate cleavage products predominantly sugars, mainly pentoses and hexoses are formed.
- Preferred sugars include xylose and glucose.
- a preferred embodiment of the method according to the invention is characterized in that the cellulosic and hemicellulose-enriched material is treated with a xylanase and a cellulase to recover the sugars.
- lignocellulosic material is preferably straw, energy grasses, such. Switchgrass, elephant grass or abaca, sisal, bagasse or atypical lignocellulosic substrates such as husks, e.g. Rice husks, preferably straw, energy grasses bagasse or husks, particularly preferably straw or bagasse, z.
- husks e.g. Rice husks
- Straw has a highly hydrophobic surface, so wetting with aqueous solutions is a problem. It has been found that it is possible by the use of alcohol, even without pressure to introduce the reaction solution into the pores of the substrate and to replace the existing air by reaction solution.
- alcohol accelerates the extraction of the cracking products from straw and helps to keep the lignin cleavage products in solution. Furthermore, it has been found that by alcohol the solubility of the hemicellulose and its cleavage products are reduced by alcohol and thus the hemicellulose is kept in the substrate. If metal ions are introduced with the straw, which partially destroy the hydrogen peroxide, then a complexing agent for the metal ions should be added.
- a preferred variant of the method according to the invention is that the pH of the aqueous solution prior to the treatment of the lignocellulosic material is less than 12.0, in particular less than 11.0, and greater than 10.0; Further, no base is added during the treatment. This is particularly advantageous for the enzymatic further processing of the sugars to alcohol, since it has been shown that the pH drops during the treatment, so that only a few chemicals to set the optimum pH for the subsequent enzymatic cleavage of carbohydrates and fermentation of Sugar to alcohol are needed.
- the substrate concentration is increased, so that smaller amounts of enzyme for enzymatic hydrolysis, or in other enzymatic processing are required.
- Alcohol leads to the fact that the solubility of the hemicelluloses possibly released in the alkaline range during the reaction, in addition to the lignin, and their cleavage products are greatly reduced and these remain bound to the substrate.
- the advantages for the process are high selectivity of the lignin degradation, in the case of separation of the extraction solution from the solid a very low concentration of hemicellulose and their cleavage products in the extraction solution, because the hemicellulose remains in the solid content and thus obtained for enzymatic hydrolysis and sugar extraction.
- the alcoholic solution of the lignin extract also offers improved possibilities in the further processing of the lignin and the production of products from lignin:
- the delignification carried out in the digestion increases the porosity of the cell walls of the lignocellulosic material, for example in the case of straw, to such an extent that almost all xylose becomes accessible to the xylanase and approximately 100% of the xylan hydrolyzed and xylose recovered.
- the enzymatic conversion can take place either directly in the mixture of xylose solution and solid, or else with the xylose solution separated off from the solid.
- enzyme costs are a crucial cost factor. These also partly result from unspecific binding of enzymes to the lignin, see, for example, Chandra et al, 2007, ibidem. The partial removal of lignin reduces this loss of activity and has a cost effective.
- the advantages for a subsequent enzymatic process are, for example, that from the high selectivity of lignin degradation with almost complete preservation of the sugar polymers a very low concentration of hemicellulose and their cleavage products in the Extraction solution results, the hemicellulose remains in the solid content and thus for the enzymatic hydrolysis and sugar extraction and their further conversion is obtained.
- This results according to the invention a maximum substance utilization rate and, for example in conjunction with the use of xylose dehydrogenases, high profitability of the process described.
- the performance of a xylose conversion process to xylitol can be carried out after enzymatic release of the xylose directly in the solid / liquid mixture obtained according to the present inventive method, which further increases the profitability of the overall process.
- the residual alcohol remaining in the substrate after pressing the solid from the digestion process can be used directly as substrate for the alcohol dehydrogenase for the regeneration of NAD to NADH. If the process is designed to (partially) consume the residual alcohol remaining in the reaction mixture from the digestion, alcohol removal from the product solution becomes (partially) superfluous, further increasing the efficiency of the overall process.
- the alcohol acts as a radical scavenger and solvent for cleavage products from enzymatic, biomimetic or chemical depolymerization of the higher molecular weight lignin cleavage products to low molecular weight.
- the inventive method allows, for example, the separation of the three main components of the straw, namely the glucose, xylose and lignin in very low-contaminant streams and their further conversion to higher-value products, such as xylitol, and thus meets the requirements of an ideal biorefinery process.
- Another advantage of the method according to the invention in comparison with other digestion processes, which occur predominantly in the temperature range between 1502 ° C and 200 ° C, is that a reaction temperature below 100 ° C can be maintained.
- the low energy consumption makes it possible to use the lignin obtained during digestion not as an energy source for the digestion process, but as valuable material.
- the lignin-containing solution is separated and the digested solid is preferably extracted with a xylanase, e.g. B. 6-72 hours at 30-90 ° C and the liquid phase separated from the solid, whereupon the liquid phase is preferred to follow-up products, for. B. xylitol is further reacted.
- a xylanase e.g. B. 6-72 hours at 30-90 ° C and the liquid phase separated from the solid, whereupon the liquid phase is preferred to follow-up products, for. B. xylitol is further reacted.
- the remaining after separation of the liquid phase solid is preferably treated with cellulase, which can be obtained by further fermentation of the solid / glucose solution, ethanol, butanol or other fermentation products; or the remaining solid is subjected to a thermal or thermochemical material conversion and the resulting products, such as fuel components, fuel additives and / or other chemical products, such as.
- cellulase can be obtained by further fermentation of the solid / glucose solution, ethanol, butanol or other fermentation products; or the remaining solid is subjected to a thermal or thermochemical material conversion and the resulting products, such as fuel components, fuel additives and / or other chemical products, such as.
- phenols are separated; or the remaining solid is subjected to microbial conversion by bacteria, yeasts or fungi; or the remaining solid is subjected to a further delignification step for the purpose of obtaining a cellulosic fibrous material.
- the remaining solid can be fermented in a biogas plant and processed into biogas.
- xylitol One of the most economically interesting derivatives of xylose is xylitol.
- xylose recovery are pulping liquors from the pulp industry, which contain a wealth of degradation products, mainly lignin and hemicellulose, so that xylose must first be obtained through laborious separation and purification steps. So describes z. B. H. Harms in "Welcome to the Natural World of Lenzing, world leader in cellulose fiber technology ", autumn conference of the Austrian paper industry, Frantschach (15. 11. 2007 ) the extraction of xylose from the thick liquor by gel filtration, a technically very complex method that is not commonly used for bulk products. The thus obtained xylose is then catalytically converted to xylitol.
- the xylose obtained according to the present invention is fermentation-free converted into xylitol by reaction with a xylose reductase, e.g. B. a xylose dehydrogenase, for example from Candida tenuis, wherein optionally a xylose reductase and optionally a co-substrate for the regeneration of the co-factor and optionally alcohol dehydrogenase and optionally NAD (P) H is added to the xylose solution; in particular, wherein the resulting xylitol is separated by filtration from the lignin cleavage products.
- a xylose reductase e.g. B. a xylose dehydrogenase, for example from Candida tenuis
- optionally a xylose reductase and optionally a co-substrate for the regeneration of the co-factor and optionally alcohol dehydrogenase and optionally NAD (P) H is added to
- Example 1 and Comparative Example 1A below document the effect of pretreatment in the presence of a C 1-4 alcohol on the yield of reducing sugars after enzymatic hydrolysis.
- Wheat straw is crushed to a particle size of about 2 cm. 5 g of crushed wheat straw is suspended in a 500 mL reaction vessel in 200 mL of a solution consisting of 49.5% water, 50% ethanol and 0.5% hydrogen peroxide. The suspension is heated to 50 ° C. in a water bath, thermostated and the pH of the suspension is adjusted to a starting pH of 12 using aqueous NaOH solution. The mixture is continuously magnetically stirred at 200 rpm, 60 ° C. for 24 hours. Thereafter, the solid content is filtered off and washed with 1 L of distilled water.
- Accellerase 1000 Suspension (www.genencor.com). Accellerase is an enzyme mixture of cellulases and hemicellulases. The enzymatic hydrolysis was carried out at 50 ° C in a shaking water bath.
- the soluble monomers of hexoses and pentoses released after 48 hours were reduced in the form of reducing sugars by the DNS method ( Miller et al., Analytical Chemistry 31 (3): 426, 1959 ) in 1 mL of liquid supernatant, based on the amount of weighed, pretreated substrate and expressed in percent of the maximum theoretical yield.
- Example 1 above was repeated but without the addition of alcohol.
- the yield of reducing sugars was only 64% +/- 3%.
- the reaction solution contains 5 mg / mL xylose.
- Xylose reductase from Candida tenuis reduces xylose to xylitol.
- This XR requires as coenzyme NADH (nicotinamide adenine dinucleotide reduced), which is oxidized in the reaction to the coenzyme NAD + .
- NADH nicotinamide adenine dinucleotide reduced
- the regeneration of the oxidized cofactor is carried out by parallel activity of an alcohol dehydrogenase (ADH: enzyme-linked regeneration).
- ADH alcohol dehydrogenase
- Isopropanol is used as the co-substrate.
- Isopropanol and NAD + are converted by the ADH to NADH and acetone as shown in Reaction Scheme 1:
- sample # 049 The substrate concentration of sample # 049 was determined by HPLC to be 0.9 mg / mL.
- Reaction Mixture # 050 contains only xylose reductase (0.1 U / mL) and NADH (1 mM). After the 15 hour reaction, 0.085 mg of xylose was consumed. The xylitol concentration was below the detection limit.
- Reaction # 052 is similar to Reaction # 050 except that the regeneration system is used here. It comes to the total sales of the used xylose. Concentrations used: XR (0.1 U / mL), NADH (1 mM), ADH (0.25 U / mL) and isopropanol (5%).
- the xylose concentration of sample # 053 was determined to be 2.121 mg / mL, which corresponds to the expected xylose concentration.
- Reaction # 054 is similar to Reaction # 052, but involves a factor of 2 increased xylose start concentration (50% substrates in the reaction). The concentration of xylitol produced was measured with 0.945 mg of xylitol. Concentrations used: XR (0.1 U / mL), NADH (1 mM), ADH (0.25 U / mL) and isopropanol (5%).
- the cosubstrate used is ethanol.
- the volume of the substrate solution was reduced to 50% (see Example 2) using a rotavapor to increase the xylose concentration ( ⁇ 10 mg / mL xylose).
- the regeneration of the oxidized cofactor was carried out by the activity of the candida tenius xylose reductase (XR) used and the additional activity of an aldehyde dehydrogenase from Saccharomyces cerevisiae used (Sigma-Aldrich: catalog number A6338; (EC) Number: 1.2.1.5; CAS Number: 9028-88-0). This is both a substrate-coupled, as well as an enzyme-coupled reaction.
- the cosubstrate used is ethanol. Ethanol and NAD + are converted in the first step by the activity of the XR to NADH and acetaldehyde.
- acetaldehyde and NAD + are converted to acetate by the activity of aldehyde dehydrogenase (AldDH) (see Sigma-Aldrich: catalog number A6338; Characterization and Potential Roles of Cytosolic and Mitochondrial Aldehyde Dehydrogenases in Ethanol Metabolism in Saccharomyces cerevisiae ", Wang et al, Molecular Cloning, 1998, Journal of Bacteriology, pp. 822-830 ).
- 2 mol of reduction equivalents (NADH) would be formed per mole of co-substrate converted (compare Reaction Scheme 2).
- Table 3 shows the reaction conditions of the 4 different reaction reactions 247, 249, 250 and 253. Different ethanol concentrations and AldDH concentrations were used. The cofactor and substrate concentrations were kept constant.
- reaction 249 The maximum yield (reaction 249) could be achieved with an ethanol concentration of 1.2 mol / L. A total of 1.38 mg / mL xylitol was produced, which corresponds to a yield of 21.2% of theory of xylitol.
- Table 4 summarizes the results of the reactions based on the HPLC measurement data.
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Description
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung von Kohlenhydratspaltprodukten, insbesondere Zuckern , wie Pentosen und Hexosen, aus einem lignocellulosischen Material. Die Erfindung betrifft ferner ein Verfahren zur Gewinnung von Alkohol aus den Zuckern. Für die Zwecke der vorliegenden Beschreibung und Patentansprüche soll der Begriff "Zucker" auch "Zucker-Oligomere" umfassen.The present invention relates to a process for the preparation of carbohydrate cleavage products, in particular sugars, such as pentoses and hexoses, from a lignocellulosic material. The invention further relates to a process for the production of alcohol from the sugars. For the purposes of the present specification and claims, the term "sugar" shall also include "sugar oligomers".
Im Zusammenhang mit der Verknappung von Rohöl und der Diskussion um Getreide als Energielieferant gewinnt der nachwachsende Rohstoff Lignocellulose (Stroh, Holz, Papierabfälle etc.) als Ausgangsmaterial für Treibstoffe oder chemische Produkte sehr an Bedeutung. Die Konversion der Lignocellulose kann nach zwei grundlegend verschiedenen Wegen erfolgen: 1) der "Thermochemical Platform", bei der die Lignocellulose zuerst vergast und die Synthesegase zu gewünschten Produkten synthetisiert werden, und 2) die "Sugar Platform", bei der das Hauptinteresse in der Nutzung der in den Polymeren Cellulose und Hemicellulosen gebundenen Zucker besteht, während Lignin noch vorwiegend energetisch genutzt wird. Die vorliegende Erfindung ist dem zweiten Weg zuzuordnen.In connection with the scarcity of crude oil and the discussion about grain as an energy supplier, the renewable raw material lignocellulose (straw, wood, paper waste, etc.) is gaining in importance as a starting material for fuels or chemical products. Lignocellulose can be converted in two fundamentally different ways: 1) the "Thermochemical Platform", in which the lignocellulose is first gasified and the syngas is synthesized into desired products, and 2) the "Sugar Platform", where the main interest is in the Use of the bound in the polymers cellulose and hemicelluloses sugar, while lignin is still mainly used for energy. The present invention is to be associated with the second route.
Im Gegensatz zur Stärke liegen die Zucker der Lignocellulose in eng vernetzten, polymeren, kristallinen Strukturen der Cellulose und Hemicellulosen vor, die zusätzlich von einem Ligninmantel umhüllt sind, wodurch sich ein äußerst dichter Komplex ergibt. Der naheliegendste Weg, um aus Lignocellulose Zucker zu gewinnen, wäre der direkte Einsatz von Cellulasen und Hemicellulasen. Dies wird jedoch am Rohstoff Stroh oder Holz durch die Dichte des oben erwähnten Komplexes erschwert. Durch ihr hohes Molekulargewicht sind Enzyme nicht imstande durch die engen Poren in die Lignocellulose einzudringen. Dies bedeutet, dass ein erster Schritt gesetzt werden muss, der die Porosität der Lignocellulose erhöht und dadurch die weitere enzymatische Verzuckerung ermöglicht.In contrast to starch, the sugars of lignocellulose are present in tightly crosslinked, polymeric, crystalline structures of cellulose and hemicelluloses, which are additionally surrounded by a lignin coat, resulting in an extremely dense complex. The most obvious way to extract sugar from lignocellulose would be the direct use of cellulases and hemicellulases. However, this is made more difficult on the raw material straw or wood by the density of the above-mentioned complex. Due to their high molecular weight enzymes are unable to penetrate through the narrow pores in the lignocellulose. This means that a first step must be taken which increases the porosity of the lignocellulose and thereby allows further enzymatic saccharification.
Dieser erste Schritt wird als "Pretreatment" (Vorbehandlung, Aufschluss) bezeichnet. Er ist durchwegs sehr aufwändig, sodass z.B. bei der Herstellung von "second generation biofuels" bis zu 1/3 der Produktionskosten dafür aufgewendet werden müssen, was die Rentabilität negativ beeinflusst. Die angewandten Verfahren zielen entweder darauf ab, primär die Hemicellulosen zu verflüssigen (z.B. steam explosion-, dilute acid-pretreatment) oder die Erhöhung der Porosität durch Verflüssigung von Lignin (z.B. lime-, ammonia-pretreatment) zu erreichen.This first step is called "pretreatment". It is very complex throughout, so eg in the production of "second generation biofuels" up to 1/3 of the production costs have to be spent, which has a negative impact on profitability. The applied procedures are aimed either at primarily liquefying the hemicelluloses (eg steam explosion, dilute acid-pretreatment) or at increasing the porosity by liquefying lignin (eg lime, ammonia-pretreatment).
Das aufgeschlossene Lignocellulose-Substrat kann zur Gewinnung von Zuckern bzw. ihrer Oligomere enzymatisch weiterbehandelt werden, wobei die Art der Vorbehandlung starken Einfluss auf die Enzymaktivität und die Ausbeute haben kann. Bei hohen Reaktionstemperaturen entstehen vielfach toxische Abbauprodukte (z.B. Furfural), welche im Falle einer unmittelbar angeschlossenen Ethanol-Gärung, die Hefen hemmen können; siehe z. B.
Diese Verfahren haben den gravierenden Nachteil, dass sie energieaufwändig sind und vorwiegend bei Temperaturen knapp unter 200°C ablaufen.These processes have the serious disadvantage that they are energy-consuming and run mainly at temperatures just below 200 ° C.
Eine technologische Verbesserung in diesem Bereich, z.B. durch die Entwicklung von Niedertemperaturverfahren, (d.h. bei einer Temperatur von unter 100°C), würde einen entscheidenden Fortschritt bei jeglicher stofflicher Nutzung des Rohstoffes Lignocellulose bedeuten. Dies ist die Aufgabe der vorliegenden Erfindung.A technological improvement in this area, e.g. By developing low temperature processes (i.e., at a temperature below 100 ° C), significant progress in any material use of the raw material would be lignocellulose. This is the object of the present invention.
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Demgegenüber ist das erfindungsgemäße Verfahren zur Herstellung von Kohlenhydratspaltprodukten, insbesondere Zuckern, dadurch gekennzeichnet dass
- lignocellulosisches Material mit einer wässrigen Lösung, welche Wasserstoffperoxid, einen C1-4-Alkohol und eine Base enthält, behandelt wird, um Lignocellulose oxidativ zu spalten und Spaltprodukte aus dem Material abzutrennen, wobei ein mit Cellulose und Hemicellulose angereichertes Material erhalten wird, und
- das erhaltene, mit Cellulose und Hemicellulose angereicherte Material mit einem Kohlenhydrat-spaltenden Enzym behandelt wird, um die Kohlenhydratspaltprodukte zu gewinnen.
- lignocellulosic material is treated with an aqueous solution containing hydrogen peroxide, a C 1-4 alcohol and a base to oxidatively cleave lignocellulose and separate cleavage products from the material to yield a cellulosic and hemicellulose enriched material; and
- the resulting cellulosic and hemicellulose-enriched material is treated with a carbohydrate-cleaving enzyme to recover the carbohydrate cleavage products.
Als Alkohol eignen sich aliphatische oder cycloaliphatische, ein- oder mehrwertige C1-4-Alkohole, wie Methanol, Ethanol, Propanol und Butanol, inklusive deren Isomeren; Glycole (Ethandiole, Propan-, Butandiole), Glycerin, Propenol, Butenol, aber auch Aminoalkohole, wie Ethanolamin und Methanolamin.Alcohols which are suitable are aliphatic or cycloaliphatic, mono- or polyhydric C 1-4 -alcohols, such as methanol, ethanol, propanol and butanol, including their isomers; Glycols (ethanediols, propane, butanediols), glycerol, propenol, butenol, but also amino alcohols, such as ethanolamine and methanolamine.
Die alkoholische Lösung des Lignin-Extraktes bietet ausserdem voteilhafte Optionen in der weiteren Aufarbeitung der Lignin-, bzw. Xylan-Spaltprodukte.The alcoholic solution of the lignin extract also offers agreeable options in the further processing of the lignin or xylan cleavage products.
Wasserstoffperoxid liegt in einer wässrigen Alkohollösung bevorzugt in einem Ausmaß von 0.1 bis 5% Gew%, besonders bevorzugt in einem Ausmaß von 0.3 bis 2 Gew%, beispielsweise 0,3 bis 1 Gew% vor.Hydrogen peroxide is present in an aqueous alcoholic solution, preferably at a level of from 0.1 to 5% by weight, more preferably at a level of from 0.3 to 2% by weight, for example from 0.3 to 1% by weight.
Alkohol liegt in einer wässrigen Lösung im erfindungsgemäßen Verfahren bevorzugt in einem Ausmaß von 10 bis 70 Vol%, z. B. 20 bis 50 Vol%, bevorzugt von 30 bis 40 Vol% vor.Alcohol is in an aqueous solution in the inventive method preferably in an amount of 10 to 70 vol%, z. B. 20 to 50 vol%, preferably from 30 to 40 vol% before.
Im erfindungsgemäßen Verfahren liegt das lignocellulosische Material in der wässrigen Lösung vorzugsweise in einer Stoffdichte von 3-40 Gew%, wie 5-40 Gew%, insbesondere 5-20% Gew% vor.In the process according to the invention, the lignocellulosic material is preferably present in the aqueous solution in a consistency of 3-40% by weight, such as 5-40% by weight, in particular 5-20% by weight.
Bevorzugt wird die Lignocellulose bei einer Temperatur von unter 100°C, wie unter 80°C, z. B. unter 60°C gespalten.Preferably, the lignocellulose is at a temperature of below 100 ° C, such as below 80 ° C, z. B. cleaved below 60 ° C.
Die vorliegende Erfindung beruht einerseits auf der Erkenntnis, dass ein mit einer wässrigen, basischen Wasserstoffperoxidlösung, welche einen der oben erwähnten C1-4-Alkohole enthält, behandeltes lignocellulosisches Material enzymatisch in höherer Ausbeute zu Kohlenhydratspaltprodukten, wie Zuckern, verarbeitet werden kann, als ein auf eine sonstige Art delignifiziertes Material, insbesondere ohne den Zusatz von Alkohol.On the one hand, the present invention is based on the finding that a lignocellulosic material treated with an aqueous basic hydrogen peroxide solution containing one of the above-mentioned C 1-4 alcohols can be enzymatically processed in higher yield into carbohydrate-cleavage products such as sugars otherwise delignified material, in particular without the addition of alcohol.
Als Kohlenhydratspaltprodukte werden vorwiegend Zucker, hauptsächlich Pentosen und Hexosen gebildet. Bevorzugte Zucker schließen Xylose und Glucose ein.As carbohydrate cleavage products predominantly sugars, mainly pentoses and hexoses are formed. Preferred sugars include xylose and glucose.
Eine bevorzugte Ausführungsform des erfindungsgemäßen Verfahrens ist dadurch gekennzeichnet, dass das mit Cellulose und Hemicellulose angereicherte Material mit einer Xylanase und einer Cellulase behandelt wird, um die Zucker zu gewinnen.A preferred embodiment of the method according to the invention is characterized in that the cellulosic and hemicellulose-enriched material is treated with a xylanase and a cellulase to recover the sugars.
Als lignocellulosisches Material wird vorzugsweise Stroh, Energiegräser, wie z. B. Switchgrass, Elefantengras oder Abaca, Sisal, Bagasse, oder untypische Lignocellulosesubstrate, wie Spelzen, z.B. Reisspelzen, bevorzugt Stroh, Energiegräser Bagasse oder Spelzen, besonders bevorzugt Stroh oder Bagasse, z. B. Stroh, eingesetzt. Stroh hat eine stark hydrophobe Oberfläche, sodaß die Benetzung mit wässrigen Lösungen ein Problem darstellt. Es hat sich gezeigt, dass es durch die Verwendung von Alkohol möglich ist, selbst ohne Druck die Reaktionslösung in die Poren des Substrates einzubringen und die vorhandene Luft durch Reaktionslösung zu ersetzen. Ferner hat sich gezeigt, dass Alkohol die Extraktion der Spaltprodukte aus Stroh beschleunigt und dazu beiträgt, die Ligninspaltprodukte in Lösung zu halten. Weiters hat sich gezeigt, dass im Gegensatz dazu durch Alkohol die Löslichkeit der Hemicellulose und deren Spaltprodukte herabgesetzt und somit die Hemicellulose im Substrat gehalten wird. Sollten mit dem Stroh Metallionen eingebracht werden, welche das Wasserstoffperoxid teilweise zerstören, so sollte ein Komplexbildner für die Metallionen zugegeben werden.As lignocellulosic material is preferably straw, energy grasses, such. Switchgrass, elephant grass or abaca, sisal, bagasse or atypical lignocellulosic substrates such as husks, e.g. Rice husks, preferably straw, energy grasses bagasse or husks, particularly preferably straw or bagasse, z. As straw used. Straw has a highly hydrophobic surface, so wetting with aqueous solutions is a problem. It has been found that it is possible by the use of alcohol, even without pressure to introduce the reaction solution into the pores of the substrate and to replace the existing air by reaction solution. It has also been shown that alcohol accelerates the extraction of the cracking products from straw and helps to keep the lignin cleavage products in solution. Furthermore, it has been found that by alcohol the solubility of the hemicellulose and its cleavage products are reduced by alcohol and thus the hemicellulose is kept in the substrate. If metal ions are introduced with the straw, which partially destroy the hydrogen peroxide, then a complexing agent for the metal ions should be added.
Eine bevorzugte Variante des erfindungsgemäßen Verfahrens besteht darin, dass der pH-Wert der wässrigen Lösung vor der Behandlung des lignocellulosischen Materials kleiner als 12,0, insbesondere kleiner als 11,0, und größer als 10,0 ist; ferner dass während der Behandlung keine Base zugegeben wird. Dies ist inbesondere für die enzymatische Weiterverarbeitung der Zucker zu Alkohol von Vorteil, da sich gezeigt hat, dass der pH-Wert während der Behandlung sinkt, sodaß nur wenig Chemikalien zur Einstellung des optimalen pH-Werts für die anschließende enzymatische Spaltung der Kohlenhydrate und Vergärung der Zucker zu Alkohol benötigt werden.A preferred variant of the method according to the invention is that the pH of the aqueous solution prior to the treatment of the lignocellulosic material is less than 12.0, in particular less than 11.0, and greater than 10.0; Further, no base is added during the treatment. This is particularly advantageous for the enzymatic further processing of the sugars to alcohol, since it has been shown that the pH drops during the treatment, so that only a few chemicals to set the optimum pH for the subsequent enzymatic cleavage of carbohydrates and fermentation of Sugar to alcohol are needed.
Durch Abpressen der flüssigen Phase vom Substrat nach dem Aufschlussverfahren wird die Substratkonzentration erhöht, sodass geringere Enzymmengen zur enzymatischen Hydrolyse, bzw. bei anderen enzymatischen Weiterverarbeitungen erforderlich sind.By pressing off the liquid phase from the substrate after the digestion process, the substrate concentration is increased, so that smaller amounts of enzyme for enzymatic hydrolysis, or in other enzymatic processing are required.
Bei der Alkoholproduktion sind die Enzymkosten ein entscheidender Kostenfaktor. Alkohol führt dazu, dass die Löslichkeit der im alkalischen Bereich während der Reaktion zusätzlich zum Lignin eventuell freigesetzten Hemicellulosen und deren Spaltprodukte stark herabgesetzt wird und diese an das Substrat gebunden bleiben. Die Vorteile für den Prozess sind hohe Selektivität des Ligninabbaus, für den Fall einer Abtrennung der Extraktionslösung vom Feststoff eine sehr geringe Konzentration an Hemicellulose und deren Spaltprodukten in der Extraktionslösung, denn die Hemicellulose bleibt im Feststoffanteil und dadurch für die enzymatische Hydrolyse und Zuckergewinnung erhalten.In alcohol production, enzyme costs are a crucial cost factor. Alcohol leads to the fact that the solubility of the hemicelluloses possibly released in the alkaline range during the reaction, in addition to the lignin, and their cleavage products are greatly reduced and these remain bound to the substrate. The advantages for the process are high selectivity of the lignin degradation, in the case of separation of the extraction solution from the solid a very low concentration of hemicellulose and their cleavage products in the extraction solution, because the hemicellulose remains in the solid content and thus obtained for enzymatic hydrolysis and sugar extraction.
Die alkoholische Lösung des Lignin-Extraktes bietet ferner verbesserte Möglichkeiten in der weiteren Aufarbeitung des Lignins und der Herstellung von Produkten aus Lignin:The alcoholic solution of the lignin extract also offers improved possibilities in the further processing of the lignin and the production of products from lignin:
Durch die im Aufschluss durchgeführte Delignifizierung wird die Porosität der Zellwände des lignocellulosischen Materials erhöht, beispielsweise im Falle von Stroh so weit erhöht, dass nahezu die gesamte Xylose für die Xylanase zugänglich wird und annähernd 100% des Xylans hydrolysiert und Xylose gewonnen werden kann. Dies macht das Verfahren gemäß der vorliegenden Erfindung besonders geeignet, in Verbindung mit einer enzymatischen Konversion der Xylose höherwertige Produkte herzustellen. Die enzymatische Konversion kann dabei entweder direkt im Gemisch aus Xyloselösung und Feststoff erfolgen, oder aber mit der vom Feststoff abgetrennten Xyloselösung.The delignification carried out in the digestion increases the porosity of the cell walls of the lignocellulosic material, for example in the case of straw, to such an extent that almost all xylose becomes accessible to the xylanase and approximately 100% of the xylan hydrolyzed and xylose recovered. This makes the process according to the present invention particularly suitable for producing higher-value products in conjunction with an enzymatic conversion of the xylose. The enzymatic conversion can take place either directly in the mixture of xylose solution and solid, or else with the xylose solution separated off from the solid.
Bei einer weiteren, nach der enzymatischen Hydrolyse des Xylans und der erfindungsgemäßen Umwandlung der Xylose zu Xylitol folgenden Alkoholproduktion aus dem verbleibendem Feststoff, sind die Enzymkosten ein entscheidender Kostenfaktor. Diese resultieren zum Teil auch aus unspezifischen Bindungen von Enzymen an das Lignin, siehe z B. Chandra et al, 2007, ibidem. Die teilweise Entfernung des Lignins reduziert diesen Aktivitätsverlust und wirkt sich kostengünstig aus.In a further, after the enzymatic hydrolysis of the xylan and the inventive conversion of xylose to xylitol following alcohol production from the remaining solid, enzyme costs are a crucial cost factor. These also partly result from unspecific binding of enzymes to the lignin, see, for example, Chandra et al, 2007, ibidem. The partial removal of lignin reduces this loss of activity and has a cost effective.
Die Vorteile für ein nachfolgendes enzymatisches Verfahren sind beispielsweise, dass aus der hohen Selektivität des Ligninabbaus bei fast vollständiger Erhaltung der Zuckerpolymere eine sehr geringe Konzentration an Hemicellulose und deren Spaltprodukten in der Extraktionslösung resultiert, die Hemicellulose bleibt im Feststoffanteil und dadurch für die enzymatische Hydrolyse und Zuckergewinnung sowie deren weiterer Umwandlung erhalten. Daraus ergibt sich erfindungsgemäß eine maximale Stoffnutzungsrate und, beispielsweise in Verbindung mit dem Einsatz von Xylosedehydrogenasen, hohe Rentabilität des beschriebenen Prozesses.The advantages for a subsequent enzymatic process are, for example, that from the high selectivity of lignin degradation with almost complete preservation of the sugar polymers a very low concentration of hemicellulose and their cleavage products in the Extraction solution results, the hemicellulose remains in the solid content and thus for the enzymatic hydrolysis and sugar extraction and their further conversion is obtained. This results according to the invention a maximum substance utilization rate and, for example in conjunction with the use of xylose dehydrogenases, high profitability of the process described.
Die Durchführung eines Xylose-Umwandlungsprozesses zu Xylitol kann nach enzymatischer Freisetzung der Xylose direkt im Feststoff/Flüssigkeitsgemisch, das gemäß dem vorliegenden erfindungsgemäßen Verfahren erhalten wird, durchgeführt werden, was weiterhin die Rentabilität des Gesamtprozesses erhöht.The performance of a xylose conversion process to xylitol can be carried out after enzymatic release of the xylose directly in the solid / liquid mixture obtained according to the present inventive method, which further increases the profitability of the overall process.
Im Falle der Umwandlung zu Xylitol kann der, nach Apressen des Feststoffes im Substrat verbleibende, Restalkohol aus dem Aufschlussprozess direkt als Substrat für die Alkoholdehydrogenase zur Regenerierung von NAD zu NADH genutzt werden. Wenn der Prozess so ausgelegt wird, dass dazu der im Reaktionsgemisch verbleibende Restalkohol aus dem Aufschluss (teilweise) verbraucht wird, wird eine Alkoholentfernung aus der Produktlösung (teilweise) überflüssig und die Effizienz des Gesamtprozesses dadurch weiter gesteigert.In the case of conversion to xylitol, the residual alcohol remaining in the substrate after pressing the solid from the digestion process can be used directly as substrate for the alcohol dehydrogenase for the regeneration of NAD to NADH. If the process is designed to (partially) consume the residual alcohol remaining in the reaction mixture from the digestion, alcohol removal from the product solution becomes (partially) superfluous, further increasing the efficiency of the overall process.
Im Falle der Umwandlung der Ligninspaltprodukte wirkt der Alkohol als Radikal-Scavenger und Lösungsmittel für Spaltprodukte aus einer enzymatischen, biomimetischen oder chemischen Depolymerisation der höhermolekularen Lignin-Spaltprodukte zu niedermolekularen.In the case of conversion of the lignin cleavage products, the alcohol acts as a radical scavenger and solvent for cleavage products from enzymatic, biomimetic or chemical depolymerization of the higher molecular weight lignin cleavage products to low molecular weight.
Der geringe Anteil von Hemicelluose und deren Spaltprodukten im Extrakt und die erhöhte Löslichkeit des Lignins, erhöhen die Durchsatzraten bei einer Abtrennung des Feststoffes von den Umwandlungsprodukten, sowie deren Aufarbeitung durch Filtration.The low proportion of hemicelluose and their cleavage products in the extract and the increased solubility of lignin, increase the throughput rates in a separation of the solid from the conversion products, as well as their processing by filtration.
Das erfindungsgemäße Verfahren erlaubt beispielsweise die Auftrennung der drei Hauptkomponenten des Strohs, nämlich der Glucose, der Xylose sowie des Lignins in sehr störstoffarmen Stoffströmen und deren weitere Umwandlung zu höherwertigen Produkten, wie Xylitol, und erfüllt somit die Forderungen eines idealen Bioraffinerie-Verfahrens.The inventive method allows, for example, the separation of the three main components of the straw, namely the glucose, xylose and lignin in very low-contaminant streams and their further conversion to higher-value products, such as xylitol, and thus meets the requirements of an ideal biorefinery process.
Ein weiterer Vorteil des erfindungsgemäßen Verfahrens im Vergleich zu anderen Aufschlussverfahren, die vorwiegend im Temperaturbereich zwischen 1502°C und 200°C ablaufen, ist, dass eine Reaktionstemperatur unter 100°C eingehalten werden kann. Der niedrige Energieaufwand erlaubt es, das beim Aufschluss gewonnene Lignin nicht als Energiequelle für das Aufschlussverfahren, sondern als Wertstoff zu nutzen.Another advantage of the method according to the invention in comparison with other digestion processes, which occur predominantly in the temperature range between 1502 ° C and 200 ° C, is that a reaction temperature below 100 ° C can be maintained. The low energy consumption makes it possible to use the lignin obtained during digestion not as an energy source for the digestion process, but as valuable material.
Nach der Behandlung mit der wässrigen, einen C1-4-Alkohol und H2O2 enthaltenden Lösung, wird, gemäß dem Verfahren der vorliegenden Erfindung, die Lignin enthaltende Lösung abgetrennt und der aufgeschlossene Feststoff bevorzugt mit einer Xylanase, z. B. 6-72 Stunden bei 30-90°C behandelt und die Flüssigphase vom Feststoff abgetrennt, worauf die Flüssigphase bevorzugt zu Folgeprodukten, z. B. Xylitol weiterumgesetzt wird.After treatment with the aqueous solution containing a C 1-4 alcohol and H 2 O 2 , according to the method of the present invention, the lignin-containing solution is separated and the digested solid is preferably extracted with a xylanase, e.g. B. 6-72 hours at 30-90 ° C and the liquid phase separated from the solid, whereupon the liquid phase is preferred to follow-up products, for. B. xylitol is further reacted.
Der nach Abtrennung der Flüssigphase verbleibende Feststoff wird bevorzugt mit Cellulase behandelt, wobei durch weitere Fermentation der Feststoff / Glucoselösung Ethanol, Butanol oder andere Fermentationsprodukte erhalten werden können; oder der verbleibende Feststoff wird einer thermischen oder thermochemishcen Stoffumwandlung unterzogen und die entstandenen Produkte, wie Treibstoffkomponenten, Treibstoffzusätze und/oder andere Chemieprodukte, wie z. B. Phenole, werden abgetrennt; oder der verbleibende Feststoff wird einer mikrobiellen Stoffumwandlung durch Bakterien, Hefen oder Pilze unterzogen; oder der verbleibende Feststoff wird einem weiteren Delignifizierungsschritt zum Zwecke der Gewinnung eines Cellulose-Fasermaterials unterzogen.The remaining after separation of the liquid phase solid is preferably treated with cellulase, which can be obtained by further fermentation of the solid / glucose solution, ethanol, butanol or other fermentation products; or the remaining solid is subjected to a thermal or thermochemical material conversion and the resulting products, such as fuel components, fuel additives and / or other chemical products, such as. As phenols are separated; or the remaining solid is subjected to microbial conversion by bacteria, yeasts or fungi; or the remaining solid is subjected to a further delignification step for the purpose of obtaining a cellulosic fibrous material.
Der verbleibende Feststoff kann in einer Biogasanlage fermentiert und zu Biogas weiterverarbeitet werden.The remaining solid can be fermented in a biogas plant and processed into biogas.
Eines der wirtschaftlich interessantesten Folgeprodukte der Xylose ist Xylitol.One of the most economically interesting derivatives of xylose is xylitol.
Die Hauptquellen für die Xylose-Gewinnung sind Kochlaugen aus der Zellstoffindustrie, die eine Fülle von Abbauprodukten, hauptsächlich des Lignins und der Hemicellulose enthalten, sodass Xylose erst durch aufwändige Trennungs- und Reingungsschritte gewonnen werden muß. So beschreibt z. B.
In einem weiteren Aspekt wird die gemäß vorliegender Erfindung gewonnene Xylose fermentationsfrei in Xylitol umgewandelt, durch Umsetzung mit einer Xylosereduktase, z. B. einer Xylose Dehydrogenase, beispielsweise aus Candida tenuis, wobei gegebenenfalls eine Xylosereduktase und gegebenenfalls ein Co-Substrat zur Regenerierung des Co-Faktors und gegebenenfalls Alkoholdehydrogenase und gegebenenfalls NAD(P)H zur Xylose Lösung zugesetzt wird; insbesondere, wobei das erhaltene Xylitol durch Filtration von den Ligninspaltprodukten abgetrennt wird.In a further aspect, the xylose obtained according to the present invention is fermentation-free converted into xylitol by reaction with a xylose reductase, e.g. B. a xylose dehydrogenase, for example from Candida tenuis, wherein optionally a xylose reductase and optionally a co-substrate for the regeneration of the co-factor and optionally alcohol dehydrogenase and optionally NAD (P) H is added to the xylose solution; in particular, wherein the resulting xylitol is separated by filtration from the lignin cleavage products.
Mit dem nachfolgenden Beispiel 1 und Vergleichsbeispiel 1A wird der Einfluss der Vorbehandlung in Gegenwart eines C1-4 Alkohols auf die Ausbeute an reduzierenden Zuckern nach enzymatischer Hydrolyse dokumentiert.Example 1 and Comparative Example 1A below document the effect of pretreatment in the presence of a C 1-4 alcohol on the yield of reducing sugars after enzymatic hydrolysis.
Weizenstroh wird auf eine Partikelgröße von ca. 2 cm zerkleinert. 5 g zerkleinertes Weizenstroh wird in einem 500 mL Reaktionsgefäß in 200 mL einer Lösung, bestehend aus 49,5% Wasser, 50% Ethanol und 0,5% Wasserstoffperoxid suspendiert. Die Suspension wird auf 50 °C im Wasserbad erhitzt, thermostatisiert und der pH-Wert der Suspension mit wässriger NaOH-Lösung auf einen Ausgangs-pH Wert von 12 eingestellt. Die Mischung wird bei 200 rpm, 60°C, 24 Stunden kontinuierlich magnetisch gerührt. Danach wird der Feststoffanteil abfiltriert und mit 1L destilliertem Wasser gewaschen.Wheat straw is crushed to a particle size of about 2 cm. 5 g of crushed wheat straw is suspended in a 500 mL reaction vessel in 200 mL of a solution consisting of 49.5% water, 50% ethanol and 0.5% hydrogen peroxide. The suspension is heated to 50 ° C. in a water bath, thermostated and the pH of the suspension is adjusted to a starting pH of 12 using aqueous NaOH solution. The mixture is continuously magnetically stirred at 200 rpm, 60 ° C. for 24 hours. Thereafter, the solid content is filtered off and washed with 1 L of distilled water.
Zur enzymatischen Hydrolyse wurden von jedem Parallelversuch 100 mg vorbehandeltes Substrat mit 9,8 mL 50 mM Na-Acetat Puffer auf pH 4,8 gestellt und mit 200 µL Accellerase 1000 Suspension (www.genencor.com) versetzt. Accellerase ist eine Enzymmischung aus Cellulasen und Hemicellulasen. Die enzymatische Hydrolyse wurde bei 50°C in einem Schüttelwasserbad durchgeführt. Die nach 48 Stunden freigesetzten löslichen Monomere aus Hexosen und Pentosen wurden in Form reduzierender Zucker nach der DNS Methode (
Die theoretische maximale Ausbeute reduzierender Zucker wurde gesondert bestimmt und beträgt 705 mg +/- 5% pro g unbehandeltes Stroh.The theoretical maximum yield of reducing sugars was determined separately and is 705 mg +/- 5% per g of untreated straw.
Pro Versuchsansatz wurden jeweils 5 Parallelversuche durchgeführt. Die Ausbeute an reduzierenden Zuckern betrug 99% +/- 4%.In each case 5 parallel experiments were carried out per test batch. The yield of reducing sugars was 99% +/- 4%.
Das obige Beispiel 1 wurde wiederholt, jedoch ohne Alkoholzusatz. Die Ausbeute an reduzierenden Zuckern betrug lediglich 64% +/- 3%.Example 1 above was repeated but without the addition of alcohol. The yield of reducing sugars was only 64% +/- 3%.
Xylosereduktase (XR) aus Candida tenuis reduziert Xylose zu Xylitol. Diese XR benötigt als Koenzym NADH (Nicotinamidadenindinukleotid reduziert), das bei der Reaktion zum Koenzym NAD+ oxidiert wird. Die Regenerierung des oxidierten Kofaktors erfolgt durch parallele Aktivität einer Alkohol-Dehydrogenase(ADH: Enzym-gekoppelte Regenerierung). Als Kosubstrat wird Isopropanol eingesetzt. Isopropanol und NAD+ werden durch die ADH zu NADH und Aceton umgesetzt, wie im Reaktionsschema 1 gezeigt:
In der Tabelle 1 sind die Reaktionsverhältnisse in den 5 verschiedenen Versuchsreaktionen #049, #050, #051, #052, #053 und #054 dargestellt:
- Gesamtvolumen: 1 mL
- Temperatur: 26 ± 2°C
- Magnetrührer: 200 rpm
- Zeit: 15 Stunden
- Zur Deaktivierung der Enzyme wurden alle Proben auf 95°C für 15 Minuten aufgeheizt und als Vorbereitung für die anschließende HPLC-Analyse zentrifugiert.
- Total volume: 1 mL
- Temperature: 26 ± 2 ° C
- Magnetic stirrer: 200 rpm
- Time: 15 hours
- To deactivate the enzymes, all samples were heated to 95 ° C for 15 minutes and centrifuged in preparation for subsequent HPLC analysis.
- Säule SUGAR SP0810 + Vorsäule SUGAR SP-GColumn SUGAR SP0810 + Pre-column SUGAR SP-G
- Detektor: Refraktionsindex-DetektorDetector: refractive index detector
- Eluent: entionisiertes H2OEluent: deionized H 2 O
- Fluss: 0.75 mL/minFlow: 0.75 mL / min
- Probenmenge: 10 µLSample amount: 10 μL
- HPLC Quantifizierung Präzision: ±10%HPLC quantification precision: ± 10%
- Xylose: 13,97 minXylose: 13.97 min
- Xylitol: 37,73 minXylitol: 37.73 min
- Isopropanol: 16,69 minIsopropanol: 16.69 min
- Aceton: 16,54 minAcetone: 16.54 min
Die Substratkonzentration von Probe #049 wurde mittels HPLC bestimmt und lag bei 0.9 mg/mL.The substrate concentration of sample # 049 was determined by HPLC to be 0.9 mg / mL.
Die Reaktionmischung #050 beinhaltet nur Xylosereduktase (0.1 U/mL) und NADH (1 mM). Nach der 15 Stunden dauernden Reaktion waren 0.085 mg Xylose verbraucht. Die Xylitol Konzentration war unter dem Detektionslimit.Reaction Mixture # 050 contains only xylose reductase (0.1 U / mL) and NADH (1 mM). After the 15 hour reaction, 0.085 mg of xylose was consumed. The xylitol concentration was below the detection limit.
Die Reaktion #052 ist vergleichbar mit der Reaktion #050, jedoch mit dem Unterschied, dass hier das Regenerationsystem angewendet wird. Es kommt zum Totalumsatz der eingesetzten Xylose. Verwendete Konzentrationen: XR (0.1 U/mL), NADH (1 mM), ADH (0.25 U/mL) und Isopropanol (5%).Reaction # 052 is similar to Reaction # 050 except that the regeneration system is used here. It comes to the total sales of the used xylose. Concentrations used: XR (0.1 U / mL), NADH (1 mM), ADH (0.25 U / mL) and isopropanol (5%).
Die Xylosekonzentration der Probe #053 wurde mit 2.121 mg/mL bestimmt, was der erwarteten Xylosekonzentration entspricht..The xylose concentration of sample # 053 was determined to be 2.121 mg / mL, which corresponds to the expected xylose concentration.
Die Reaktion #054 ist vergleichbar mit Reaktion #052, beinhaltet jedoch eine um den Faktor 2 erhöhte Xylose-Startkonzentration (50 % Substrate in der Reaktion). Die Konzentration des erzeugten Xylitols wurde mit 0.945 mg Xylitol gemessen. Verwendete Konzentrationen: XR (0.1 U/mL), NADH (1 mM), ADH (0.25 U/mL) und Isopropanol (5%).Reaction # 054 is similar to Reaction # 052, but involves a factor of 2 increased xylose start concentration (50% substrates in the reaction). The concentration of xylitol produced was measured with 0.945 mg of xylitol. Concentrations used: XR (0.1 U / mL), NADH (1 mM), ADH (0.25 U / mL) and isopropanol (5%).
In der Tabelle 2 sind die Ergebnisse der Reaktionen basierend auf den HPLC-Messdaten zusammengefasst (Xylose verbraucht und Xylitol gewonnen; u.D.L. bedeutet "unter dem Detektionslimit"):
Das Volumen der Substratlösung wurde (vgl. Beispiel 2) mittels eines Rotavapors auf 50% vermindert, um die Xylosekonzentration zu erhöhen (~ 10 mg/mL Xylose).The volume of the substrate solution was reduced to 50% (see Example 2) using a rotavapor to increase the xylose concentration (~10 mg / mL xylose).
Die Regenerierung des oxidierten Kofaktors erfolgte durch die Aktivität der eingesetzten Xylose-Reduktase (XR) aus Candida tenius und die zusätzliche Aktivität einer eingesetzten Aldehyd-Dehydrogenase aus Saccharomyces cerevisiae (Sigma-Aldrich: Katalognummer A6338; (EC) Number: 1.2.1.5; CAS Number: 9028-88-0). Dabei handelt es sich sowohl um eine Substrat-gekoppelte, als auch um eine Enzym-gekoppelte Reaktion. Als Kosubstrat wird Ethanol eingesetzt. Ethanol und NAD+ werden im ersten Schritt durch die Aktivität der XR zu NADH und Acetaldehyd umgesetzt. Im zweiten Schritt werden Acetaldehyd und NAD+ durch die Aktivität der Aldehyd-Dehydrogenase (AldDH) zu Acetat umgesetzt (vgl. dazu Sigma-Aldrich: Katalognummer A6338; bzw. "
In der Tabelle 3 sind die Reaktionsverhältnisse der 4 veschiedenen Versuchsreaktionen 247, 249, 250 und 253 dargestellt. Es wurden unterschiedliche Ethanolkonzentrationen und AldDH-Konzentrationen verwendet. Die Kofaktor- und Subtratkonzentrationen wurden konstant gehalten.Table 3 shows the reaction conditions of the 4 different reaction reactions 247, 249, 250 and 253. Different ethanol concentrations and AldDH concentrations were used. The cofactor and substrate concentrations were kept constant.
Tabelle 3
- Gesamtvolumen: 0,5 mL
- Temperatur: 25 ± 2°C
- Thermomixer: 500 rpm
- Zeit 112 Stunden
- Total volume: 0.5 mL
- Temperature: 25 ± 2 ° C
- Thermomixer: 500 rpm
- Time 112 hours
Zur Deaktivierung der Enzyme wurden alle Proben auf 70°C für 15 Minuten aufgeheizt und als Vorbereitung für die anschließende HPLC-Analyse zentrifugiert und filtriert (PVDF; 0,2 µm).To deactivate the enzymes, all samples were heated to 70 ° C for 15 minutes and centrifuged and filtered (PVDF, 0.2 μm) in preparation for subsequent HPLC analysis.
- Säule SUGAR SP0810 + Vorsäule SUGAR SP-GColumn SUGAR SP0810 + Pre-column SUGAR SP-G
- Säulentemperatur: 90°CColumn temperature: 90 ° C
- Detektor: Refraktionsindex-DetektorDetector: refractive index detector
- Eluent: entionisiertes H2OEluent: deionized H 2 O
- Fluss: 0.90 mL/minFlow: 0.90 mL / min
- Probenmenge: 10 µLSample amount: 10 μL
- HPLC Quantifizierung Präzision: ±10%HPLC quantification precision: ± 10%
Die maximalen Ausbeute (Reaktion 249) konnte mit einer Ethanolkonzentration von 1,2 Mol/L erreicht werden. Dabei wurden insgesamt 1,38 mg/mL Xylitol erzeugt, was einer Ausbeute von 21,2% der Theorie an Xylitol entspricht.The maximum yield (reaction 249) could be achieved with an ethanol concentration of 1.2 mol / L. A total of 1.38 mg / mL xylitol was produced, which corresponds to a yield of 21.2% of theory of xylitol.
In der Tabelle 4 sind die Ergebnisse der Reaktionen basierend auf den HPLC-Messdaten zusammengefasst.
Aus den Ergebnissen ist ersichtlich, dass Ethanol als Kosubstrat verwendet werden kann. Wie durch den Vergleich der Reaktion 249 (Reaktionsgemisch beinhaltet AldDH) und 253 (Reaktionsgemisch ohne AldDH) eindeutig gezeigt werden kann, führt die Zugabe der Aldehyd-Dehydrogenase zu einer deutlichen Erhöhung der Ausbeute an Xylitol. Der Unterschied an umgesetzter Xylose zu Xylitol beträgt ~8%. Dieses Ergebnis in Verbindung mit den oben erwähnten Literaturzitaten lässt nur den Schluss zu, dass AldDH den in der ersten Teilreduktion entstehenden Acetaldehyd weiter zu Essigsäure oxidiert (vgl. Reaktionsschema 2). Diese energetisch günstige Reaktion und die damit einhergehende erhöhte Konzentration an NADH verschiebt das Gleichgewicht vom Edukt in Richtung des Produktes Xylitol in der ersten Teilreaktion.From the results, it can be seen that ethanol can be used as a cosubstrate. As can be clearly shown by comparing the reaction 249 (reaction mixture includes AldDH) and 253 (reaction mixture without AldDH), the addition of the aldehyde dehydrogenase leads to a marked increase in the yield of xylitol. The difference in converted xylose to xylitol is ~ 8%. This result, in conjunction with the above-mentioned references, only allows the conclusion that AldDH further oxidizes the acetaldehyde formed in the first partial reduction to acetic acid (compare Reaction Scheme 2). This energetically favorable reaction and the concomitant increased concentration of NADH shifts the equilibrium of the educt towards the product xylitol in the first partial reaction.
Claims (13)
- A method for the production of carbohydrate cleavage products, characterized by the combination of the measures that- lignocellulosic material is treated with an aqueous solution containing hydrogen peroxide, an C1-4 alcohol and a base, in order to oxidatively break down lignocellulose and to separate cleavage products from the material, wherein there is obtained a material enriched with cellulose and hemicellulose, and- the obtained material enriched with cellulose and hemicellulose is treated with a carbohydrate-cleaving enzyme, in order to prepare carbohydrate cleavage products.
- A method according to claim 1, wherein the carbohydrate cleavage products are sugars.
- A method according to any one of claims 1 or 2, characterized in that the cleavage is carried out at a temperature below 100°C.
- A method according to any one of claims 1 to 3, characterized in that the aqueous solution before the treatment of the lignocellulosic material has a pH that is larger than 10.0 and less than 12.0.
- A method according to claim 4, wherein the pH is larger than 10.0 and less than 11.0.
- A method according to claim 4, characterized in that there is not added any base during the treatment.
- A method according to any of claims 1 to 6, characterized in that there is used as lignocellulosic material straw, bagasse, energy crops and/or bran.
- A method according to any of claims 1 to 7, characterized in that the lignocellulosic material is present in the aqueous solution in a material density of 5-40 % by weight.
- A method according to any of claims 1 to 8, characterized in that the material enriched with cellulose and hemicellulose is treated with a xylanase and/or cellulose in order to prepare the sugars.
- A method according to any one of claims 1 to 9, characterized in that the prepared sugars are fermented to alcohol which is separated and yielded.
- A method according to any of claims 1 to 10, characterized in that the solid pulped upon the treatment is converted with a xylanase and that the obtained liquid phase is converted into xylitol, and the remaining solid- is further converted with cellulase to obtain various fermentation products; or- is subjected to a thermal or thermochemical conversion reaction; or- is subjected to a microbial conversion by means of bacteria, yeast or fungi; or- is subjected to a further delignification step for the purpose of the preparation of a cellulose fibre material.
- A method according to claim 11, characterized in that the solid pulped upon the treatment is converted with a xylanase and the liquid phase obtained is converted into xylitol using a xylose dehydrogenase, and the remaining solid- is further converted with cellulase to prepare various fermentation products; or- is subjected to a thermal or thermochemical conversion reaction; or- is subjected to a microbial material conversion by means of bacteria, yeast or fungi; or- is subjected to a further delignification step for the purpose of the preparation of a cellulose fibre material.
- A method according to any one of claims 11 or 12, characterized in that the solid remaining upon the separation of the (fermentation) products is fermented in a biogas plant and further processed into biogas.
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AT0067009A AT508330A1 (en) | 2009-04-30 | 2009-04-30 | METHOD FOR PRODUCING SUGAR FROM A LIGNOCELLULOSIC MATERIAL |
AT0149709A AT508867A1 (en) | 2009-09-23 | 2009-09-23 | METHOD FOR PRODUCING SUGAR FROM A LIGNOCELLULOSIC MATERIAL |
AT0203009A AT509307A1 (en) | 2009-12-23 | 2009-12-23 | METHOD FOR PRODUCING SUGAR FROM A LIGNOCELLULOSIC MATERIAL |
PCT/AT2010/000137 WO2010124312A2 (en) | 2009-04-30 | 2010-04-30 | Method for producing carbohydrate cleavage products from a lignocellulosic material |
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TW201114907A (en) | 2009-08-06 | 2011-05-01 | Annikki Gmbh | Process for the production of carbohydrate cleavage products from a lignocellulosic material |
AT510346A1 (en) * | 2010-09-02 | 2012-03-15 | Annikki Gmbh | lignin |
AR091998A1 (en) | 2012-05-03 | 2015-03-18 | Annikki Gmbh | CELLULOSE PREPARATION PROCEDURE WITH LIGNIN LOW CONCENTRATION |
BR112015001225A2 (en) | 2012-07-20 | 2017-07-04 | U S Concrete Inc | cementitious composition and method for making a hardened concrete |
AT513562A1 (en) * | 2012-11-14 | 2014-05-15 | Annikki Gmbh | Process for obtaining sugar derivatives |
CN103882158B (en) * | 2012-12-21 | 2016-06-15 | 中国科学院大连化学物理研究所 | A kind of method synthesizing monosaccharide for cellulose hydrolysis |
CN103556519B (en) * | 2013-11-13 | 2016-05-04 | 赵南政 | A kind of biological complex enzyme biochemical agent and for the preparation method of straw biological paper pulp |
KR101624109B1 (en) | 2014-03-27 | 2016-06-08 | 고려대학교 산학협력단 | Pretreatment of lignocellulose using Fentons reagent |
CN104017842A (en) * | 2014-06-27 | 2014-09-03 | 湖南农业大学 | Method for enhancing enzymolysis and saccharification efficiency of Chinese silvergrass by using alkaline oxydol |
CN104655784A (en) * | 2015-03-19 | 2015-05-27 | 山东农业大学 | Method for determining lignocelluloses component content of plant straw |
BR112018000980A2 (en) | 2015-07-24 | 2018-09-11 | Annikki Gmbh | process for the enzymatic production of oxidation products and reduction of mixed sugars |
CA3074198A1 (en) * | 2020-02-28 | 2021-08-28 | Fluid Energy Group Ltd. | Modified methanesulfonic acid and uses thereof |
CN113151376B (en) * | 2021-04-16 | 2024-09-17 | 南京林业大学 | Method for preparing fermentable sugar and co-producing xylooligosaccharide by taking wheat bran as raw material |
CN113229406A (en) * | 2021-06-01 | 2021-08-10 | 中国热带农业科学院环境与植物保护研究所 | Sisal residue and wangcao mixed silage and preparation method thereof |
CN115433742B (en) * | 2022-08-12 | 2024-03-19 | 中国林业科学研究院林产化学工业研究所 | Method for co-producing biogas and organic fertilizer from agricultural and forestry residues through solid anaerobic fermentation |
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US6923887B2 (en) * | 2003-02-21 | 2005-08-02 | Alberta Research Council Inc. | Method for hydrogen peroxide bleaching of pulp using an organic solvent in the bleaching medium |
US20040231060A1 (en) * | 2003-03-07 | 2004-11-25 | Athenix Corporation | Methods to enhance the activity of lignocellulose-degrading enzymes |
PT103331A (en) * | 2005-08-05 | 2007-02-28 | Fundacao Da Faculdade De Cienc | EXPRESSION OF AN ACTIVE CONVEYOR OF XYLOSIS IN SACCHAROMYCES CEREVISIAE GENETICALLY MODIFIED |
CN100999739B (en) * | 2006-01-13 | 2010-05-12 | 中国科学院过程工程研究所 | Process for treating straw by vapour explosive and alkaline oxydol oxydizing |
CN101230547B (en) * | 2008-02-26 | 2012-03-14 | 广西壮族自治区中医药研究院 | Method for preparing cellulose and carboxymethyl cethylose by wood fibre material |
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WO2010124312A2 (en) | 2010-11-04 |
CN102639706A (en) | 2012-08-15 |
CU20110201A7 (en) | 2012-06-21 |
GT201100270A (en) | 2015-03-09 |
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US20120094331A1 (en) | 2012-04-19 |
PE20121263A1 (en) | 2012-09-13 |
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