EP2015012A2 - Process for the cryogenic separation of air - Google Patents
Process for the cryogenic separation of air Download PDFInfo
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- EP2015012A2 EP2015012A2 EP08012052A EP08012052A EP2015012A2 EP 2015012 A2 EP2015012 A2 EP 2015012A2 EP 08012052 A EP08012052 A EP 08012052A EP 08012052 A EP08012052 A EP 08012052A EP 2015012 A2 EP2015012 A2 EP 2015012A2
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- Prior art keywords
- pressure
- compressor
- column
- air
- feed air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04412—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04048—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams
- F25J3/04054—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams of air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/04084—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04296—Claude expansion, i.e. expanded into the main or high pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04303—Lachmann expansion, i.e. expanded into oxygen producing or low pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04375—Details relating to the work expansion, e.g. process parameter etc.
- F25J3/04393—Details relating to the work expansion, e.g. process parameter etc. using multiple or multistage gas work expansion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/50—Oxygen or special cases, e.g. isotope-mixtures or low purity O2
- F25J2215/52—Oxygen production with multiple purity O2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/50—Oxygen or special cases, e.g. isotope-mixtures or low purity O2
- F25J2215/54—Oxygen production with multiple pressure O2
Definitions
- the invention relates to a method by cryogenic separation of air, in particular for the production of gaseous pressure oxygen.
- the distillation column system of the invention may be designed as a two-column system (for example as a classic Linde double column system), or as a three-column or multi-column system.
- other devices may be provided to recover other air components, particularly noble gases, such as argon or krypton-xenon recovery.
- the invention relates to a process in which at least one gaseous pressure product is recovered by withdrawing a liquid product stream from the nitrogen-oxygen separation distillation column system, raising it to an elevated pressure in the liquid state, and evaporating it under this increased pressure by indirect heat exchange or (at supercritical pressure) is pseudo-evaporated.
- Such internal compression methods are known, for example DE 830805 .
- EP 1139046 A1 EP 1146301 A1 .
- EP 1150082 A1 EP 1213552 A1 .
- EP 1357342 A1 or DE 10238282 A1
- the invention has for its object to make such a method and a corresponding device economically particularly favorable.
- the drive of the cold compressor through the first expansion machine is particularly energetically particularly favorable.
- the feed air has a pressure potential which would create more refrigeration in the expansion machine (s) than can be used in the process.
- the excess energy is used in the invention for driving the cold compressor, which brings the second partial flow of the feed air to a particularly high pressure.
- the method has a second expansion machine, in which a third partial flow of the feed air is expanded to perform work.
- the outlet pressure of the second expansion machine is, for example, approximately at the level of the low-pressure column or the high-pressure column. Depending on the relaxed air is introduced into the low pressure column or in the high pressure column.
- atmospheric air is compressed in a main air compressor to a first pressure of for example 5 to 7.5 bar, preferably 5.5 to 6 bar and then cleaned in a cleaning device (not shown).
- the purified feed air 1 is divided at about the first pressure on four partial streams 2, 3, 4, 5.
- the first partial stream 2 is supplied to the warm end of a main heat exchanger 6, cooled there to a first intermediate temperature, removed again via line 7 and working in a first expansion machine 8 to a pressure of, for example, 1.3 to 1.8 bar, preferably 1.3 relaxed to 1.6 bar.
- the work-performing relaxed first partial stream is introduced via lines 9 and 10 in the low-pressure column 12 of a distillation column system, which also has a high-pressure column 11 and a main capacitor 13.
- the second partial stream 3 of the feed air is recompressed in a first secondary compressor 14 to a second pressure of for example 29 to 60 bar, preferably 35 to 50 bar and flows after cooling in an aftercooler 15 via line 16 also to the warm end of the main heat exchanger 6.
- a second intermediate temperature the second partial flow is withdrawn via line 17 and fed to a second after-compressor 18, which is designed as a cold compressor and is mechanically coupled to the first expansion machine 8.
- the outlet pressure of the cold compressor 18 (“third pressure") is for example 40 to 85 bar, preferably 45 to 70 bar.
- Via line 19 the high-pressure air at a third intermediate temperature, which is higher than the first intermediate temperature, introduced into the main heat exchanger 6 and flows through this to the cold end.
- the third substream 19 under the third pressure is cooled in the main heat exchanger and condensed or pseudo-condensed (at supercritical pressure).
- the cold high-pressure air 20 is expanded in a throttle valve 21 to approximately the operating pressure of the high-pressure column 11, which is for example 5 to 7.5 bar, preferably 5.5 to 6 bar, and introduced into the high-pressure column. At least a portion of the introduced liquid air is removed again via line 22, cooled in a subcooling countercurrent 23 and fed via line 24 and throttle valve 25 in the low pressure column 12.
- the third partial flow 4 of the feed air is recompressed in a third after-compressor 26 with aftercooler 27 to a fourth pressure of for example 7.5 to 11 bar, preferably 8 to 9 bar and fed via line 28 to the main heat exchanger 6.
- a fourth intermediate temperature of the cooled third partial stream 29 is fed to a second expansion machine 30 and there labor to a pressure of, for example, 1.3 to 1.8 bar, preferably 1.3 to 1.6 bar relaxed.
- the working expanded third partial stream 31 is fed together with the first partial flow 9 via line 10 of the low-pressure column 12.
- the second expansion machine 30 is mechanically coupled to the third post-compressor 26 and drives it. Both expansion machines are preferably designed as a turboexpander and relax to about the pressure of the low-pressure column (injection turbines).
- the fourth partial stream 5 of the feed air flows through the main heat exchanger 6 at approximately the first pressure and is fed in gaseous form to the sump of the high-pressure column 11 via line 32.
- Liquid raw oxygen 33 is cooled in the subcooling countercurrent 23 and fed via line 34 and throttle valve 35 into the low pressure column 12.
- a portion of the top gas of the high pressure column 11 is withdrawn via line 36, heated in the main heat exchanger 6 to about ambient temperature and finally withdrawn at 37 as gaseous medium pressure nitrogen product.
- the rest of the overhead gas is condensed in the main condenser 13.
- the liquid nitrogen 38 thus obtained is fed to a first part 39 via the subcooling countercurrent 23, a line 40 and a throttle valve 41 as reflux to the top of the low pressure column 12.
- a second part serves as reflux in the high pressure column 11.
- a third part 42 is brought in a nitrogen pump 43 in the liquid state to an elevated pressure of for example 10 to 50 bar, preferably 10 to 15 bar, passed via line 44 to the main heat exchanger 6 and there vaporized or pseudo-evaporated under this increased pressure by indirect heat exchange with feed air and warmed to about ambient temperature. He leaves the plant via line 45 as gaseous pressure nitrogen product.
- liquid oxygen 46 is withdrawn, brought in an oxygen pump 47 in the liquid state to an elevated pressure of for example 10 to 50 bar, preferably 12 to 40 bar, passed via line 48 to the main heat exchanger 6 and there under this increased pressure indirect heat exchange with feed air evaporated or pseudo-evaporated and warmed to about ambient temperature. He leaves the plant via line 49 as gaseous pressure oxygen product.
- gaseous nitrogen 50 is withdrawn and warmed in the supercooling countercurrent 23 and in the main heat exchanger 6.
- the warm pressureless nitrogen 51 can be used as a product, discarded and / or used in the system as a regeneration gas in the cleaning device, not shown, and / or as a dry gas in an evaporative cooler for cooling of cooling water.
- FIG. 2 is different from this FIG. 1 in that the discharge pressure of the second expansion machine 130 is higher, namely at the level of the operating pressure of the high-pressure column 11. Consequently, the work-performing relaxed third partial stream 131 is here combined with the cold fourth partial stream and fed via line 132 of the high-pressure column 11.
- liquid products are obtained by withdrawing a portion 136 of the liquid oxygen from the bottom of the low-pressure column 12 as liquid oxygen product (LOX) and a portion of the liquid nitrogen 142a, 142b produced in the main condenser 13 as liquid nitrogen product (LIN).
- LOX liquid oxygen product
- LIN liquid nitrogen product
- Return liquid 139-140-141 for the low-pressure column 12 is taken from the high-pressure column 11 here at an intermediate point.
- the procedure of FIG. 3 differs from FIG. 1 in that the first, the second and the third partial flow are first jointly recompressed (203) in a fourth after-compressor 214 with aftercooler 215 to an intermediate pressure.
- the boosters 214 and 14 can be formed by different stages of the same machine.
- second pressure first expansion machine 8
- intermediate pressure intermediate pressure
- the liquid product removal takes place analogously to FIG. 2 from the bottom of the low-pressure column 12 (LOX with a purity of 99.5% via lines 146a, 146b and / or LIN via lines 142a, 142b).
- Return liquid 139-140 -141 for the low-pressure column 12 is taken from the high-pressure column 11 here at an intermediate point.
- the inner-to-be-compressed liquid oxygen 46 is withdrawn at a lower purity of about 95% from an intermediate point of the low-pressure column 12.
- a second, purer oxygen product 346, 348, 349 can be recovered by internal compression (second oxygen pump 347). Because of the pure oxygen production, the air pressure must be slightly higher than in the above-described embodiments. It is for example 6 to 7.5 bar, preferably 6 to 7 bar.
- FIG. 4 combines the airflow of the FIG. 2 with the product removal of the FIG. 3 ,
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Abstract
Description
Die Erfindung betrifft ein Verfahren durch Tieftemperaturzerlegung von Luft, insbesondere zur Erzeugung von gasförmigem Drucksauerstoff.The invention relates to a method by cryogenic separation of air, in particular for the production of gaseous pressure oxygen.
Verfahren und Vorrichtungen zur Tieftemperaturzerlegung von Luft sind zum Beispiel aus
Das Destilliersäulen-System der Erfindung kann als Zweisäulensystem (zum Beispiel als klassisches Linde-Doppelsäulensystem), oder auch als Drei- oder Mehrsäulensystem ausgebildet sein. Zusätzlich zu den Kolonnen zur Stickstoff-Sauerstoff-Trennung können weitere Vorrichtungen zur Gewinnung anderer Luftkomponenten, insbesondere von Edelgasen vorgesehen sein, beispielsweise eine Argon- oder eine Krypton-Xenon-Gewinnung.The distillation column system of the invention may be designed as a two-column system (for example as a classic Linde double column system), or as a three-column or multi-column system. In addition to the nitrogen-oxygen separation columns, other devices may be provided to recover other air components, particularly noble gases, such as argon or krypton-xenon recovery.
Die Erfindung betrifft insbesondere ein Verfahren, in dem mindestens ein gasförmiges Druckprodukt gewonnen wird, indem ein flüssiger Produktstrom aus dem Destilliersäulen-System zur Stickstoff-Sauerstoff-Trennung entnommen, in flüssigem Zustand auf einen erhöhten Druck gebracht und unter diesem erhöhten Druck durch indirektem Wärmeaustausch verdampft oder (bei überkritischem Druck) pseudo-verdampft wird. Derartige Innenverdichtungsverfahren sind zum Beispiel bekannt aus
Der Erfindung liegt die Aufgabe zugrunde, ein derartiges Verfahren und eine entsprechende Vorrichtung wirtschaftlich besonders günstig zu gestalten.The invention has for its object to make such a method and a corresponding device economically particularly favorable.
Diese Aufgabe wird durch die Merkmale des Anspruchs 1 gelöst.This object is solved by the features of
Der Antrieb des Kaltverdichters durch die erste Entspannungsmaschine ist insbesondere energetisch besonders günstig. Bei vielen Innenverdichtungsverfahren, die mit relativ hohem Luftdruck gefahren werden, weist die Einsatzluft ein Druckpotential auf, das in der beziehungsweise den Entspannungsmaschinen mehr Kälte erzeugen würde, als in dem Prozess verwendet werden kann. Die überschüssige Energie wird bei der Erfindung zum Antrieb des Kaltverdichters genutzt, der den zweiten Teilstrom der Einsatzluft auf einen besonders hohen Druck bringt.The drive of the cold compressor through the first expansion machine is particularly energetically particularly favorable. In many internal compression processes run at relatively high air pressure, the feed air has a pressure potential which would create more refrigeration in the expansion machine (s) than can be used in the process. The excess energy is used in the invention for driving the cold compressor, which brings the second partial flow of the feed air to a particularly high pressure.
Vorzugsweise weist das Verfahren eine zweite Entspannungsmaschine auf, in der ein dritter Teilstrom der Einsatzluft arbeitsleistend entspannt wird. Der Austrittsdruck der zweiten Entspannungsmaschine liegt beispielsweise etwa auf dem Niveau der Niederdrucksäule oder der Hochdrucksäule. Je nachdem wird die entspannte Luft in die Niederdrucksäule oder in die Hochdrucksäule eingeleitet.Preferably, the method has a second expansion machine, in which a third partial flow of the feed air is expanded to perform work. The outlet pressure of the second expansion machine is, for example, approximately at the level of the low-pressure column or the high-pressure column. Depending on the relaxed air is introduced into the low pressure column or in the high pressure column.
Die Erfindung sowie weitere Einzelheiten der Erfindung werden im Folgenden anhand von in den Zeichnungen dargestellten Ausführungsbeispielen näher erläutert. Hierbei zeigen:
Figur 1- eine erstes Ausführungsbeispiel des erfindungsgemäßen Verfahrens mit zwei Einblaseturbinen,
Figur 2- ein zweites Ausführungsbeispiel, bei dem eine Turbine in die Hochdrucksäule entspannt,
- Figur 3
- ein weiteres Ausführungsbeispiel mit zwei Einblaseturbinen und
- Figur 4
- ein viertes Ausführungsbeispiel, das Aspekte der
undFiguren 23 kombiniert.
- FIG. 1
- A first embodiment of the method according to the invention with two injection turbines,
- FIG. 2
- A second embodiment in which a turbine relaxes in the high-pressure column,
- FIG. 3
- a further embodiment with two injection turbines and
- FIG. 4
- a fourth embodiment, the aspects of
Figures 2 and3 combined.
In
Der erste Teilstrom 2 wird dem warmen Ende eines Hauptwärmetauschers 6 zugeführt, dort auf eine erste Zwischentemperatur abgekühlt, über Leitung 7 wieder entnommen und in einer ersten Entspannungsmaschine 8 arbeitsleistend auf einen Druck von beispielsweise 1,3 bis 1,8 bar, vorzugsweise 1,3 bis 1,6 bar entspannt. Der arbeitsleistend entspannte erste Teilstrom wird über die Leitungen 9 und 10 in die Niederdrucksäule 12 eines Destilliersäulen-Systems eingeleitet, das außerdem eine Hochdrucksäule 11 und einen Hauptkondensator 13 aufweist.The first
Der zweite Teilstrom 3 der Einsatzluft wird in einem ersten Nachverdichter 14 auf einen zweiten Druck von beispielsweise 29 bis 60 bar, vorzugsweise 35 bis 50 bar nachverdichtet und strömt nach Abkühlung in einem Nachkühler 15 über Leitung 16 ebenfalls dem warmen Ende des Hauptwärmetauschers 6 zu. Bei einer zweiten Zwischentemperatur wird der zweite Teilstrom über Leitung 17 entnommen und einem zweiten Nachverdichter 18 zugeführt, der als Kaltverdichter ausgebildet und mechanisch mit der ersten Entspannungsmaschine 8 gekoppelt ist. Der Austrittsdruck des Kaltverdichters 18 ("dritter Druck") beträgt beispielsweise 40 bis 85 bar, vorzugsweise 45 bis 70 bar. Über Leitung 19 wird die Hochdruckluft bei einer dritten Zwischentemperatur, die höher als die erste Zwischentemperatur ist, in den Hauptwärmetauscher 6 eingeführt und durchströmt diesen bis zum kalten Ende. Der dritte Teilstrom 19 unter dem dritten Druck wird in dem Hauptwärmetauscher abgekühlt und kondensiert oder (bei überkritischem Druck) pseudo-kondensiert. Die kalte Hochdruckluft 20 wird in einem Drosselventil 21 auf etwa den Betriebsdruck der Hochdrucksäule 11 entspannt, der beispielsweise 5 bis 7,5 bar, vorzugsweise 5,5 bis 6 bar beträgt, und in die Hochdrucksäule eingeleitet. Mindestens ein Teil der eingeleiteten Flüssigluft wird über Leitung 22 wieder entnommen, in einem Unterkühlungs-Gegenströmer 23 abgekühlt und über Leitung 24 und Drosselventil 25 in die Niederdrucksäule 12 eingespeist.The second partial stream 3 of the feed air is recompressed in a first
Der dritte Teilstrom 4 der Einsatzluft wird in einem dritten Nachverdichter 26 mit Nachkühler 27 auf einen vierten Druck von beispielsweise 7,5 bis 11 bar, vorzugsweise 8 bis 9 bar nachverdichtet und über Leitung 28 zum Hauptwärmetauscher 6 geführt. Bei einer vierten Zwischentemperatur wird der abgekühlte dritte Teilstrom 29 einer zweiten Entspannungsmaschine 30 zugeleitet und dort arbeitsleistend auf einen Druck von beispielsweise 1,3 bis 1,8 bar, vorzugsweise 1,3 bis 1,6 bar entspannt. Der arbeitsleistend entspannte dritte Teilstrom 31 wird gemeinsam mit dem ersten Teilstrom 9 über Leitung 10 der Niederdrucksäule 12 zugeleitet. Die zweite Entspannungsmaschine 30 ist mechanisch mit dem dritten Nachverdichter 26 gekoppelt und treibt diesen an. Beide Entspannungsmaschinen sind vorzugsweise als Turboexpander ausgebildet und entspannen auf etwa den Druck der Niederdrucksäule (Einblaseturbinen).The third partial flow 4 of the feed air is recompressed in a third after-
Der vierte Teilstrom 5 der Einsatzluft durchströmt unter etwa dem ersten Druck den Hauptwärmetauscher 6 und wird über Leitung 32 gasförmig dem Sumpf der Hochdrucksäule 11 zugeleitet.The fourth
Flüssiger Rohsauerstoff 33 wird in dem Unterkühlungs-Gegenströmer 23 abgekühlt und über Leitung 34 und Drosselventil 35 in die Niederdrucksäule 12 eingespeist. Ein Teil des Kopfgases der Hochdrucksäule 11 wird über Leitung 36 abgezogen, im Hauptwärmetauscher 6 auf etwa Umgebungstemperatur angewärmt und schließlich bei 37 als gasförmiges Mitteldruckstickstoffprodukt abgezogen. Der Rest des Kopfgases wird im Hauptkondensator 13 kondensiert. Der dabei gewonnene Flüssigstickstoff 38 wird zu einem ersten Teil 39 über den Unterkühlungs-Gegenströmer 23, eine Leitung 40 und ein Drosselventil 41 als Rücklauf auf den Kopf der Niederdrucksäule 12 aufgegeben. Ein zweiter Teil dient als Rücklauf in der Hochdrucksäule 11. Ein dritter Teil 42 wird in einer Stickstoffpumpe 43 in flüssigem Zustand auf einen erhöhten Druck von beispielsweise 10 bis 50 bar, vorzugsweise 10 bis 15 bar gebracht, über Leitung 44 zum Hauptwärmetauscher 6 geführt und dort unter diesem erhöhten Druck durch indirekten Wärmeaustausch mit Einsatzluft verdampft oder pseudo-verdampft und auf etwa Umgebungstemperatur angewärmt. Er verlässt die Anlage über Leitung 45 als gasförmiges Druckstickstoffprodukt.Liquid
Vom Sumpf der Niederdrucksäule 12 wird flüssiger Sauerstoff 46 abgezogen, in einer Sauerstoffpumpe 47 in flüssigem Zustand auf einen erhöhten Druck von beispielsweise 10 bis 50 bar, vorzugsweise 12 bis 40 bar gebracht, über Leitung 48 zum Hauptwärmetauscher 6 geführt und dort unter diesem erhöhten Druck durch indirekten Wärmeaustausch mit Einsatzluft verdampft oder pseudo-verdampft und auf etwa Umgebungstemperatur angewärmt. Er verlässt die Anlage über Leitung 49 als gasförmiges Drucksauerstoffprodukt.From the bottom of the
Vom Kopf der Niederdrucksäule 12 wird gasförmiger Stickstoff 50 abgezogen und im Unterkühlungs-Gegenströmer 23 und im Hauptwärmetauscher 6 angewärmt. Der warme drucklose Stickstoff 51 kann als Produkt genutzt, verworfen und/oder in der Anlage als Regeneriergas in der nicht dargestellten Reinigungsvorrichtung und/oder als trockenes Gas in einem Verdunstungskühler zur Abkühlung von Kühlwasser verwendet werden.From the top of the low-
Bei dem Verfahren von
Rücklaufflüssigkeit 139 - 140 - 141 für die Niederdrucksäule 12 wird der Hochdrucksäule 11 hier an einer Zwischenstelle entnommen.Return liquid 139-140-141 for the low-
Das Verfahren der
Der innenzuverdichtende flüssige Sauerstoff 46 wird mit einer niedrigeren Reinheit von etwa 95 % von einer Zwischenstelle der Niederdrucksäule 12 abgezogen. Zusätzlich kann ein zweites, reineres Sauerstoffprodukt 346, 348, 349 durch Innenverdichtung (zweite Sauerstoffpumpe 347) gewonnen werden. Wegen der Reinsauerstoffgewinnung muss der Luftdruck etwas höher als in den vorbeschriebenen Ausführungsbeispielen sein. Er liegt bei beispielsweise 6 bis 7,5 bar, vorzugsweise 6 bis 7 bar.The inner-to-be-compressed
Claims (6)
dadurch gekennzeichnet, dass
characterized in that
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DE102007031765A DE102007031765A1 (en) | 2007-07-07 | 2007-07-07 | Process for the cryogenic separation of air |
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