EP1936784B1 - Device for coiling stators of electric motors - Google Patents

Device for coiling stators of electric motors Download PDF

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Publication number
EP1936784B1
EP1936784B1 EP07405367A EP07405367A EP1936784B1 EP 1936784 B1 EP1936784 B1 EP 1936784B1 EP 07405367 A EP07405367 A EP 07405367A EP 07405367 A EP07405367 A EP 07405367A EP 1936784 B1 EP1936784 B1 EP 1936784B1
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EP
European Patent Office
Prior art keywords
winding
stator
longitudinal axis
winding needle
program
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EP07405367A
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German (de)
French (fr)
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EP1936784A1 (en
Inventor
Thomas Bolli
Peter Ulrich
Vincens Wyss
Konrad Meier
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ATS Wickel und Montagetechnik AG
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ATS Wickel und Montagetechnik AG
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Publication of EP1936784A1 publication Critical patent/EP1936784A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/085Forming windings by laying conductors into or around core parts by laying conductors into slotted stators

Definitions

  • the invention relates to a device for automatically winding coils in grooves of a stator of an electric machine, having a winding rod axially displaceable in a longitudinal axis, a projecting from the winding rod perpendicular to the longitudinal axis in a direction of displacement winding needle and an annular clamping device of a stator with lying in the longitudinal axis recording axis.
  • Electric motors with single-phase or three-phase winding for AC or three-phase operation or controllable DC motors are today used in large quantities as drives or in devices such as fans, cooling units, etc. With regard to their design, a distinction is made between internal rotor and external rotor motors.
  • the winding of the stator of an internal rotor motor takes place today mainly after the winding / insert process. This is a retraction process in which the corresponding field coils are wound into a so-called pull-in tool on a first station and all coils are simultaneously pulled into the grooves of the insulated stator packet on a second station.
  • a device for winding stators with multiple coils is known.
  • the wire When wrapping the individual pole horns, the wire is wound directly around each pole piece or into adjacent slots via a wire guide which carries out the necessary winding movements.
  • the wire guide is connected to perform a lifting movement with an oscillating winding rod and to perform a first sliding movement with a sliding holder.
  • a second displacement movement is performed by the stator as a rotary movement about a slot pitch via a coupled to the stator switching device.
  • winding coils having a coil width of more than one slot pitch as they are present for example in stators of DC or AC motors, which can be from the EP-A-1 286 452 known device can not be used.
  • the EP-A-1 467 466 discloses a stator of an electric machine that allows direct winding of the individual field coils even with coil widths of more than one slot pitch.
  • the stator has in a known manner a plurality of rotationally symmetrical arranged to a stator axis, radially inwardly projecting, extending between two end faces of the stator and grooves limiting pole horns.
  • an end plate made of an electrically insulating material is arranged concentrically with the stator axis and projecting axially from the end plate guide webs so that each pole piece a guide bar as a guide for a front side corresponding to a predetermined winding step of a first groove associated with a second groove extending wire of a coil to be wound.
  • the end plate serves on the one hand as insulation against the iron of the stator and on the other hand for fixing the winding.
  • From the EP-A-1 467 466 is also suitable for automatically winding coils in grooves of a stator equipped with said end plates on which in the EP-A-1 286 452 disclosed winding machine constituting device known.
  • This comprises a wire guide which is connected to a lifting rod which carries out a lifting movement axially in a first direction and to a winding rod which is displaceable in a second direction at right angles to the first direction, and a switching apparatus which is capable of rotational movement about a rotational axis lying in the first direction can be connected to a stator to be wound.
  • the device is further characterized by two wire catching hooks, wherein the longitudinal axes of the wire catching hooks lie in the second direction and the wire catching hooks are displaceable in the first and second direction.
  • the spatial position of the wire catch hooks is adjustable by turning 90 ° about the wire catching hook axis between a first position with a hook plane lying in the first direction and a second position with a hook plane perpendicular to the first direction.
  • the displacement and rotational movement of the wire catch hooks are synchronized with the strokes of the wire guide and the rotational movement of the switching apparatus to carry out the required for laying a wire to coil turns movements of the wire guide and the wire catch.
  • the invention has for its object to make a device of the type mentioned structurally simple.
  • the device should allow high winding speeds for all stator sizes.
  • the winding needle via a displaceably mounted in the interior of the winding rod and coaxial with this in the longitudinal axis
  • Control rod is displaceable in the direction of displacement and the winding rod and the control rod for program-controlled axial displacement of the winding rod and the control rod in the longitudinal axis and optionally the winding needle for executing a program-controlled pivotal movement about the axis of the winding rod with a drive unit are operatively connected.
  • the invention makes it possible to wind the wires into the respective slot opening of the stator pack by means of an oscillating winding needle, which can be pivoted about the longitudinal axis and can be changed in position during one revolution.
  • the wire is wound over the winding head on the end face of the stator in a superimposed arcuate movement. Support in the following, corresponding to the winding step groove to lay.
  • the tensioning devices of the stator mounts are operatively connected to a program-controlled drive for performing a rotational movement about the pick-up axis, expediently two stator mounts each with a tensioning device being arranged on a turntable and the tensioning devices being operatively connected to a program-controlled drive.
  • the winding needle is slidably mounted on a parallel to the winding rod and operatively connected to the execution of the pivoting movement of the winding needle with the drive unit guide member in the longitudinal axis.
  • the winding needle may be slidably guided in a longitudinal gap of a pivotally connected to a program-controlled drive and mounted in the drive unit pivot housing.
  • the drive unit with the pivot housing with a program-controlled drive on a carriage in the longitudinal axis can be moved.
  • the pivot housing at its end remote from the drive unit via support and positioning is supportable and pivotable and preferably connectable to a support device, wherein the pivot housing for carrying out the pivoting movement in the support device with a synchronously connected to the drive unit program-controlled drive is operatively connected.
  • the support device is preferably arranged in the axis of rotation of the turntable.
  • the winding needle is preferably connected to the control rod via a lever joint.
  • the winding needle is program-controlled in the plane defined by the longitudinal axis and the displacement direction about the displacement direction is pivotable.
  • the pivot angle is preferably between about ⁇ 30 ° and ⁇ 60 °, in particular at about ⁇ 45 ° symmetrically about the direction of displacement.
  • the big advantage of this solution is that can be dispensed with the controlled winding needle on any type of winding shapes or other Leit Publisheden, which is referred to in the art as moldless winding.
  • stator 100 consists essentially of an annular laminated core 102 with this radially inwardly projecting pole horn 104, which are arranged separated by gaps in the form of grooves 106 from each other.
  • the exemplified 18-pole stator 100 is part of an internal rotor motor.
  • the stator 100 is made by laminating identical laminations into a laminated core.
  • an end plate 110 is arranged annular end plate 110 made of an electrically insulating plastic material. From each end plate 110 projecting guide webs 112 arranged concentrically to the stator axis s. The end plates 110 are pressed exactly in position so that each pole piece 104 merges in its axial extension into a guide web 112.
  • the guide webs 112 serve to guide a front side corresponding to a predetermined winding step from a first groove 106 to a second groove 106 extending wire during the winding of a coil.
  • Each guide web 112 has a foot part 114 resting on the end face of each pole piece 104 and adapted to the cross section of the pole horns 104.
  • a machine frame 12 with horizontal mounting plane 14 having system 10 for winding stators of electric motors comprises as essential machine units, a drive unit 16, a winding unit 18, a feed system 20 with two Statorfactn 22, 23, a Statorpositioniervorraum 24 and a support device 26 for the winding unit 18th
  • the drive unit 16 mounted on a carriage 28 displaceable in a longitudinal axis z contains all elements and NC axes which are required for the movement and synchronization of the winding unit 18.
  • the winding unit 18 comprises a swivel housing 36 operatively connected to the drive unit 16 and a winding rod 34 operatively connected to the drive unit 16 and slidably mounted in the swivel housing 36 in the longitudinal axis z, at whose free end remote from the drive unit 16 or a plurality of parallel winding needles 38 - also referred to as wire guide nozzles - are fixed.
  • the swivel housing 36 is fixed with its end facing the drive unit 16 on a ring flange 72 operatively connected to the drive unit 16.
  • From the pivot housing 36 projects in the longitudinal axis z of the winding rod 34 in the extension of a central support pin 42 from. At a radial distance to the central Support pin 42 protrudes parallel to this a driving pin 44 from the pivot housing 36.
  • the support pin 42 and the driving pin 44 lie in the plane defined by the longitudinal axis z of the winding rod 34 and the longitudinal and displacement direction x of the winding needle / n 38 level, which is perpendicular to the horizontal mounting plane 14 in the illustrated system 10.
  • the winding rod 34 is mounted in its axial direction corresponding to the longitudinal axis z for carrying out a movement oscillating in the longitudinal axis z within the pivot housing 36.
  • a relative to the winding rod 34 in the longitudinal axis z displaceable control rod 50.
  • the control rod 50 is configured as a spindle with a low pitch and operatively connected to the drive unit 16.
  • a longitudinal displacement of the control rod 50 within the winding rod 34 causes a movement of the perpendicular to the longitudinal axis z of the winding rod 34 and the control rod 50 from the longitudinal gap 37 of the pivot housing 36 via a hinged in the interior of the pivot housing 36 to the winding rod 34 and the control rod 50 lever joint outstanding winding needle / n 38 along a direction perpendicular to the longitudinal axis z lying displacement direction x.
  • the loading system 20 is formed in the illustrated system 10 as a swivel turret or turntable 30 with two at the periphery of the turntable 30 with respect to a rotational axis u diametrically opposed stator receptacles 22, 23 with receiving axes t.
  • the turntable 30 is positioned so that the receiving axes t of the two stator receivers 22, 23 coincide with the longitudinal axis z of the winding rod 34.
  • a finished wound stator is exchanged with a stator 100 to be wound.
  • the support device 26 is freely rotatably mounted.
  • the support device 26 has a central receptacle 46 for the support pin 42 and arranged at a radial distance to this receptacle 48 for the driving pin 44.
  • the recordings 46, 48 are as Holes on a toothed belt drive 76 about the axis of the central receptacle 46 rotatable wheel disc.
  • the drive 76 is synchronized with the drive unit 16.
  • Each stator mount 22, 23 has a rotatably mounted clamping device 60 for fixing the stator 100 in the clamping device 60.
  • a program-controlled drive for positioning the stator 100 in a winding provided for a first coil first winding position and to perform a controlled rotational movement of the tensioning device 60 for indexing the fixed in the tensioning device 60 of the stator 22, 23 stator 100 in a respective next winding position to Winding the other coils provided in further pairs of grooves.
  • the winding wire 116 consisting, for example, of three individual wires is guided by wire coils stored in wire storage containers 64 via an inlet funnel 68 through the control rod 50 designed as a hollow shaft to the three winding needles 38.
  • a stator 100 with end-side end disks 110 is clamped at its outside diameter into the tensioning device 60 of one of the stator receptacles 22, 23.
  • the positioning and indexing of the stator 100 relative to the position of the winding needle 38 takes place via a programmable drive 74 assigned to the tensioning device 60.
  • the carriage 28 with drive unit 16 mounted thereon with the winding unit 18 projecting therefrom in the longitudinal axis z is moved by means of a program-controlled drive in the longitudinal axis z through the stator 100 to be wound, clamped in the tensioning device 60 of the stator receptacle 22 until it engages the central support pin 42 and the driving pin 44 with the arranged in the support device 26 central receptacle 46 and the cam receiver 48 moved.
  • the winding needle 38 is brought via the hinged to the winding rod 34 and the control rod 50 lever joint 32 by moving the control rod 50 via a programmable drive 54 in the individually adapted to be wound on the stator 100 winding position.
  • the winding rod 34 is moved in the longitudinal axis z by a predetermined length in one direction.
  • a programmable drive 52 the winding rod 34 is moved in the longitudinal axis z by a predetermined length in one direction.
  • the winding rod 34 is moved in the longitudinal axis z by a predetermined length in one direction.
  • which is provided with a passage opening for the winding wire to be laid free end of the protruding through the longitudinal gap 37 from the pivot housing 36 winding needle 38 via a first groove 106 a from one stator to the other stator side over the free ends of the guide webs 112 addition.
  • a displaceable both in the displacement direction x and in the plane defined by the longitudinal axis z and the displacement direction x at an angle of, for example, about 90 ° symmetrically about the displacement x pivotable winding needle 138 is to move the winding needle 138 in the direction of displacement x provided with the winding rod 34 winding needle holder 80.
  • two winding needles 138 are provided for simultaneously winding two diametrically opposed grooves 106 of a stator 100.
  • only those parts of the winding needles that are responsible for the movement sequence of the upper winding needle 138 in the drawing will be described below, which are arranged symmetrically with respect to the longitudinal axis z.
  • a guide rail 81 is arranged with a displaceably mounted on this slide 82 in the direction of displacement x.
  • the winding needle 138 pivotably hinged to the slider 82 has two hinge points 85, 87 in the area of its pivot point 83.
  • a first lever rod 84 connects a first hinge point 85 to the inside of the winding rod 34 coaxially with this slidably mounted control rod 50.
  • a second lever rod 86 connects the second pivot point 87 via a pivotally mounted in a slot guide 98 in the longitudinal axis z connecting joint 97 with a first lever arm 90 of a lever joint system 88.
  • the connecting joint 97 corresponds to the joint of a paired arrangement of the lever rods 86 Toggle.
  • the connecting joint 97 forms the inflection point of the toggle lever formed by the two lever rods 86.
  • the one end of the first lever arm 90 of the lever joint system 88 is connected via a first connecting member 93 to the one end of a guided substantially parallel to the first lever arm 90 second lever arm 92 hinged.
  • the other end of the second lever arm 92 is rigidly connected to the winding needle holder 80.
  • the other end of the first lever arm 90 is connected via a first pivot point 95 to a second connecting member 94.
  • the second connecting member 94 is articulated via a second articulation point 96 on the winding needle holder 80.
  • the winding needle 138 is displaced with respect to the displacement axis x inwardly and is pivoted relative to the displacement axis x at an angle of about + 45 ° from the control rod 50 away.
  • the slider 82 on the guide rail 81 and thus the hinged thereto winding needle 138 with respect to the displacement axis x is displaced maximally outward ( Fig. 7 ).
  • the winding needle 138 is pivoted about the control rod 50 and the first lever rod 84 by an angle of about 90 ° to an angle of about -45 ° with respect to the displacement axis x to the control rod out ( Fig. 8 ).
  • the sliding piece 82 on the guide rail 81 and thus the winding needle 138 hinged thereto are displaced maximally inward with respect to the displacement axis x via the lever joint system 88 (FIG. Fig. 9 ).
  • the positioning of the winding needle 138 over the second groove 106 b can also be done via the programmable drive 74 by a corresponding rotation of the stator 100.
  • the winding needle 138 is pivoted to the second position ( Fig. 8 ) and according to Fig. 14 moved radially inwards ( Fig. 9 ).
  • the insertion of winding wire 116 takes place from the end face B to end face A of the stator 100 in two diametrically opposed grooves 106b.
  • Fig. 15 shows the winding needle 138 after exiting the stator 100 at the end face A in the in Fig. 8 shown position.
  • FIG. 16 shown winding diagram for a stator of an electric motor with a concentric winding shows the distribution of 18 coils with 6 large, medium and small turns in the numbered from 1 to 18 grooves corresponding to three different winding steps.
  • Three coils with the winding steps 6-15, 7-14 and 8-13 with corresponding 9, 7 and 5 intermediate pole horns are given by way of example.
  • Fig. 17 shows the shape of a single, according to the movement of the winding needle 38, 138 in the grooves 106 a, b inserted winding of winding wire 116th

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

The device has a coiling bar (34) sliding in a longitudinal axis (z) and a winding needle (38) protruding from the coiling bar at right angle to the longitudinal axis in a sliding direction (x). The coiling bar and a control bar (50) are actively connected with a drive unit (16) for program controlled axial sliding of the coiling bar and the control bar in the longitudinal axis. The coiling bar and the control bar are actively connected with winding needle for implementing a program controlled pivoting movement around axis of the coiling bar.

Description

Technisches GebietTechnical area

Die Erfindung betrifft eine Vorrichtung zum automatischen Wickeln von Spulen in Nuten eines Stators einer elektrischen Maschine, mit einer in einer Längsachse axial verschiebbaren Wickelstange, einer von der Wickelstange rechtwinklig zur Längsachse in einer Verschieberichtung abragenden Wickelnadel und einer ringförmigen Spannvorrichtung einer Statoraufnahme mit in der Längsachse liegender Aufnahmeachse.The invention relates to a device for automatically winding coils in grooves of a stator of an electric machine, having a winding rod axially displaceable in a longitudinal axis, a projecting from the winding rod perpendicular to the longitudinal axis in a direction of displacement winding needle and an annular clamping device of a stator with lying in the longitudinal axis recording axis.

Stand der TechnikState of the art

Elektromotoren mit Einphasen- oder Dreiphasenwicklung für Wechsel- oder Drehstrombetrieb oder regelbare Gleichstrommotoren werden heute in grossen Mengen als Antriebe oder in Geräten wie Lüftern, Kühlaggregaten etc. verwendet. Bezüglich ihrer Bauart wird zwischen Innenläufer- und Aussenläufermotoren unterschieden.Electric motors with single-phase or three-phase winding for AC or three-phase operation or controllable DC motors are today used in large quantities as drives or in devices such as fans, cooling units, etc. With regard to their design, a distinction is made between internal rotor and external rotor motors.

Das Bewickeln des Stators eines Innenläufermotors erfolgt heute überwiegend nach dem Winding/Insert-Verfahren. Hierbei handelt es sich um ein Einziehverfahren, bei dem auf einer ersten Station die entsprechenden Feldspulen in ein so genanntes Einziehwerkzeug gewickelt und auf einer zweiten Station alle Spulen gleichzeitig in die Nuten des isolierten Statorpakets eingezogen werden.The winding of the stator of an internal rotor motor takes place today mainly after the winding / insert process. This is a retraction process in which the corresponding field coils are wound into a so-called pull-in tool on a first station and all coils are simultaneously pulled into the grooves of the insulated stator packet on a second station.

Das Einziehverfahren weist jedoch folgende Nachteile auf:

  • Nach dem Einziehen der Spulen in das Statorpaket müssen die Wickelköpfe auf einer separaten Station geformt und gepresst werden.
  • Auf einer weiteren Maschine müssen die Wickelköpfe fixiert, d.h. mit einem Faden automatisch oder manuell abgebunden werden.
  • An den Spulenenden müssen Litzen für das Weiterschalten der Wicklung befestigt werden, was meistens manuell durchgeführt werden muss.
However, the retraction method has the following disadvantages:
  • After retraction of the coils in the stator, the winding heads must a separate station shaped and pressed.
  • On another machine, the windings must be fixed, ie tied with a thread automatically or manually.
  • At the ends of the coils, strands have to be fastened for switching the winding, which usually has to be done manually.

Zudem erfordert eine Fertigung nach dem Einziehverfahren hohe Investitionskosten an Maschinen, Wickelwerkzeugen und Hilfsvorrichtungen, wodurch bei kleineren und mittleren Stückzahlen die Wirtschaftlichkeit nicht immer gewährleistet ist.In addition, a production by the Einziehverfahren requires high investment costs for machines, winding tools and auxiliary devices, which is not always guaranteed in smaller and medium quantities, the economy.

Aus der EP-A-1 286 452 ist eine Vorrichtung zum Bewickeln von Statoren mit mehreren Spulen bekannt. Beim Umwickeln der einzelnen Polhörner wird der Draht über einen die erforderlichen Wickelbewegungen ausführenden Drahtführer direkt um jedes Polhorn bzw. in einander benachbarte Nuten gewickelt. Der Drahtführer ist zur Ausführung einer Hubbewegung mit einer oszillierenden Wickelstange und zur Ausführung einer ersten Verschiebebewegung mit einer verschiebbaren Halterung verbunden. Eine zweite Verschiebebewegung wird vom Stator als Drehbewegung um eine Nutteilung über einen mit dem Stator gekoppelten Schaltapparat ausgeführt.From the EP-A-1 286 452 a device for winding stators with multiple coils is known. When wrapping the individual pole horns, the wire is wound directly around each pole piece or into adjacent slots via a wire guide which carries out the necessary winding movements. The wire guide is connected to perform a lifting movement with an oscillating winding rod and to perform a first sliding movement with a sliding holder. A second displacement movement is performed by the stator as a rotary movement about a slot pitch via a coupled to the stator switching device.

Zur Wicklung von Spulen mit einer Spulenweite von mehr als einer Nutteilung, wie sie beispielsweise bei Statoren von Gleich- oder Drehstrommotoren vorhanden sind, kann die aus der EP-A- 1 286 452 bekannte Vorrichtung nicht eingesetzt werden.For winding coils having a coil width of more than one slot pitch, as they are present for example in stators of DC or AC motors, which can be from the EP-A-1 286 452 known device can not be used.

Die EP-A-1 467 466 offenbart einen Stator einer elektrischen Maschine, der eine Direktwicklung der einzelnen Feldspulen auch bei Spulenweiten von mehr als einer Nutteilung ermöglicht. Der Stator weist in bekannter Art eine Vielzahl von rotationssymmetrisch zu einer Statorachse angeordneten, radial einwärts ragenden, zwischen zwei Stirnseiten des Stators verlaufenden und Nuten begrenzenden Polhörnern auf. An jeder Stirnseite des Stators ist eine Endscheibe aus einem elektrisch isolierenden Material mit konzentrisch zur Statorachse angeordneten und von der Endscheibe axial abragenden Führungsstegen so festgelegt, dass jedem Polhorn ein Führungssteg als Leitelement für einen stirnseitig entsprechend einem vorgegebenen Wickelschritt von einer ersten Nut zu einer zweiten Nut verlaufenden Draht einer zu wickelnden Spule zugeordnet ist. Die Endscheibe dient einerseits als Isolation gegenüber dem Eisen des Stators und andererseits zur Fixierung der Wicklung.The EP-A-1 467 466 discloses a stator of an electric machine that allows direct winding of the individual field coils even with coil widths of more than one slot pitch. The stator has in a known manner a plurality of rotationally symmetrical arranged to a stator axis, radially inwardly projecting, extending between two end faces of the stator and grooves limiting pole horns. On each end face of the stator, an end plate made of an electrically insulating material is arranged concentrically with the stator axis and projecting axially from the end plate guide webs so that each pole piece a guide bar as a guide for a front side corresponding to a predetermined winding step of a first groove associated with a second groove extending wire of a coil to be wound. The end plate serves on the one hand as insulation against the iron of the stator and on the other hand for fixing the winding.

Aus der EP-A-1 467 466 ist auch eine zum automatischen Wickeln von Spulen in Nuten eines mit den erwähnten Endscheiben ausgestatteten Stators geeignete, auf der in der EP-A-1 286 452 offenbarten Wickelmaschine aufbauende Vorrichtung bekannt. Diese umfasst einen Drahtführer, der mit einer axial in einer ersten Richtung eine Hubbewegung ausführenden Hubstange und mit einer in einer zweiten Richtung rechtwinklig zur ersten Richtung verschiebbaren Wickelstange verbunden ist, und einen Schaltapparat, der zur Ausführung einer Drehbewegung um eine in der ersten Richtung liegende Drehachse mit einem zu bewickelnden Stator verbindbar ist. Die Vorrichtung zeichnet sich weiter aus durch zwei Drahtfanghaken, wobei die Längsachsen der Drahtfanghaken in der zweiten Richtung liegen und die Drahtfanghaken in der ersten und zweiten Richtung verschiebbar sind. Die räumliche Lage der Drahtfanghaken ist durch Drehen um 90° um die Drahtfanghakenachse zwischen einer ersten Position mit einer in der ersten Richtung liegenden Hakenebene und einer zweiten Position mit einer rechtwinklig zur ersten Richtung liegenden Hakenebene einstellbar. Die Verschiebe- und Drehbewegung der Drahtfanghaken sind mit den Hubbewegungen des Drahtführers und der Drehbewegung des Schaltapparates zur Ausführung der zum Verlegen eines Drahtes zu Spulenwindungen erforderlichen Bewegungen des Drahtführers und der Drahtfanghaken synchronisiert.From the EP-A-1 467 466 is also suitable for automatically winding coils in grooves of a stator equipped with said end plates on which in the EP-A-1 286 452 disclosed winding machine constituting device known. This comprises a wire guide which is connected to a lifting rod which carries out a lifting movement axially in a first direction and to a winding rod which is displaceable in a second direction at right angles to the first direction, and a switching apparatus which is capable of rotational movement about a rotational axis lying in the first direction can be connected to a stator to be wound. The device is further characterized by two wire catching hooks, wherein the longitudinal axes of the wire catching hooks lie in the second direction and the wire catching hooks are displaceable in the first and second direction. The spatial position of the wire catch hooks is adjustable by turning 90 ° about the wire catching hook axis between a first position with a hook plane lying in the first direction and a second position with a hook plane perpendicular to the first direction. The displacement and rotational movement of the wire catch hooks are synchronized with the strokes of the wire guide and the rotational movement of the switching apparatus to carry out the required for laying a wire to coil turns movements of the wire guide and the wire catch.

Darstellung der ErfindungPresentation of the invention

Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung der eingangs genannten Art konstruktiv einfacher zu gestalten. Zudem soll die Vorrichtung hohe Wickelgeschwindigkeiten bei allen Statorgrössen ermöglichen.The invention has for its object to make a device of the type mentioned structurally simple. In addition, the device should allow high winding speeds for all stator sizes.

Die Erfindung ist durch die Merkmalskombination des Anspruchs 1 definiert. Bevorzugte Ausgestaltungen der Erfindung sind Gegenstand der abhängigen Ansprüche.The invention is defined by the combination of features of claim 1. Preferred embodiments of the invention are the subject of the dependent claims.

Zur erfindungsgemässen Lösung der Aufgabe führt, dass die Wickelnadel über eine im Innern der Wickelstange und koaxial zu dieser in der Längsachse verschiebbar gelagerte Steuerstange in Verschieberichtung verschiebbar ist und die Wickelstange und die Steuerstange zur programmgesteuerten axialen Verschiebung der Wickelstange und der Steuerstange in der Längsachse und gegebenenfalls die Wickelnadel zur Ausführung einer programmgesteuerten Schwenkbewegung um die Achse der Wickelstange mit einer Antriebseinheit wirkverbunden sind.For the inventive solution of the problem results in that the winding needle via a displaceably mounted in the interior of the winding rod and coaxial with this in the longitudinal axis Control rod is displaceable in the direction of displacement and the winding rod and the control rod for program-controlled axial displacement of the winding rod and the control rod in the longitudinal axis and optionally the winding needle for executing a program-controlled pivotal movement about the axis of the winding rod with a drive unit are operatively connected.

Die Erfindung ermöglicht es, mittels einer oszillierenden, um die Längsachse schwenkbaren und während eines Umlaufs in ihrer Position veränderbaren Wickelnadel die Drähte in die jeweilige Nutöffnung des Statorpaketes zu wickeln und an der Stirnseite des Stators in einer überlagerten, bogenförmigen Bewegung den Draht über die Wickelkopf-Abstützung in die folgende, dem Wickelschritt entsprechende Nut, zu verlegen.The invention makes it possible to wind the wires into the respective slot opening of the stator pack by means of an oscillating winding needle, which can be pivoted about the longitudinal axis and can be changed in position during one revolution. The wire is wound over the winding head on the end face of the stator in a superimposed arcuate movement. Support in the following, corresponding to the winding step groove to lay.

Bevorzugt sind die Spannvorrichtungen der Statoraufnahmen zur Ausführung einer Rotationsbewegung um die Aufnahmeachse mit einem programmgesteuerten Antrieb wirkverbunden, wobei zweckmässigerweise zwei Statoraufnahmen mit je einer Spannvorrichtung auf einem Drehtisch angeordnet und die Spannvorrichtungen mit einem programmgesteuerten Antrieb wirkverbunden sind.Preferably, the tensioning devices of the stator mounts are operatively connected to a program-controlled drive for performing a rotational movement about the pick-up axis, expediently two stator mounts each with a tensioning device being arranged on a turntable and the tensioning devices being operatively connected to a program-controlled drive.

Bevorzugt ist die Wickelnadel an einem parallel zur Wickelstange verlaufenden und zur Ausführung der Schwenkbewegung der Wickelnadel mit der Antriebseinheit wirkverbundenen Führungselement in der Längsachse gleitend verschiebbar gelagert. Hierbei kann die Wickelnadel in einem Längsspalt eines mit einem programmgesteuerten Antrieb wirkverbundenen und in der Antriebseinheit gelagerten Schwenkgehäuses gleitend verschiebbar geführt sein.Preferably, the winding needle is slidably mounted on a parallel to the winding rod and operatively connected to the execution of the pivoting movement of the winding needle with the drive unit guide member in the longitudinal axis. In this case, the winding needle may be slidably guided in a longitudinal gap of a pivotally connected to a program-controlled drive and mounted in the drive unit pivot housing.

Zweckmässigerweise ist die Antriebseinheit mit dem Schwenkgehäuse mit einem programmgesteuerten Antrieb auf einem Schlitten in der Längsachse verfahrbar.Conveniently, the drive unit with the pivot housing with a program-controlled drive on a carriage in the longitudinal axis can be moved.

Bevorzugt ist das Schwenkgehäuse an seinem der Antriebseinheit fernen Ende über Stütz- und Positionierelemente stütz- und schwenkbar und vorzugsweise mit einer Stützvorrichtung verbindbar, wobei das Schwenkgehäuse zur Ausführung der Schwenkbewegung zweckmässigerweise in der Stützvorrichtung mit einem synchron zur Antriebseinheit geschalteten programmgesteuerten Antrieb wirkverbunden ist.Preferably, the pivot housing at its end remote from the drive unit via support and positioning is supportable and pivotable and preferably connectable to a support device, wherein the pivot housing for carrying out the pivoting movement in the support device with a synchronously connected to the drive unit program-controlled drive is operatively connected.

Wenn die Statoraufnahmen auf einem Drehtisch montiert sind, ist die Stützvorrichtung bevorzugt in der Drehachse des Drehtisches angeordnet.When the stator mounts are mounted on a turntable, the support device is preferably arranged in the axis of rotation of the turntable.

Die Wickelnadel ist mit der Steuerstange bevorzugt über ein Hebelgelenk verbunden.The winding needle is preferably connected to the control rod via a lever joint.

Bei einer besonders bevorzugten Ausführungsform der erfindungsgemässen Vorrichtung ist die Wickelnadel programmgesteuert in der durch die Längsachse und die Verschieberichtung definierten Ebene um die Verschieberichtung schwenkbar ist. Der Schwenkwinkel liegt bevorzugt zwischen etwa ± 30° und ± 60°, insbesondere bei etwa ± 45° symmetrisch um die Verschieberichtung. Durch diese gesteuerten Bewegungsablauf der Wickelnadel erfolgt eine zwangsläufige Verlegung der Drähte am Paketende, d.h. es bildet sich ein kompakter Wickelkopf auf beiden Stirnseiten des Stators.In a particularly preferred embodiment of the device according to the invention, the winding needle is program-controlled in the plane defined by the longitudinal axis and the displacement direction about the displacement direction is pivotable. The pivot angle is preferably between about ± 30 ° and ± 60 °, in particular at about ± 45 ° symmetrically about the direction of displacement. By this controlled movement of the winding needle is an inevitable laying of the wires at the end of the package, i. It forms a compact winding on both ends of the stator.

Der grosse Vorteil dieser Lösung liegt darin, dass mit der gesteuerten Wickelnadel auf jede Art von Wickelformen oder sonstigen Leitstücken verzichtet werden kann, was in der Fachwelt als formenloses Wickeln bezeichnet wird.The big advantage of this solution is that can be dispensed with the controlled winding needle on any type of winding shapes or other Leitstücken, which is referred to in the art as moldless winding.

Das neue Maschinenkonzept mit der gesteuerten Wickelnadel hat folgende Vorteile:

  • Das direkte Einwickeln der Spulen in die Nuten erfordert weniger Hilfswerkzeuge, d.h. Investitionskosten werden tief gehalten.
  • Das direkte Einwickeln der Spulen in die Nuten erfolgt ohne Wickelformen.
  • Eine geordnete Drahtverlegung im Bereich der Wickelköpfe ergibt kürzere Wickelköpfe und einen höheren Füllfaktor
  • Kürzere Wickelköpfe führen zu einer Ersparnis an Kupferdraht.
  • Paralleles Wickeln von mehreren Drähten gleichzeitig ist ebenfalls möglich.
  • Kleine bewegte Massen bei allen Statorgrössen erlauben hohe Wickelgeschwindigkeiten.
  • Wickelparameter sind für jede Statorgrösse programmierbar.
  • Eine exakte Drahtverlegung in den Nuten führt zu einem höheren Füllfaktor.
  • Zum Fixieren der Wickelköpfe ist weniger Handarbeit nötig.
The new machine concept with the controlled winding needle has the following advantages:
  • The direct wrapping of the coils in the grooves requires less tools, ie investment costs are kept low.
  • The direct wrapping of the coils in the grooves takes place without winding forms.
  • An orderly wire laying in the area of the winding heads results in shorter windings and a higher filling factor
  • Shorter winding heads result in a saving in copper wire.
  • Parallel winding of several wires simultaneously is also possible.
  • Small moving masses on all stator sizes allow high winding speeds.
  • Winding parameters are programmable for each stator size.
  • An exact wire routing in the grooves leads to a higher fill factor.
  • To fix the winding heads less manual work is necessary.

Kurze Beschreibung der ZeichnungShort description of the drawing

Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele sowie anhand der Zeichnung; diese zeigt schematisch in

Fig. 1
eine Schrägsicht auf einen Stator mit Endscheiben;
Fig. 2
eine Seitenansicht einer Anlage zum Wickeln von Statoren;
Fig. 3
eine erste Schrägsicht auf die Anlage von Fig.1;
Fig. 4
eine zweite Schrägsicht auf die Anlage von Fig.1;
Fig. 5
einen Längsschnitt durch einen Teil der Anlage von Fig. 1;
Fig. 6 - 9
eine Seitenansicht eines Wickelnadelhalters mit schwenkbarer Wickelnadel in verschiedenen Wickelpositionen;
Fig. 10 - 15
den Funktionsablauf beim Wickeln eines Stators mit dem Wickelnadelhalter von Fig. 6;
Fig. 16
ein Wickelschema für einen Stator eines Motors mit Dreiphasenwicklung;
Fig. 17
die Form einer einzelnen Drahtwindung.
Further advantages, features and details of the invention will become apparent from the following description of preferred embodiments and from the drawing; this shows schematically in
Fig. 1
an oblique view of a stator with end plates;
Fig. 2
a side view of a system for winding stators;
Fig. 3
a first oblique view of the plant of Fig.1 ;
Fig. 4
a second oblique view of the plant of Fig.1 ;
Fig. 5
a longitudinal section through a part of the plant of Fig. 1 ;
Fig. 6-9
a side view of a winding needle holder with pivoting winding needle in different winding positions;
Fig. 10 - 15
the functional sequence when winding a stator with the winding needle holder of Fig. 6 ;
Fig. 16
a winding diagram for a stator of a motor with three-phase winding;
Fig. 17
the shape of a single wire turn.

Beschreibung von AusführungsbeispielenDescription of exemplary embodiments

Ein in Fig. 1 gezeigter Stator 100 besteht im wesentlichen aus einem ringförmigen Blechpaket 102 mit von diesem radial nach innen abragenden Polhörnern 104, die durch Zwischenräume in Form von Nuten 106 voneinander getrennt angeordnet sind. Der beispielhaft dargestellte 18-polige Stator 100 ist Teil eines Innenläufer-Motors. Der Stator 100 wird durch Schichten von identischen Blechlamellen zu einem Blechpaket hergestellt.An in Fig. 1 shown stator 100 consists essentially of an annular laminated core 102 with this radially inwardly projecting pole horn 104, which are arranged separated by gaps in the form of grooves 106 from each other. The exemplified 18-pole stator 100 is part of an internal rotor motor. The stator 100 is made by laminating identical laminations into a laminated core.

An jeder Stirnseite 108 des Stators 100 eine Endscheibe 110 ist ringförmige Endscheibe 110 aus einem elektrisch isolierenden Kunststoffmaterial angeordnet. Von jeder Endscheibe 110 ragen konzentrisch zur Statorachse s angeordnete Führungsstege 112 auf. Die Endscheiben 110 werden positionsgenau so aufgepresst, dass jedes Polhorn 104 in seiner axialen Verlängerung in einen Führungssteg 112 übergeht. Die Führungsstege 112 dienen der Führung eines stirnseitig entsprechend einem vorgegebenen Wickelschritt von einer ersten Nut 106 zu einer zweiten Nut 106 verlaufenden Drahtes während der Wicklung einer Spule. Jeder Führungssteg 112 weist einen auf der Stirnseite jedes Polhornes 104 aufliegenden und dem Querschnitt der Polhörner 104 angepassten Fussteil 114 auf.On each end face 108 of the stator 100, an end plate 110 is arranged annular end plate 110 made of an electrically insulating plastic material. From each end plate 110 projecting guide webs 112 arranged concentrically to the stator axis s. The end plates 110 are pressed exactly in position so that each pole piece 104 merges in its axial extension into a guide web 112. The guide webs 112 serve to guide a front side corresponding to a predetermined winding step from a first groove 106 to a second groove 106 extending wire during the winding of a coil. Each guide web 112 has a foot part 114 resting on the end face of each pole piece 104 and adapted to the cross section of the pole horns 104.

Eine in den Figuren 2 bis 5 dargestellte, einen Maschinenrahmen 12 mit horizontaler Montageebene 14 aufweisende Anlage 10 zum Wickeln von Statoren von Elektromotoren umfasst als wesentliche Maschineneinheiten eine Antriebseinheit 16, eine Wickeleinheit 18, ein Beschickungssystem 20 mit zwei Statoraufnahmen 22, 23, eine Statorpositioniervorrichtung 24 und eine Stützvorrichtung 26 für die Wickeleinheit 18.One in the FIGS. 2 to 5 shown, a machine frame 12 with horizontal mounting plane 14 having system 10 for winding stators of electric motors comprises as essential machine units, a drive unit 16, a winding unit 18, a feed system 20 with two Statoraufnahmen 22, 23, a Statorpositioniervorrichtung 24 and a support device 26 for the winding unit 18th

Die auf einem in einer Längsachse z verschiebbaren Schlitten 28 montierte Antriebseinheit 16 beinhaltet alle Elemente und NC-Achsen, die für die Bewegung und Synchronisation der Wickeleinheit 18 erforderlich sind.The drive unit 16 mounted on a carriage 28 displaceable in a longitudinal axis z contains all elements and NC axes which are required for the movement and synchronization of the winding unit 18.

Die Wickeleinheit 18 umfasst ein mit der Antriebseinheit 16 wirkverbundenes Schwenkgehäuse 36 und eine als Spindel mit grosser Ganghöhe ausgestaltete, mit der Antriebseinheit 16 wirkverbundene und im Schwenkgehäuse 36 in der Längsachse z verschiebbar gelagerte Wickelstange 34, an deren freiem, der Antriebseinheit 16 entfernt liegenden Ende eine oder mehrere parallele Wickelnadeln 38 - auch als Drahtführerdüsen bezeichnet - festgelegt sind. Das Schwenkgehäuse 36 ist mit seinem der Antriebseinheit 16 zugewandten Ende an einem mit der Antriebseinheit 16 wirkverbundenen Ringflansch 72 festgelegt.The winding unit 18 comprises a swivel housing 36 operatively connected to the drive unit 16 and a winding rod 34 operatively connected to the drive unit 16 and slidably mounted in the swivel housing 36 in the longitudinal axis z, at whose free end remote from the drive unit 16 or a plurality of parallel winding needles 38 - also referred to as wire guide nozzles - are fixed. The swivel housing 36 is fixed with its end facing the drive unit 16 on a ring flange 72 operatively connected to the drive unit 16.

Vom Schwenkgehäuse 36 ragt in der Längsachse z der Wickelstange 34 in deren Verlängerung ein zentraler Stützzapfen 42 ab. In einem radialen Abstand zum zentralen Stützzapfen 42 ragt parallel zu diesem ein Mitnehmerzapfen 44 vom Schwenkgehäuse 36 ab. Der Stützzapfen 42 und der Mitnehmerzapfen 44 liegen dabei in der durch die Längsachse z der Wickelstange 34 und der Längs- und Verschieberichtung x der Wickelnadel/n 38 definierten Ebene, die bei der gezeigten Anlage 10 rechtwinklig zur horizontalen Montageebene 14 steht.From the pivot housing 36 projects in the longitudinal axis z of the winding rod 34 in the extension of a central support pin 42 from. At a radial distance to the central Support pin 42 protrudes parallel to this a driving pin 44 from the pivot housing 36. The support pin 42 and the driving pin 44 lie in the plane defined by the longitudinal axis z of the winding rod 34 and the longitudinal and displacement direction x of the winding needle / n 38 level, which is perpendicular to the horizontal mounting plane 14 in the illustrated system 10.

Die Wickelstange 34 ist in ihrer der Längsachse z entsprechenden Achsrichtung zur Ausführung einer in der Längsachse z oszillierenden Bewegung innerhalb des Schwenkgehäuses 36 gelagert. Im Innern der Wickelstange 34 und koaxial zu dieser gelagert ist eine relativ zur Wickelstange 34 in der Längsachse z verschiebbare Steuerstange 50. Die Steuerstange 50 ist als Spindel mit geringer Ganghöhe ausgestaltet und mit der Antriebseinheit 16 wirkverbunden. Eine Längsverschiebung der Steuerstange 50 innerhalb der Wickelstange 34 bewirkt über ein im Inneren des Schwenkgehäuses 36 an der Wickelstange 34 und an der Steuerstange 50 angelenktes Hebelgelenk 32 eine Bewegung der senkrecht zur Längsachse z der Wickelstange 34 und der Steuerstange 50 aus dem Längsspalt 37 des Schwenkgehäuses 36 herausragenden Wickelnadel/n 38 entlang einer senkrecht zur Längsachse z liegenden Verschieberichtung x.The winding rod 34 is mounted in its axial direction corresponding to the longitudinal axis z for carrying out a movement oscillating in the longitudinal axis z within the pivot housing 36. In the interior of the winding rod 34 and coaxially mounted to this is a relative to the winding rod 34 in the longitudinal axis z displaceable control rod 50. The control rod 50 is configured as a spindle with a low pitch and operatively connected to the drive unit 16. A longitudinal displacement of the control rod 50 within the winding rod 34 causes a movement of the perpendicular to the longitudinal axis z of the winding rod 34 and the control rod 50 from the longitudinal gap 37 of the pivot housing 36 via a hinged in the interior of the pivot housing 36 to the winding rod 34 and the control rod 50 lever joint outstanding winding needle / n 38 along a direction perpendicular to the longitudinal axis z lying displacement direction x.

Das Beschickungssystem 20 ist bei der gezeigten Anlage 10 als Schwenkrevolver oder Drehtisch 30 mit zwei an der Peripherie des Drehtisches 30 bezüglich einer Drehachse u einander diametral gegenüber stehenden Statoraufnahmen 22, 23 mit Aufnahmeachsen t ausgebildet. Während des Wickelbetriebs der Anlage 10 ist der Drehtisch 30 so positioniert, dass die Aufnahmeachsen t der beiden Statoraufnahmen 22, 23 mit der Längsachse z der Wickelstange 34 zusammenfallen. Bei dieser Ausführung kann, während bei der einen Statoraufnahme 22 ein Stator gewickelt wird, bei der anderen Statoraufnahme 23 ein fertig gewickelter Stator gegen einen zu bewickelnden Stator 100 ausgetauscht werden.The loading system 20 is formed in the illustrated system 10 as a swivel turret or turntable 30 with two at the periphery of the turntable 30 with respect to a rotational axis u diametrically opposed stator receptacles 22, 23 with receiving axes t. During the winding operation of the system 10, the turntable 30 is positioned so that the receiving axes t of the two stator receivers 22, 23 coincide with the longitudinal axis z of the winding rod 34. In this embodiment, while one stator is being wound on one stator 22, in the other stator housing 23, a finished wound stator is exchanged with a stator 100 to be wound.

Zwischen den beiden Statoraufnahmen 22, 23 im Zentrum des Drehtisches 30 ist die Stützvorrichtung 26 frei drehbar gelagert. Die Stützvorrichtung 26 weist eine zentrale Aufnahme 46 für den Stützzapfen 42 und eine in radialem Abstand zu diesem angeordnete Aufnahme 48 für den Mitnehmerzapfen 44 auf. Die Aufnahmen 46, 48 sind als Bohrungen auf einer über einen Zahnriemenantrieb 76 um die Achse der zentralen Aufnahme 46 drehbaren Radscheibe ausgeführt. Der Antrieb 76 ist mit der Antriebseinheit 16 synchronisiert.Between the two Statoraufnahmen 22, 23 in the center of the turntable 30, the support device 26 is freely rotatably mounted. The support device 26 has a central receptacle 46 for the support pin 42 and arranged at a radial distance to this receptacle 48 for the driving pin 44. The recordings 46, 48 are as Holes on a toothed belt drive 76 about the axis of the central receptacle 46 rotatable wheel disc. The drive 76 is synchronized with the drive unit 16.

Jede Statoraufnahme 22, 23 weist eine drehbar gelagerte Spannvorrichtung 60 zum Fixieren des Stators 100 in der Spannvorrichtung 60 auf. Weiter ist ein programmgesteuerter Antrieb zur Positionierung des Stators 100 in eine zur Wicklung einer ersten Spule vorgesehenen ersten Wickelposition und zur Ausführung einer gesteuerten Drehbewegung der Spannvorrichtung 60 zum Weiterschalten des in der Spannvorrichtung 60 der Statoraufnahme 22, 23 fixierten Stators 100 in eine jeweils nächste Wickelposition zum Wickeln der weiteren Spulen in weitere Nutenpaare vorgesehen.Each stator mount 22, 23 has a rotatably mounted clamping device 60 for fixing the stator 100 in the clamping device 60. Next is a program-controlled drive for positioning the stator 100 in a winding provided for a first coil first winding position and to perform a controlled rotational movement of the tensioning device 60 for indexing the fixed in the tensioning device 60 of the stator 22, 23 stator 100 in a respective next winding position to Winding the other coils provided in further pairs of grooves.

Nachfolgend ist der Funktionsablauf für das Wickeln einer Spule in einen Stator 100 wiedergegeben.The functional sequence for winding a coil into a stator 100 is reproduced below.

Der beispielsweise aus drei Einzeldrähten bestehende Wickeldraht 116 wird von in Drahtvorratsbehältern 64 gelagerten Drahtspulen über einen Einlauftrichter 68 durch die als Hohlwelle ausgebildete Steuerstange 50 hindurch zu den drei Wickelnadeln 38 geführt.The winding wire 116 consisting, for example, of three individual wires is guided by wire coils stored in wire storage containers 64 via an inlet funnel 68 through the control rod 50 designed as a hollow shaft to the three winding needles 38.

Ein Stator 100 mit stirnseitigen Endscheiben 110 wird an seinem Aussendurchmesser in die Spannvorrichtung 60 einer der Statoraufnahmen 22, 23 eingespannt. Die Positionierung und das Weiterschalten des Stators 100 relativ zur Lage der Wickelnadel 38 erfolgt über einen der Spannvorrichtung 60 zugeordneten programmierbaren Antrieb 74.A stator 100 with end-side end disks 110 is clamped at its outside diameter into the tensioning device 60 of one of the stator receptacles 22, 23. The positioning and indexing of the stator 100 relative to the position of the winding needle 38 takes place via a programmable drive 74 assigned to the tensioning device 60.

Der Schlitten 28 mit darauf montierter Antriebseinheit 16 mit von dieser in der Längsachse z abragender Wickeleinheit 18 mit dem Schwenkgehäuse 36 wird mittels eines programmgesteuerten Antriebs in der Längsachse z durch den zu bewickelnden, in der Spannvorrichtung 60 der Statoraufnahme 22 eingespannten Stator 100 hindurch bis zum Eingriff des zentralen Stützzapfens 42 und des Mitnehmerzapfens 44 mit der in der Stützvorrichtung 26 angeordneten zentralen Aufnahme 46 bzw. der Mitnehmeraufnahme 48 verschoben. Nach Vorgabe der Dimensionen des zu bewickelnden Stators 100 wird die Wickelnadel 38 über das an der Wickelstange 34 und an der Steuerstange 50 angelenkte Hebelgelenk 32 durch Verschieben der Steuerstange 50 über einen programmierbaren Antrieb 54 in die individuell auf den zu bewickelnden Stators 100 abgestimmte Wickelposition gebracht. Über einen programmierbaren Antrieb 52 wird die Wickelstange 34 in der Längsachse z um eine vorgegebene Länge in der einen Richtung bewegt. Dabei wird das mit einer Durchführungsöffnung für den zu verlegenden Wickeldraht versehene freie Ende der durch den Längsspalt 37 aus dem Schwenkgehäuse 36 herausragende Wickelnadel 38 über einer ersten Nut 106 a von einer Statorseite auf die andere Statorseite über die freien Enden der Führungsstege 112 hinaus geführt. Nach einer das Einlegen des Wickeldrahtes in die Nut bewirkenden Verschiebung der Wickelnadel 38 radial nach Aussen erfolgt über einen programmierbaren Antrieb 56 eine Schwenkbewegung des Schwenkgehäuses 36 und damit des die Wickelnadel 38 in ihrer Bewegung in der Längsachse z führenden Längsspaltes 37 zur Positionierung der Wickelnadel 38 im Bereich der zweiten Nut 106 b. An dieser Stelle erfolgt eine Verschiebung der Wickelnadel 38 radial nach Innen, bis das den Wickeldraht führende freie Ende der Wickelnadel 38 über der zweiten Nut 106 b positioniert ist. Über den programmierbaren Antrieb 52 wird die Wickelstange 34 in der Längsachse z um die vorgegebene Länge in der entgegengesetzten Richtung bewegt. Dabei wird das mit der Durchführungsöffnung für den zu verlegenden Wickeldraht versehene, aus dem Längsspalt 37 im Schwenkgehäuse 36 herausragende freie Ende der Wickelnadel 38 über der zweiten Nut 106 b wieder auf die andere Statorseite und über die freien Enden der Führungsstege 112 hinaus geführt. Nach einer weiteren Verschiebung der Wickelnadel 38 radial nach Aussen erfolgt über den programmierbaren Antrieb 56 eine weitere Schwenkbewegung des Schwenkgehäuses 36 zurück zur Positionierung der Wickelnadel 38 im Bereich der ersten Nut 106 a. An dieser Stelle erfolgt wieder eine Verschiebung der Wickelnadel 38 radial nach Innen, bis das den Wickeldraht führende freie Ende der Wickelnadel 38 über der ersten Nut 106 a positioniert ist.The carriage 28 with drive unit 16 mounted thereon with the winding unit 18 projecting therefrom in the longitudinal axis z is moved by means of a program-controlled drive in the longitudinal axis z through the stator 100 to be wound, clamped in the tensioning device 60 of the stator receptacle 22 until it engages the central support pin 42 and the driving pin 44 with the arranged in the support device 26 central receptacle 46 and the cam receiver 48 moved. After specifying the dimensions of the stator to be wound 100, the winding needle 38 is brought via the hinged to the winding rod 34 and the control rod 50 lever joint 32 by moving the control rod 50 via a programmable drive 54 in the individually adapted to be wound on the stator 100 winding position. Via a programmable drive 52, the winding rod 34 is moved in the longitudinal axis z by a predetermined length in one direction. In this case, which is provided with a passage opening for the winding wire to be laid free end of the protruding through the longitudinal gap 37 from the pivot housing 36 winding needle 38 via a first groove 106 a from one stator to the other stator side over the free ends of the guide webs 112 addition. After a winding of the winding wire in the groove causing displacement of the winding needle 38 radially outwardly via a programmable drive 56 is a pivotal movement of the pivot housing 36 and thus the winding needle 38 in its movement in the longitudinal axis z leading longitudinal gap 37 for positioning the winding needle 38 in Area of the second groove 106 b. At this point, a displacement of the winding needle 38 takes place radially inward until the winding wire leading free end of the winding needle 38 is positioned over the second groove 106 b. Via the programmable drive 52, the winding rod 34 is moved in the longitudinal axis z by the predetermined length in the opposite direction. The provided with the lead-through opening for the winding wire to be laid, out of the longitudinal gap 37 in the pivot housing 36 free end of the winding needle 38 on the second groove 106 b again on the other side of the stator and over the free ends of the guide webs 112 out. After a further displacement of the winding needle 38 radially outward via the programmable drive 56, a further pivotal movement of the pivot housing 36 back to the positioning of the winding needle 38 in the region of the first groove 106 a. At this point, a displacement of the winding needle 38 is again radially inward until the winding wire leading free end of the winding needle 38 is positioned over the first groove 106 a.

Der vorstehend beschriebene Bewegungsablauf der Wickelstange 34 und der Wickelnadel 38 zusammen mit der Schwenkbewegung des Schwenkgehäuses 36 wird so lange wiederholt, bis die gewünschte Anzahl Windungen der Spule eines Wickelschrittes erreicht ist. Auf die oben beschriebene Weise erfolgt auch die Wicklung der restlichen Spulen.The above-described movement of the winding rod 34 and the winding needle 38 together with the pivotal movement of the pivot housing 36 is repeated until the desired number of turns of the coil of a winding step is reached. In the manner described above, the winding of the remaining takes place Do the washing up.

Anstelle einer Schwenkbewegung des Schwenkgehäuses 36 kann die relative Verschiebung der Wickelnadel 38 zur Positionierung des den Wickeldraht führenden freien Endes der Wickelnadel 38 über der entsprechenden Nut auch über den der Spannvorrichtung 60 zugeordneten, programmgesteuerten Antrieb 74 erfolgen.Instead of a pivoting movement of the pivot housing 36, the relative displacement of the winding needle 38 for positioning the winding wire leading free end of the winding needle 38 via the corresponding groove and the tensioning device 60 associated, programmable drive 74 done.

Bei einer in den Fig. 6 bis 9 gezeigten Ausführungsform einer sowohl in der Verschieberichtung x verschiebbaren als auch in der durch die Längsachse z und die Verschieberichtung x definierten Ebene in einem Winkel von beispielsweise etwa 90° symmetrisch um die Verschieberichtung x schwenkbaren Wickelnadel 138 ist zur Verschiebung der Wickelnadel 138 in der Verschieberichtung x ein mit der Wickelstange 34 verbundener Wickelnadelhalter 80 vorgesehen. Bei der gezeigten Ausführungsform sind zwei Wickelnadeln 138 zum gleichzeitigen Wickeln von zwei einander diametral gegenüberliegenden Nuten 106 eines Stators 100 vorgesehen. Der Einfachheit halber werden nachfolgend nur die für den Bewegungsablauf der in der Zeichnung oberen Wickelnadel 138 verantwortlichen Teile der bezüglich der Längsachse z paarweise symmetrisch zu einander angeordneten Wickelnadeln beschrieben.At one in the Fig. 6 to 9 shown embodiment of a displaceable both in the displacement direction x and in the plane defined by the longitudinal axis z and the displacement direction x at an angle of, for example, about 90 ° symmetrically about the displacement x pivotable winding needle 138 is to move the winding needle 138 in the direction of displacement x provided with the winding rod 34 winding needle holder 80. In the illustrated embodiment, two winding needles 138 are provided for simultaneously winding two diametrically opposed grooves 106 of a stator 100. For the sake of simplicity, only those parts of the winding needles that are responsible for the movement sequence of the upper winding needle 138 in the drawing will be described below, which are arranged symmetrically with respect to the longitudinal axis z.

Am Wickelnadelhalter 80 ist in der Verschieberichtung x eine Führungsschiene 81 mit einem auf dieser verschiebbar gelagerten Gleitstück 82 angeordnet. Die am Gleitstück 82 schwenkbar angelenkte Wickelnadel 138 weist im Bereich ihres Drehpunktes 83 zwei Gelenkpunkte 85, 87 auf. Eine erste Hebelstange 84 verbindet einen ersten Gelenkpunkt 85 mit der im Innern der Wickelstange 34 koaxial zu dieser verschiebbar gelagerten Steuerstange 50. Durch eine programmierbare Verschiebung der Steuerstange 50 in der Längsachse z kann der Schwenkwinkel der Wickelnadel 138 auf jeden beliebigen Wert eingestellt werden.On the winding needle holder 80, a guide rail 81 is arranged with a displaceably mounted on this slide 82 in the direction of displacement x. The winding needle 138 pivotably hinged to the slider 82 has two hinge points 85, 87 in the area of its pivot point 83. A first lever rod 84 connects a first hinge point 85 to the inside of the winding rod 34 coaxially with this slidably mounted control rod 50. By a programmable displacement of the control rod 50 in the longitudinal axis z of the pivot angle of the winding needle 138 can be set to any value.

Eine zweite Hebelstange 86 verbindet den zweiten Gelenkpunkt 87 über ein in einer Langlochführung 98 in der Längsachse z verschiebbar angeordnetes Verbindungsgelenk 97 mit einem ersten Hebelarm 90 eines Hebelgelenksystems 88. Das Verbindungsgelenk 97 entspricht bei paarweiser Anordnung der Hebelstangen 86 dem Gelenk eines Kniehebels. Das Verbindungsgelenk 97 bildet den Knickpunkt des durch die beiden Hebelstangen 86 gebildeten Kniehebels. Durch Verschieben des Verbindungsgelenks 97 in der Längsachse z öffnet bzw. schliesst sich das Kniehebelgelenk und bewegt dadurch das Gleitstück 82 und damit die Wickelnadel 138 in Verschieberichtung x nach Aussen bzw. Innen. Die Verschiebung der Hebelstange/n 86 erfolgt ebenfalls über eine in der Zeichnung nicht näher dargestellte programmierbare NC-Achse.A second lever rod 86 connects the second pivot point 87 via a pivotally mounted in a slot guide 98 in the longitudinal axis z connecting joint 97 with a first lever arm 90 of a lever joint system 88. The connecting joint 97 corresponds to the joint of a paired arrangement of the lever rods 86 Toggle. The connecting joint 97 forms the inflection point of the toggle lever formed by the two lever rods 86. By moving the connecting joint 97 in the longitudinal axis z opens or closes the toggle joint and thereby moves the slider 82 and thus the winding needle 138 in the direction of displacement x to the outside or inside. The displacement of the lever rod / n 86 also takes place via a programmable NC axis not shown in detail in the drawing.

Das eine Ende des ersten Hebelarms 90 des Hebelgelenksystems 88 ist über ein erstes Verbindungsglied 93 mit dem einen Ende eines im wesentlichen parallel zum ersten Hebelarm 90 geführten zweiten Hebelarms 92 gelenkig verbunden. Das andere Ende des zweiten Hebelarms 92 ist starr mit dem Wickelnadelhalter 80 verbunden. Das andere Ende des ersten Hebelarms 90 ist über einen ersten Anlenkpunkt 95 mit einem zweiten Verbindungsglied 94 verbunden. Das zweite Verbindungsglied 94 ist über einen zweiten Anlenkpunkt 96 am Wickelnadelhalter 80 angelenkt.The one end of the first lever arm 90 of the lever joint system 88 is connected via a first connecting member 93 to the one end of a guided substantially parallel to the first lever arm 90 second lever arm 92 hinged. The other end of the second lever arm 92 is rigidly connected to the winding needle holder 80. The other end of the first lever arm 90 is connected via a first pivot point 95 to a second connecting member 94. The second connecting member 94 is articulated via a second articulation point 96 on the winding needle holder 80.

Die Funktionsweise des Wickelnadelhalters 80 mit dem Hebelgelenksystem 88 wird nachfolgend anhand der in den Fig. 6 bis 9 gezeigten vier verschiedenen Wickelnadelstellungen erläutert.The operation of the winding needle holder 80 with the lever joint system 88 will be described below with reference to the in Fig. 6 to 9 illustrated four different winding needle positions explained.

In der in Fig. 6 gezeigten Position ist die Wickelnadel 138 bezüglich der Verschiebeachse x nach Innen verschoben und ist bezüglich der Verschiebeachse x um einen Winkel von etwa +45° von der Steuerstange 50 weg verschwenkt. Über die Steuerstange 50 und das Hebelgelenksystem 88 wird das Gleitstück 82 auf der Führungsschiene 81 und damit die an diesem angelenkte Wickelnadel 138 bezüglich der Verschiebeachse x maximal nach Aussen verschoben (Fig. 7). In einem nächsten Schritt wird über die Steuerstange 50 und die erste Hebelstange 84 die Wickelnadel 138 um einen Winkel von etwa 90° bis zu einem Winkel von etwa -45° bezüglich der Verschiebeachse x zur Steuerstange hin verschwenkt (Fig. 8). In einem weiteren Schritt wird über das Hebelgelenksystem 88 das Gleitstück 82 auf der Führungsschiene 81 und damit die an diesem angelenkte Wickelnadel 138 bezüglich der Verschiebeachse x maximal nach Innen verschoben (Fig. 9).In the in Fig. 6 shown position, the winding needle 138 is displaced with respect to the displacement axis x inwardly and is pivoted relative to the displacement axis x at an angle of about + 45 ° from the control rod 50 away. About the control rod 50 and the lever joint system 88, the slider 82 on the guide rail 81 and thus the hinged thereto winding needle 138 with respect to the displacement axis x is displaced maximally outward ( Fig. 7 ). In a next step, the winding needle 138 is pivoted about the control rod 50 and the first lever rod 84 by an angle of about 90 ° to an angle of about -45 ° with respect to the displacement axis x to the control rod out ( Fig. 8 ). In a further step, the sliding piece 82 on the guide rail 81 and thus the winding needle 138 hinged thereto are displaced maximally inward with respect to the displacement axis x via the lever joint system 88 (FIG. Fig. 9 ).

In den Fig. 10 bis 15 ist der Funktionsablauf beim Einlegen einer Windung von Wickeldraht 116 in die Nuten 106 eines Stators 100 dargestellt. Die Bewegung der Wickelnadel 138 führt zu der in Fig. 17 gezeigten Form der eingelegten Windung.In the 10 to 15 the functional sequence when inserting a turn of winding wire 116 in the grooves 106 of a stator 100 is shown. The movement of the winding needle 138 leads to the in Fig. 17 shown shape of the inserted winding.

Nachfolgend wird der in den Fig. 10 bis 15 gezeigte Funktionsablauf unter Bezugnahme auf die vorstehend anhand der Fig. 6 bis 9 beschriebenen Positionen der Wickelnadel 138 beschrieben.Below is the in the 10 to 15 shown with reference to the above with reference to the Fig. 6 to 9 described positions of the winding needle 138 described.

Gemäss Fig. 10 und 11 erfolgt das Einlegen von Wickeldraht 116 in zwei einander diametral gegenüberliegende erste Nuten 106 a des Stators 100 von einer Stirnseite A des Stators zur gegenüberliegenden Stirnseite B über die freien Enden der Führungsstege 112 hinaus in der in Fig. 6 gezeigten Stellung der Wickelnadel 138. Gemäss Fig. 12 erfolgt nun die Verschiebung der Wickelnadel 138 radial nach Aussen (Fig. 7). Anschliessend erfolgt über den programmierbaren Antrieb 56 eine Schwenkbewegung des Schwenkgehäuses 36 und damit des die Wickelnadel 38 in ihrer Bewegung in der Längsachse z führenden Längsspaltes 37 zur Positionierung der Wickelnadel 138 im Bereich der zweiten Nut 106 b. Anstelle einer Schwenkbewegung des Schwenkgehäuses 36 kann die Positionierung der Wickelnadel 138 über der zweiten Nut 106 b auch über den programmierbaren Antrieb 74 durch eine entsprechende Drehung des Stators 100 erfolgen. Gemäss Fig. 13 wird nun die Wickelnadel 138 in die zweite Position verschwenkt (Fig. 8) und gemäss Fig. 14 radial nach Innen verschoben (Fig. 9). In dieser Stellung der Wickelnadel erfolgt das Einlegen von Wickeldraht 116 von der Stirnseite B zu Stirnseite A des Stators 100 in zwei einander diametral gegenüberliegende Nuten 106b. Fig. 15 zeigt die Wickelnadel 138 nach dem Austritt aus dem Stator 100 bei der Stirnseite A in der in Fig. 8 gezeigten Stellung. Es folgt nun auf analoge Weise wie vorstehend beschrieben das Verschwenken der Wickelnadel 138 in die in Fig. 7 und nachfolgend in die in Fig.6 gezeigte Position. Nach anschliessendem Verschwenken des Schwenkgehäuses 36 zur Positionierung der Wickelnadel 138 über der ersten Nut 106a erfolgt das Einlegen von Wickeldraht 116 in die zwei einander diametral gegenüberliegenden ersten Nuten 106 a des Stators 100 von der Stirnseite A des Stators zur gegenüberliegenden Stirnseite B. Der vorstehend beschriebene Vorgang wiederholt sich bis zur vollständigen Wicklung.According to 10 and 11 the insertion of winding wire 116 into two diametrically opposite first grooves 106 a of the stator 100 from one end face A of the stator to the opposite end face B over the free ends of the guide webs 112 out in the in Fig. 6 shown position of the winding needle 138. According to Fig. 12 Now the displacement of the winding needle 138 takes place radially outward ( Fig. 7 ). Subsequently, via the programmable drive 56, a pivoting movement of the pivot housing 36 and thus of the winding needle 38 in its movement in the longitudinal axis z leading longitudinal gap 37 for positioning the winding needle 138 in the region of the second groove 106 b. Instead of a pivoting movement of the pivot housing 36, the positioning of the winding needle 138 over the second groove 106 b can also be done via the programmable drive 74 by a corresponding rotation of the stator 100. According to Fig. 13 Now the winding needle 138 is pivoted to the second position ( Fig. 8 ) and according to Fig. 14 moved radially inwards ( Fig. 9 ). In this position of the winding needle, the insertion of winding wire 116 takes place from the end face B to end face A of the stator 100 in two diametrically opposed grooves 106b. Fig. 15 shows the winding needle 138 after exiting the stator 100 at the end face A in the in Fig. 8 shown position. It follows in an analogous manner as described above, the pivoting of the winding needle 138 in the in Fig. 7 and subsequently in the in Figure 6 shown position. After subsequent pivoting of the pivot housing 36 for positioning the winding needle 138 on the first groove 106a, the insertion of winding wire 116 takes place in the two diametrically opposite first grooves 106 a of the stator 100 from the end face A of the stator to the opposite end B. The process described above Repeats until complete winding.

Das in Fig. 16 gezeigte Wickelschema für einen Stator eines Elektromotors mit einer konzentrischen Wicklung zeigt die Verteilung von 18 Spulen mit je 6 grossen, mittleren und kleinen Windungen in die von 1 bis 18 nummerierten Nuten entsprechend drei verschiedenen Wickelschritten. Drei Spulen mit den Wickelschritten 6-15, 7-14 und 8-13 mit entsprechend 9, 7 bzw. 5 dazwischen liegenden Polhörnern sind beispielhaft angegeben.This in Fig. 16 shown winding diagram for a stator of an electric motor with a concentric winding shows the distribution of 18 coils with 6 large, medium and small turns in the numbered from 1 to 18 grooves corresponding to three different winding steps. Three coils with the winding steps 6-15, 7-14 and 8-13 with corresponding 9, 7 and 5 intermediate pole horns are given by way of example.

Fig. 17 zeigt die Form einer einzelnen, entsprechend der Bewegung der Wickelnadel 38, 138 in die Nuten 106 a, b eingelegten Windung aus Wickeldraht 116. Fig. 17 shows the shape of a single, according to the movement of the winding needle 38, 138 in the grooves 106 a, b inserted winding of winding wire 116th

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1010
Anlageinvestment
1212
Maschinenrahmenmachine frame
1414
horizontale Montageebenehorizontal mounting plane
1616
Antriebseinheitdrive unit
1818
Wickeleinheitwinding unit
2020
Beschickungssystemfeeding system
2222
erste Statoraufnahmefirst stator recording
2323
zweite Statoraufnahmesecond stator recording
2424
StatorpositioniervorrichtungStatorpositioniervorrichtung
2626
Stützvorrichtungsupport device
2828
Schlittencarriage
3030
Drehtischturntable
3232
Hebelgelenklever joint
3434
Wickelstangewinding rod
3636
Schwenkgehäuseswivel case
3737
Längsspalt in 36Longitudinal gap in 36
3838
Wickelnadelwinding needle
4242
zentraler Stützzapfencentral support pin
4444
Mitnehmerzapfendriver pin
4646
zentrale Aufnahme für 40central recording for 40
4848
Mitnehmeraufnahmedriver receptacle
5050
Steuerstangecontrol rod
5252
Antrieb für Längsverschiebung von 34Drive for longitudinal displacement of 34
5454
Antrieb für Längsverschiebung von 50Drive for longitudinal displacement of 50
5656
Antrieb für Schwenkbewegung von 36Drive for pivoting movement of 36
5858
Zahnriemenantrieb für 40Timing belt drive for 40
6060
Spannvorrichtung für 22, 23Clamping device for 22, 23
6464
DrahtvorratsbehälterWire reservoir
6666
Einlauftrichterfeed hopper
7272
Ringflanschannular flange
7474
Antrieb für 22, 23Drive for 22, 23
7878
Antrieb für 28Drive for 28
8080
WickelnadelhalterWinding needle holder
8181
Führungsschieneguide rail
8282
Gleitstückslide
8383
Drehpunktpivot point
8484
erste Hebelstangefirst lever rod
8585
erster Gelenkpunktfirst pivot point
8686
zweite Hebelstangesecond lever rod
8787
zweiter Gelenkpunktsecond hinge point
8888
HebelgelenksystemLever linkage system
9090
erster Hebelarmfirst lever arm
9292
zweiter Hebelarmsecond lever arm
9393
erstes Verbindungsgliedfirst link
9494
zweites Verbindungsgliedsecond link
9595
erster Anlenkpunktfirst point of articulation
9696
zweiter Anlenkpunktsecond articulation point
9797
Verbindungsgelenkconnecting joint
9898
LanglochführungSlot guide
100100
Statorstator
102102
ringförmiges Blechpaketannular laminated core
104104
Polhörnerpole horns
106106
Nutengroove
108108
Stirnseite von 110Front side of 110
110110
Endscheibeend disk
112112
Führungsstegguide web
114114
Fussteil von 112Foot part of 112
138138
Wickelnadel an 80Winding needle at 80
ss
Statorachsestator
tt
StatoraufnahmeachseStatoraufnahmeachse
uu
Drehachse von 30Rotation axis of 30
zz
Längsachselongitudinal axis
xx
Verschiebeachsedisplacement axis

Claims (13)

  1. Apparatus for automatically winding coils in slots (106) of a stator (100) of an electrical machine, with a winding bar (34), which is capable of being displaced axially in a longitudinal axis (z), a winding needle (38, 138), which protrudes at right angles with respect to the longitudinal axis (z) in a displacement direction (x) from the winding bar (34), and a ringshaped tensioning apparatus (60) of a stator holder (22, 23) with a holder axis (t) lying in the longitudinal axis (z), characterized in that the winding needle (38, 138) is capable of being displaced in the displacement direction (x) via a control rod (50) mounted displaceably in the interior of the winding bar (34) and coaxially with respect thereto in the longitudinal axis (z), and the winding bar (34) and the control rod (50), for the program-controlled axial displacement of the winding bar (34) and the control rod (50) in the longitudinal axis (z), and the winding needle (38, 138), for implementing a program-controlled pivoting movement about the axis of the winding bar (34), are operatively connected to a drive unit (16).
  2. Apparatus according to Claim 1, characterized in that the tensioning apparatuses (60) of the stator holders (22, 23), for implementing a rotational movement about the holder axis (t), are operatively connected to a program-controlled drive (74).
  3. Apparatus according to Claim 1 or 2, characterized in that two stator holders (22, 23), each having a tensioning apparatus (60), are arranged on a turntable (30), and the tensioning apparatuses (60) are operatively connected to a program-controlled drive (74).
  4. Apparatus according to one of Claims 1 to 3, characterized in that the winding needle (38, 138) is mounted so as to be capable of being displaced in sliding fashion in the longitudinal axis (z) on a guide element (37), which runs parallel to the winding bar (34) and is operatively connected to the drive unit (16) for performing the pivoting movement of the winding needle (38, 138).
  5. Apparatus according to Claim 4, characterized in that the winding needle (38, 138) is guided so as to be capable of being displaced in sliding fashion in a longitudinal gap (37) of a pivoting housing (36), which is operatively connected to a program-controlled drive (56) and is mounted in the drive unit (16).
  6. Apparatus according to Claim 5, characterized in that the drive unit (16) can be moved with the pivoting housing (36) by a program-controlled drive (78) on a carriage (28) in the longitudinal axis (z).
  7. Apparatus according to Claim 5 or 6, characterized in that the pivoting housing (36) is capable of being supported and pivoted at its end remote from the drive unit (16) via supporting and positioning elements (42, 46; 44, 48).
  8. Apparatus according to Claim 7, characterized in that the pivoting housing (36) can be connected at its end remote from the drive unit (16) to a supporting apparatus (26).
  9. Apparatus according to Claim 8, characterized in that the pivoting housing (36), for implementing the pivoting movement in the supporting apparatus (26), is operatively connected to a program-controlled drive (56), which is switched in synchronism with the drive unit (16).
  10. Apparatus according to Claim 8 or 9 and 3, characterized in that the supporting apparatus (26) is arranged in the axis of rotation (u) of the turntable (30).
  11. Apparatus according to one of Claims 1 to 10, characterized in that the winding needle (138) can be pivoted, in program-controlled fashion, about the displacement direction (x) in the plane defined by the longitudinal axis (z) and the displacement direction (x).
  12. Apparatus according to Claim 11, characterized in that the winding needle (138) can be pivoted at an angle of ±30 to ±60°, preferably approximately ±45°, about the displacement direction (x).
  13. Apparatus according to one of Claims 1 to 12, characterized in that the winding needle (38, 138), for displacement in the displacement direction (x), is connected to the control rod (50) via a lever hinge (32; 84, 85).
EP07405367A 2006-12-22 2007-12-21 Device for coiling stators of electric motors Not-in-force EP1936784B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH21032006 2006-12-22

Publications (2)

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EP1936784B1 true EP1936784B1 (en) 2009-07-01

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AT (1) ATE435515T1 (en)
DE (1) DE502007000987D1 (en)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
US11851221B2 (en) 2022-04-21 2023-12-26 Curium Us Llc Systems and methods for producing a radioactive drug product using a dispensing unit

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Publication number Priority date Publication date Assignee Title
DE102011008662A1 (en) * 2011-01-14 2012-07-19 Aumann Gmbh Needle winding system for winding carriers to be wound, method for winding winding winders with distributed winding, internal rotor stator, external rotor rotor and winding carrier for electric motor with distributed winding
WO2016058947A1 (en) * 2014-10-14 2016-04-21 Marsilli S.P.A. Needle winding machine, particularly for winding poles arranged inside a cylindrical surface
US10432071B2 (en) * 2014-11-05 2019-10-01 Sipro S.R.L. Manufacturing process for the stator and/or rotor windings of an electric machine
CN107666222B (en) * 2017-08-24 2023-11-03 苏州市圣玛特电机设备制造有限公司 Five-axis servo horizontal single-sided wire binding machine
CN116488405B (en) * 2023-04-21 2024-05-07 邦迪智能科技(上海)股份有限公司 Motor stator winding free end bending equipment

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Publication number Priority date Publication date Assignee Title
CH444950A (en) * 1964-09-28 1967-10-15 Elektromat Veb Stator winding machine for inserting the coils into the slots in the stator of electrical machines
US5370324A (en) * 1990-09-25 1994-12-06 Globe Products Inc. Stator winding method and apparatus
DE4337870C2 (en) * 1993-11-05 1995-08-24 Ruoss Spezialmaschinen Process for the mechanical winding of a stator for electric motors and wire guides and end plate therefor
EP1286452B1 (en) 2001-08-06 2004-09-08 ATS Wickel- und Montagetechnik AG Apparatus for winding a stator having a plurality of poles
EP1467466A3 (en) 2003-04-11 2007-04-11 ATS Wickel- und Montagetechnik AG Stator for an electrical machine as well as the method and the device for winding such stator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11851221B2 (en) 2022-04-21 2023-12-26 Curium Us Llc Systems and methods for producing a radioactive drug product using a dispensing unit

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ATE435515T1 (en) 2009-07-15
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