EP1760312B1 - High pressure pump - Google Patents
High pressure pump Download PDFInfo
- Publication number
- EP1760312B1 EP1760312B1 EP06026525.3A EP06026525A EP1760312B1 EP 1760312 B1 EP1760312 B1 EP 1760312B1 EP 06026525 A EP06026525 A EP 06026525A EP 1760312 B1 EP1760312 B1 EP 1760312B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- high pressure
- pressure pump
- chamber
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012530 fluid Substances 0.000 claims abstract description 10
- 239000000446 fuel Substances 0.000 claims description 17
- 239000000314 lubricant Substances 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000010687 lubricating oil Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 230000001050 lubricating effect Effects 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 239000002283 diesel fuel Substances 0.000 claims 1
- 230000000717 retained effect Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 12
- 238000005461 lubrication Methods 0.000 description 12
- 239000012528 membrane Substances 0.000 description 6
- 239000002828 fuel tank Substances 0.000 description 3
- 230000002706 hydrostatic effect Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000002996 emotional effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/02—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
- F02M59/10—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
- F02M59/102—Mechanical drive, e.g. tappets or cams
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/0404—Details or component parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/0404—Details or component parts
- F04B1/0408—Pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/0404—Details or component parts
- F04B1/0413—Cams
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/04—Draining
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/16—Sealing of fuel injection apparatus not otherwise provided for
Definitions
- the invention relates to a high pressure pump according to the preamble of claim 1, which is particularly suitable for use in a fuel injection system for internal combustion engines.
- a generic high-pressure pump for a fuel injection device for internal combustion engines in which the piston of a piston pump unit is driven harmoniously by an eccentric drive.
- the piston carries at its end facing away from the working space of the piston pump unit end a sliding shoe, which rests with a sliding surface on a sliding bearing surface of a lifting ring.
- the cam ring is rotatably mounted on an eccentric pin of a drive shaft and is driven revolving, but not rotating.
- the drive shaft, the eccentric pin, the cam ring and the shoe are housed in a low-pressure space, which serves as a supply space for the medium to be conveyed, ie fuel.
- a relief space is formed, which is open to the sliding bearing surface and via a passage which extends in the longitudinal direction of the pump piston, with the working space is in direct hydraulic communication. The discharge space is therefore filled with the fuel to be delivered.
- the lubrication of the sliding bearing between the shoe and the cam ring is effected by the fuel in the discharge chamber.
- the bearing between the eccentric pin and the cam ring is lubricated by the located in the low-pressure space fuel.
- fuel is known to have poor lubricating properties and therefore can only develop a limited lubricating effect.
- the present invention is now based on the object to provide a high-pressure pump of the type mentioned for very high discharge pressures and large flow rates, the production costs are as low as possible and can meet the high demands on the reliability and life.
- the inventive design of the high pressure pump significantly improved lubrication of the sliding bearing between the cam and the piston and also the bearing between the cam and the crank drive is possible.
- the risk of Anfressens this camp is greatly reduced even at high load, which contributes to increased reliability and a long life.
- Each piston pump unit 2, 2 ' has a housing block 3, which is fixedly connected to a pump housing 4 and projects into the interior 5 of this pump housing 4.
- each Piston pump unit 2, 2 ' has a piston 6 (plunger), which is guided with a tight sliding fit in a cylinder bore 7 in the housing block 3 linearly movable.
- the piston 6 bounded with an end face 6a a working space 8 and extends at its opposite end to a foot part 9.
- This foot part 9 has a flat sliding surface 10 which rests on a sliding bearing surface 11 which is provided on a cam ring 12.
- This cam ring 12 is common to both piston pump units 2, 2 '.
- a crank drive 13 is provided, which has a drive shaft 14 shown in dashed lines and an eccentric element 15 fixedly connected thereto.
- the drive shaft 14 is rotated about its axis of rotation 14a (FIG. Fig. 1 ) driven circumferentially.
- the cam ring 13 is rotatably seated but not co-rotating on the eccentric element 15.
- the eccentric element 15 is provided with an eccentricity e (FIG. Fig.
- an inlet line 18 is formed, which communicates via a pressure-controlled inlet valve 19 with the working space 8 ( Fig. 1 ).
- the inlet line 18 is connected to a supply line, not shown, which is connected to a liquid reservoir, ie in the present case with a fuel tank, for example via a prefeed pump.
- an outlet line 20 is further provided, which is connected via a pressure-controlled outlet valve 21 with the working space 8 ( Fig. 1 ).
- the outlet conduit 20 is connected to a high pressure space, eg the common rail of a fuel injection system.
- a relief space 22 is formed in the foot part 9 of the piston 6, which is open to the sliding bearing surface 11.
- a continuous, coaxial passage 23 which is open on the one hand to the working space 8 and on the other hand to the discharge space 22 (the passage 23 could also be desachsiert).
- This passage 23 whose diameter changes, includes a longitudinal bore 24 in which a control piston 25 is slidably guided with a tight sliding fit, which serves as a pressure transmission element.
- the control piston 25 rests on a compression spring 26, which at the other end on a spring ring 27 (FIG. Fig. 2 ) is supported, which is held in the piston 6.
- annular groove 28 is formed, which extends around the piston 6 around and to the cylinder bore 7 is open.
- a transverse bore 29 is present, which passes through the piston 6 and at both ends with the annular groove 28 in connection stands.
- a drain line 30 is connected, which runs in the housing block 3 and which is connected to a return line, not shown, which leads to a collecting reservoir, which may be the fuel tank.
- a collecting reservoir which may be the fuel tank.
- the eccentric element 15 is provided with a lubrication groove 31 which extends along a part of the circumference and is open towards the cam ring 12.
- the lubrication groove 31 is connected via a radial bore 32 in the eccentric element 15 with a feed channel 33 which extends in the direction of the axis of rotation 14a of the drive shaft 14 and which is connected via a lubricant pump, not shown, with a lubricant reservoir.
- a lubricant preferably lubricating oil, with a pressure of eg 2 - 6 bar supplied.
- two connecting channels 34, 35 are formed, each of which leads from the inner surface 12 a of the cam ring 12 to one of the sliding bearing surfaces 11.
- the lubrication groove 31 which is permanently connected to the feed channel 33, however, is only in certain rotational positions of the eccentric element 15 with a connecting channel 34, 35 in connection, as that of the Fig. 1-3 is apparent.
- FIG. 1 shows the rotational position of the eccentric element 15, in which the piston 6 is the one, in the figures upper piston pump unit 2 in the lower end position, ie, at the end of the suction stroke.
- the piston 6 of the other, lower piston pump unit 2 'has the end of Delivery stroke and thus reached its upper end position.
- the connection channels 34, 35 are not in connection with the lubrication groove 31 nor with the associated relief space 22.
- the delivery stroke for the piston 6 of the upper piston pump unit 2 begins, ie the piston 6 is moved in the direction of the arrow A (FIG. Fig. 2 ) moved upwards.
- the inlet valve 19 is closed, which also applies to the outlet valve 21 at the beginning of the delivery stroke.
- the pressure in the working space 8 increases.
- the control piston 25, which is acted upon at its the working space 8 facing end face by the pressure of the liquid in the working space 8, is against the action of the compression spring 26 downward in the direction of arrow D in Fig. 2 emotional. This has the consequence that the pressure of the lubricant, which is located in the relief chamber 22 and in the region of the passage 23 located below the control piston 25, increases.
- FIG. 3 the situation is shown by a total of 270 ° after a rotation of the drive shaft 14.
- the piston 6 has reached its center position during the suction stroke.
- the cam ring 12 now assumes its left end position, in Fig. 4 is shown with solid lines.
- These Fig. 4 indicates that the cam ring 12 in the direction of the sliding bearing surface 11 performs a total stroke C, which is equal to 2e, so the double eccentricity e.
- the left end position of the cam ring 12 is now the connecting channel 34 in the cam ring 12 with the discharge chamber 22 and the lubrication 31 in conjunction.
- the mixture of liquid (fuel and lubricant (lubricating oil)) in the annular groove 28 is led away via the drain line 30 and is e.g. into the liquid reservoir, i. the fuel tank, returned.
- FIG. 3 and 4 Based on Fig. 3 and 4 below is a variant of the in Fig. 1 and 2 described embodiment, in which in the foot part 9 of the piston 6 in the region of the sliding surface 10 in addition an annular groove 36 is formed, which is disposed coaxially to the relief space 22 and the sliding bearing surface 11 is open.
- This annular groove 36 communicates with a cam ring 12 formed in the sliding surface 10 toward open longitudinal groove 37 in conjunction.
- This longitudinal groove 37 is opposite the cutting plane of Fig. 3 (which is perpendicular to the axis of rotation 14a and in the middle of the cam ring 12) offset in the direction of the axis of rotation 14a of the drive shaft 14 and opens at both ends in the interior of the fifth of the pump housing 4 ( Fig. 4 ).
- the leakage liquid (lubricating oil) entering this annular groove 36 is returned to the interior 5 via the longitudinal groove 37.
- the pressure distribution along the sliding surface 10 or the sliding bearing surface 11 is changed from the relief space 22 in the radial direction to the outside, which has a favorable influence on the amount of leakage fluid.
- FIG. 5 shown second embodiment of a high-pressure pump 1 'differs from the first embodiment according to the Fig. 1 - 4th by another embodiment of the arranged in the piston 6 pressure transmission element.
- the representation of the Fig. 2 are identical, the same reference numerals are used for parts that are the same in both embodiments as in the Fig. 1 - 4th ,
- the piston 6 consists of a guided in the cylinder bore 7 piston member 38 and a ring 39 which is fixedly connected to the working space 8 opposite end of the piston member 38 with this, for example by pressing or shrinking.
- the ring 39 rests with a sliding surface 10 on the sliding bearing surface 11 on the cam ring 12 and has a flange 40 on which the compression spring 17 is supported.
- This compression spring 17 ensures - as based on Fig. 1-3 described - that the ring 39 remains in contact with the cam ring 12.
- the sliding surface 10 is formed on the ring 39.
- the flange 40 could also be formed as a separate part, analogous to the bearing ring 16 of Fig. 2 ,
- an elastically deflectable membrane 41 is arranged along its edge region between the ring 39 and the piston member 38 is sealingly clamped.
- This serving as a pressure-transmitting element membrane 41 spans the limited by the inner annular wall 39a relief space 22 and separates this relief space 22 formed by a piston member 38 chamber 42.
- This chamber 42 opens a longitudinal bore 43 which extends in the direction of the longitudinal axis of the piston member 38 and over which the chamber 42 communicates with the working space 8.
- the longitudinal bore 43 and the chamber 42 form the passage 23.
- the chamber 42 is filled with the liquid to be conveyed, ie with fuel.
- the pressure in the chamber 42 changes in the same direction with the pressure in the working chamber 8.
- the diaphragm 41 in the direction of pressurization down, ie to the sliding bearing surface 11 out, deflected.
- Fig. 5 is the first embodiment according to the Fig. 1-3 existing annular groove 28 together with drain line 30 for collecting and removing leakage fluid is not shown, but can also be provided if necessary.
- the membrane 41 is attached to the working space 8 facing end surface 6a of the piston 6.
- the attachment of the membrane 41 could by welding the same or, as in Fig. 5 , held with a screwed, pressed or shrunken holding part.
- the passage 23 is then below the membrane 41, it is filled with the lubricant and communicates directly with the relief space 22nd
- Fig. 5 illustrated embodiment corresponds to the basis of Fig. 1 - 4th described procedure.
- the piston 6 has no transverse bore 29. Due to the tight sliding fit and the present invention achieved pressure conditions on both sides of the control piston 25, the leakage of the working space 8 facing side in the discharge chamber 22 are kept very low.
- control piston 25 has a larger diameter than in the Fig. 1-3 shown.
- the longitudinal bore 24 for guiding the control piston 25 in close sliding fit can be open towards the top in the direction of the working chamber 8.
- the narrower in cross section part of the passage 23 is again below the control piston 25 and communicates directly with the relief chamber 22.
- the control piston 25 is installed from above into the piston 6.
- a spring ring, analogous to the spring ring 27 according to Fig. 2 then prevents the spool from exiting above the end surface 6a.
- the longitudinal bore 24 can also be continuous in the piston 6.
- the remaining part of the passage 23 has the same diameter as the longitudinal bore 24. It is also conceivable to form the remaining portion of the passage 23 slightly larger than the diameter of the longitudinal bore 24.
- piston pump units 2, 2 ' instead of like in Fig. 1 shown two piston pump units 2, 2 ', only one piston pump unit 2 can be provided. Conversely, more than two piston pump units with corresponding sliding surfaces 11 of the cam ring 12 can be radially mounted, for example, 3 by 120 °, or 4 by 90 °, or 6 offset by 60 ° piston pump units with a common cam ring 12th
- high-pressure pumps 1, 1 are intended for use in fuel injection systems of internal combustion engines, in particular of diesel engines, these pumps can also be used in other fields.
- control piston 25 is moved solely by acting on the two end faces pressure forces.
- control piston 25 it is also possible to form the control piston 25 with two different diameters. If the end face facing the working space 8 is then larger than the one facing the relief space, a pressure transmission takes place. In the opposite case, a pressure reduction. In these embodiments, it may be advantageous to form the control piston 25 of two separate parts, each with the appropriate diameter. If the holes with the correspondingly larger diameter and those with the corresponding smaller diameter are not precisely aligned, tolerance and friction problems can thus be prevented.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Reciprocating Pumps (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft eine Hochdruckpumpe gemäss Oberbegriff des Anspruches 1, die insbesondere für den Einsatz in einem Kraftstoffeinspritzsystem für Verbrennungsmotoren geeignet ist.The invention relates to a high pressure pump according to the preamble of claim 1, which is particularly suitable for use in a fuel injection system for internal combustion engines.
In der
Beim Förderhub der Kolbenpumpeneinheit wird der Kolben bzw. der an diesem befestigte Gleitschuh durch den im Arbeitsraum wirkenden Druck gegen den Hubring gedrückt. Gleichzeitig erfolgt auch eine Druckerhöhung im mit dem Arbeitsraum verbundenen Entlastungsraum, wodurch die auf den Gleitschuh wirkende, vom Hubring weg gerichtete Kraft erhöht wird. Damit wird eine Entlastung des Gleitlagers zwischen dem Gleitschuh und dem Hubring erzielt. Diese hydrostatische Entlastung des Gleitlagers führt zu einer Verminderung der Reibung zwischen der Gleitfläche am Gleitschuh und der Gleitlagerfläche am Hubring.During the delivery stroke of the piston pump unit, the piston or the sliding shoe fastened to it is pressed against the lifting ring by the pressure acting in the working space. At the same time there is also an increase in pressure with the Working space associated discharge space, whereby the forces acting on the shoe, directed away from the lifting ring force is increased. For a relief of the sliding bearing between the shoe and the cam ring is achieved. This hydrostatic relief of the sliding bearing leads to a reduction in the friction between the sliding surface on the shoe and the sliding bearing surface on the cam ring.
Die Schmierung des Gleitlagers zwischen dem Gleitschuh und dem Hubring erfolgt durch den Kraftstoff im Entlastungsraum. Das Lager zwischen dem Exzenterzapfen und dem Hubring wird durch den sich im Niederdruckraum befindenden Kraftstoff geschmiert. Kraftstoff hat aber bekanntlich schlechte Schmiereigenschaften und kann daher nur eine beschränkte Schmierwirkung entfalten.The lubrication of the sliding bearing between the shoe and the cam ring is effected by the fuel in the discharge chamber. The bearing between the eccentric pin and the cam ring is lubricated by the located in the low-pressure space fuel. However, fuel is known to have poor lubricating properties and therefore can only develop a limited lubricating effect.
Der vorliegenden Erfindung liegt nun die Aufgabe zugrunde, eine Hochdruckpumpe der eingangs genannten Art für sehr hohe Förderdrücke und grosse Fördermengen zu schaffen, deren Herstellungskosten möglichst gering sind und die hohe Anforderungen an die Betriebssicherheit und an die Lebensdauer zu erfüllen vermag.The present invention is now based on the object to provide a high-pressure pump of the type mentioned for very high discharge pressures and large flow rates, the production costs are as low as possible and can meet the high demands on the reliability and life.
Diese Aufgabe wird mit einer Hochdruckpumpe mit den Merkmalen des Anspruches 1 gelöst.This object is achieved with a high pressure pump having the features of claim 1.
Durch die erfindungsgemässe Ausgestaltung der Hochdruckpumpe ist eine erheblich verbesserte Schmierung des Gleitlagers zwischen dem Hubring und dem Kolben und auch des Lagers zwischen dem Hubring und dem Kurbelantrieb möglich. Dadurch wird die Gefahr eines Anfressens dieser Lager auch bei grosser Belastung stark vermindert, was zu einer erhöhten Betriebssicherheit und einer langen Lebensdauer beiträgt.The inventive design of the high pressure pump significantly improved lubrication of the sliding bearing between the cam and the piston and also the bearing between the cam and the crank drive is possible. As a result, the risk of Anfressens this camp is greatly reduced even at high load, which contributes to increased reliability and a long life.
Bevorzugte Weiterausgestaltungen der erfindungsgemässen Hochdruckpumpe bilden Gegenstand der abhängigen Ansprüche.Preferred further developments of the high-pressure pump according to the invention form the subject of the dependent claims.
Im Folgenden werden anhand der Zeichnungen Ausführungsbeispiele des Erfindungsgegenstandes näher erläutert. Es zeigen rein schematisch:
- Fig. 1
- in einem Längsschnitt eine erste Ausführungsform einer Hochdruckpumpe mit zwei Kolbenpumpeneinheiten,
- Fig. 2 und 3
- in einer der
Fig. 1 entsprechenden Darstellung und in vergrössertem Massstab die eine der beiden Kolbenpumpeneinheiten mit dem Pumpenkolben in verschiedenen Arbeitsstellungen, - Fig. 4
- einen Schnitt entlang der Linie A-A in
Fig. 3 , und - Fig. 5
- in einer der
Fig. 2 entsprechenden Darstellung eine zweite Ausführungsform einer Hochdruckpumpe.
- Fig. 1
- in a longitudinal section a first embodiment of a high pressure pump with two piston pump units,
- FIGS. 2 and 3
- in one of the
Fig. 1 corresponding representation and on an enlarged scale the one of the two piston pump units with the pump piston in different working positions, - Fig. 4
- a section along the line AA in
Fig. 3 , and - Fig. 5
- in one of the
Fig. 2 corresponding representation of a second embodiment of a high-pressure pump.
Die in den
Auf dem Fussteil 9 des Kolbens 6 sitzt ein Lagerring 16, der als Widerlager für eine Druckfeder 17 dient, die sich am anderen Ende am Gehäuseblock 3 abstützt. Die Druckfeder 17 hält den zugeordneten Kolben 6 in ständiger Anlage am Hubring 12.On the
Im Gehäuseblock 3 ist eine Einlassleitung 18 ausgebildet, die über ein druckgesteuertes Einlassventil 19 mit dem Arbeitsraum 8 in Verbindung steht (
Im Bereich der Gleitfläche 10 ist im Fussteil 9 des Kolbens 6 ein Entlastungsraum 22 ausgebildet, der zur Gleitlagerfläche 11 hin offen ist. In Längsrichtung des Kolbens 6 erstreckt sich ein durchgehender, koaxialer Durchlass 23, der einerseits zum Arbeitsraum 8 und andererseits zum Entlastungsraum 22 hin offen ist (der Durchlass 23 könnte auch desachsiert sein). Zu diesem Durchlass 23, dessen Durchmesser sich ändert, gehört eine Längsbohrung 24, in der verschiebbar ein Steuerkolben 25 mit einer engen Gleitpassung geführt ist, der als Druckübertragungselement dient. Der Steuerkolben 25 liegt auf einer Druckfeder 26 auf, die sich am anderen Ende auf einem Federring 27 (
Im Gehäuseblock 3 ist eine Ringnut 28 ausgebildet, die sich um den Kolben 6 herum erstreckt und zur Zylinderbohrung 7 hin offen ist. Im Kolben 6 ist eine Querbohrung 29 vorhanden, die den Kolben 6 durchsetzt und die an beiden Enden mit der Ringnut 28 in Verbindung steht. An die Ringnut 28 ist eine Abflussleitung 30 angeschlossen, die im Gehäuseblock 3 verläuft und die mit einer nicht gezeigten Rückflussleitung verbunden ist, die zu einem Sammelreservoir, das der Kraftstofftank sein kann, führt. In der Ringnut 28 sammelt sich auf noch zu beschreibende Weise Leckflüssigkeit, die über die Abflussleitung 30 zurückgeführt wird.In the
Das Exzenterelement 15 ist mit einer Schmiernut 31 versehen, die sich entlang eines Teils des Umfangs erstreckt und zum Hubring 12 hin offen ist. Die Schmiernut 31 ist über eine radiale Bohrung 32 im Exzenterelement 15 mit einem Zuführkanal 33 verbunden, der sich in Richtung der Drehachse 14a der Antriebswelle 14 erstreckt und die über eine nicht gezeigte Schmiermittelpumpe mit einem Schmiermittelreservoir in Verbindung steht. Über diesen Zuführkanal 33 wird ein Schmiermittel, vorzugsweise Schmieröl, mit einem Druck von z.B. 2 - 6 bar zugeführt. Im Hubring 12 sind zwei Verbindungskanäle 34, 35 ausgebildet, von denen jeder von der Innenfläche 12a des Hubringes 12 zu einer der Gleitlagerflächen 11 führt. Die Schmiernut 31, die dauernd mit dem Zuführkanal 33 verbunden ist, steht jedoch nur bei gewissen Drehlagen des Exzenterelementes 15 mit einem Verbindungskanal 34, 35 in Verbindung, wie das aus den
Anhand der
Die
Ausgehend von dieser Ausgangslage wird nachfolgend nur noch die Arbeitsweise der oberen Kolbenpumpeneinheit 2 beschrieben. Die Arbeitsweise der anderen, unteren Kolbenpumpeneinheit 2' ist gegengleich.Starting from this initial position, only the operation of the upper
Dreht sich die Antriebswelle 14 im Gegenuhrzeigersinn, so beginnt für den Kolben 6 der oberen Kolbenpumpeneinheit 2 der Förderhub, d.h. der Kolben 6 wird in Richtung des Pfeiles A (
In der
Sobald der Druck im Arbeitsraum 8 im Zuge des Förderhubes des Kolbens 6 einen Wert erreicht, der grösser ist als die Schliesskraft des Auslassventils 21, so wird dieses geöffnet und die Flüssigkeit aus dem Arbeitsraum 8 in die Auslassleitung 20 und dann in den Hochdruckraum ausgestossen.As soon as the pressure in the working
Nach einer Drehung der Antriebswelle 14 aus der in
Nach einer Drehung der Antriebswelle 14 um insgesamt 360° befindet sich der Kolben 6 am Ende des Saughubes und nimmt wieder die in der
Obwohl der Kolben 6 mit einer engen Gleitpassung in der Zylinderbohrung 7 geführt ist, kann durch den Spalt zwischen dem Kolben 6 und der Wand der Zylinderbohrung 7 einerseits Flüssigkeit, d.h. Kraftstoff, aus dem Arbeitsraum 8 und andererseits Schmiermittel, d.h. Schmieröl, aus dem Innenraum 5 des Pumpengehäuses 4 hindurchtreten. Diese Leckflüssigkeit wird als Flüssigkeit-Schmiermittel-Gemisch, d.h. als Kraftstoff-Schmieröl-Gemisch, in der Ringnut 28 gesammelt.Although the
Ausserdem ist es möglich, dass Flüssigkeit (Kraftstoff) aus dem Arbeitsraum 8 über den oberen Abschnitt des Durchlasses 23 und durch den sehr kleinen Spalt zwischen dem Steuerkolben 25 und der Wand der Längsbohrung 24 hindurchtreten kann. Diese Leckflüssigkeit gelangt über die Querbohrung 29 im Kolben 6 ebenfalls in die Ringnut 28. Im weiteren kann Schmiermittel (Schmieröl) aus dem Entlastungsraum 22 durch den engen Spalt zwischen dem Steuerkolben 25 und der Wand der Längsbohrung 24 hindurchtreten. Dieses Leckschmiermittel gelangt über die Querbohrung 29 ebenfalls in die Ringnut 28.In addition, it is possible that liquid (fuel) from the working
Das Gemisch aus Flüssigkeit (Kraftstoff und Schmiermittel (Schmieröl)) in der Ringnut 28 wird über die Abflussleitung 30 weggeführt und z.B. in das Flüssigkeitsreservoir, d.h. den Kraftstofftank, zurückgeführt.The mixture of liquid (fuel and lubricant (lubricating oil)) in the
Anhand der
Durch das Vorsehen der Ringnut 36 wird die Druckverteilung entlang der Gleitfläche 10 bzw. der Gleitlagerfläche 11 vom Entlastungsraum 22 in radialer Richtung gegen aussen verändert, was einen günstigen Einfluss auf die Menge der Leckageflüssigkeit hat.By providing the
Die in der
Bei dieser zweiten Ausführungsform gemäss
Zwischen dem Ring 39 und dem Kolbenelement 38 ist eine elastisch auslenkbare Membran 41 angeordnet, die entlang ihres Randbereiches zwischen dem Ring 39 und dem Kolbenelement 38 dichtend festgeklemmt ist. Diese als Druckübertragungselement dienende Membran 41 überspannt den durch die innere Ringwand 39a begrenzten Entlastungsraum 22 und trennt diesen Entlastungsraum 22 von einer im Kolbenelement 38 ausgebildeten Kammer 42. In diese Kammer 42 mündet eine Längsbohrung 43, die sich in Richtung der Längsachse des Kolbenelementes 38 erstreckt und über die die Kammer 42 mit dem Arbeitsraum 8 in Verbindung steht. Die Längsbohrung 43 und die Kammer 42 bilden den Durchlass 23. Die Kammer 42 ist mit der zu fördernden Flüssigkeit, d.h. mit Kraftstoff, gefüllt.Between the
Der Druck in der Kammer 42 ändert sich gleichsinnig mit dem Druck im Arbeitsraum 8. Bei steigendem Druck in der Kammer 42 wird die Membran 41 in Richtung der Druckbeaufschlagung nach unten, d.h. zur Gleitlagerfläche 11 hin, ausgelenkt. Das führt zu einer Druckerhöhung im Schmiermittel enthaltenden Entlastungsraum 22 und damit zu einer hydrostatischen Druckentlastung, wie das anhand der
Bei der Variante gemäss
In einer nicht dargestellten weiteren Variante ist die Membran 41 an der dem Arbeitsraum 8 zugewandten Endfläche 6a des Kolbens 6 angebracht. Die Befestigung der Membran 41 könnte durch anschweissen derselben oder, analog wie in
Die Wirkungsweise der in
Die im Zusammenhang mit der
Es versteht sich, dass verschiedene Varianten zu den gezeigten Ausführungsbeispielen möglich sind. Auf einige dieser Varianten wird nachfolgend hingewiesen.It is understood that various variants of the embodiments shown are possible. Some of these variants are indicated below.
In einer weiteren Ausbildungsform weist der Kolben 6 keine Querbohrung 29 auf. Infolge der engen Gleitpassung und der erfindungsgemäss erzielten Druckverhältnisse beidseits des Steuerkolbens 25 kann die Leckage von der dem Arbeitsraum 8 zugewandten Seite in den Entlastungsraum 22 sehr gering gehalten werden.In a further embodiment, the
Unter Umständen kann auch auf Massnahmen zum Sammeln und Abführen von Leckflüssigkeit entlang der Aussenseite des Kolbens 6, d.h. auf die Ringnut 28 und die Abflussleitung 30 im Gehäuseblock 3 verzichtet werden, falls infolge der herrschenden Druckverhältnisse keine nennenswerte Leckage auftritt.It may also be possible to take measures to collect and remove leakage along the outside of the
In einer weiteren nicht dargestellten Variante hat der Steuerkolben 25 einen grösseren Durchmesser als in den
Des weiteren ist es auch ein Bedürfnis, die Schmierverluste vom Entlastungsraum 22 in den Gehäuseinnenraum 5 gering zu halten. Ein Mittel dazu ist bei der Ausführung von
Statt wie in
Daneben ist es auch möglich, in Richtung der Drehachse 14a der Antriebswelle 14 zwei oder mehr einzelne Kolbenpumpeneinheiten bzw. zwei oder mehr Paare von sich gegenüberliegenden, im Gegentakt arbeitenden Kolbenpumpeneinheiten 2, 2' hintereinander anzuordnen.In addition, it is also possible, in the direction of the
Obwohl die beschriebenen Hochdruckpumpen 1, 1' für einen Einsatz in Kraftstoffeinspritzsystemen von Verbrennungsmotoren, insbesondere von Dieselmotoren, vorgesehen sind, können diese Pumpen auch auf anderen Gebieten Anwendung finden.Although the described high-pressure pumps 1, 1 'are intended for use in fuel injection systems of internal combustion engines, in particular of diesel engines, these pumps can also be used in other fields.
Es ist auch möglich, auf die Druckfeder 26 und den diese stützenden Federring 27 zu verzichten. In diesem Fall wird der Steuerkolben 25 alleine durch die auf die beiden Stirnseiten wirkenden Druckkräfte bewegt.It is also possible to dispense with the
Schlussendlich ist es auch möglich, den Steuerkolben 25 mit zwei unterschiedlichen Durchmessern auszubilden. Ist dann die dem Arbeitsraum 8 zugewandte Stirnfläche grösser als die dem Entlastungsraum zugewandte, findet eine Druckübersetzung statt. Im gegenteiligen Fall eine Druckuntersetzung. Bei diesen Ausgestaltungen kann es von Vorteil sein, den Steuerkolben 25 aus zwei separaten Teilen mit je dem entsprechenden Durchmesser auszubilden. Wenn die Bohrung mit dem entsprechend grösseren Durchmesser und jene mit dem entsprechend kleineren Durchmesser nicht genau fluchten, können so Toleranz- und Reibungsprobleme verhindert werden.Finally, it is also possible to form the
Claims (20)
- A high pressure pump, in particular for a fuel injection system for internal combustion engines, having at least one piston pump unit (2, 2') which has a piston (6) guided in a cylinder bore (7) and delimiting a working chamber (8), having a crank drive (13) for driving the piston (6), having a stroke ring (12) which is arranged between the crank drive (13) and the piston (6) and which is mounted such that it is rotatable with respect to the crank drive (13) but does not rotate and which has a flat sliding bearing surface (11), on which the piston (6) is supported with a sliding surface (10), wherein
a connecting duct (34, 35) is formed in the stroke ring (12), said connecting duct (34, 35) opens at one, first end into the sliding bearing surface (11) and is connected, independently of the medium to be delivered, to a fluid source by means of a fluid feed conduit (31, 32, 33) provided in the crank drive (13). - The high pressure pump as claimed in claim 1, wherein the crank drive (13) has an eccentric element (15) which is arranged on a rotatably driven drive shaft (14) and wherein the connecting duct (34, 35) opens at the other, second end into the inner surface (12a) of the stroke ring (12) which is in contact with the eccentric element (15) of the crank drive (13), and wherein a lubricating groove (31) forming part of the fluid feed conduit is provided on the circumference of the eccentric element (15), said lubricating groove (31) is open toward the outside and is connected to the lubricant source via a connecting line (32, 33) also forming part of the fluid feed conduit and running in the eccentric element (15) and in the drive shaft (14).
- The high pressure pump as claimed in claim 2, wherein the lubricating groove (31) extends over part of the circumference of the eccentric element (15).
- The high pressure pump as claimed in claim 1, further comprising a relief chamber (22) which is arranged in the region of the sliding surface (10), is open toward the sliding bearing surface (11) and is fluidically separated from the working chamber (8).
- The high pressure pump as claimed in claim 4, wherein an annular groove (36) is formed in the piston (6), said annular groove (36) surrounds the relief chamber (22) and is open toward the sliding bearing surface (11).
- The high pressure pump as claimed in claim 5, wherein the annular groove (36) is connected to a chamber (5) in which the crank drive (13) and the stroke ring (12) are accommodated.
- The high pressure pump as claimed in claim 4, wherein the opening of the relief chamber (22) is completely surrounded by the sliding surface (10) of the piston (6), said sliding surface (10) acting together with the sliding bearing surface (11) of the stroke ring (12).
- The high pressure pump as claimed in claim 6, wherein a longitudinal groove (37) is formed in the stroke ring (12) in the region of the sliding bearing surface (11), said longitudinal groove (37) is open toward the sliding surface (10) and opens into said chamber (5), is offset with respect to the relief chamber (22) in the direction of the axis of rotation (14a) of the drive shaft (14) and communicates with the annular groove (36).
- The high pressure pump as claimed in claim 4, wherein the pressure medium in the relief chamber (22) is a lubricant, preferably lubricating oil.
- The high pressure pump as claimed in one of claims 4 to 9, wherein the connecting duct (34, 35) opens into the sliding bearing surface (11) at a point such that it is connected to the relief chamber (22) only in specific positions of the stroke ring (12) with respect to the piston (6) and can be connected periodically to the lubricant feed conduit (31, 32, 33).
- The high pressure pump as claimed in claim 10, wherein the lubricating groove (31) is arranged such that it is connected to the connecting duct (34, 35) in the stroke ring (12) when this connecting duct (34, 35) is connected to the relief chamber (22).
- The high pressure pump as claimed in one of claims 4 to 11, wherein the relief chamber (22) is fluidically separated from the working chamber (8) by a pressure transmission element (25, 41) arranged in a passage (23) in the piston (6), said pressure transmission element (25, 41) is pressurized on one side by the medium to be delivered and on the opposite side by a pressure medium in the relief chamber (22) and can be displaced in the direction of the application of pressure under the action of pressure.
- The high pressure pump as claimed in claim 12, wherein the pressure transmission element is a control piston (25) which can be displaced in a longitudinal bore (24) belonging to said passage (23) and is guided closely in a sliding manner.
- The high pressure pump as claimed in claim 13, wherein the control piston (6) on its first end facing the relief chamber (22) is supported on a compression spring (26) which rests on an abutment at the other end.
- The high pressure pump as claimed in claim 14, wherein said abutment is formed by a supporting element, in particular a spring ring (27), retained in the control piston (25).
- The high pressure pump as claimed in claim 12, wherein the pressure transmission element is a diaphragm (41) which can be deflected elastically, covers the passage (23) and is fixed in a sealing manner in its edge region.
- The high pressure pump as claimed in claim 16, wherein the piston (6) has a piston element (38) guided in the cylinder bore (7) and a ring (39) which is connected to the piston element (38) at the end of the latter facing away from the working chamber (8).
- The high pressure pump as claimed in claim 17, wherein the diaphragm (41) is held firmly in its edge region between the piston element (38) and the ring (39).
- The high pressure pump as claimed in one of claims 1 to 18, wherein an annular collecting groove (28) is formed in the wall of the cylinder bore (7), said annular collecting groove (28) is open toward the piston (6), is used to collect seepage which passes through the gap between the wall of the cylinder bore (7) and the piston (6) and to which a discharge conduit (30) is connected.
- The high pressure pump as claimed in one of claims 1 to 19, wherein the high pressure pump (1, 1') is designed to deliver fuel, in particular diesel fuel.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH2022003 | 2003-02-11 | ||
EP03773421A EP1592887B1 (en) | 2003-02-11 | 2003-12-04 | High pressure pump |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03773421A Division EP1592887B1 (en) | 2003-02-11 | 2003-12-04 | High pressure pump |
EP03773421.7 Division | 2003-12-04 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1760312A2 EP1760312A2 (en) | 2007-03-07 |
EP1760312A3 EP1760312A3 (en) | 2007-09-05 |
EP1760312B1 true EP1760312B1 (en) | 2013-05-01 |
Family
ID=32855128
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06026525.3A Expired - Lifetime EP1760312B1 (en) | 2003-02-11 | 2003-12-04 | High pressure pump |
EP03773421A Expired - Lifetime EP1592887B1 (en) | 2003-02-11 | 2003-12-04 | High pressure pump |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03773421A Expired - Lifetime EP1592887B1 (en) | 2003-02-11 | 2003-12-04 | High pressure pump |
Country Status (8)
Country | Link |
---|---|
US (2) | US7108491B2 (en) |
EP (2) | EP1760312B1 (en) |
JP (1) | JP2006514195A (en) |
CN (1) | CN100392241C (en) |
AT (1) | ATE355460T1 (en) |
AU (1) | AU2003281906A1 (en) |
DE (1) | DE50306704D1 (en) |
WO (1) | WO2004072477A1 (en) |
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-
2003
- 2003-12-04 DE DE50306704T patent/DE50306704D1/en not_active Expired - Lifetime
- 2003-12-04 US US10/544,004 patent/US7108491B2/en not_active Expired - Fee Related
- 2003-12-04 EP EP06026525.3A patent/EP1760312B1/en not_active Expired - Lifetime
- 2003-12-04 AU AU2003281906A patent/AU2003281906A1/en not_active Abandoned
- 2003-12-04 CN CNB2003801096660A patent/CN100392241C/en not_active Expired - Fee Related
- 2003-12-04 EP EP03773421A patent/EP1592887B1/en not_active Expired - Lifetime
- 2003-12-04 WO PCT/CH2003/000802 patent/WO2004072477A1/en active IP Right Grant
- 2003-12-04 AT AT03773421T patent/ATE355460T1/en active
- 2003-12-04 JP JP2004568075A patent/JP2006514195A/en not_active Ceased
-
2006
- 2006-08-14 US US11/503,118 patent/US20060275164A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
US20060275164A1 (en) | 2006-12-07 |
JP2006514195A (en) | 2006-04-27 |
DE50306704D1 (en) | 2007-04-12 |
US20060062677A1 (en) | 2006-03-23 |
EP1592887A1 (en) | 2005-11-09 |
WO2004072477A1 (en) | 2004-08-26 |
CN1748083A (en) | 2006-03-15 |
ATE355460T1 (en) | 2006-03-15 |
EP1760312A2 (en) | 2007-03-07 |
CN100392241C (en) | 2008-06-04 |
AU2003281906A1 (en) | 2004-09-06 |
EP1592887B1 (en) | 2007-02-28 |
EP1760312A3 (en) | 2007-09-05 |
US7108491B2 (en) | 2006-09-19 |
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