EP1656718A1 - Improved method for crimping at least one connector contact on a flexible electronic circuit - Google Patents
Improved method for crimping at least one connector contact on a flexible electronic circuitInfo
- Publication number
- EP1656718A1 EP1656718A1 EP04767865A EP04767865A EP1656718A1 EP 1656718 A1 EP1656718 A1 EP 1656718A1 EP 04767865 A EP04767865 A EP 04767865A EP 04767865 A EP04767865 A EP 04767865A EP 1656718 A1 EP1656718 A1 EP 1656718A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tooth
- track
- contact
- flexible circuit
- flexible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
- H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
- H01R12/68—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals comprising deformable portions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/325—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by abutting or pinching, i.e. without alloying process; mechanical auxiliary parts therefor
- H05K3/326—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by abutting or pinching, i.e. without alloying process; mechanical auxiliary parts therefor the printed circuit having integral resilient or deformable parts, e.g. tabs or parts of flexible circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0393—Flexible materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/11—Treatments characterised by their effect, e.g. heating, cooling, roughening
- H05K2203/1189—Pressing leads, bumps or a die through an insulating layer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/14—Related to the order of processing steps
- H05K2203/1446—Treatment after insertion of lead into hole, e.g. bending, cutting, caulking or curing of adhesive but excluding soldering
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
- H05K3/3421—Leaded components
Definitions
- the invention relates to an improved method for crimping at least one connection contact on a flexible electronic circuit.
- Flexible electronic circuits also called flexible circuits or "flex” are circuits generally consisting of a first sheet of flexible insulating material, on which are arranged electrically conductive tracks, for example copper. These conductive tracks are themselves covered, either by a second sheet of insulating material or by an insulating varnish.
- Such flexible circuits are commonly used in the electrical industry and, in particular, in the electrical industry dedicated to the automobile.
- connection techniques intended to connect these flexible circuits to electrical contacts or to electronic components. One of these techniques consists in using connection plates or connection contact.
- connection plates are provided with piercing teeth forming one or more crown (s).
- piercing teeth forming one or more crown (s).
- the connection is made by means of clips piercing the flexible circuit. These clips are distributed on a connection plate above which the flexible circuit to be connected is placed.
- Each of these staples has a ring of piercing teeth which pass through the flexible circuit and are then crimped onto the flexible circuit. The teeth are thus intended to pass through the flexible circuit from a lower face to an upper face and then be folded down by crimping against the upper face of the flexible circuit.
- Such a flexible circuit pierced by such a connection plate has an acceptable electrical resistance to allow the passage of an amount of current conventionally used in the field of connectors through the conductive tracks.
- the electrical resistance between a conductive track of the flexible circuit intended to be in contact with the tooth and the tooth is equal to 2 milliohms (m ⁇ ).
- this electrical resistance is not low enough to allow the passage of a greater amount of current through the tracks of the flexible circuit.
- the conductive tracks have a thickness of the order of 75 to 100 ⁇ m. To decrease the electrical resistance between the tooth and the track, one could increase a contact area between the tooth and the track in contact with the tooth. To increase the contact area of the tooth with the track, the thickness of such a conductive track could be increased.
- the invention provides for solving this problem by increasing a contact surface between the tooth and the track at a location of the tooth intended to be in contact with the track. More particularly, the invention provides an improved method of crimping at least one connection contact on a flexible electronic circuit.
- the tooth After piercing the flexible circuit, the tooth is heated in such a way that it is welded at a point on the track that it has already crossed. By welding to the track, the tooth fills the spaces between the tooth and the track at the location of the tooth crossing the track. By filling these spaces, the contact surface of the tooth with the track increases and then makes it possible to decrease the electrical resistance between the connection contact and the track.
- This process involves the heating of the tooth using a heating bar which has the property of heating very quickly in a few seconds so as to immediately transfer the heat to the tooth without causing burning of the tooth and without burning of the tooth. flex while causing the tooth to weld with the track at the location of the tooth in contact with the track.
- the bar is a tungsten bar capable of heat in 1 to 3 seconds.
- This heating bar also has the property of welding the tooth without adding additional material.
- the tooth is covered with a fusible conductive product such as for example a tin-lead mixture, a copper tin mixture, pure tin, a tin-silver-copper mixture, or nickel.
- a fusible conductive product such as for example a tin-lead mixture, a copper tin mixture, pure tin, a tin-silver-copper mixture, or nickel.
- connection contact relates to a method of crimping at least one connection contact on a flexible electronic circuit, the connection contact comprising at least one piercing tooth.
- the flexible circuit comprising a flexible and thick strip delimiting a lower face and an upper face while being formed by a first sheet of insulating material, by at least one track electrically conductive, and by a second sheet of insulating material, characterized in that - the tooth is covered with a fusible conductive product, - the flexible circuit is pierced from the lower face to the upper face of the band through the piercing tooth, - one end of the tooth is folded against the upper face of the band, and - the tooth is heated is to carry out a welding of the tooth with the track at at least one place of the tooth intended to be in contact with the track.
- FIG. 1 a schematic representation of an electronic circuit flexible provided with a connection contact, according to the invention
- Figures 2a to 2b schematic representations of an embodiment of a ring of piercing teeth of a connection contact, according to the invention
- - Figure 3 a three-dimensional schematic representation of a flexible electronic circuit provided with a connection contact, according to the invention
- - Figures 4a to 4d schematic representations of the different stages of a crimping process of a connection contact on a flexible circuit, according to the invention.
- FIG. 1 a schematic representation of an electronic circuit flexible provided with a connection contact, according to the invention
- Figures 2a to 2b schematic representations of an embodiment of a ring of piercing teeth of a connection contact, according to the invention
- - Figure 3 a three-dimensional schematic representation of a flexible electronic circuit provided with a connection contact, according to the invention
- - Figures 4a to 4d schematic representations of the different stages of a crimping process of a connection contact on
- the flexible circuit forms a flexible and thick strip delimiting a lower face 3 and an upper face 4.
- This flexible strip is formed from the lower face 3 to the upper face 4 by a first sheet of flexible insulating material 5, by at least one electrically conductive track 6, and by a second sheet of insulating material 7.
- These conductive tracks can be deposited on the first sheet 5 and covered by the second sheet 7.
- These conductive tracks can form one or more circuit patterns printed.
- These tracks can be formed following the printing of a layer of electrically conductive ink on the first sheet 5.
- This layer of ink 6 can essentially consist of copper or nickel or another conductive product. electricity.
- this layer of ink forms a thickness 20 of 75 to 100 micrometers ( ⁇ m) in thickness and the flexible circuit can form a thickness 18 of 300 ⁇ m.
- laminated copper will preferably be used.
- the thickness 18 is measured in a direction perpendicular to a plane formed by the flexible circuit from the lower face 3 to the upper face 4.
- the connection contact 2 is formed of an electrically conductive metal plate. This connection contact 2 can be formed by a plate of copper or other conductive material. This connection contact 2 also has an upper face 8 and a lower face 9. In the preferred example in FIG. 1, the connection contact 2 is placed with its upper face 8 attached to the lower face 3 of the circuit. flexible 1.
- the connection contact 2 also comprises at least one piercing tooth, such as 10a, 10b, 10c, 1 ⁇ d, FIGS. 1 and 2b.
- This piercing tooth can be part of a crown of teeth 11 as shown in FIGS. 2a to 2b.
- This crown of teeth 11 may include four teeth 10a, 10b, 10c and 10d.
- This crown of teeth 11 is formed after cutting the material formed by contact 2 over a whole thickness 12 of this same contact 2. To make this crown of teeth 11, a cross-shaped cutting is carried out throughout the thickness 12 of the contact 2. The cutting across the entire thickness 12 of the connection contact 2 is shown in dotted lines in FIG. 2a. The delimitation of the resulting teeth is shown in Figure 2b.
- teeth are intended to be oriented perpendicularly to the plane formed by the contact 2. Preferably, they are located on the same side of the plane formed by the contact 2 so as to strengthen the approach of the contact 2 to the flexible circuit 1.
- some of the piercing teeth 10 could be inclined by a first side and others by a second side of the plane formed by the contact 2 (not shown). In this case, provision may be made for placing an additional flexible circuit (not shown) against this same connection contact 2 so that the lower face 3 of this connection contact 2 is attached to an upper face (not shown) of this additional flexible circuit.
- the flexible circuit 1 according to the invention and the additional flexible circuit would then be in communication with each other via the connection contact 2.
- All of these teeth 10a, 10b, 10c and 10d form the crown of teeth 11 and delimit a central hollow space 13.
- Each of the teeth has an end 10e, 10f, 10g, and 10h respectively with a shape which can be advantageously pointed to facilitate the piercing of the contact 2 through the flexible circuit. Either of these ends may have a rounded shape or a flattened shape.
- the crimping process of the connection contact 2 on the flexible circuit 1 can be carried out as follows, FIGS. 4a to 4d.
- the teeth are first covered with a fusible electrically conductive product.
- FIG. 4a represents a cross section of the flexible circuit 1 and of the connection contact 2 with the flexible circuit 1 detached from the connection contact 2.
- the connection contact 2 is intended to come into contact with the flexible circuit 1 in such a way that the upper face 8 of this same contact 2 comes into contact with the lower face 3 of the circuit 1.
- This approximation of the upper face 8 to the lower face 3 is represented by arrows F in FIG. 4a .
- the teeth 10a, 10b, 10c, and 10d pass entirely through the flexible circuit 1 from the lower face 3 to the upper face 4, passing successively through the first insulating layer 5, through the conductive layer 6 and through the second insulating layer 7.
- Each of the teeth 10a, 10b, 10c and 10d passes entirely through the circuit 1 with a position of each of the teeth relatively perpendicular to a plane formed by the contact 2.
- the drilling of the teeth 10a, 10b , 10c and 10d through the flexible circuit 1 can be facilitated due to the pointed shape of the ends of the teeth.
- Each of the teeth 10 is then in contact with the track along a first portion 15 of the tooth. The dimension of this first portion 15 depends on a thickness 20 of the track 6.
- FIG. 3 illustrates a perspective representation of a flexible circuit 1 provided with the connection contact 2 according to the invention.
- the term crimp each of the teeth 10a, 10b, 10c and 10d on the upper face 4 of the flexible circuit 1, the fact of folding against the upper face 4 of the flexible circuit each of these teeth 10 in the direction opposite to the central space 13
- the teeth 10 are folded against the upper face 4 of the flexible circuit towards the outside of the crown of teeth 11. These teeth can be folded down by means of a punch.
- Each of the teeth has a height 17 at least greater than the thickness 18 of the flexible circuit 1, FIG. 2b. This height 17 is measured in a direction perpendicular to the plane formed by the contact 2 between the upper face 8 of the contact 2 and the end of each of the teeth.
- a flexible circuit 1 has a thickness of 300 ⁇ m and in this case the height 17 of each of the teeth must be at least greater than 300 ⁇ m to allow the tooth to fall back against the upper face 4.
- at least one of the teeth such as 10a, 10b, 10c and 10d is heated so as to weld the tooth with the track at at least one location of the tooth in contact with the track.
- the tooth is in contact with the track along a first portion 15 of the tooth.
- the conductive product allows the tooth to come to be welded to the track by its first portion 15.
- Each of the teeth can be heated by means of a heating bar 14.
- the heating is represented by the wavy arrows F "on the Figure 4c.
- the heating bar is intended to make a weld which is similar to a soldering of the tooth on the track. By soldering is meant the fact that there is a weld of the portion of the tooth with the portion of corresponding track without providing additional material but only a contribution of the fusible conductive product covering the tooth.
- This heating bar also has the property of immediately heating the tooth in a few seconds while rising very high in temperature so as to transfer the heat to the tooth immediately without burning the tooth or flex. In one example, the bar heats up to 1000 ° C in 1 to 3 seconds. The heating on the tooth can be done in 1 to 3 seconds only.
- This heating bar 14 can be a tungsten bar.
- This brazing has the advantage of filling possible spaces 20 between the tooth and the track at a location of the tooth in contact with the track. These spaces 20 are likely to remain after the tooth has been pierced through the flexible circuit 1. These spaces are responsible for a reduction in the contact surface between the tooth and the track. These spaces 20 are filled following the welding of the tooth to the track at a location of the tooth in contact with the track.
- the welding of the tooth with the track is carried out in such a way that spaces 20 present between the portion 15 of the tooth and the corresponding portion of track are filled.
- the tooth is then in contact with the track over an entire surface delimited by the portion 15.
- the electrical conductivity is increased and the electrical resistance decreased.
- the electrical resistance of such a flexible circuit provided with this connection contact according to the invention is 0.2 m ⁇ .
- at least one of the teeth can also be welded to a second location 16 of the tooth on the conductive track 6. This tooth is welded a second time so that the second sheet 7 is completely pierced once again from the upper face 4 of the flexible circuit and in the direction of the conductive track 6.
- This second sheet 7 is completely pierced following local abrasion in a thickness 19 of the second insulating sheet 7. Localized abrasion is carried out following heating by the heating bar 14 on one end of the tooth.
- the heating of the ends 10e and 10g of the teeth 10a and 10c respectively is represented by an arrow F ′ "in FIG. 4d.
- This abrasion located through the second insulating layer 7 is produced so that the end of the tooth comes in contact with the conductive track 6, as shown in FIG. 4d.
- This local abrasion of the second insulating sheet 7 is carried out while heating one end of each of the teeth so as to melt the conductive product covering the end of the tooth.
- connection contact 2 is then in contact with the conductive track 6 according to a first contact zone 15 and according to a second contact zone 18, FIGS. 1 and 4d
- the first contact zone 15 corresponds to a place in the tooth intended to be in contact with the track 6 s next to a first piercing of the tooth right through the flexible circuit 1.
- the second contact zone 16 corresponds to a place in the tooth intended to be in contact with the track 6 following a second piercing of the tooth to through the second sheet 7.
- the electrical resistance can be reduced by one g factor 10 or from 2 m ⁇ to 0.2 m ⁇ . This also results in an increase in electrical conductivity. This electrical conductivity is all the more important as the first contact zone 15 and the second contact zone 16 of the end of the tooth are extended.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0350287A FR2857166A1 (en) | 2003-07-02 | 2003-07-02 | IMPROVED METHOD OF CRIMINATING AT LEAST ONE CONNECTING CONTACT ON A FLEXIBLE ELECTRONIC CIRCUIT |
PCT/FR2004/050303 WO2005006499A1 (en) | 2003-07-02 | 2004-07-01 | Improved method for crimping at least one connector contact on a flexible electronic circuit |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1656718A1 true EP1656718A1 (en) | 2006-05-17 |
Family
ID=33523078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04767865A Withdrawn EP1656718A1 (en) | 2003-07-02 | 2004-07-01 | Improved method for crimping at least one connector contact on a flexible electronic circuit |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1656718A1 (en) |
FR (1) | FR2857166A1 (en) |
WO (1) | WO2005006499A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007068280A1 (en) * | 2005-12-16 | 2007-06-21 | Fci | Crimping method and device manufactured thereby |
US7410384B2 (en) | 2006-05-16 | 2008-08-12 | Fci Americas Technology, Inc. | Electrical contact with stapled connection |
DE102013206069B3 (en) * | 2013-04-05 | 2014-05-22 | Lear Corp. | Method for manufacturing seat sensor arrangement in vehicle, involves placing connector and conductor tracks on conductors by insulation unit to electrically connect flat electrical cables and film contact sensor |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1245735A (en) * | 1985-05-09 | 1988-11-29 | John T. Venaleck | Method and mass termination connector with solder connections |
BR8701399A (en) * | 1986-04-03 | 1988-01-05 | Du Pont | CONTACT STRIP AND PROCESS FOR THE PRODUCTION OF A ROW OF EDGE CLAMP CONNECTORS, OR OF A SINGLE EDGE CLAMP CONNECTOR |
-
2003
- 2003-07-02 FR FR0350287A patent/FR2857166A1/en not_active Withdrawn
-
2004
- 2004-07-01 WO PCT/FR2004/050303 patent/WO2005006499A1/en active Application Filing
- 2004-07-01 EP EP04767865A patent/EP1656718A1/en not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO2005006499A1 * |
Also Published As
Publication number | Publication date |
---|---|
FR2857166A1 (en) | 2005-01-07 |
WO2005006499A1 (en) | 2005-01-20 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20060202 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PL PT RO SE SI SK TR |
|
DAX | Request for extension of the european patent (deleted) | ||
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: CAPPE, PATRICE Inventor name: FANTINI, FLAVIO Inventor name: STRICOT, YVES Inventor name: BUTTERWORTH, LIAM Inventor name: REGNIER, FREDERIC |
|
17Q | First examination report despatched |
Effective date: 20080624 |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20090106 |