EP1481159B1 - Fuel injection valve - Google Patents
Fuel injection valve Download PDFInfo
- Publication number
- EP1481159B1 EP1481159B1 EP02795038A EP02795038A EP1481159B1 EP 1481159 B1 EP1481159 B1 EP 1481159B1 EP 02795038 A EP02795038 A EP 02795038A EP 02795038 A EP02795038 A EP 02795038A EP 1481159 B1 EP1481159 B1 EP 1481159B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel injection
- valve
- injection valve
- ground surface
- closing body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000446 fuel Substances 0.000 title claims description 88
- 238000002347 injection Methods 0.000 title claims description 62
- 239000007924 injection Substances 0.000 title claims description 62
- 238000002485 combustion reaction Methods 0.000 claims description 32
- 238000007789 sealing Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 22
- 238000007906 compression Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 241000446313 Lamella Species 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 239000004071 soot Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
- F02M61/12—Other injectors with elongated valve bodies, i.e. of needle-valve type characterised by the provision of guiding or centring means for valve bodies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/12—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship providing a continuous cyclic delivery with variable pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/042—The valves being provided with fuel passages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/08—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series the valves opening in direction of fuel flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
Definitions
- the invention relates to a fuel injection valve according to the preamble of the main claim.
- an ignitable fuel / air mixture can be formed by injecting fuel into each combustion chamber delimited by a piston by releasing a nozzle orifice by lifting a valve member from a valve seat comprising the nozzle orifice.
- the opening stroke of the valve member and the injection time are variably adjustable.
- the Fuel injection device includes a fuel injection valve, which is arranged in the cylinder wall at a distance from the cylinder head and with respect to the outlet opening, and an outlet opening, wherein the beam axis of the fuel injection valve is directed to the region around the cylinder head arranged in the spark plug.
- the fuel injection valve has a solenoid-operated valve needle with helical swirl grooves for generating a swirl flow of the injection jet.
- the fuel injection valve is directed with its beam axis on the arranged in the cylinder head center ignition point.
- a device for injecting fuel into the combustion chamber of a mixture-compression, spark-ignited internal combustion engine in which fuel is injected in a cone-shaped manner into the combustion chamber at a certain initial angle.
- the injected fuel fills the combustion chamber in the form of a cone, wherein effects of wall wetting are largely suppressed.
- a relatively flat formed piston spherically deforms the injected fuel cloud during the compression phase.
- the spherical mixture cloud mixes only insignificantly with the supplied air and is passed on further compression to the spark gap of the spark plug.
- combustion chamber geometries are difficult to produce; on the other hand, combustion can not be optimized with respect to the emission of nitrogen oxides and the consumption of fuel.
- a fuel injector for an internal combustion engine which has a valve body accommodated in a housing, wherein the valve body comprises a valve seat surrounded by a valve opening.
- a valve needle which is provided with a closing body, extends through the valve opening, so that the closing body cooperates with the valve seat to open and close the valve.
- the valve needle is provided at its downstream end with a shoulder at which annular cylindrical guide surfaces and flattened surfaces are alternately formed around the outer circumferential surface thereof, which form outlet openings or gaps for the fuel stream. The exit gaps together form the narrowest flow passage of the injector, where the fuel flow is accelerated for proper atomization in the combustion chamber.
- the fuel injector according to the invention with the characterizing features of the main claim has the advantage that the injected into the combustion chamber of the engine mixture cloud can be influenced by a corresponding shaping of the valve closing body of the fuel injector by a targeted throttling in front of the sealing seat so that the mixture cloud the spark plug only at the end reached the injection process.
- the valve needle or the valve closing body in this case hasprofitnanschliffe, which throttle the flow of fuel depending on the radial depth ofassinanschliffe more or less, so that the fuel injection valve leaving mixture cloud depending on the stroke position of the valve needle has a larger or smaller opening angle ⁇ .
- the throttling effect is adjustable either by recessed arranged legislativenanschliffe or via a raised guide ring.
- Fig. 1 shows in an excerpt, schematic sectional view of an embodiment of a fuel injection system 1 for a mixture-compression spark-ignition internal combustion engine.
- the fuel injection system 1 comprises a combustion chamber 2 which is delimited by cylinder walls 3, a cylinder head 4 which has ridge slopes 5, and a piston 6.
- a spark plug 7 is z. B. arranged laterally projecting into the combustion chamber 2.
- a fuel injection valve 10 according to the invention is arranged between the ridge bevels 5 in such a way that fuel is injected into the combustion chamber 2 in the form of, for example, a conical mixture cloud 8, 9.
- the fuel injector 10 is inventively designed so that the prevailing fuel flow is throttled to varying degrees so that depending on the Hubbert a valve needle of the fuel injection valve 10, a mixture cloud 8, 9 can be generated with a variable opening angle ⁇ in the combustion chamber 2.
- valve needle or a valve-closing body operatively connected therewith has at least one, preferably a plurality of surface contours or a guide ring for this purpose.
- Illustrated by the inventive measure in Fig.1 can first be a mixture cloud 8 are generated in the combustion chamber 2, which has a large penetration and a small opening angle ⁇ , while the closing of the fuel injection valve 10 briefly the mixture cloud 9 is generated with a larger opening angle ⁇ , which touches the spark plug 7 in the electrodes and thus inflammable mixture transported to the spark gap of the spark plug 7.
- FIG Fig. 2 An embodiment of a fuel injection valve 10 designed according to the invention, which is suitable for this operating mode, is shown in FIG Fig. 2 shown and described below.
- Fig. 2 shows a schematic sectional view of an embodiment of an inventively designed fuel injector 10, which in particular for use in the in Fig. 1 illustrated fuel injection system 1 is suitable.
- the fuel injection valve 10 is designed in the form of a direct-injection fuel injection valve 10, which serves for the direct injection of fuel into the combustion chamber 2 of the mixture-compressing, spark-ignited internal combustion engine. In the exemplary embodiment, this is an outwardly opening fuel injection valve 10.
- the fuel injection valve 10 includes an actuator 11, which is formed in the present embodiment as a piezoelectric actuator 11.
- the actuator 11 is encapsulated in an actuator housing 12 for stabilization and is supported at the end in the inlet direction at an abutment 13 and downstream on a shoulder 14 from.
- the shoulder 14 is in frictional connection with a two-part valve needle 15.
- An inflow-side first part 16 of the valve needle 15 is supported on the shoulder 14, while a second part 17 downstream of the first part 16 is arranged separately from this.
- the first part 16 of the valve needle 15 is acted upon by a first return spring 18, which is arranged between the shoulder 14 and a sealing housing 19.
- the second part 17 of the valve needle 15 is acted upon by a second return spring 20 whose spring force is lower than that of the first return spring 18, so that the second part 17 of the valve needle 15 can swing through relative to the first part 16.
- the fuel injection valve 10 further comprises a corrugated tube seal 21 which protects the actuator 11 from the fuel flowing through the fuel injection valve 10.
- the fuel is supplied via a central fuel supply 22 and flows through a fuel channel 23 in a housing body 24. It is thereby past the sealing housing 19 into a recess 25 of a nozzle body 26 inserted into the housing body 24, in which also the second part 17 the valve needle 15 is arranged, passed.
- the second part 17 of the valve needle 15 has an integral with the valve needle 15 or in frictional connection with this standing valve closing body 27, which forms a sealing seat with a formed on the nozzle body 26 valve seat surface 28.
- FIGS. 3A to 3B the measures according to the invention are in Fig. 4 shown in detail and explained in detail in the following description.
- an exciter voltage is applied to the actuator 11, for example via an electrical line, not shown.
- the first part 16 of the valve needle 15 is moved in a stroke direction.
- the second part 17 of the valve needle 15 with the valve closing body 27 formed thereon is also moved counter to the force of the second return spring 20 in the stroke direction, so that the valve closing body 27 lifts from the valve seat surface 28 and fuel is sprayed.
- the first part 16 of the valve needle 15 returns to its original position against the stroke direction by the force of the first return spring 18.
- the second part 17 of the valve needle 15 is also relieved, as a result of which the valve closing body 27 rests again on the valve seat surface 28 and the fuel injection valve 10 is closed.
- FIGS. 3A and 3B show a partial enlargement of the in Fig. 2 With III designated section of the fuel injection valve 10 in two different stroke positions of the valve needle 15. It provides Fig. 3A a stroke position, which corresponds for example to an open position of the fuel injection valve 10, while Fig. 3B shows a stroke position, which occurs at a lower stroke of the valve needle 15, for example when closing the fuel injection valve 10.
- Matching components are provided in all figures with corresponding reference numerals.
- the second part 17 of the valve needle 15 on the integrally formed with her valve closing body 27 or directly on the second part 17 of the valve needle 15 at least one clergynanschliff 29.
- a plurality of clergynanschliffe 29 are regularly or irregularly distributed over the circumference of the valve closing body 27 formed on this.
- the ceremoniesnanschliffe 29 are formed, for example, longitudinally oval and alternate with guide surfaces 30 which abut against a formed on the nozzle body 26 mating surface 31.
- the guide surfaces 30 and the counter surface 31 guide the second part 17 of the valve needle 15 during the lifting movement. This malfunction of the fuel injection valve 10 can be prevented by offsets of the valve needle 15 with subsequent jamming.
- the change in an opening angle ⁇ of the mixture cloud 8, 9 injected into the combustion chamber 2 is to be designed such that a mixture cloud 9 is produced at the end of the injection cycle whose opening angle ⁇ 2 is greater than the opening angle ⁇ 1 at the beginning of the injection cycle is.
- the foundednanschliffe 29 on the valve closing body 27 are accordingly formed in their radial extent so that they define the width of a between the professionnanschliffen 29 and the mating surface 31 released throttle gap 32.
- the width of the opening cross-section at the sealing seat in the fully open state of the fuel injection valve 10 is in any case greater than the width of the defined by the professionnanschliffe 29 throttle gap 32 so that the ceremoniesnanschliffe 29 serve as a choke.
- the flow lamella formed in the narrow gap at the surface poles is thinner than the gap at the seal seat.
- the fuel lamella can thereby flow with little deflection to the outside through the sealing seat.
- the fuel lamella does not flow parallel to the walls through the sealing seat area, but obliquely directed downward.
- the conical mixture cloud thus has a small opening angle.
- valve closing body 27 When the valve closing body 27 is moved in a closing direction because the actuator 11 of the fuel injection valve 10 is supplied with a smaller excitation voltage, the distance of the valve closing body 27 from the valve seat surface 28 narrows. When the distance becomes smaller than the gap at the surfaces, the flow flows through the seat gap inevitably parallel to the walls. This forms a larger opening angle of the conical mixture cloud than in the first case.
- Fig. 4 shows an embodiment of an inventively designed fuel injection valve 10 in the same representation as FIGS. 3A and 3B ,
- the throttling function of the throttle gap 32 is independent of the tenunanschliffen 29th
- a guide portion 33 is formed on the valve closing body, which defines a throttle gap 34, which is always the same distance over the circumference of the valve closing body 27.
- the throttling effect and the subsequent widening of the opening angle ⁇ of the mixture cloud 8, 9 can be intensified, for example, by the activation of two discrete stroke positions via the actuator 11 or a slowing down of the closing operation of the fuel injection valve 10.
- the invention is not limited to the illustrated embodiments and for any designs of fuel injectors 10 different arrangements of spark plugs 7 and fuel injectors 10 in the cylinder head 4 of an internal combustion engine and magnetic drive valve needle movement applicable.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung geht aus von einem Brennstoffeinspritzventil nach der Gattung des Hauptanspruchs.The invention relates to a fuel injection valve according to the preamble of the main claim.
Aus der
Aus der
Weiterhin ist aus der
Nachteilig an den aus den obengenannten Druckschriften bekannten Verfahren bzw. Vorrichtungen zum Einspritzen von Brennstoff in den Brennraum einer gemischverdichtenden fremdgezündeten Brennkraftmaschine sind insbesondere die komplizierten Brennraumgeometrien, welche nötig sind, den eingespritzten Brennstoff mit der zugeführten Luft zu vermischen, ein zündfähiges Brennstoff-/Luftgemisch zu bilden und dieses zur Zündung in die Nähe der Funkenstrecke der Zündkerze zu transportieren. Derartige Brennraumgeometrien sind zum einen schwer herstellbar, zum anderen kann die Verbrennung in Bezug auf die Emission von Stickoxyden und den Verbrauch von Brennstoff nicht optimiert werden.A disadvantage of the methods and devices for injecting fuel into the combustion chamber of a mixture-compressing spark-ignited internal combustion engine known from the above-mentioned publications, in particular the complicated combustion chamber geometries, which are necessary to mix the injected fuel with the supplied air, an ignitable fuel / air mixture and to transport this to the ignition in the vicinity of the spark gap of the spark plug. On the one hand, such combustion chamber geometries are difficult to produce; on the other hand, combustion can not be optimized with respect to the emission of nitrogen oxides and the consumption of fuel.
Weiterhin ist von Nachteil, dass in den meisten Fällen die Zündkerze direkt durch das Brennstoffeinspritzventil angespritzt wird. Dadurch ist die Zündkerze einerseits starken thermischen Schockbelastungen ausgesetzt, andererseits lagert sich Russ auf den Zündkerzenelektroden ab, wodurch die Lebensdauer der Zündkerze erheblich beschränkt wird.Furthermore, it is disadvantageous that in most cases the spark plug is injected directly through the fuel injection valve. As a result, the spark plug on the one hand exposed to severe thermal shock loads, on the other hand, soot deposits on the spark plug electrodes, whereby the life of the spark plug is considerably limited.
Insbesondere ist an dem aus der
In
Das erfindungsgemäße Brennstoffeinspritzventil mit den kennzeichnenden Merkmalen des Hauptanspruchs hat demgegenüber den Vorteil, dass die in den Brennraum der Brennkraftmaschine eingespritzte Gemischwolke durch eine entsprechende Formung des Ventilschließkörpers des Brennstoffeinspritzventils durch eine gezielte Drosselung vor dem Dichtsitz so beeinflussbar ist, dass die Gemischwolke die Zündkerze nur am Ende des Einspritzvorgangs erreicht.The fuel injector according to the invention with the characterizing features of the main claim has the advantage that the injected into the combustion chamber of the engine mixture cloud can be influenced by a corresponding shaping of the valve closing body of the fuel injector by a targeted throttling in front of the sealing seat so that the mixture cloud the spark plug only at the end reached the injection process.
Die Ventilnadel oder der Ventilschließkörper weist hierbei Flächenanschliffe auf, welche die Brennstoffströmung je nach der radialen Tiefe der Flächenanschliffe mehr oder weniger stark drosseln, so dass die das Brennstoffeinspritzventil verlassende Gemischwolke je nach der Hubstellung der Ventilnadel einen größeren oder kleineren Öffnungswinkel α aufweist.The valve needle or the valve closing body in this case has Flächenanschliffe, which throttle the flow of fuel depending on the radial depth of Flächenanschliffe more or less, so that the fuel injection valve leaving mixture cloud depending on the stroke position of the valve needle has a larger or smaller opening angle α.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterentwicklungen des im Hauptanspruch angegebenen Brennstoffeinspritzventils möglich.The measures listed in the dependent claims advantageous developments of the fuel injection valve specified in the main claim are possible.
Von Vorteil ist insbesondere, daß die Anzahl der Flächenanschliffe beliebig ist, so daß die gewünschte Drosselwirkung frei wählbar ist.Of particular advantage is that the number of surface contours is arbitrary, so that the desired throttle effect is freely selectable.
Vorteilhafterweise wirken zwischen den Flächenanschliffen angeordnete erhabene Führungsflächen mit einer am Düsenkörper ausgebildeten Gegenfläche so zusammen, daß die Führung der Ventilnadel jederzeit gewährleistet ist. Dadurch kann Fehlfunktionen durch Versätze der Ventilnadel vorgebeugt werden.Advantageously, between the Flächenanschliffen arranged raised guide surfaces cooperate with a mating surface formed on the nozzle body together so that the leadership of the valve needle is guaranteed at all times. As a result, malfunctions can be prevented by offsetting the valve needle.
Weiterhin ist vorteilhaft, daß die Drosselwirkung entweder durch vertieft angeordnete Flächenanschliffe oder über einen erhabenen Führungsring regulierbar ist.Furthermore, it is advantageous that the throttling effect is adjustable either by recessed arranged Flächenanschliffe or via a raised guide ring.
Ausführungsbeispiele der Erfindung sind in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Fig. 1
- einen Längsschnitt durch ein Ausführungsbeispiel eines Brennstoffeinspritzsystems mit einer Gemischwolke, welche durch ein erfindungsgemäßes Brennstoffeinspritzventil im Brennraum erzeugt wird,
- Fig. 2
- eine teilweise geschnittene Ansicht eines Ausführungsbeispiels eines erfindungsgemäßen Brennstoffeinspritzventils,
- Fig. 3A-B
- einen Schnitt durch den abspritzseitigen Teil des in
Fig. 2 dargestellten nicht erfindungsgemäßen Beispiels eines erfindungsgemäßen Brennstoffeinspritzventils in zwei verschiedenen Hubstellungen, und - Fig. 4
- ein Ausführungsbeispiel eines erfindungsgemäßen Brennstoffeinspritzventils in gleicher Darstellung wie in
Fig. 3A und 3B .
- Fig. 1
- a longitudinal section through an embodiment of a fuel injection system with a mixture cloud, which is generated by a fuel injection valve according to the invention in the combustion chamber,
- Fig. 2
- a partially sectioned view of an embodiment of a fuel injection valve according to the invention,
- Fig. 3A-B
- a section through the discharge-side part of in
Fig. 2 illustrated non-inventive example of a fuel injection valve according to the invention in two different stroke positions, and - Fig. 4
- an embodiment of a fuel injection valve according to the invention in the same representation as in
FIGS. 3A and 3B ,
Das Brennstoffeinspritzsystem 1 umfaßt einen Brennraum 2, welcher durch Zylinderwandungen 3, einen Zylinderkopf 4, welcher Firstschrägen 5 aufweist, und einen Kolben 6 begrenzt ist. Eine Zündkerze 7 ist z. B. seitlich in den Brennraum 2 hineinragend angeordnet. Ein erfindungsgemäßes Brennstoffeinspritzventil 10 ist zwischen den Firstschrägen 5 so angeordnet, daß Brennstoff in Form einer beispielsweise kegelförmigen Gemischwolke 8, 9 in den Brennraum 2 eingespritzt wird.The
Um die oben angesprochenen Mängel in Bezug auf die Stöchiometrie der Gemischwolke 8, 9 sowie des direkten Anspritzens der Zündkerze 7 zu beheben, ist das Brennstoffeinspritzventil 10 erfindungsgemäß so ausgelegt, daß die darin herrschende Brennstoffströmung in unterschiedlich starkem Maß so gedrosselt wird, daß abhängig von der Hubstellung einer Ventilnadel des Brennstoffeinspritzventils 10 eine Gemischwolke 8, 9 mit einem variablen Öffnungswinkel α im Brennraum 2 erzeugt werden kann.In order to remedy the above-mentioned deficiencies with respect to the stoichiometry of the mixture cloud 8, 9 and the direct injection of the spark plug 7, the
Wie in den
Durch die erfindungsgemäße Maßnahme dargestellt in
Ein Ausführungsbeispiel eines erfindungsgemäß ausgestalteten Brennstoffeinspritzventils 10, welches sich für diese Betriebsart eignet, ist in
Das Brennstoffeinspritzventil 10 ist dabei in Form eines direkt einspritzenden Brennstoffeinspritzventils 10 ausgeführt, das zum direkten Einspritzen von Brennstoff in den Brennraum 2 der gemischverdichtenden, fremdgezündeten Brennkraftmaschine dient. Im Ausführungsbeispiel handelt es sich dabei um ein nach außen öffnendes Brennstoffeinspritzventil 10.The
Das Brennstoffeinspritzventil 10 umfaßt einen Aktor 11, der im vorliegenden Ausführungsbeispiel als piezoelektrischer Aktor 11 ausgebildet ist. Der Aktor 11 ist in einem Aktorgehäuse 12 zur Stabilisierung gekapselt und stützt sich endseitig in Zulaufrichtung an einem Widerlager 13 und abströmseitig an einer Schulter 14 ab. Die Schulter 14 steht mit einer zweiteiligen Ventilnadel 15 in kraftschlüssiger Verbindung.The
Ein zuströmseitiger erster Teil 16 der Ventilnadel 15 stützt sich an der Schulter 14 ab, während ein zweiter Teil 17 abströmseitig des ersten Teils 16 von diesem getrennt angeordnet ist. Der erste Teil 16 der Ventilnadel 15 wird durch eine erste Rückstellfeder 18 beaufschlagt, welche zwischen der Schulter 14 und einem Dichtgehäuse 19 angeordnet ist. Der zweite Teil 17 der Ventilnadel 15 wird durch eine zweite Rückstellfeder 20 beaufschlagt, deren Federkraft geringer ist als diejenige der ersten Rückstellfeder 18, so daß der zweite Teil 17 der Ventilnadel 15 gegenüber dem ersten Teil 16 durchschwingen kann. Dies ist bei schnellschaltenden Brennstoffeinspritzventilen 10 mit piezoelektrischen Aktoren 11 zur Dämpfung und Entprellung der Schließbewegung zweckmäßig.An inflow-side
Das Brennstoffeinspritzventil 10 umfaßt weiterhin eine Wellrohrdichtung 21, welche den Aktor 11 vor dem das Brennstoffeinspritzventil 10 durchströmenden Brennstoff schützt. Der Brennstoff wird im Ausführungsbeispiel über eine zentrale Brennstoffzufuhr 22 zugeführt und strömt durch einen Brennstoffkanal 23 in einem Gehäusekörper 24. Er wird dabei an dem Dichtgehäuse 19 vorbei in eine Ausnehmung 25 eines in den Gehäusekörper 24 eingeschobenen Düsenkörpers 26, in welcher auch der zweite Teil 17 der Ventilnadel 15 angeordnet ist, geleitet.The
Der zweite Teil 17 der Ventilnadel 15 weist einen mit der Ventilnadel 15 einstückig ausgebildeten oder in kraftschlüssiger Verbindung mit dieser stehenden Ventilschließkörper 27 auf, welcher mit einer an dem Düsenkörper 26 ausgebildeten Ventilsitzfläche 28 einen Dichtsitz bildet.The
An dem Ventilschließkörper 27 und/oder dem zweiten Teil 17 der Ventilnadel 15 sind erfindungsgemäß Flächenanschliffe 29 ausgebildet, welche so angebracht sind, daß eine Drosselwirkung auf den das Brennstoffeinspritzventil 10 durchströmenden Brennstoff ausgeübt wird. Ausführungsbeispiele, die zwar nicht Teil der Erfindung sind, aber zum besseren Verständnis der Erfindung beitragen sind in
Zur Betätigung des Brennstoffeinspritzventils 10 wird an den Aktor 11 eine Erregerspannung beispielsweise über eine nicht weiter dargestellte elektrische Leitung angelegt. Der Aktor 11, welcher als piezoelektrischer Aktor 11 ausgeführt ist, dehnt sich daraufhin entgegen der Kraft der ersten Rückstellfeder 18 aus. Dadurch wird der erste Teil 16 der Ventilnadel 15 in einer Hubrichtung bewegt. Der zweite Teil 17 der Ventilnadel 15 mit dem daran ausgebildeten Ventilschließkörper 27 wird ebenfalls entgegen der Kraft der zweiten Rückstellfeder 20 in Hubrichtung bewegt, so daß der Ventilschließkörper 27 von der Ventilsitzfläche 28 abhebt und Brennstoff abgespritzt wird.For actuating the
Wird der Aktor 11 entladen, kehrt der erste Teil 16 der Ventilnadel 15 durch die Kraft der ersten Rückstellfeder 18 entgegen der Hubrichtung in seine Ausgangsposition zurück. Dadurch wird auch der zweite Teil 17 der Ventilnadel 15 entlastet, wodurch der Ventilschließkörper 27 wieder auf der Ventilsitzfläche 28 aufsetzt und das Brennstoffeinspritzventil 10 geschlossen wird.When the
Die
Wie bereits weiter oben angesprochen, weist der zweite Teil 17 der Ventilnadel 15 an dem mit ihr einstückig ausgebildeten Ventilschließkörper 27 oder direkt an dem zweiten Teil 17 der Ventilnadel 15 zumindest einen Flächenanschliff 29 auf. Vorzugsweise sind mehrere Flächenanschliffe 29 regelmäßig oder unregelmäßig über den Umfang des Ventilschließkörpers 27 verteilt an diesem ausgebildet.As already mentioned above, the
Die Flächenanschliffe 29 sind beispielsweise längsoval ausgebildet und wechseln mit Führungsflächen 30 ab, welche an einer an dem Düsenkörper 26 ausgebildeten Gegenfläche 31 anliegen. Die Führungsflächen 30 und die Gegenfläche 31 führen den zweiten Teil 17 der Ventilnadel 15 während der Hubbewegung. Dadurch kann Fehlfunktionen des Brennstoffeinspritzventils 10 durch Versätze der Ventilnadel 15 mit nachfolgendem Verklemmen vorgebeugt werden.The
Wie bereits oben ausgeführt, ist die Veränderung eines Öffnungswinkels α der in den Brennraum 2 eingespritzten Gemischwolke 8, 9 so zu gestalten, daß zum Ende des Einspritztaktes eine Gemischwolke 9 erzeugt wird, deren Öffnungswinkel α2 größer als der Öffnungswinkel α1 zum Beginn des Einspritztaktes ist. Die Flächenanschliffe 29 am Ventilschließkörper 27 sind dementsprechend in ihrer radialen Ausdehnung so ausgebildet, daß sie die Weite eines zwischen den Flächenanschliffen 29 und der Gegenfläche 31 freiwerdenden Drosselspalts 32 definieren. Die Weite des Öffnungsquerschnitts am Dichtsitz im voll geöffneten Zustand des Brennstoffeinspritzventils 10 ist dabei in jedem Fall größer als die Weite des durch die Flächenanschliffe 29 definierten Drosselspaltes 32, so daß die Flächenanschliffe 29 als Vordrossel dienen.As already stated above, the change in an opening angle α of the mixture cloud 8, 9 injected into the
Ist, wie in
Die Strömungslamelle, die in dem engen Spalt an den Flächenanschliffen gebildet wird, ist dünner als der Spalt am Dichtsitz. Die Kraftstofflamelle kann dadurch mit geringer Umlenkung nach außen durch den Dichtsitz fließen. Die Kraftstofflamelle fließt nicht parallel zu den Wandungen durch den Dichtsitzbereich, sondern schräg dazu nach unten gerichtet. Die kegelförmige Gemischwolke hat dadurch einen kleinen Öffnungswinkel.The flow lamella formed in the narrow gap at the surface poles is thinner than the gap at the seal seat. The fuel lamella can thereby flow with little deflection to the outside through the sealing seat. The fuel lamella does not flow parallel to the walls through the sealing seat area, but obliquely directed downward. The conical mixture cloud thus has a small opening angle.
Wird der Ventilschließkörper 27 in einer Schließrichtung bewegt, weil der Aktor 11 des Brennstoffeinspritzventils 10 mit einer kleineren Erregerspannung versorgt wird, verengt sich die Entfernung des Ventilschließkörpers 27 von der Ventilsitzfläche 28. Wenn die Entfernung kleiner als der Spalt an den Flächenanschliffen wird, fließt die Strömung durch den Sitzspalt zwangsläufig parallel der Wandungen. Damit bildet sich ein größerer Öffnungswinkel der kegeligen Gemischwolke als im ersten Fall aus.When the
In diesem Ausführungsbeispiel ist die Drosselungsfunktion des Drosselspalts 32 unabhängig von den Flächenanschliffen 29.In this embodiment, the throttling function of the throttle gap 32 is independent of the Flächenanschliffen 29th
Abströmseitig der Flächenanschliffe 29 ist am Ventilschließkörper 27 ein Führungsbereich 33 ausgebildet, welcher einen Drosselspalt 34 definiert, welcher über den Umfang des Ventilschließkörpers 27 immer gleich weit ist. Beim Schließen des Brennstoffeinspritzventils 10 verschiebt sich wiederum das Verhältnis der Drosslung durch den Drosselspalt 34 zur Drosselung durch den Dichtsitz zugunsten der Drosselung im Dichtsitz, wodurch ebenfalls eine Aufweitung der in den Brennraum 2 eingespritzten Gemischwolke erfolgt.Downstream of
Der Drosseleffekt und die nachfolgende Aufweitung des Öffnungswinkels α der Gemischwolke 8, 9 kann beispielsweise auch durch das Ansteuern zweier diskreter Hubstellungen über den Aktor 11 oder eine Verlangsamung des Schließvorgangs des Brennstoffeinspritzventils 10 verstärkt werden.The throttling effect and the subsequent widening of the opening angle α of the mixture cloud 8, 9 can be intensified, for example, by the activation of two discrete stroke positions via the
Die Erfindung ist nicht auf die dargestellten Ausführungsbeispiele beschränkt und für beliebige Bauformen von Brennstoffeinspritzventilen 10 unterschiedliche Anordnungen von Zündkerzen 7 und Brennstoffeinspritzventilen 10 im Zylinderkopf 4 einer Brennkraftmaschine und Magnetantrieb der Ventilnadelbewegung anwendbar.The invention is not limited to the illustrated embodiments and for any designs of
Claims (7)
- Fuel injection valve (10) for internal combustion engines, having an actuator (10) which is operatively connected to a valve needle (15) which is guided in a nozzle body (26), and having a valve closing body (27) which is connected in a non-positively locking fashion to the valve needle (15) and forms a sealing seat together with a valve seat surface (28) which is formed on the nozzle body (26),
the valve needle (15) and/or the valve closing body (27) having at least one ground surface portion (29) which is formed on the circumference of the valve needle (15) and/or of the valve closing body (27), and a throttling gap (32) being formed between the at least one ground surface portion (29) and a counterpart surface (31) which is formed on the nozzle body (26), the cross section of which throttling gap (32) is smaller than the opening cross section at the sealing seat in the open state of the fuel injection valve (10),
characterized
in that a guide region (33) in the form of a raised guide ring is formed at the outflow side of the at least one ground surface portion (29), which guide ring defines a throttling gap (34), the guide region (33) forming a throttling gap (34) of constant width together with the counterpart surface (31), and the guide region (33) being formed in one piece with the valve closing body (27). - Fuel injection valve according to Claim 1,
characterized
in that the at least one ground surface portion (29) is provided in the region of the guide in the nozzle body (26). - Fuel injection valve according to Claim 2,
characterized
in that a plurality of ground surface portions (29) are provided which are arranged on the valve closing body (27) at regular or irregular intervals around the circumference. - Fuel injection valve according to Claim 3,
characterized
in that guide surfaces (30) are formed between the ground surface portions (29). - Fuel injection valve according to Claim 4,
characterized
in that the guide surfaces (30) interact with the counterpart surface (31), which is formed on the nozzle body (26), to provide guidance of the valve closing body (27). - Fuel injection valve according to one of Claims 1 to 5, characterized
in that the throttling action of the ground surface portions (29) exceeds the throttling action at the sealing seat in the open state of the fuel injection valve (10). - Fuel injection valve according to one of Claims 1 to 6,
characterized
in that, as the fuel injection valve (10) closes, the opening cross section at the sealing seat becomes ever closer in size.to the cross section of the throttling gap (32) in the region of the ground surface portions (29).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10208222 | 2002-02-26 | ||
DE10208222A DE10208222A1 (en) | 2002-02-26 | 2002-02-26 | Fuel injector |
PCT/DE2002/004730 WO2003072929A1 (en) | 2002-02-26 | 2002-12-23 | Fuel injection valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1481159A1 EP1481159A1 (en) | 2004-12-01 |
EP1481159B1 true EP1481159B1 (en) | 2009-10-28 |
Family
ID=27762450
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02795038A Expired - Lifetime EP1481159B1 (en) | 2002-02-26 | 2002-12-23 | Fuel injection valve |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1481159B1 (en) |
JP (1) | JP4593927B2 (en) |
KR (1) | KR100972523B1 (en) |
DE (2) | DE10208222A1 (en) |
WO (1) | WO2003072929A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2651925C1 (en) * | 2017-07-19 | 2018-04-24 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Ярославский государственный технический университет" ФГБОУВО "ЯГТУ" | Atomizer of valve injector for internal combustion engine and method of its assembly |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009138614A (en) * | 2007-12-05 | 2009-06-25 | Mitsubishi Heavy Ind Ltd | Fuel injection valve of pressure accumulation-type fuel injection device |
ITNA20110032A1 (en) * | 2011-07-29 | 2011-10-28 | Antonio Potignano | HOLE FUEL PULVERIZER AND VARIABLE INJECTION SECTION |
ITNA20110035A1 (en) * | 2011-08-09 | 2011-11-08 | Antonio Potignano | HOLE FUEL PULVERIZER AND VARIABLE INJECTION SECTION |
EP2927473B1 (en) * | 2014-04-03 | 2017-09-20 | Continental Automotive GmbH | Fuel injection valve for an internal combustion engine |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5829688A (en) * | 1996-01-13 | 1998-11-03 | Robert Bosch Gmbh | Injection valve for directly injecting fuel into an internal combustion engine |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9008403D0 (en) * | 1990-04-12 | 1990-06-13 | Lucas Ind Plc | Fuel injection nozzle |
DE19623713B4 (en) | 1996-06-14 | 2008-06-19 | Robert Bosch Gmbh | Injection valve, in particular for the direct injection of fuel into a combustion chamber of an internal combustion engine |
DE19633260A1 (en) * | 1996-08-17 | 1998-02-19 | Bosch Gmbh Robert | Injection valve, in particular for injecting fuel directly into a combustion chamber of an internal combustion engine |
US20060155499A1 (en) * | 2005-01-11 | 2006-07-13 | Wei-Kuo Shih | Method for calibration of digital image-captured devices |
-
2002
- 2002-02-26 DE DE10208222A patent/DE10208222A1/en not_active Withdrawn
- 2002-12-23 JP JP2003571588A patent/JP4593927B2/en not_active Expired - Fee Related
- 2002-12-23 EP EP02795038A patent/EP1481159B1/en not_active Expired - Lifetime
- 2002-12-23 KR KR1020047013237A patent/KR100972523B1/en not_active IP Right Cessation
- 2002-12-23 WO PCT/DE2002/004730 patent/WO2003072929A1/en active Application Filing
- 2002-12-23 DE DE50213972T patent/DE50213972D1/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5829688A (en) * | 1996-01-13 | 1998-11-03 | Robert Bosch Gmbh | Injection valve for directly injecting fuel into an internal combustion engine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2651925C1 (en) * | 2017-07-19 | 2018-04-24 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Ярославский государственный технический университет" ФГБОУВО "ЯГТУ" | Atomizer of valve injector for internal combustion engine and method of its assembly |
Also Published As
Publication number | Publication date |
---|---|
KR20040083459A (en) | 2004-10-01 |
EP1481159A1 (en) | 2004-12-01 |
KR100972523B1 (en) | 2010-07-28 |
DE10208222A1 (en) | 2003-10-30 |
JP2005518498A (en) | 2005-06-23 |
DE50213972D1 (en) | 2009-12-10 |
WO2003072929A1 (en) | 2003-09-04 |
JP4593927B2 (en) | 2010-12-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1045136B1 (en) | Method for operating a reciprocating internal combustion engine and injection nozzle for carrying out the method | |
EP0846225B1 (en) | Injection valve, in particular for directly injecting fuel into the combustion chamber of an internal combustion engine | |
EP1440239B1 (en) | Fuel injection valve | |
EP0975870B1 (en) | Fuel injection valve or fuel injection nozzle | |
EP2480783B1 (en) | Fuel injection valve for an internal combustion engine | |
DE10012969B4 (en) | Injection nozzle and a method for forming a fuel-air mixture | |
DE10329524A1 (en) | Auto-ignition internal combustion engine | |
EP1119703B1 (en) | Fuel injection valve | |
DE10334347B4 (en) | Fuel injection valve and internal combustion engine with fuel injection valve | |
WO2002095201A1 (en) | Fuel injection system | |
DE19812092A1 (en) | Fuel injection unit for IC engine with nozzle body | |
WO2004076851A1 (en) | Fuel injection valve | |
DE10210976A1 (en) | Fuel injection valve for internal combustion engine has injection jets converging from at least one outer and one inner injection channel | |
DE602004001580T2 (en) | FUEL INJECTION VALVE FOR INTERNAL COMBUSTION ENGINE | |
EP2521853B1 (en) | Fuel injection valve | |
EP1290322B1 (en) | Fuel injection system | |
DE10012970B4 (en) | Method for forming an ignitable fuel-air mixture | |
EP1481159B1 (en) | Fuel injection valve | |
EP1312796B1 (en) | Fuel injection valve | |
EP1573192A1 (en) | Internal combustion engine having auto-ignition | |
EP1137880B1 (en) | Method for dosing fuel with a fuel injection valve | |
DE102017218224A1 (en) | Valve for metering a fluid, in particular fuel injection valve | |
EP1702156B1 (en) | Fuel injection valve | |
DE102007013244A1 (en) | Combustion method for e.g. diesel engine, involves producing rotary spraying jets by eccentric arrangement of injecting openings at combustion chamber-sided end of nozzle body or at combustion chamber-sided end of injection valve element | |
EP1346149A1 (en) | Fuel injection valve |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20040927 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR IE IT LI LU MC NL PT SE SI SK TR |
|
17Q | First examination report despatched |
Effective date: 20050803 |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE FR GB IT |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REF | Corresponds to: |
Ref document number: 50213972 Country of ref document: DE Date of ref document: 20091210 Kind code of ref document: P |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20100729 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20131217 Year of fee payment: 12 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20131219 Year of fee payment: 12 Ref country code: FR Payment date: 20131213 Year of fee payment: 12 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20141223 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST Effective date: 20150831 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20141223 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20141231 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20141223 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20190221 Year of fee payment: 17 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R119 Ref document number: 50213972 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200701 |