EP1424420A1 - Structured deflector for laying filaments - Google Patents
Structured deflector for laying filaments Download PDFInfo
- Publication number
- EP1424420A1 EP1424420A1 EP02026430A EP02026430A EP1424420A1 EP 1424420 A1 EP1424420 A1 EP 1424420A1 EP 02026430 A EP02026430 A EP 02026430A EP 02026430 A EP02026430 A EP 02026430A EP 1424420 A1 EP1424420 A1 EP 1424420A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- structured
- baffles
- shaped
- filaments
- structures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/007—Addition polymers
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
Definitions
- the invention relates to structured guide plates for depositing filaments in a process for the production of geotextiles.
- Baffles are known to be used to store melt-spun filaments for the production of a non-woven fleece used. If necessary, these are filed on a pad Filaments then by needling, for example by Water jet needling solidified.
- AT 399 169 B describes a method for controlling the anisotropy of the Nonwoven properties in the longitudinal and transverse directions are known, in which the Vibration frequency of the guide or baffle plates when the threads are deposited in Depending on the desired ratio of anisotropy is varied.
- the object of the invention was to provide baffles or baffles their structuring allows defined variations in the filing structure.
- the invention therefore relates to structured baffles, characterized by the fact that they are formed by groove-shaped, wavy, waffle-shaped, segment-shaped, diamond-shaped structures in longitudinal and / or transverse direction are structured.
- defined storage structures can be created be achieved, the final properties of a subsequent solidified geotextile.
- the influence in the baffle realized the two-dimensional fanning out of the structures Filament bundle.
- the correspondingly structured guide plates preferably have longitudinal or Cross grooves on, in the surface of the baffles or baffles in one defined vertical or vertical spacing recesses are 1-20 mm below the thickest point of the baffle or baffle.
- the depth of the recesses also influences the filing structure of the Filaments. The deeper the recesses, the greater the maximum thickness of the Baffles in relation to the depth of the recesses.
- the structured baffles advantageously have a longitudinal or Transverse structures in the form of a segment of a circle or wavy Structures on.
- isotropy i.e. the ratio of Longitudinal strength is influenced by transverse strength
- the fleece deposited in the manner according to the invention can then be opened are solidified in the usual way, using both known needling methods as well as hydroentangling processes can be used.
- a method for solidification is used particularly advantageously be, in which the filaments in a manner according to the invention on a Sieve belt are deposited, which then the deposited filaments at least in transported the first consolidation stage
- melt-spun filaments are therefore initially open deposited and on the endless screen belt according to the invention transported to the first consolidation stage.
- the filed Filaments are passed through on the sieve belt during transport Suction zones fixed, so that no disturbances during transport of the unconsolidated Filaments can occur.
- the water jets act depending on the arrangement serves the solidification device through the sieve belt and / or the sieve belt as a base.
- the geotextile After hardening in the first hardening stage, the geotextile is sufficiently hardened so that it can be guided without disturbing the structure, even without the support of a conveyor belt. If necessary, the sieve belt can also be passed through any further consolidation stages.
- the geotextiles produced in this way are characterized by large Homogeneity and uniformity and its defined mechanical Properties in the longitudinal and transverse directions.
- the geotextiles produced according to the invention can therefore in particular for fastening, as a substructure or drainage installation in streets, paths, Bridges, airport runways, embankments, dams and the like are used become.
- 1 a and 1 b show guide plates with modified wave structures, 1 c with transversely oriented fine wave structure, 1 d with transversely oriented corrugated structure, 1e with wave structure, 1 f shark skin structure, 1 g with scale structure, 1 h with two-dimensional corrugated structure, 1 i with longitudinal stripe structure and 1 j with cross-oriented semicircular structure.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Die Erfindung betrifft strukturierte Leitbleche zur Ablage von Filamenten in einem Verfahren zur Herstellung von Geotextilien.The invention relates to structured guide plates for depositing filaments in a process for the production of geotextiles.
Leit- oder Prallbleche werden bekannterweise zur Ablage von schmelzgesponnenen Filamente zur Herstellung eines nicht gewebten Vlieses verwendet. Gegebenenfalls werden diese auf einer Unterlage abgelegten Filamente anschließend durch Vernadelungsverfahren, beispielsweise durch Wasserstrahlvernadelung verfestigt.Baffles are known to be used to store melt-spun filaments for the production of a non-woven fleece used. If necessary, these are filed on a pad Filaments then by needling, for example by Water jet needling solidified.
Gemäß der DE 23 0 331 wird ein weitgehendes isotropes Verhalten der Eigenschaftswerte in Längs- und Querrichtung, beispielsweise durch die Verwendung eines schwingenden Leit- oder Prallblechs bei der Ablage der Fäden auf das Transportband erreicht.According to DE 23 0 331 a largely isotropic behavior of the Property values in the longitudinal and transverse directions, for example by the Use of a vibrating baffle or baffle when storing the Threads reached on the conveyor belt.
In der AT 399 169 B ist ein Verfahren zur Steuerung der Anisotropie der Vlieseigenschaften in Längs- und Querrichtung bekannt, bei dem die Schwingungsfrequenz der Leit- oder Prallbleche bei der Ablage der Fäden in Abhängigkeit von gewünschten Verhältnis der Anisotropie variiert wird.AT 399 169 B describes a method for controlling the anisotropy of the Nonwoven properties in the longitudinal and transverse directions are known, in which the Vibration frequency of the guide or baffle plates when the threads are deposited in Depending on the desired ratio of anisotropy is varied.
Üblicherweise werden in all diesen Verfahren glatte Leitbleche verwendet, die in definierte Schwingung versetzt werden können um eine bestimmte Ablagestruktur zu erreichen.Usually, smooth baffles are used in all of these processes defined vibration can be offset by a certain one Achieve filing structure.
Aufgabe der Erfindung war es Leit- oder Prallplatten bereitzustellen, die durch ihre Strukturierung definierte Variationen in der Ablagestruktur erlauben.The object of the invention was to provide baffles or baffles their structuring allows defined variations in the filing structure.
Gegenstand der Erfindung sind daher strukturierte Leit- oder Prallbleche, dadurch gekennzeichnet, dass sie durch rillenförmige, wellenförmige, waffelförmige, kreissegmentförmige, rautenförmige Strukturen in Längs- und/oder Querrichtung strukturiert sind. The invention therefore relates to structured baffles, characterized by the fact that they are formed by groove-shaped, wavy, waffle-shaped, segment-shaped, diamond-shaped structures in longitudinal and / or transverse direction are structured.
Durch die Strukturierung der Leitbleche können definierte Ablagestrukturen erzielt werden, die die endgültigen Eigenschaften eines anschließend verfestigten Geotextils beeinflussen. Dabei beeinflussen die im Leitblech realisierten Strukturen die zweidimensionalen Auffächerung des Filamentbündels.By structuring the guide plates, defined storage structures can be created be achieved, the final properties of a subsequent solidified geotextile. The influence in the baffle realized the two-dimensional fanning out of the structures Filament bundle.
Vorzugsweise weisen die entsprechend strukturierten Leitbleche Längs- oder Querrillen auf, wobei in die Oberfläche der Leit- oder Prallbleche in einem definierten senkrechten oder vertikalen Abstand Ausnehmungen eingebracht sind, die 1-20 mm unter der dicksten Stelle des Leit- oder Prallblechs liegen. Die Tiefe der Ausnehmungen beeinflusst zusätzlich die Ablagestruktur der Filamente. Je tiefer die Ausnehmungen, desto größer die maximale Stärke der Leitbleche im Verhältnis zur Tiefe der Ausnehmungen.The correspondingly structured guide plates preferably have longitudinal or Cross grooves on, in the surface of the baffles or baffles in one defined vertical or vertical spacing recesses are 1-20 mm below the thickest point of the baffle or baffle. The depth of the recesses also influences the filing structure of the Filaments. The deeper the recesses, the greater the maximum thickness of the Baffles in relation to the depth of the recesses.
Vorteilhaferweise weisen die strukturierten Leitbleche in Längs- oder Querrichtung Strukturen in Form eines Kreissegments bzw. wellenförmige Strukturen auf.The structured baffles advantageously have a longitudinal or Transverse structures in the form of a segment of a circle or wavy Structures on.
Darüberhinaus sind auch andere Strukturierungen denkbar, beispielsweise waffelförmig oder rautenförmig,.Other structures are also conceivable, for example waffle-shaped or diamond-shaped ,.
Während durch linienförmige Strukturen die Isotropie, also das Verhältnis von Längsfestigkeit zu Querfestigkeit beeinflusst wird, kann bei komplexeren Strukturen die Gleichmäßigkeit (Variation im Flächengewicht) verbessert werden (siehe Beispiele).While the isotropy, i.e. the ratio of Longitudinal strength is influenced by transverse strength, can be more complex Structures that improve uniformity (variation in basis weight) (see examples).
Anschließend kann das auf die erfindungsgemäße Weise abgelegte Vlies auf übliche Weise verfestigt werden, wobei sowohl bekannte Nadelungsverfahren als auch Wasserstrahlverfestigungsverfahren eingesetzt werden können. The fleece deposited in the manner according to the invention can then be opened are solidified in the usual way, using both known needling methods as well as hydroentangling processes can be used.
Besonders vorteilhaft wird dabei ein Verfahren zur Verfestigung angewendet werden, bei dem die Filamente auf erfindungsgemäße Weise auf einem Siebband abgelegt werden, das dann die abgelegten Filamente zumindest in die erste Verfestigungsstufe transportiertA method for solidification is used particularly advantageously be, in which the filaments in a manner according to the invention on a Sieve belt are deposited, which then the deposited filaments at least in transported the first consolidation stage
Die schmelzgesponnenen Filamente werden also vorerst auf erfindungsgemäße Weise auf dem endlosen Siebband abgelegt und auf diesem Siebband zur ersten Verfestigungsstufe transportiert. Die abgelegten Filamente werden dabei während des Transports auf dem Siebband durch Saugzonen fixiert, sodass keine Störungen beim Transport der unverfestigten Filamente auftreten können.The melt-spun filaments are therefore initially open deposited and on the endless screen belt according to the invention transported to the first consolidation stage. The filed Filaments are passed through on the sieve belt during transport Suction zones fixed, so that no disturbances during transport of the unconsolidated Filaments can occur.
In der ersten Verfestigungsstufe wirken die Wasserstrahlen je nach Anordnung der Verfestigungseinrichtung durch das Siebband und/oder das Siebband dient als Unterlage.In the first consolidation stage, the water jets act depending on the arrangement serves the solidification device through the sieve belt and / or the sieve belt as a base.
Nach der Verfestigung in der ersten Verfestigungsstufe ist das Geotextil
ausreichend verfestigt, sodass es ohne Störungen der Struktur auch ohne
Unterstützung eines Transportbandes geführt werden kann.
Gegebenenfalls kann das Siebband aber auch durch etwaige weitere
Verfestigungsstufen geführt werden.After hardening in the first hardening stage, the geotextile is sufficiently hardened so that it can be guided without disturbing the structure, even without the support of a conveyor belt.
If necessary, the sieve belt can also be passed through any further consolidation stages.
Auf dem Siebband findet also sowohl die Vliesbildung als auch die Verfestigung statt.Both the fleece formation and the consolidation take place on the sieve belt instead of.
Durch dieses Verfahren ist es mögliche jede Störung in der Struktur des noch
unverfestigten Geotextils nach der Ablage zu vermeiden.
Es können daher aufwendige Verfahrensführungen wie beispielsweise eine
wechselseitige Führung vermieden werden. With this method it is possible to avoid any disturbance in the structure of the still unconsolidated geotextile after it has been deposited.
Complex procedures, such as mutual guidance, can therefore be avoided.
Die auf diese Weise hergestellten Geotextilien zeichnen sich durch große Homogenität und Gleichmäßigkeit und seine definierten mechanischen Eigenschaften in Längs- und Querrichtung aus.The geotextiles produced in this way are characterized by large Homogeneity and uniformity and its defined mechanical Properties in the longitudinal and transverse directions.
Die erfindungsgemäß hergestellten Geotextilien können daher insbesondere zur Befestigung, als Unterbau oder Drainageeinbauten in Straßen, Wegen, Brücken, Flughafenpisten, Böschungen, Dämmen und dergleichen verwendet werden.The geotextiles produced according to the invention can therefore in particular for fastening, as a substructure or drainage installation in streets, paths, Bridges, airport runways, embankments, dams and the like are used become.
In Fig 1 sind verschiedene Ausführungen von strukturierten Leitblechen dargestellt.1 shows different designs of structured guide plates shown.
Fig 1 a und 1 b zeigen Leitbleche mit modifizierten Wellenstrukuren, 1 c mit querorientierter feiner Wellenstruktur, 1 d mit querorientierter Riffelstruktur, 1e mit Wellenstruktur, 1 f Haifischhautstruktur, 1 g mit Schuppenstruktur, 1 h mit zweidimensionaler Riffelstruktur, 1 i mit längsorientierter Streifenstruktur und 1 j mit querorientierter Halbrundstruktur. 1 a and 1 b show guide plates with modified wave structures, 1 c with transversely oriented fine wave structure, 1 d with transversely oriented corrugated structure, 1e with wave structure, 1 f shark skin structure, 1 g with scale structure, 1 h with two-dimensional corrugated structure, 1 i with longitudinal stripe structure and 1 j with cross-oriented semicircular structure.
Spinnvlies aus PP mit herkömmlichen glatten Leitblechen:
Spinnvlies aus PP mit strukturierten Leitblechen (vertikale Rillenstruktur):
Spinnvlies aus PP mit strukturierten Leitblechen (horizontale Rillenstruktur):
Spinnvlies aus PP mit strukturierten Leitblechen (Fig. 1 j):
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02026430A EP1424420A1 (en) | 2002-11-27 | 2002-11-27 | Structured deflector for laying filaments |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02026430A EP1424420A1 (en) | 2002-11-27 | 2002-11-27 | Structured deflector for laying filaments |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1424420A1 true EP1424420A1 (en) | 2004-06-02 |
Family
ID=32241276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02026430A Withdrawn EP1424420A1 (en) | 2002-11-27 | 2002-11-27 | Structured deflector for laying filaments |
Country Status (1)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104846556A (en) * | 2014-02-17 | 2015-08-19 | 赖芬豪泽机械工厂有限及两合有限公司 | Apparatus for continuous production of spunbonded nonwoven webs |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1580328A (en) * | 1968-06-04 | 1969-09-05 | ||
FR2117812A1 (en) * | 1970-12-11 | 1972-07-28 | Rhodiaceta | Filament deflector - for prodn of continuous filament non-woven webs |
DE2300331A1 (en) * | 1972-01-04 | 1973-08-02 | Rhone Poulenc Textile | DEVICE FOR THE PRODUCTION OF NON-WOVEN NON-WOVEN FABRICS FROM ENDLESS SINGLE THREADS |
FR2295153A1 (en) * | 1974-12-21 | 1976-07-16 | Hoechst Ag | METHOD AND DEVICE FOR MANUFACTURING NON-WOVEN FILAMENT TAPES |
FR2384880A1 (en) * | 1977-03-25 | 1978-10-20 | Hoechst Ag | METHOD AND APPARATUS FOR MANUFACTURING NON-FABRICS |
US4380104A (en) * | 1980-01-18 | 1983-04-19 | Seiichi Kamioka | Apparatus for separating the filament bundle of fibrous material |
DE3807483A1 (en) * | 1987-05-05 | 1988-11-17 | Karl Marx Stadt Tech Textil | Device for uniform laying down of the filaments in the manufacture of a bonded fabric using the direct method |
US4833758A (en) * | 1982-03-18 | 1989-05-30 | Toray Industries, Inc. | Apparatus for preparing a nonwoven web |
AT399169B (en) * | 1993-08-19 | 1995-03-27 | Polyfelt Gmbh | METHOD FOR CONTROLLING THE ANISOTROPY OF SPINNING FLEECE |
-
2002
- 2002-11-27 EP EP02026430A patent/EP1424420A1/en not_active Withdrawn
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1580328A (en) * | 1968-06-04 | 1969-09-05 | ||
FR2117812A1 (en) * | 1970-12-11 | 1972-07-28 | Rhodiaceta | Filament deflector - for prodn of continuous filament non-woven webs |
DE2300331A1 (en) * | 1972-01-04 | 1973-08-02 | Rhone Poulenc Textile | DEVICE FOR THE PRODUCTION OF NON-WOVEN NON-WOVEN FABRICS FROM ENDLESS SINGLE THREADS |
FR2295153A1 (en) * | 1974-12-21 | 1976-07-16 | Hoechst Ag | METHOD AND DEVICE FOR MANUFACTURING NON-WOVEN FILAMENT TAPES |
FR2384880A1 (en) * | 1977-03-25 | 1978-10-20 | Hoechst Ag | METHOD AND APPARATUS FOR MANUFACTURING NON-FABRICS |
US4380104A (en) * | 1980-01-18 | 1983-04-19 | Seiichi Kamioka | Apparatus for separating the filament bundle of fibrous material |
US4833758A (en) * | 1982-03-18 | 1989-05-30 | Toray Industries, Inc. | Apparatus for preparing a nonwoven web |
DE3807483A1 (en) * | 1987-05-05 | 1988-11-17 | Karl Marx Stadt Tech Textil | Device for uniform laying down of the filaments in the manufacture of a bonded fabric using the direct method |
AT399169B (en) * | 1993-08-19 | 1995-03-27 | Polyfelt Gmbh | METHOD FOR CONTROLLING THE ANISOTROPY OF SPINNING FLEECE |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104846556A (en) * | 2014-02-17 | 2015-08-19 | 赖芬豪泽机械工厂有限及两合有限公司 | Apparatus for continuous production of spunbonded nonwoven webs |
EP2907909A1 (en) * | 2014-02-17 | 2015-08-19 | Reifenhäuser GmbH & Co. KG Maschinenfabrik | Assembly for the continuous production of a woven material |
US9951448B2 (en) | 2014-02-17 | 2018-04-24 | Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik | Apparatus for the continuous manufacture of a spunbond web |
CN104846556B (en) * | 2014-02-17 | 2019-04-12 | 赖芬豪泽机械工厂有限及两合有限公司 | Apparatus for continuous production of spunbonded nonwoven webs |
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