DEVICE TO CLOSE SACKS
FIELD OF THE INVENTION
This invention relates to the technical field of reclosable sacks and closure device and method, and in particular to undamaged reclosable paper sacks and re-usable closure device and method.
BACKGROUND TO THE INVENTION
Sacks are widely used in commerce, typically for storing and transporting flowable particulate solids; the sacks have at least one opening or mouth through which the sack can be filled and emptied; in use therefore a sack has a body portion which contains the flowable solid, and a neck portion which it: free or substantially free of flowable solid, with the neck portion terminating in an open mouth defined by a free terminal edge of the sack material; as is well understood the extent of the respective body and neck portions for the sack depends upon the height to which the sack has been filled.
Sacks of various grades of paper (herein referred to as "paper sacks") are commonly used to pack tea, dessicated coconut, wheat and flour, sugar, cement and other foodstuff and non-foodstuff granules and powders of all kinds; the paper sacks are flexible
and can for instance conform to the shape of adjacent sacks when being stacked, or to the shape of a handler's shoulder when being carried.
A problem common to all sacks used to store or transport particulate solids is properly to seal the sack neck so that the contents cannot inadvertently flow from the mouth and/or be consumed by vermin e.g. sacked corn in transit, in storage, or after sack opening pending use as by a miller or farmer. Another problem is the cost of the sacks, even when made of reconstituted wood fibres, with sacks damaged as they are opened not being re-usable for their intended purpose.
STATEMENT OF THE PRIOR ART
Paper sacks traditionally have the portions defining their neck held {a} by paste or adhesive applied to the facing (inner) neck surfaces, with the surfaces held together until the paste sets, or {b} by a heat-responsive adhesive, with the sack facing surfaces to which the adhesive has been pre-applied again being held together by heated bars until the adhesive has been cured. The use of such techniques allows the internal facing surfaces to be secured along their complete length.
Mechanical intermittent connecting means such as stitching is also used, with unsecured gaps between the stitches. Stapling is also used, but with larger unsecured gaps than with stitching,
and snap and equivalent closures such as that of COS 2845526 have also been suggested. Sack-sized bag closures such as those of European Patent Application 0029270 (for plastic bags) with a section inwards of the facing surfaces have also been suggested; closures so mounted have the additional disadvantage of perhaps being ripped free as the contents are poured from the sack.
Further general problems of the above teachings are that often either {a} the paper sack is damaged on the making or the release of the connection, or {b} if the connection is too difficult to release, the sack is perhaps cut below its mouth (to permit removal of the closure, or allowing access to the sacked contents whilst leaving the closure in place but inoperative), with the sack contents if not immediately emptied being open to attack by vermin and the like. In both instances the sack cannot be re-used for its intended purpose.
It is also known to provide a mechanical connection involving prior folding of the bag neck. Examples are taught in German Patent 966,277 and German Patent Application 1,012,161. Whilst the folds provide full length neck sealing, fitting the connection is time consuming and can require significant skill and manual dexterity to ensure level folds as well perhaps as significant finger strength (especially if the sack includes an internal liner e.g. a waterproof inner lining). The connection has to embrace several thicknesses of paper; furthermore it has to meet conflicting requirements in that it has to be deformable
to make the connection and to permit subsequent break of the connection, but also it has to be substantially non-deformable to sustain the connection during transit and storage.
DISCLOSURE OF THE INVENTION
In accordance with one feature of the invention we provide a sack closure device which includes a first member having sheet material deforming means, a second member having deformed sheet material receiving means and a third member adapted to hold the first and second members together. Preferably the sheets deformed by the first means are held between the first and second means in close sealing contact.
In accordance with another feature of the invention we provide a sack closure device which includes a first member having a longitudinally extending recess, a second member receivable in the recess, and releasabie clamping means to hold the members together.
Preferably the first member is of U-shape in cross section, with an arm to either side of the recess, each arm being adapted to engage the sack neck externally of the sack, with one arm nearer the mouth than the other. Usefully the first member will be of a length equal to half the length of the terminal edges defining the mouth, but in a first alternative embodiments can be slightly longer, and in a second alternative embodiment slightly
smaller.
Preferably the second member is a plate, which can fit into the recess between the arms of the preferred embodiment of the first member. The second member will be of a length similar to that of the first member and in the preferred embodiment will be of a length equal thereto.
Both the first and second members can be rigid and substantially non-flexible or non-pliable.
In accordance with yet a further feature of the invention we provide a method of closing a sack neck characterised by trapping neck parts between first and second members, one of the members having a recess and the other of the members having a projection, and holding the members together. The members are thus held with the sack neck therebetween, and are held together by the , strap notwithstanding that the members are physically separated in use.
In one embodiment and prior to filling of the sack the first member is pre-fixed to the outside of the sack, at the anticipated neck position or close to it, as by adhesive; the second member (which in this embodiment is removable from the sack) is placed in an opposed position so as to permit the neck part to be deformed between the members when these are squeezed together. In a first but less preferred alternative embodiment
the•second member is pre-secured to the outside of the sac , with the first member being removable therefrom.
In a preferred embodiment however the first and second members are coupled together in use but neither is fixed irremovably to the bag, so that both will be removed upon bag opening. Thus they can be re-used to re-seal that sack, or to seal another sack.
Usefully the second member is a plate, which can fit into the recess between the arms of the preferred embodiment of the first member. Thus the members can themselves be stored together (when not in use) in compact array.
Preferably the releasabie clamping means is a strap, of a length greater than the terminal edges whereby in use to embrace the first and second members. The strap can be of a heat-fusible material, which is severed when the sack is to be opened, and replaced when the sack is to be re-used and utilising a special heat sealing tool; an advantage of- this arrangement is that if the strap is released without authority and the contents tampered with, then this is usually readily apparent upon delivery. Alternatively the strap can carry a known buckle, allowing release and re-use of the strap.
Both the strap (and buckle) will usefully be designed to lie flat, to provide a flat-lock. The second member can be recessed
or grooved on its outer face in use to locate the strap (and buckle) to prevent these being inadvertently damaged when fitted.
One or both members can have end slots or notches, to locate the strap against lateral slippage (towards and away from the mouth in use). The second member can include apertures which in different arrangements (a) impart some flexibility to the second member, so that this can better conform to the adjacent external or outside surface of the neck; {b) permit strap retention, with the strap being led or intertwined therethrough; and {c} provide location positions for a releasabie buckle.
We also provide a sack pre-fitted with one of the first and second members.
We further provide a sack having a body portion and a neck portion, the first and second members being squeezed together with a part of the sack neck therebetween, and the members being held by a releasabie retention member.
SHORT DESCRIPTION OF THE DRAWINGS
This invention is described below by way of example only, with reference to the accompanying drawings, in which :-
Fig.l is a side view of a sack fitted with a closure device
according to the invention;
Fig.2 is a perspective view, partly cut away, of a closure device according to the invention fitted to a sack neck;
Fig.3 is an exploded perspective view of an alternative embodiment of closure device according to the invention.
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
As seen in Fig.l, sack 10 has its neck 20 held closed by a reclosable device 30. Device 30 is of lesser width than length, with its longitudinally extending dimension substantially parallel to the mouth 24 of sack 10.
As seen in Fig.2 the reclosable device 30 comprises a first member 1, a co-operating second member 4, and a third or holding member 8. As will be further described below, in this embodiment the device components are all re-usable; in the embodiment of Fig.3, though the first and second members are re-usable (and replaceable), the third member 8 is replacable but not re-usable.
First member 1 is a backing strip made of a hard, non-pliable material, with a longitudinally extending groove 2 in one side so that it is generally of U-section, with in its position of use forwardly facing arms la,lb. In use, the arm la is nearer the mouth 24 than the arm lb.
The second member 4 is of longitudinally extending plate form, and in this embodiment is itself sized and shaped to fit in groove 2 of first member 1, specifically between the arms la,lb and thus as an insert in the groove. Thus the first and second members can be stored compactly when not in use.
Second member 4 has an integral projection 7 on one side, which in its position of use faces groove 2 with paper sheeting 21,22 trapped therebetween. Paper sheeting 21,22 is joined as at 23 whereby to form a sack 10 with a neck 20 terminating at open mouth 24.
The device also includes strap length 8, which can be pulled tight and its ends connected. In the embodiment of Fig.2 the strap length is first tensioned, and then its ends are heat-sealed together, so that the strap needs to be cut or otherwise severed to release the first and second members. In an alternative embodiment the strap ends are held by a releasabie clamp such as a buckle, and the strap can then be reused; to indicate possible unauthorised sack opening during transit, a tag can be fed around buckle parts such that the tag, conveniently a thin plastics tag of the type used in stores on goods for sale, needs to be cut before the buckle can be released.
In the embodiment of Fig.3, first member 101 has a notch 3 at each end to help locate strap 8. Second member 104 has a notch 5 at each end for a similar purpose.
Second member 104 has apertures or slots 6 partway along its length. A number of protuberances 107 (with only the end of one being visible) are positioned between apertures 6. In an alternative but less preferred embodiment, second member 104 has
5 a single protuberance, near its centre.
Although the embodiment of Fig.3 can be placed upon or held against the sack mouth 20 after sack filling, as has been suggested for the embodiment of Fig.2, we prefer in use the first member or backing strip 101 to be fixed as by being pasted or 10 adhered to an outer surface of sack neck 20 during or following sack manufacture.
After the sack 10 has been filled its open ends are placed together and the second member 104 is placed on the paper sack 10, being positioned opposite the groove 102 of the backing strip
15 101. The strap 8 is passed through the notches 5 and the notches 3, and around the backing strip 101. Thus the strap 8 encompasses the backing strip 101 and the insert 104 and the open ends of the paper sack 10. In an alternative embodiment the strap 8 is passed through the slots 6 to form a sub-assembly prior to insert 104 0 being placed on sack 10.
The strap 8 is then pulled tight and tensioned so that the sheeting forming the open mouth ends of the -paper sack 10 is forced into the groove 102 of the backing strip 101. The
protuberance(s) 7 on the insert 104 pushes and forces the walls of the paper sack 10 into the groove 102 of the backing strip 101. The strap 8 is tightened and secured by a clamp 9, or heat sealed.
The device forms an efficient closure which locks the open ends of the paper sack 10.
The paper sack 10 may be opened by cutting the strap 8, and it may be closed again as described above by replacing the cut strap with new strap.
Amongst the advantageous features of the Fig.3 embodiment of this invention as described are that it {a} provides a simple and effective closure for a paper sack; {b} provides for the paper sacks to be opened simply and quickly by cutting the strap; {c} enables the paper sack to be reused many times by replacing the strap only. The paper sack and the first and second members can be reused many times over, and only the strap has to be replaced.
With the Fig.2 embodiment, with the strap not cut or severed, both the sack and the device can be re-used.
The invention may be used commercially by {a} making the devices and selling these to be used with paper sacks, and {b} fixing the device or a part thereof onto the paper sack upon
manufacture of the paper sack, and selling the complete paper sacks with the reclosable device.