DE102018122719A1 - Method and device for producing and / or finishing a plurality of sets of labels - Google Patents

Abstract

The proposed method for producing and / or finishing a plurality of sets of labels (50; 50a, 50b, ...) comprises: a) producing, providing and / or holding at least one material web (30), comprising a carrier web (5) and at least a label layer (22) and / or a stack of label layers (21), which is used for the production of signs, labels (2) and / or other flat objects and is formed on at least one surface area of the carrier web (5), b) printing the label layer (22), the stack of label layers (21) and / or the material web (30), as a result of which printing (23) for signs, labels (2) and / or for other flat objects of a multiplicity of sign sets (50; 50a, 50b, ...) or at least some of the label sets are generated, andc) cutting through, in particular cutting the at least one label layer (22) and / or the stack of label layers (21), whereby lateral contours (24) of Sc hilderen, labels (2) and / or other flat objects are formed, - wherein the printing in step b) is carried out using a digital printing technique, - wherein the severing in step c) is carried out using a digital separation technique and - wherein the digital printing in step b) and / or the digital severing in step c) for individual, some or all of the label sets of the plurality of label sets (50; 50a, 50b, ...) is controlled in such a way that variable, in particular different and / or individual sign set arrangements, numbers and / or selections of signs, labels (2) and / or other flat objects are produced and / or completed.

Description

The application relates to a method and a device for producing and / or finishing a plurality of sets of labels.

Under a shield set, i.e. a set of signs, is understood to mean a plurality of signs that belong together or that are in any case intended for a common purpose, in particular stickers that can be stuck on, such as e.g. in the form of preferably self-adhesive labels. Such a set of signs or labels is used in many industrial branches and technical areas for proper labeling, in particular labeling and thus marking of products, intermediate products and in particular product components. For example, for vehicles or other products made up of several components (e.g. washing machines or other household machines; industrial plants; electrical appliances or other technical goods), a certain number of different signs or labels are required, which are to be affixed to certain points on the product or its components and which Inform customers, end users or technicians about the origin, serial number, place and time of manufacture, general technical conditions for the correct use of the product or other circumstances relevant to the use, repair, reordering or disposal of the product. The application of the individual plates of a plate set can be carried out at different stations in a production process directly on the assembly line; The signs can be applied there directly to different individual components of the product to be manufactured, for example (using the example of the manufacture of washing machines) to electronic control modules for washing machines and to the washing drums. The label set can be carried from the beginning with the associated raw component, which is processed, installed and / or assembled step by step. The labels or signs also serve as safety instructions for the consumer, transporter, dealer or repair shop to indicate certain dangers or work methods or general conditions to be observed. Finally, the signs or labels continue to serve as a reference to quality standards or other certificates in accordance with which the product or its component was manufactured.

The quantity and selection of labels, labels or other means of identification required for a specific product or at least one product component thus forms the associated label replacement for the actual product; this set of labels includes at least two labels or other means of identification; in practice usually between five and 25 means of identification (usually in the form of labels) - depending on the complexity of the product to be labeled. A typical set of labels can have, for example, a dozen labels in the form of self-adhesive labels. Regardless of whether the means of identification intended for common use on the same product or product copy are labels (in particular self-adhesive stickers), signs (in particular rigid signs) and / or other flat objects, the entire sentence is hereinafter referred to with the common and naturalized term Inscribed "shield replacement".

The manufacturers of complex products or product components often need a large number of the individual labels, signs or other components of the sign set, for example in hundreds, thousands or tens of thousands. Often, the various types of signs or labels that are required to label a product as a whole are mass-produced and then or later as needed, i.e. before sending to the customer, provided with serial numbers; for example with the individual serial numbers of a product to be labeled or any other identification assigned to this product. The labels required for the respective copy of the product are often sent to the product manufacturer in bulk or in bags.

Alternatively, however, it has proven to be advantageous to produce all the labels and / or signs, etc. required for one and the same copy of the product, on a common carrier web or at most a few carrier webs. In most cases, siliconized paper or a siliconized film serves as the carrier web; instead of silicone, another adhesion-reducing material can also be provided on at least one side of the paper or the film. A label web or label layer can already be detachably bonded to such a carrier web, also called “liner”. In order to produce a large number of sets of labels from this material web, which is in the form of a layered composite, the identical components of the printed image are printed, for example, using common printing techniques such as flexographic printing, letterpress printing, screen printing or offset printing. The positions of the labels can be selected such that the labels belonging to a respective set of labels are arranged next to one another and / or one behind the other; The identical punching shapes or cutting contours can also be punched out in sets at once in order to obtain complete sets of labels (after removing the grid). These can then be provided with individual serial numbers and donated to the associated product copy at the product manufacturer. all of this is at least possible if all the plate sets are to be designed identically to one another.

Such a serial way of producing label or label sets is more economical and far less prone to errors compared to confusing labels with different serial or label set numbers. In particular, if each set of labels contains only the number or types of labels that are required for the part or end product in question, this makes it easy to check whether all labels have been dispensed at the end of the production process, since an empty label replacement sheet or Liner must remain, on which, after the intended dispensing of all of its labels, there are no remaining labels. The donation can also be checked during the product manufacturing process; such as when the next due, i.e. The label intended for dispensing is already missing on the on-site label replacement; This indicates that the label has apparently been dispensed in a different, incorrect location and / or product component in a previous process step. Individual labeling, especially reprinting of the label sets, i.e. Incidentally, their associated labels could also be made by the product manufacturer itself.

The production of series of complete label sets with different label combinations is actually only optimally suited for producing and delivering a large number of identical, in particular identically composed label sets; For example, as a stack of many label sets, which may need to be individually labeled with serial numbers or other individual identifiers, but are otherwise identical. In view of the typically very large numbers of items, for example, in the mass production of motor vehicles, industrial plants or other technical systems and devices, this procedure is still very economical, since even for different customers or countries of destination, large numbers of identical product copies, usually with (from serial numbers apart from) identically constructed sets of labels are required.

Nevertheless, it would be advantageous to be able to further increase the economy of mass production of sign sets.

This object is achieved by the method according to claim 1 and by the device according to claim 15.

According to the invention, it is provided that on at least one material web, which comprises a carrier web and on its adhesion-reducing layer, at least in one or more surface areas, at least one label layer or a stack of label layers for forming signs, labels and / or other flat objects, the label layer or the stack of label layers printed by means of a digital printing technique and cut by means of a digital separation technique, for example by laser punching or laser cutting or plottering, in order to form contours of the labels or signs, etc., the printing and / or cutting for at least one, some or all of the sign sets in is individually controlled in such a way that the arrangement, number and / or selection of manufactured and / or finished signs or labels etc. varies individually.

Although each copy of the label set can be individually designed, the labels or labels belonging to the label set can be produced from a common material web and even during normal series production, although the different number, type and / or combination of labels, labels and / or other flat objects required At least some of the respective sets of plates conventionally actually require several separate, in particular to be repeated, runs through the process flow of method steps.

The method can be carried out with the aid of a created, transmitted and / or stored data record which controls the execution of the digital printing and separating steps and / or a specific unit of the device beforehand or even only during production, and in particular (possibly in connection with information including parts lists, memory addresses and / or other access data) the type, number, arrangement, in particular (relative) positions, composition, quality and / or provisions of the labels or signs to be produced etc. individually for each plate set copy or also in groups for some plate sets.

• 1 eine schematische Draufsicht auf eine als Liner dienende Trägerbahn mit einer Mehrzahl von Schildersätzen, beispielsweise als zunächst zusammenhängende Rollenware,
• 2 ein schematisch dargestelltes, mindestens zweiteiliges Produkt mit dafür benötigten Etiketten jeweils eines Schildersatzes,
• die 3 bis 9 jeweils verschiedene, teils kombiniert dargestellte Beispiele hinsichtlich variabler Ausgestaltung von Schildersätzen gemäß dieser Anmeldung,
• die 10A und 10B zwei schematische Querschnittsansichten von Ausführungsformen der Materialbahnen gemäß einer der 1 oder 3 bis 9,
• 11 eine exemplarische Vorrichtung zur Durchführung des vorgeschlagenen Verfahrens,
• 12 einen optionalen Verfahrensschritt zum ergänzenden Aufbringen weiterer, nicht aus der Materialbahn 30 herstellbar Etiketten,
• 13 ein Flussdiagramm des exemplarischen Verfahrens mit weiteren optionalen Verfahrensschritten,
• die 14A und 14B eine exemplarische Vielzahl von Schildersätzen; dargestellt im Zustand jeweils vor und nach dem digitalen Bedrucken und digitalen Stanzen oder Schneiden sowie danach, bei einer ersten Ausführungsart des Verfahrens,
• die 15A und 15B eine exemplarische Vielzahl von Schildersätzen, analog zu den 14A und 14B, bei einer zweiten Ausführungsart,
• die 16A und 16B eine exemplarische Vielzahl von Schildersätzen, analog zu den 14A und 14B, bei einer dritten Ausführungsart,
• die 17A und 17B eine exemplarische Vielzahl von Schildersätzen, analog zu den 14A und 14B, bei einer vierten Ausführungsart,
• 18 eine in Längs- oder Transportrichtung der Materialbahn unterbrochene Abfolge mehrerer Schichtverbünde zwischen Bereichen für aufeinanderfolgende Schildersätze, in Breitenrichtung betrachtet,
• 19 eine Materialbahn mit mehreren, optional auch verschiedenen Schichtverbünden zur Etikettenherstellung auf derselben Trägerbahn, in Längs- oder Transportrichtung betrachtet,
• 20 die Materialbahn aus 19, in der Draufsicht betrachtet,
• 21 die Materialbahn aus 20, mit auf beide Schichtverbünde bzw. Endlos-Etikettenstreifen beispielsweise platzoptimiert verteilten Etiketten für zumindest einen ersten Schildersatz,
• 22 eine Materialbahn mit einer Abfolge unterschiedlicher Vorbedruckungsflächen im Zustand vor dem Bedrucken in Schritt b) und
• 23 ein aus 21 und 22 kombiniertes Beispiel einer Materialbahn zur noch differenzierteren Anordnung herzustellender Etiketten pro Schildersatz.

Some exemplary embodiments are described below with reference to the figures. Show it:

• 1 2 shows a schematic top view of a carrier web serving as a liner with a plurality of label sets, for example as initially coherent roll goods,
• 2nd a schematically represented, at least two-part product with labels required for each of a set of labels,
• the 3rd to 9 different examples, some of which are shown in combination variable design of label sets according to this application,
• the 10A and 10B two schematic cross-sectional views of embodiments of the material webs according to one of the 1 or 3rd to 9 ,
• 11 an exemplary device for performing the proposed method,
• 12th an optional process step for the additional application of further, not from the material web 30th manufactures labels,
• 13 1 shows a flowchart of the exemplary method with further optional method steps,
• the 14A and 14B an exemplary variety of label sets; shown in the state before and after digital printing and digital punching or cutting and afterwards, in a first embodiment of the method,
• the 15A and 15B an exemplary variety of label sets, analogous to the 14A and 14B , in a second embodiment,
• the 16A and 16B an exemplary variety of label sets, analogous to the 14A and 14B , in a third embodiment,
• the 17A and 17B an exemplary variety of label sets, analogous to the 14A and 14B , in a fourth embodiment,
• 18th a sequence of several layer composites between areas for successive sets of signs, interrupted in the longitudinal or transport direction of the material web, viewed in the width direction,
• 19th a material web with several, optionally also different layer composites for label production on the same carrier web, viewed in the longitudinal or transport direction,
• 20th the material web 19th , viewed from above,
• 21 the material web 20th with labels for at least a first set of labels distributed on both layer composites or endless label strips, for example in a space-optimized manner,
• 22 a material web with a sequence of different pre-printing areas in the state before printing in step b) and
• 23 on off 21 and 22 Combined example of a material web for an even more differentiated arrangement of labels to be produced per label set.

1 shows a schematic top view of a first example of label sets 50 ; 50a , 50b , 50c , ... that are in a label layer 22 or in a stack of labels comprising these 21 are formed, which is arranged on one side of a carrier web, which is provided with silicone or another adhesion-reducing material. Outlines of signs can be seen 1 , Labels 2nd and / or other flat objects 3rd that are within the web 30th are produced and therefore also in the surrounding areas of the label layer 22 or the label layer stack 21 are surrounded, although this grid can be removed later.

In the 1 dashed lines, each with two sets of signs (e.g. 50a and 50b ) separate from each other, indicate where the material web provided, for example, as roll goods 30th later (be it from the label manufacturer or from the product manufacturer) into individual, separate sheets, each with exactly one set of labels 50 or a certain number of them are tearable, divisible or otherwise separable. The dashed lines can, for example, be perforations which have already been introduced or are still to be introduced, or other lines of weakness, or alternatively also later cut lines. Alternatively, the material web 30th also available as sheets or sheets; in this case instead of the different sections 30a , 30b , 30c each separate, separate (and for example stacked on top of each other or still to be stacked) single sheets as (respective) material web 30th to be used to produce the required labels for the respective label replacement. Instead of rolled goods (as shown), the at least one material web can therefore also be used as sheet goods in the form of many sheets or sheets 30a , 30b , 30c are available or can be divided into such later; the same applies to the other figures in the application.

According to 1 needs the respective shield replacement 50 not necessarily just from labels 2nd to exist (here shown schematically two labels 2a and 2 B) , but can alternatively or additionally (for example rigid) signs 1 and / or other flat objects 3rd include. These tracers 1 ; 2nd ; 3rd are equivalent to each other; for easier illustration, mostly only with reference to the following figures, only labels 2nd spoken, even if some or all of them can also be signs or other flat objects.

The web of material 30th or a plurality of carrier webs 30a , 30b , 30c , .. . comprises a preferably continuous and coherent side, provided either over the entire surface or with silicone or another adhesion-reducing material in a specific partial surface area, on which the label layer 22 or a this layer 21 comprehensive stack of labels 21 (from several layers of labels) is formed. In the simplest case, the entire material web is 30th including the layers 21 , 22 , from which the labels are formed, an endless strip with all-over layers 21 respectively. 22 . These layers can also be interrupted if the respective surface pieces are large enough for at least one or more sets of labels.

In the material web 30th are the labels in certain positions 2a , 2 B or other means of identification 1 , 3rd in a predefined arrangement (which, for example, is available in parts lists or in another data record, for example as positioning data and was previously defined, transmitted and / or saved). In 1 the arrangement is still for all label sets 50a , 50b , 50c identical; just like the surrounding grid. However, as soon as one or more sets of signs are to be constructed differently from one another, the method proposed here is advantageous in order to avoid separate, separate manufacturing processes which were conventionally necessary.

2nd shows schematically a two-part product with different labels 2a , 2 B or other means of identification 1 , 3rd is to be provided at different points during its manufacture or assembly. A first component 60a of the product 60 is for example with a first label 2nd ; 2a and a sign 1 and another flat object to be mounted (for example by snapping or plugging in) 3rd to provide. A second component 60b of this product 60 is with a different label 2nd ; 2 B to label, for example at a certain time before, during or after its assembly on the first product component 60a . The product 60 can also consist of even more components or just a single component; can also be used instead of products 60 also any other objects 70 to be provided with a set of signs, for example rooms in buildings. The products to be labeled can be, for example, vehicles, in particular motor vehicles of all types, ships or airplanes or any technical products or goods, such as household appliances, industrial plants, machines and in particular electrical machines or electrical appliances, as well as any containers or packaging for goods of any type. Depending on the area of application the label sets can also be assigned to people; for example when creating business cards, SIM cards, ID cards, usage, entry or other access rights (such as access cards with photo ID for entering special buildings or other areas); for example for newly hired staff. In other applications in the medical field, for example in hospitals, the label sets can be assigned to specific persons, namely patients; For example, to monitor the intake of tablets or other medication by the patient; Further applications in the medical field are, for example, label sets and / or their individual labels for creating, entering, making available, forwarding and / or tracing patient and / or health data (for example for condition monitoring). For example, RFID labels with and / or labels with certain sensors can be used. In yet other fields of application, the label sets or their labels or signs can also be assigned to animals or can be assigned to them; for example in agriculture or animal husbandry (eg ear clips for cows and / or (other) signs or objects with an RFID chip). The fields of application and uses listed above are only exemplary; Furthermore, they are equally applicable to all other exemplary embodiments of this application, even if this reference is not explicitly repeated there.

The 3rd to 9 use typical sequences of placard sets to illustrate typical exemplary embodiments and possible uses of the method according to the application. While in 1 every shield replacement 50 ; 50a , 50b , 50c the same number and arrangement of labels or means of identification 1 , 2a , 2 B , 3rd in the (preferably common, ie also continuous and coherent, ie uninterrupted) material web 30th or its respective material web section 30a , 30b , 30c (or in its label layer 22 or in a stack 21 of the multiple layers of labels 22 ) can, according to 3rd some sign sets 50b differ from the others with regard to the number, selection and / or arrangement of the associated labels or other means of identification. At this point it should be said that in the 1 and 3rd to 9 each set of shields shown individually 50a , 50b , 50c a respective plurality of sets of labels (for example a large number of sets of labels produced spatially and / or chronologically in direct succession) can equally well represent this respective arrangement of the labeling means. Also the order of the only representative sets of plates shown in the respective figure 50a , 50b , 50c can in reality, be it along the carrier track 5 (for example in the unwinding direction of the roll goods) or within a stack or along another sequence of individual sheets lying on top of each other, which are called material webs 30a , 30b , 30c , ... serve, be arranged and distributed as desired; the 3rd to 9 In this respect, each show only one copy of three differently designed sets of labels, which, however, both with regard to their respective frequency and their sequence and / or distribution within the material web roll or the material web sheet sequence e.g. .B. stacked sheets of material 30a , 30b , 30c , ... or stack of layers) can follow one another or alternate in any way.

According to 3rd can, for example, be a product 60 out 2nd suitable set of shields 50a with two labels each 2a , 2 B and one sign each 1 and / or other flat object 3rd in the material web 30th be arranged or trained; the same applies to the replacement of the shield 50c which is intended for another, identical copy of the same product (with only a different serial number etc.). Furthermore, even within this sequence of similar sets of shields 50a and 50c , also different sign sets 50b to manufacture and if necessary also between otherwise similar sets of plates 50a , 50c to be inserted; if necessary, distributed in a certain number consecutively or in between. So shows 3rd representative of a single alternative shield replacement 50b which is just a single label 2a and a sign 1 having. It is used, for example, to identify products that do not contain the component 60b get along and no associated additional label 2 B need and / or for other reasons on certain means of identification (here: on the flat object 3rd ) can do without. Since the method according to the application provides for the labeling means of each set of labels or at least some of the labeling means as integral parts of the material web 30th or their label layer (s) 22 , 21 To produce and only later to remove unneeded pieces of surface from the underlying carrier web (for example for automated control steps), the entire process flow of this process must be carried out in such a way that despite varying or variable succession of sets of labels or other means of identification, the respective sets of labels are printed and printed directly Punching or cutting of the integral label web (s) 21 , 22 , which adheres directly to the carrier web right from the start. In order to make this possible, digital printing techniques such as laser printing and digital separation techniques such as laser punching or laser cutting or plottering are used, in conjunction with targeted control of at least the printing unit and the separation unit.

The following 4th to 9 regarding the means of identification 1 , 2nd , 3rd simplifying mostly only on labels 2nd Referred.

4th shows another variety of sign sets 50 , in particular label sets, whose labels are common in the material web 30th as integral or integrated components from the beginning. Again, the web of material 30th instead of being rolled up as a plurality of separate sheets or sheets 30a , 30b , 30c available or only later divided into individual, separate sheets, each of which is a separate material web 30th for the respective, complete replacement of the shield. In 4th are some labels 2e in all label sets 50 included other labels 2a , 2 B , 2c , 2d , 2f however, only in certain sets of signs 50 ; like the labels 2a and 2c only in the with 50A and 50b designated label sets. In identical positions, where certain sets of plates 50a , 50b (or, as a result, representative numbers of respective copies of label sets) the labels 2a and 2c have other label sets 50c other labels 2 B , 2d . As an alternative or in addition, some plate sets can be used 50c also other labels 2f be provided at additional positions. The different in 4th Combined possible variations (in particular with regard to the individual composition of the individual plate sets or the composition of their identification means and their positions) can of course also be implemented individually and thus separately (ie also as sub-combinations); the same applies to all other figures in this application.

5 shows an embodiment in which some (types of) labels 2a to 2e (possibly with an individual, ie different serial number similar to that in 1 ) for all label sets 50 occurrence; preferably also at the same positions within the carrier web surface. Furthermore shows 5 that certain labels 2f ; 2g only for individual sets of plates or groups of sets of plates 50b or some of them (here: 50a and 50c ) need to be present. Furthermore, different labels can be placed at certain positions on the carrier web surface 2g , 2f (Sentences 50b , 50c) present; partly also exempting (replacement of shield 50a) , at least after the end of the process, if the surrounding lattice deduction of the layers 21 , 22 is removed.

With the method according to the application, such or the variations of label sets described below with regard to the position, arrangement, selection and / or nature of the labels and other identification means can be implemented without any problems, for example by means of variable, individual control of the digital printing and separation processes, specific to the label set (depending on Schildersatzeexemplar) is controlled, which labels where exactly in the area or the base of the at least one label layer 22 or the stack of layers 21 to be formed from several layers of labels, ie to be printed and punched or cut out.

6 shows an embodiment in which certain types of labels 2a sometimes several times per plate replacement copy 50 can be present. According to 6 Depending on the label set, there are between two and four labels of the type 2a required. The sequences or varieties of label sets with different label arrangements according to 5 or 6 can be produced particularly efficiently if (to carry out steps b) and c) from claim 1) previously in step a) of the method, such a material web 30th respectively. 30a , 30b , 30c , ... is manufactured or made available (or only kept ready) in which certain labels (in 6 : two copies of the label for each set of labels 2a and a label of the varieties 2 B and 2c ) have been trained, ie such a material web 30th , in which only those labels that appear in all plate sets in accordance with a uniform minimum number of pieces and / or at the same positions within the respective carrier web surface are prefabricated. These labels, which are advantageous in advance ( e.g. .B. in a conventional way; if necessary using analogue printing and punching techniques) from a layer composite of label layer (s) 21 , 22 and carrier web are produced in 6 marked by a trailing apostrophe as pre-produced labels or pre-produced means of identification, ie by the reference numerals 2a ' , 2 B' and 2c ' . These four labels 2a ' , 2 B' and 2c ' cross-label sets are manufactured in the same way and at the same positions from a label web made of label layer (including adhesive layer) and carrier web (including silicone layer), ie printed and pre-punched, before in the same material web 30th or their layer composite (including the surrounding grid) the missing labels in a single process for the entire variety of label sets 50a , 50b , ..., but individually controlled in the material web using digital printing and punching techniques 30th are manufactured. The preparatory manufacturing steps for the labels to be arranged uniformly are, if necessary, produced beforehand in method step a) of the method from claim 1.

On this web of material 30th that are already semi-finished goods with four respective pre-produced labels 2a ' , 2a ' , 2 B' and 2c ' represents, then in the steps b ) and c) of the method according to the application, one or more further labels of the plurality of label sets and / or one or more labels of at least one or some label sets are produced, i.e. in particular by (possibly repeated, but digital) printing and (also digital) punching or other Cut through the layers belonging to the labels 21 , 22 at the corresponding positions in the prepared material web, which now vary as substitute plates 30th reproduced. This includes, for example, additional copies of certain types of labels 2a (here: one copy for each set of shields 50a and two more copies each 2a per set of shields 50c) subsequently on the at least one carrier web 5 ; 5a , 5c , ... educated. As an alternative or in addition, in extreme cases individually for each individual label set, additional labels can be used 2d for just a few sign sets 50b , 50c at certain positions and / or additional labels 2e within some or all of the label sets, but at different positions (e.g. label shifted to the left here 2e of the sentence 50b ) be generated.

Regardless of the selection and arrangement of labels shown only as an example 6 further that through the subsequent processing of the (at least one) material web 30th especially useful labels 8th can be placed individually or in any case variably, ie those labels that are to be attached to the product 60 , its component 60a ; 60b or the other item to be labeled 70 ( 2nd ) are determined. Some of the useful labels intended for this 7 , which on all copies of the product 60 or object 70 and are therefore required in all label sets, can already be used as pre-produced labels or means of identification (here: 2a ' , 2a ' , 2 B' and 2c ' ) as part of the carrier provided in step a) 5 be implemented before in step c) the individual or variable additional useful labels 8th in the same material web 30th (before removing the surrounding grid). 6 further shows that the pre-produced labels or means of identification also include such (here: 2 B' ) may include that is not for attachment to the later product or item 60 ; 70 are intended, but only as auxiliary labels 9 during the manufacture of the label sets and / or as auxiliary labels 9 for orientation when dispensing the actual useful labels 7 ; 8th on the object to be manufactured 60 ; 70 serve. Such auxiliary labels 9 that ultimately together with the carrier film 5 and / or the lattice hood are rejected, for example, to inform the assembly staff at the product manufacturer about which useful labels 7 ; 8th When (during which work steps), what (where on which product components) and / or where (at which assembly stations or factory areas) are to be donated. Auxiliary labels 9 can therefore use certain useful labels 7 ; 8th or groups of them. But you can also perform certain work steps, assembly stations, factory areas, product components and / or other processes in the later donation of the shield replacement etc. (see claim 5). Just like utility labels 7 can also do auxiliary labels 9 in a semi-finished material web 30th be pre-produced or alternatively, especially if they are not required on all label sets, only subsequently, ie through the process steps b ) and c) in the material web 30th or in material web sections 30a , 30b , ... can be produced for different label sets.

Based on 6 A further development of the application is explained below, namely that one or more of the labels, signs or other objects can also be those that are required in stacked form on the product, preliminary product or product component to be labeled. In particular for labels or other types of labels, each of which has one or more layers with conductor tracks and which are ultimately to be stacked one on top of the other (at the latest when applied to the product), it can be provided that one or more label sets each have two or more such labels or Include signs, each of which has at least one layer or level with conductor tracks. In 6 for example, those with 7 designated labels can be labels that each have electrical conductor tracks (not shown). If two or more such labels represent partial layers of an overall electrical layout, i.e. each have only conductor tracks of one (or some) of a plurality of conductor track levels required in total, then the conductor track levels to be stacked from the total number required are optionally selectable as an overall label from all of them Provide stacked partial labels (which will later be arranged at the same position of the carrier track on top of each other) or - alternatively - in the form of several partial labels arranged over several positions of the carrier track (with conductor tracks each only having one conductor track level) or - alternatively - in the form of several Partial labels with conductor tracks arranged over several positions of the carrier track each have only a few but several of the required conductor track levels. Such stacking can be carried out, for example, after all the partial labels required in the material web 30th were produced in order to combine them into an overall label. If, for example, in the set of shields 50c in 6 all four labels 7 each have conductor tracks of only a single, respective conductor track level (of a total of several conductor track levels required), but are still partial labels to be stacked on the product, these labels can be used for the label set 50c nevertheless - as shown - initially at different positions in the material web 30th generated before they are stacked. Analogously, any labels of all other exemplary embodiments of this application can have conductor tracks of one, some and / or all conductor track levels of an ultimate composite label, regardless of the specific number (above, for example: four) of partial labels per composite label.

7 shows one too 1 Similar embodiment, where labels are now provided everywhere, but with different properties in terms of label layer thickness, layer structure or layer sequence or another label variant 2 B" , 2d " and or 2f " for certain label sets 50c . With these sign sets 50c the differently designed labels (like here for 2 B" and 2d " shown) in the same or at least corresponding position as labels 2a , 2c other sign sets 50a ; 50b printed or cut out or punched out. Alternatively or additionally you can use these plate sets 50c the different types of labels (here: 2f ' ) also additional positions of the carrier web 5c cover where another label layer, in particular a different one, is formed or applied to the carrier film.

8th shows an embodiment with three different variations with regard to the subsequent transfer of (here marked with double quotes) labels; these variations can be combined as shown, but can also be implemented individually or in any sub-combination. While the labels 2a ' to 2d ' Manufactured with a uniform layer structure and thus pre-produced from one and the same label layer (sequence) are the subsequently produced labels 2e " , 2f '' and 2g " executed differently towards them and / or among themselves; eg with regard to layer structure, label thickness etc. Such labels 2e " can be at additional positions of all plate replacement carriers or carrier web sections and / or at different additional positions ( 2f " on 5a respectively. 5c ) are generated, provided the material web is there 30th unprocessed during the pre-production in step a), ie remained free of labels. Furthermore, after pre-production, certain additional items can be used depending on the sign replacement 5b , 5c different labels 2g " , 2f " during the steps b ) and c) are produced.

9 shows a further embodiment in which on all or some shield replacement sections of the carrier web (s) 5 ; 5a , 5b , 5c flat components 3rd are applied, which have at least one plug-in, snap-in or snap-in element or any other mechanically engaging element and by a suitable snap-in or plug-in mechanism 4th (only shown symbolically) on a corresponding element of the product component or the product, in particular by pressing are attachable. These flat or other components 3rd are for example on an intermediate carrier film 16 (which is preferably adhesive on both sides) applied, which itself in turn from or in the material web 30th was produced. Such pluggable or otherwise mountable objects 3rd , which can be or include screws or other small parts, for example, can be gripped on the plug-in element when the product is labeled, turned around and fastened in a corresponding, assigned latching, plug-in element or other mechanically engaging element of the product component or the product; in the simplest case by simply pressing it on, for example by hand.

As a further, additional or alternative (ie individually) feasible variant shows 9 furthermore that some labels, signs and / or components also include an RFID chip 18th or another electronic component 17th can be or include; for example if one of the labels or useful labels 8th as an RFID label 19th is designed. Such a label 19th is preferably only afterwards on the adhesion-reducing material 6 the carrier web 5 upset; in a subsequent step d). The same applies at least to pluggable objects 3rd and, if necessary, also for their intermediate carrier (preferably adhesive on both sides) 16 .

Incidentally, are in 9 other labels, for example useful labels 7 , namely 1a ' and 1b ' provided that the step (b) of the procedure according to the application including its serial number, ID number or other continuously or in any case systematically varied lettering (ie including its individual or semi-individual identification 25th ; 25a , 25b , 25c) were printed.

Otherwise, of course, the modification options described so far with regard to the type, number and / or arrangement of the respective labels or labeling means, as well as the other features and variation options, can be combined with one another. Furthermore, all embodiments of the method according to the application, which are based on the 1 and 3rd to 9 have been explained, also according to the claims 1 to 14 and / or in accordance with the exemplary embodiments discussed below, in particular by means of the device still described.

The 10A and 10B show two exemplary configurations of the material web 30th ; each comprising the back carrier web 5 as well as the front layer or sequence of layers from which the labels 2nd , Signs 1 or other ingredients for the variety of label sets 50 are to be produced. On a layer of silicone or other material that reduces adhesion 6 that are the front of the backing 5 is an adhesive layer 26 for the labels and the actual label layer above 22 ( 10A) and / or a layer sequence or a partial layer stack 21 with multiple layers of labels 22 , 22 ' arranged ( 10B) .

The web of material 30th can optionally cover the entire surface as a layer composite built up in this or other way 20th present; alternatively, however, it is only required in partial surface areas (which, however, are large enough in each case to produce all the labels from at least one copy of the label set 50 or all of the labels of a plurality of sets of labels 50 to produce) as a layer composite, which the actual label layers 26 , 22 , 22 ' , 21 includes being trained. According to the 10A and 10B are at the latest after completing the steps b ) and c) the labels of the label sets in the label layers 26 , 22 , 22 ' , 21 educated; this was the top of the web 30th printed, the printings 23 at least for those labels 2nd that do not appear in all the plate sets in an identical relative position to the respective plate replacement surface during step b), and were produced using a digital printing technique. Then in step c) the outline contours 24th or punched or cut lines generated; at least in the actual label layers 26 , 22 , 22 ' , 21 without the carrier web 5 underneath to cut completely. Cutting the label layers 26 , 22 , 22 ' , 21 is carried out by means of digital (punching or cutting techniques, for example by plotter), specifically for those label sets that have a label on the material web at this respective relative position to their label replacement surface 2nd need. Only after all the necessary labels of the differently designed label sets (or at least most of their labels) have been made, is the surrounding grid removed, for example for control purposes or optionally for prior application ( e.g. .B. by transferring separate carrier webs) of additional labels that cannot be produced in the steps a) to c).

All of the above statements apply equally to the 10A and 10B as well as in connection with all other figures and other exemplary embodiments of this application.

11 shows an exemplary device 75 for the technical implementation or execution of the method according to the application. The device 75 is used to manufacture a variety of individually or in any case variably constructed label sets 50 required labels 2nd and signs etc. in the at least one material web 30th (which here exceptionally as a sheet or sheet of the material web 30th per copy of a set of shields is shown, but can also be available as rolls for all label sets together). For this purpose, in a section of a conveyor 33 , for example a conveyor belt on which the material web 30th (as it is transported as sheets or as rolls). There is at least one digital printing unit along the conveyor path 34 arranged as well as a digital separation unit 35 ; both units are about one control unit 32 controlled and supplied by them or in some other way with information, in particular with information or data relating to the relative positions of the outline contours that vary individually as a substitute for the shield 24th and / or printing 23 of the individually placed labels. The individual steps described (for example, laser cutting, final inspection and other process steps) along the conveying path can also be spatially separated from one another and / or can take place at different systems which do not need to be connected to one another and / or not to be linked in terms of software. Instead of individual sheets of the material web 30th an endless web made up of rolls can also be used for the label sets and by means of the conveying device (designed, for example, as a vacuum belt) 33 among the digital and label set individually controllable printing and separation units 34 , 35 be passed through. As a result, as in all the other embodiments of this application, there are only a single, one-time pass through the entire material web or, alternatively, a plurality of material webs (sections) along the printing and separating units 34 , 35 All label sets can be produced in the required layout, despite having different labels, labels, etc. When conveying a coherent web of material that is common to all sets of labels, a roll or winding of the carrier (not shown) is continuously or piece by piece.

Control by a control unit is optional 29 (Process step e)) the carrier 5 in a control position in or under the control unit 29 driven where, for example, a photo or video is taken and evaluated or another, other form of control and evaluation of this set of signs is carried out; eg with a camera 31 that always the whole shield replacement 50 the material web 30th (preferably after removing the grid from the carrier web 5 ) photographs or films and forwards the recordings for comparison with a digital target state image of the respective label set. After that, it can optionally be divided into many sign set-specific individual carriers (but usually with several signs, labels or objects arranged on them). Another alternative is a transverse perforation (instead of a cross-section) after the individual label sets, which enables delivery to a customer, for example on a roll or as a roll. The sheets can then be separated from the roll using label sets at any time and at any location, for example by manually tearing off one or more sheets; depending on the need or the number of plate sets required.

The set of labels approved and approved can be sorted, transported further (for example separated from each other) and / or stacked on top of one another or assembled and / or packaged in some other way. Sign sets that are not recognized correctly can be discarded or reworked.

The control of the entire system 75 is done either by their own control facility 32 , for example a computer, laptop etc. or alternatively or alternatively also from the outside, for example by smartphone. Data entered in advance to predetermine the desired label arrangements, including parts lists or other customer specifications, can be sent to all involved units in good time as a result of the data transmission and / or storage 29 , 33 , 34 , 35 the device 75 to transfer. The control, the data, recipes and / or flow diagrams required for the variable, in particular single and one-time run (through the system or through the sequence of process or process steps to be carried out only once) can also be performed by another higher-level master computer 32 or server of the label manufacturer or even its client or customer. It is also linked to the control unit 29 a control of the device depending on the test result 75 possible to be able to react immediately to incorrect positioning of labels.

12th schematically shows an optional method step e) for the additional application of remaining labels 2f , Signs or other flat objects that are not made of or directly on the material web 30th are producible.

The labels that can be pre-produced in step a) and are intended for all label sets 2a and / or through the steps b ) and c) in the material web 30th manufacturable labels 2 B ; 2d , which are intended only for certain label sets, sometimes do not include all of the labels required for the label sets or some of them. For example, additional labels that are incompatible with the structure of the material web, for example, can be added 2f , Small components such as RFID chips 18th or other signs, objects (or also nails or screws etc.) that have to be applied subsequently. According to 12th can first of all on their own separate carrier tracks 11 stocked and after steps a) to c) have been carried out onto the material web 30th or (preferably after removing the grid 27 ) on their exposed carrier web 5 , 6 (or on one of the labels produced itself) applied, ie subsequently transferred there. The final control by the unit 29 preferably takes place afterwards. Preferably the labels 2nd or other means of labeling with their individual labels 25th be printed before the visual inspection is carried out.

Thereafter, by comparison with in a computer (s. 11 ) or with in another control unit 32 stored data and / or information or another comparison checks whether (relative) position, number, selection and / or arrangement of the labels of the examined label set 50 (on and / or relative to the plate replacement surface of the material web) actually with the predetermined position, selection and / or arrangement, as determined by a data record (for example in addition to a parts list, as a component thereof or as another data record in a computer or another Control or storage unit is stored) match or not.

• - manuelle bzw. persönliche Prüfung durch das Personal mit oder ohne Hilfsmittel,
• - Auswertung von Fotos oder Videos zu Vergleichszwecken,
• - Ein- oder Aufbelichtung von Etikettenumrissen,
• - automatisierte Kontrolle ohne Eingreifen des Personals.

The following can also be used to check the label sets produced:

• - manual or personal inspection by the staff with or without aids,
• - Evaluation of photos or videos for comparison purposes,
• - exposure or exposure of label outlines,
• - Automated control without human intervention.

• - Einzelprozesse, beispielsweise einzelne Verfahrensschritte oder dazu erforderliche Arbeitsschritte von Teilanlagen der Vorrichtung, können einzeln durch das Bedienpersonal gesteuert werden. Die zur Steuerung dienenden Programme können vom Bedienpersonal ebenso festgelegt werden wie der festzulegende Ablauf von Arbeitsschritten in der Anlage oder in dem Verfahren. Auch deren Auslösung und gegenseitige Koordination bezüglich der Prozessschritte sind so steuerbar.
• - Die Steuerung kann die jeweiligen Abläufe zumindest teilweise miteinander verknüpfen; etwa durch Anweisung vorher programmierter Arbeitsabläufe; ferner kann der Bediener diese Abläufe durch vorherige Programmierung festlegen, wobei der Bediener zwar den gesamten Arbeitsprozess auslöst, aber der Computer oder die sonstige Rechen- oder Steuereinheit den weiteren Arbeitsablauf unter Initiieren der übrigen, nachfolgenden Prozessschritte koordiniert.
• - Schließlich kann auch die Durchführung des Verfahrens insgesamt automatisiert, insbesondere vollautomatisch erfolgen; beispielsweise erfolgt auch der Start des gesamten Prozesses rechnergesteuert.

With regard to the control of the method or the device provided therefor, the following options are conceivable, for example:

• - Individual processes, for example individual process steps or work steps required for this from subsystems of the device, can be controlled individually by the operating personnel. The programs used for control can be determined by the operating personnel as well as the sequence of work steps to be defined in the system or in the process. The triggering and mutual coordination of the process steps can also be controlled in this way.
• - The controller can at least partially link the respective processes; for example by instructing previously programmed work processes; Furthermore, the operator can define these processes by prior programming, the operator triggering the entire work process, but the computer or the other computing or control unit coordinates the further work process while initiating the remaining, subsequent process steps.
• - Finally, the implementation of the method can be automated, in particular fully automated; for example, the entire process is also started under computer control.

All of the variants described above with regard to dispensing and / or printing, positioning, checking and controlling process steps to be carried out by the device can be combined with one another as desired; this applies in connection with any embodiment of this application.

Customer data, parts lists or other data records or customer specifications can be used as the basis for the processes, for the machine units involved in the device and their control, in particular for the number and sequence of required label sets, type, structure, number, selection and / or arrangement of their labels or other characteristics or other specifications relevant to the manufacturing process or the device implementing it. Such and other data can be stored, for example, in an output data record in the computer, host computer, cell phone or another control unit or storage unit.

13 shows a schematic flow diagram of the exemplary method, in which, in addition to the obligatory method steps a) to c), additional, optional steps are listed. The first process step S1 for material preparation corresponds to step a). The material web can comprise, for example, film or paper as the label layer, the adhesive layer and the carrier web (liner); also laminating composites made of self-adhesive material, non-rubberized materials and / or stamping foils (eg hologram strips). Step a) or S1 can include (as part of the pre-production of certain labels that are to be provided uniformly before all) processing steps such as printing (also using analogue printing techniques), painting, creasing, scoring, perforating and / or priming self-adhesive materials or individual material layers; Furthermore, various such and other materials can be laminated next to one another on a common carrier web (film; glassine, kraft liner, etc.); lamination on both sides to a liner (siliconized on both sides) is also conceivable.

After step S1 or a) follows step b) or S2 ; a digitally controllable printing technology (ie with a digital and thus shield set individually controllable guidance of a laser, Ink jet or printhead) printed at least some or all labels to be positioned individually and / or variably. The printing can include complete or only partial intermediate curing / drying (pinning) of the printing inks, inks or other varnishes; Here, too, a previous, camera-based print image check can already be carried out inline, ie during the single, only one pass through the process sequence from procedural steps. UV inkjet or inks based on water or other solvents are suitable for printing the labels using digital printing techniques (eg laser printing, inkjet printing; for example, toner-based or based on inkjet colors, etc.); furthermore liquid or powdery toners etc. (HP Indigo) or other colors, inks and lacquers (such as Landa Nano-Ink).

In the procedural step S2 Tax stamps, QR codes, 2D codes, barcodes, bit secure codes, object or person-specific identification numbers or other individual codes or numbers can be printed; also directly readable or scannable labels. The printing is preferably carried out on the upper material of the labels or on the label surface pretreated by lacquering, pre-coloring and / or by corona.

In step S3 (Painting) other colors or varnishes become full or partial on the material web 30th applied. For this purpose, analog printing techniques can also be used instead of digital printing techniques; such as flexographic printing, letterpress printing, screen printing, etc .; possibly followed by drying. For example, functional lacquers such as silicone lacquer, laser-sensitive burn-up lacquer or other protective lacquers can be applied.

Steps are also optional S4 for lamination and / or S5 for embossing, for example around various self-adhesive materials, transfer adhesives, adhesive tapes, embossing foils, hologram foils or other laminates, which may have special functions, over the full or partial area (partially) onto the material web 30th to apply.

Finally, step c) or S6 of punching, cutting or otherwise severing the actual label layers follows ( 26 , 22 , 22 ' , 21 , etc.) through a digital separation technique; for example by laser cutting or laser punching or plottering (with digitally controlled, set of shield-specific guidance of a cutting laser, cutting head or knife). This step c) or S6 may also include perforating, slitting and / or engraving these actual label layers and / or the backing layer in some areas. In any case, the labels are made from the prefabricated layered composite 20th or the material ban 30th (consisting of the label layers 22 , 22 ' , 21 including the adhesive layer on the underside 26 and the underside carrier web 5 including the adhesion-reducing silicone layer 6 ) by digitally and thus variably controlled printing and punching of the label outlines (whereby the carrier web itself is punched or cut if necessary). The separation process for punching or cutting can be a tool-free and / or non-contact process (for example using a laser) or alternatively with tool contact; for example with digitally controlled cutting head or knife guidance specifically for the set of shields.

At the earliest at the end of this step c) or S6 or afterwards the lattice deduction or the surrounding lattice is removed, ie the label layer (sequence) 21 , 22 exposed to the labels and signs etc. The lattice deduction, ie the removal or other removal of the lattice can also optionally take place at the product manufacturer or can be omitted entirely.

Optionally, in a later step S7 , as in 12th indicated that additional labels, signs or other objects are applied to surrounding carrier web areas if not all objects of label sets can be produced by printing or if some objects require a separate application, for example because they require a different adhesive than that provided in the label material web. Using suitable robotics (pick & place), for example, RFID labels or RFID chips, pressure compensation labels, security labels, type plates, certain combination or functional elements with special technical functions (e.g. sensors) or parts that can be removed from the label or plate as intended such as small components, injection molded parts or purchased parts are applied to the material web or its carrier web or to certain labels or signs.

An optional post-processing using a laser (step S8 ) respectively; For example, for cutting and / or printing on color laser foils, burn-off lacquer or burn-off foils or for engraving self-adhesive materials or for other purposes.

Finally, in optional step e) (step S9 ) the final visual inspection, as already described. If necessary. physical markings (flags or labels in warning colors) can be used to identify faulty labels or label sets.

The remaining optional steps are optionally followed by separation, eg cross cutting of the material web 30th (to obtain stackable sheets or sheets from roll goods) or cross perforation as Tear-off aid in step S10 , approximately along the perforations; stacking (step S11 ), possibly including sorting out as incorrectly recognized sheets or sign sets. As the last process step, which as S12 is optionally followed by storage or delivery to the customer or dealer, in particular to the product manufacturer, or even the donation of the label sets by the customer or dealer, in particular by the product manufacturer; preferably just-in-time, just-in sequence and / or according to the Poka Yoke principle, ie for each respective label replacement at the intended time and process step within the product production, in the number, selection and compilation of labels required at that time and there .

The entire process can be carried out either by a label manufacturer or by the product manufacturer (using a suitable device). Of the process steps, only steps a), b) and c), ie in 13 just the steps S1 , S2 and S6 compulsory. The optional process steps, however, can also be omitted or carried out in any sub-combination. In addition to the selection, the order of the process steps can also be modified.

The 14A and 14B show an embodiment of the method, which can be carried out either by the label manufacturer or the product manufacturer, based on the state (in a schematic plan view) of a material web 30th with a variety of (isolated or, as shown, still connected) material web sections 30a , 30b , 30c analog to the 3rd to 9 . 14A shows (in the embodiment of both 14A and 14B) the condition of the material web 30th , as it was pre-produced by a label manufacturer, for example, and is then kept available either by the label manufacturer or by the product manufacturer in order to subject them to process steps b) and c), ie before they are carried out. In particular, the product manufacturer can also carry out the entire process himself, with the choice of whether he should use the pre-processed, pre-produced material web during step a) 30th want to manufacture it themselves or only have it ready (after being sent by the label manufacturer) in order to then carry out process steps b) and c).

According to 14A will be on all sign sets 50 the same number, selection and / or arrangement of labels 2nd , namely 2a , 2 B , 2c pre-produced or kept ready by method step a), but only pre-printed but not yet punched or cut. Thus the printed label layer (sequence) 21 , 22 still connected; also over later perforation edges between neighboring sets of shields 50 away.

14B shows the result of the implementation of process steps b) and c), which is preferably carried out by the product manufacturer (for example in his company or the factory) or elsewhere on his behalf (or alternatively by the label manufacturer). With some label sets 50a were only identification numbers or other markings 25th ; 25a , 25b , 25c printed; however, this can already be done for some or all of the plate sets in step a); especially by the commissioned label manufacturer. With some plate sets, namely 50b were in step b ) one or more additional labels 2d reprinted per label set and stamped in step c). In particular, the 14A and 14B provided that the punching or other severing or separation from the grid 27 only after (for example, by the product manufacturer himself), through steps b) and / or c), does an individual, label set-specific or at least variable (and thus selective) change in the previous arrangement, number and / or selection of the labels 2nd or other markings for at least one or a few plate sets. The compilation of produced labels is therefore only changed afterwards before finally the grid 27 removed and from the carrier web 5 or their adhesion-reducing layer 6 is separated as in 14B is shown. The area around the labels therefore shows in 14A (as shown in the other figures as a top view of the front) the front of the label layer (sequence) 21 , 22 , whereas the area around the labels in 14B the exposed carrier web 5 ; 6 shows.

As an alternative to the example of the label sets 50a and or 50b can, as in the 14A and 14B for the label sets 50c shown, also labels 2c that have already been pre-produced or at least kept ready as part of step a) are also removed again. This is possible because in step a) the labels are only printed, but not yet from the surrounding material of the label layer (sequence) 21 , 22 (ie the later grid 27 ) were separated.

In the example of 14B is used for a specific selection or subset of label sets 50c the label 2c ultimately not needed. Although it was printed or at least kept ready in step a), it is (initially in step b ) leave it this way and) in step c) selectively cut out during punching or cutting, ie inseparable from the surrounding grid 27 leave united so that it is inevitably removed (and discarded) when the mesh is removed. With the resulting large number of plate sets 50 is thus the label 2c both Sign sets 50c no longer included. Therefore shows 14B in the shield set 50c only (as a dotted line) the former outlines of the previous position of the label 2c ; on the material web 30th there is only the material of the carrier web at this point 5 or their coating 6 To see (silicone on liner); even punch lines are not included.

According to the 14A and 14B are also labels 2c uniform for all label sets 50a , 50b , 50c pre-producible, although some label sets 50c without this or these labels 2c and / or some 50b with additional labels 2d are to be designed.

The 15A and 15B show an alternative embodiment of the method, which can be carried out either by the label manufacturer or the product manufacturer. Both figures are analogous to the 14A and 14B except for the difference that in 15B the unwanted labels 2c not to be selectively left out when punching or cutting, but to be selectively made unrecognizable or unusable, for example by overprinting (as shown), crossing out or devaluing in any other visually recognizable manner. Regarding the selectively reprinted labels 2d on some label sets 50b however, there is no difference to 14B . However shows 15B the finished printed material web 30th with the grid not yet detached 27 , ie in a top view of the top of the label layer (sequence) 21 , 22 . When removing the surrounding grid formed from it 27 However, there is no longer any change in the composition of the respective label sets, since all labels have already been punched out or cut out, and the label sets with regard to the area coverage of the material web 30th with labels already in the final form.

Otherwise apply to 15A and 15B the same annotations as for the 14A and 14B and for them 14A to 15B the same annotations as for the 3rd to 9 (The same applies to the 16A to 17B) . Furthermore, you can use the various exemplary sign sets 50a , 50b , 50c explained embodiments of the 3rd to 9 and 14A to 15B can also be implemented individually or in pairs, ie in subcombinations.

Both 14A and 14B as well as 15A and 15B, an identical arrangement, number and / or selection of labels or other characteristics was pre-produced or at least kept ready for all label sets.

The 16A and 16B 17A and 17B show exemplary embodiments analogous to FIGS 14A and 14B and 15A and 15B, but with the difference that individual, plate set-specific and thus variable or differently designed arrangements, numbers and / or selections of labels or other labels are now pre-produced or at least kept ready. Such a web of material 30th with a large number of differently designed sets of labels, for example, could have been produced earlier by a label manufacturer. For example, in 16A and 17A recognizable that only the sign sets 50a and 50c the labels 2a and 2c exhibit; furthermore only carry the shield sets 50b a label 2e . Such a pre-individualized plate replacement can also be subjected to the procedure according to the application (optionally again by a product manufacturer). Analogous to 14B is in 16B in the shield set 50c the already printed label 2c excluded from punching and therefore removed with the lattice deduction. It also becomes analogous to 14B in 16B in the shield set 50b the additional label 2d printed and punched, but now at a position (ie relative position within the uniformly large material web area per label set, ie the assigned label replacement area on the material web), where other label sets 50a , 50c a label 2a exhibit; this position is in the shield replacement 50b initially remained unprinted. The same applies to the replacement of the shield 50b in 17B . Furthermore, in 17B , analogous to 15B , in the set of shields 50c the additional label 2c canceled, but (whether with or without a grid) left on the material web. Again, according to previously 16A and 17A all labels that have already been printed initially only without punching lines, cutting lines or other label edges. The selection of the labels to be produced, be it uniform for all label sets or at least partially pre-individualized for some label sets, can be made, for example, in such a way that only those labels that are required with a high degree of probability or frequency and / or are the most complex (e.g. labels with many bright colors) or the least complex to manufacture, are produced as part of the pre-production or at least printed.

The punching out or cutting out according to the 14B , 15B , 16B and 17B takes place, for example, with a (cutting) plotter or other punching device, more precisely a cutting device. In each case - as for all other embodiments of the application - a contactless, in particular tool-free punching, ie cutting technique can be used (laser punching or mechanical punching or cutting) or a knife or instead of the laser Cutting head can be controlled and guided digitally (depending on the label set individually controlled).

The further training of the 14A to 17B lead to a further reduction in the effort for storage and / or handling of labels and / or label sets than the proposed method anyway; With the streamlining of existing production and warehouse processes, there is also a change in production and delivery intervals in the direction of increasing contract manufacturing.

The previous figures do not show any deviating layer structure of the material web near the perforations (or already existing or to be introduced later) or other boundaries between material web sections between successive sets of labels 30th . Nevertheless, the layered composite of carrier web is needed 5 and label layer (sequence) 21 , 22 not to be continuous or over the entire surface, but can be locally omitted, in particular in peripheral areas and areas between adjacent sets of signs.

So shows 18th as a side view the cross section of the material web 30th in the longitudinal or transport direction x ; t . The label layer (sequence) 21 , 22 is in intermediate areas between the surface areas 30a , 30b successive sets of shields 50a , 50b recessed; in particular, for example, the grid deduction or the grid was removed. Regardless of this, the remaining individual surface areas or surface pieces of the respective label layer (sequence) 21 , 22 each large enough to be able to arrange, print and cut several labels and then remove the bars and marginal areas of these patches that are not required as a (further, label set-specific) lattice deduction.

19th combines several advanced training courses that can also be implemented individually or in sub-combinations. As shown in the side view, b, y of the material web are here along the width or transverse direction 30th (transverse to the longitudinal or transport direction x, t), ie across the width of the material web 30th at least two separate label layers (follow) 21a , 22a respectively. 21b , 22b arranged side by side, which were for example laminated on or otherwise applied and thus combined on the same carrier web. As a second development it can be seen that both label layers (follow) 21a , 22a respectively. 21b , 22b are also designed differently; in particular with different layer thickness, layer structure, etc. are formed. For example, labels made of different materials and combinations of materials and layers, which are intended for dispensing and / or permanent storage under different conditions (e.g. some of them in the engine compartment with considerable heat and mechanical shocks; others in the passenger compartment) are intended for the same carrier web 5 produce. Even the adhesive layer 26a , 26b can follow for the two or more layers of labels 21a , 22a respectively. 21b , 22b be different; for example with different levels of adhesive strength, with adhesive strength adapted to different substrates and / or different material thickness, susceptibility to heat and / or composition. The different layer composites 20a , 20b can also be constructed or procured differently in other ways.

The material web used in process step a) can first be made from raw material (for example a bare carrier web 5 ) by further processing with other raw materials ( e.g. .B. a film web and a separate transfer adhesive layer) are produced or are already available as semi-finished goods. The material web can, for example, be used as a continuous carrier web 5 with pieces, strips, lengths or other surface pieces of the at least one label web that have already been applied, which has been pre-produced and thus has already been provided with surface pieces and / or layer stacks of the one or more label layers, the predetermined surface areas of the adhesion-reducing material 6 covered and thus removable on the material 6 are stuck on; for example by means of an adhesive layer 26 .

This semi-finished product is then used as the starting material for the printing and separation processes of the process steps b ) and c) subjected to processing. An assignment of the respective surface pieces or layer stacks of the label layer is only created by the individual printing in step b ) (or alternatively only during step d), whereby individual areas of the label layer or sections thereof are assigned to a respective end customer, end product, a product component, an assembly step or a factory area etc.; for example by means of a serial number, other individual identification or the like. In this case, each individual label does not necessarily have to be individually identified (for example by a unique ID number), but the respective label can also be identified or assigned, for example, by the ID number of the label set in question. It is therefore sufficient if at least on the sheet of the individual set of signs (whether on the liner or on another label, in particular auxiliary label of this set of signs) an identification number or other individual identification is also printed, which enables each individual label to be assigned precisely to this individual set of signs .

20th shows in a reduced scale the top view of the top of the material web 30th out 19th , for example with two continuous strips, namely the first label layer (sequence) 21a , 22a and the second label layer (sequence) 21b , 22b is covered; these are in the width direction b , y the carrier web 5 parallel to each other, run in the direction of transport t , x however side by side. They are not (as in 18th shown) recesses of the layers 21 , 22 shown in the direction of successive sets of plates; such limit the flexibility of the printability of the endless strips in the longitudinal direction in advance, but could alternatively be provided. From both label layers (follow) 21a , 22a respectively. 21b , 22b in 20th differently designed labels can be produced, basically for all label sets.

For example, the label layer (sequence) 21a , 22a a transparent colorless film and the label layer (sequence) 21b , 22b be a white, silver or other colored, non-transparent film; Instead of (plastic) foils, paper or other layer composites or individual layers can also be used; as well as in all other exemplary embodiments. The labels, which can be arranged, selected, and / or manufactured as a substitute for a label or at least variably, each become one of the two or more label layers (follow) 21a , 22a or 21b , 22b assigned, ie before the manufacture, when planning using the data record and / or the other information or customer specifications etc. in advance either the (in 20th viewed in plan view) assigned to the upper or lower endless web or other proportionate label web and a specific position on or in this.

For example, as in 21 shown all or most labels 2 B who need a white or other, non-transparent and / or colored suppression, pre-coloring or other background design under their (still to be printed) lettering and / or border design (along their lateral outer edges), in or from the material of the second label layer (sequence) 21b , 22b produce, in a (for example space-optimized) arrangement in their base. On the other hand, all or most of the labels 2a that are transparent, colorless or in any case different from the labels 2 B are to be trained, the first label layer (sequence) 21b , 22b assigned and manufactured in a space-saving arrangement. The restriction regarding free positioning over the entire width of the material web 30th or the carrier web 5 is compensated here by the optimal use of material for all (or for the vast majority of) labels right from the start, namely with the aid of different label layer sequences 22a and 22b . The length section of the material web shown 30th includes only a first set of shields 50a and the adjacent edge of the subsequent set of shields 50b the large number of label sets, which, irrespective of this exemplary embodiment, typically typically comprises many hundreds, thousands or tens of thousands copies of label sets which are constructed differently from one another from labels, signs and other objects or elements.

22 shows an alternative material web 30th that are in the longitudinal direction x or transport direction t one, two (as shown) or more, differently designed pre-printing areas 12th , 13 , which can be, for example, background printing, background coatings, pre-staining layers and / or other background coatings, for example in different colors or shades or dyes (with different or the same color, such as white) and / or in a different texture that differs from the appearance and / or the nature of the carrier web 5 outside the preprinting areas 12th , 13 , differentiate. The arrangement of the one, two 12, 13 or more pre-printing areas is preferably regular and in particular periodic; with a period that corresponds to the space required for one set of plates or a specified number of sets of plates; approximately according to the length dimension of a typical set of shields 30a .

For example, the first and second pre-printing areas 12th , 13 be formed from two different, for example white, flexographic printing inks, the material of the second pre-printing areas 13 intended for further printing with digital printing technology such as laser printing or inkjet printing (with a CMYK color set, for example). Instead of printing inks can be used for the pre-printing areas 12th , 13 or alternatively for other surface areas of the carrier web 5 adhesive killers that remove or reduce the adhesive force can also be used. Although in 22 the pre-printing areas for space reasons 12th , 13 are shown only slightly larger than the labels in 21 , are in 22 the pre-printing areas 12th , 13 in practice, significantly larger than shown and in particular large enough to accommodate and manufacture enough labels on their surface (and in principle for each set of labels).

23 shows another from the 21 and 22 combined example of a material web 30th whose carrier web 5 two different, eg laminated label layers (follow) 21a ; 22a and 21b ; 22b includes, here with different widths in the direction b the web width. In addition, the carrier web is over both label layers (follow) 21a ; 22a and 21b ; 22b away with an alternating sequence of pre-printing areas 12th , 13 as in 22 overprinted. This creates even more differentiated arrangement options for applying the actual printing in step b).

Otherwise, after step c) and peeling off the shield set-specific lattice deductions by step d), further labels can be applied to exposed carrier web surface areas, i.e. be transmitted.

Reference list

1; 1'

sign

2; 2 '; 2a; 2 B; ...

label

3; 3 '

flat object

4th

Plug mechanism

5; 5a; 5b; 5c; ...

Carrier web

6

liability reducing material

7

Utility label

8th

additional useful label

9

Auxiliary label

10th

arrangement

11

Carrier web

12; 13

Preprint area

16

Intermediate beam

17th

electronic component

18th

RFID chip

19th

RFID label

20; 20a; 20b

Layered composite

21; 21a; 21b

Label layer stack

22; 22a; 22b; 22 '

Label layer

23

Oppression

24th

Contours

25; 25a; 25b; ...

Labelling

26; 26a; 26b

Adhesive layer

27

Grid

29

Control unit

30; 30a; 30b; ...

Material web

31

camera

32

Control unit

33

Conveyor

34

digital printing unit

35

digital separation unit

50; 50a; 50b; ...

Shield replacement

60

product

60a; 60b; ...

Product component

70

object

75

contraption

D

record

b

Width direction; Cross direction

t

Direction of transport; Longitudinal direction

x, y, z

direction

Claims (15)

Method for producing and / or finishing a plurality of sets of labels (50; 50a, 50b, ...) with labels (1), labels (2) and / or other flat objects (3) that are used for marking, labeling and / or Mounting on products, product components or other objects are intended, the method comprising at least the following: a) producing, providing and / or holding at least one material web (30) comprising a carrier web (5) and at least one label layer (22) and / or a label layer stack (21), which is used for the production of signs (1), labels (2) and / or other flat objects (3) and is formed on at least one surface area of the carrier web (5), b) printing on the label layer (22), the stack of label layers (21) and / or the material web (30), whereby printing (23) for labels (1), labels (2) and / or for other flat objects (3) of a plurality of label sets (50; 50a, 50b, ...) or at least some of the label sets are generated, and c) cutting through, in particular cutting, the at least one label layer (22) and / or the label layer stack (21), thereby creating lateral contours (24) of labels (1), labels (2) and / or other flat objects (3) are formed, - the printing in step b) being carried out using a digital printing technique, - the cutting in step c) being carried out using a digital separating technique and - wherein the digital printing in step b) and / or the digital severing in step c) for individual, some or all of the label sets of the plurality of label sets (50; 50a, 50b, ...) is controlled in such a way that variable, in particular different and / or individual arrangements for each label set, Numbers and / or selection of signs (1), labels (2) and / or other flat objects (3) are produced and / or completed. Procedure according to Claim 1 , characterized in that in step a) a material web (30) is produced, provided and / or kept ready, which has a uniform arrangement, number and / or for all label sets of the plurality of label sets (50; 50a, 50b, ...) Selection of signs (1), labels (2) and / or objects (3) and / or at least printing therefor, and that in steps b) and c) for incomplete sign sets of the plurality of sign sets (50; 50a, 50b, ...) further, still missing signs (1), labels (2) and / or objects (3) are produced and / or completed, the arrangement, number and / or selection of further signs (1), labels (2) and / or objects (3) for at least these sign sets is uniform or different. Procedure according to Claim 1 , characterized in that in step a) a material web (30) is produced, provided and / or kept ready, which for all label sets of the plurality of label sets (50; 50a, 50b, ...) a uniform, maximum required total amount of labels (1), labels (2) and / or objects (3) and / or at least printing for this, and that for those label sets that less than this maximum total amount of labels (1), labels (2) and / or objects (3) need the excess signs (1), labels (2) and / or objects (3) - in step b) selectively overprinted by printing, strikethrough, made unrecognizable and / or canceled and / or - in step c) selectively recessed when forming the contours and thereby left in one piece with a surrounding grid (27), the arrangement, number and / or selection of excess signs (1), labels (2) and / or objects (3) for at least these signs etches is uniform or different. Procedure according to one of the Claims 1 to 3rd , characterized in that in step a) a material web (30) is produced, provided and / or kept ready, which for all label sets of the plurality of label sets (50; 50a, 50b, ...) a uniform pre-selection of labels (1) , Labels (2) and / or objects (3) and / or at least printing therefor, and - that for a first set of labels in steps b) and / or c) still missing labels (1), labels (2 ) and / or objects (3) are produced and / or completed, whereas for one of the first quantity and / or for another, second quantity of plate sets, plates (1), labels (2) and / or objects (3) in steps b) and / or c) overprinted, crossed out, made unrecognizable, canceled or selectively left out when forming the contours, the position, arrangement, number and / or selection of still missing signs (1), labels (2) and / or objects (3) of the first set of skis lder sets and / or the position, arrangement, number and / or selection of excess signs (1), labels (2) and / or objects (3) of the second set of sign sets is uniform or different. Procedure according to one of the Claims 1 to 4th , characterized in that all label sets of the plurality of label sets (50; 50a, 50b, ...) by means of a single and / or only one pass through the at least one material web (30) through the sequence of method steps a), b) and c ) and / or pass through units of a device (75) which correspond to and / or carry out these method steps, are manufactured and / or completed without the sequence of method steps a), b) and c) on the at least one material web ( 30) is repeated a second time or more. Procedure according to one of the Claims 1 to 5 , characterized in that in step a) a material web (30) for the plurality of label sets (50; 50a, 50b, ...) is an at least initially uninterrupted and / or coherent material web (30), for example made up of rolls, or a plurality Individual, separate material webs (30a, 30b, 30c, ...), for example in the form of material webs (30a, 30b, 30c, ...) made up as sheets or sheets, are produced, provided and / or kept ready. Procedure according to one of the Claims 1 to 6 , characterized in that the at least one label layer (22) and / or the label layer stack (21) is printed and / or severed in steps b) and c) in such a way that in the label layer (22) and / or the label layer stack ( 21) The following is formed: - useful labels (7) and / or such signs and / or objects which are intended for labeling, labeling and / or mounting on a product, its product components or on another object, and / or - auxiliary labels ( 9) and / or such signs and / or objects which are required during the manufacture of the sign replacement (50) and / or after the manufacture of the label set (50), certain useful labels (7; 8) and / or labels and / or objects are assigned and / or - certain work steps, assembly stations, factory areas, product components and / or other process flows when the label set is later dispensed (50 ) assigned. Procedure according to one of the Claims 1 to 7 , characterized in that in step a) a material web (30) is produced, provided and / or kept ready, which on its carrier web (5) in different surface areas offset the two or more in the direction transverse to the transport direction of the material web (30) to each other , different label layers (22a, 22b) and / or a stack of label layers (21a, 21b) comprising them, the two label layers (22a, 22b) and / or stack of label layers (21a, 21b) differing in terms of their material thickness, layer thickness or other geometry Differentiate layer structure, their technical function, their existing possible printing or coating or colors or additives used for this and / or with regard to their other properties. Procedure according to one of the Claims 1 to 8th , characterized in that in step a) and / or b) the material web (30), the label layer (22) and / or the stack of label layers (21) is provided or printed in such a way that it is in the direction transverse to the transport direction the material web (30) over a part of the width of the carrier web (5) has or maintains an arrangement of pre-printing areas (12, 13), for example in the form of background printing, background coatings, pre-coloring layers and / or other background lacquering, which is different in color or in relation to another , visual or other properties from the nature of the carrier web (5) in surrounding surface areas of the carrier web (5). Procedure according to one of the Claims 1 to 9 , characterized in that before and / or during the implementation of steps a), b) and / or c) and / or between them at least one data record (D) into a control unit (32) and / or a device (75 ) entered to carry out the method, processed in it and / or between it and - a conveyor (33) for conveying the material web (30), - at least one digital printing unit (34) for printing on the material web (30) and / or - at least a digital separating unit (35) for punching, cutting or otherwise severing a label layer and / or a stack of label layers of the material web is transmitted, the data record (D) in particular information about the arrangement, number and / or selection and mutual relative position of signs (1) , Labels (2) and / or other flat objects (3) of one, several or all sets of plates of the plurality of sets of plates (50; 50a, 50b, ...) and / or memory addresses or other access data with which such information can be called up. Procedure according to one of the Claims 1 to 10th , characterized in that in step b) at least also at least one individual identification (25; 25a, 25b, ...), for example an individual identification of the respective label set or one or some of its labels, an individual identification of a specific product, a specific one Product component, a specific assembly station or other, individual or group-specific identification (25; 25a, 25b, ...) is printed. Procedure according to one of the Claims 1 to 11 , characterized in that the method further comprises: d) supplementing at least one or some sets of signs by dispensing a number of further signs, labels (2f) and / or other flat objects by detaching them from at least one separate carrier web (11) and onto them Label layer (22) and / or on the label layer stack (21) and / or in surface areas of the material web (30) in which the carrier web (5) was exposed after carrying out step c) and / or after removing a slip (27), be transferred to the carrier web (5). Procedure according to one of the Claims 1 to 12th , characterized in that the method further comprises: e) detecting and subsequently checking the signs (1), labels (2) and / or flat objects (3) arranged on the carrier web (5) in conjunction with the carrier web (5) Completeness and / or agreement with a predetermined number, selection, arrangement (10), frequency, assignment, labeling and / or later use. Procedure according to one of the Claims 1 to 13 , characterized in that a grid (27) surrounding the signs (1), labels (2) and / or other flat objects (3) on the material web (30) of the respective set of signs (50) or on the material web (30) the plurality of sets of labels (50; 50a, 50b, ...) is left and is only removed after step c) has been carried out, but before step d) and / or step e) has been carried out. Device for producing and / or finishing a multiplicity of sets of labels (50; 50a, 50b, ...) with labels (1), labels (2) and / or other flat objects (3) used for marking, labeling and / or Mounting on products, product components or other objects are determined, according to a method according to one of the Claims 1 to 14 The device (75) comprises at least the following: - a conveying device (33) for conveying at least one material web (30), - at least one digital printing unit (34) for printing on the material web (30), - at least one digital separation unit (35) for punching, cutting or otherwise severing a label layer (22) and / or a stack of label layers (21) of the material web and - a control unit (32), the control unit (32) at least the digital printing unit (34) and the digital separation unit (35) controlled in such a way that using steps a), b) and / or c) when producing and / or completing a large number of sets of labels (50; 50a, 50b, ...) each set of labels with a predetermined, individual or group-wise different arrangement, Number and / or selection of signs (1), labels (2) and / or other flat objects (3) is output.

Images