DE102015114436A1 - Disc brake for a commercial vehicle - Google Patents
Disc brake for a commercial vehicle Download PDFInfo
- Publication number
- DE102015114436A1 DE102015114436A1 DE102015114436.0A DE102015114436A DE102015114436A1 DE 102015114436 A1 DE102015114436 A1 DE 102015114436A1 DE 102015114436 A DE102015114436 A DE 102015114436A DE 102015114436 A1 DE102015114436 A1 DE 102015114436A1
- Authority
- DE
- Germany
- Prior art keywords
- caliper
- disc brake
- lid
- disc
- carrier ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
- F16D55/225—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
- F16D55/226—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
- F16D55/2265—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing
- F16D55/227—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing by two or more pins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
- F16D55/225—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
- F16D55/226—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
- F16D55/2265—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing
- F16D55/22655—Constructional details of guide pins
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Scheibenbremse für ein Nutzfahrzeug, mit einem eine Bremsscheibe (3) übergreifenden Bremssattel (2), der, bezogen auf die Bremsscheibe (3), axial verschiebbar auf mindestens einem, an einem ortsfesten Bremsträger (1) befestigten Führungsholm (8) gelagert ist, der in einer Gleitlagerbohrung (10) des Bremssattels (2) geführt ist, wobei die Gleitlagerbohrung (10) auf ihrer der Bremsscheibe (3) abgewandten Seite durch einen Deckel (7) verschlossen ist, ist so ausgebildet, dass der Deckel (7) aus einem elastisch verformbaren Material besteht und an einem mit dem Bremssattel (2) verbundenen, formstabilen Trägerring (12) befestigt ist.Disc brake for a commercial vehicle, having a brake caliper (2) which overlaps a brake disc (3) and which, relative to the brake disc (3), is axially displaceably mounted on at least one guide spar (8) fastened to a stationary brake carrier (1) in a plain bearing bore (10) of the caliper (2) is guided, wherein the sliding bearing bore (10) on its side facing away from the brake disc (3) by a cover (7) is closed, is formed so that the cover (7) consists of a elastically deformable material and attached to a with the caliper (2), dimensionally stable support ring (12) is attached.
Description
Die Erfindung betrifft eine Scheibenbremse für ein Nutzfahrzeug nach dem Oberbegriff des Anspruchs 1.The invention relates to a disc brake for a commercial vehicle according to the preamble of claim 1.
Bei solchen Scheibenbremsen ist der Bremssattel mittels Führungsholmen, beispielsweise zwei parallel und abständig zueinander angeordneten, an einem fahrzeugseitigen Bremsträger in Richtung einer Bremsscheibe verschiebbar gelagert.In such disc brakes of the caliper is by means of guide rails, for example, two parallel and spaced apart arranged, slidably mounted on a vehicle-side brake carrier in the direction of a brake disc.
Die Führungsholme sind in Gleitlagerbohrungen des Bremssattels geführt, wobei diese Gleitlagerbohrungen jeweils mit einer verschiebegesichert gehaltenen Gleitbuchse ausgekleidet sind. The guide rails are guided in slide bearing bores of the caliper, these slide bearing bores are each lined with a sliding sleeve held verschiebegichert.
In der
Um eine ausreichende Standzeit zu erreichen, die die volle Funktionsfähigkeit der Gleitbuchsen mit einschließt, ist eine Abdichtung des Gleitlagers gegenüber äußeren Einflüssen erforderlich, so dass verhindert wird, dass Schmutz und/oder Feuchtigkeit in das Gleitlager eindringen können.In order to achieve a sufficient service life, which includes the full functionality of the sliding bushes, a sealing of the sliding bearing against external influences is required, so that it is prevented that dirt and / or moisture can penetrate into the sliding bearing.
Hierzu sind die Gleitlager auf der der Bremsscheibe abgewandten Seite jeweils durch einen topfartigen, aus Blech geformten Deckel verschlossen, der durch eine Presspassung in der Gleitlagerbohrung des Bremssattels gehalten wird.For this purpose, the sliding bearings are closed on the side facing away from the brake disc in each case by a cup-shaped, formed from sheet metal lid, which is held by a press fit in the slide bearing bore of the caliper.
Allerdings ergeben sich bei der bekannten Konstruktion Probleme hinsichtlich radial wirkender Presskräfte der Deckelwandung auf die Laibung der Gleitlagerbohrung, die, ausgehend von einer eine üblicherweise vorgesehene Fase der Gleitlagerbohrung begrenzenden Kante, hin zur Öffnung des Deckels abnehmen.However, problems arise in the known construction with regard to radially acting pressing forces of the cover wall on the reveal of the sliding bearing bore, which, starting from a usually provided bevel of the sliding bearing bore limiting edge, decrease towards the opening of the lid.
Die an der Kante wirksame Presskraft weist neben einer radialen auch eine axiale Komponente auf, die insbesondere durch die versteifende Wirkung des Deckelbodens verursacht wird.The effective pressing force on the edge has, in addition to a radial and an axial component, which is caused in particular by the stiffening effect of the lid bottom.
Überdies kann es durch die im Fahrbetrieb auftretenden Erschütterungen zu Verformungen des Deckels kommen, die zu Undichtigkeiten führen, so dass Feuchtigkeit und/oder Schmutz in das Gleitlager gelangen kann, wodurch dies dauerhaft derart in Mitleidenschaft gezogen wird, dass die Funktionsfähigkeit stark eingeschränkt wird. Moreover, it may be caused by the vibrations occurring during driving deformations of the lid, leading to leaks, so that moisture and / or dirt can get into the plain bearing, which is permanently affected in such a way that the functionality is severely limited.
Selbst ein Totalverlust des Deckels durch Herausfallen ist möglich, wodurch sich die genannten Probleme noch verschärfen. Insbesondere besteht die Gefahr, dass sich nach einer Betätigung der Bremse der Bremssattel nicht wieder in seine Ausgangslage zurückbewegt und ein Bremsbelag weiterhin an der Bremsscheibe anliegt. Die dadurch sich ergebende thermische Belastung im Fahrbetrieb kann zu einem schleichenden Ausfall der Scheibenbremse führen. Even a total loss of the lid by falling out is possible, which aggravates the problems mentioned. In particular, there is the danger that after an actuation of the brake, the caliper does not move back to its original position and a brake pad continues to bear against the brake disc. The resulting thermal stress during driving can lead to a gradual failure of the disc brake.
Zwar ist schon versucht worden, den Sitz des Deckels am Bremssattel bzw. in der Gleitlagerbohrung so zu gestalten, dass eine dauerhaft sichere Anlage erreicht wird, jedoch ergibt sich dann das Problem, dass bei einer betriebsbedingten Erwärmung der in dem gebildeten Raum befindlichen Luft sich Druckunterschiede gegenüber der Umgebung ergeben, die ein leichtgängiges Gleiten des Bremssattels auf dem Führungsholm erschweren.Although attempts have been made to make the seat of the cover on the caliper or in the sliding bearing bore so that a permanently safe investment is achieved, but then there is the problem that at an operational heating of the air in the space formed pressure differences result in the environment that complicate a smooth sliding of the caliper on the guide rail.
Der Erfindung liegt die Aufgabe zugrunde, eine Scheibenbremse der gattungsgemäßen Art so weiterzuentwickeln, dass mit konstruktiv geringem Aufwand ihre Funktionssicherheit verbessert und ihre Betriebssicherheit erhöht wird. The invention has for its object to further develop a disc brake of the generic type so that improves their reliability with a constructively low cost and their reliability is increased.
Diese Aufgabe wird durch eine Scheibenbremse mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a disc brake with the features of claim 1.
Durch die Erfindung wird unter anderem zuverlässig verhindert, dass sich der Deckel löst. Selbst bei Verformungen des Bremssattels, wie sie während eines Zuspannvorgangs auftreten, verbleibt der Deckel dauerhaft in seiner Position.Among other things, the invention reliably prevents the lid from coming loose. Even with deformations of the caliper, such as occur during a Zuspannvorgangs, the lid remains permanently in position.
Somit können während der gesamten Betriebsdauer keine Verschmutzungen oder Feuchtigkeit in das Innere des Gleitlagers gelangen, wodurch naturgemäß die Betriebssicherheit gegenüber einer Scheibenbremse nach dem Stand der Technik wesentlich verbessert wird, zumal die sich aus der Verschmutzung bzw. Korrosion ergebenden Nachteile nicht mehr auftreten.Thus, no dirt or moisture can get into the interior of the sliding bearing during the entire operating time, which naturally improves the reliability relative to a disc brake according to the prior art, especially since the resulting pollution or corrosion disadvantages no longer occur.
Dies trifft gleichermaßen auf die sich aus dem fehlenden Druckausgleich bei einer Scheibenbremse nach dem Stand der Technik ergebenden Probleme zu, die sich bei dem erfindungsgemäß aus einem elastisch verformbaren Material bestehenden Deckel nicht mehr ergeben.This applies equally to the problems resulting from the lack of pressure compensation in a prior art disc brake, which no longer arise in the cover made of an elastically deformable material according to the invention.
Dabei kommt als elastisch verformbares Material bevorzugt ein Elastomer zum Einsatz, wie es vergleichbar bei Faltenbälgen Verwendung findet, die den Übergangsbereich vom Bremssattel zum Bremsträger, unter Umschließung des Führungsholms, abdichten.In this case, an elastomere is preferably used as the elastically deformable material, as is comparatively used in bellows which seal the transition region from the brake caliper to the brake carrier while enclosing the guide spar.
Der mit dem Bremssattel verbundene formstabile Trägerring kann aus Metall oder Kunststoff bestehen und ist form-, kraft- oder stoffschlüssig mit dem Bremssattel verbunden. Bevorzugt ist der Trägerring mit dem angeschlossenen Deckel an den Bremssattel angeschraubt.The dimensionally stable support ring connected to the caliper can be made of metal or plastic and is with positive, cohesive or cohesive connected to the caliper. Preferably, the support ring is screwed to the attached cover to the caliper.
Der Deckel, bevorzugt das Elastomer, ist nach einem weiteren Gedanken durch Vulkanisation mit dem Trägerring verbunden, wobei der Kunststoff den Trägerring umschließt, so dass ein wirksamer Korrosionsschutz für den, beispielsweise aus Kohlenstoffstahl bestehenden Trägerring gegeben ist.The lid, preferably the elastomer, is connected by vulcanization to the carrier ring according to a further idea, wherein the plastic surrounds the carrier ring, so that an effective corrosion protection for the, for example made of carbon steel carrier ring is given.
Alternativ kann der Trägerring auch aus rostfreiem Stahl bestehen, an dem das Material des Deckels befestigt ist, wobei auch hier als Verbindung ein Verkleben denkbar ist oder ein Formschluss.Alternatively, the support ring may also be made of stainless steel, to which the material of the cover is attached, wherein bonding is also conceivable here as a connection or a positive connection.
Weiter besteht die Möglichkeit, den Trägerring nicht unmittelbar mit dem Deckel zu verbinden, sondern selbst zwischen einem umlaufenden Kragen des Deckels und dem Bremssattel einzuklemmen, wobei dann der Trägerring und der besagte Kragen mit dem Bremssattel verschraubt sind. It is also possible not to connect the support ring directly to the lid, but even clamp between a peripheral collar of the lid and the caliper, in which case the support ring and the said collar are bolted to the caliper.
Denkbar ist auch, den Kragen des Deckels zwischen dem Trägerring und dem Bremssattel anzuordnen, gleichfalls unter Durchdringung von Schrauben, die sowohl durch den Trägerring wie auch durch den Kragen des Deckels geführt sind, wobei sie sich mit ihrem Kopf am Trägerring abstützen und in den Bremssattel eingedreht sind.It is also conceivable to arrange the collar of the lid between the support ring and the caliper, also with penetration of screws which are guided both by the support ring as well as by the collar of the lid, being supported with its head on the support ring and in the caliper are screwed.
Diese körperlich getrennte Konfiguration erlaubt insbesondere die Wiederverwendung des Trägerrings, wenn bedarfsweise der Deckel ausgetauscht werden muss. Auch dies trägt zu einer Reduzierung der Betriebskosten bei.This physically separate configuration allows in particular the reuse of the carrier ring, if necessary, the lid must be replaced. This also contributes to a reduction in operating costs.
Nach einem weiteren Gedanken der Erfindung können der Deckel und der Trägerring einstückig ausgebildet und durch Co-Extrusion hergestellt sein.According to a further aspect of the invention, the lid and the carrier ring may be integrally formed and manufactured by co-extrusion.
Die Tiefe des haubenförmigen Deckels ist im Übrigen so bemessen, dass der, je nach Verschleiß der Bremsbeläge bzw. der Bremsscheibe aus dem Bremssattel herausragende Führungsholm ausreichend Platz hat. The depth of the hood-shaped lid is otherwise dimensioned so that, depending on the wear of the brake pads or the brake disc from the caliper outstanding guide rail has sufficient space.
Weitere vorteilhafte Ausbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet.Further advantageous embodiments of the invention are characterized in the subclaims.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der beigefügten Zeichnungen beschrieben.An embodiment of the invention will be described below with reference to the accompanying drawings.
Es zeigen:Show it:
In der
Hierzu sind zwei Gleitlager vorgesehen, von denen das linke als Festlager
In der
Auf der der Bremsscheibe
Erfindungsgemäß ist dieser haubenförmige Deckel
Dieser Trägerring
Im Ausführungsbeispiel weist der Deckel
Zur Befestigung des Deckels
Da im gezeigten Ausführungsbeispiel der Trägerring
Im Übrigen kann der erfindungsgemäße Deckel
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- DE 10243128 A1 [0004] DE 10243128 A1 [0004]
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015114436.0A DE102015114436A1 (en) | 2015-08-31 | 2015-08-31 | Disc brake for a commercial vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015114436.0A DE102015114436A1 (en) | 2015-08-31 | 2015-08-31 | Disc brake for a commercial vehicle |
Publications (1)
Publication Number | Publication Date |
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DE102015114436A1 true DE102015114436A1 (en) | 2017-03-02 |
Family
ID=58011035
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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DE102015114436.0A Withdrawn DE102015114436A1 (en) | 2015-08-31 | 2015-08-31 | Disc brake for a commercial vehicle |
Country Status (1)
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DE (1) | DE102015114436A1 (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2211453A1 (en) * | 1971-03-09 | 1972-09-21 | Girling Ltd | Floating caliper disc brake |
DE3024082A1 (en) * | 1979-06-26 | 1981-01-22 | Lucas Industries Ltd | BRAKE SHOE FOR A PARTAL-DISC DISC BRAKE AND DISC BRAKE WITH SUCH A BRAKE SHOE |
DE3514497A1 (en) * | 1985-04-22 | 1986-10-23 | Teves Gmbh Alfred | PROTECTIVE CAP FOR CYLINDRICAL PARTS, ESPECIALLY FOR A BOLT GUIDE OF A PART COVER DISC BRAKE |
US4662484A (en) * | 1984-05-10 | 1987-05-05 | Aisin Seiki Kabushiki Kaisha | Pin boot protector in disc brake assembly |
DE69001182T2 (en) * | 1989-01-28 | 1993-07-08 | Gen Motors France | DISC BRAKE AND GASKET FOR PROTECTIVE CAP. |
DE19636940A1 (en) * | 1996-09-11 | 1998-03-12 | Perrot Bremsen Gmbh | Sliding caliper disc brake |
DE10243128A1 (en) | 2001-09-18 | 2003-04-03 | Knorr Bremse Systeme | Disk brake for a utility vehicle comprises a floating bearing consisting of a guide bush with parts having a different wall thickness in which a bearing bolt having a round cross-section is inserted |
DE102014106533A1 (en) * | 2014-05-09 | 2015-11-12 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Disc brake for a commercial vehicle |
-
2015
- 2015-08-31 DE DE102015114436.0A patent/DE102015114436A1/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2211453A1 (en) * | 1971-03-09 | 1972-09-21 | Girling Ltd | Floating caliper disc brake |
DE3024082A1 (en) * | 1979-06-26 | 1981-01-22 | Lucas Industries Ltd | BRAKE SHOE FOR A PARTAL-DISC DISC BRAKE AND DISC BRAKE WITH SUCH A BRAKE SHOE |
US4662484A (en) * | 1984-05-10 | 1987-05-05 | Aisin Seiki Kabushiki Kaisha | Pin boot protector in disc brake assembly |
DE3514497A1 (en) * | 1985-04-22 | 1986-10-23 | Teves Gmbh Alfred | PROTECTIVE CAP FOR CYLINDRICAL PARTS, ESPECIALLY FOR A BOLT GUIDE OF A PART COVER DISC BRAKE |
DE69001182T2 (en) * | 1989-01-28 | 1993-07-08 | Gen Motors France | DISC BRAKE AND GASKET FOR PROTECTIVE CAP. |
DE19636940A1 (en) * | 1996-09-11 | 1998-03-12 | Perrot Bremsen Gmbh | Sliding caliper disc brake |
DE10243128A1 (en) | 2001-09-18 | 2003-04-03 | Knorr Bremse Systeme | Disk brake for a utility vehicle comprises a floating bearing consisting of a guide bush with parts having a different wall thickness in which a bearing bolt having a round cross-section is inserted |
DE102014106533A1 (en) * | 2014-05-09 | 2015-11-12 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Disc brake for a commercial vehicle |
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R012 | Request for examination validly filed | ||
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R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |