CN221066983U - Three-vibration-table aluminum anode forming machine system - Google Patents
Three-vibration-table aluminum anode forming machine system Download PDFInfo
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- CN221066983U CN221066983U CN202322298752.8U CN202322298752U CN221066983U CN 221066983 U CN221066983 U CN 221066983U CN 202322298752 U CN202322298752 U CN 202322298752U CN 221066983 U CN221066983 U CN 221066983U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 50
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 241000270295 Serpentes Species 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000465 moulding Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000011329 calcined coke Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
A three-vibrating-table aluminum anode forming machine system comprises a vibrating feeder, a set of feeding trolleys, three sets of feeding trolleys and three sets of vibrating tables; a discharging barrel is arranged above the vibrating feeder, and a distributing device is arranged at the discharging end of the vibrating feeder; the two sides of the feeding trolley are respectively and rotatably connected with a rotating rod, both ends of the rotating rods are respectively provided with a guide rail wheel, the two rotating rods are in transmission connection with a chain through a transmission sprocket, one rotating rod is in transmission connection with the driving end of a transmission motor through a driving sprocket, and the guide rail wheels are movably connected on a guide rail; the material receiving trolley is connected to the sliding rail of the material receiving bracket in a sliding way through a sliding block; a die is arranged above each set of vibration table, a heavy hammer component is arranged above the die, the upper part of the heavy hammer component is connected with a heavy hammer hydraulic cylinder, and a carbon block pushing device and a carbon block pulling device are respectively arranged on the front side and the rear side of each vibration table. The utility model overcomes the defects of the prior art, has higher molding efficiency, faster running speed and quicker equipment connection, and improves the whole production efficiency.
Description
Technical Field
The invention relates to the field of machinery, in particular to a metallurgical engineering, and particularly relates to a three-vibrating-table aluminum anode forming machine system.
Background
The vibration forming machine for anode carbon block is characterized by that after calcined coke and liquid asphalt are mixed and kneaded according to a certain proportion and temp., they are fed by means of feeder, and then are weighed by means of static weighing hopper, distributed by means of distributor, and then are vibrated and crashed into anode carbon block by means of heavy hammer and mould according to correspondent exciting force, so that it belongs to one of the key equipments of electrolytic aluminium anode. The compactness of the produced anode carbon blocks determines the consumption period of the anode in the electrolytic tank, the production cost of the anode is determined by the efficiency of producing the anode carbon blocks, asphalt flue gas discharged during the process of producing the anode carbon blocks by smashing can increase the environmental treatment cost, and finally the production cost of aluminum is influenced.
At present, most of the anode carbon blocks for producing aluminum at home and abroad adopt a vibration molding process, such as a method for vibration molding of the anode carbon blocks introduced by ZL200310105623.7, and a molding machine used by the method is of a single-table type structure, namely a single-station type structure, so that the equipment is large in size and low in operation efficiency. In general, a single-station vibration molding machine adopts a longitudinal or transverse pushing block device to push the molded carbon blocks into a cooling water tank. There are also double vibration forming machines abroad, but the double vibration forming machine system can only meet 50 carbon blocks/hour, and the production efficiency of the anode carbon blocks is lower.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a three-vibration-table aluminum anode forming machine system, which overcomes the defects of the prior art, has higher forming efficiency, faster running speed and quicker equipment connection, and improves the whole production efficiency.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
A three-vibrating-table aluminum anode forming machine system comprises a vibrating feeder, a set of feeding trolleys, three sets of feeding trolleys and three sets of vibrating tables; a discharging barrel is arranged above the feeding end of the vibrating feeder, a distributing device is arranged at the discharging end of the vibrating feeder, the vibrating feeder and the distributing device are fixedly arranged on the mounting bracket, and the feeding trolley is arranged below the distributing device; the left side and the right side of the feeding trolley are respectively and rotatably connected with a rotating rod through bearings, guide rail wheels are fixedly arranged at the two ends of the rotating rods, driving chain wheels are fixedly arranged at the rear ends of the two rotating rods, the two driving chain wheels are in transmission connection through chains, a driving chain wheel is fixedly arranged at the front end of one rotating rod, a driving motor is fixedly arranged on the feeding trolley, the driving end of the driving motor is in transmission connection with the driving chain wheel, a guide rail is fixedly arranged on a mounting bracket, and the guide rail wheels are movably connected onto the guide rail;
The feeding ports of the three sets of material receiving trolleys correspond to the feeding ports of the feeding trolleys, sliding blocks are fixedly arranged on two sides of the lower surface of each material receiving trolley, a material receiving bracket is arranged below each material receiving trolley, a sliding rail is fixedly arranged above each material receiving bracket, each material receiving trolley is connected to the corresponding sliding rail through the corresponding sliding blocks in a sliding mode, the front side surface of each material receiving trolley is connected with one end of a hydraulic cylinder, the other end of each hydraulic cylinder is arranged on the corresponding material receiving bracket, and the lower discharging port of each material receiving trolley corresponds to the feeding port above each vibration table;
Every set of platform top that shakes all is provided with the mould, every set the below discharge gate of receiving the material dolly corresponds with the feed inlet of every mould top respectively, every the weight component is all installed to the mould top, the weight component top is connected with the flexible end of weight pneumatic cylinder through the weight lifting cage, the weight component inner chamber is linked together with evacuating device's the end of bleeding, and every set of front side that shakes the platform all is provided with carbon block ejecting device, and every set of rear side that shakes the platform all is provided with carbon block drawing device, carbon block ejecting device's push end and carbon block drawing device's input are corresponding with the front and back both sides face of mould respectively.
Preferably, the feeding trolley comprises an outer shell and an inner hopper, the inner hopper is fixedly arranged in an inner cavity of the outer shell, a first sealing plate and a second sealing plate are respectively arranged at a discharge hole below the inner hopper, the front side and the rear side of the first sealing plate are respectively connected with the lower end of a first swinging plate, the front side and the rear side of the second sealing plate are respectively connected with the lower end of a second swinging plate, the front side and the rear side of the inner hopper are respectively provided with two rotating shafts through bearings in a rotating mode, the upper ends of the first swinging plate and the second swinging plate are respectively connected with the two rotating shafts, a small motor is fixedly arranged on the inner wall of the outer shell, the driving end of the small motor is in transmission connection with one rotating shaft, sector gears are respectively arranged on the rotating shafts, and sector gears on the surfaces of the two rotating shafts on the same side are meshed.
Preferably, the feed inlet department movable mounting of pay-off dolly has first door body and second door body, both sides face all fixed mounting has the direction slide rail around the pay-off dolly, both sides face lower extreme respectively is through direction slider and direction slide rail sliding connection around the first door body and the second door body, the opposite face of both sides is fixed mounting respectively has first rack and second rack around the first door body and the second door body, the opposite face of first rack and second rack all is provided with the tooth of meshing, both sides face is connected with the gear through the bearing rotation around the pay-off dolly, the top and the below of gear mesh with first rack and second rack respectively.
Preferably, the weight component includes the weight cover, install the weight lifter in the middle of the weight cover, weight lifter lower extreme fixedly connected with balancing weight, the balancing weight is located the weight cover inner chamber, fixed surface installs the pressure head under the balancing weight, weight lifter upper end and weight lifting cage are connected, weight cover left and right sides all is provided with the connecting rod, the platform left and right sides symmetry of shaking is provided with locking device, locking device's locking end and connecting rod phase-match for locking weight cover, mould and platform shake.
Preferably, the carbon block pushing device comprises a pushing support, a telescopic cylinder is fixedly arranged on the pushing support, a pushing plate is fixedly arranged at the telescopic end of the telescopic cylinder, and the pushing plate corresponds to the side face of the die.
Preferably, the carbon block pulling device comprises a foundation frame and a pulling support, guide rails are arranged on the left inner side and the right inner side of the foundation frame, guide wheels are arranged on two sides of the pulling support, the pulling support is movably connected to the guide rails through the guide wheels, a driving rack is fixedly arranged on the lower surface of the guide rails, a driving motor is fixedly arranged on the pulling support, a driving end of the driving motor is in transmission connection with a driving shaft through a gear box, the driving shaft is horizontally and rotatably connected to the pulling support through a bearing seat, driving gears are fixedly arranged at two ends of the driving shaft, and the driving gears are meshed with the driving rack.
Preferably, the vibration table driving device comprises a double-shaft output synchronous gear box and a motor, and the double-shaft output synchronous gear box is connected with the motor through a snake spring coupling.
The invention provides a three-vibration-table aluminum anode forming machine system. The beneficial effects are as follows: through setting a set of feeding trolleys and three sets of feeding trolleys, firstly, the operation of a transmission motor is controlled to drive the whole feeding trolleys to move below a distributing device, so that paste is uniformly added into the feeding trolleys through a distributing plate in the distributing device and the driving of a variable stroke cylinder, then the operation of the transmission motor is controlled to drive the feeding trolleys to move above one of the receiving trolleys, and then a discharge hole below the feeding trolleys is controlled to be opened, so that the paste enters the receiving trolleys; at the moment, the transmission motor can be controlled to operate again to drive the feeding trolley to move below the distributing device again, and the steps are repeated, so that the materials are conveyed into the other receiving trolley again, and the feeding trolley reciprocates in such a way, so that the feeding efficiency is improved; and each receiving trolley corresponds to one vibrating table respectively, so that the three groups of vibrating tables operate simultaneously to further improve the whole production efficiency, so that the three-vibrating-table pole forming machine can meet 75 carbon blocks per hour, and the single-line yield breaks through 40 ten thousand tons per year.
Drawings
In order to more clearly illustrate the invention or the technical solutions in the prior art, the drawings used in the description of the prior art will be briefly described below.
FIG. 1 is a schematic diagram of the present invention;
FIG. 2 is a schematic diagram of a second embodiment of the present invention;
FIG. 3 is a schematic view of the structure of the vibratory feeder and the feed cart of the present invention;
FIG. 4 is a schematic diagram of the structure of the feeding cart of the present invention;
FIG. 5 is a schematic diagram of a partial cross-sectional structure of a feed carriage according to the present invention;
FIG. 6 is a schematic diagram of a partial cross-sectional structure of the feed carriage of the present invention;
FIG. 7 is a schematic view of the structure of the receiving trolley of the invention;
FIG. 8 is a schematic view of a carbon block ejector according to the present invention;
FIG. 9 is a schematic diagram of the structure of the vibration table, the mold and the weight member according to the present invention;
FIG. 10 is a schematic view of the structure of the vibrating table and the mold of the present invention;
FIG. 11 is a schematic cross-sectional view of a vibrating table and a mold according to the present invention;
FIG. 12 is a schematic view of a carbon block drawing device according to the present invention;
FIG. 13 is a schematic view of a driving device of a vibrating table according to the present invention;
the reference numerals in the figures illustrate:
1. A vibratory feeder; 2. a feeding trolley; 3. a receiving trolley; 4. vibrating table; 5. a distributing device; 6. a guide rail wheel; 7. a drive sprocket; 8. a drive sprocket; 9. a drive motor; 10. a hydraulic cylinder; 11. a blanking cylinder; 12. a mold; 13. a weight member; 14. lifting a heavy hammer to a cage; 15. a heavy hammer hydraulic cylinder; 16. a carbon block pushing device; 17. a carbon block drawing device; 19. a first door body; 20. a second door body; 21. a first rack; 22. a second rack; 23. a gear; 24. a weight cover; 25. a heavy hammer lifting rod; 26. balancing weight; 27. a pressure head; 28. pushing out the bracket; 29. a telescopic cylinder; 30. a push plate; 31. a base frame; 32. pulling out the bracket; 33. a guide rail; 34. a guide wheel; 35. a drive rack; 36. a driving motor; 37. a drive shaft; 38. a drive gear; 39. a vibrating table driving device; 40. a double-shaft output synchronous gearbox; 41. a motor; 42. a snake spring coupling; 43. a slide rail; 44. a guide rail; 201. an outer housing; 202. an inner hopper; 203. a first sealing plate; 204. a second sealing plate; 205. a first swing plate; 206. a second swing plate; 207. a rotating shaft; 208. a small motor; 209. sector gears.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings.
In the first embodiment, as shown in fig. 1 to 13, a three-vibrating-table aluminum anode forming machine system comprises a vibrating feeder 1, a set of feeding trolleys 2, three sets of feeding trolleys 3 and three sets of vibrating tables 4; a blanking cylinder 11 is arranged above the feeding end of the vibrating feeder 1, a distributing device 5 is arranged at the discharging end of the vibrating feeder 1, the vibrating feeder 1 and the distributing device 5 are fixedly arranged on a mounting bracket, and a feeding trolley 2 is arranged below the distributing device 5; the left side and the right side of the feeding trolley 2 are respectively and rotatably connected with a rotating rod through bearings, guide rail wheels 6 are fixedly arranged at the two ends of the rotating rods, driving chain wheels 7 are fixedly arranged at the rear ends of the two rotating rods, the two driving chain wheels 7 are in transmission connection through chains, a driving chain wheel 8 is fixedly arranged at the front end of one rotating rod, a driving motor 9 is fixedly arranged on the feeding trolley 2, the driving end of the driving motor 9 is in transmission connection with the driving chain wheel 8, a guide rail is fixedly arranged on a mounting bracket, and the guide rail wheels 6 are movably connected on the guide rail;
the feeding ports of the three sets of material receiving trolleys 3 correspond to the feeding ports of the feeding trolleys 2, sliding blocks are fixedly arranged on two sides of the lower surface of each set of material receiving trolley 3, a material receiving bracket is arranged below each set of material receiving trolleys 3, a sliding rail 43 is fixedly arranged above each material receiving bracket, each set of material receiving trolleys 3 is connected to the sliding rail in a sliding manner through the sliding blocks, the front side surface of each set of material receiving trolleys 3 is connected with one end of a hydraulic cylinder 10, the other end of each hydraulic cylinder 10 is arranged on each set of material receiving bracket, and the discharging port below each set of material receiving trolleys 3 corresponds to the feeding port above each set of vibration table 4;
the die 12 is arranged above each set of vibration table 4, the lower discharge hole of each set of material trolley 3 corresponds to the feed inlet above each die 12, the heavy hammer component 13 is arranged above each die 12, the upper part of the heavy hammer component 13 is connected with the telescopic end of the heavy hammer hydraulic cylinder 15 through the heavy hammer lifting cage 14, the inner cavity of the heavy hammer component 13 is communicated with the air extraction end of the vacuumizing device, the front side surface of each set of vibration table 4 is provided with the carbon block pushing device 16, the rear side surface of each set of vibration table 4 is provided with the carbon block pulling device 17, and the pushing end of the carbon block pushing device 16 and the input end of the carbon block pulling device 17 correspond to the front side surface and the rear side surface of the die 12 respectively.
Working principle:
During production, the driving motor 9 is controlled to operate so as to drive the guide rail wheel 6 to move on the guide rail, then drive the whole feeding trolley 2 to move below the distributing device 5, close a discharge hole of the feeding trolley 2, convey paste into the vibrating feeder 1 through the discharging barrel 11, start the paste into the feeding trolley 2 through the vibrating motor in the vibrating feeder 1, uniformly add the paste into the feeding trolley 2 through the distributing plate in the distributing device 3 and the driving of the variable stroke cylinder, and then control the driving motor 9 to operate so as to drive the feeding trolley 2 to move above one of the receiving trolleys 3, and then control the discharge hole below the feeding trolley 2 to open so that the paste enters the receiving trolley 3; at the moment, the transmission motor 9 can be controlled to operate again to drive the feeding trolley 2 to move below the distributing device 5 again, and the steps are repeated, so that the materials are conveyed into the other receiving trolley 3 again, and the materials are reciprocated in this way, so that the feeding efficiency is improved; and each receiving trolley 3 corresponds to one vibrating table 4 respectively, so that the three groups of vibrating tables 4 run simultaneously to further improve the whole production efficiency, so that the three-vibrating-table polar forming machine can meet 75 carbon blocks per hour, and the single-line yield breaks through 40 ten thousand tons per year.
After the materials are conveyed into the material receiving trolley 3, the telescopic end of the hydraulic cylinder 10 is controlled to extend outwards to drive the material receiving trolley 3 to move to the upper part of the die 12 along the sliding rail, then the discharge port below the material receiving trolley 3 is controlled to be opened to enable the paste to be added into the die 12, then the telescopic end of the heavy hammer hydraulic cylinder 15 is controlled to extend to drive the heavy hammer member 13 to fall onto the die 12, the vibrating table 4, the die 12 and the heavy hammer member 13 are locked and sealed through the locking device 46, the vacuumizing device is controlled to be started to vacuumize the inner cavity of the die 12, and after the height or the bulk specific gravity of an anode carbon block in the die 12 meets the set requirement, the vibration forming of the anode carbon block is completed; at this time, the locking device 46 is unlocked, so that the weight member 13 is lifted under the driving of the hydraulic cylinder 10, and meanwhile, the clamping jaw mechanism on the weight member 13 drives the die 12 to be lifted to a set height, so that the anode carbon block is exposed on the upper surface of the vibration table 4, and the anode carbon block is pushed into the carbon block pulling device 17 through the pushing end of the carbon block pushing device 16, and pulled out onto the tray through the carbon block pulling device 17.
As a further preferred scheme of the first embodiment, as shown in fig. 3 to 6, the feeding trolley 2 includes an outer shell 201 and an inner hopper 202, the inner hopper 202 is fixedly installed in an inner cavity of the outer shell 201, a first sealing plate 203 and a second sealing plate 204 are respectively arranged at a discharging port below the inner hopper 202, front and rear sides of the first sealing plate 203 are connected with the lower end of a first swinging plate 205, front and rear sides of the second sealing plate 204 are connected with the lower end of a second swinging plate 206, two rotating shafts 207 are rotatably installed on the front and rear sides of the inner hopper 202 through bearings, the upper ends of the first swinging plate 205 and the second swinging plate 206 are respectively connected with the two rotating shafts 207, a small motor 208 is fixedly installed on the inner wall of the outer shell 201, a driving end of the small motor 208 is in transmission connection with one of the rotating shafts 207, sector gears 209 are installed on the rotating shafts 207, and sector gears 209 on the surfaces of the two rotating shafts 207 on the same side are meshed.
When the discharge port of the feeding trolley 2 needs to be opened or closed, the small motor 208 is controlled to operate positively or reversely to drive one of the rotating shafts 207 to rotate, and then the two ends of the two rotating shafts 207 are driven to synchronously rotate in opposite directions through the meshing action between the sector gears 209, so that the first swinging plate 205 and the second swinging plate 206 are driven to rotate in opposite directions around the axes of the two rotating shafts 207 respectively, and then the opening or closing action between the first sealing plate 203 and the second sealing plate 204 is realized, and further the opening or closing action of the discharge port of the feeding trolley 2 is realized; in this embodiment, the above technical scheme of this embodiment is also adopted at the discharge port of the three-socket material trolley 3, so as to control the opening or closing of the discharge port of the three-socket material trolley 3.
In the third embodiment, as a further preferred scheme of the first embodiment, a first door 19 and a second door 20 are movably installed at a feed inlet of the feeding trolley 2, guide sliding rails 44 are fixedly installed on front and rear side surfaces of the feeding trolley 2, lower ends of front and rear side surfaces of the first door 19 and the second door 20 are respectively and slidably connected with the guide sliding rails 44 through guide sliding blocks, a first rack 21 and a second rack 22 are respectively and fixedly installed on front and rear inner sides of the first door 19 and the second door 20, meshing teeth are respectively arranged on opposite surfaces of the first rack 21 and the second rack 22, gears 23 are rotatably connected on front and rear side surfaces of the feeding trolley 2 through bearings, and upper and lower sides of the gears 23 are respectively meshed with the first rack 21 and the second rack 22, wherein a central shaft of the gears 23 is connected with a driving end of a motor.
When the feeding trolley 2 moves to the lower part of the distributing device 5 for receiving materials, the motor is controlled to drive the gear 23 to rotate, then the first rack 21 and the second rack 22 above and below the gear 23 are driven to move in opposite directions, then the first door 19 and the second door 20 are driven to move away from each other, so that the opening action of the feeding hole at the upper end of the feeding trolley 2 is realized, and after the paste enters the feeding trolley 2, the motor can be controlled to drive the gear 23 to reversely rotate, then the first rack 21 and the second rack 22 are driven to move in opposite directions, so that the first door 19 and the second door 20 are driven to approach each other, the closing action of the feeding hole at the upper end of the feeding trolley 2 is realized, and the pollution problem of the paste is avoided during conveying.
In a fourth preferred embodiment, as shown in fig. 9 to 11, the weight member 13 includes a weight cover 24, a weight lifting rod 25 is installed in the middle of the weight cover 24, a weight 26 is fixedly connected to the lower end of the weight lifting rod 25, the weight 26 is located in the inner cavity of the weight cover 24, a pressing head 27 is fixedly installed on the lower surface of the weight 26, the upper end of the weight lifting rod 25 is connected with the weight lifting cage 14, connecting rods 45 are respectively arranged on the left and right sides of the weight cover 24, locking devices 46 are symmetrically arranged on the left and right sides of the vibration table 4, and locking ends of the locking devices 46 are matched with the connecting rods 45 and are used for locking the weight cover 24, the mold 12 and the vibration table 4. After the paste is conveyed into the die 12, the telescopic end of the weight hydraulic cylinder 15 drives the whole weight member 13 to fall onto the die 12, the vibration table 4, the die 12 and the weight member 13 are locked and sealed by the locking device 46, and the weight 26 and the pressure head 27 in the weight cover 24 are used for pressing the anode carbon block.
In a fifth preferred embodiment, as shown in fig. 8, the carbon block ejecting device 16 includes an ejecting bracket 28, a telescopic cylinder 29 is fixedly mounted on the ejecting bracket 28, a push plate 30 is fixedly mounted at the telescopic end of the telescopic cylinder 29, and the push plate 30 corresponds to the side surface of the mold 12. When the telescopic end of the hydraulic cylinder 10 drives the weight member 13 and the die 12 to be lifted to a set height, the anode carbon block is exposed on the upper surface of the vibration table 4, and then the telescopic end of the telescopic cylinder 29 is controlled to drive the push plate 30 to push towards the anode carbon block, so that the anode carbon block can be pushed backwards into the carbon block pulling device 17.
In the sixth embodiment, as a further preferable scheme of the first embodiment, as shown in fig. 12, the carbon block drawing device 17 includes a base frame 31 and a drawing frame 32, guide rails 33 are disposed on the left and right inner sides of the base frame 31, guide wheels 34 are disposed on two sides of the drawing frame 32, the drawing frame 32 is movably connected to the guide rails 33 through the guide wheels 34, a driving rack 35 is fixedly mounted on the lower surface of the guide rails 33, a driving motor 36 is fixedly mounted on the drawing frame 32, a driving end of the driving motor 36 is in transmission connection with a driving shaft 37 through a gear box, the driving shaft 37 is horizontally rotatably connected to the drawing frame 32 through a bearing seat, driving gears 38 are fixedly mounted on two ends of the driving shaft 37, and the driving gears 38 are meshed with the driving rack 35. After the push plate 30 pushes the anode carbon block to the pull-out support 32, the driving motor 36 can be controlled to operate so as to drive the driving shaft 37 to rotate, and then the whole pull-out support 32 can be driven to move along the axial direction of the guide rail 33 under the action of meshing of the driving gears 38 on two sides of the driving shaft 37 and the driving rack 35, so that the pull-out action of the anode carbon block can be realized.
In the seventh embodiment, as a further preferable mode of the first embodiment, as shown in fig. 13, the vibration table driving device 39 is further included, the vibration table driving device 39 includes a double-shaft output synchronous gear box 40 and a motor 41, and the double-shaft output synchronous gear box 40 and the motor 41 are connected by a snake coupling 42.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. A three shake table aluminium positive pole make-up machine system, its characterized in that: comprises a vibrating feeder (1), a set of feeding trolleys (2), three sets of feeding trolleys (3) and three sets of vibrating tables (4); a blanking cylinder (11) is arranged above the feeding end of the vibrating feeder (1), a distributing device (5) is arranged at the discharging end of the vibrating feeder (1), the vibrating feeder (1) and the distributing device (5) are fixedly arranged on a mounting bracket, and the feeding trolley (2) is arranged below the distributing device (5); the left side and the right side of the feeding trolley (2) are respectively and rotatably connected with a rotating rod through bearings, guide rail wheels (6) are fixedly installed at the two ends of the rotating rods, driving chain wheels (7) are fixedly installed at the rear ends of the two rotating rods, the two driving chain wheels (7) are in transmission connection through chains, a driving chain wheel (8) is fixedly installed at the front end of one rotating rod, a driving motor (9) is fixedly installed on the feeding trolley (2), the driving end of the driving motor (9) is in transmission connection with the driving chain wheel (8), a guide rail is fixedly installed on the installation support, and the guide rail wheels (6) are movably connected on the guide rail;
The feeding ports of the three sets of material receiving trolleys (3) correspond to the feeding ports of the feeding trolleys (2), sliding blocks are fixedly arranged on two sides of the lower surface of each material receiving trolley (3), a material receiving bracket is arranged below each material receiving trolley (3), a sliding rail (43) is fixedly arranged above each material receiving bracket, each material receiving trolley (3) is connected to the sliding rail through the corresponding sliding block in a sliding manner, the front side surface of each material receiving trolley (3) is connected with one end of a hydraulic cylinder (10), the other end of each hydraulic cylinder (10) is arranged on each material receiving bracket, and the lower discharging ports of each set of material receiving trolleys (3) correspond to the feeding ports above each set of vibration table (4) respectively;
Each set of vibration table (4) top all is provided with mould (12), every set the below discharge gate of receiving dolly (3) respectively with every feed inlet of mould (12) top is corresponding, every weight component (13) are all installed to mould (12) top, weight component (13) top is connected with the flexible end of weight pneumatic cylinder (15) through weight lifting cage (14), weight component (13) inner chamber is linked together with evacuating device's pumping end, and the leading flank of each set of vibration table (4) all is provided with carbon block ejecting device (16), and the trailing flank of each set of vibration table (4) all is provided with carbon block drawing device (17), the pushing end of carbon block ejecting device (16) and the input of carbon block drawing device (17) are corresponding with the front and back both sides face of mould (12) respectively.
2. A three-stage aluminum anode former system as claimed in claim 1, wherein: the feeding trolley (2) comprises an outer shell (201) and an inner hopper (202), wherein the inner hopper (202) is fixedly arranged in an inner cavity of the outer shell (201), a first sealing plate (203) and a second sealing plate (204) are respectively arranged at a lower discharging hole of the inner hopper (202), the front side and the rear side of the first sealing plate (203) are respectively connected with the lower end of a first swinging plate (205), the front side and the rear side of the second sealing plate (204) are respectively connected with the lower end of a second swinging plate (206), two rotating shafts (207) are respectively arranged on the front side and the rear side of the inner hopper (202) in a rotating mode through bearings, the upper ends of the first swinging plate (205) and the second swinging plate (206) are respectively connected with the two rotating shafts (207), a small motor (208) is fixedly arranged on the inner wall of the outer shell (201), the driving end of the small motor (208) is in transmission connection with one of the rotating shafts (207), sector gears (209) are respectively arranged on the surfaces of the two rotating shafts (207) on the same side, and sector gears (209) are meshed with one another.
3. A three-stage aluminum anode former system as claimed in claim 1, wherein: the feeding trolley is characterized in that a first door body (19) and a second door body (20) are movably arranged at a feeding hole of the feeding trolley (2), guide sliding rails (44) are fixedly arranged on the front side surface and the rear side surface of the feeding trolley (2), the lower ends of the front side surface and the rear side surface of the first door body (19) and the lower ends of the rear side surface of the second door body (20) are respectively connected with the guide sliding rails (44) in a sliding mode through guide sliding blocks, a first rack (21) and a second rack (22) are respectively fixedly arranged on the opposite surfaces of the front side and the rear side of the first door body (19) and the rear side surface of the second door body (20), meshing teeth are respectively arranged on the opposite surfaces of the first rack (21) and the second rack (22), and gears (23) are rotatably connected to the front side surface and the rear side surface of the feeding trolley (2) through bearings.
4. A three-stage aluminum anode former system as claimed in claim 1, wherein: the weight component (13) comprises a weight cover (24), a weight lifting rod (25) is arranged in the middle of the weight cover (24), a balancing weight (26) is fixedly connected to the lower end of the weight lifting rod (25), the balancing weight (26) is located in an inner cavity of the weight cover (24), a pressing head (27) is fixedly arranged on the lower surface of the balancing weight (26), the upper end of the weight lifting rod (25) is connected with a weight lifting cage (14), connecting rods (45) are respectively arranged on the left side and the right side of the weight cover (24), locking devices (46) are symmetrically arranged on the left side and the right side of the vibration table (4), and locking ends of the locking devices (46) are matched with the connecting rods (45) and are used for locking the weight cover (24), the die (12) and the vibration table (4).
5. A three-stage aluminum anode former system as claimed in claim 1, wherein: the carbon block pushing device (16) comprises a pushing support (28), a telescopic cylinder (29) is fixedly arranged on the pushing support (28), a pushing plate (30) is fixedly arranged at the telescopic end of the telescopic cylinder (29), and the pushing plate (30) corresponds to the side face of the die (12).
6. A three-stage aluminum anode former system as claimed in claim 1, wherein: the carbon block pulling-out device (17) comprises a foundation frame (31) and a pulling-out support (32), guide rails (33) are arranged on the left inner side and the right inner side of the foundation frame (31), guide wheels (34) are arranged on the two sides of the pulling-out support (32), the pulling-out support (32) is movably connected to the guide rails (33) through the guide wheels (34), a driving rack (35) is fixedly arranged on the lower surface of the guide rails (33), a driving motor (36) is fixedly arranged on the pulling-out support (32), the driving end of the driving motor (36) is in transmission connection with a driving shaft (37) through a gear box, the driving shaft (37) is horizontally and rotatably connected to the pulling-out support (32) through a bearing seat, driving gears (38) are fixedly arranged at the two ends of the driving shaft (37), and the driving gears (38) are meshed with the driving rack (35).
7. A three-stage aluminum anode former system as claimed in claim 1, wherein: the vibration table driving device (39) comprises a double-shaft output synchronous gear box (40) and a motor (41), and the double-shaft output synchronous gear box (40) is connected with the motor (41) through a snake spring coupler (42).
Priority Applications (1)
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CN202322298752.8U CN221066983U (en) | 2023-08-25 | 2023-08-25 | Three-vibration-table aluminum anode forming machine system |
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CN202322298752.8U CN221066983U (en) | 2023-08-25 | 2023-08-25 | Three-vibration-table aluminum anode forming machine system |
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CN202322298752.8U Active CN221066983U (en) | 2023-08-25 | 2023-08-25 | Three-vibration-table aluminum anode forming machine system |
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2023
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