CN220549245U - Be applied to filling machine equipment of dairy products filling - Google Patents

Abstract

The application provides a filling machine equipment for dairy products filling, includes: the filling machine comprises a filling machine body, a packing material tensioning roller for supporting packing materials and driving the packing materials to rotate along with the roller, a laser displacement detection device for collecting a packing material position signal and a strip pasting position signal on the packing material tensioning roller, and a chute type fixing device for fixing the laser displacement detection device on a main support in the filling machine body; the laser displacement detection device is fixed on a main support obliquely above a preset angle range formed by the laser displacement detection device and the wrapping material tensioning roller, and the fixing direction of the laser displacement detection device is perpendicular to the position of the wrapping material tensioning roller. The application discloses a be applied to filling machine equipment of dairy products filling can realize the detection that packing material and paste strip bonding process are unusual in the filling machine, simple operation, and detection cost is low, efficient.

Description

Be applied to filling machine equipment of dairy products filling

Technical Field

The application relates to the technical field of dairy product equipment, in particular to filling machine equipment applied to dairy product filling.

Background

In recent years, dairy products such as milk have taken an increasingly important position in people's daily lives with their rich nutritional value. Milk products such as cow milk contain nutrients such as protein, fat, lactose, vitamins and minerals. With the increasing consumption of various milk products, the consumer demand for quality is increasing, wherein the tightness of the milk product package is important for the preservation of the nutritional elements. With the rapid development of the production process of dairy products such as milk and the like towards automation, particularly in the canning process of dairy products such as milk and the like, the process is usually completed by a canning machine. The sealing position of the packing material and the sticking strip and the paper path position of the packing material in the existing filling machine cannot be monitored in the production process, and especially the filling machine still operates normally after the surface deformation and damage of the packing material caused by the fact that the sticking strip is deformed by pulling, the paper path is wrinkled, the paper path is damaged and the heating plate is abnormal, so that loss is caused. When the proportion of the sticking strips is changed, the area of the sealing area is possibly reduced, the sealing effect is also influenced to cause the problem of micro-explosion tube, and if the micro-explosion tube cannot be found in time, the product is at great quality risk.

Disclosure of Invention

For this reason, this application provides a filling equipment who is applied to dairy products filling to solve current filling equipment and can not realize effective bonding anomaly monitoring, thereby lead to the dairy products to produce the problem of quality risk easily.

The application provides a filling machine equipment for dairy products filling, includes: the filling machine comprises a filling machine body, a packing material tensioning roller for supporting packing materials and driving the packing materials to rotate along with the roller, a laser displacement detection device for collecting a packing material position signal and a strip pasting position signal on the packing material tensioning roller, and a chute type fixing device for fixing the laser displacement detection device on a main support in the filling machine body; the laser displacement detection device is fixed on a main support obliquely above a preset angle range formed by the laser displacement detection device and the wrapping material tensioning roller, and the fixing direction of the laser displacement detection device is perpendicular to the position of the wrapping material tensioning roller.

Further, the laser displacement detection device includes: the first laser displacement sensor is used for acquiring a package material position signal of a first side and a strip pasting position signal of the first side on the package material tensioning roller, and the second laser displacement sensor is used for acquiring a package material position signal of a second side on the package material tensioning roller; the first side and the second side are respectively positioned at edge positions of two ends of the package material on the package material tensioning roller, and the first side is one side of the package material on the package material tensioning roller, which is adhered to the adhesive strip; the chute type fixing device comprises: the first chute type fixing device is used for fixing the first laser displacement sensor, and the second chute type fixing device is used for fixing the second laser displacement sensor; the first laser displacement sensor is fixed on the main support above the first side of the wrapping material tensioning roller through the first chute type fixing device, so that the laser point of the first laser displacement sensor is fixed at the edge position aligned with one side of the wrapping material; the second laser displacement sensor is fixed on the main support above the second side of the packing material tensioning roller through the second chute type fixing device, so that the laser point of the second laser displacement sensor is fixed at the edge position aligned with the other side of the packing material.

Furthermore, the installation holes on the chute type fixing device are two annular chute type installation holes, so that the laser displacement detection devices fixed on two sides can be slidingly adjusted in the front, back, left and right directions.

Further, four fixing hole sites which are sequentially arranged from front to back are arranged on the main support, and the fixing hole sites are used for installing the sliding chute type fixing device, so that the relative position and angle of the laser displacement detection device relative to the package material tensioning roller are adjusted through the fixing hole sites.

Further, the chute type fixing device comprises a sensor backboard for fixing the laser displacement detection device and a V-shaped fixing bracket for fixing the angle of the sensor backboard; the sensor backboard is provided with the two annular sliding chute type mounting holes, and the V-shaped fixing support is fixed on the main support.

Further, a main support fixing groove is formed in the upper side surface of the main support, and the main support is fixed inside the filling machine body through the main support fixing groove.

Further, the main support is a support for adjusting the horizontal position and the longitudinal position of the laser displacement detection device.

Further, the V-shaped fixing support is fixed on the main support through bolts.

Further, the filling machine for filling dairy products further comprises: the sensor controller is electrically connected with the laser displacement detection device and the logic control unit respectively.

Further, the filling machine for filling dairy products further comprises: a buzzer for sending alarm information according to the acquisition signal of the laser displacement detection device; the buzzer is electrically connected with the logic control unit to generate alarm information according to the control instruction sent by the logic control unit.

Be applied to filling equipment of dairy products filling, through the cooperation between the filling machine body that sets up, package material tensioning gyro wheel, laser displacement detection device and the spout formula fixing device, can detect this internal package material tensioning gyro wheel traction's of filling machine package material and paste the strip through laser displacement detection device, can be convenient for simultaneously through spout formula fixing device the laser displacement detection device carries out diversified removal, makes it can aim at package material edge and paste the strip position, realizes the detection that package material and paste strip bonding process are unusual in the filling machine, and measuring cost is low, efficient to can guarantee package material and paste the strip bonding process and remove appointed position.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief description will be given below of the drawings required for the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings may be obtained according to these drawings without any inventive effort for a person skilled in the art.

Fig. 1 is a schematic diagram of a composition structure of a filling machine device for filling dairy products according to an embodiment of the present application;

wherein 1 is a sticking strip; 2 is the sticking surface of the sticking strip and the packing material; 3 is a packaging material for packaging; 4 is a wrapping material tensioning roller; 5 is a sensor backboard; 6 is a first laser displacement sensor; 7 is a second laser displacement sensor; 8 is a V-shaped fixing bracket of the sensor backboard; 9 is a main support; 10 is a main bracket fixing groove; 11 is a device terminal; 12 is a sensor controller; 13 is a logic control unit; 14 is a buzzer; 15 is a touch screen; and 16 is a filling machine PLC.

Detailed Description

For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden based on the embodiments herein, are within the scope of the present application.

It should be noted that the terms "first," "second," and the like in the description herein are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the described embodiments of the present application may be implemented in sequences other than those illustrated or described herein. Furthermore, the terms "comprise" and "have," and any variations thereof, are intended to cover non-exclusive inclusions, for example, including a range of products or devices, that are not necessarily limited to those elements that are expressly listed, but may include other elements not expressly listed or inherent to such products or devices.

Embodiments thereof are described in detail below based on the filling machine apparatus for dairy product filling described in the present application. As shown in fig. 1, the schematic structural diagram of the filling machine device for filling dairy products according to the embodiment of the present application includes at least the following steps: the filling machine comprises a filling machine body, a packing material tensioning roller 4 for supporting the packing material 3 and driving the packing material 3 to rotate along with the roller, a laser displacement detection device for collecting a packing material 3 position signal and a strip 1 position signal on the packing material tensioning roller 4, and a chute type fixing device for fixing the laser displacement detection device on a main support 9 in the filling machine body. The inside of liquid filling machine body sets up package material tensioning gyro wheel 4, laser displacement detection device passes through spout fixing device fixes with package material tensioning gyro wheel becomes the main support 9 of the oblique top of presetting the angle range, just laser displacement detection device's fixed direction perpendicular to package material tensioning gyro wheel's position. Specifically, the laser displacement detection device includes: the first laser displacement sensor 6 is used for acquiring a position signal of the packing material 3 on the first side of the packing material tensioning roller 4 and a position signal of the sticking strip 1 on the first side, and the second laser displacement sensor 7 is used for acquiring a position signal of the packing material 3 on the second side of the packing material tensioning roller 4; the first side and the second side are respectively positioned at the edge positions of two ends of the wrapping material 3 on the wrapping material tensioning roller 4, and the first side is the side of the wrapping material tensioning roller 4, on which the wrapping material 3 is adhered to the adhesive strip 1; the chute type fixing device comprises: a first slide-type fixing device (i.e., a left slide-type fixing device) for fixing the first laser displacement sensor 6, and a second slide-type fixing device (i.e., a right slide-type fixing device) for fixing the second laser displacement sensor 7. The first laser displacement sensor 6 is fixed on the main bracket 9 obliquely above the first side of the package tensioning roller through the first chute type fixing device, so that the laser point of the first laser displacement sensor 6 is fixed at the edge position aligned with one side of the package 3; the second laser displacement sensor 7 is fixed on the main support 9 above the second side of the package tensioning roller through the second chute type fixing device, so that the laser point of the second laser displacement sensor 7 is fixed at the edge position aligned with the other side of the package 3. Further, at least two fixing holes arranged at equal intervals in sequence can be arranged on the main support 9, and the at least two fixing holes are used for installing the chute type fixing device, so that the relative position and angle of the laser displacement detection device relative to the package material tensioning roller 4 can be conveniently adjusted through the change setting between the at least two fixing holes. In addition, a main support fixing groove 10 is formed in the upper surface of the main support 9, and the main support 9 is fixed inside the filling machine body through the main support fixing groove 10. The main support 9 is a support for adjusting the horizontal position and the longitudinal position of the laser displacement detection device. The laser displacement detection device is a laser displacement sensor and comprises a first laser displacement sensor 6 and a second laser displacement sensor 7. The first laser displacement sensor 6 may be a left laser displacement sensor, and the second laser displacement sensor 7 may be a right laser displacement sensor.

In addition, the installation hole positions on the chute type fixing device can be two annular chute type installation holes, so that the laser displacement detection devices fixed on two sides can be slidably adjusted in the front, rear, left and right directions. Specifically, the chute-type fixing device may include a sensor back plate 5 for fixing the laser displacement detection device, and a V-shaped fixing bracket 8 for fixing the angle of the sensor back plate 5; the sensor backboard 5 is provided with the two annular sliding groove type mounting holes, and the V-shaped fixing support 8 is fixed on the main support 9. For example, the V-shaped fixing bracket 8 may be fixed to the main bracket 9 by bolts. The sensor backboard 5 is provided with a left chute, a right chute and a longitudinal chute, and the width of the opening is 5.5mm. The V-shaped fixing support 8 can be updated according to the angle between the laser point and the 4 points of the package tensioning roller, and the angle range can be 30-50 degrees. The main support 9 is installed and needs the laser displacement detection device to be within 25+/-5 MM away from the tensioning point of the packing material 3, and meanwhile, the positions of the two sides are grooved, so that the left longitudinal position and the right longitudinal position can be finely adjusted conveniently.

Further, the filling machine applied to dairy product filling described in the application may further include: a sensor controller 12 and a logic control unit 13 for controlling the laser displacement detection device, wherein the sensor controller 12 is electrically connected with the laser displacement detection device and the logic control unit 13 respectively. In addition, the filling machine for filling dairy products can further comprise: a buzzer 14 for sending out alarm information according to the acquisition signal of the laser displacement detection device; the buzzer 14 is electrically connected with the logic control unit 13, so as to generate alarm information according to a control instruction sent by the logic control unit 13.

In addition, the application can also comprise a PC equipment terminal 11 for calibrating sensor data and acquiring data; a sensor controller 12 as a sensor data transmission controller; the PLC logic control unit 13 is used for calibrating sensor data and acquiring data; a buzzer 14 for alarming when a data abnormality occurs; a touch screen 15 for data presentation, data setting, and data query; a filling machine PLC (namely, the filling machine 16 in FIG. 1) which can communicate with the filling machine according to PLC data analysis, and can automatically arrange bags and require an operator to carry out a tightening inspection according to PLC set conditions and yellow alarm-buzzing alarm; the red alarm is given, the filling machine is stopped directly, and the love is not described in detail.

In one embodiment, when the laser displacement sensor is used for detecting the moving position, a chute type fixing device for installing the laser displacement sensor can be preset, the fixing direction (namely, the direction for emitting laser points) of the laser displacement sensor can be perpendicular to the horizontal position (namely, the transverse position) of the package tensioning roller through the chute type fixing device, 2 annular mounting holes (namely, annular chute type mounting holes) are adopted for installing the fixing support (namely, the sensor backboard 5), the front, back, left and right directions of the laser displacement sensors on two sides can be freely adjusted, meanwhile, the fixing positions of the laser displacement sensors (namely, electric eyes) can be provided with fixing hole positions of 4 sensors, the adjustment of the effective distance of the laser displacement sensor is facilitated, and meanwhile, the adjustment to the optimal probe monitoring distance range is ensured when the laser displacement sensor is installed. The laser displacement sensor can be fixed in the inclined upper angle range of a certain angle formed by the wrapping material tensioning roller, and is vertical and stable to the roller tensioning point, so that detection errors caused by paper path shake are avoided. Meanwhile, the laser point of the laser displacement sensor needs to be adjusted to the edge position of the packing material 3, so that the monitoring accuracy is guaranteed. Wherein the paper path is the packing material 3.

As shown in fig. 1, the laser displacement sensor is integrally fixed in a monitoring area by a laser displacement sensor fixing bracket, the laser displacement sensor performs abnormality detection according to the position of a tensioning point of a wrapping material 3 of a wrapping material tensioning roller 4, and the left side of a detection point (namely a laser point) of the laser displacement sensor is adjusted to the edge position of a bonding surface 2 between a bonding strip and the wrapping material 3 through the front-back and longitudinal positions of the laser displacement sensor so as to detect related data after the bonding of the wrapping material 3 and the bonding strip 1 (P strips); adjusting the monitoring point of the right laser displacement sensor to the right edge position of the packing material 3 (i.e. the packing material 3, for example, can be paper) so as to detect the related data of the right packing material 3; the two-sided laser displacement sensor transmits real-time monitoring data to the sensor controller 12. The analog quantity module of the PLC logic control unit 13 reads and processes signals of the sensor controller 12, under the conditions of abnormal pasting effect and data of the packaging material 3, signals of alarming, packaging arranging and stopping of equipment are sent out through communication with the filling machine equipment, meanwhile, related alarming and data of the equipment are communicated with the touch screen 15 through the PLC to realize data presentation and data storage, so that operators can be guided to process in time, and later equipment running state data query is convenient.

The filling machine equipment applied to dairy product filling can monitor the positions of various packaging materials simultaneously. The packaging material is suitable for being used for the packaging material position, the sealing effect has strict requirements, when two materials (the packaging material 3 and the P strips) deviate, the packaging material 3 is adhered abnormally, the packaging material 3 is damaged, the packaging material 3 is deformed and is required to be tightly checked for packaging and shut down, otherwise, the sterility of the product can be damaged, for example: the dairy product packaging industry. In the production process, the laser displacement sensor is used for detecting the thickness data of the sticking strip 1 and the packing material 3 and the thickness data position of the right packing material 3, the data interval of normal production of equipment is obtained through data detection, the data interval is exceeded, the PLC comparison module is used for outputting an alarm and simulating a plurality of abnormal states of the item, the thickness data range of various abnormal conditions is obtained, the PLC data is used for comparing and distinguishing interval data, the buzzer 14 outputs an alarm after a specific abnormal point alarm signal is output, meanwhile, the touch screen 15 is used for indicating an alarm identification point, the alarm sends a package arranging and suspending signal to the filling machine according to the design of the PLC, an operator needs to confirm the position of the sticking strip 1 or the packing material 3, and meanwhile, the operator performs package cutting and closing verification on the finished product in the alarm period. The PLC logic control unit 13 and the equipment terminal 11 are all existing equipment, and after the strip 1 or the packaged packing material 3 is adjusted to a normal position, an operator resets and then alarms to be released, and then the normal starting can be achieved.

The bad sealing problem of the adhesive tape 1 can be found and treated in time by monitoring the positions of the adhesive tape 1 and the paper path of the packing material 3, so that the quality problem of products caused by package sealing is reduced. For example: the alarm stop is generated when the proportion of the sticking strip 1 is changed or the sticking strip 1 is stretched; the warning and stopping of the strip 1 when the position is deviated is realized; the warning and stopping of the package material 3 when the position is deviated is realized; the accurate monitoring of the wrinkling of the packing material 3 is realized; the alarm stop is realized when the left side or the right side of the packing material 3 is damaged; when the strip 1 plate of the filling machine is abnormal, the machine alarms and stops; p pieces of spliced interfaces are abnormal (PE is piled up), and the equipment is stopped.

The embodiment of the application the filling equipment for dairy products filling, through the cooperation between the filling machine body that sets up, package material tensioning gyro wheel 4, laser displacement detection device and spout formula fixing device, can detect package material 3 and the subsides strip 1 that package material tensioning gyro wheel 4 was towed in this body of filling machine through laser displacement detection device, can be convenient for simultaneously through spout formula fixing device laser displacement detection device carries out diversified removal, makes it can aim at package material 3 edge and subsides strip 1 position, realizes the unusual short-term test of package material 3 and subsides strip 1 bonding process in the filling machine, and measuring cost is low, efficient to can guarantee that package material 3 and subsides strip 1 bonding process remove appointed position.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting thereof; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.

Claims (10)

1. A filling machine for filling dairy products, comprising: the filling machine comprises a filling machine body, a packing material tensioning roller for supporting packing materials and driving the packing materials to rotate along with the roller, a laser displacement detection device for collecting a packing material position signal and a strip pasting position signal on the packing material tensioning roller, and a chute type fixing device for fixing the laser displacement detection device on a main support in the filling machine body; the laser displacement detection device is fixed on a main support obliquely above a preset angle range formed by the laser displacement detection device and the wrapping material tensioning roller, and the fixing direction of the laser displacement detection device is perpendicular to the position of the wrapping material tensioning roller.

2. The filling machine for filling dairy products according to claim 1, wherein the laser displacement detection device comprises: the first laser displacement sensor is used for acquiring a package material position signal of a first side and a strip pasting position signal of the first side on the package material tensioning roller, and the second laser displacement sensor is used for acquiring a package material position signal of a second side on the package material tensioning roller; the first side and the second side are respectively positioned at edge positions of two ends of the package material on the package material tensioning roller, and the first side is one side of the package material on the package material tensioning roller, which is adhered to the adhesive strip; the chute type fixing device comprises: the first chute type fixing device is used for fixing the first laser displacement sensor, and the second chute type fixing device is used for fixing the second laser displacement sensor;

the first laser displacement sensor is fixed on the main support above the first side of the wrapping material tensioning roller through the first chute type fixing device, so that the laser point of the first laser displacement sensor is fixed at the edge position aligned with one side of the wrapping material; the second laser displacement sensor is fixed on the main support above the second side of the packing material tensioning roller through the second chute type fixing device, so that the laser point of the second laser displacement sensor is fixed at the edge position aligned with the other side of the packing material.

3. The filling machine for filling dairy products according to claim 1 or 2, wherein the mounting holes on the chute-type fixing device are two annular chute-type mounting holes, so that the laser displacement detecting devices fixed on two sides can be slidingly adjusted in the front, rear, left and right directions.

4. The filling machine for filling dairy products according to claim 1, wherein four fixing holes are arranged on the main support in sequence, and the fixing holes are used for installing the chute type fixing device so as to adjust the relative position and angle of the laser displacement detection device relative to the package tensioning roller through the fixing holes.

5. A filling machine for dairy products according to claim 3, characterized in that said chute-type fixing means comprise a sensor back plate for fixing said laser displacement detection means, a V-shaped fixing bracket for fixing the angle of said sensor back plate; the sensor backboard is provided with the two annular sliding chute type mounting holes, and the V-shaped fixing support is fixed on the main support.

6. The filling machine for filling dairy products according to claim 1, wherein the upper side surface of the main support is provided with a main support fixing groove, and the main support is fixed inside the filling machine body through the main support fixing groove.

7. The filling machine for filling dairy products according to claim 1, wherein the main support is a support for adjusting the horizontal and longitudinal position of the laser displacement detection device.

8. The filling machine for filling dairy products according to claim 5, wherein the V-shaped fixing bracket is fixed to the main bracket by bolts.

9. The filling machine for filling dairy products according to claim 1, further comprising: the sensor controller is electrically connected with the laser displacement detection device and the logic control unit respectively.

10. The filling machine for filling dairy products according to claim 9, further comprising: a buzzer for sending alarm information according to the acquisition signal of the laser displacement detection device; the buzzer is electrically connected with the logic control unit to generate alarm information according to the control instruction sent by the logic control unit.