CN216037182U

CN216037182U - Batching feeding system that thistle board system board was used

Info

Publication number: CN216037182U
Application number: CN202122805717.1U
Authority: CN
Inventors: 王京明
Original assignee: Taishan Gypsum Yiyang Co ltd
Current assignee: Taishan Gypsum Yiyang Co ltd
Priority date: 2021-11-16
Filing date: 2021-11-16
Publication date: 2022-03-15
Anticipated expiration: 2031-11-16

Abstract

The utility model discloses a batching and feeding system for making gypsum plasterboards, which comprises a bottom plate, wherein a batching building is arranged in the middle of the bottom plate, a first storage bin is fixedly arranged on one side of the top of the bottom plate, a fourth storage bin is fixedly arranged on one side of the top of the bottom plate, which is far away from the first storage bin, a second storage bin is fixedly arranged on one side of the middle of the top end of the bottom plate, a third storage bin is fixedly arranged on the other side of the middle of the top end of the bottom plate, a first distributing machine is arranged on one side, which is close to the first storage bin, of the top end of the bottom plate, and a catalyst dust remover is fixedly arranged on one side of the batching building, the efficiency of production and processing is greatly improved as a whole.

Description

Batching feeding system that thistle board system board was used

Technical Field

The utility model relates to the field of processing of gypsum plasterboards, in particular to a batching and feeding system for manufacturing gypsum plasterboards.

Background

The paper-surface gypsum board is a board which is made by using building gypsum as a main raw material, adding a proper amount of additives and fibers to make a board core, using special board paper as a protective surface and processing. The paper-surface gypsum board has the characteristics of light weight, sound insulation, heat insulation, strong processability and simple and convenient construction method. The paper-surface gypsum board can be divided into four types of common, water-resistant, fire-resistant and moisture-proof. During the production and processing of gypsum plasterboards, it is often necessary to use a batch feeding system to transport and formulate the material.

When equipment trouble appears in the feed in the batching feeding system that current thistle board system board was used, can lead to the unable normal operating of entire system to use, the work of batching can't go on, equipment operation stagnation needs relevant personnel to supervise the system, has reduced the efficiency of production, uses inconveniently.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a batching and feeding system for making a gypsum plaster board, which solves the problems that the whole system cannot be normally operated and used, batching work cannot be carried out, equipment is in a standstill state, related personnel are required to supervise the system, production efficiency is reduced, and use is inconvenient when the existing batching and feeding system for making the gypsum plaster board in the background art fails to work in a feeding process.

In order to achieve the purpose, the utility model provides the following technical scheme: a batching and feeding system for making gypsum plasterboards comprises a bottom plate, wherein a batching building is arranged in the middle of the bottom plate, a first storage bin is fixedly arranged on one side of the top of the bottom plate, a fourth storage bin is fixedly arranged on one side of the top of the bottom plate, which is far away from the first storage bin, a second storage bin is fixedly arranged on one side of the middle of the top end of the bottom plate, a third storage bin is fixedly arranged on the other side of the middle of the top end of the bottom plate, a first distribution machine is arranged on one side, which is close to the first storage bin, of the top end of the bottom plate, a first lifting machine is arranged on one side, which is close to the second storage bin, of the top end of the bottom plate, a second distribution machine is arranged on one side, which is close to the third storage bin, of the top end of the bottom plate, and the tops of the first lifting machine and the second lifting machine both extend to the top of the batching building, one side fixed mounting of batching building has the catalyst dust remover, the bottom fixedly connected with fixed station of batching building one side, installing of fixed station has the catalyst lifting machine, the turbine grinding storehouse is installed to one side at batching building top, the positive bottom fixedly connected with mounting panel of batching building, the mid-mounting of mounting panel has the controller.

As a preferred technical scheme of the present invention, the first distributor, the first hoist, the second distributor, the second hoist, the catalyst dust remover, the catalyst hoist and the turbine pulverizing bin are all electrically connected to a controller, and the controller is convenient for related personnel to control the operation of the system.

As a preferred technical solution of the present invention, discharge pipes are installed on both sides of the first distributor and both sides of the second distributor, wherein two discharge pipes are respectively communicated with the bottom of the first storage bin and the bottom of the second storage bin, the other two discharge pipes are respectively communicated with the bottom of the third storage bin and the bottom of the fourth storage bin, a rotary encoder is installed on the top of the back of the discharge pipes, the rotary encoder is electrically connected to the controller, and the rotary encoder can detect and calculate the material level height.

As a preferred technical scheme of the present invention, the bottom of the inner wall of the first storage bin, the bottom of the inner wall of the second storage bin, the bottom of the inner wall of the third storage bin, and the bottom of the inner wall of the fourth storage bin are provided with a discharging dividing wheel, and the discharging dividing wheels are used for discharging corresponding to the storage bins.

As a preferred technical scheme of the present invention, electromagnetic valves are installed on the top of one side of the first storage bin, the top of one side of the second storage bin, the top of one side of the third storage bin and the top of one side of the fourth storage bin, the electromagnetic valves are electrically connected to a controller, and the electromagnetic valves can supply and feed materials to the corresponding storage bins.

As a preferred technical scheme of the utility model, the top end of the batching building is provided with a top bin, the feed opening of the catalyst dust remover corresponds to the bottom of the catalyst lifter, and the bottom of the catalyst dust remover is provided with an air chamber pulse valve which can realize circulating back flushing and can solve the problem of unstable catalyst feeding.

Compared with the prior art, the utility model has the beneficial effects that:

the building gypsum aging system is provided with a first storage bin, a second storage bin, a third storage bin, a fourth storage bin, a first distribution machine, a first hoisting machine, a second distribution machine and a second hoisting machine, wherein the first storage bin, the second storage bin, the third storage bin, the fourth storage bin and the second hoisting machine are arranged in a group of two in pairs and adopt a mode of two material conveying systems for feeding, the four storage bins can be recycled for feeding, the building gypsum aging time is prolonged, the building gypsum temperature is reduced, the production is smoother, in addition, the other material conveying system can be used when equipment faults occur, the equipment operation rate is improved, the labor intensity of a forming station is reduced, and the purposes of reducing personnel and improving efficiency are achieved; in addition, the distributor uses a rotary encoder to ensure that the positioning detection is more accurate, thereby greatly improving the stability of the equipment; the catalyst dust remover is additionally arranged to be integrally connected with the batching building, so that the batching operation is unmanned, the purposes of reducing personnel and improving efficiency are achieved, and the production and processing efficiency is greatly improved integrally.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic representation of one side of the tapping pipe according to the utility model;

FIG. 3 is a side connection structure diagram of a batching plant according to the present invention;

fig. 4 is a block diagram of the present invention.

In the figure: 1. a base plate; 2. a burdening building; 3. a first storage bin; 4. a second storage bin; 5. a third storage bin; 6. a fourth storage bin; 7. a first dispenser; 8. a first hoist; 9. a second dispenser; 10. a second hoist; 11. a discharge pipe; 12. a blanking dividing wheel; 13. an electromagnetic valve; 14. mounting a plate; 15. a controller; 16. a rotary encoder; 17. a fixed table; 18. a catalyst lifter; 19. a gas chamber pulse valve; 20. a catalyst dust remover; 21. a turbine grinding bin; 22. and (6) jacking the bin.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the utility model provides a batching and feeding system for making gypsum plasterboards, comprising a bottom plate 1, a batching building 2 is arranged in the middle of the bottom plate 1, a first storage bin 3 is fixedly arranged on one side of the top of the bottom plate 1, a fourth storage bin 6 is fixedly arranged on one side of the top of the bottom plate 1 far away from the first storage bin 3, a second storage bin 4 is fixedly arranged on one side of the middle of the top end of the bottom plate 1, a third storage bin 5 is fixedly arranged on the other side of the middle of the top end of the bottom plate 1, a first distributor 7 is arranged on one side of the top end of the bottom plate 1 close to the first storage bin 3, a first hoister 8 is arranged on one side of the top end of the bottom plate 1 close to the second storage bin 4, a second distributor 9 is arranged on one side of the top end of the bottom plate 1 close to the fourth storage bin 6, a second hoister 10 is arranged on one side of the top end of the bottom plate 1 close to the third storage bin 5, the top of the first hoister 8 and the top of the second hoister 10 extend to the top of the batching building 2, a catalyst dust remover 20 is fixedly arranged on one side of the batching building 2, a fixed platform 17 is fixedly connected with the bottom of one side of the batching building 2, a catalyst lifter 18 is arranged on the fixed platform 17, a turbine grinding bin 21 is arranged on one side of the top of the batching building 2, a mounting plate 14 is fixedly connected with the front bottom of the batching building 2, a controller 15 is arranged in the middle of the mounting plate 14, a dust hopper of the catalyst dust remover 20 is V-shaped, building gypsum in four bins can be recycled according to the first-in first-out rule, a rotary encoder 16 can calculate the material level height and feed back the height to the controller 15, so as to ensure the stable material supply amount, improve the stability of the equipment, the whole adopts a form of two material conveying systems to feed, increase the aging time of the building gypsum, produce more smoothly, and can use a material conveying system in a sleeve when the equipment fails, improve the running rate of the equipment and reduce the labor intensity of a forming station, the catalyst dust remover 20 is fixedly connected with the batching building 2 integrally, so that the batching unmanned operation is further improved, and the production and processing efficiency is greatly improved integrally.

The first distributor 7, the first hoister 8, the second distributor 9, the second hoister 10, the catalyst dust remover 20, the catalyst hoister 18 and the turbine grinding bin 21 are all electrically connected with the controller 15, the controller 15 is convenient for controlling the first distributor 7, the first hoister 8, the second distributor 9, the second hoister 10, the catalyst dust remover 20, the catalyst hoister 18 and the turbine grinding bin 21, and the model of the controller 15 is GCAN-PLC-400.

Discharging pipes 11 are respectively installed on two sides of the first distributor 7 and two sides of the second distributor 9, wherein the two discharging pipes 11 are respectively communicated with the bottom of the first storage bin 3 and the bottom of the second storage bin 4, the other two discharging pipes 11 are respectively communicated with the bottom of the third storage bin 5 and the bottom of the fourth storage bin 6, a rotary encoder 16 is installed at the top of the back of the discharging pipes 11, the rotary encoder 16 is electrically connected with a controller 15, the rotary encoder 16 can calculate the material level height during use and feed back to the controller 15, stable material supply is guaranteed, the bin dumping mode is simple and convenient in the use process, after empty bins, adjacent bins are switched through the controller 15 to supply materials, the rotary encoder 16 enables positioning detection to be more accurate, and the stability of the equipment is improved.

The bottom of 3 inner walls of first storage silo, the bottom of 4 inner walls of second storage silo, the bottom of 5 inner walls of third storage silo and the bottom of 6 inner walls of fourth storage silo all are equipped with the unloading and cut apart wheel 12, the top of 3 one sides of first storage silo, the top of 4 one sides of second storage silo, solenoid valve 13 is all installed at the top of 5 one sides of third storage silo and the top of 6 one sides of fourth storage silo,

solenoid valve

13 and 15 electric connection of controller, the top of batching building 2 is equipped with top storehouse 22, the feed opening of catalyst dust remover 20 is corresponding with the bottom of catalyst lifting machine 18, air chamber pulse valve 19 is installed to the bottom of catalyst dust remover 20, and utilize air chamber pulse valve 19 circulation blowbacks can solve the catalyst unloading unstability, the problem of disconnected material.

When in specific use, the utility model relates to a batching and feeding system for manufacturing boards by gypsum plasterboards, wherein a first storage bin 3, a second storage bin 4, a first distributor 7 and a first hoister 8 are arranged at one side position of a batching building 2, a third storage bin 5, a fourth storage bin 6, a second distributor 9 and a second hoister 10 are arranged at the other side position of the batching building 2, and are transported to the corresponding hoister through corresponding distribution after falling through the storage bins and are jointly transported to the batching building 2 to be rotated and sieved for production use, building gypsum of the four storage bins can be circularly used according to a first-in first-out rule, a rotary encoder 16 can calculate the height of the material level and feed the height of the material level back to a controller 15 to ensure stable material supply amount, the bin dumping mode in the use process is simple and convenient, the adjacent storage bins can be switched to feed through the controller 15 after the empty storage bins, and in addition, the distributor uses the rotary encoder 16 to ensure that the positioning detection is more accurate, the stability of equipment is greatly improved, the whole form of adopting two sets of conveying systems to feed, increase building gypsum aging time, reduce building gypsum temperature, production is smoother, and another set of conveying system can be used when equipment breaks down, the equipment running rate is improved, the labor intensity of a forming station is reduced, a catalyst dust remover 20 blanking reamer is directly butted with a catalyst lifter 18, the catalyst dust remover is stored to a turbine grinding bin 21 after being subjected to rotary screening treatment, the catalyst dust remover 20 enters the turbine grinding bin 21 for storage after being ground, the problems of unstable catalyst blanking and material breakage can be solved by utilizing the circulating back flushing of an air chamber pulse valve 19, the catalyst dust remover 20 is fixedly connected with a proportioning plant 2 integrally, the unmanned operation of proportioning is further realized, the purposes of reducing personnel and improving efficiency are achieved, and the production and processing efficiency is greatly improved.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.

Claims

1. The utility model provides a batching feeding system that thistle board system board was used, includes bottom plate (1), its characterized in that: the middle of the bottom plate (1) is provided with a batching building (2), one side of the top of the bottom plate (1) is fixedly provided with a first storage bin (3), one side of the top of the bottom plate (1) far away from the first storage bin (3) is fixedly provided with a fourth storage bin (6), one side of the middle of the top end of the bottom plate (1) is fixedly provided with a second storage bin (4), the other side of the middle of the top end of the bottom plate (1) is fixedly provided with a third storage bin (5), one side of the top end of the bottom plate (1) close to the first storage bin (3) is provided with a first distributor (7), one side of the top end of the bottom plate (1) close to the second storage bin (4) is provided with a first hoister (8), one side of the top end of the bottom plate (1) close to the fourth storage bin (6) is provided with a second distributor (9), one side of the top end of the bottom plate (1) close to the third storage bin (5) is provided with a second hoister (10), the top of first lifting machine (8) and the top of second lifting machine (10) all extend to the top of batching building (2), and one side fixed mounting of batching building (2) has catalyst dust remover (20), the bottom fixedly connected with fixed station (17) of batching building (2) one side, installing catalyst lifting machine (18) of fixed station (17), turbine grinding storehouse (21) is installed to one side at batching building (2) top, the positive bottom fixedly connected with mounting panel (14) of batching building (2), the mid-mounting of mounting panel (14) has controller (15).

2. The system of claim 1, wherein the system further comprises: the first distributor (7), the first hoisting machine (8), the second distributor (9), the second hoisting machine (10), the catalyst dust remover (20), the catalyst hoisting machine (18) and the turbine grinding bin (21) are all electrically connected with the controller (15).

3. The system of claim 1, wherein the system further comprises: discharging pipes (11) are installed on the two sides of the first distributor (7) and the two sides of the second distributor (9), wherein the two discharging pipes (11) are communicated with the bottom of the first storage bin (3) and the bottom of the second storage bin (4) respectively, the other two discharging pipes (11) are communicated with the bottom of the third storage bin (5) and the bottom of the fourth storage bin (6) respectively, a rotary encoder (16) is installed at the top of the back of the discharging pipes (11), and the rotary encoder (16) is electrically connected with a controller (15).

4. The system of claim 1, wherein the system further comprises: the bottom of the inner wall of the first storage bin (3), the bottom of the inner wall of the second storage bin (4), the bottom of the inner wall of the third storage bin (5) and the bottom of the inner wall of the fourth storage bin (6) are respectively provided with a discharging cutting wheel (12).

5. The system of claim 1, wherein the system further comprises: solenoid valve (13) are all installed at the top of first storage silo (3) one side, the top of second storage silo (4) one side, the top of third storage silo (5) one side and the top of fourth storage silo (6) one side, solenoid valve (13) and controller (15) electric connection.

6. The system of claim 1, wherein the system further comprises: the top of batching building (2) is equipped with top storehouse (22), the feed opening of catalyst dust remover (20) corresponds with the bottom of catalyst lifting machine (18), air chamber pulse valve (19) are installed to the bottom of catalyst dust remover (20).