CN210754131U - Dry-wet separation equipment - Google Patents
Dry-wet separation equipment Download PDFInfo
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- CN210754131U CN210754131U CN201921095796.8U CN201921095796U CN210754131U CN 210754131 U CN210754131 U CN 210754131U CN 201921095796 U CN201921095796 U CN 201921095796U CN 210754131 U CN210754131 U CN 210754131U
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Abstract
The utility model provides a dry-wet separation equipment for carry out drying process to the magnetic material processing article after the grinding, it includes: the feeding mechanism and the blanking mechanism are arranged on a feeding path, and intervals are formed between the feeding mechanism and the blanking mechanism; the magnetic absorption platform is arranged right above the interval; the magnetic attraction platform comprises a permanent magnet and a transmission mechanism, the permanent magnet extends to two ends of the magnetic attraction platform, and at least one part of the transmission mechanism is arranged outside the lower surface of the permanent magnet; the magnetic material processed product conveyed to the tail end of the feeding mechanism is attracted by the permanent magnet and then conveyed to the discharging mechanism by the transmission mechanism; the blowing mechanism is arranged in the gap, and the air outlet direction faces to the bottom of the magnetic absorption platform. The blowing mechanism is arranged in the gap between the feeding mechanism and the blanking mechanism, so that residues cannot be accumulated on the blanking mechanism; furthermore, through setting up the first air outlet of slope for the residue can not spread to unloading mechanism one side along with the air current.
Description
Technical Field
The utility model relates to a dry-wet separation equipment.
Background
At present, an ultrasonic cleaning machine is generally adopted in the grinding process of the soft magnetic industry to clean and dry the ground product. However, in the practical application process, the actual product cannot be dried at all, and particularly, the product with a small size of less than 20mm in external dimension is found. Because the mesh of the cleaning mesh belt is smaller and pressed by the product, the water can not be dried by blowing or evaporated. If the mesh is improved, the mesh is not suitable for application of small products. In addition, the ultrasonic cleaner manufacturers guide the operation speed limit to be less than or equal to 1500mm/min, and the actual production speed is less than or equal to 2500mm/min, so that the existing requirements cannot be met. Therefore, the existing ultrasonic cleaning machine is difficult to combine the drying speed and the drying degree.
In view of this, document 1(CN103909075A) discloses an ultrasonic wave cutting-off type energy-saving cleaning and drying device for magnetic materials, which mainly includes an ultrasonic cleaning mechanism, a drying mechanism and a transition mechanism, wherein the ultrasonic cleaning mechanism mainly includes a cleaning rack, a cleaning roller, a cleaning motor, a cleaning mesh belt and a spray pipe, the drying mechanism mainly includes a drying rack, a drying roller, a drying motor, a drying mesh belt and a hot air hood for drying, and the transition mechanism mainly includes a transition rack, a transition roller, a transition motor, a transition mesh belt and a magnet. Utilize magnet on the transition mechanism to move the material transition on the ultrasonic cleaning mechanism to stoving mechanism, the water on the wiper mechanism just can not take stoving mechanism to go like this, can improve oven-dry mass on the one hand, and on the other hand can also accelerate drying rate, reduces the consumption of heat energy.
That is to say, the technical scheme of document 1 utilizes the national mechanism with magnet to adsorb the magnetic material work piece in an overhanging manner through the sectional type structure, so that partial moisture on the magnetic material work piece is removed in the process of the overhanging, and the drying efficiency and the drying speed are both greatly improved.
However, in production practice, a small amount of residual debris is still adhered to the magnetic material processed product after the ground magnetic material processed product is cleaned. In the scheme of document 1, the magnetic material processed product is suspended by the transition mechanism and then falls onto the drying mechanism for drying, and the scraps also remain on the conveyor belts of the transition mechanism and the drying mechanism. Because the processing of the magnetic materials is carried out in a large batch, the number of processed magnetic materials conveyed in one hour is tens of thousands, and after the residual debris is accumulated, the conveying of the materials can be blocked or the materials can enter transmission parts such as gears and the like to generate faults.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an easily clear up wet splitter futilely of residue in order to overcome the defect that the operating efficiency that current wet splitter is difficult to clearance processing residue leads to is low excessively.
The utility model discloses an above-mentioned technical problem is solved through following technical scheme:
a dry-wet separation apparatus for drying a ground processed magnetic material, comprising: the feeding mechanism and the blanking mechanism are arranged on a feeding path and convey the magnetic material processed product to a blanking direction, and an interval is arranged between the feeding mechanism and the blanking mechanism; the magnetic absorption platform is arranged right above the interval, and two ends of the magnetic absorption platform are respectively superposed with the feeding mechanism and the blanking mechanism when viewed from top; the magnetic attraction platform comprises a permanent magnet and a transmission mechanism, the permanent magnet extends to two ends of the magnetic attraction platform, and at least one part of the transmission mechanism is arranged outside the lower surface of the permanent magnet; the magnetic material processed product conveyed to the tail end of the feeding mechanism is attracted by the permanent magnet and then conveyed to the blanking mechanism by the transmission mechanism; and the blowing mechanism is arranged in the interval, and the air outlet direction of the blowing mechanism faces to the bottom of the magnetic absorption platform.
Preferably, the blowing mechanism comprises a plurality of first air outlets, the air outlet direction of the first air outlets is inclined towards the incoming material direction, and the included angle between the air outlet direction of the first air outlets and the bottom of the magnetic attraction platform is smaller than 90 degrees.
Preferably, the blowing mechanism further comprises a plurality of second air outlets, and an included angle between each second air outlet and the bottom of the magnetic attraction platform is larger than an included angle between the air outlet direction of each first air outlet and the bottom of the magnetic attraction platform.
Preferably, the blowing mechanism further comprises a plurality of second air outlets, the air outlet direction of the second air outlets inclines towards the feeding direction, and the air outlet speed of the second air outlets is lower than that of the first air outlets.
Preferably, the transmission mechanism comprises a belt driven by a wheel shaft; the belt rotates around the permanent magnet in the feeding direction.
Preferably, the magnetic attraction platform is fixed to a lifting mechanism.
Preferably, the blowing mechanism is configured to intermittently blow air.
Preferably, the first air outlets are arranged in a direction parallel to the feeding path.
Preferably, a cleaning device with a contact surface which is at least partially flexible is further arranged below the belt at the bottom side of the magnetic suction platform; the cleaning device is also positioned above the first air outlet.
Preferably, a cleaning device with a contact surface which is at least partially flexible is arranged on the belt on the top side of the magnetic suction platform in a clinging mode.
The utility model discloses an actively advance the effect and lie in: the blowing mechanism is arranged in the gap between the feeding mechanism and the blanking mechanism, so that residues cannot be accumulated on the blanking mechanism; furthermore, through setting up the first air outlet of slope for the residue can not spread to unloading mechanism one side along with the air current.
Drawings
Fig. 1 is a schematic structural diagram of a dry-wet separation apparatus according to a preferred embodiment of the present invention.
Fig. 2 is a schematic view of the air flow when the air outlet is perpendicular to the magnetic attraction platform.
Fig. 3 is a schematic view of the airflow according to the preferred embodiment of the present invention.
Fig. 4 is a schematic view of airflow according to another preferred embodiment of the present invention.
Detailed Description
The present invention will be more clearly and completely described below by way of examples and with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a dry-wet separation apparatus according to this embodiment. As shown in fig. 1, the wet-dry separation apparatus 100 of the present embodiment is used for drying the polished processed magnetic material 50. The magnetic material processed product 50 may be specifically a processed product of a soft magnetic material such as ferrite. The soft magnetic material needs to be ground after molding, and a large amount of residue is generated in the grinding process. In order to remove the residue, ultrasonic cleaning in water is generally used.
The wet and dry separation apparatus 100 includes: the feeding mechanism 10 and the blanking mechanism 30 are provided between the feeding mechanism 10 and the blanking mechanism 30 on a feeding path (indicated by a broken line a in fig. 1), and convey the magnetic material processed product 50 in a blanking direction (indicated by an arrow of the broken line a in fig. 1), with a space between the feeding mechanism 10 and the blanking mechanism 30.
The dry-wet separation equipment 100 further comprises a magnetic absorption platform 20, the magnetic absorption platform 20 is arranged right above the interval, and two ends of the magnetic absorption platform 20 are respectively overlapped with the feeding mechanism 10 and the blanking mechanism 30 when viewed from above.
The magnetic suction platform 20 comprises a permanent magnet 24 and a transmission mechanism, wherein the permanent magnet 24 extends to two ends of the magnetic suction platform 20. The transmission mechanism comprises driven wheels 21 and 22, belts are tightened on the driven wheels 21 and 22, wherein the driven wheel 22 is in transmission connection with a driving wheel 23, and the driving wheel 23 is connected with a motor. The driven wheels 21 and 22 are indirectly driven to rotate through the motor, so that the belt rotates around the permanent magnet 24 circularly in the feeding direction.
The belt is displaced in rotation along the driven wheels 21, 22, as shown in fig. 1, with the lower part of the belt abutting against the lower surface of the permanent magnet 24.
The magnetic material processed product 50 conveyed to the end of the feeding mechanism 10 is attracted by the permanent magnet 24, and is conveyed to the blanking mechanism 30 by a belt of a transmission mechanism in an overhanging state.
The wet and dry separating apparatus 100 further comprises a blowing mechanism, the blowing mechanism is disposed in the gap, and the air outlet direction of the blowing mechanism faces the bottom of the magnetic attraction platform 20. The air discharged by the air blowing mechanism is hot air with the temperature higher than 40 ℃.
Specifically, the blowing mechanism includes a plurality of first air outlets 40 arranged in a direction parallel to the feeding path (dotted line a in fig. 1). The first outlet 40 may be an outlet hole arranged on one air supply pipe. In this way, the plurality of first outlets 40 can sequentially dry the same magnetic material processed product 50.
Of course, in other embodiments, the first air outlets 40 may be arranged along a direction perpendicular to the feeding path.
In the prior art, the blowing mechanism is arranged right above the blanking mechanism 30, and after the uncleaned residues attached to the magnetic material processed product 50 are dried, the residues are accumulated on the blanking mechanism 30 to cause blockage or failure.
However, in the embodiment, since the first air outlet 40 is located at the interval between the feeding mechanism 10 and the blanking mechanism 30, at least a part of the dried residues is driven by the airflow to be separated from the processed magnetic material 50, and will not fall onto the mechanical structure. A tray or the like for receiving the residue may also be provided below the gap.
Fig. 2 is a schematic view of the air flow when the air outlet is perpendicular to the magnetic attraction platform. As shown in fig. 2, if the first air outlet 40 is directly opposite to the belt (the bottom side of the magnetic attraction platform 20), a part of the air flow will bounce after impacting the lower surface of the belt, so that the efficiency of the first air outlet 40 is reduced. The other part of the air flow extends towards B, C respectively, and the air flow extending towards the direction B can entrain part of the residues to fall onto the blanking mechanism 30.
In addition, the magnetic attraction platform 20 is fixed to a lifting mechanism 60, and the distance between the magnetic attraction platform 20 and the feeding mechanism 10 and the blanking mechanism 30 can be adjusted through the lifting mechanism 60.
A cleaning device 25 with a contact surface which is at least partially flexible is arranged on the belt on the top side of the magnetic suction platform 20 in a close fit manner. The sweeper device 25 is used to clean the surface of the belt so that residue does not accumulate on the magnetic suction platform 20.
Fig. 3 is a schematic view of the airflow in this embodiment. As shown in fig. 3, in the present embodiment, the air outlet direction 43 of the first air outlet 40 is inclined toward the incoming direction (i.e. the direction opposite to the arrow of the dotted line a in fig. 1), and the included angle between the air outlet direction and the bottom of the magnetic attraction platform 20 is less than 90 degrees.
As shown in fig. 3, in this way, the airflow toward the direction B is greatly reduced, and most of the airflow extends toward the direction C, so that the efficiency of the first air outlet 40 is greatly improved.
Further, as shown in fig. 3, a cleaning device 26 having a contact surface that is at least partially flexible is disposed below the belt at the bottom side of the magnetic attraction platform 20 and above the first air outlet 40.
In the prior art, when the air flow blows over the magnetic material processed product 50, the magnetic material processed product 50 is often positioned on the end surface X in the feeding direction, and a dead angle is easily formed in some cases. In the present embodiment, the air flow impacts the magnetic material processed product 50 at the position X due to the inclination of the air outlet direction 43, and the air flow B forms a vortex due to the cleaning device 26, so that the residue in the air flow can be prevented from being brought to the blanking mechanism 30.
In addition, in the present embodiment, the blowing mechanism is configured to intermittently blow air. That is, the airflow discharged from the first outlet 40 is intermittently ejected or the airflow is intermittently output. The purpose of this arrangement is that after the residue in the air stream is blown up by the strong air stream, the residue can fall down according to its own weight when the air stream is weakened.
Fig. 4 is a schematic view of the airflow according to another embodiment of the present invention. As shown in fig. 4, in another embodiment of the present invention, the blowing mechanism further includes a plurality of second air outlets 41, and an included angle between the second air outlet 41 and the bottom of the magnetic attraction platform 20 is greater than an included angle between an air outlet direction 42 of the first air outlet 40 and the bottom of the magnetic attraction platform 20.
This is done in order to make the air flows formed in the wind direction 43, 42 converge to form an air flow E, which is a vortex, as shown in fig. 4. The residue on the magnetic material processed product 50 is dried and impacted by the airflow E, and then suspended in the air for a period of time along with the airflow E, and then falls off due to the self gravity.
In addition, similar to fig. 4, in some other embodiments, the blowing mechanism may further include a plurality of second outlets 41, an air outlet direction of the second outlets 41 is inclined toward the feeding direction, and an air outlet speed of the second outlets 41 is lower than an air outlet speed of the first outlets 40. This also creates a vortex as in fig. 4 and the residue is not carried to the blanking mechanism 30.
Although particular embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are examples only and that the scope of the present invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and the principles of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (10)
1. A dry-wet separation apparatus for drying a ground processed magnetic material, comprising:
the feeding mechanism and the blanking mechanism are arranged on a feeding path and convey the magnetic material processed product to a blanking direction, and an interval is arranged between the feeding mechanism and the blanking mechanism;
the magnetic absorption platform is arranged right above the interval, and two ends of the magnetic absorption platform are respectively superposed with the feeding mechanism and the blanking mechanism when viewed from top;
the magnetic attraction platform comprises a permanent magnet and a transmission mechanism, the permanent magnet extends to two ends of the magnetic attraction platform, and at least one part of the transmission mechanism is arranged outside the lower surface of the permanent magnet;
the magnetic material processed product conveyed to the tail end of the feeding mechanism is attracted by the permanent magnet and then conveyed to the blanking mechanism by the transmission mechanism;
and the blowing mechanism is arranged in the interval, and the air outlet direction of the blowing mechanism faces to the bottom of the magnetic absorption platform.
2. Wet and dry separation apparatus according to claim 1,
the blowing mechanism comprises a plurality of first air outlets, the air outlet directions of the first air outlets are inclined towards the incoming material direction, and the included angle between the air outlet directions and the bottom of the magnetic absorption platform is smaller than 90 degrees.
3. Wet and dry separation apparatus according to claim 2,
the blowing mechanism further comprises a plurality of second air outlets, and the included angle between each second air outlet and the bottom of the magnetic absorption platform is larger than the included angle between the air outlet direction of each first air outlet and the bottom of the magnetic absorption platform.
4. Wet and dry separation apparatus according to claim 2,
the blowing mechanism further comprises a plurality of second air outlets, the air outlet directions of the second air outlets incline towards the feeding direction, and the air outlet speed of the second air outlets is lower than that of the first air outlets.
5. Wet and dry separation apparatus according to claim 2,
the transmission mechanism comprises a belt driven by a wheel shaft;
the belt rotates around the permanent magnet in the feeding direction.
6. Dry-wet separation apparatus according to claim 5,
the magnetically attractive platform is secured to a lifting mechanism.
7. Wet and dry separation apparatus according to claim 2,
the blowing mechanism is configured to intermittently blow air.
8. Wet and dry separation apparatus according to claim 2,
the first air outlets are arranged in the direction parallel to the feeding path.
9. Dry-wet separation apparatus according to claim 5,
a cleaning device with at least part of flexible contact surface is arranged below the belt at the bottom side of the magnetic suction platform;
the cleaning device is also positioned above the first air outlet.
10. Dry-wet separation apparatus according to claim 5,
and a cleaning device with a contact surface which is at least partially flexible is arranged on the belt on the top side of the magnetic suction platform in a clinging manner.
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CN201921095796.8U CN210754131U (en) | 2019-07-12 | 2019-07-12 | Dry-wet separation equipment |
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CN201921095796.8U CN210754131U (en) | 2019-07-12 | 2019-07-12 | Dry-wet separation equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112207088A (en) * | 2019-07-12 | 2021-01-12 | 上海继胜磁性材料有限公司 | Dry-wet separation equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112207088A (en) * | 2019-07-12 | 2021-01-12 | 上海继胜磁性材料有限公司 | Dry-wet separation equipment |
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