CN208745296U - A kind of mold producing the overall plastic lampshade of LED - Google Patents
A kind of mold producing the overall plastic lampshade of LED Download PDFInfo
- Publication number
- CN208745296U CN208745296U CN201821451729.0U CN201821451729U CN208745296U CN 208745296 U CN208745296 U CN 208745296U CN 201821451729 U CN201821451729 U CN 201821451729U CN 208745296 U CN208745296 U CN 208745296U
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- mold
- die head
- spreader
- mouth
- flow path
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- 239000004033 plastic Substances 0.000 title claims abstract description 19
- 229920003023 plastic Polymers 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 7
- 238000011161 development Methods 0.000 abstract description 4
- 230000008859 change Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000008439 repair process Effects 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 description 10
- 238000005192 partition Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 239000000206 moulding compound Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of molds for producing the overall plastic lampshade of LED, including die head, the die head includes machine neck, mouth mold, adjusts bolt, spreader and mold core, the machine neck is connect to form die cavity with the mouth mold, the spreader is connect with the mold core, and be fixedly arranged in the die cavity, machine neck described in the adjusting bolt drawing-in is simultaneously abutted with the side wall of the mouth mold, for adjusting the spacing between the mouth mold and the mold core.The mold of the utility model is adjustable, and structure is more flexible reliable, can reduce and repair a die, and shortens the development cycle, reduces molding cost, when producing different types of product, only needs to change mold core, improve the versatility of mold, and suitability is more preferable, can application range it is bigger；When going out two or more flow path scheme using one, can significant increase production efficiency, and there is stable molding effect simultaneously.
Description
Technical field
The utility model relates to LED lamp cover fields, and in particular to a kind of mold for producing the overall plastic lampshade of LED.
Background technique
With the drive to the basket of LED the relevant technologies, with the LED lamp cover of plastic material production due to insulation, lightweight, shine it is equal
The speciality such as even, excellent heat radiation performance, safety are largely popularized, and overall plastic lampshade becomes the main force of LED lamp tube.The overall plastic lampshade of LED is logical
It is often all by extruder using PC material through mold extrusion molding, wherein matter of the mold for processing efficiency and shaped article
Amount plays a crucial role.
Extrusion molding is carried out on extruder, and extruder is one of the main equipment of plastics processing machinery, greatly
Partial thermoplastic can be transferred through dedicated extrusion molding apparatus and be made, and the product produced by extrusion molding is wide
General is applied to people's lives and agricultural, construction industry, petrochemical industry, the industrial departments such as machine-building, national defence.Produce LED
The equipment of lampshade includes that the extruder set gradually, shaping equipment, cooling device and traction cutter device, mold are mounted on extrusion
The extruding end of machine.
It is current on the market, the overall plastic lampshade of general LED, all be using 1 go out 1 integral type stent squeeze out molding side
Plastics under molten condition are passed under pressure through 1 by extruder and go out 1 Integral die (single tube extruded type, primary by method
One can be squeezed out) it squeezes out, to obtain section and die orifice hole shape approximately overall plastic lampshade product.
Summary of the invention
Inventor makes discovery from observation, and existing mold is due to being integrated structure, and shape is fixed, not only the development cycle
It is long, at high cost, and the shape on the one hand squeezed out through it is non-adjustable, and poor universality, another aspect production efficiency is low, therefore proposes
A kind of mold of the adjustable production LED overall plastic lampshade of extruded shape.The utility model is achieved through the following technical solutions: one
Kind produces the mold of the overall plastic lampshade of LED, including die head, and the die head includes machine neck, mouth mold, adjusts bolt, spreader and mould
Core, the machine neck are connect to form die cavity with the mouth mold, and the spreader is connect with the mold core, and is fixedly arranged on the die cavity
Interior, machine neck described in the adjusting bolt drawing-in is simultaneously abutted with the side wall of the mouth mold, for adjusting the mouth mold and the mould
Spacing between core.
Preferably, the connection between the mold core and the spreader is to be detachably connected.
It preferably, further include connector and flow distribution plate, the die head includes the first die head and the second die head, the connector
It is connect with the flow distribution plate, to form the flow path of one-to-two or more, the flow path includes that the first shunting outlet and second distribute
Mouthful, first die head is connect with the flow distribution plate, so that first shunting outlet is connected to the die cavity of first die head,
Second die head is connect with the flow distribution plate, so that second shunting outlet is connected to the die cavity of second die head.
Preferably, the die head further includes bracket, and one end of the mouth mold has flange arrangement, and one end of the machine neck has
There is hierarchic structure, the spreader has flanged structure, and the bracket is connect with the machine neck, so that the mouth mold and described point
Flow cone is secured in a press along its axis direction, has gap between the hierarchic structure and the flange arrangement.
Preferably, multiple adjusting bolts are abutted with the periphery of the flange arrangement.
Preferably, flow path bilateral symmetry and be in Y-shaped, the flow path include trunk flow path and branch flow passage, described
Trunk flow path is equipped with homogenizing plate.
Preferably, in horn-like at the outlet end of the branch flow passage.
The mold of the utility model is adjustable, and structure is more flexible reliable, can reduce and repair a die, and shortens the development cycle, reduces system
Mould cost when producing different types of product, only needs to change mold core, improves the versatility of mold, and suitability is more preferable, can
Application range is bigger；When going out two or more flow path scheme using one, can significant increase production efficiency, and there is stable molding simultaneously
Effect.
Detailed description of the invention
The utility model is described in further detail in the following with reference to the drawings and specific embodiments.
Fig. 1 is the schematic perspective view of the utility model embodiment；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the perspective structure schematic diagram of flow distribution plate in Fig. 1；
Fig. 4 is the sectional view of Fig. 1；
Fig. 5 is the enlarged drawing of die head in Fig. 4；
Fig. 6 is the explosive view of die head in Fig. 1.
Corresponding as follows, the connector 1 of each label, flow distribution plate 2, second partition 21, fixation hole 22 in figure, shunt outlet 23, the
One die head 3, machine neck 31, spreader 32 flow chamber 321, and fixation hole 322 adjusts bolt 33, bracket 34, bolt 35, mouth mold 36, mould
Core 37, bolt 38, the second die head 4.
Specific embodiment
The utility model is further described With reference to embodiment:
As an example, the mold of the present embodiment production overall plastic lampshade of LED, as shown in figures 1 to 6, including connector 1,
Flow distribution plate 2 and die head, die head include the first die head 3 and the second die head 4.
Specifically, connector 1 has external screw thread, connect for the extruding end with extruder, connector 1 has provided first-class
The middle part in road, first runner is equipped with first partition；As shown in figure 3, the top of flow distribution plate 2 is equipped with feed inlet, it is equipped at feed inlet
Second partition 21, bottom are equipped with two symmetrically arranged shunting outlets 23, and feed inlet and first, second shunts between outlet 23 respectively
Connection forms second flow path and third flow path, is additionally provided on flow distribution plate 2 multiple for fixing the fixation hole 22 of die head.Connector 1
It is connect by bolt with flow distribution plate 2, so that first flow path and second, third fluid communication form the flow path of one-to-two, the flow path
It symmetrically and is in Y-shaped, trunk flow path is symmetrically divided by first partition, second partition 21, first partition and second
Homogenizing plate is played the role of in the linking of partition 21, in use, the plastics of molten state can be evenly directed to two affluent-dividings by homogenizing plate
Road is preferably in horn-like at the outlet end of branch flow passage.The stability of above structure significant increase melt flowing, makes moulding compound
Plastifying state is more preferable, shortens the melt residence time, reduces melt residual stress, makes melt that can uniformly be flowed into the first die head
3 and second in die head 4, and the pressure drop of die head is made to be lower, and can realize that one goes out two stable molding effect.
It continuing to refer to figure 1, shown in Fig. 2 and Fig. 4, the first die head 3 is bolted on the bottom of flow distribution plate 2, so that the
The die cavity of one die head 3 and the shunting outlet of a branch flow passage；Second die head 4 is bolted on the bottom of flow distribution plate 2,
So that the shunting outlet of the die cavity of the second die head 4 and another branch flow passage, wherein the first die head 3 and the second die head 4 have
Identical structure and symmetrical setting.Extrusion efficiency is effectively promoted in one mold for going out two structures, and extrusion efficiency can
Reach 1.8 times that original one goes out an extrusion process method, reduces product processing cost, more preferably improve the competitiveness of product.
Die head as seen in figs. 5-6, including machine neck 31, mouth mold 36, adjusts bolt 33, spreader 32 and mold core 37, machine neck 31
Up and down with mouth mold 36, machine neck 31 and mouth mold 36 are assembled together to form die cavity by bracket 34, spreader 32 and mold core
37 are fixedly arranged in die cavity, and specifically, the inner surface of 31 lower part of machine neck has hierarchic structure, and the outer surface on 36 top of mouth mold has method
Blue structure, the middle part of spreader 32 have a flanged structure, and mold core 37 is removably installed in point by bolt 38 and fixation hole 322
It at the bottom of flow cone 32, adjusts 33 drawing-in machine neck 31 of bolt and is abutted with the flange arrangement of mouth mold 36, bracket 34 and machine neck 31 are logical
Cross the connection of bolt 35, and mouth mold 36 and spreader 32 be secured in a press along its axis direction, the flanged structure of spreader 32 with
It fits closely and is positioned between the hierarchic structure of machine neck 31, and then be kept fixed the position of mold core 37, the ladder of machine neck 31
There are gap, multiple peripheries for adjusting bolt 33 and being evenly arranged on the flange arrangement of mouth mold 36 between structure and the flange arrangement of mold core 37
And abutted with it, by adjusting the precession of bolt 33, screw out, can position to mouth mold 36 carried out along its vertical axis direction
Adjustment, can be adjusted the spacing between mouth mold 36 and mold core 37, is adjusted so as to the structure to product.The structure mentions significantly
The adjustability of product processing is risen, structure is more flexible reliable, the number that repairs a die can be reduced, so as to shorten development cycle, drop
Low molding cost when producing different types of product, only needs to change mold core 37, and other components can share, and suitability is more
It is good, can application range it is bigger.For example, only needing replacing mold core, the present embodiment when the tubing LED lamp tube of production different structure
Mold especially suitable for producing all kinds of circular LED lamp tubes.
It should be understood that uniformly distributed at the flange mechanism of spreader 32 have stream chamber 321, for by the modeling of molten state
Material is evenly directed to mold core 37.
It should be noted that in order to keep moulding compound performance stabilization, the stabilization of extrusion die temperature, every part of die head is excellent
Choosing is equipped with controllable heater and carries out heated for controlling temperature.
When producing the overall plastic lampshade of LED, melt flows into die head, by the current stabilization of machine neck 31, the shunting of spreader 32, mouth mold 36
After the molding three phases of mold core 37, from die head extrusion plastic parison, after air gap, entered to be formed on sink by traction
Stock mould carry out shaping and cool down, eventually become plastic product.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations all should belong to the protection scope of the appended claims for the utility model.
Illustrative description has been carried out to the utility model patent above, it is clear that the realization of the utility model patent not by
The limitation of aforesaid way, if the method concept of the utility model patent and the various improvement of technical solution progress are used, or
It is not improved that the conception and technical scheme of the utility model patent are directly applied into other occasions, in the utility model
In protection scope.
Claims (7)
1. a kind of mold for producing the overall plastic lampshade of LED, which is characterized in that including die head, the die head include machine neck, mouth mold,
Bolt, spreader and mold core are adjusted, the machine neck is connect to form die cavity with the mouth mold, and the spreader and the mold core connect
It connects, and is fixedly arranged in the die cavity, machine neck described in the adjusting bolt drawing-in is simultaneously abutted with the side wall of the mouth mold, for adjusting
Spacing between the whole mouth mold and the mold core.
2. mold according to claim 1, which is characterized in that the connection between the mold core and the spreader is removable
Unload connection.
3. mold according to claim 1, which is characterized in that further include connector and flow distribution plate, the die head includes the
One die head and the second die head, the connector are connect with the flow distribution plate, to form the flow path of one-to-two or more, the flow path packet
It includes the first shunting outlet and second and shunts outlet, first die head is connect with the flow distribution plate, so that described first distributes
Mouth is connected to the die cavity of first die head, and second die head is connect with the flow distribution plate, so that described second shunts outlet
It is connected to the die cavity of second die head.
4. mold according to claim 1, which is characterized in that the die head further includes bracket, one end tool of the mouth mold
There is flange arrangement, one end of the machine neck has hierarchic structure, and the spreader has flanged structure, the bracket and the machine
Neck connection, so that the mouth mold and the spreader are secured in a press along its axis direction, the hierarchic structure and the flange
There is gap between structure.
5. mold according to claim 4, which is characterized in that multiple peripheries for adjusting bolt and the flange arrangement
It abuts.
6. mold according to claim 3, which is characterized in that the flow path is symmetrically and in Y-shaped, the flow path packet
Trunk flow path and branch flow passage are included, the trunk flow path is equipped with homogenizing plate.
7. mold according to claim 6, which is characterized in that in horn-like at the outlet end of the branch flow passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821451729.0U CN208745296U (en) | 2018-09-04 | 2018-09-04 | A kind of mold producing the overall plastic lampshade of LED |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821451729.0U CN208745296U (en) | 2018-09-04 | 2018-09-04 | A kind of mold producing the overall plastic lampshade of LED |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208745296U true CN208745296U (en) | 2019-04-16 |
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ID=66082871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821451729.0U Expired - Fee Related CN208745296U (en) | 2018-09-04 | 2018-09-04 | A kind of mold producing the overall plastic lampshade of LED |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208745296U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049598A (en) * | 2018-09-04 | 2018-12-21 | 东莞市银禧光电材料科技股份有限公司 | A kind of mold producing the overall plastic lampshade of LED |
-
2018
- 2018-09-04 CN CN201821451729.0U patent/CN208745296U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049598A (en) * | 2018-09-04 | 2018-12-21 | 东莞市银禧光电材料科技股份有限公司 | A kind of mold producing the overall plastic lampshade of LED |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190416 |