CN208116681U - Cutter chain device - Google Patents
Cutter chain device Download PDFInfo
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- CN208116681U CN208116681U CN201820261107.5U CN201820261107U CN208116681U CN 208116681 U CN208116681 U CN 208116681U CN 201820261107 U CN201820261107 U CN 201820261107U CN 208116681 U CN208116681 U CN 208116681U
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- frid
- baffle
- groove
- cutter chain
- chain device
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- 239000000463 material Substances 0.000 claims description 4
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 3
- 239000010962 carbon steel Substances 0.000 claims description 3
- 230000001154 acute effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 3
- 230000007115 recruitment Effects 0.000 abstract description 3
- 239000003245 coal Substances 0.000 description 20
- 238000010586 diagram Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
The utility model embodiment discloses a kind of cutter chain device, it include fixed part, driving portion and be used for and chain hinge pin against baffle, the first groove is provided on the fixed part, first groove has the first frid and the second frid being oppositely arranged, first frid is for being inserted into chain, the baffle is movably disposed in first groove, the driving portion is arranged between the baffle and second frid, and the driving portion drives the baffle towards close to the movement of the direction of the first frid.Working efficiency can be effectively improved using the utility model embodiment, reduces intensity of workers, and whole dismounting process is steadily rapid, will not generate flying chip, improves the safety coefficient of worker;Recruitment quantity can be also reduced, reduces human cost, while the apparatus structure is simple, manufacturing cost is low, and convenient for being widely popularized, and each component of the device is detachable, and dismounting is flexibly, easy to carry.
Description
Technical field
The utility model relates to technical field of coal mine, and in particular to a kind of cutter chain device.
Background technique
Coal is the main energy sources in China, accounts for 70% or more in disposable energy-consuming, at quite long one section
In phase, coal will not change as the status of main energy sources.
For thermal coal selective ratio in 2010 less than 800,000,000 tons, selective ratio is about 35%.With the development of national economy, Ren Minsheng
Increasingly improvement living, scientific and technical is constantly progressive, and energy-saving and emission-reduction are carried forward vigorously, and utilizes increasingly to the clean and effective of coal
It is taken seriously, " the clean coal technology plan " that China is carrying out then is come into being.Coal preparation is undoubtedly clean
The basis of clean coal technology, it can fundamentally improve and improve Coal Quality, reduce pollution brought by coal burning, reduce
Energy consumption improves transport power, increases the performance of enterprises, current driving force coal selective ratio is about 14.7 hundred million tons, and selective ratio has reached 53.5%.
Heavy media coal separation method is tested since mid-term the 1950s in China.Since heavy media coal separation is with many excellent
Point, especially its sharpness of separation height, selected particle size range are again wide, so its application range in coal preparation technique is very wide
It is general.In recent years, with the further development of coal market economy, the requirement of environment and user to Coal Quality is higher and higher, essence
The superiority of degree sink float is more and more obvious, and most of newly-built or reconstruction coal preparation plant all uses part dense medium or full sink float
Coal.So far, the selected specific gravity of the heavy media coal separation method in China will be stepped up to 70% or more.
Currently, most of hm coal preparation plants are sorted using Separator of heavy medium shallow slot, equipment sorting is accurate
Degree is high.Since the lifting wheel of heavy product is moved in the slot bottom of Separator of heavy medium shallow slot, in assorting room in suspension
Material can not be disturbed, and possible deviation (E) can reach 0.02~0.03;It is wide to sort particle size range, since dense media shallow slot sorts
The sorting groove face of machine can be made openr, and sorting upper size boundary is 200~300mm, and lower limit is 6~8mm;Treating capacity
Greatly, such as the groove width of sorting groove is the sorting machine of 1m, and treating capacity is about 100t/h;And production process is easy to automate.
But in the maintenance of the repair and maintenance of Separator of heavy medium shallow slot, frequently refer to the replacement of driving chain.Under normal conditions,
Import chain every half a year, replacement was primary, and domestic chain every three months replacement is primary, and chain is first cut into several by replacement chain needs
Section is attached again.
The method of existing shallow slot chain cutter chain is:After side chain and chain-plate is removed, by chain both ends suspending apparatus
It props, after manually being fixed with hand, another person strikes pin shaft one end with sledgehammer, by the hammering of sledgehammer that pin shaft is another from chain
Outer side is got, so that chain is truncated.The method large labor intensity of existing shallow slot chain cutter chain replaces low efficiency, same
Time can only strike a pin shaft, so that two pin shafts move back the amount of unloading imbalance, pin shaft exits difficulty, and is directly hit with sledgehammer
Pin roll end face is beaten, pin shaft is easy to cause to damage, and is possible to generation splash and operator is damaged, security system number
It is low.
Utility model content
In view of this, the utility model embodiment proposes a kind of cutter chain device, to solve the above technical problems.
The utility model embodiment proposes a kind of cutter chain device comprising:It fixed part, driving portion and is used for and chain hinge pin
Against baffle, be provided with the first groove on the fixed part, first groove has the first frid being oppositely arranged and the
Two frids, first frid is for being inserted into chain, and the baffle is movably disposed in first groove, the drive
Dynamic portion is arranged between the baffle and second frid, and the driving portion drives the baffle towards close to the first frid
Direction is mobile.
Optionally, the fixed part includes bottom plate, and the bottom plate is connect with first frid and the second frid respectively, and
Between two frids.
Optionally, the second groove is provided on the baffle edge, second groove is set on the bottom plate.
It optionally, further include positioning lock frame, in a ring, the positioning lock frame passes through the baffle, institute to the positioning lock frame
The first end for stating positioning lock frame is installed in rotation on the second frid, and the second end of the positioning lock frame is set in described first
On frid.
It optionally, further include sleeve, the sleeve is mounted on second frid, and the first end of the positioning lock frame is embedding
It covers in the sleeve.
Optionally, the sleeve is mounted in the first outer plate surface of second frid far from first frid.
Optionally, the angle of end face of first frid far from the bottom plate and the bottom plate is acute angle, described first
Frid inner plate surface is at a distance from the bottom plate inner plate surface greater than the second outer plate surface of first frid and the bottom plate inner plate surface
Distance.
Optionally, the lifting hole(eyelet) for moving the fixed part is provided on first frid and the second frid.
Optionally, the driving portion is hydraulic cylinder.
Optionally, the material of the fixed part and baffle is carbon steel.
Cutter chain device provided by the embodiment of the utility model passes through setting fixed part, baffle and driving portion, driving portion driving
Baffle moves in the first groove of fixed part, and chain hinge pin is released, and can effectively improve working efficiency, reduces staff's labor
Fatigue resistance, and whole dismounting process is steadily rapid, will not generate flying chip, improves the safety coefficient of worker;Recruitment can also be reduced
Quantity reduces human cost, while the apparatus structure is simple, and manufacturing cost is low, convenient for being widely popularized, and each component of the device
Detachable, dismounting is flexibly, easy to carry.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the fixed part of the cutter chain device of the utility model embodiment.
Fig. 2 is the structural schematic diagram of the baffle of the cutter chain device of the utility model embodiment.
Fig. 3 is the structural schematic diagram of the positioning lock frame of the cutter chain device of the utility model embodiment.
Specific embodiment
Below in conjunction with attached drawing and specific embodiment, the technical solution of the utility model is described in detail.Wherein phase
Same components are presented with like reference characters.It should be noted that word "front", "rear" used in the following description,
"left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" are referred respectively to towards or away from specific
The direction at component geometry center.
Embodiment one
Fig. 1 shows the structural schematic diagram of the fixed part of the cutter chain device of the utility model embodiment, and Fig. 2 shows this realities
With the structural schematic diagram of the baffle of the cutter chain device of new embodiment.As illustrated in fig. 1 and 2, provided by the embodiment of the utility model
Cutter chain device comprising:Fixed part 1, baffle 2 and driving portion, baffle 2 be used for to cutter chain chain hinge pin against.
It is provided with the first groove 11 on fixed part 1, first groove 11 has the first frid 111 being oppositely arranged and the
Two frids 112, for first frid 111 for being inserted into chain, the baffle 2 is movably disposed at first groove 11
Interior, the driving portion is arranged between the baffle 2 and second frid 112, and the driving portion drives 2 direction of baffle
It is mobile close to the direction of the first frid 111.
Cutter chain device in use, is placed in the underface for needing to disconnect chain, by the chain set to cutter chain by cutter chain device
It is located on the first frid 111, control driving portion work.Driving portion drives baffle 2 mobile towards the first frid 111, and baffle 2 is simultaneously
Two pin shafts of chain are released, until chain and chain-plate falls off.Separate unit is replaced using the cutter chain device of the utility model embodiment
The Separator of heavy medium shallow slot chain of equipment, relatively replacement chain can save 130 minutes in the past, and working efficiency improves 83%.And
And by original multi-person synergy operation, the disassembly of chain is can be completed in 1 people for becoming present.
Cutter chain device provided by the embodiment of the utility model passes through setting fixed part, baffle and driving portion, driving portion driving
Baffle moves in the first groove of fixed part, and chain hinge pin is released, and can effectively improve working efficiency, reduces staff's labor
Fatigue resistance, and whole dismounting process is steadily rapid, will not generate flying chip, improves the safety coefficient of worker;Recruitment can also be reduced
Quantity reduces human cost, while the apparatus structure is simple, and manufacturing cost is low, convenient for being widely popularized, and each component of the device
Detachable, dismounting is flexibly, easy to carry.
Embodiment two
On the basis of the above embodiment 1, optionally, as shown in Figure 1, the fixed part 1 is in groove profile comprising bottom plate
12, the two sides of the bottom plate 12 along its length are connect with first frid 111 and the second frid 112 respectively, and bottom plate 12
Between two frids.By the way that groove profile is arranged in fixed part 1, it can reduce the weight of fixed part 1, be convenient for carrying.
As shown in Figure 1, the size of fixed part 1 is:Long * wide * high=160*40*170mm, the first groove 11 are located at fixed part
The width of rebate in 1 middle position, the first groove 11 is about 100mm.In the present embodiment, fixed part 1 is integrally formed, with drop
Low production cost.
Further, the second groove 21 is provided on the first edge of the baffle 2, second groove 21 is set in institute
It states on bottom plate 12, baffle 2 can be made to move along 12 length direction of bottom plate, the anti-movement of baffle plate 2 shifts, and improves disassembly effect
Rate.
As shown in Fig. 2, 2 length direction of baffle is arranged in length * width=120*100mm of baffle 2, the second groove 21
Middle position, the width of rebate of the second groove 21 are about 40mm, and depth is about 40mm.One of inner wall of second groove 21 with
The spacing of the two sidewalls of baffle 2 along its length respectively may be about 40mm and 80mm.
Preferably, as shown in figure 3, cutter chain device further includes positioning lock frame 3, the positioning lock frame 3 in a ring, the positioning
It locks frame 3 and passes through the baffle 2, the first end of the positioning lock frame 3 is installed in rotation on the second frid 112, the positioning
The second end of lock frame 3 is set on first frid 111.
In use, will be set in cutter chain chain on the first frid 111, then the second end of positioning lock frame is set in described
On first frid 111, chain on the one hand can be fixed, on the other hand can also limit the motion track of baffle 2, anti-baffle plate 2 is mobile
It shifts, improves removal efficiency.
In the fig. 3 embodiment, positioning lock frame 3 is made of reinforcing bar.Positioning lock frame 3 is straight-flanked ring, and length is about
166mm.The first end of positioning lock frame 3 is a small straight-flanked ring, and second end is a big straight-flanked ring, big straight-flanked ring and small straight-flanked ring
Connection, long * wide=130*80mm of big straight-flanked ring, the size of small straight-flanked ring are:Long * wide=36*40mm.
As shown in Fig. 2, there are two mounting holes 22, two mounting holes 22 to be symmetrically dispersed in the second groove for setting on baffle 2
21 two sides.The second end of positioning lock frame 3 passes through baffle 2 by two mounting holes 22.The internal diameter of each mounting hole 22 is about
The hole heart of 10mm, two mounting holes 22 are spaced about 80mm.The distance at hole the first edge of heart distance of two mounting holes 22 is about
For 70mm.
Further, cutter chain device further includes sleeve 13, and the sleeve 13 is mounted on second frid, the positioning
The first end of lock frame 3 is nested in the sleeve, to facilitate the handling of positioning lock frame 3, improves the efficiency of loading and unloading.In the present embodiment
In, the internal diameter of sleeve 13 is about 6mm, and outer diameter is about 8mm.The distance of outer plate surface of the sleeve 13 apart from bottom plate 12 is about 110mm.
Preferably, the sleeve 13 is mounted on first outer plate surface of second frid 112 far from first frid 111
On, to facilitate the installation of sleeve 13, improve installation effectiveness.
Optionally, end face 1111 of first frid 111 far from the bottom plate 12 and the angle of the bottom plate 12 are sharp
Angle, the inner plate surface of first frid 111 are greater than outside the second of first frid 111 at a distance from 12 inner plate surface of bottom plate
Plate face is at a distance from 12 inner plate surface of bottom plate, to facilitate cutter chain chain to be set on the first frid 111, improves chain disassembly effect
Rate.In the present embodiment, the second outer plate surface of first frid 111 is about 150mm at a distance from 12 inner plate surface of bottom plate.
Further, it is provided on first frid 111 and the second frid 112 for moving hanging for the fixed part
Hole, in order to mobile fixed part 1, so that cutter chain device is easy to carry.In the present embodiment, lifting hole(eyelet) is separately positioned on first
On the end face of frid 111 and the second frid 112.
In a preferred embodiment of the utility model, the driving portion is hydraulic cylinder, to reduce disassembly cost.It is excellent
Selection of land, driving portion are ultrathin hydraulic cylinder, and the telescopic rod of hydraulic cylinder is towards baffle 2, in order to push baffle 2 mobile.
Further, the material of the fixed part and baffle 2 is carbon steel (Q235B), to reduce production cost.
More than, the technical solution of the utility model is described in detail in conjunction with specific embodiments, it is described specific
Embodiment is used to help understand the thought of the utility model.Those skilled in the art are on the basis of the utility model specific embodiment
On the derivation made and modification also belong within scope of protection of the utility model.
Claims (10)
1. a kind of cutter chain device, which is characterized in that including:Fixed part, driving portion and be used for and chain hinge pin against baffle, institute
It states and is provided with the first groove on fixed part, first groove has the first frid and the second frid that are oppositely arranged, and described the
For being inserted into chain, the baffle is movably disposed in first groove one frid, and the driving portion is arranged in institute
It states between baffle and second frid, the driving portion drives the baffle towards close to the movement of the direction of the first frid.
2. cutter chain device as described in claim 1, which is characterized in that the fixed part includes bottom plate, the bottom plate respectively with
First frid and the connection of the second frid, and be located between two frids.
3. cutter chain device as claimed in claim 2, which is characterized in that the second groove is provided on the baffle edge, it is described
Second groove is set on the bottom plate.
4. cutter chain device as claimed in claim 3, which is characterized in that further include positioning lock frame, the positioning lock frame in a ring,
The positioning lock frame passes through the baffle, and the first end of the positioning lock frame is installed in rotation on the second frid, described fixed
The second end of position lock frame is set on first frid.
5. cutter chain device as claimed in claim 4, which is characterized in that further include sleeve, the sleeve is mounted on described second
On frid, the first end of the positioning lock frame is nested in the sleeve.
6. cutter chain device as claimed in claim 5, which is characterized in that the sleeve is mounted on second frid far from described
In first outer plate surface of the first frid.
7. cutter chain device as claimed in claim 2, which is characterized in that end face and institute of first frid far from the bottom plate
The angle for stating bottom plate is acute angle, and the first frid inner plate surface is at a distance from the bottom plate inner plate surface greater than first frid
Second outer plate surface is at a distance from the bottom plate inner plate surface.
8. cutter chain device as claimed in claim 1, which is characterized in that be all provided on first frid and the second frid
It is equipped with the lifting hole(eyelet) for moving the fixed part.
9. cutter chain device as claimed in claim 1, which is characterized in that the driving portion is hydraulic cylinder.
10. cutter chain device as claimed in claim 1, which is characterized in that the material of the fixed part and baffle is
Carbon steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820261107.5U CN208116681U (en) | 2018-02-22 | 2018-02-22 | Cutter chain device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820261107.5U CN208116681U (en) | 2018-02-22 | 2018-02-22 | Cutter chain device |
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Publication Number | Publication Date |
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CN208116681U true CN208116681U (en) | 2018-11-20 |
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CN201820261107.5U Active CN208116681U (en) | 2018-02-22 | 2018-02-22 | Cutter chain device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11824312B2 (en) | 2015-07-29 | 2023-11-21 | I-Pex Inc. | Board-connecting electric connector device |
-
2018
- 2018-02-22 CN CN201820261107.5U patent/CN208116681U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11824312B2 (en) | 2015-07-29 | 2023-11-21 | I-Pex Inc. | Board-connecting electric connector device |
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