CN206718498U - Equipment for conduit insert installation Electric thermal smelting belt - Google Patents
Equipment for conduit insert installation Electric thermal smelting belt Download PDFInfo
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- CN206718498U CN206718498U CN201720278083.XU CN201720278083U CN206718498U CN 206718498 U CN206718498 U CN 206718498U CN 201720278083 U CN201720278083 U CN 201720278083U CN 206718498 U CN206718498 U CN 206718498U
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- upper pressure
- conduit insert
- pressure roller
- frame
- lower compression
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Abstract
The utility model is related to a kind of equipment for conduit insert installation Electric thermal smelting belt, including frame, be arranged in frame upper pressure roller, be arranged in frame lower compression roller, for driving the drive mechanism that upper pressure roller and lower compression roller rotate, the heat gun and press mechanism that are used to heat the mating surface of conduit insert that are arranged in frame；Wherein lower compression roller, upper pressure roller are horizontally disposed with, and upper pressure roller is arranged on the top of lower compression roller, and spacing is left between lower compression roller, upper pressure roller；Press mechanism is used to apply the pressure moved downward to upper pressure roller.
Description
Technical field
The present invention relates to Electric thermal smelting belt mechanization installing area, is used for conduit insert installation electricity more particularly, to one kind
The equipment of hot melt strip.
Background technology
The ribbon spiral bellows of in the market cash and carry sales is to be matched somebody with somebody first using pipeline bearing member and conduit insert being attached
Installation is closed, then being powered makes the plastics of exothermic melting two mating surfaces of Electric thermal smelting belt carry out welding.Electric thermal smelting belt on conduit insert
Installation typically using manually by the Electric thermal smelting belt of certain length along plug-in unit excircle mating surface around one circle and paragraph by paragraph nailing fix,
Then again by manually blowing Electric thermal smelting belt surface using heat gun and piecewise roll-in makes it be absorbed in mating surface slightly.This artificial peace
The defects of dress method, has：Electric thermal smelting belt, which is absorbed in the uneven of mating surface, easily causes the welding effect of conduit insert and bearing member poor,
And during installing worker labor intensity is big, low production efficiency, be not suitable for large batch of production operation.
The content of the invention
The present invention is the defects of solution above prior art welding effect is poor, efficiency is low, there is provided one kind is inserted for pipeline
The equipment that part installs Electric thermal smelting belt.
To realize above goal of the invention, the technical scheme of use is：
For conduit insert installation Electric thermal smelting belt equipment, including frame, be arranged in frame upper pressure roller, be arranged on machine
Lower compression roller on frame, for driving drive mechanism that upper pressure roller and lower compression roller rotate, being arranged in frame it is used to insert pipeline
The heat gun and press mechanism that the mating surface of part is heated；Wherein lower compression roller, upper pressure roller are horizontally disposed with, and upper pressure roller is arranged on down
The top of pressure roller, spacing is left between lower compression roller, upper pressure roller；Press mechanism is used to apply the pressure moved downward to upper pressure roller.
The detailed process of equipment installation Electric thermal smelting belt is as follows：
S1. conduit insert is hung up between upper pressure roller, lower compression roller, the leading section of Electric thermal smelting belt is then placed on pipeline
In the mating surface of plug-in unit, and the leading section of wiring column joint and Electric thermal smelting belt is welded；Start press mechanism, make it to upper pressure
Roller applies downward pressure, and the leading section of Electric thermal smelting belt is pressed in the mating surface of conduit insert by upper pressure roller from up to down；
S2. starting drive mechanism causes pressure roller and lower compression roller to rotate, while drives conduit insert to rotate；Upper pressure roller is with
Pressure roller keeps broadcasting Electric thermal smelting belt during rotating；
S3. starting heat gun while performing step S2 makes it be added to purging hot blast on conduit insert and Electric thermal smelting belt
Heat；
S4. when Electric thermal smelting belt rolls over one week along conduit insert mating surface, heat gun, drive mechanism are stopped.
In such scheme, equipment provided by the invention can realize that Electric thermal smelting belt is heated in conduit insert mating surface using side
Roll in rotation, the mode of continuous revolving-rolling installation is installed, solve manually installed Electric thermal smelting belt appearance in the past
Efficiency is low, Electric thermal smelting belt be absorbed on conduit insert it is uneven, cumbersome, easily go out scald industrial injury the problem of, realize industry
It is interior to substitute manually installed production to break through with mechanized equipment.Specification limit is extensive, grasps with being applicable for equipment provided by the invention
Make the advantages that simple, Electric thermal smelting belt installation quality is good, operating efficiency is high.
Preferably, a supporting mounting seat is vertically installed with the frame, support be provided with the left surface of mounting seat it is perpendicular
Straight downward slide rail, sliding block is slidably fitted with slide rail, top chock, top chock and upper pressure roller are installed on the sliding block
Center axis connection；The central shaft company of step, step and lower compression roller is installed on the left surface of the supporting mounting seat
Connect；The drive mechanism includes the upper pressure for being arranged on the driving part on the right side of supporting mounting seat, being arranged on the right side of supporting mounting seat
Roller shaft coupling and the lower compression roller shaft coupling being arranged on the right side of supporting mounting seat, wherein upper pressure roller shaft coupling through supporting mounting seat,
Be connected after sliding block with top chock, lower compression roller shaft coupling through supporting mounting seat after be connected with step, driving part with it is upper
Pressure roller shaft coupling, the connection of lower compression roller shaft coupling.Wherein, upper pressure roller, lower compression roller by driving part by upper pressure roller shaft coupling, push
Roller shaft coupling, top chock, step are driven, and top chock is arranged on the sliding panel driven by sliding block and slide rail,
Conduit insert is pressurizeed so press mechanism can drive pressure roller to move from top to bottom.
Preferably, the upper pressure roller shaft coupling is Hooks coupling universal coupling.
Preferably, the driving part includes reducing motor and gear-box, wherein the gear-box is including intermeshing
Driving gear and driven gear, one end of the driving gear are connected with reducing motor, the other end of driving gear and upper pressure roller
Shaft coupling connects；One end of driven gear is connected with lower compression roller shaft coupling.
Preferably, the press mechanism includes being arranged on the cylinder above top chock, and the cylinder is set vertically downward,
Flange is provided with its push rod.
Preferably, the heat gun is arranged in frame by an adjustment mechanism, and the adjustment mechanism includes longitudinally adjust
Support bar, lateral adjustments support bar and gripping block, wherein longitudinally adjust support bar are vertically arranged in frame, lateral adjustments support
Bar is horizontally set on longitudinally adjust support bar, and its one end is connected by gripping block with longitudinally adjust support bar；The heat gun
It is arranged on by clamp system on lateral adjustments support bar.By longitudinally adjust support bar, lateral adjustments support bar, gripping block and
Clamp system, horizontal heat gun, longitudinal direction and rotation regulatory function can be realized, to ensure in the conduit insert peace to all specifications
Heat gun can be adjusted to most suitable position and angle when filling Electric thermal smelting belt, to reach optimal purging heating effect.
Preferably, an adjustable location and installation plate is provided with the side of the frame, is set on adjustable location and installation plate
Chute is equipped with, the support roller for conduit insert inwall hold up support is installed, the support roller can on the chute
In the regulation that the enterprising line position of chute is put.Support roller can carry out the regulation of position in the chute of adjustable location and installation plate, really
Protect support roller effectively can carry out picking-up support to the inwall of the conduit insert of all specifications, prevent conduit insert in rotary course
The big radial direction of middle generation is rocked.
Preferably, the side of the frame is provided with a limiting roll mounting seat, is provided with chute in limiting roll mounting seat, institute
State the limiting roll being provided with the chute in limiting roll mounting seat for preventing conduit insert from moving axially, the limiting roll
The regulation along conduit insert axial direction forward or backward can be carried out in chute.One or more limiting rolls can be spacing
Freely adjusted forward or backward in the chute of roller mounting seat, it is ensured that before and after being carried out to the conduit insert of different size and different length
Axial limiting.Prevent conduit insert from producing big axial displacement during rotary work, ensure that Electric thermal smelting belt is arranged on pipeline
Axial dimension in plug-in unit mating surface is accurate.
Preferably, the equipment also includes the automatic discharge mechanism for being arranged on frame side, the automatic discharge mechanism
Including discharging frame, discharge plate, bearing block and discharging motor, wherein discharge plate is rotatably arranged on discharging frame, discharging motor
Discharge plate is driven by bearing block.Wherein discharge plate is used to place Electric thermal smelting belt volume, and the effect of dynamic discharge mechanism is to protect
Card continuously conveys Electric thermal smelting belt during the continuous revolving-rolling installation Electric thermal smelting belt of conduit insert.
Compared with prior art, the beneficial effects of the invention are as follows：
Equipment provided by the invention can realize that Electric thermal smelting belt rotates side rolling when being used in conduit insert mating surface in heating
Pressure, the mode of continuous revolving-rolling installation are installed, and solve that the efficiency that manually installed Electric thermal smelting belt occurred in the past is low, electric heating
Molten band be absorbed on conduit insert it is uneven, cumbersome, easily go out the problem of scalding industrial injury, realize and set in industry with mechanization
It is on the waiting list for manually installed production breakthrough.Equipment provided by the invention, which has, is applicable that specification limit is extensive, simple to operate, electric heating melting
The advantages that band installation quality is good, operating efficiency is high.
Brief description of the drawings
Fig. 1 is the schematic perspective view of equipment.
Fig. 2 is the front schematic view of equipment.
Fig. 3 is the profile of equipment side.
Embodiment
Accompanying drawing being given for example only property explanation, it is impossible to be interpreted as the limitation to this patent；
Below in conjunction with drawings and examples, the present invention is further elaborated.
Embodiment 1
As shown in figure 1, the frame 1 of equipment provided by the invention is formed by square tubes soldering, frame 1 and top installing plate, preceding envelope
Plate, rear shrouding, left shrouding, right shrouding are combined into an all-in-onecase, and its effect is body connecting elements.The bottom of frame 1
It is provided with 4 pin cups, 2,4 pin cups 2 and plays 1 horizontal effect of support and regulation frame.
As shown in Fig. 1 ~ 3, the equipment of Electric thermal smelting belt 102 is installed for conduit insert 101, including is arranged in frame 1
Upper pressure roller 3, the lower compression roller 4 being arranged in frame 1, for driving drive mechanism 5 that upper pressure roller 3 and lower compression roller 4 rotate, being arranged on
The heat gun 6 and press mechanism 7 that are used to heat the mating surface of conduit insert 101 in frame 1；Wherein lower compression roller 4, on
Pressure roller 3 is horizontally disposed, and upper pressure roller 3 is arranged on the top of lower compression roller 4, and spacing is left between lower compression roller 4, upper pressure roller 3；Press mechanism
7 are used to apply the pressure moved downward to upper pressure roller 3.
The detailed process of equipment installation Electric thermal smelting belt 102 is as follows：
S1. conduit insert 101 is hung up between upper pressure roller 3, lower compression roller 4, then put the leading section of Electric thermal smelting belt 102
Put in the mating surface of conduit insert 101, and the leading section of wiring column joint and Electric thermal smelting belt 102 is welded；Startup pushes
Mechanism 7, makes it apply downward pressure to upper pressure roller 3, and the leading section of Electric thermal smelting belt 102 is pressed on by upper pressure roller 3 from up to down
In the mating surface of conduit insert 101；
S2. starting drive mechanism 5 causes upper pressure roller 3 and lower compression roller 4 to rotate, while drives conduit insert 101 to rotate；Upper pressure
Roller 3 and lower compression roller 4 keep broadcasting to Electric thermal smelting belt 102 during rotating；
S3. starting heat gun 6 while performing step S2 makes it to purging heat on conduit insert 101 and Electric thermal smelting belt 102
Wind is heated；
S4. when Electric thermal smelting belt 102 rolls over one week along the mating surface of conduit insert 101, heat gun 6, drive mechanism 5 stop
Work.
In such scheme, equipment provided by the invention can realize that Electric thermal smelting belt 102 uses in the mating surface of conduit insert 101
Side rolling is rotated in heating, the mode of continuous revolving-rolling installation is installed, manually installed Electric thermal smelting belt before solving
102 occur efficiency are low, Electric thermal smelting belt 102 be absorbed on conduit insert 101 it is uneven, cumbersome, easily go out to scald industrial injury
Problem, realize in industry and substitute manually installed production to break through with mechanized equipment.Equipment provided by the invention, which has, to be applicable
The advantages that specification limit is extensive, simple to operate, the installation quality of Electric thermal smelting belt 102 is good, operating efficiency is high.
In specific implementation process, a supporting mounting seat 8 is vertically installed with the frame 1, supports a left side for mounting seat 8
Slide rail 9 straight down is installed on side, sliding block is slidably fitted with slide rail 9, top chock 10 is installed on the sliding block,
The center axis connection of top chock 10 and upper pressure roller 3；Step 11 is installed on the left surface of the supporting mounting seat 8, under
The center axis connection of bearing block 11 and lower compression roller 4；The drive mechanism 5 includes being arranged on the drive division on the right side of supporting mounting seat 8
Part, the upper pressure roller shaft coupling 12 for being arranged on the right side of supporting mounting seat 8 and the lower compression roller shaft coupling for being arranged on the right side of supporting mounting seat 8
13, wherein upper pressure roller shaft coupling 12 is connected through after supporting mounting seat 8, sliding block with top chock 10, lower compression roller shaft coupling 13 is worn
It is connected after crossing supporting mounting seat 8 with step 11, driving part is connected with upper pressure roller shaft coupling 12, lower compression roller shaft coupling 13,
The upper pressure roller shaft coupling 12 is Hooks coupling universal coupling.Wherein, upper pressure roller 3, lower compression roller 4 pass through upper pressure roller shaft coupling by driving part
12nd, lower compression roller shaft coupling 13, top chock 10, step 11 are driven, and top chock 10 is arranged on by sliding block and slide rail 9
On the sliding panel of driving, conduit insert 101 is pressurizeed so press mechanism 7 can drive pressure roller 3 to move from top to bottom.
In specific implementation process, the driving part includes reducing motor 14 and gear-box, and reducing motor 14 passes through
Mounting seat is arranged in frame 1；The gear-box includes intermeshing driving gear 15 and driven gear 16, the driving tooth
One end of wheel 15 is connected with reducing motor 14, and the other end of driving gear 15 is connected with upper pressure roller shaft coupling 12；Driven gear 16
One end be connected with lower compression roller shaft coupling 13.
In specific implementation process, the press mechanism 7 includes the cylinder 17 for being arranged on the top of top chock 10, described
Cylinder 17 is set vertically downward, and flange 18 is provided with its push rod.
In specific implementation process, the heat gun 6 is arranged in frame 1 by an adjustment mechanism, the adjustment machine
Structure includes longitudinally adjust support bar 19, lateral adjustments support bar 20 and gripping block 21, and wherein longitudinally adjust support bar 19 is set vertically
Put in frame 1, lateral adjustments support bar 20 is horizontally set on longitudinally adjust support bar 19, its one end by gripping block 21 with
Longitudinally adjust support bar 19 connects；The heat gun 6 is arranged on lateral adjustments support bar 20 by clamp system 22.By vertical
To regulation support bar 19, lateral adjustments support bar 20, gripping block 21 and clamp system 22, it can realize that heat gun 6 is horizontal, longitudinal
And rotation regulatory function, to ensure that when the conduit insert 101 to all specifications installs Electric thermal smelting belt 102 heat gun 6 can be adjusted
To most suitable position and angle, to reach optimal purging heating effect.
In specific implementation process, an adjustable location and installation plate 23 is provided with the side of the frame 1, can adjust
Chute 103 is provided with location and installation plate 23, is provided with the chute 103 for being held up to the inwall of conduit insert 101
The support roller 24 of support, the support roller 24 can be in the regulations that 103 enterprising line position of chute is put.Support roller 24 can be adjustable fixed
The regulation of position is carried out in the chute 103 of position installing plate 23, it is ensured that support roller 24 can be effectively to the conduit insert of all specifications
101 inwall carries out picking-up support, prevents conduit insert 101 from producing big radial direction in rotary course and rocking.
In specific implementation process, the side of the frame 1 is provided with a limiting roll mounting seat 25, limiting roll mounting seat
It is provided with chute 103 on 25, is provided with the chute 103 in the limiting roll mounting seat 25 for preventing conduit insert 101 from sending out
The limiting roll 26 of raw axial movement, the limiting roll 26 can be carried out along the axial direction of conduit insert 101 forward in chute 103
Or regulation backward.One or more limiting rolls 26 can be free forward or backward in the chute 103 of limiting roll mounting seat 25
Regulation, it is ensured that front and rear axial limiting is carried out to the conduit insert 101 of different size and different length.Prevent conduit insert 101 from existing
Big axial displacement is produced during rotary work, ensures the axial direction that Electric thermal smelting belt 102 is arranged in the mating surface of conduit insert 101
Size is accurate.
In specific implementation process, the equipment also includes the automatic discharge mechanism for being arranged on the side of frame 1, described
Automatic discharge mechanism includes discharging frame 27, discharge plate 28, bearing block and discharging motor, and wherein discharge plate 28 is rotatably arranged in
On discharging frame 27, discharging motor is driven by bearing block to discharge plate 28.Wherein discharge plate 28 is used to place Electric thermal smelting belt
Volume 102, the effect of dynamic discharge mechanism is ensured during 101 continuous revolving-rolling of conduit insert installs Electric thermal smelting belt 102
Continuously convey Electric thermal smelting belt 102.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not pair
The restriction of embodiments of the present invention.For those of ordinary skill in the field, may be used also on the basis of the above description
To make other changes in different forms.There is no necessity and possibility to exhaust all the enbodiments.It is all this
All any modification, equivalent and improvement made within the spirit and principle of invention etc., should be included in the claims in the present invention
Protection domain within.
Claims (9)
1. the equipment for conduit insert installation Electric thermal smelting belt, it is characterised in that：Including frame, the upper pressure being arranged in frame
Roller, the lower compression roller being arranged in frame, the drive mechanism for driving upper pressure roller and lower compression roller rotation, the use being arranged in frame
In heat gun and press mechanism that the mating surface to conduit insert is heated；Wherein lower compression roller, upper pressure roller are horizontally disposed with, upper pressure
Roller is arranged on the top of lower compression roller, and spacing is left between lower compression roller, upper pressure roller；Press mechanism is used to apply upper pressure roller fortune downwards
Dynamic pressure.
2. the equipment according to claim 1 for conduit insert installation Electric thermal smelting belt, it is characterised in that：In the frame
A supporting mounting seat is vertically installed with, the slide rail being provided with the left surface of mounting seat straight down is supported, peace is slided on slide rail
Equipped with sliding block, top chock, the center axis connection of top chock and upper pressure roller are installed on the sliding block；The supporting mounting seat
Left surface on the center axis connection of step, step and lower compression roller is installed；The drive mechanism includes being arranged on
Support the driving part on the right side of mounting seat, the upper pressure roller shaft coupling being arranged on the right side of supporting mounting seat and be arranged on supporting mounting seat
The lower compression roller shaft coupling on right side, wherein upper pressure roller shaft coupling is connected through after supporting mounting seat, sliding block with top chock, lower compression roller
Shaft coupling is connected through after supporting mounting seat with step, and driving part is connected with upper pressure roller shaft coupling, lower compression roller shaft coupling.
3. the equipment according to claim 2 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The upper pressure roller
Shaft coupling is Hooks coupling universal coupling.
4. the equipment according to claim 2 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The drive division
Part includes reducing motor and gear-box, wherein the gear-box includes intermeshing driving gear and driven gear, the master
One end of moving gear is connected with reducing motor, and the other end of driving gear is connected with upper pressure roller shaft coupling；One end of driven gear
It is connected with lower compression roller shaft coupling.
5. the equipment according to claim 2 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The lower press
Structure includes being arranged on the cylinder above top chock, and the cylinder is set vertically downward, and flange is provided with its push rod.
6. the equipment according to claim 1 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The heat gun
It is arranged on by an adjustment mechanism in frame, the adjustment mechanism includes longitudinally adjust support bar, lateral adjustments support bar and folder
Tight block, wherein longitudinally adjust support bar are vertically arranged in frame, and lateral adjustments support bar is horizontally set on longitudinally adjust support
On bar, its one end is connected by gripping block with longitudinally adjust support bar；The heat gun is arranged on horizontal tune by clamp system
Save on support bar.
7. the equipment according to claim 1 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The frame
An adjustable location and installation plate is provided with side, chute is provided with adjustable location and installation plate, is provided with the chute
For to conduit insert inwall hold up the support roller of support, the support roller can be in the regulation that the enterprising line position of chute is put.
8. the equipment according to claim 1 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The frame
Side is provided with a limiting roll mounting seat, is provided with chute in limiting roll mounting seat, in the chute in the limiting roll mounting seat
The limiting roll for preventing conduit insert from moving axially is provided with, the limiting roll can carry out inserting along pipeline in chute
The regulation of part axial direction forward or backward.
9. the equipment according to claim 1 for conduit insert installation Electric thermal smelting belt, it is characterised in that：The equipment is also
Include the automatic discharge mechanism for being arranged on frame side, the automatic discharge mechanism include discharging frame, discharge plate, bearing block and
Discharging motor, wherein discharge plate are rotatably arranged on discharging frame, and discharging motor is driven by bearing block to discharge plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720278083.XU CN206718498U (en) | 2017-03-21 | 2017-03-21 | Equipment for conduit insert installation Electric thermal smelting belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720278083.XU CN206718498U (en) | 2017-03-21 | 2017-03-21 | Equipment for conduit insert installation Electric thermal smelting belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206718498U true CN206718498U (en) | 2017-12-08 |
Family
ID=60502337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720278083.XU Active CN206718498U (en) | 2017-03-21 | 2017-03-21 | Equipment for conduit insert installation Electric thermal smelting belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206718498U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956438A (en) * | 2017-03-21 | 2017-07-18 | 鹤山联塑实业发展有限公司 | The equipment and Electric thermal smelting belt installation method of Electric thermal smelting belt are installed for conduit insert |
-
2017
- 2017-03-21 CN CN201720278083.XU patent/CN206718498U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956438A (en) * | 2017-03-21 | 2017-07-18 | 鹤山联塑实业发展有限公司 | The equipment and Electric thermal smelting belt installation method of Electric thermal smelting belt are installed for conduit insert |
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